WO2024244430A1 - Volute, fan and air conditioner - Google Patents
Volute, fan and air conditioner Download PDFInfo
- Publication number
- WO2024244430A1 WO2024244430A1 PCT/CN2023/141281 CN2023141281W WO2024244430A1 WO 2024244430 A1 WO2024244430 A1 WO 2024244430A1 CN 2023141281 W CN2023141281 W CN 2023141281W WO 2024244430 A1 WO2024244430 A1 WO 2024244430A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- air duct
- volute
- fan blade
- convex
- fan
- Prior art date
Links
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
- F04D29/4226—Fan casings
- F04D29/4233—Fan casings with volutes extending mainly in axial or radially inward direction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
- F04D29/422—Discharge tongues
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/08—Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/30—Vanes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
- F04D29/4226—Fan casings
- F04D29/4246—Fan casings comprising more than one outlet
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/44—Fluid-guiding means, e.g. diffusers
- F04D29/441—Fluid-guiding means, e.g. diffusers especially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/20—Three-dimensional
- F05D2250/29—Three-dimensional machined; miscellaneous
- F05D2250/291—Three-dimensional machined; miscellaneous hollowed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/50—Inlet or outlet
- F05D2250/52—Outlet
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/0007—Indoor units, e.g. fan coil units
- F24F1/0018—Indoor units, e.g. fan coil units characterised by fans
- F24F1/0022—Centrifugal or radial fans
Definitions
- the present application relates to the technical field of air conditioning, and in particular to a volute, a fan and an air conditioner.
- double-suction centrifugal fans have the characteristics of large flow coefficient and good noise quality, we chose to research and develop a new single centrifugal double-suction fan to improve the performance of centrifugal fans and achieve further cost reduction and efficiency improvement.
- the high-pressure airflow at the double-suction volute outlet is prone to backflow, which can easily cause eddy loss and backflow loss in the volute, resulting in reduced fan efficiency. At the same time, it will cause discontinuous aerodynamic noise at the volute outlet, resulting in poor sound quality of the air conditioner.
- the main purpose of the present application is to provide a volute, a fan and an air conditioner to solve the problem of low fan efficiency and discontinuous aerodynamic noise at the volute outlet of the single centrifugal double-suction fan in the prior art.
- a volute comprising: a volute main body, the volute main body comprising a blade mounting portion for mounting a blade assembly and two air duct portions arranged at intervals along a first direction on both sides of the blade mounting portion and both connected to the blade mounting portion, the blade mounting portion being used to mount the blade assembly; a first air duct line and a second air duct line are respectively formed between the relative two sides of each air duct portion arranged at intervals along a second direction and the blade mounting portion, the connection between the side of each air duct portion close to the first air duct line and the blade mounting portion is streamlined, and the connection between the side of each air duct portion close to the second air duct line and the blade mounting portion is a volute tongue; at least one air duct portion is provided with a convex bulge protruding in a direction away from the corresponding air duct portion on the relative two sides of the air duct portion arranged at interval
- the bulge includes: an upper surface, which is spaced apart from the air duct portion; a first side surface and a second side surface, which are respectively located on two opposite sides of the upper surface spaced apart along the extension direction of the air duct portion, the first side surface is located on a side of the upper surface away from the fan blade mounting portion, and the second side surface is located on a side of the upper surface close to the fan blade mounting portion; a third side surface and a fourth side surface, which are respectively located on two opposite sides of the upper surface spaced apart along a direction perpendicular to the extension direction of the air duct portion, the third side surface is located on a side of the upper surface close to the first air duct profile line, and the fourth side surface is located on a side of the upper surface close to the second air duct profile line; wherein the upper surface is connected to the outer surface of the air duct portion through the first side surface, the second side surface, the third side surface and the fourth side surface.
- the inner wall surface of the convex hull on the side close to the volute tongue is connected to the inner wall surface of the volute body on the side close to the volute tongue.
- the minimum distance between the bulge and the snail tongue is c, where 0 ⁇ c ⁇ 5mm; the width of the bulge in the extension direction of the air duct portion is a, where 65mm ⁇ a ⁇ 75mm; the length of the bulge in the direction perpendicular to the extension direction of the air duct portion is b, where 65mm ⁇ b ⁇ 75mm; the height of the bulge in the direction parallel to the rotation axis of the fan blade assembly is h, where 8mm ⁇ h ⁇ 12mm.
- the angle between the upper surface and the first side surface is ⁇ , wherein 15° ⁇ 25; the angle between the upper surface and the second side surface is ⁇ , wherein 30° ⁇ 40°; and the angle between the upper surface and the fourth side surface is ⁇ , wherein 40° ⁇ 50°.
- the inner wall surface of the convex hull on the side away from the volute tongue is connected to the inner wall surface of the volute body on the side away from the volute tongue.
- the minimum distance between the bulge and the snail tongue is c, where 0 ⁇ c ⁇ 5mm; the width of the bulge in the extension direction of the air duct portion is a, where 65mm ⁇ a ⁇ 75mm; the length of the bulge in the direction perpendicular to the extension direction of the air duct portion is b, where 85mm ⁇ b ⁇ 95mm; the height of the bulge in the direction parallel to the rotation axis of the fan blade assembly is h, where 8mm ⁇ h ⁇ 12mm.
- gaps are left between two inner wall surfaces of the convex hull respectively close to the first air duct profile line and the second air duct profile line and the inner wall surface of the volute body.
- the minimum distance between the bulge and the snail tongue is c, where 0 ⁇ c ⁇ 5mm; the width of the bulge in the extension direction of the air duct portion is a, where 65mm ⁇ a ⁇ 75mm; the length of the bulge in the direction perpendicular to the extension direction of the air duct portion is b, where 50mm ⁇ b ⁇ 60mm; the height of the bulge in the direction parallel to the rotation axis of the fan blade assembly is h, where 8mm ⁇ h ⁇ 12mm.
- a fan comprising the above-mentioned volute and a fan blade assembly arranged in the volute.
- an air conditioner comprising the above-mentioned fan.
- the volute of the present application includes: a volute main body, the volute main body includes a blade mounting portion for mounting a blade assembly and two air duct portions arranged at intervals along a first direction on both sides of the blade mounting portion and both connected to the blade mounting portion, the blade mounting portion being used to mount the blade assembly; a first air duct line and a second air duct line are respectively formed between the relative two sides of each air duct portion arranged at intervals along a second direction and the blade mounting portion, the connection between the side of each air duct portion close to the first air duct line and the blade mounting portion is streamlined, and the connection between the side of each air duct portion close to the second air duct line and the blade mounting portion is a volute tongue; at least one air duct portion is provided with a convex bulge protruding in a direction away from the corresponding air duct portion on the relative two sides of the air duct portion arranged at intervals along the rotation axis of the blade assembly;
- volute of the present application increases the air volume of the double-suction single centrifugal fan by setting the first duct profile line, the second duct profile line and the convex hull, improves the uneven distribution of air flow velocity in the duct, reduces the aerodynamic noise of the double-suction centrifugal fan, improves the working performance of the centrifugal fan, and adjusts the flow direction of the outlet airflow.
