Publicado en ACS Applied NanoMatererials 2019, 2, 3, 1210-1222
Reduced Graphene Oxide Aerogels with Controlled Continuous Microchannels for
Environmental Remediation
Vanesa Rodríguez-Mata, José Miguel Gonzalez-Dominguez, Ana M. Benito, Wolfgang
K. Maser, Enrique García-Bordejé
Instituto de Carboquímica (ICB-CSIC), Miguel Luesma Castán 4, 50018 Zaragoza,
Spain, jegarcia@icb.csic.es
Keywords
graphene aerogel, continuous pores, graphene oxide, hydrothermal reduction, oil
absorption.
Abstract
3D porous graphene microarchitectures with aligned and continuous channels are of
paramount interest for several applications such as pollutant removal, energy storage or
biomedical engineering. For these applications, an accurate control in the pore
microstructure is of capital importance. Freeze casting is a well-stablished technique to
prepare graphene aerogels with unidirectional channels. This technique is typically
applied to plain GO colloids, leading to discontinuous microchannels. Herein we have
carried out the freeze process starting directly with partially reduced graphene (rGO)
hydrogels prepared by a prior hydrothermal treatment in autoclave. This approach leads
to the formation of aerogels with aligned and continuous microchannels, enabled by an
* Corresponding author: Tel.:+ 34 976733977; fax.: +34 976733318 E-mail address: jegarcia@icb.csic.es
1
intermediate crosslinking degree of the rGO nanosheets, carefully controlled by keeping
the time of the prior hydrothermal process between the thresholds of 45-75 minutes. To
the best of our knowledge, the effect of the degree of crosslinking in the freeze casting
process is not reported.. The resulting rGO aerogels with highly aligned microchannel
structure reveal superior properties over its isotropic counterpart of randomly oriented
pores for the absorption of non-polar solvents and the selective adsorption of an
aromatic compound dissolved in an alkane. Our combined hydrothermal-freeze casting
approach thus affords aligned microchannel rGO aerogels of enormous potential for
environmental remediation.
1. Introduction
Graphene has many outstanding properties such as high electrical and thermal
conductivities, strength, flexibility etc. In the past years tremendous efforts have been
made to fabricate graphene-based 3-D bulk materials. However, the a priori excellent
properties of graphene are hardly transferred to their assemblies due to graphene sheets
stacking. 3-D graphene networks with an open structure have gained a tremendous
interest due to their excellent properties such as high surface to volume ratio, extremely
lightweight,1 favourable absorption properties,2-3 compressibility,1-2, 4-5 high thermal and
electrical conductivities,6-8 and mechanical properties.9 Moreover, the high surface area
of 3D graphene porous solids made them ideal candidates as scaffold to support other
nanomaterials,10-24 doping17, 25-28 or forming hybrids11, 20, 29-31 for different applications
such as catalysis, supercapacitors, batteries, selective absorption, sensor, biomedicine or
composite materials. The preparation of 3-D porous superstructures based on graphene
building blocks has been carried out by different techniques such as the gelation of GO
dispersions,32 emulsion templating33 or chemical vapour deposition on a sacrificial
2
template.34 The sol-gel approach starting from GO is a very cost-effective and versatile
method which can also benefit from the rich surface chemistry of GO35-37 for doping or
forming hybrids.38 Moreover, this method allows moulding the macroscopic shape to
that of the container. Other techniques such as wet spinning8, electrospinning39 or 3-D
printing40 of GO dispersions have been also used to prepare aerogels with specific
macroscopic morphologies. All the above-mentioned methods usually lead to a foamlike superstructure with randomly oriented pores. Nevertheless, materials with aligned
microstructures are interesting for many applications such as energy storage, filtration,
microfluidics, nanocomposites and tissue engineering, among others.41-43 The
anisotropic orientation of graphene sheets has high impact on the conductive percolation
in composites,44 the transport of fluids and particle suspensions and the growth of active
matters.45 In this context, aerogels with anisotropic channels are excellent candidates for
environmental remediation such as the cleaning of oil spills or the water
decontamination from organic pollutant, where foam like aerogels performed
extraordinarily well.2, 46-47
A widely used approach to create 3D superstructures of oriented pores from different
materials is unidirectional freeze casting, also called ice-segregation-induced selfassembly (ISISA) process.48-49 It has been successfully applied to gelatin 50, ceramics,51
carbon nanotubes,52-53 and different composites of graphene and polymers.13 This
technique relies on the growth of straight ice crystal bars by unidirectional freezing.
