Research Article
Work-related musculoskeletal disorders: A case study among male
molasses workers in Nadia district of West Bengal, India
Gourab Biswas1, Arkajit Bhattacharya2, Rina Bhattacharya3
1
Department of Health, National Urban Health Mission, Santipur Municipality West Bengal, Santipur, West Bengal, India, 2Department of
Community Medicie, Mata Gujri Memorial Medical College, Kishanganj, Bihar, India, 3Department of Environmental Science, University
of Kalyani, Kalyani, West Bengal, India
Correspondence to: Rina Bhattacharya, E-mail: rinaenv@yahoo.com
Received: July 11, 2017; Accepted: October 08, 2017
ABSTRACT
Background: Molasses making is one of the most agro-based sectors in India where about 4.50 core rural people are
involved in the sugarcane cultivation and 5 lakh are directly engaged in the small-scale industries. The workers are prone
to different health problems, but the effect has rarely been evaluated. Objectives: The aim of this study is to identify the
musculoskeletal disorders of the molasses making workers and its association with age, experience, education, and addiction
to smoking and alcohol. Materials and Methods: Working postures are analyzed by Ovako Working Posture Analysis
System method. A modified Nordic questionnaire is used to survey the workers’ work-related musculoskeletal disorders
(WMSDs), job details, and socioeconomic status. Statistical tests, namely, mean, standard deviation, odds ratio (OR), and
95% confidence interval (95% CI) are computed to analyze the data. Results: Due to poor working postures, a large number
of workers are suffering from lower back and shoulder pain. Strong associations are observed between upper back pain
with the age group of 31-45 years (OR 2.03, 95% CI [0.84, 4.91]) and illiterate (OR 2.06, 95% CI [0.90, 4.71]) workers.
High ORs for musculoskeletal disorders are found among experienced and non-addicted workers. Conclusions: Definite
pattern of risk factors can be obtained by including workplace stress and strain in the study. Awareness and educational
campaign about the wrong working postures and WMSDs will help to reduce the risk factors.
KEY WORDS: Work-related Musculoskeletal Disorders; Molasses Workers; Ovako Working Posture Analysis System,
Odd Ratio
INTRODUCTION
India is placed at the 2nd position in the for sugar production.
It is one of the most agro-based sectors which generate
employment and income to the rural areas of the country.
About 28 million tonnes of sugar are produced per year by
530 registered sugar factories, and hence, India emerges
as a 2nd largest agricultural-based industry.[1] More than
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DOI: 10.5455/ijmsph.2017.0719108102017
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4.50 core rural farmers are involved in the sugarcane
cultivation and 5 lakh local village people are directly
engaged in this industry.[2] In India, 65-70% sugarcane is
used to manufacturing sugar, whereas 30-35% are used to
producing molasses and Khandsari. Sugar industry produces
nearly 65,000 tones molasses as a by-product which is
used for alcohol and ethanol production. In addition to
these organized sugar factories, thousands of rural people
are engaged in the molasses-making activities through
unorganized small cottage-based factories. Most of these
locally molasses making factories are in private hands and to
combat with the cost of production, they use workforce from
rural areas. Locally, molasses-making process has different
steps, namely, carrying of sugarcanes, grinding, taking out
impurities, boiling of juice, mixing and stirring, and carrying
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Work-related musculoskeletal disorders among male molasses workers
to the storerooms. The whole processes are done manually by
the workers and so most of them are suffering from different
types of occupational health problems mainly work-related
musculoskeletal disorders (WMSDs).[3,4]
WMSDs are one of the most important causes for occupational
hazards which not only affects the workers’ efficiency and
health conditions but also at the same time it decreases the
production rates and waste millions of working hours.[5-8]
Many researchers have reported about the strong association
between awkward working postures and WMSDs[9-15] Several
studies have also shown that some others factors such as age,
education level, working experience, smoking, and alcohol
consumption can also affect the musculoskeletal system of
the workers.[16-23] Lack of preventive measures for risk factors,
prolonged working hours, poor working environment, and
socioeconomic status are responsible for the poor health
conditions of the workers which in turn increases the
psychological stresses and leads to workplace injuries.[24] In
this study, an attempt is made to identify the occupational
health hazards particularly WMSDs among rural molassesmaking workers.
MATERIALS AND METHODS
Subject Selection
In West Bengal, India, all molasses-making small-scale
factories are running by private hands. Only 167 male
molasses workers having at least 1 year working experience
are randomly selected from such 16 small-scale factories for
the present study. The aims and objectives of the study are
clearly explained (Layman terms) to all the participants, and
written consents of the workers are also obtained.