- FIG1 shows a simplified schematic diagram of an embodiment of a volute according to the present application when a part number is marked
- FIG. 2 shows a simplified schematic diagram of the embodiment of the volute shown in FIG. 1 with another part numbering
- FIG3 shows a partial enlarged view of the volute shown in FIG2 at position P;
- FIG4 shows a partial enlarged view of the convex hull of the volute shown in FIG1 ;
- FIG5 shows a schematic structural diagram of a fan having the volute shown in FIG1 ;
- FIG6 shows an airflow distribution diagram of the air channel portion of the volute in the prior art
- FIG7 shows an airflow distribution diagram of the air channel portion of the embodiment of the volute shown in FIG1 ;
- FIG8 shows a cross-sectional view of air flow velocity distribution of the air channel portion of the volute in the prior art
- FIG. 9 is a cross-sectional view showing airflow velocity distribution of the air channel portion of the volute embodiment shown in FIG. 1 .
- the present application provides a volute, comprising: a volute main body 1, the volute main body 1 comprising a blade mounting portion 3 for mounting a blade assembly 2 and two air duct portions 4 arranged at intervals along a first direction on both sides of the blade mounting portion 3 and both connected to the blade mounting portion 3, the blade mounting portion 3 being used to mount the blade assembly 2; a first air duct line 5 and a second air duct line 6 are respectively formed between the relative two sides of each air duct portion 4 arranged at intervals along a second direction and the blade mounting portion 3, the connection between the side of each air duct portion 4 close to the first air duct line 5 and the blade mounting portion 3 is streamlined, and the connection between the side of each air duct portion 4 close to the second air duct line 6 and the blade mounting portion 3 is a volute tongue 7; at least one air duct portion 4 is provided with a convex bulge 8 protruding in a direction away from the corresponding air duct portion 4 on the relative two sides
- volute of the present application increases the air volume of the double-suction single centrifugal fan by setting the first duct profile line 5, the second duct profile line 6 and the convex hull 8, improves the uneven distribution of airflow velocity in the duct, reduces the aerodynamic noise of the double-suction centrifugal fan, improves the working performance of the centrifugal fan, and adjusts the flow direction of the outlet airflow.
- the bulge 8 includes: an upper surface 81, which is spaced apart from the air duct portion 4; a first side surface 82 and a second side surface 83, which are respectively located on two opposite sides of the upper surface 81 spaced apart along the extension direction of the air duct portion 4, the first side surface 82 is located on the side of the upper surface 81 away from the fan blade mounting portion 3, and the second side surface 83 is located on the side of the upper surface 81 close to the fan blade mounting portion 3; a third side surface 84 and a fourth side surface 85, which are respectively located on two opposite sides of the upper surface 81 spaced apart along a direction perpendicular to the extension direction of the air duct portion 4, the third side surface 84 is located on the side of the upper surface 81 close to the first air duct profile 5, and the fourth side surface 85 is located on the side of the upper surface 81 close to the second air duct profile 6; wherein the upper surface 81 is connected to the outer surface of the air duct portion 4 through the
- the inner wall surface of the convex hump 8 on the side close to the volute tongue 7 is connected to the inner wall surface of the volute body 1 on the side close to the volute tongue 7 to guide the airflow direction and reduce the mutual impact of the airflow, thereby reducing the vortex in the wind cavity and reducing the surge noise.
- the minimum distance between the bulge 8 and the snail tongue 7 is c, where 0 ⁇ c ⁇ 5mm; the width of the bulge 8 in the extension direction of the air duct portion 4 is a, where 65mm ⁇ a ⁇ 75mm; the length of the bulge 8 in a direction perpendicular to the extension direction of the air duct portion 4 is b, where 65mm ⁇ b ⁇ 75mm; the height of the bulge 8 in a direction parallel to the rotation axis of the fan blade assembly 2 is h, where 8mm ⁇ h ⁇ 12mm.
- the angle between the upper surface 81 and the first side surface 82 is ⁇ , wherein 15° ⁇ 25; the angle between the upper surface 81 and the second side surface 83 is ⁇ , wherein 30° ⁇ 40°; the angle between the upper surface 81 and the fourth side surface 85 is ⁇ , wherein 40° ⁇ 50°.
- the performance of the bidirectional centrifugal fan can be effectively improved and the production cost can be reduced.
- it can adjust the airflow direction in the air outlet duct and increase the air volume of the fan.
- it can also effectively curb the air flow backflow phenomenon and reduce the vortex in the air duct, thereby improving the airflow field in the fan duct, reducing the aerodynamic noise of the fan, making the overall sound quality of the fan better, and improving the user's comfort experience.
- the inner wall surface of the convex bulge 8 on the side close to the volute tongue 7 is connected to the inner wall surface of the volute body 1 on the side close to the volute tongue 7, and the inner wall surface of the convex bulge 8 on the side away from the volute tongue 7 is connected to the inner wall surface of the volute body 1 on the side away from the volute tongue 7, so as to adjust the flow direction of the airflow, reduce the mutual impact of the airflow, reduce the vortex in the wind cavity, and thereby reduce the surge noise.
- the minimum distance between the convex hull 8 and the volute tongue 7 is c, where 0 ⁇ c ⁇ 5mm; the width of the convex hull 8 in the extension direction of the air duct portion 4 is a, where 65mm ⁇ a ⁇ 75mm; the convex hull 8 is perpendicular to the air duct.
- the length of the portion 4 in the extension direction is b, wherein 85 mm ⁇ b ⁇ 95 mm; the height of the convex hump 8 in the direction parallel to the rotation axis of the fan blade assembly 2 is h, wherein 8 mm ⁇ h ⁇ 12 mm.
- gaps are left between the two inner wall surfaces of the convex bulge 8 respectively close to the first air duct profile line 5 and the second air duct profile line 6 and the inner wall surface of the volute body 1 to adjust the airflow direction, reduce the mutual impact of airflows, reduce the vortex in the wind cavity, and thereby reduce surge noise.
- the minimum distance between the bulge 8 and the snail tongue 7 is c, where 0 ⁇ c ⁇ 5mm; the width of the bulge 8 in the extension direction of the air duct portion 4 is a, where 65mm ⁇ a ⁇ 75mm; the length of the bulge 8 in a direction perpendicular to the extension direction of the air duct portion 4 is b, where 50mm ⁇ b ⁇ 60mm; the height of the bulge 8 in a direction parallel to the rotation axis of the fan blade assembly 2 is h, where 8mm ⁇ h ⁇ 12mm.
- the present application provides a fan, comprising the above-mentioned volute and a fan blade assembly 2 disposed in the volute.
- an air guide plate is also provided in the fan.
- the rotation angle of the air guide plate so that the air guide plate is tilted forward to tilt the airflow upward, or the air guide plate is tilted backward to press the airflow downward, a variety of wind feeling experiences can be achieved.
- the present application also provides an air conditioner, comprising the above-mentioned fan.
- the airflow in the air duct will generate backflow, causing backflow loss, which on the one hand reduces the air volume and reduces the work efficiency of the volute; on the other hand, the backflow generates a large aerodynamic noise.