Some researchers have performed the unidirectional freezing of graphene54 or GO
suspensions.44, 55 Starting from stabilized suspensions of graphene flakes, a linker such
as a polymer is usually required to preserve the 3D structure.54 On the other hand,
aerogels synthetized by unidirectional freeze drying starting from GO suspensions44, 5560
exhibited an orientation of the graphene nanosheets rather than continuous
3
microchannels. This occurs because nanosheets are very well dispersed in a water
matrix and often lack sufficient binding strength among them to create a well-connected
network. The continuity of the channel walls in aerogel is beneficial to increase the
electrical conductivity in composites or to fill the channels with a fluid since the aligned
pores should exert lower back pressure compared to randomly oriented. Adding to GO a
crosslinking agent61 or an alcohol as antifreezing agent62 lead to well aligned
microchannels upon unidirectional freezing but with graphene bridges perpendicular
channels walls. There are only few recent reports of continuous microchannels and they
use a mild reductant (ascorbic acid) and heat treatment.63-66 Accordingly, it is apparent
that a certain degree of GO reduction is beneficial to attain continuous microchannels
by freeze casting. Despite all this plethora of literature leading to different
microstructures upon freeze casting, to our knowledge there is no a systematic study
trying to generalize how the extent of reduction/gelation affects the formation of the
microchannels.To the best of our knowledge, while hydrothermal reduction in autoclave
has been widely used for the formation of foam-like graphene aerogels,46, 67-68 the freeze
casting starting from graphene hydrogels prepared by hydrothermal reduction in
autoclave has not been reported yet.
Here we use a linker-free approach leading to aerogels with continuous and aligned
microchannels. In contrast to the common practice of freeze casting of GO dispersion,
our novel approach uses reduced GO (rGO) hydrogels for freeze casting. The rGO
hydrogels are prepared by hydrothermal reduction of GO dispersions in an autoclave.
Likewise, the rGO nanosheets within the hydrogel are partially crosslinked by π-π
interactions and H-bonds, which are inexistent in pristine GO dispersions. rGO
hydrogels with different degree of crosslinking have been prepared by varying the
hydrothermal treatment times. This enabled to disclose the impact of the crosslinking
4
degree on the formation of aligned and continuous microchannels. Finally, aerogels
with unidirectional pores and random pores have been compared for the absorption of
non-polar solvents and for the selective adsorption of an aromatic compound vs. alkane
in a continuous operation mode.
2. Experimental section
The different steps for the preparation of the reduced graphene oxide aerogel are
illustrated in Scheme 1. The starting GO is a commercial 4 mg/ml dispersion of
Graphenea Co. (San Sebastián, Spain, Ref. GO-4-1000). The characterisation of
graphene flakes is shown in Figure S1 of supporting information. To carry out the
hydrothermal treatment, 10 ml of a 2 mg/mL GO aqueous dispersions was introduced in
a Teflon-lined autoclave. The liquid to autoclave volume ratio is 0.22. The autoclave is
introduced in an oven at 180 ºC, reaching a pressure of 10 Bar and kept for a certain
time (ranging from 45 min to 18 h). Subsequently, the autoclave is withdrawn from the
oven and left to cool down at ambient conditions. Likewise, the rate of cooling down is
comparable for all the preparations. When the autoclave is at room temperature, it is
opened and a monolithic hydrogel has been formed which takes the shape of the
container inside the autoclave.
B
A
C
D
Drying
-50 ºC
0.2 mBar
Autoclave
180 ºC
Freezing
-196 ºC
5
Scheme 1. Steps for the synthesis of reduced graphene oxide (rGO) aerogels. A) GO
dispersion; B) hydrogel formed by reduced GO nanoplatelets; C) cryogel by
unidirectional freezing at -196 ºC; D) rGO aerogel
The hydrogel attained was then frozen using two different approaches. In the so-called
“bulk freezing (B)”, the vial containing the hydrogel was fully immersed in liquid
nitrogen (-196 ºC). The other approach is the so-called “unidirectional freezing (U)”. In
this approach, a vial of aluminium bottom and glass walls containing the hydrogel is
thermally insulated by Styrofoam except the aluminium bottom. The aluminium bottom
is placed onto a 5 cm diameter metal platform which is externally cooled by liquid N2.
This creates a uniaxial thermal gradient and the hydrogel is cooled from the bottom to
the top. The solidified hydrogel attained either by “bulk freezing” or “unidirectional
freezing” is then transferred into a freeze-drying vessel (Telstar Cryodos) under vacuum
(less than 0.3 mbar) and freeze-dried at around 223 K for 48 h to obtain the aerogel. The
aerogels are denoted as GAX_Y, where X is the time of hydrothermal treatment and Y is
the freezing method, either “B” for bulk freezing or “U” for unidirectional freezing.
