MECHANICAL COMPLETION AND COMMISSIONING

NORSOK STANDARD COMMON REQUIREMENTS MECHANICAL COMPLETION AND COMMISSIONING Z-CR-007 Rev. 1, May 1996 Mechanical completion and commissioning Z-CR-007 Rev. 1, May 1996 CONTENTS 1 FOREWORD 2 2 SCOPE 2 3 NORMATIVE REFERENCES 2 4 DEFINITIONS AND ABBREVIATIONS 4.1 Definitions 4.2 Abbreviations 2 2 4 5 COMPLETION PRINCIPLES 5.1 Overall goal 5.2 Completion phases 5.3 Responsibilities 5.4 Common requirements 5.5 Documentation 5.6 Project Completion System (PCS) 5.7 Planning 4 4 4 5 5 5 6 6 6 MECHANICAL COMPLETION 6.1 Introduction 6.2 Documentation for a MC Package 6.3 Handover at Mechanical completion 6.4 Carry Over Work Register (COWR) 6.5 Typical Mechanical completion activities 6 6 6 6 6 7 7 COMMISSIONING 7.1 Introduction 7.2 Typical commissioning preparation activities 7.3 Commissioning procedure content 7.4 Commissioning documentation and handover to operation 9 9 9 9 10 ANNEX A MECHANICAL COMPLETION DOCUMENTATION 11 ANNEX B COMMISSIONING DOCUMENTATION 21 NORSOK standard Page 1 of 26 Mechanical completion and commissioning 1 Z-CR-007 Rev. 1, May 1996 FOREWORD NORSOK (The competitive standing of the Norwegian offshore sector) is the industry initiative to add value, reduce cost and lead time and remove unnecessary activities in offshore field developments and operations. The NORSOK standards are developed by the Norwegian petroleum industry as a part of the NORSOK initiative and are jointly issued by OLF (The Norwegian Oil Industry Association) and TBL (The Federation of Norwegian Engineering Industries). NORSOK standards are administered by NTS (Norwegian Technology Standards Institution). The purpose of this industry standard is to replace the individual oil company specifications for use in existing and future petroleum industry developments, subject to the individual company's review and application. The NORSOK standards make extensive references to international standards. Where relevant, the contents of this standard will be used to provide input to the international standardisation process. Subject to implementation into international standards, this NORSOK standard will be withdrawn. 2 SCOPE This standard defines the principles and structure of Mechanical completion and commissioning. 3 NORMATIVE REFERENCES ISO 9000 series standards 4 DEFINITIONS AND ABBREVIATIONS 4.1 Definitions Normative references Informative references Shall Should May Can Project Completion System (PCS) NORSOK standard Shall mean normative in the application of NORSOK standards. Shall mean informative in the application of NORSOK standards. Shall is an absolute requirement which shall be followed strictly in order to conform with the standard. Should is a recommendation. Alternative solutions having the same functionality and quality are acceptable. May indicates a course of action that is permissible within the limits of the standard (a permission). Requirements are conditional and indicates a possibility open to the user of the standard. Is a computerised system for electronic documentation of Mechanical completion, commissioning and preservation by system, subsystem, area, commissioning package, MC package and/or individual tag. Page 2 of 26 Mechanical completion and commissioning System Mechanical Completion Status Index (MCSI) Subsystem Commissioning Package MC Package Commissioning (C) Mechanical Completion (MC) Preservation Factory Acceptance Test (FAT) Mechanical Completion Certificate (MCC) Mechanical Completion Check Record (MCCR) Punch List (PL) Status "OK" Status "NA" Status "PA" Status "PB" Punch List Register (PLR) Carry Over Work Register NORSOK standard Z-CR-007 Rev. 1, May 1996 An operational system or a non-operational system. Operational systems are dynamic process, utility or facility systems such as sea water, diesel, HVAC, telecom, main power and control system Non-operational systems are systems such as surface protection, insulation, civil, structural steel, markings and signs, cable and tubing trays. This is a listing of all items/tags with associated check record status for each MC (or commissioning) package. The MCSI should be produced from the EDP based Project completion system. A system broken down into functional subsystems. A practical scope of work unit within a system or subsystem for commissioning, constituting a functional unit which can be tested by commissioning to confirm its suitability for operation. A practical unit of the scope of work for one discipline within a commissioning package. Is the functional verification of equipment and facilities that are grouped together in systems. The checking and testing of