- the volute of the present application has greatly improved the above-mentioned problem.
- the volute of the present application includes: a volute main body 1, the volute main body 1 includes a blade mounting portion 3 for mounting a blade assembly 2 and two air duct portions 4 arranged at intervals along a first direction on both sides of the blade mounting portion 3 and both connected to the blade mounting portion 3, the blade mounting portion 3 is used to mount the blade assembly 2; a first air duct line 5 and a second air duct line 6 are respectively formed between the relative two sides arranged at intervals along the second direction of each air duct portion 4 and the blade mounting portion 3, the connection between the side of each air duct portion 4 close to the first air duct line 5 and the blade mounting portion 3 is streamlined, and the connection between the side of each air duct portion 4 close to the second air duct line 6 and the blade mounting portion 3 is a volute tongue 7; at least one air duct portion 4 is provided with a convex bulge 8 protruding in a direction away from the corresponding air duct portion 4 on the relative two sides arranged at intervals along the rotation axis of the
- the volute of the present application increases the air volume of the double-suction single centrifugal fan and improves the air flow velocity distribution of the air duct by setting the first air duct profile 5, the second air duct profile 6 and the convex hull 8.
- the uneven phenomenon reduces the aerodynamic noise of the double-suction centrifugal fan, improves the working performance of the centrifugal fan, and adjusts the flow direction of the outlet airflow.
- spatially relative terms such as “above”, “above”, “on the upper surface of”, “above”, etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as “above other devices or structures” or “above other devices or structures” will be positioned as “below other devices or structures” or “below other devices or structures”. Thus, the exemplary term “above” can include both “above” and “below”. The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
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Abstract
Description
本申请要求于2023年5月26日提交至中国国家知识产权局、申请号为202310615109.5申请名称为“蜗壳、风机及空调器”的专利申请的优先权。This application claims priority to a patent application filed with the State Intellectual Property Office of China on May 26, 2023, with application number 202310615109.5 and application name “Volcane, fan and air conditioner”.
本申请涉及空调技术领域,具体而言,涉及一种蜗壳、风机及空调器。The present application relates to the technical field of air conditioning, and in particular to a volute, a fan and an air conditioner.
目前,分布式送风技术已在空调市场上获得较高的认可度,但是由于该技术的成本较高,主要应用在高端产品上,这就导致它的市场竞争力不足。At present, distributed air supply technology has gained a high degree of recognition in the air-conditioning market, but due to the high cost of this technology, it is mainly used in high-end products, which leads to its insufficient market competitiveness.
经过长期攻关的研究,分布式送风技术已经从最初的三风机精减至同等技术效果的向单离心风机,在降本增效方面已取得较大的突破。After long-term research and development, distributed air supply technology has been reduced from the original three fans to a single centrifugal fan with the same technical effect, and has made major breakthroughs in reducing costs and increasing efficiency.
但是,由于单离心分布式送风系统存在横向尺寸偏大,风机效率偏低的问题,风机性能仍存在较大的提升空间,为了在降本增效目标中取得更大突破,亟需开发更具竞争力的单离心分布式送风系统。However, due to the large lateral dimensions and low fan efficiency of the single centrifugal distributed air supply system, there is still much room for improvement in fan performance. In order to achieve greater breakthroughs in the goal of reducing costs and increasing efficiency, it is urgent to develop a more competitive single centrifugal distributed air supply system.
由于双吸离心风机具有流量系数较大,噪声音质好的特性,故选择研究开发全新单离心双吸风机,以提高离心风机性能,实现进一步降本增效。Since double-suction centrifugal fans have the characteristics of large flow coefficient and good noise quality, we chose to research and develop a new single centrifugal double-suction fan to improve the performance of centrifugal fans and achieve further cost reduction and efficiency improvement.
但是,双吸蜗壳出风口的高压气流易回流,容易使蜗壳内产生涡流损失和回流损失,造成风机效率降低,同时会使蜗壳出口处存在不连续的气动噪声,从而导致空调器音质较差。However, the high-pressure airflow at the double-suction volute outlet is prone to backflow, which can easily cause eddy loss and backflow loss in the volute, resulting in reduced fan efficiency. At the same time, it will cause discontinuous aerodynamic noise at the volute outlet, resulting in poor sound quality of the air conditioner.
发明内容Summary of the invention
本申请的主要目的在于提供一种蜗壳、风机及空调器,以解决现有技术中的单离心双吸风机的风机效率较低且蜗壳出口处存在不连续的气动噪声的问题。The main purpose of the present application is to provide a volute, a fan and an air conditioner to solve the problem of low fan efficiency and discontinuous aerodynamic noise at the volute outlet of the single centrifugal double-suction fan in the prior art.
为了实现上述目的,根据本申请的第一方面,提供了一种蜗壳,包括:蜗壳主体,蜗壳主体包括用于安装风叶组件的风叶安装部和沿第一方向间隔设置在风叶安装部的两侧且均与风叶安装部连通的两个风道部,风叶安装部用于安装风叶组件;各个风道部的沿第二方向间隔设置的相对两侧与风叶安装部之间均分别形成第一风道型线和第二风道型线,各个风道部的靠近第一风道型线的一侧与风叶安装部之间的连接处均呈流线型设置,各个风道部的靠近第二风道型线的一侧与风叶安装部之间的连接处均为蜗舌;至少一个风道部的沿风叶组件的转动轴线间隔设置的相对两侧设置有朝向远离相应的风道部的方向凸起的凸包;其中,第一方向和第二方向相互垂直且均垂直于风叶组件的转动轴线。 To achieve the above-mentioned purpose, according to the first aspect of the present application, a volute is provided, comprising: a volute main body, the volute main body comprising a blade mounting portion for mounting a blade assembly and two air duct portions arranged at intervals along a first direction on both sides of the blade mounting portion and both connected to the blade mounting portion, the blade mounting portion being used to mount the blade assembly; a first air duct line and a second air duct line are respectively formed between the relative two sides of each air duct portion arranged at intervals along a second direction and the blade mounting portion, the connection between the side of each air duct portion close to the first air duct line and the blade mounting portion is streamlined, and the connection between the side of each air duct portion close to the second air duct line and the blade mounting portion is a volute tongue; at least one air duct portion is provided with a convex bulge protruding in a direction away from the corresponding air duct portion on the relative two sides of the air duct portion arranged at intervals along the rotation axis of the blade assembly; wherein the first direction and the second direction are perpendicular to each other and are both perpendicular to the rotation axis of the blade assembly.