The density of the cylindrical aerogel (c) in g cm-3 was calculated as weight (w) of the
cylinder divided by the volume (Vc), which was calculated as:
𝑉𝑐 = 𝜋
𝐷2
𝐿
4
eq. 1
The diameter of cylinder (D) and the length of cylinder (L) in cm were measured with a
micrometer gauge.
The total pore volume (Vp) was calculated as
𝑉𝑝 = 𝑉𝑐 −
𝑤
𝜌𝑔
eq. 2
were w is the weight of the cylinder and g is the density of rGO nanosheets which was
assumed to be 1.06 g cm-3, as reported for graphene.69
6
Surface areas were determined by N2 adsorption at 77 K (BET) using a Micromeritics
ASAP 2020 apparatus, after outgassing for 4 h at 423 K. Alternatively, it was also
determined by CO2 adsorption (Dubinin–Radushkevich) at 273 K up to 1 Bar in the
same apparatus, after outgassing under the same conditions.
Raman characterisation was performed on a Horiba Jobin Yvon, LabRAM HR UV-VIS
NIR. Raman spectra were recorded with an Ar-ion laser beam at an exciting radiation
wavelength of 532 nm. The subtraction of the baseline and the fitting of the peaks were
performed with Originpro 8.5 software.
SEM analysis was carried out with a microscope SEM EDX Hitachi S-3400 N with
variable pressure up to 270 Pa and with an analyzer EDX Röntec XFlash de Si(Li). The
images were obtained both from the secondary and backscattered signal.
X-ray diffraction (XRD) patterns were recorded using a Bruker D8 Advance
diffractometer in configuration theta-theta using nickel-filtered CuK radiation (wave
length=1.54 Å), a graphite monochromatic source and scintillation detector. 2ϴ angles
from 3 to 80 º were scanned with a length step of 0.05 and an accumulation time of 3 s.
The X-ray photoelectron spectroscopy (XPS) was carried out with an ESCAPlus
Omnicrom equipped with a Mg Kα radiation source to excite the sample. Calibration of
the instrument was performed with Ag 3d5/2 line at 368.27eV. All measurements were
performed under ultra-high vacuum, beyond 10-10 Torr. Internal referencing of
spectrometer energies was made using the C 1s signal at 284.6 eV. The curve fitting of
the spectra was performed using CASA XPS software The XPS peaks were fitted to
GL(70) lineshape (a combination of 30% Gaussian and 70% Lorentzian character),
performing a Shirley background subtraction. In the fitting procedure the FWHM (full
width at half maximum) values were fixed at a maximum limit of 2 eV.
7
The oxygen elemental analysis is carried out directly in a Flash 1112 de Thermofisher.
The sample in platinum capsules is pyrolised at 1070 ºC under He flow. The produced
gases flow through a reducing bed of carbon black that transforms all COx to CO.
Subsequently the gases flow through a polar chromatographic column that separates
CH4 from CO and the latter is detected and quantified with a thermal conductivity
detector calibrated with sulphanilamide.
Direct current (DC) electrical conductivity was measured with a Keithley 4200‐SCS
source measurement unit. The samples were placed between two copper sheets pressed
mildly to both ends of the aerogel by a wood press. Measurements were carried out in a
two‐probe configuration, with each copper sheet working as an electrode. In a typical
measurement, the intensity was registered varying the voltage between -200 and 200
mV. The resistance was calculated from the slope of the line.
The experiments of hexane absorption were carried out by introducing the aerogel in a
beaker with the organic liquid. It was kept for 5 minutes that it is more than enough
time to completely fill the porosity of aerogel, which was corroborated because the
aerogel sinks to the bottom in the organic liquid and there is not more gas bubbles
emerging. After 5 minutes, the aerogel is withdrawn from the liquid with pincers and
the excess liquid in the external surface is dried carefully with a cellulose paper.
Immediately, the aerogel weight was measured in a precision balance. the process of
withdrawing the sample from hexane and weighting was carried out very fast (5
seconds) in order to avoid any evaporation. The difference between the weight of the
pristine aerogel and the aerogel after absorption of the organic is the liquid absorbed.
The setup for the adsorption experiments in flow is displayed in Figure S2. In the
experiment, the aerogel is tightly fitted inside a 10 mm internal diameter column with
adjustable ends. An infusion syringe impulses 1 ml/min hexane coloured with Sudan III
8
dye through the aerogel in the column connected by microfluidic tubes (1/16 inch
external diameter). The concentration of Sudan III at the outlet is measured with a UVspectrophotometer (Shimadzu UV-2600) using the software UVPROBE and measuring
the absorbance at 240 nm where the maximum absorbance of Sudan III occurs (Figure
S3).