equipment and construction to confirm that the installation is in accordance with drawings and specifications and ready for commissioning in a safe manner and in compliance with project requirements. The preventive maintenance carried out on equipment before it is taken into use. Testing to be performed at suppliers workshop to verify the equipment's performance/functionality. A MC Certificate issued by the Executor to document that his MC scope has been carried out. The MC Certificates shall be used per MC package. A discipline checklist for the various equipment. These records form the basis of the MC documentation. MC Check Records are prepared for one or more items for recording of the results from checking and testing performed during MC. A Punch List describes incomplete work or malfunction of equipment or construction. This status means that this item is cleared and there is no further work associated with this item. This status means that the check is not applicable to the item referenced in the Check Record (CR). The item may however be applicable for subsequent executors. This means that this check item is not completed, and that remaining work is category 'A', i.e. must be completed prior to commissioning. This means that this check item is not completed and that remaining work is category 'B', i.e. may be completed prior to or after commissioning. A punch list register is a listing of all punch list items, prepared at a time when installation, functions or activities should have been completed. A register where incomplete items are documented sufficiently for Page 3 of 26 Mechanical completion and commissioning (COWR) MC dossier Commissioning dossier Executor Z-CR-007 Rev. 1, May 1996 work preparation and completion. The COWR is based on the Punch Lists Register and describes punch listed work to be transferred to the next project executor. MC documentation compiled in MC package. Commissioning documentation compiled in Commissioning dossier. An organisation, supplier, contractor that performs a predefined scope of work. 4.2 Abbreviations C Commissioning COWR Carry Over Work Register CR Check Record FAT Factory Acceptance Test MC Mechanical Completion MCC Mechanical Completion Certificate MCCR Mechanical Completion Check Record (MCCR) MCSI Mechanical Completion Status Index MSL Material Status List PCS Project Completion System PL Punch List PLR Punch List Register RFCC Ready for Commisioning Certificate 5 COMPLETION PRINCIPLES 5.1 Overall goal The overall goal of Mechanical completion and commissioning is to verify that the system is designed and built to fulfil its purpose and specified requirements. The completion execution and documentation shall have as a goal to fulfil "NPD" rules as given in "Regulations for production and auxiliary systems". Life cycle cost principles and safety should govern all decisions and actions. Early establishment of commissioning packages is essential for an orderly and effective project completion. The commissioning plan shall have maximum priority to enable reversed planning in all project phases. All fabrication and installation planning shall be system oriented. Mechanical completion, commissioning, FAT, Preservation and suppliers assistance requirements shall be specified in the purchase orders. Repeating of MC/C checks performed at suppliers and assembly sites should be avoided, wherever possible. 5.2 Completion phases 5.2.1 Definition phase In this phase the following is carried out: • Completion philosophy. NORSOK standard Page 4 of 26 Mechanical completion and commissioning Z-CR-007 Rev. 1, May 1996 • Coding structure and system breakdown. • Completion requirements to suppliers and contractors. 5.2.2 Engineering phase In this phase the following is carried out: • Commissioning Package & MC Package definition. • Define commissioning network. • Produce commissioning procedures. 5.2.3 Suppliers completion phase Equipment suppliers shall execute MC, FAT and commissioning and preservation as specified in the purchase order. The completion shall be documented as part of the completion system which leads up to handover to the company/client. 5.2.4 Construction/assembly Phase Executor shall perform MC and commissioning and preservation as specified in purchase order/contract documents. The completion is documented as part of the completion system which leads up to handover to the company. 