WO2024221166A1 - Side beam assembly, chassis, and vehicle - Google Patents
Side beam assembly, chassis, and vehicle Download PDFInfo
- Publication number
- WO2024221166A1 WO2024221166A1 PCT/CN2023/090287 CN2023090287W WO2024221166A1 WO 2024221166 A1 WO2024221166 A1 WO 2024221166A1 CN 2023090287 W CN2023090287 W CN 2023090287W WO 2024221166 A1 WO2024221166 A1 WO 2024221166A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cavity
- side beam
- sub
- vehicle
- beam assembly
- Prior art date
Links
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- 238000005192 partition Methods 0.000 claims description 39
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- 229910000838 Al alloy Inorganic materials 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 3
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- FKNQFGJONOIPTF-UHFFFAOYSA-N Sodium cation Chemical compound [Na+] FKNQFGJONOIPTF-UHFFFAOYSA-N 0.000 description 2
- 239000011149 active material Substances 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
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- JLVVSXFLKOJNIY-UHFFFAOYSA-N Magnesium ion Chemical compound [Mg+2] JLVVSXFLKOJNIY-UHFFFAOYSA-N 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
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- 239000002737 fuel gas Substances 0.000 description 1
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- 229910001425 magnesium ion Inorganic materials 0.000 description 1
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- 229910052987 metal hydride Inorganic materials 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/18—Understructures, i.e. chassis frame on which a vehicle body may be mounted characterised by the vehicle type and not provided for in groups B62D21/02 - B62D21/17
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/262—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
- H01M50/264—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks for cells or batteries, e.g. straps, tie rods or peripheral frames
Definitions
- the present application relates to a side beam assembly, a chassis and a vehicle.
- the present application provides a side beam assembly, a chassis and a vehicle, which enable the side beam structure to not only bear the weight of the vehicle body, but also provide better protection for the battery cells.
- some embodiments of the present application provide a side beam assembly, which is used for a vehicle.
- the side beam assembly includes a plurality of side beam structures, which are sealed and connected to each other to enclose a storage space for accommodating battery cells, wherein at least one side beam structure is used to connect to a body of the vehicle.
- the side beam assembly includes a plurality of side beam structures.
- the side beam assembly can bear the load on the vehicle body.
- the storage space can be used to accommodate the battery cells of the vehicle, so that the side beam structure can reduce the impact of external impact on the battery cells, and the side beam assembly can also be connected to other sealing parts of the vehicle, so that the storage space can be relatively closed, so that water or water vapor outside the storage space is not easy to enter the storage space to affect the battery cells, and the side beam assembly can also be used to bear
- the side beam assembly can provide better protection for the battery cells by at least partially applying an impact to the vehicle.
- At least one side beam structure includes a first wall portion and a first cavity formed by the first wall portion, and a partition wall is provided in at least part of the first cavity, the partition wall is used to separate the first cavity into a first sub-cavity and a second sub-cavity, and the partition wall and at least part of the first wall portion are sealed to each other to seal the first sub-cavity, and the first wall portion enclosed to form the first sub-cavity is used to connect with a sealing member of the vehicle.
- the second sub-cavity can communicate with the outside and can be used to connect with the body of the vehicle or to arrange at least part of the wiring harness or pipeline of the vehicle, so as to improve the compactness of the internal structure of the vehicle.
- the first sub-cavity can be relatively closed, so that water or water vapor in the external environment is not easy to enter into the first sub-cavity.
- the environment of the first sub-cavity at the connection between the first wall portion and the seal is relatively dry, so that water or water vapor is not easy to enter into the accommodation space through the connection between the first wall portion and the seal and affect the normal operation of the battery cell, so as to further enhance the protective effect of the side beam assembly on the battery cell.
- the first sub-cavity is located on a side of at least part of the second sub-cavity close to the accommodation space; and/or, the first sub-cavity is located on at least one side of at least part of the second sub-cavity in the first direction.