3. Results and discussion
Graphene hydrogels were prepared by hydrothermal treatment of GO dispersions under
basic pH. Previously, we found that graphene aerogels prepared under basic pH (adding
NH3) were more deoxygenated and with higher pore volume than those prepared under
acidic pH.46 The larger porosity was partially due to the curved morphology of graphene
nanosheets that prevented restacking. The concentration of initial GO dispersion was
also selected in base to results of previous paper, since lower GO concentration (1 mg
ml-1) did not give rise to a single monolithic aerogel but several pieces, and higher
concentration (4 mg ml-1) produced denser aerogels. As the hydrothermal treatment
proceeds, the oxygen content and the amount of entrapped water in the hydrogel
decreases (Table 1). Consequently, GO nanosheets are gradually reduced to give rGO
nanosheets. The oxygen content reduction and removal of water increases the amount of
crosslinks by π-π interactions of hydrophobic domains,68,
70
leading to the phase
segregation of a hydrogel for treatment times longer than 45 min. The aerogels prepared
for different hydrothermal treatment times were characterised by Raman. Typically, GO
exhibits two main characteristic peaks: G band (around 1580 cm−1) that is caused by the
first order scattering of the E2g phonon of sp2 C atoms and D band (around 1345 cm−1)
that results from a breathing mode of the K-point phonons of A1g symmetry. Close to G
band is the D′ (1606–1612 cm−1) corresponding disordered graphitic lattice with E2g
9
symmetry. The D band is associated with structural defects such as dangling bonds in
plane terminations of disordered graphite. The intensity ratio of the D and G bands
(ID/IG) is usually a measure of defects in graphene71-72. We fitted the spectra taking into
consideration de D´ band (Figure S4) and calculated the ID/IG ratio (Table 1). This ratio
decreases initially after 30 min of hydrothermal treatment due to the extensive
deoxygenation from initial GO. For further hydrothermal treatment, the ID/IG ratio
increases indicating the creation of further dangling bonds, vacancies73 or even
decreasing the average size of the sp2 domains.74
The hydrogel is subsequently freeze dried either upon unidirectional freezing (U) or
bulk freezing (B) to give an graphene aerogel (GA). Figure 1 compares the macroscopic
aspects of aerogels derived from hydrogels attained at different times of hydrothermal
treatment using the two freezing methods. The geometrical aspect of the aerogel
cylinders (diameter and heights) for the different synthesis conditions are shown in
Figure 1 b and c, respectively .
Table 1. Elemental analysis and XPS quantification for aerogels prepared at different
hydrothermal treatment times and unidirectional freeze drying
hydrothermal
elemental analysis
XPS
treatment
Total pore
Raman
volumea
intensity
time (min)
ratios
O/C (at%)
N/C
O/C
N/C
(at% )
(at%)
(at% )
cm3g-1
ID/IG
0
72.4
4.1
n.d. *
n.d. *
n.d. **
1.26
30
28.8
10.9
17.6
5.6
n.d. **
1.11
45
14.9
10.6
8.9
6.5
153
1.11
10
75
14.4
10.5
8.4
6.9
111
1.22
105
13.2
9.7
8.3
7.1
94
1.23
1080
13.0
10.3
8.0
6.3
75
1.20
* not determined because the oxygenated groups are unstable under the X-ray beam
** not determined because the hydrogel was not formed yet at that time
a
includes volume of macropores and it is calculated using equation 2
a
1 cm
B
B
U
45min
U
1h 15min
B
B
U
U
B
2h 30min
1h 45min
B
U
U
3h 30min
5h
B
U
18 h
b
c
1.20
aerogel cylinder height (cm)
aerogel cylinder diameter (cm)
2.4
bulk freezing
unidirectional freezing
1.15
1.10
1.05
1.00
0.95
0.90
0.85
bulk freezing
unidirectional freezing
2.2
2.0
1.8
1.6
0.80
1.4
0.75
0
50
100
150
200
250
300
1050 1100 1150 1200
0
50
100
150
time (min)
250
300
1050 1100 1150 1200
e
160
3
specific pore volume (cm /g)
time (min)
d
16
200
-3
density (mg cm )
14
12
10
bulk freezing
unidirectional freezing
8
140
bulk freezing
unidirectional freezing
120
100
80
6
60
0
50
100
150
200
250
time(min)
300
1050 1100 1150 1200
0
50
100
150
200
250
300
1050 1100 1150 1200
time (min)
Figure 1. Evolution with hydrothermal treatment time of macroscopic aspects of
prepared aerogels: (a) Photography of aerogels, (b) diameter, (c) height, (d)
11
density and (e) specific pore volume. “B” stands for bulk freezing and “U” stands
for unidirectional freezing.