Analysis of Working Postures
Different working cycles of the molasses-making process are
observed and recorded by video recording process (Canon
SX110IS, Japan). Most frequently maintained working
postures are analyzed by Ovako Working Posture Analysis
System (OWAS) method.[27]
Statistical Analysis
Software MATLAB 7.0.4.365(R14) Service Pack 2 and SPSS
version 3.5 are used for data analysis including mean value,
standard deviation, odds ratio (OR), and 95% confidence
interval (95% CI).
RESULTS
Physical characteristics with job details of molasses workers
are presented in Table 1. The age of the workers ranges from
15 to 75 years. Most of the workers have normal BMI, blood
pressures, and heart rate. The working experience of these
workers is ranges from 1 to 55 years with the average working
duration of 11 h/day with almost an hour break. Most of these
molasses workers have meet accidents during their working
life and felt very tired after day long hard work.
Most common molasses working posture codes for carrying
of sugar canes (P1), grinding (P2), filtering the juice (P3),
boiling (P4), mixing of ingredients (P5), and storing (P6),
respectively, are shown in Table 2. It is found that all
frequently maintained working postures are harmful for the
musculoskeletal system according to the OWAS.
Workers are suffering from WMSDs in different body parts
after day long hard work. Percent distribution of affected
Physical and Physiological Parameters
Anthropometric scale and weighing machine are used to
measure the height and weight of the workers, respectively.
Body mass index (BMI) of the molasses workers is calculated
using the standard equation.[25]
Blood pressures (systolic blood pressure or SBP and
diastolic blood pressure or DBP) of the workers at resting
state are taken twice by Srishti stethoscope (India) and
Heine sphygmomanometer (Germany). The heart rate of the
workers at resting state is also measured from the carotid
artery by beats per minute count method.
Table 1: Physical parameters and job details of the
molasses workers
Parameters
Age (year)
36.5±14.1
Weight (kg)
54.9±10.3
Height (m)
1.62±0.07
BMI
20.9±3.5
<18.5
43 (25.7)
18.5-24.9
106 (63.5)
>24.9
18 (10.8)
Working experience (year)
17.9±13.9
Working hours/day
Questionnaire Preparation
Feeling tired
A slightly modified Nordic questionnaire is used in this
study to survey the workers’ WMSDs and job details.[26]
The survey sheet had objective type questions with multiple
choice answers, and communication is made through local
language.
Blood pressure (mm/Hg)
1707
Results (n=167)
10.9±2.6
146 (87.4%)
SBP
130.7±18.3
DBP
81.1±10.6
Heart rate (bpm)
80.7±11.4
BMI: Body mass index
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Work-related musculoskeletal disorders among male molasses workers
Table 2: Frequently maintain working postures with OWAS action category of molasses making workers
Picture
Stick diagram and OWAS AC
P1
Picture
4273=4
P2
P3
Stick diagram and OWAS AC
P4
4142=4
P5
4152=4
3151=4
4141=4
P6
2173=3
OWAS: Ovako Working Posture Analysis System
body parts of the workers is illustrated in Figure 1. It is seen
that the most affected body parts of the molasses workers are
lower back and shoulder.
Illiteracy rate (34.7%) is found very high among these workers,
and only 11.4% of workers have completed their secondary
level of education. Almost all these molasses workers are
non-vegetarian, and 72.5% are addicted to smoking, whereas
55.1% are found alcoholic. The association between WMSDs
with various factors such as age, education, experience, and
addictions is observed and presented in the Tables 3 and 4. It
is seen that most affected body part of the molasses workers is
lower back irrespective of age, educational, experience, and
addiction factors. It is observed that workers of 15-30 years
of age group are found less affected from WMSDs compared
to age group of 31-45 and >45 years. Strong associations are
observed between the age group of 31 and 45 with upper back
pain (OR 2.03, 95% CI [0.84, 4.91]) and also between the age
group >45 years with ankle pain (OR 2.38, 95% CI [0.64,
8.81]). It is interesting to note that workers above primary
level of education (others) have almost no WMSD risks.
Molasses workers with 6-15 years working experience
comparatively show lower risk to WMSDs, whereas workers
with >25 years of working experience have the highest risks
of WMSDs. High risk for ankle (OR 2.61, 95% CI [0.70,
9.71]), elbow (OR 1.95, 95% CI [0.94, 4.03]), and wrists
(OR 1.77, 95% CI [0.58, 5.39]) are also found among the
most experienced workers (>25 years). Workers, who are not
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Figure 1: Frequency distribution of different body parts
discomfortability
addicted to smoking and alcohol, are reported to have a more
WMSD risk.