进一步地,凸包包括:上表面,上表面与风道部间隔设置;第一侧面和第二侧面,第一侧面和第二侧面分别位于上表面的沿风道部的延伸方向间隔设置的相对两侧,第一侧面位于上表面的远离风叶安装部的一侧,第二侧面位于上表面的靠近风叶安装部的一侧;第三侧面和第四侧面,第三侧面和第四侧面分别位于上表面的沿垂直于风道部的延伸方向的方向间隔设置的相对两侧,第三侧面位于上表面的靠近第一风道型线的一侧,第四侧面位于上表面的靠近第二风道型线的一侧;其中,上表面通过第一侧面、第二侧面、第三侧面和第四侧面与风道部的外表面连接。Furthermore, the bulge includes: an upper surface, which is spaced apart from the air duct portion; a first side surface and a second side surface, which are respectively located on two opposite sides of the upper surface spaced apart along the extension direction of the air duct portion, the first side surface is located on a side of the upper surface away from the fan blade mounting portion, and the second side surface is located on a side of the upper surface close to the fan blade mounting portion; a third side surface and a fourth side surface, which are respectively located on two opposite sides of the upper surface spaced apart along a direction perpendicular to the extension direction of the air duct portion, the third side surface is located on a side of the upper surface close to the first air duct profile line, and the fourth side surface is located on a side of the upper surface close to the second air duct profile line; wherein the upper surface is connected to the outer surface of the air duct portion through the first side surface, the second side surface, the third side surface and the fourth side surface.
进一步地,凸包的靠近蜗舌的一侧的内壁面与蜗壳主体的靠近蜗舌的一侧的内壁面连接。Furthermore, the inner wall surface of the convex hull on the side close to the volute tongue is connected to the inner wall surface of the volute body on the side close to the volute tongue.
进一步地,第一风道型线的计算公式为:y=A2+(A1-A2)/(1+exp((x-x0)/p));其中,A1=-4.87548±1.01258;A2=138.4272±1.22718;x0=196.19628±1.3696;p=55.53854±1.52501;x为以平行于第二方向且过风叶组件的转动轴线的直线与蜗壳主体的靠近第一风道型线的一侧的交点为起点,第一风道型线在第二方向上的尺寸;y为以风叶组件的转动轴线为起点,第一风道型线在第一方向上的尺寸。Further, the calculation formula of the first air duct profile is: y= A2 +( A1 - A2 )/(1+exp(( xx0 )/p)); wherein, A1 =-4.87548±1.01258; A2 =138.4272±1.22718; x0 =196.19628±1.3696; p=55.53854±1.52501; x is the dimension of the first air duct profile in the second direction with the intersection of a straight line parallel to the second direction and passing through the rotation axis of the fan blade assembly and a side of the volute body close to the first air duct profile as the starting point; y is the dimension of the first air duct profile in the first direction with the rotation axis of the fan blade assembly as the starting point.
进一步地,第二风道型线的计算公式为:l=(0.3~0.6)L arcsin θ;L为风道的总长度,300≤L≤400mm;θ为第二风道型线的延伸方向与第二方向之间的夹角,55°≤θ≤65°;l为第二风道型线的长度。Furthermore, the calculation formula of the second duct profile is: l = (0.3 ~ 0.6) L arcsin θ; L is the total length of the duct, 300 ≤ L ≤ 400 mm; θ is the angle between the extension direction of the second duct profile and the second direction, 55° ≤ θ ≤ 65°; l is the length of the second duct profile.
进一步地,凸包与蜗舌之间的最小距离为c,其中,0≤c≤5mm;凸包在风道部的延伸方向上的宽度为a,其中,65mm≤a≤75mm;凸包在垂直于风道部的延伸方向的方向上的长度为b,其中,65mm≤b≤75mm;凸包在平行于风叶组件的转动轴线的方向上高度为h,其中,8mm≤h≤12mm。Furthermore, the minimum distance between the bulge and the snail tongue is c, where 0≤c≤5mm; the width of the bulge in the extension direction of the air duct portion is a, where 65mm≤a≤75mm; the length of the bulge in the direction perpendicular to the extension direction of the air duct portion is b, where 65mm≤b≤75mm; the height of the bulge in the direction parallel to the rotation axis of the fan blade assembly is h, where 8mm≤h≤12mm.
进一步地,上表面与第一侧面之间的夹角为β,其中,15°≤β≤25;上表面与第二侧面之间的夹角为α,其中,30°≤α≤40°;上表面与第四侧面之间的夹角为γ,其中,40°≤γ≤50°。Furthermore, the angle between the upper surface and the first side surface is β, wherein 15°≤β≤25; the angle between the upper surface and the second side surface is α, wherein 30°≤α≤40°; and the angle between the upper surface and the fourth side surface is γ, wherein 40°≤γ≤50°.
进一步地,凸包的远离蜗舌的一侧的内壁面与蜗壳主体的远离蜗舌的一侧的内壁面连接。Further, the inner wall surface of the convex hull on the side away from the volute tongue is connected to the inner wall surface of the volute body on the side away from the volute tongue.
进一步地,第二风道型线的计算公式为:L=(1.8~2.5)l sin θ;L为风道的总长度,300≤L≤400mm;θ为第二风道型线的延伸方向与第二方向之间的夹角,55°≤θ≤65°;l为第二风道型线的长度。Furthermore, the calculation formula of the second duct profile is: L=(1.8~2.5)l sin θ; L is the total length of the duct, 300≤L≤400mm; θ is the angle between the extension direction of the second duct profile and the second direction, 55°≤θ≤65°; l is the length of the second duct profile.
进一步地,凸包与蜗舌之间的最小距离为c,其中,0≤c≤5mm;凸包在风道部的延伸方向上的宽度为a,其中,65mm≤a≤75mm;凸包在垂直于风道部的延伸方向的方向上的长度为b,其中,85mm≤b≤95mm;凸包在平行于风叶组件的转动轴线的方向上高度为h,其中,8mm≤h≤12mm。Furthermore, the minimum distance between the bulge and the snail tongue is c, where 0≤c≤5mm; the width of the bulge in the extension direction of the air duct portion is a, where 65mm≤a≤75mm; the length of the bulge in the direction perpendicular to the extension direction of the air duct portion is b, where 85mm≤b≤95mm; the height of the bulge in the direction parallel to the rotation axis of the fan blade assembly is h, where 8mm≤h≤12mm.
进一步地,凸包的分别靠近第一风道型线和第二风道型线的两个内壁面与蜗壳主体的内壁面之间均留有间隙。 Furthermore, gaps are left between two inner wall surfaces of the convex hull respectively close to the first air duct profile line and the second air duct profile line and the inner wall surface of the volute body.
进一步地,第二风道型线的计算公式为:L=(1.8~2.5)l sin θ;其中,L为风道的总长度,300≤L≤400mm;θ为第二风道型线的延伸方向与第二方向之间的夹角,55°≤θ≤65°;l为第二风道型线的长度。Furthermore, the calculation formula of the second air duct profile is: L=(1.8~2.5)l sin θ; wherein, L is the total length of the air duct, 300≤L≤400mm; θ is the angle between the extension direction of the second air duct profile and the second direction, 55°≤θ≤65°; l is the length of the second air duct profile.