Both diameter and height decrease gradually as the hydrothermal treatment time
increases. This is a macroscopic indication of the intensification of the crosslinking
between graphene nanosheets. While the diameter varies randomly with the freezing
method, the height is systematically higher for the aerogels prepared by unidirectional
freezing than for their bulk frozen counterparts, pointing out that the cylinder stretches
along the direction of the freezing. Taking into account these dimensions and the weight
of aerogel, the density and pore volume of the aerogel were determined (Figure 1 d and
e respectively). The density of aerogel rises and the specific pore volume decays as the
time of hydrothermal treatment increases. For the two shortest times, unidirectional
freezing provides significantly lower densities and higher specific pore volume than
bulk freezing. There is a sharp change of density and pore volume between samples
prepared at 45 and 75 min. 45 min is the lowest limiting time for aerogel formation
because for 30 min the hydrogel is not formed. For 30 min, the rGO nanosheets remain
dispersed in water because they are not sufficiently reduced and the binding to water
molecules is prevalent over the binding between rGO nanosheets by π-π stacking and Hbonds.68, 70
Another difference between bulk and unidirectional freezing is the regularity of the
cylinder shape. For 45 min of hydrothermal treatment, unidirectional freezing led to
more perfect cylinders than bulk freezing. The latter exhibits some bumps at the
external walls (Figure S5 of supplementary information). These bumps are generated
12
during the drying of the aerogel, thus apparently the unidirectional drying exert less
strains in the structure.
The nanoscale texture and structure werestudied by gas physisorption and SEM. The
Micro- and meso-pore volumes and Surface area determined by applying the BET
method to the adsoption isotherms are displayed in table S1 of supporting material. The
surface areas range between 98-180 m2 g-1 and pore volumes between 0.18-0.50 cm3g-1.
In general, these values increase with the time of hydrothermal treatment. The volume
of these pore is much lower than the macropore volume that ranges 75-150 cm3g-1
(Table 1) and decreases with the hydrothermal treatment time. The textural values do
not differ significantly between aerogels prepared by bulk freezing and unidirectional
freezing. Figure 2 shows representative SEM images of graphene aerogel prepared
using bulk freezing (B) from hydrogels attained after different hydrothermal treatment
times. Longitudinal sections of the aerogels are displayed at the left-side panels while
cross sections are displayed at the right-side panels. There are not substantial
differences between cross-sections and longitudinal sections. Therefore, the porosity of
the sample is isotropic consisting of random pores of a foam-like aspect. The porosity of
aerogel GA45min_B is different to that of the other aerogels. For GA45min_B (Figure
2a and 2b), the rGO nanosheets are apparently loose while for the rest of samples rGO
nanosheets are more crosslinked. As the hydrothermal treatment time increases, the rGO
nanosheets get closer and the openings become smaller, confirming the increase of the
amount of crosslinks. This agrees with the increasing aerogel density and macroscopic
shrinking (vide supra). The aerogels attained at the longest hydrothermal treatment
times exhibited still a high pore volume (80 cm3g-1) because the basal planes of
nanosheets are not stacked, mainly due their corrugated morphology 46.
13
a
b
100 µm
100 µm
c
d
100 µm
100 µm
2020 µm
µm
100 µm
100 µm
f
e
2020 µm
µm
100
100µm
µm
14
g
20 µm
100 µm
h
20 µm
100 µm
i
20 µm
100 µm
j
20 µm
100 µm
Figure 2. Representative SEM images of longitudinal sections (a,c,e,g,i) and cross
sections (b,d,f,h,j) of aerogels prepared using bulk freezing of hydrogels attained at
different hydrothermal times: (a,b) GA45min_B; (c,d) GA75min_B, (e,f)
GA105min_B; (g,h) GA210min_B ; (i,j) GA18h_B.
The SEM images in Figure 3 are representative of aerogels fabricated using the
unidirectional freezing (U) for different hydrothermal treatment times. Figure 3a and b
shows SEM images of aerogels prepared by unidirectional freeze drying of 30 min
hydrothermally-treated GO, i.e. before the formation of the hydrogel has been
acomplished. Although a certain orientation of the graphene basal planes parallel to the
longitudinal direction is observed, continuous microchannels are not formed, alike for
the unidirectional freeze drying of GO colloids in the literature.
44, 55-58
The reason why
this occurs is because the rGO nanosheets are not sufficiently close and crosslinked to
15
form a connected network. In contrast, for aerogels prepared after 45 min and 75 min
hydrothermal treatment times, continuous and aligned microchannels are clearly
observed oriented parallel along the height of the aerogel cylinder (Figure 3 c and e).
The entire monolith exhibits a structure resembling that of a honeycomb of aligned
channels with the channel rows arranged concentrically around the axis (Figure 4). This
structure is templated during the freezing process, whereby straight ice crystal rods
grow from the bottom, where the cooling source is located, to the top. The abundant and
linked graphene nanosheets wrap around the ice bars forming a continuous network.