5.3 Responsibilities Responsibilities are defined in the contract. MC execution and registration/documentation, shall be performed by anyone who has a scope of work to be performed, such as equipment suppliers, fabrication contractors, installation contractor and hook-up contractors. Commissioning registration and documentation shall be performed by anyone who has this responsibility implemented in their scope of work. 5.4 Common requirements This standard shall be used as a basis for preparing plans, procedures and documentation for Mechanical completion and commissioning. The implementation of this standard requires the use of a coding system for item and system numbering, e.g. NORSOK Z-DP-002, Coding system. 5.5 Documentation Mechanical completion documentation shall be completed/executed per item/MC package. Commissioning documentation shall be documented on a commissioning package level. All check/test records shall end up in a status OK-PA-PB. NORSOK standard Page 5 of 26 Mechanical completion and commissioning Z-CR-007 Rev. 1, May 1996 5.6 Project Completion System (PCS) An electronic based system for administration of Mechanical completion, commissioning and Punch List Register, should be used. 5.7 Planning All MC activities shall be planned on fully integrated fabrication, Mechanical completion and commissioning schedules on system prioritised basis in order to meet the optimal sequence of completion. 6 MECHANICAL COMPLETION 6.1 Introduction This chapter forms the basis for the execution and documentation of mechanical activities. Mechanical completion takes place through all phases of the project, starting at equipment supplier and continuing through fabrication up to commissioning phase. • Mechanical completion encompasses all disciplines. • The detailed responsibilities are described in the contract. • Executor of MC activities is responsible for establishing and compiling the MC dossiers and report status into PCS. 6.2 Documentation for a MC Package The MC package shall consist of an MC Certificate, a MC Status Index and a Punch List Register printout as described below. A Mechanical Completion Certificate (MCC) is a form completed by the Executor after all MC is carried out. The MCC is the cover sheet for each MC package. A MC package shall when signed be ready for start of commissioning. The Check Records (CR) are the forms on which the Executors record the results of all checks, inspections and tests carried out for each individual item. A Punch List Register (PLR) shall be prepared by the Executor along with the MC activity. In each MC package a printout from the PLR shall be included to document the incompleted work. A MC Status Index (MCSI) listing the status of all CRs for the completed MC package shall be included in the MC documentation dossier. 6.3 Handover at Mechanical completion Handover at Mechanical completion to commissioning shall be at commissioning package level, documented by the Ready for Commissioning Certificate (RFCC). 6.4 Carry Over Work Register (COWR) The Carry Over Work Register lists all punch items that the Project accepts as cannot be completed during present phase. The COWR is used for the release of the work from the Executor and will as such be an input to the scheduling and planning of outstanding work to be performed during later phases. NORSOK standard Page 6 of 26 Mechanical completion and commissioning Z-CR-007 Rev. 1, May 1996 The COWR Item Number and cross reference to the Punch List Register/Check Records shall be given. COWR work shall be marked up on drawings or sketches and be included in the records. COWR Material Status List (MSL) and marked up drawings/instruction shall contain sufficient information for job setting in a later phase. 6.5 Typical Mechanical completion activities Mechanical completion activities includes checking of fabrication and installation work. Executor shall complete packages related to listed disciplines and as required by the MCSI. Executor shall complete the check list items as per the MCCR's. The activities shall include but not be limited to: (see also Annex A for typical check records) 6.5.1 Mechanical • Visual inspection for complete and correct installation. • Internal inspection of tanks and vessels. • Alignment. • Load testing of lifting equipment. • Hot oil flushing. • Bolt tensioning. • Dimension control. • Preservation. 6.5.2 Electrical • Visual inspection for complete and correct installation. • Insulation and continuity testing of cables. • Insulation testing of generator, transformers and motors, panels, distribution board etc. • Earthing checks. • Static check of switches and control devices. • Battery preparations. • Lighting and socket outlet checks. • Area completion. • Heat tracing. • Preservation. 