进一步地,凸包与蜗舌之间的最小距离为c,其中,0≤c≤5mm;凸包在风道部的延伸方向上的宽度为a,其中,65mm≤a≤75mm;凸包在垂直于风道部的延伸方向的方向上的长度为b,其中,50mm≤b≤60mm;凸包在平行于风叶组件的转动轴线的方向上高度为h,其中,8mm≤h≤12mm。Furthermore, the minimum distance between the bulge and the snail tongue is c, where 0≤c≤5mm; the width of the bulge in the extension direction of the air duct portion is a, where 65mm≤a≤75mm; the length of the bulge in the direction perpendicular to the extension direction of the air duct portion is b, where 50mm≤b≤60mm; the height of the bulge in the direction parallel to the rotation axis of the fan blade assembly is h, where 8mm≤h≤12mm.
根据本申请的第二方面,提供了一种风机,包括上述的蜗壳和设置在蜗壳内的风叶组件。According to a second aspect of the present application, a fan is provided, comprising the above-mentioned volute and a fan blade assembly arranged in the volute.
根据本申请的第三方面,提供了一种空调器,包括上述的风机。According to a third aspect of the present application, an air conditioner is provided, comprising the above-mentioned fan.
应用本申请的技术方案,本申请的蜗壳包括:蜗壳主体,蜗壳主体包括用于安装风叶组件的风叶安装部和沿第一方向间隔设置在风叶安装部的两侧且均与风叶安装部连通的两个风道部,风叶安装部用于安装风叶组件;各个风道部的沿第二方向间隔设置的相对两侧与风叶安装部之间均分别形成第一风道型线和第二风道型线,各个风道部的靠近第一风道型线的一侧与风叶安装部之间的连接处均呈流线型设置,各个风道部的靠近第二风道型线的一侧与风叶安装部之间的连接处均为蜗舌;至少一个风道部的沿风叶组件的转动轴线间隔设置的相对两侧设置有朝向远离相应的风道部的方向凸起的凸包;其中,第一方向和第二方向相互垂直且均垂直于风叶组件的转动轴线。这样,本申请的蜗壳通过设置第一风道型线、第二风道型线和凸包,提升了双吸单离心风机的风量,改善了风道气流流速分布不均的现象,减小了双吸离心风机的气动噪声,提升了离心风机的工作性能,并对出风气流的流向进行了调整,在不同的风感模式下均能有效遏制气流回流现象,有效地减小了风道内旋涡,减小了气流损失,改善了出风风道喘振、气流不连续等噪音问题,提升了用户的舒适性体验,解决了现有技术中的单离心双吸风机的风机效率较低且蜗壳出口处存在不连续的气动噪声的问题。Applying the technical solution of the present application, the volute of the present application includes: a volute main body, the volute main body includes a blade mounting portion for mounting a blade assembly and two air duct portions arranged at intervals along a first direction on both sides of the blade mounting portion and both connected to the blade mounting portion, the blade mounting portion being used to mount the blade assembly; a first air duct line and a second air duct line are respectively formed between the relative two sides of each air duct portion arranged at intervals along a second direction and the blade mounting portion, the connection between the side of each air duct portion close to the first air duct line and the blade mounting portion is streamlined, and the connection between the side of each air duct portion close to the second air duct line and the blade mounting portion is a volute tongue; at least one air duct portion is provided with a convex bulge protruding in a direction away from the corresponding air duct portion on the relative two sides of the air duct portion arranged at intervals along the rotation axis of the blade assembly; wherein the first direction and the second direction are perpendicular to each other and are both perpendicular to the rotation axis of the blade assembly. In this way, the volute of the present application increases the air volume of the double-suction single centrifugal fan by setting the first duct profile line, the second duct profile line and the convex hull, improves the uneven distribution of air flow velocity in the duct, reduces the aerodynamic noise of the double-suction centrifugal fan, improves the working performance of the centrifugal fan, and adjusts the flow direction of the outlet airflow. It can effectively curb the airflow backflow phenomenon under different wind feeling modes, effectively reduce the vortex in the air duct, reduce airflow loss, improve the noise problems such as surging in the air outlet duct and discontinuous airflow, improve the user's comfort experience, and solve the problems of low fan efficiency and discontinuous aerodynamic noise at the volute outlet of the single centrifugal double-suction fan in the prior art.
构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings constituting part of the present application are used to provide a further understanding of the present application. The exemplary embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
图1示出了根据本申请的蜗壳的实施例在标有一部分标号时的简单示意图;FIG1 shows a simplified schematic diagram of an embodiment of a volute according to the present application when a part number is marked;
图2示出了图1所示的蜗壳的实施例在标有另一部分标号时的简单示意图;FIG. 2 shows a simplified schematic diagram of the embodiment of the volute shown in FIG. 1 with another part numbering;
图3示出了图2所示的蜗壳在P处的局部放大图;FIG3 shows a partial enlarged view of the volute shown in FIG2 at position P;
图4示出了图1所示的蜗壳的凸包的局部放大图;FIG4 shows a partial enlarged view of the convex hull of the volute shown in FIG1 ;
图5示出了具有图1所示的蜗壳的风机的结构示意图;FIG5 shows a schematic structural diagram of a fan having the volute shown in FIG1 ;
图6示出了现有技术中的蜗壳的风道部的气流分布图; FIG6 shows an airflow distribution diagram of the air channel portion of the volute in the prior art;
图7示出了图1所示的蜗壳的实施例的风道部的气流分布图;FIG7 shows an airflow distribution diagram of the air channel portion of the embodiment of the volute shown in FIG1 ;
图8示出了现有技术中的蜗壳的风道部的气流流速分布截面图;FIG8 shows a cross-sectional view of air flow velocity distribution of the air channel portion of the volute in the prior art;
图9示出了图1所示的蜗壳的实施例的风道部的气流流速分布截面图。FIG. 9 is a cross-sectional view showing airflow velocity distribution of the air channel portion of the volute embodiment shown in FIG. 1 .
其中,上述附图包括以下附图标记:
1、蜗壳主体;2、风叶组件;3、风叶安装部;4、风道部;5、第一风道型线;6、第二
风道型线;7、蜗舌;
8、凸包;81、上表面;82、第一侧面;83、第二侧面;84、第三侧面;85、第四侧面。The above drawings include the following reference numerals:
1. Volute body; 2. Fan blade assembly; 3. Fan blade mounting portion; 4. Air duct portion; 5. First air duct profile; 6. Second air duct profile; 7. Volute tongue;
8. convex hull; 81. upper surface; 82. first side surface; 83. second side surface; 84. third side surface; 85. fourth side surface.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
如图1至图5所示,本申请提供了一种蜗壳,包括:蜗壳主体1,蜗壳主体1包括用于安装风叶组件2的风叶安装部3和沿第一方向间隔设置在风叶安装部3的两侧且均与风叶安装部3连通的两个风道部4,风叶安装部3用于安装风叶组件2;各个风道部4的沿第二方向间隔设置的相对两侧与风叶安装部3之间均分别形成第一风道型线5和第二风道型线6,各个风道部4的靠近第一风道型线5的一侧与风叶安装部3之间的连接处均呈流线型设置,各个风道部4的靠近第二风道型线6的一侧与风叶安装部3之间的连接处均为蜗舌7;至少一个风道部4的沿风叶组件2的转动轴线间隔设置的相对两侧设置有朝向远离相应的风道部4的方向凸起的凸包8;其中,第一方向和第二方向相互垂直且均垂直于风叶组件2的转动轴线。As shown in Figures 1 to 5, the present application provides a volute, comprising: a volute main body 1, the volute main body 1 comprising a blade mounting portion 3 for mounting a blade assembly 2 and two air duct portions 4 arranged at intervals along a first direction on both sides of the blade mounting portion 3 and both connected to the blade mounting portion 3, the blade mounting portion 3 being used to mount the blade assembly 2; a first air duct line 5 and a second air duct line 6 are respectively formed between the relative two sides of each air duct portion 4 arranged at intervals along a second direction and the blade mounting portion 3, the connection between the side of each air duct portion 4 close to the first air duct line 5 and the blade mounting portion 3 is streamlined, and the connection between the side of each air duct portion 4 close to the second air duct line 6 and the blade mounting portion 3 is a volute tongue 7; at least one air duct portion 4 is provided with a convex bulge 8 protruding in a direction away from the corresponding air duct portion 4 on the relative two sides arranged at intervals along the rotation axis of the blade assembly 2; wherein the first direction and the second direction are perpendicular to each other and are both perpendicular to the rotation axis of the blade assembly 2.