The microchannel width ranges between 25-100 µm for both GA45min_U and
GA75min_U, regardless of the hydrothermal treatment time. This pore size range is
consistent with other continuous microchannels reported in the literature64 suggesting
that this outcome is determined by the size of ice-crystals. There are some minor edge
effects (few microns) determined by the interfacial phenomena between hydrogel and
cooling source. The microchannel diameter distribution is not completely uniform
through the cross-section of the monolithic aerogel (Figure 4), the channels being
narrower at the centre and at the outer layers due probably to interphase phenomena
leading to a higher concentration of nanosheets both at the centre and at the interphase
with the container. In contrast, the pore size is uniform along the length of the aerogel.
Thus, the pores are almost the same size near the cooling plate than in the opposite end.
This could be due because the ice rods grow very fast, the cylinder length is low
enough, the cylinder is thermally insulated around and the temperature gradient
advances at the same rate that the rod upper end.
For GA105min_U and GA210min_U the channels are not observed anymore. However,
there is a certain anisotropy since the nanosheets basal planes are somehow oriented
16
parallel to the ice growth direction, i.e basal planes are predominant in a longitudinal cut
(Figure 3g and 3i) and the graphene edges and openings stand out in the cross section
(Figure 3 h and 3j). The opening widths range between 7 and 20 µm for GA105min_U,
being <10 µm for GA210min_U. These sizes are significantly smaller than those of
GA45min_U and GA75min_U. The aerogel prepared at the longest hydrothermal
treatment time (18 h) is totally isotropic despite the unidirectional freeze drying. The
absence of separated channels for hydrothermal treatment times equal or longer than
105 min must be due to the constrained mobility of the highly interlinked rGO
nanosheets which impedes the growth of straight ice rods. In contrast, for GA45min_U
and GA75min_U, the rGO nanosheets are looser and hence endowed with high freedom
to move and wrap around the ice rods.
The electrical continuity of the aerogel was corroborated by measuring the electrical
conduction in the axial and radial direction (Table S2). The values of conductivity are
larger for a longer hydrothermal treatment time. The anisotropy in conductivity is
observed for sample GA45min_U while for bulk-frozen materials and for
GA105min_U, the conductivity exhibited an isotropic behaviour in agreement with
SEM observations.
a
1500
mmµm
b
100 µm
17
d
c
100 µm
1 mm
100 µm
e
100 µm
f
500 µm
1 mm
g
50 µm
1 mm
h
50 µm
500 µm
18
i
20 µm
j
20 µm
k
20 µm
l
10 µm
Figure 3. Representative SEM images of longitudinal sections (a,c,e,g,i, k) and
cross sections (b,d,f,h,j,l) of aerogels prepared using unidirectional freezing from
hydrogels attained at different hydrothermal times: (a,b) GA30min_U; (c,d)
GA45min_U; (e,f) GA75min_U, (g,h) GA105min_U; (i,j) GA210min_U ; (k,l)
GA18h_U.
19
a
1 mm
4 mm
b
3 mm
Figure 4. Low magnification SEM image of GA75min_U dried after unidirectional
freezing: (a) cross-section, (b) longitudinal section
20
Bulk freezing
RGO nanosheet
Liquid N2
Styrofoam insulation
Liquid water
Ice crystals
Air
Unidirectional freezing
Hydrothermal
< 30 min
treatment time:
3
Aerogel density: < 6 mg/cm
45-75 min
6-10 mg/cm3
> 105 min
> 11 mg/cm3
Crosslinking degree
Scheme 2. Illustration of ice-crystal growth for the different freezing conditions
used herein.
Scheme 2 illustrates a model for the ice crystal growth leading to the different
morphologies of the aerogels found herein. This model can be generalized to hydrogels
prepared by other reduction methods and starting from GO with different reduction
degrees. Bulk freezing led to isotropic growth of the crystals while unidirectional
freezing led to anisotropic crystal growth. Moreover, the morphology of the
microchannels depends on the time of hydrothermal treatment and hence the
21
crosslinking degree. For times shorter than 30 min, i.e. before the hydrogel formation,
certain orientation of the nanosheets takes place but the ice-crystal bars are
interconnected horizontally, eventually leading upon drying to powdered samples and
the absence of continuous microchannels as it happens for unidirectional freeze drying
of GO colloids in the literature. The reasons are that the concentration of nanosheets is
relatively low containing abundant water and the nanosheets are not still sufficiently
crosslinked. In the hydrothermal treatment time span of 45-75 min, isolated ice bars
grow from the bottom to top and they are enveloped by rGO nanosheets. These
graphene nanosheets are crosslinked to a certain degree that is not so rigid to hinder
their freedom to re-orient. The minimum diameter of ice crystals is about 25 µm. In
contrast, for hydrogels prepared after hydrothermal treatments longer than 105 min, the
ice-crystals cannot grow straight but winding. The reason is that they have to strive to
find their way through a dense and rigid network of highly crosslinked graphene
nanosheets and narrow pores. The openings in this case are smaller than 20 µm.