6.5.3 Instrument/Telecommunication • Calibration and testing of instruments prior to installation. • Visual inspection for complete and correct installation. • Insulation and continuity testing of cables. • Cleaning, flushing, pressure and leak testing of pneumatic and hydraulic tubing. • Adjustment of control, alarm and shutdown settings. • Loop testing. • Function testing of control systems. • Function testing of field instruments. • Hot oil flushing of instrument tubing. • Area completion. NORSOK standard Page 7 of 26 Mechanical completion and commissioning Z-CR-007 Rev. 1, May 1996 • Preservation. 6.5.4 Piping • NDE carried out. • Welding procedures. • Removal of all items subject to damage during flushing, cleaning and pressure testing. • Flushing of pipework. • Chemical cleaning and testing of pipework. • Drying of tested pipework. • Preservation of tested pipework. • Reinstatement of all items after testing. • Final inspection of pipework. • Test ISO's and P&ID's showing the extent of each pressure test. • Pneumatic and hydraulic tubing. • Hot oil flushing of pipework. • Bolt tensioning. • Pipe supports completed. • Insulation. • Flow coding. 6.5.5 HVAC • Visual inspection for complete and correct installation. • Cleaning of ductwork. • Leak testing of ductwork. • Alignment checks. • Mechanical functions checks of equipment. • Preservation. • Flow coding. 6.5.6 Safety • Visual inspection for complete and correct installation. • Preservation. • Area completion 6.5.7 Mechanical completion of non-operational systems Mechanical completion of non-operational systems includes completion status and checks on an area basis. Disciplines included structural, surface protection, insulation, fireproofing and architectural. 6.5.8 Structural • Visual inspection for complete and correct installation. • QC documentation. • NDE carried out. • Welding. • Load testing of lifting lugs and monorails. NORSOK standard Page 8 of 26 Mechanical completion and commissioning Z-CR-007 Rev. 1, May 1996 6.5.9 Surface protection, Insulation and Fire proofing • Visual inspection for complete and correct application. • Thickness checks carried out. • Adhesion checks carried out. • Preservation. • Insulation. • Painting. • Fire proofing. 6.5.10 Architectural • Visual inspection for complete and correct installation. • Preservation. • Doors. 7 COMMISSIONING 7.1 Introduction This chapter forms the basis for preparation and execution of commissioning. Commissioning take place when Mechanical completion is completed for a system or part of a system. Commissioning can be divided into three main activities: • Commissioning preparation • Commissioning execution • Commissioning documentation and handover to operation Establishment of a commissioning network and definition of commissioning packages early in a Project in order to establish fabrication/installation priorities and milestones. Definition of commissioning of part systems is essential in order to achieve an early commissioning completion. 7.2 Typical commissioning preparation activities The preparatory work shall consist of activities such as: • Development of commissioning organisation • Development of system breakdown (partsystem) • Commissioning packages definition • Commissioning schedules • Commissioning budget including spare parts for commissioning • Commissioning preparation check record (ref. Annex B for typicals) 7.3 Commissioning procedure content Commissioning shall be executed by guidance of a detailed procedure describing: 7.3.1 Objective Details the operating parameters to be achieved. NORSOK standard Page 9 of 26 Mechanical completion and commissioning Z-CR-007 Rev. 1, May 1996 7.3.2 Description Shall contain a brief description of the system/partsystems to be commissioned, including marked up P&ID as a basis for all functions to be tested. 7.3.3 Lists of temporary equipment and consumables Lists all consumables, temporary equipment tools and requirements for suppliers assistance. 7.3.4 Health/Environment/Safety A list of all toxic and polluting fluids and materials shall be made, describing their handling and disposal. A check list of all required safety precautions including requirements for work permit shall be made. Prior to energization of electrical equipment a livening up notice shall be issued in order to inform all involved parties of forthcoming energising. 7.3.5 Preservation Requirements for removal of existing preservatives/protection shall be made and subsequent new preservation of the system if the system shall be out of operation for a period. 