- the first sub-cavity By arranging the first sub-cavity to be located on a side of at least part of the second sub-cavity close to the accommodation space, and/or, by arranging the first sub-cavity to be located on at least one side of at least part of the second sub-cavity in the first direction, the first sub-cavity can be located on the outer side of the second sub-cavity, so as to facilitate the connection between the sealing element of the vehicle and the first wall portion enclosing the first sub-cavity.
- the plurality of side beam structures include two first side beams spaced apart along a second direction, at least one first side beam includes a first sub-cavity and a second sub-cavity, and the first sub-cavity and/or the second sub-cavity are extended and formed along a third direction, wherein the first direction, the second direction and the third direction intersect with each other.
- the first wall portion enclosing the first sub-cavity has a larger area in the third direction that can be connected to the seal, thereby improving the connection reliability between the side beam structure and the seal, and the first sub-cavity that is extended and formed only in one direction is also easy to process and manufacture; and/or, by arranging the second sub-cavity to be extended and formed along the third direction, the first wall portion of the first sub-cavity in the vehicle can be connected to the seal.
- the wiring harness or pipeline that needs to be arranged in the third direction can be better arranged in the second sub-cavity.
- the side beam assembly further includes a sealing portion, the sealing portion is connected to the first wall portion and the partition wall at both ends of the second sub-cavity in the third direction, and the sealing portion, at least a portion of the partition wall, and at least a portion of the first wall portion enclose to form a sealed first sub-cavity.
- the plurality of side beam structures further include two second side beams spaced apart along the third direction, and the two second side beams are located between two adjacent first side beams, at least one second side beam includes a second wall portion and a second cavity formed by the second wall portion, and the second cavity is formed by extending along the second direction, wherein the two ends of the second side beam with the second cavity in the second direction are respectively sealed and connected with the first wall portions of the two first side beams.
- the second wall portion and at least part of the first wall portion can be enclosed to form a relatively closed second cavity, so that water or water vapor in the external environment is not easy to enter into the second cavity, so that when the second wall portion is connected to the sealing member of the vehicle, the environment of the second cavity at the connection between the second wall portion and the sealing member is relatively dry, so that water or water vapor is not easy to enter the accommodation space through the connection between the second wall portion and the sealing member to affect the normal operation of the battery cell, thereby improving the protective effect of the side beam assembly on the battery cell.
- a first connecting portion is provided on at least one side of the first side beam in the first direction and/or on a side away from the accommodation space in the second direction, so that the first side beam can be connected to the vehicle body through the first connecting portion.
- a protrusion protruding toward one side of the accommodating space is provided at the end of the first side beam close to the first connecting portion, and the protrusion is used to connect with the sealing member.
- some embodiments of the present application provide a chassis for a vehicle, the chassis comprising a seal and any one of the aforementioned side beam assemblies, the seal being sealingly connected to both sides of the side beam assembly in a first direction, and enclosing the side beam assembly to form an enclosed accommodating space.
- the side beam assembly connected to the vehicle body can not only bear the weight of the vehicle body, but also be enclosed with the seal to form a relatively closed accommodation space.
- the closed accommodation space can be used to accommodate battery cells to reduce the influence of external water or water vapor on the battery cells, and the side beam assembly can also be used to withstand at least part of the impact applied to the vehicle, so that the chassis can provide better protection for the battery cells.
- connection between the sealing member and the side beam assembly is coated with a sealant.
- some embodiments of the present application provide a vehicle, the vehicle comprising the chassis of any one of the aforementioned items.
- FIG1 is a schematic structural diagram of a vehicle according to some embodiments of the present application.
- FIG2 is a schematic diagram of an exploded structure of a battery according to some embodiments of the present application.
- FIG3 is a schematic diagram of the exploded structure of a battery cell according to some embodiments of the present application.
- FIG4 is a schematic structural diagram of a side beam assembly containing a battery cell according to some embodiments of the present application.