DISCUSSION
Lower socioeconomic class people of the local areas are
directly engaged in molasses-making activity and exposed
various types of hazardous working conditions every day.
Instead of about 11 h of strenuous work which is more
than the recommended working hours (The Factories Act,
1948).[28] They do not get sufficient calories to fulfill their
nutritional budget, and hence, 25.7% of workers are suffering
from underweight or malnutrition problems. In this study,
we have found that more than 72% of workers are smoker
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Work-related musculoskeletal disorders among male molasses workers
Table 3: Association of WMSDs with age and education among molasses workers
Body parts
n (%)
OR
95% CI
n (%)
Neck
22 (31.4)
0.63
0.35, 1.14
26 (44.8)
1.12
0.61, 2.05
Shoulder
40 (57.1)
0.93
0.53, 1.65
38 (65.5)
1.33
0.71, 2.49
Elbow
10 (11.4)
0.50
0.22, 1.15
17 (29.3)
1.62
0.82, 3.19
Wrists/ hands
02 (02.8)
0.41
0.09, 1.93
05 (08.6)
1.33
0.44, 4.02
Age group 15-30 (n=70)
OR
95% CI
Illiterate (n=58)
Upper back
02 (02.8)
0.25
0.05, 1.15
11 (18.9)
2.06
0.90, 4.71
Lower back
46 (65.7)
0.64
0.35, 1.17
48 (82.7)
1.61
0.74, 3.46
Hips/thighs
27 (38.5)
0.82
0.46, 1.46
22 (37.9)
0.80
0.43, 1.48
Knees
15 (21.4)
0.65
0.33, 1.20
20 (34.4)
1.26
0.67, 2.39
Ankle/feet
02 (02.8)
0.78
0.15, 4.00
03 (05.1)
1.46
0.35, 6.05
Age group 31-45 (n=48)
Primary (n=27)
Neck
27 (56.2)
1.78
0.93, 3.40
16 (59.2)
2.01
0.88, 4.60
Shoulder
31 (64.5)
1.28
0.65, 2.50
18 (66.6)
1.40
0.59, 3.31
Elbow
08 (20.8)
1.02
0.46, 2.27
08 (29.6)
1.64
0.66, 4.08
Wrists/ hands
05 (10.4)
1.64
0.54, 5.00
02 (07.4)
1.13
0.23, 5.42
Upper back
09 (18.7)
2.03
0.84, 4.91
02 (07.4)
0.70
0.15, 3.24
Lower back
41 (85.4
1.96
0.82, 4.71
19 (70.3)
0.79
0.32, 1.95
Hips/thighs
27 (56.2)
1.78
0.92, 3.42
13 (48.1)
1.22
0.54, 2.76
Knees
15 (31.2)
1.09
0.54, 2.19
07 (25.9)
0.84
0.33, 2.12
0
-
-
02 (07.4)
2.14
0.41, 11.23
Ankle/feet
Age group >45 (n=49)
Neck
Others (n=82)
21 (42.8)
1.03
0.54, 1.97
28 (34.1)
0.72
0.41, 1.25
Shoulder
27 (55.1)
0.86
0.45, 1.64
42 (51.2)
0.74
0.43, 1.26
Elbow
16 (32.6)
1.89
0.93, 3.84
09 (10.9)
0.48
0.22, 1.06
Wrists/ hands
04 (08.1)
1.26
0.38, 4.14
04 (4.88)
0.73
0.22, 2.36
Upper back
06 (12.2)
1.23
0.45, 3.31
04 (4.88)
0.45
0.15, 1.39
Lower back
38 (77.5)
1.16
0.54, 2.47
58 (70.7)
0.81
0.45, 1.46
Hips/thighs
18 (36.7)
0.76
0.39, 1.47
37 (45.12)
1.08
0.64, 1.84
Knees
19 (38.7)
1.52
0.78, 2.96
22 (26.83)
0.88
0.49, 1.59
Ankle/feet
04 (08.1)
2.38
0.64, 8.81
01 (1.22)
0.33
0.04, 2.79
WMSDs: Work-related musculoskeletal disorders, CI: Confidence interval, OR: Odds ratio
and 55% are alcoholic to get relief from excessive workload,
heavy physical, and psychological stresses of day-long
work. Azagba and Sharaf have reported that the job stress
has significant positive impact on smoking and alcohol
consumption among the workers.[29]
Molasses-making workers maintain different types of
awkward working postures during their prolonged working
hours. Due to bent and twisted back position, squatting with
keens bent leg postures and load handled more than 20 kg
make most of the postures hazardous to the musculoskeletal
system. All frequently maintained molasses-making postures
have an extreme harmful effect on the musculoskeletal
system of the workers, and corrective measures should be
taken immediately.