7.3.6 Scope The scope shall detail the work to be done step by step including the commissioning preparation, check record (ref. Annex B). Irregularities and/or faults shall be logged. Equipment suppliers start-up procedures shall be incorporated. Performance parameters shall be included for comparison of results with actual result achieved during commissioning. 7.3.7 Planning Detailed commissioning plans for system/part system shall be worked out and shall include manhours per discipline, including supplier assistance man-hours. 7.3.8 Handover The handover shall contain a certificate and other documents agreed with operation. 7.4 Commissioning documentation and handover to operation Handover of systems from Executor to project/operation shall be according to a formal procedure which as a minimum should consist of: • Completion acceptance certificate (signed by both parties). • Commissioning P&ID showing the extent of the completed system. • Authority certificates (if any). • Operational procedures and handbooks. NORSOK standard Page 10 of 26 Mechanical completion and commissioning Annex A ANNEX A Z-CR-007 Rev. 1, May 1996 MECHANICAL COMPLETION DOCUMENTATION (TYPICALS) (INFORMATIVE) CONTENTS Documentation for a MC package ........................................................................15 MC certificate (MCC) ...........................................................................................16 Piping completion status .......................................................................................17 MC check record - Instrument installation and inspection ...................................18 MC check record - Electrical motors ....................................................................19 MC check record - Centrifugals/schrewpump, compressor and hydr.motor ........20 Punch list...............................................................................................................21 MC documentation for a Commissioning package ...............................................22 Ready for commissioning certificate (RFCC).......................................................23 NORSOK standard Page 11 of 26 Mechanical completion and commissioning Annex A Z-CR-007 Rev. 1, May 1996 Documentation for a MC - Package Punch List MCCR MCSI MCC for MC - Pack Mechanical Completion Certificate (MCC): − States that all discipline related inspections and tests for a MC package have been carried out according to relevant contract documents. Mechanical Completion Status Index (MCSI): − A Computerised listing of all Tag/Cable/Test/MCCR in a MC Pack, which gives MC scope of work and status for a completed package. Mechanical Completion Check Record (MCCR): − Discipline checklist for the various equipment. These records form the basis of the MC documentation. MC Punch List (PL): − Is the form on which the supplier and contractor record any outstanding work. NORSOK standard Page 12 of 26 Mechanical completion and commissioning Annex A Z-CR-007 Rev. 1, May 1996 MC CERTIFICATE MCC (Rev. 1, May 1996) <Project> MC Package No. MCC Description MCC Area MCC Site System Sub System : : : : : Comm. Package No. SCOPE OF ACCEPTANCE Discipline code: Mechanical Complete as per attached MCSI MCC status: Date: It is hereby certified that the plant/equipment referenced has been inspected, tested and accepted in accordance with the attached MC check Records and other documents, but with the exception of outstanding word according to attached Punch List register. COMMENTS: VERIFIED SUPPLIER FABRICATION HOOK-UP Name Sign Date Name Sign Date NORSOK standard Page 13 of 26 Mechanical completion and commissioning Annex A Z-CR-007 Rev. 1, May 1996 Sheet No. PIPING COMPLETION STATUS <Project> PIPING COMPLETION STATUS (Rev. 1, May 1996) TEST PRESS. (bar) DESIGN PRESS. (bar) System Tag No. MC Package No. Subsystem Comm. Package No. 1 2 3 4 5 6 7 8 9 10 NDE CLEARED PIPES SUPPORTED EARTHING GRP.PIPES FLUSHED PRESSURE TESTED CHEMICAL CLEANED PRESERVED VIDEO INSPECTION HOT OIL FLUSHED REINSTALLED ISO No. Spool No. Area Line No. P&ID No. Remarks It is hereby certified that the plant/equipment referenced has been inspected, tested and accepted in accordance with the attached acceptable records and other documents, but with the exception of the outstanding work according to attached punch list register. VERIFIED SUPPLIER FABRICATION HOOK-UP Name Sign Date Name Sign Date NORSOK standard Page 14 of 26 Mechanical completion and commissioning Annex A Z-CR-007 Rev. 1, May 1996 Sheet No. MC CHECK RECORD <Project> INSTRUMENT INSTALLATION AND INSPECTION (Rev. 1, May 1996) Tag No. Description : : Area : MC Package No. PO No. Manufacturer : : System Subsystem : : INSTALLATION CHECK 01 SUPPL. Comm.Package No. FABR. HOOK-UP Punchlist item No. Check instrument against