- FIG5 is a schematic diagram of the connection structure between the side beam assembly and the sealing member in some embodiments of the present application.
- FIG6 is a schematic cross-sectional view of a partial connection between a side beam assembly, a seal and a vehicle body in a third direction according to some embodiments of the present application;
- FIG7 is a schematic cross-sectional view of a partial connection between a side beam assembly, a seal and a vehicle body in a third direction in some other embodiments of the present application;
- FIG8 is a schematic structural diagram of a side beam assembly in some embodiments of the present application.
- FIG9 is a schematic cross-sectional view of a partial connection between a side beam assembly, a seal and a vehicle body in a second direction in some embodiments of the present application;
- FIG10 is a schematic cross-sectional view of a partial connection between a side beam assembly, a seal and a vehicle body in a third direction according to some other embodiments of the present application;
- FIG. 11 is a schematic cross-sectional view of the partial connection between the side beam assembly, the seal and the vehicle body in the second direction according to some other embodiments of the present application.
- Vehicle 1 battery 10; controller 11; motor 12; vehicle body 13;
- Battery module 20 battery cell 21; end cap 211; electrode terminal 211a; housing 212; electrode assembly 213;
- Box body 30 first box body part 301; second box body part 302;
- Side beam assembly 40 first opening 40a; second opening 40b; communicating opening 40c; side beam structure 41; accommodating space 41a; partition wall 41b; first side beam 411; first wall portion 411a; first cavity 411b; first sub-cavity 411c; second sub-cavity 411d; first connecting portion 411e; first connecting hole 411f; raised portion 411g; third connecting hole 411h; second side beam 412; second wall portion 412a; second cavity 412b; third sub-cavity 412c; fourth sub-cavity 412d; second connecting portion 412e; second connecting hole 412f; sealing portion 413;
- the terms “installed”, “connected”, “connected”, and “attached” should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements.
- installed should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements.
- a and/or B can represent: A exists alone, A and B exist at the same time, and B exists alone.
- the character "/" in this application generally indicates that the associated objects before and after are in an "or" relationship.
- Power batteries are not only used in energy storage power systems such as hydropower, thermal power, wind power and solar power stations, but also It is widely used in electric vehicles such as electric bicycles, electric motorcycles, electric cars, as well as military equipment, aerospace and other fields. With the continuous expansion of the application field of power batteries, the market demand is also constantly expanding.
- Batteries are used more and more widely in various fields, and many vehicles equipped with battery cells have also appeared.
- vehicles that use electric energy as driving energy In such vehicles, their side beam structures often only serve to support the vehicle body, or only serve to withstand external impacts.
- the existing side beam structures are often unable to isolate water or water vapor from entering the space containing the battery cells, so that water or water vapor has a certain probability of contacting the battery cells to affect the normal operation of the battery cells and reduce the working reliability of the battery cells.
- a side beam assembly may be provided to prevent external water or water vapor from affecting the battery cells of the vehicle.
- the side beam assembly may include multiple side beam structures, and the multiple side beam structures are sealed and connected end to end to enclose and form a receiving space, and the receiving space may be used to receive the battery cells.
- the side beam assembly may include multiple side beam structures, at least one of which may be used to connect with the vehicle body, so that the side beam assembly can bear the load on the vehicle body.
- the storage space can be used to accommodate the battery cells of the vehicle, so that the side beam structure can reduce the impact of external impact on the battery cells, and the side beam assembly can also be connected with other sealing parts of the vehicle, so that the storage space can be relatively closed, so that external water or water vapor is not easy to enter the storage space to affect the operation of the battery cells, so that the side beam assembly can provide better protection for the battery cells.
- Embodiments of the present application provide a side beam assembly, and a chassis and a vehicle including such a side beam assembly.
- a side beam assembly may be suitable for protecting and accommodating any battery cell, or the side beam assembly may be suitable for protecting and accommodating any integrated battery including multiple battery cells, such as a battery module and a battery pack, or a battery including a primary battery and a secondary battery.