The optimized aerogel herein shows the most aligned and continuous microchannels
among similar systems reported in the literature.59-60, 65-66 This could be due to the fact
that these studies used fixed conditions for the formation of rGO hydrogel and did not
undertake a systematic optimization of the density (crosslinking degree) of hydrogel as
in our work. Some of the few continuous microchannelled graphene aerogels in the
literature started from GO dispersions reduced with a mild reductant (ascorbic acid) and
heating.32, 63-64 They found an optimum O/C ratio of 34% where the partially reduced
GO sheets contain an optimum surface charge so that they remain mobile during
formation of ice crystals. These rGO aerogels need a further thermal reduction to
become graphene aerogels. Here we demonstrated that the nanosheets can be mobile for
higher reduction extents such as ~14.4 % O/C ratio (Table 1). Therefore, our
22
experimental methodology proves to be superior to the pool of similar approaches since
we advantageously apply hydrothermal treatments to reduce GO and crosslink rGO
nanosheets in a single step without any reductant, saving time and avoiding postsynthesis reducing steps.
The degree of crosslinking between the nanosheets is affected by the surface chemistry ,
and physical changes such as removal of entrapped water, and van der Waals
attractions, which changes as the hydrothermal treatment proceeds. Hence our approach
relies on a precise control over this feature by the time of hydrothermal treatment,
making the unidirectional freezing only effective within an accurate time, which
provides great versatility. This contrasts to other similar works in the literature that
achieve highly aligned microchannels but dealing with the manipulation of the sample
during freezing rather, which may not be so controllable.63
To gain insight into the surface chemistry evolution, we characterised the aerogels
prepared after different times of hydrothermal treatment by XPS and XRD (detailed
experimental information in supplementary material). All the characterisation
techniques indicated that there is a threshold in surface chemistry between 30 min and
45 min of hydrothermal treatment, whereby the hydrogel is formed. The oxygen content
is reduced by half (Table 1). The fitting of the O1s and C1s peaks is shown in Figure S6
and the assignment of deconvoluted peaks has been carried out according to the
literature75-76 and explained in supporting information. The fitting of XPS O 1s reveals
that the peak at 532.6±0.1 eV (O#3) ascribed to epoxide and ether decays dramatically
in this time span. XRD reveals that beyond 30 min, the (001) peak at 2θ=10º found in
GO becomes a shoulder and the (002) peak at 25.1º, as that found in graphite, emerges
(Figure S7 of supporting information). After 45 min time, the oxygen content decreases
only marginally. Thus, it is expected that beyond 45 min of hydrothermal treatment, the
23
hydrophobic interactions or -π stacking of aromatic domains and the removal of
entrapped water are the prevalent effects that increase crosslinking between graphene
nanosheets.
In previous works46,
77
, it was demonstrated that aerogels are highly selective to the
absorption of organics vs. polar solvents, with a high gravimetric absorption capacity
and cyclic stability. The aerogels prepared by unidirectional and bulk freezing were
compared in the absorption of hexane (Figure 5). The aerogels were used directly after
freeze drying without any reduction posttreatment. An additional thermal postreatment
at 1000º C in inert atmosphere, although decreases the O/C ratio from 13 to 1.7 %
(Table S1), does not supply higher absorption capacity. It was found that aerogels with
unidirectional channels (GA45min_U and GA75min_U) outperformed their random
pore counterparts. For aerogels prepared using longer hydrothermal treatments (210 min
and 18 h), in which the microchannels were not clearly observed by SEM,
unidirectional freezing or bulk freezing does not provide significant differences in terms
gravimetric hexane absorption capacity (%)
of absorption capacity.
12000
10000
8000
6000
4000
2000
0
24
Figure 5. gravimetric absorption capacity of n-hexane for aerogels prepared with
unidirectional freezing (U) and bulk freezing (B) for different hydrothermal
treatment times. The values in the y-axis have been calculated as (W-Wo)/Wo x
100, where W is the weight after absorption and Wo is the intial weight of the
aerogel.
For practical application in absorption the mechanical properties and the reusability of
the absorbent are important parameters. Both aspects were demonstrated in our previous
article for non-optimized porous structures.46 That article included a movie showing the
excellent and reversible compression properties of our aerogels. The tests of reusability
revealed that the aerogels prepared for hydrothermal treatment times longer than 45 min
do not lose absorption capacity for at least 20 cycles.