这样,本申请的蜗壳通过设置第一风道型线5、第二风道型线6和凸包8,提升了双吸单离心风机的风量,改善了风道气流流速分布不均的现象,减小了双吸离心风机的气动噪声,提升了离心风机的工作性能,并对出风气流的流向进行了调整,在不同的风感模式下均能有效遏制气流回流现象,有效地减小了风道内旋涡,减小了气流损失,改善了出风风道喘振、气流不连续等噪音问题,提升了用户的舒适性体验,解决了现有技术中的单离心双吸风机的风机效率较低且蜗壳出口处存在不连续的气动噪声的问题。In this way, the volute of the present application increases the air volume of the double-suction single centrifugal fan by setting the first duct profile line 5, the second duct profile line 6 and the convex hull 8, improves the uneven distribution of airflow velocity in the duct, reduces the aerodynamic noise of the double-suction centrifugal fan, improves the working performance of the centrifugal fan, and adjusts the flow direction of the outlet airflow. It can effectively curb the airflow backflow phenomenon under different wind feeling modes, effectively reduce the vortex in the air duct, reduce airflow loss, improve the noise problems such as surging in the air outlet duct and discontinuous airflow, improve the user's comfort experience, and solve the problems of low fan efficiency and discontinuous aerodynamic noise at the volute outlet of the single centrifugal double-suction fan in the prior art.
如图3和图4所示,凸包8包括:上表面81,上表面81与风道部4间隔设置;第一侧面82和第二侧面83,第一侧面82和第二侧面83分别位于上表面81的沿风道部4的延伸方向间隔设置的相对两侧,第一侧面82位于上表面81的远离风叶安装部3的一侧,第二侧面83位于上表面81的靠近风叶安装部3的一侧;第三侧面84和第四侧面85,第三侧面84和第四侧面85分别位于上表面81的沿垂直于风道部4的延伸方向的方向间隔设置的相对两侧,第三侧面84位于上表面81的靠近第一风道型线5的一侧,第四侧面85位于上表面81的靠近第二风道型线6的一侧;其中,上表面81通过第一侧面82、第二侧面83、第三侧面84和第四侧面85与风道部4的外表面连接。 As shown in Figures 3 and 4, the bulge 8 includes: an upper surface 81, which is spaced apart from the air duct portion 4; a first side surface 82 and a second side surface 83, which are respectively located on two opposite sides of the upper surface 81 spaced apart along the extension direction of the air duct portion 4, the first side surface 82 is located on the side of the upper surface 81 away from the fan blade mounting portion 3, and the second side surface 83 is located on the side of the upper surface 81 close to the fan blade mounting portion 3; a third side surface 84 and a fourth side surface 85, which are respectively located on two opposite sides of the upper surface 81 spaced apart along a direction perpendicular to the extension direction of the air duct portion 4, the third side surface 84 is located on the side of the upper surface 81 close to the first air duct profile 5, and the fourth side surface 85 is located on the side of the upper surface 81 close to the second air duct profile 6; wherein the upper surface 81 is connected to the outer surface of the air duct portion 4 through the first side surface 82, the second side surface 83, the third side surface 84 and the fourth side surface 85.
在本申请的第一个和第二个实施例中,凸包8的靠近蜗舌7的一侧的内壁面与蜗壳主体1的靠近蜗舌7的一侧的内壁面连接,以引导气流流向,减小气流的相互冲击,从而减小风腔内的涡流,降低喘振噪音。In the first and second embodiments of the present application, the inner wall surface of the convex hump 8 on the side close to the volute tongue 7 is connected to the inner wall surface of the volute body 1 on the side close to the volute tongue 7 to guide the airflow direction and reduce the mutual impact of the airflow, thereby reducing the vortex in the wind cavity and reducing the surge noise.
在本申请的第一个实施例中,第一风道型线5的计算公式为:y=A2+(A1-A2)/(1+exp((x-x0)/p));其中,A1=-4.87548±1.01258;A2=138.4272±1.22718;x0=196.19628±1.3696;p=55.53854±1.52501;x为以平行于第二方向且过风叶组件2的转动轴线的直线与蜗壳主体1的靠近第一风道型线5的一侧的交点为起点,第一风道型线5在第二方向上的尺寸;y为以风叶组件2的转动轴线为起点,第一风道型线5在第一方向上的尺寸。In the first embodiment of the present application, the calculation formula of the first duct line 5 is: y= A2 +( A1 - A2 )/(1+exp(( xx0 )/p)); wherein, A1 =-4.87548±1.01258; A2 =138.4272±1.22718; x0 =196.19628±1.3696; p=55.53854±1.52501; x is the dimension of the first duct line 5 in the second direction, starting from the intersection of a straight line parallel to the second direction and passing through the rotation axis of the fan blade assembly 2 and a side of the volute body 1 close to the first duct line 5; y is the dimension of the first duct line 5 in the first direction, starting from the rotation axis of the fan blade assembly 2.
在本申请的第一个实施例中,第二风道型线6的计算公式为:l=(0.3~0.6)L arcsin θ;L为风道的总长度,300≤L≤400mm;θ为第二风道型线6的延伸方向与第二方向之间的夹角,55°≤θ≤65°;l为第二风道型线6的长度。In the first embodiment of the present application, the calculation formula of the second duct line 6 is: l = (0.3~0.6)L arcsin θ; L is the total length of the duct, 300≤L≤400mm; θ is the angle between the extension direction of the second duct line 6 and the second direction, 55°≤θ≤65°; l is the length of the second duct line 6.