Several studies have reported that wrong working postures
during prolonged work can cause WMSDs among the
1709
workers.[30-32] Lower back pain can be occurred due to
repetitive forward bending and twisting of the back position
which exerts compressive pressures on the lower vertebra
and its surrounding back muscles.[33-36] The present study is
also shown that 76% of workers are suffering from lower
back pain due to prolong maintain of bent and twisted back
postures. It is also observed that, due to prolonged maintain
of poor working postures, a large number of workers are
suffering from shoulder and hips or thighs pain, followed
by neck, knees, elbow, upper back, wrist, and feet or ankle
discomfortability.
Many researchers have shown that the risk of WMSDs
increases with age of the workers.[37,38] In this study, it is
observed that workers among 15-30 years age group are
found less affected from WMSDs compared to higher age
groups of workers. It is interesting to observe that workers
with higher education levels (secondary and tertiary) are
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Work-related musculoskeletal disorders among male molasses workers
Table 4: Association of WMSDs with experience and addiction among the workers
Body parts
n (%)
OR
95% CI
n (%)
15 (39.4)
0.90
0.44, 1.85
49 (40.4)
1-5 years (n=38)
Neck
OR
95% CI
Smokers (n=121)
0.94
0.58, 1.51
0.62, 1.60
Shoulder
27 (71.0)
1.72
0.80, 3.71
71 (58.6)
0.99
Elbow
04 (10.5)
0.46
0.15, 1.38
24 (19.8)
0.97
0.54, 1.7
Wrists/hands
01 (02.6)
0.38
0.04, 3.06
10 (08.2)
1.27
0.52, 3.11
Upper back
02 (05.2)
0.49
0.10, 2.21
10 (08.2)
0.79
0.35, 1.80
Lower back
30 (78.9)
1.26
0.53, 2.96
92 (76.0)
1.06
0.61, 1.83
Hips/thighs
22 (57.8)
1.81
0.88, 3.70
51 (42.1)
0.96
0.59, 1.54
Knees
11 (28.9)
0.98
0.45, 2.13
37 (30.5)
1.06
0.63, 1.76
Ankle/feet
02 (05.2)
1.49
0.28, 7.68
04 (03.3)
0.91
0.25, 3.32
6-15 years (n=54)
Non-smokers (n=46)
Neck
18 (33.3)
0.69
0.36, 1.31
21 (45.6)
1.16
0.60, 2.24
Shoulder
27 (50.0)
0.70
0.38, 1.30
27 (58.6)
1.00
0.51, 1.94
Elbow
10 (18.5)
0.88
0.40, 1.94
10 (21.7)
1.09
0.49, 2.40
Wrists/hands
02 (03.7)
0.54
0.11, 2.54
01 (02.1)
0.31
0.03, 2.50
Upper back
07 (12.9)
1.31
0.51, 3.36
07 (15.2)
1.58
0.61, 4.08
Lower back
37 (68.5)
0.73
0.37, 1.43
33 (71.7)
0.85
0.41, 1.77
Hips/thighs
20 (37.0)
0.77
0.41, 1.45
21 (45.6)
1.10
0.57, 2.13
Knees
12 (22.2)
0.68
0.33, 1.41
12 (26.0)
0.84
0.40, 1.77
0
-
-
02 (04.3)
1.21
0.23, 6.25
Ankle/feet
16-25 years (n=30)
Alcoholic (n=92)
Neck
15 (50.0)
1.38
0.63, 3.01
36 (39.1)
0.89
0.52, 1.49
Shoulder
16 (53.3)
0.80
0.36, 1.75
57 (61.9)
1.14
0.68, 1.93
Elbow
05 (16.6)
0.78
0.27, 2.19
16 (17.3)
0.82
0.42, 1.58
Wrists/hands
03 (10.0)
1.57
0.41, 6.02
02 (02.1)
0.31
0.06, 1.45
Upper back
01 (03.3)
0.30
0.03, 2.37
08 (08.6)
0.84
0.34, 2.02
Lower back
23 (76.6)
1.10
0.44, 2.75
74 (80.4)
1.38
0.74, 2.57
Hips/thighs
11 (36.6)
0.76
0.34, 1.70
43 (46.7)
1.15
0.69, 1.93
Knees
08 (26.6)
0.87
0.36, 2.10
25 (27.1)
0.89
0.50, 1.58
0
-
-
01 (01.1)
0.29
0.03, 2.48
22 (48.8)
1.32
0.68, 2.56
34 (45.3)
Ankle/feet
>25 years (n=45)
Neck
Non-alcoholic (n=75)
1.14
0.66, 1.98
Shoulder
28 (62.2)
1.15
0.58, 2.28
41 (54.6)
0.84
0.49, 1.47
Elbow
15 (33.3)
1.95
0.94, 4.03
18 (24.0)
1.23
0.64, 2.36
Wrists/hands
05 (11.1)
1.77
0.58, 5.39
09 (12.0)
1.93
0.76, 4.88
Upper back
07 (15.5)
1.62
0.62, 4.20
09 (12.0)
1.20
0.51, 2.83
Lower back
35 (77.7)
1.17
0.53, 2.57
51 (68.0)
0.71
0.39, 1.29
Hips/thighs
19 (42.2)
0.96
0.49, 1.87
29 (38.6)
0.83
0.47, 1.45
Knees
18 (40.0)
1.60
0.81, 3.17
24 (32.0)
1.13
0.62, 2.04
Ankle/feet
04 (08.8)
2.61
0.70, 9.71
05 (06.6)
1.91
0.56, 6.48