data sheet 02 Check CE marking 03 Check calibration certificate 04 Installation check 05 Leakage test 06 Flushing carried out COMMENTS: VERIFIED SUPPLIER FABRICATION HOOK-UP Name Sign Date Name Sign Date NORSOK standard Page 15 of 26 Mechanical completion and commissioning Annex A Z-CR-007 Rev. 1, May 1996 Sheet No. MC CHECK RECORD <Project> ELECTRICAL MOTORS (Rev. 1, May 1996) Tag No. Description : : Area : MC Package No. PO No. Manufacturer : : System Subsystem : : EQUIPMENT INSPECTION, DE-ENERGISED STATE Check for no voltage and proper earthing applied 01 Check nameplate data and (ex)-markings against data sheet 02 Check CE-marking 03 No mechanical damage 04 No fluid leaks 05 Nuts and bolts tight 06 Terminal boxes and glanding correct 07 All labelling and warning marks correct 08 Internal earthing correct and securely tight 09 All internal cabling and aux. wiring neat and healthy 10 Heaters correctly installed 11 Check motor insulation resistance. Record lowest reading 12 Check bearing lubrication 13 Check free rotation with driven equip. uncoupled 14 Check cooling system, dust and debris removed SUPPL. Comm.Package No. FABR. HOOK-UP Punchlist item No. (MOHM): 15 Communication arrangement and brushes correct (DC only) 16 Motor preservation correct 17 Push button station: a) Property supported b) No mechanical damage c) 18 Labelling & identification correct Preservation carried out. COMMENTS: VERIFIED SUPPLIER FABRICATION HOOK-UP Name Sign Date Name Sign Date NORSOK standard Page 16 of 26 Mechanical completion and commissioning Annex A Z-CR-007 Rev. 1, May 1996 Sheet No. MC CHECK RECORD <Project> CENTRIFUGAL, SCHREWPUMP, COMPRESSOR AND HYDR.MOTOR (Rev. 1, May 1996) Tag No. Description : : Area : MC Package No. PO No. Manufacturer : : System Subsystem : : INSPECTION ITEM 01 SUPPL. Comm.Package No. FABR. HOOK-UP Punchlist item No. Dataplate complies with data sheet 02 Check CE-marking 03 Skid installation correct 04 Dowels fitted in pump feet 05 Alignment Jack screws fit for driver 06 Correct shimspack for driver fitted 07 Alignment checked, see procedure 08 Jack screws retracted after alignment 09 Transmission checked 10 Coupling guard checked 11 Lubricant or preservation oil filled 12 Constant oiler removed 13 Grease nipples fitted 14 Gland packing fitted 15 Gland cooling fitted 16 Mechanical seal fitted 17 Pumpcase drain valve installed 18 Pumpcase vent valve installed 19 Drain line from skid pan installed 20 Inlet/Outlet checked 21 Skid mounted valves checked 22 Paintwork completed 23 NDE carried out 24 Material certificate checked 25 Pressure test carried out COMMENTS: VERIFIED SUPPLIER FABRICATION HOOK-UP Name Sign Date Name Sign Date NORSOK standard Page 17 of 26 Mechanical completion and commissioning Annex A Z-CR-007 Rev. 1, May 1996 PUNCH LIST <Project> DISCIPLINE (Rev. 1, May 1996) MC Package No. Package Description : Area : PO No. Manufacturer : : System : Subsystem : Comm.Package No. Page of CLEARED BY (INIT.) Status A: Must be completed prior to milestone Status B: Can be left to a later stage, If appr. by Company DESCRIPTION (TAG NUMBER, DRAWING OR DOCUMENT REF.) VERIFIED SUPPLIER FABRICATION HOOK-UP Name Sign Date Name Sign Date NORSOK standard Page 18 of 26 Mechanical completion and commissioning Annex A Z-CR-007 Rev. 1, May 1996 MC Documentation for an Commissioning-Package Punch List Register MCSI RFCC for Commissioning Package No. From : Executor Accep. : Commissioning Ready for Commissioning Certificate (RFCC): − Formal document for transfer a Commissioning Package from MC Executor to Commissioning. Mechanical Completion Status Index (MCSI): − A Computerised listing of all Tag/Cable/Test(MCCR) with status for the completed package. MC Punch List Register: − Is the form which describes any incomplete work per MC package. NORSOK standard Page 19 of 26 Mechanical completion and commissioning Annex A Z-CR-007 Rev. 1, May 1996 READY FOR COMMISSIONING CERTIFICATE RFCC (Rev. 1, May 1996) System : Subsystem : Commissioning Package No. : Commissioning Package Description : Mechanical completed as per attachment : <Project> - MCSI - Punch List Register - Preservation Status Site: RFCC Status: Block letters: Signature: Date: Signature: Date: Status verified by executor Yes No Punch list items Comments: Block letters: Accepted ready for Commissioning by Com.responsible NORSOK standard Page 20 of 26 Mechanical completion and commissioning Annex B ANNEX B Z-CR-007 Rev. 1, May 1996 COMMISSIONING DOCUMENTATION (TYPICALS) (INFORMATIVE) CONTENTS Commissioning preparation check record - Electrical equipment ........................26 Commissioning preparation check record - Water Mist. System..........................27 Commissioning preparation check record - Field check (HVAC)........................28 Commissioning preparation check record - Diesel Engine...................................29 Commissioning preparation check record - Field P&ID Check ...........................30 NORSOK standard Page 21 of 26 Mechanical completion and commissioning Annex B Z-CR-007 Rev. 1, May 1996 COMM. PREPARATION CHECK RECORD ELECTRICAL EQUIPMENT (Rev. 1, May 1996) System : Site Code : Subsystem : Comm.Package No. : Tag No : Description : P.O. No. : Supplier : Chkp. No. Check Description Mechanical Completion Status. 