在本申请的第一个实施例中,凸包8与蜗舌7之间的最小距离为c,其中,0≤c≤5mm;凸包8在风道部4的延伸方向上的宽度为a,其中,65mm≤a≤75mm;凸包8在垂直于风道部4的延伸方向的方向上的长度为b,其中,65mm≤b≤75mm;凸包8在平行于风叶组件2的转动轴线的方向上高度为h,其中,8mm≤h≤12mm。In the first embodiment of the present application, the minimum distance between the bulge 8 and the snail tongue 7 is c, where 0≤c≤5mm; the width of the bulge 8 in the extension direction of the air duct portion 4 is a, where 65mm≤a≤75mm; the length of the bulge 8 in a direction perpendicular to the extension direction of the air duct portion 4 is b, where 65mm≤b≤75mm; the height of the bulge 8 in a direction parallel to the rotation axis of the fan blade assembly 2 is h, where 8mm≤h≤12mm.
在本申请的第一个实施例中,上表面81与第一侧面82之间的夹角为β,其中,15°≤β≤25;上表面81与第二侧面83之间的夹角为α,其中,30°≤α≤40°;上表面81与第四侧面85之间的夹角为γ,其中,40°≤γ≤50°。In the first embodiment of the present application, the angle between the upper surface 81 and the first side surface 82 is β, wherein 15°≤β≤25; the angle between the upper surface 81 and the second side surface 83 is α, wherein 30°≤α≤40°; the angle between the upper surface 81 and the fourth side surface 85 is γ, wherein 40°≤γ≤50°.
这样,能够有效提升双向离心风机的性能,降低生产成本,在不同的风感模式下均能够起到调整出风风道内气流流向,提升风机风量的作用,在体验感稍差的导风板后置的情况下,也能够有效地遏制气流回流现象,并使风道内旋涡减小,改善了风机风道内的气流流场,减小了风机的气动噪声,使得风机的整体音质更佳,提升了用户的舒适性体验。In this way, the performance of the bidirectional centrifugal fan can be effectively improved and the production cost can be reduced. In different wind feeling modes, it can adjust the airflow direction in the air outlet duct and increase the air volume of the fan. In the case of a rear-placed air guide plate with a slightly worse experience, it can also effectively curb the air flow backflow phenomenon and reduce the vortex in the air duct, thereby improving the airflow field in the fan duct, reducing the aerodynamic noise of the fan, making the overall sound quality of the fan better, and improving the user's comfort experience.
在本申请的第二个实施例中,凸包8的靠近蜗舌7的一侧的内壁面与蜗壳主体1的靠近蜗舌7的一侧的内壁面连接,且凸包8的远离蜗舌7的一侧的内壁面与蜗壳主体1的远离蜗舌7的一侧的内壁面连接,以调整气流的流向,减小气流的相互冲击,减小风腔内涡流,进而降低喘振噪音。In the second embodiment of the present application, the inner wall surface of the convex bulge 8 on the side close to the volute tongue 7 is connected to the inner wall surface of the volute body 1 on the side close to the volute tongue 7, and the inner wall surface of the convex bulge 8 on the side away from the volute tongue 7 is connected to the inner wall surface of the volute body 1 on the side away from the volute tongue 7, so as to adjust the flow direction of the airflow, reduce the mutual impact of the airflow, reduce the vortex in the wind cavity, and thereby reduce the surge noise.
在本申请的第二个实施例中,第二风道型线6的计算公式为:L=(1.8~2.5)l sin θ;L为风道的总长度,300≤L≤400mm;θ为第二风道型线6的延伸方向与第二方向之间的夹角,55°≤θ≤65°;l为第二风道型线6的长度。In the second embodiment of the present application, the calculation formula of the second duct profile 6 is: L=(1.8~2.5)l sin θ; L is the total length of the duct, 300≤L≤400mm; θ is the angle between the extension direction of the second duct profile 6 and the second direction, 55°≤θ≤65°; l is the length of the second duct profile 6.
在本申请的第二个实施例中,凸包8与蜗舌7之间的最小距离为c,其中,0≤c≤5mm;凸包8在风道部4的延伸方向上的宽度为a,其中,65mm≤a≤75mm;凸包8在垂直于风道 部4的延伸方向的方向上的长度为b,其中,85mm≤b≤95mm;凸包8在平行于风叶组件2的转动轴线的方向上高度为h,其中,8mm≤h≤12mm。In the second embodiment of the present application, the minimum distance between the convex hull 8 and the volute tongue 7 is c, where 0≤c≤5mm; the width of the convex hull 8 in the extension direction of the air duct portion 4 is a, where 65mm≤a≤75mm; the convex hull 8 is perpendicular to the air duct. The length of the portion 4 in the extension direction is b, wherein 85 mm ≤ b ≤ 95 mm; the height of the convex hump 8 in the direction parallel to the rotation axis of the fan blade assembly 2 is h, wherein 8 mm ≤ h ≤ 12 mm.
在本申请的第三个实施例中,凸包8的分别靠近第一风道型线5和第二风道型线6的两个内壁面与蜗壳主体1的内壁面之间均留有间隙,以调整气流流向,减小气流相互冲击,减小风腔内涡流,进而降低喘振噪音。In the third embodiment of the present application, gaps are left between the two inner wall surfaces of the convex bulge 8 respectively close to the first air duct profile line 5 and the second air duct profile line 6 and the inner wall surface of the volute body 1 to adjust the airflow direction, reduce the mutual impact of airflows, reduce the vortex in the wind cavity, and thereby reduce surge noise.
在本申请的第三个实施例中,第二风道型线6的计算公式为:L=(1.8~2.5)l sin θ;其中,L为风道的总长度,300≤L≤400mm;θ为第二风道型线6的延伸方向与第二方向之间的夹角,55°≤θ≤65°;l为第二风道型线6的长度。In the third embodiment of the present application, the calculation formula of the second duct line 6 is: L=(1.8~2.5)l sin θ; wherein, L is the total length of the duct, 300≤L≤400mm; θ is the angle between the extension direction of the second duct line 6 and the second direction, 55°≤θ≤65°; l is the length of the second duct line 6.
在本申请的第三个实施例中,凸包8与蜗舌7之间的最小距离为c,其中,0≤c≤5mm;凸包8在风道部4的延伸方向上的宽度为a,其中,65mm≤a≤75mm;凸包8在垂直于风道部4的延伸方向的方向上的长度为b,其中,50mm≤b≤60mm;凸包8在平行于风叶组件2的转动轴线的方向上高度为h,其中,8mm≤h≤12mm。In the third embodiment of the present application, the minimum distance between the bulge 8 and the snail tongue 7 is c, where 0≤c≤5mm; the width of the bulge 8 in the extension direction of the air duct portion 4 is a, where 65mm≤a≤75mm; the length of the bulge 8 in a direction perpendicular to the extension direction of the air duct portion 4 is b, where 50mm≤b≤60mm; the height of the bulge 8 in a direction parallel to the rotation axis of the fan blade assembly 2 is h, where 8mm≤h≤12mm.
如图5所示,本申请提供了一种风机,包括上述的蜗壳和设置在蜗壳内的风叶组件2。As shown in FIG. 5 , the present application provides a fan, comprising the above-mentioned volute and a fan blade assembly 2 disposed in the volute.