- the type of battery cell may be a nickel-metal hydride battery, a nickel-cadmium battery, a lead-acid (or lead storage) battery, a lithium-ion battery, a sodium-ion battery, a polymer battery, etc.
- Such a battery cell may be suitable for various electrical devices, such as mobile phones, portable devices, laptop computers, electric vehicles, electric toys, electric tools, electric vehicles, ships, and spacecraft, etc.
- electrical devices such as mobile phones, portable devices, laptop computers, electric vehicles, electric toys, electric tools, electric vehicles, ships, and spacecraft, etc.
- spacecraft include airplanes, rockets, space shuttles, and Spacecraft, etc.; battery cells are used to provide electrical energy for the above-mentioned electrical equipment.
- the chassis provided in the embodiment of the present application can be used for any vehicle that needs to carry battery cells.
- the vehicle provided in the embodiment of the present application can be any fuel vehicle, gas vehicle or new energy vehicle that needs to carry battery cells.
- the new energy vehicle can be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle.
- FIG. 1 is a schematic diagram of the structure of a vehicle 1 provided in some embodiments of the present application.
- the vehicle 1 can be a fuel vehicle, a gas vehicle or a new energy vehicle.
- the new energy vehicle can be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle, etc.
- a battery 10 is arranged inside the vehicle 1, and the battery 10 can be arranged at the bottom, head or tail of the vehicle 1.
- the battery 10 can be used to power the vehicle 1.
- the battery 10 can be used as an operating power source for the vehicle 1.
- the vehicle 1 can also include a controller 11 and a motor 12.
- the controller 11 is used to control the battery 10 to power the motor 12, for example, for the starting, navigation and driving power requirements of the vehicle 1.
- the battery 10 can be used not only as an operating power source for the vehicle 1 , but also as a driving power source for the vehicle 1 , replacing or partially replacing fuel or natural gas to provide driving power for the vehicle 1 .
- the battery 10 may include a plurality of battery cells 21, and the battery cell 21 refers to the smallest unit that constitutes a battery module 20 or a battery pack.
- a plurality of battery cells 21 can be connected in series and/or in parallel via electrode terminals for application in various applications.
- the battery 10 mentioned in the present application includes a battery module 20 or a battery pack.
- a plurality of battery cells 21 can be connected in series, in parallel, or in mixed connection, and mixed connection refers to a mixture of series and parallel connection.
- a plurality of battery cells can directly constitute a battery pack, or they can first constitute a battery module 20, and the battery module 20 can then constitute a battery pack.
- the battery 10 may include a housing 30 and a battery cell 21 , wherein the battery cell 21 is accommodated in the housing 30 .
- the box 30 can be a simple three-dimensional structure such as a single cuboid or a cylinder or a sphere.
- the material of the box 30 can be an alloy material such as aluminum alloy, iron alloy, etc., or a polymer material such as polycarbonate, polyisocyanurate foam plastic, or a composite material such as glass fiber plus epoxy resin, which is not limited in the embodiment of the present application.
- the box 30 is used to accommodate the battery cell 21, and the box 30 can be a variety of structures.
- the box 30 may include a first box portion 301 and a second box portion 302, the first box portion 301 and the second box portion 302 cover each other, and the first box portion 301 and the second box portion 302 jointly define a storage space for accommodating the battery cell 21.
- the second box portion 302 may be a hollow structure with one end open, the first box portion 301 is a plate-like structure, and the first box portion 301 covers the open side of the second box portion 302 to form a box 30 with a storage space; the first box portion 301 and the second box portion 302 may also be a hollow structure with one side open, and the open side of the first box portion 301 covers the open side of the second box portion 302 to form a box 30 with a storage space.
- the first box portion 301 and the second box portion 302 may be in a variety of shapes, such as a cylinder, a cuboid, etc.