02 Preservation removed. 03 Equipment cleaned. 04 Earthing correctly installed. Megger-test performed. 05 “Living Up Notice (LUN)” obtained. 06 “In Operation” Tag fitted. 07 All Safety Requirements satisfied. Name Date: Verified by: <Project> Area: Supplier 01 Executor Check Record No.: Status Onshore Offshore Date: Supplier: Onshore: Offshore: NORSOK standard Page 22 of 26 Mechanical completion and commissioning Annex B Z-CR-007 Rev. 1, May 1996 COMM. PREPARATION CHECK RECORD WATER MIST SYSTEM (Rev. 1, May 1996) System : Site Code : Subsystem : Comm.Package No. : Tag No : Description : P.O. No. : Supplier : Chkp. No. Check Description Mechanical Completion status. 02 Maintenance access. 03 Operation access. 04 Equipment cleaned. 05 Preservation removed. 06 Valve stroked (Do Not Release). 07 Water tank filled. 08 Air bottle charged. 09 Operating instruction visible. 10 Piping/nozzle system: Use MC Check Record. Name Date: Verified by: <Project> Area: Supplier 01 Executor Check Record No.: Status Onshore Offshore Date: Supplier: Onshore: Offshore: NORSOK standard Page 23 of 26 Mechanical completion and commissioning Annex B Z-CR-007 Rev. 1, May 1996 COMM. PREPARATION CHECK RECORD FIELD CHECK (HVAC) (Rev. 1, May 1996) System : Site Code : Subsystem : Comm.Package No. : Tag No : Description : P.O. No. : Supplier : Chkp. No. Check Description 01 Mechanical Completion status. 02 Maintenance access. 03 Operational access. 04 Equipment cleaned. 05 Preservation removed. 06 Inspection hatches. 07 Flexible connections. 08 Bulkhead penetrations. 09 Supports set. 10 Sufficient insulation. 11 Flow directions correct. 12 All instruments hooked up. 13 All safety precautions carried out. 14 Dust blinds removed. 15 Check according to D&ID Executor Name Check Record No.: Area: Supplier Date: Verified by: <Project> Status Onshore Offshore Date: Supplier: Onshore: Offshore: NORSOK standard Page 24 of 26 Mechanical completion and commissioning Annex B Z-CR-007 Rev. 1, May 1996 COMM. PREPARATION CHECK RECORD DIESEL ENGINE (Rev. 1, May 1996) System : Site Code : Subsystem : Comm.Package No. : Tag No : Description : P.O. No. : Supplier : Chkp. No. Check Description Mechanical Completion status. 02 Maintenance access. 03 Operational access. 04 Dustblindes removed. 05 Safety valves installed. 06 Blinds correct status. 07 Preservation removed. 08 Externally clean. 09 Check all filters. 10 Lubricants filled. 11 Aux. Lubricant Oil pump run. 12 Engine hand cranked 2 turns. 13 Alignment checked. Use MC Check Record. 14 Coupling filled. 15 Radiator checked. 16 Coolant filled. 17 Aspirating system checked. 18 Exhaust system checked. 19 Start system checked. 20 Crank case vent checked. 21 Fuel supply system checked/filled. 22 Remote shut down ready. Name Date: Verified by: <Project> Area: Supplier 01 Executor Check Record No.: Status Onshore Offshore Date: Supplier: Onshore: Offshore: NORSOK standard Page 25 of 26 Mechanical completion and commissioning Annex B Z-CR-007 Rev. 1, May 1996 COMM. PREPARATION CHECK RECORD FIELD P&I DIAGRAM CHECK (Rev. 1, May 1996) System : Site Code : Subsystem : Comm.Package No. : Tag No : Description : P.O. No. : Supplier : Chkp. No. Check Description All pressure tests included in Commissioning pack. 02 Adjust and set pipe supports. 03 Valves and equipment flow direction correct. 04 Blinds installed in correct position. 05 Orifice plates installed. 06 All instruments hooked up. 07 Insulation and heat tracing sufficient. 08 Check free movement of manual valve handles. 09 Remove dustblinds against safety valves etc. 10 Install required temporary filters. 11 Install required temporary blindings. 12 Install required temporary piping/hoses. 13 Required video inspection carried out. 14 Remove preservation where necessary. 15 Mark piping with Comm. tape/warning signs. Name Date: Verified by: <Project> Area: Supplier 01 Executor Check Record No.: Status Onshore Offshore Date: Supplier: Onshore: Offshore: NORSOK standard Page 26 of 26