具体地,风机内还设置有导风板,通过控制导风板的旋转角度,以使导风板前倾以将气流倾斜上送,或者使导风板后倾以将气流下压,能够实现多种风感体验。Specifically, an air guide plate is also provided in the fan. By controlling the rotation angle of the air guide plate so that the air guide plate is tilted forward to tilt the airflow upward, or the air guide plate is tilted backward to press the airflow downward, a variety of wind feeling experiences can be achieved.
本申请还提供了一种空调器,包括上述的风机。The present application also provides an air conditioner, comprising the above-mentioned fan.
如图6所示的现有技术中的蜗壳的风道部的气流分布图,风道部内部存在涡流,流场分布不均,极易造成气动噪声,从而影响风机的性能及整体音质,而从图7所示的本申请的蜗壳的风道部的气流分布图可看出,本申请的蜗壳极大地改善了上述问题。As shown in the airflow distribution diagram of the air duct portion of the volute in the prior art as shown in FIG6 , there are vortices inside the air duct portion and the flow field is unevenly distributed, which can easily cause aerodynamic noise, thereby affecting the performance and overall sound quality of the fan. However, as can be seen from the airflow distribution diagram of the air duct portion of the volute of the present application as shown in FIG7 , the volute of the present application has greatly improved the above-mentioned problem.
如图8所示的现有技术中的蜗壳的风道部的气流流速分布截面图,风道内气流会产生回流,造成回流损失,一方面降低了风量,且降低了蜗壳做功效率;另一方面,回流产生了较大的气动噪音,而从图9所示的本申请的蜗壳的风道部的气流流速分布截面图可看出,本申请的蜗壳极大地改善了上述问题。As shown in the cross-sectional diagram of the airflow velocity distribution of the air duct portion of the volute in the prior art as shown in FIG8 , the airflow in the air duct will generate backflow, causing backflow loss, which on the one hand reduces the air volume and reduces the work efficiency of the volute; on the other hand, the backflow generates a large aerodynamic noise. As can be seen from the cross-sectional diagram of the airflow velocity distribution of the air duct portion of the volute of the present application as shown in FIG9 , the volute of the present application has greatly improved the above-mentioned problem.
从以上的描述中,可以看出,本申请上述的实施例实现了如下技术效果:From the above description, it can be seen that the above embodiments of the present application achieve the following technical effects:
本申请的蜗壳包括:蜗壳主体1,蜗壳主体1包括用于安装风叶组件2的风叶安装部3和沿第一方向间隔设置在风叶安装部3的两侧且均与风叶安装部3连通的两个风道部4,风叶安装部3用于安装风叶组件2;各个风道部4的沿第二方向间隔设置的相对两侧与风叶安装部3之间均分别形成第一风道型线5和第二风道型线6,各个风道部4的靠近第一风道型线5的一侧与风叶安装部3之间的连接处均呈流线型设置,各个风道部4的靠近第二风道型线6的一侧与风叶安装部3之间的连接处均为蜗舌7;至少一个风道部4的沿风叶组件2的转动轴线间隔设置的相对两侧设置有朝向远离相应的风道部4的方向凸起的凸包8;其中,第一方向和第二方向相互垂直且均垂直于风叶组件2的转动轴线。这样,本申请的蜗壳通过设置第一风道型线5、第二风道型线6和凸包8,提升了双吸单离心风机的风量,改善了风道气流流速分布 不均的现象,减小了双吸离心风机的气动噪声,提升了离心风机的工作性能,并对出风气流的流向进行了调整,在不同的风感模式下均能有效遏制气流回流现象,有效地减小了风道内旋涡,减小了气流损失,改善了出风风道喘振、气流不连续等噪音问题,提升了用户的舒适性体验,解决了现有技术中的单离心双吸风机的风机效率较低且蜗壳出口处存在不连续的气动噪声的问题。The volute of the present application includes: a volute main body 1, the volute main body 1 includes a blade mounting portion 3 for mounting a blade assembly 2 and two air duct portions 4 arranged at intervals along a first direction on both sides of the blade mounting portion 3 and both connected to the blade mounting portion 3, the blade mounting portion 3 is used to mount the blade assembly 2; a first air duct line 5 and a second air duct line 6 are respectively formed between the relative two sides arranged at intervals along the second direction of each air duct portion 4 and the blade mounting portion 3, the connection between the side of each air duct portion 4 close to the first air duct line 5 and the blade mounting portion 3 is streamlined, and the connection between the side of each air duct portion 4 close to the second air duct line 6 and the blade mounting portion 3 is a volute tongue 7; at least one air duct portion 4 is provided with a convex bulge 8 protruding in a direction away from the corresponding air duct portion 4 on the relative two sides arranged at intervals along the rotation axis of the blade assembly 2; wherein the first direction and the second direction are perpendicular to each other and are both perpendicular to the rotation axis of the blade assembly 2. In this way, the volute of the present application increases the air volume of the double-suction single centrifugal fan and improves the air flow velocity distribution of the air duct by setting the first air duct profile 5, the second air duct profile 6 and the convex hull 8. The uneven phenomenon reduces the aerodynamic noise of the double-suction centrifugal fan, improves the working performance of the centrifugal fan, and adjusts the flow direction of the outlet airflow. It can effectively curb the airflow backflow phenomenon under different wind feeling modes, effectively reduce the vortex in the air duct, reduce air flow loss, improve the noise problems such as surging in the air duct and discontinuous air flow, improve the user's comfort experience, and solve the problems of low fan efficiency and discontinuous aerodynamic noise at the volute outlet of the single centrifugal double-suction fan in the prior art.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and/or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and/or combinations thereof.
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本申请的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values of the parts and steps set forth in these embodiments do not limit the scope of the present application. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to those of ordinary skill in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be considered as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so that once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
在本申请的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本申请保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present application, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present application; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
此外,需要说明的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本申请保护范围的限制。 In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of this application.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。 The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (17)
y=A2+(A1-A2)/(1+exp((x-x0)/p));The volute according to claim 3, characterized in that the calculation formula of the first air duct profile (5) is:
y=A 2 +(A 1 -A 2 )/(1+exp((xx 0 )/p));
A1=-4.87548±1.01258;
A2=138.4272±1.22718;
x0=196.19628±1.3696;
p=55.53854±1.52501;in,
A 1 = -4.87548 ± 1.01258;
A 2 =138.4272±1.22718;
x 0 =196.19628±1.3696;
p = 55.53854 ± 1.52501;
L=(1.8~2.5)l sinθ;The volute according to claim 10, characterized in that the calculation formula of the second air duct profile (6) is:
L = (1.8 ~ 2.5) l sinθ;
L=(1.8~2.5)l sinθ; The volute according to claim 13, characterized in that the calculation formula of the second air duct profile (6) is:
L = (1.8 ~ 2.5) l sinθ;
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CN116517883A (en) * | 2023-05-26 | 2023-08-01 | 珠海格力电器股份有限公司 | Volute, fan and air conditioner |
CN116951722A (en) * | 2023-08-07 | 2023-10-27 | 珠海格力电器股份有限公司 | Air duct structure and air conditioner |
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- 2023-05-26 CN CN202310615109.5A patent/CN116517883A/en active Pending
- 2023-12-22 EP EP23939398.6A patent/EP4530477A1/en active Pending
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