WMSDs: Work-related musculoskeletal disorders, CI: Confidence interval, OR: Odds ratio
less affected from musculoskeletal problems as this result
is also supported by the previous works[39,40] which may be
due to some knowledge and awareness about the risk factors
presented in the working places.
Häkkänen et al.[17] have reported that new workers are
more susceptible to upper limb musculoskeletal disorders,
2017 | Vol 6 | Issue 12
whereas Noroozi et al.[22] have shown that workers more
than 10 years of working experience have a higher risk of
neck and back pain. In our study, high risks of the shoulder,
lower back, hips, and ankles pain are observed among the
beginners, whereas the lower risk of WMSDs is also found
among the workers between 6 and 15 years of working
experience. Workers with >25 years working experience
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Biswas et al.
Work-related musculoskeletal disorders among male molasses workers
have the highest risk for musculoskeletal symptoms. It may
be due to the age of the workers of this group (above 40
years), and they are engaged particularly in boiling (P4) and
mixing of ingredients (P5) work which requires prolonged
maintain of awkward back and leg postures. Association
between smoking and musculoskeletal disorders has been
reported in earlier studies.[18,19] Association between smoking
and wrists, lower back, and knees is observed in our study.
It is interesting to observe that alcohol addicted molasses
workers have reported less musculoskeletal pain in different
body parts. However, the effects of alcohol consumption
on health are complex, and it is multidimensional, whereas
Nelson et al. have reported that moderate drinkers perform
better than the non-drinkers.[41,42] Due to prolonged and heavy
work with poor working conditions and awkward working
postures, 87.4% of workers are reported heavy tiredness
after the work. The present investigation has pointed the
occupational hazard present in the molasses-making workers
despite some limitations. Lack of a large number of subjects
from the study area imposes limits of the data interpretation.
Another limitation of the survey is that health-related data
were obtained from face-to-face interview of the workers as
there was no health register.
4.
5.
6.
7.
8.
9.
10.
11.
12.
CONCLUSIONS
The present study shows that, due to prolong maintain of
bent and twisted back posture and squatting with keens bent
leg posture, most of the molasses workers are suffering from
WMSDs. The most affected body part of the workers is
lower back irrespective of age, educational, experience, and
addiction factors. Higher risks for WMSDs are found among
the most experienced, illiterate, non-addicted, and 31-45
years of age group workers.
Proper awareness programs and educational campaigns can
reduce the workplace risk factors. A recommended workrest scheduled[43] with the correction of hazardous working
postures should be considered to lower the risk of WMSDs.
The molasses workers are prone to different health problems,
but it has been rarely assessed. The result of the present work
may help the policymakers to take control measures for
improving the workers’ health, quality of life, efficiency, and
working environment.
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How to cite this article: Biswas G, Bhattacharya A,
Bhattacharya R. Work-related musculoskeletal disorders: A case
study among male molasses workers in Nadia district of West
Bengal, India. Int J Med Sci Public Health 2017;6(12):1706-1712.
Source of Support: Nil, Conflict of Interest: None declared.
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