- a sealing member such as a sealant, a sealing ring, etc., may also be provided between the first box body 301 and the second box body 302 .
- the first box body portion 301 covers the top of the second box body portion 302
- the first box body portion 301 can also be referred to as an upper box cover
- the second box body portion 302 can also be referred to as a lower box cover.
- the battery 10 there can be one or more battery cells 21. If there are more than one battery cell 21, the battery cells 21 can be connected in series, in parallel, or in a mixed connection.
- a mixed connection means that the battery cells 21 are connected in series and in parallel.
- the battery cells 21 can be directly connected in series, in parallel, or in a mixed connection, and then the whole formed by the battery cells 21 can be accommodated in the box 30; of course, the battery modules 20 can also be formed by connecting the battery cells 21 in series, in parallel, or in a mixed connection, and then the battery modules 20 can be connected in series, in parallel, or in a mixed connection to form a whole, and then accommodated in the box 30.
- the battery cell 21 may include a lithium-ion battery cell, a sodium-ion battery cell, or a magnesium-ion battery cell, etc., and the present application embodiment does not limit this.
- the battery cell 21 may be cylindrical, flat, rectangular, or in other shapes, etc., and the present application embodiment does not limit this.
- the battery cell 21 is generally divided into three types according to the packaging method: cylindrical battery cells 21, square battery cells 21 and the soft-pack battery cell 21, which is not limited in the present embodiment. However, for the sake of simplicity, the following embodiments are all described by taking the square-shaped battery cell 21 as an example.
- FIG3 is a schematic diagram of the exploded structure of a battery cell 21 provided in some embodiments of the present application.
- a battery cell 21 is the smallest unit constituting a battery. As shown in FIG3 , the battery cell 21 includes an end cap 211 , a housing 212 and an electrode assembly 213 .
- the end cap 211 refers to a component that covers the opening of the shell 212 to isolate the internal environment of the battery cell 21 from the external environment.
- the shape of the end cap 211 can be adapted to the shape of the shell 212 to match the shell 212.
- the end cap 211 can be made of a material with a certain hardness and strength (such as aluminum alloy), so that the end cap 211 is not easily deformed when squeezed and collided, so that the battery cell 21 can have a higher structural strength and the safety performance can also be improved.
- Functional components such as electrode terminals 211a can be provided on the end cap 211.
- the electrode terminal 211a can be used to electrically connect to the electrode assembly 213 for outputting or inputting electrical energy of the battery cell 21.
- the end cap 211 can also be provided with a pressure relief mechanism for releasing the internal pressure when the internal pressure or temperature of the battery cell 21 reaches a threshold.
- the material of the end cap 211 can also be a variety of materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., and the embodiment of the present application does not impose any special restrictions on this.
- an insulating member may be provided inside the end cap 211, and the insulating member may be used to isolate the first electrical connection member in the housing 212 from the end cap 211 to reduce the risk of short circuit.
- the insulating member may be plastic, rubber, or the like.
- the shell 212 is a component used to cooperate with the end cap 211 to form the internal environment of the battery cell 21, wherein the formed internal environment can be used to accommodate the electrode assembly 213, the electrolyte (not shown in the figure) and other components.
- the shell 212 and the end cap 211 can be independent components, and an opening can be set on the shell 212, and the internal environment of the battery cell 21 is formed by covering the opening with the end cap 211 at the opening.
- the end cap 211 and the shell 212 can also be integrated.
- the end cap 211 and the shell 212 can form a common connection surface before other components are put into the shell, and when it is necessary to encapsulate the interior of the shell 212, the end cap 211 covers the shell 212.
- the shell 212 can be of various shapes and sizes, such as a rectangular parallelepiped, a cylindrical shape, a hexagonal prism, etc. Specifically, the shape of the shell 212 can be determined according to the specific shape and size of the electrode assembly 213.