Besides the observed absorption behaviour of non-polar solvent in batch operation, the
aerogel is also able to selectively adsorb an aromatic compound dissolved in an alkane.
This adsorption was performed in continuous using the microfluidic set-up shown in
Figure S2. In these experiments, a dye (Sudan III) was diluted in n-hexane and fed via a
syringe, flowing through the aerogel. Sudan III is a neutral dye of composition related
to azobenzene (Figure S3 top panel). It is lipophilic and it is adsorbed on the graphene
sheets of the aerogels, most probably due to π- π stacking with the basal planes of
graphene nanosheets. Panel a of Figure 6 depicts the representative adsorption
breakthrough curves for the aerogels with unidirectional pores and for those with
random pores. At the beginning of the experiment under continuous flow, the hexane at
the outlet is colourless indicating total absorption of the dye and, after a certain time, a
light red colour appears indicating the saturation of the aerogel adsorption sites. The
onset of Sudan III occurs later and the curve is less steep for aerogel of unidirectional
25
pores compared to its random pore counterpart. The area above the curve, which
indicates the amount of adsorbed Sudan III, was quantified for three repeated tests with
different aerogels samples (Figure 6b). The quantity of adsorbed dye is systematically
larger for aerogels with unidirectional pores. Both materials have the same chemical
composition and weight and the small differences in BET Surface area cannot explain
the differences in adsorption capacity. The only difference is the way they have been
frozen, leading to different porous structures. Therefore, the amount of Sudan III
adsorbed could be an indication of the surface of graphene exposed to the flow.
Accordingly, the aerogel composed of unidirectional pores exposed a larger surface area
to the flow. A plausible explanation could be that the foam-like aerogel exhibits a
random pore structure with a wider pore size distribution and high tortuosity that may
favour preferential paths, having some stagnant liquid in the pores. In contrast, for the
aerogel of unidirectional pores, the flow pattern is more uniform throughout all the
graphene aerogel pore volume thanks to the low tortuosity and more ordered structure
of regular pores.
26
0.02
GA45min_U
GA45min_B
-1
dye concentration (mg ml )
a
0.01
0.00
0
500
1000
1500
time (seconds)
Adsorption capacity (mmol/g)
b
0.10
0.08
0.06
GA45min_B
GA45min_U
Figure 6. Adsorption of dye (Sudan III) in continuous flow (1 ml min -1 of 0.02
mg/ml of Sudan III in n-hexane) using aerogels with unidirectional oriented pores
27
(GA45min_U) and randomly oriented pores (GA45min_B): (a) representative
breakthrough curves, (b) Adsorption capacity with error bars for three repeated
tests.
Conclusions
Herein, unidirectional freeze casting technique is applied to rGO hydrogels prepared by
hydrothermal reduction of GO aqueous dispersions in autoclave. This approach led to
graphene aerogel monoliths exhibiting one of the most anisotropic and continuous
microchannel structure among similar systems known to the best of our knowledge.
Moreover, this approach avoids the subsequent reduction step that is commonly
required for aerogels prepared by freeze drying of GO dispersions. It was disclosed that
a certain degree of crosslinking, which is accurately controlled by the hydrothermal
treatment time, is essential for the achievement of straight and continuous
microchannels. When using hydrogels with an intermediate degree of crosslinking, i.e.
those synthetized for the narrow time-span of 45-75 min of hydrothermal treatment,
well-aligned and continuous microchannels are formed leading to honeycomb-like
aerogels. In contrast, freeze drying is not effective to form the honeycomb structure for
hydrogels with higher or lower degree of crosslinking. The effect of the crosslinking
degree can be generalized to explain the different microstructures attained in the
literature for GA synthetised using unidirectional freeze casting of initial GO with
different reduction degrees or even with crosslinking additives.As a proof of concept,
the aerogels with aligned pores have demonstrated several competitive advantages over
their counterpart of randomly oriented pores. They provide ~20% higher gravimetric
absorption capacity of non-polar solvent in batch operation and ~30% higher adsorption
capacity of aromatic compounds in continuous microfluidic device. Besides of the
28
advantages demonstrated here, the anisotropic aerogels with aligned pores have
excellent prospects for other applications such as biomedical engineering or energy
storage, which are currently underway.
Acknowledgements
Financial support from Spanish Ministry MINECO (project ENE2016-79282-C5-1-R),
Gobierno de Aragón (Grupo Reconocido DGA T03_17R), and associated EU Regional
Development Funds are gratefully acknowledged.
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Supporting Information Available: Set up used for adsorption experiments; UV-vis
absorbance spectra of Sudan III; characterization of aerogels after heat treatment
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