- the shell 212 can be made of a variety of materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., and the embodiment of the present application does not impose any special restrictions on this.
- the electrode assembly 213 is a component in the battery cell 21 where electrochemical reactions occur.
- One or more electrode assemblies 213 may be included in the housing 212.
- the electrode assembly 213 is mainly formed by winding or stacking positive and negative electrode sheets, and a separator is usually provided between the positive and negative electrode sheets.
- the parts of the positive and negative electrode sheets with active materials constitute the main body of the electrode assembly 213, and the parts of the positive and negative electrode sheets without active materials each constitute a tab (not shown in the figure).
- the positive tab and the negative tab may be located together at one end of the main body or at both ends of the main body, respectively.
- the positive active material and the negative active material react with the electrolyte, and the tabs connect the electrode terminals 211a to form a current loop.
- Figure 4 is a schematic diagram of the structure of a side beam assembly 40 accommodating a battery cell 21 in some embodiments of the present application
- Figure 5 is a schematic diagram of the connection structure between the side beam assembly 40 and the seal 50 in some embodiments of the present application, in which the X direction in the figure is the first direction, the Y direction in the figure is the second direction, and the Z direction in the figure is the third direction.
- some embodiments of the present application provide a side beam assembly 40, which is used for vehicle 1.
- the side beam assembly 40 includes a plurality of side beam structures 41, and the plurality of side beam structures 41 are sealed and connected to each other to enclose a receiving space 41a, and the receiving space 41a is used to receive a battery cell 21, wherein at least one side beam structure 41 is used to be connected to a body 13 of the vehicle 1.
- the accommodation space 41a can be used to directly accommodate the battery cell 21, so that the side beam assembly 40 can directly provide protection for the battery cell 21.
- the accommodation space 41a can be used to directly accommodate multiple battery cells 21. Multiple battery cells 21 can be connected in series, in parallel, or in mixed connection. Mixed connection refers to a mixture of series and parallel connection to improve the accommodation efficiency of the accommodation space 41a.
- the accommodation space 41a can also be used to accommodate the battery 10 in any of the above embodiments that includes multiple battery cells 21 as described in any of the above schemes.
- the accommodation space 41a can be used to accommodate the battery 10 including the box 30.
- the sealing connection between the side beam structures 41 can be any one.
- the side beam structures 41 can be sealed by welding.
- the welding parts of the side beam structures 41 can also be polished to improve the sealing connection effect between the side beam structures 41 and the flatness of the sealing connection parts.
- the side beam structure 41 may be made of a material
- the side beam structure 41 can be made of any material with good strength.
- the side beam structure 41 can be made of aluminum extrusions, so that the side beam structure 41 has a certain strength and is easy to process.
- FIG6 is a schematic cross-sectional view of a partial connection between the side beam assembly 40 , the seal 50 and the vehicle body 13 in the third direction Z according to some embodiments of the present application.
- the side beam assembly 40 includes a plurality of side beam structures 41.
- the side beam assembly 40 can bear the load on the vehicle body 13 of the vehicle 1.
- the receiving space 41a can be used to receive the battery cell 21 of the vehicle 1, so that the side beam structure 41 can reduce the impact of external impact on the battery cell 21, and the side beam assembly 40 can also be connected with other sealing members 50 of the vehicle 1, so that the receiving space 41a can be relatively closed, so that water or water vapor outside the receiving space 41a is not easy to enter the receiving space 41a to affect the battery cell 21, and the side beam assembly 40 can also be used to withstand at least part of the impact applied to the vehicle 1, so that the side beam assembly 40 can provide better protection for the battery cell 21.
- a storage space 41a formed by multiple side beam structures 41 has a relative first opening 40a and a second opening 40b in the first direction X.
- the two sides of the side beam assembly 40 in the first direction X can be sealed and connected to the seal 50 of the vehicle 1 to seal the first opening 40a and the second opening 40b, so that the storage space 41a can be relatively closed.
- At least one side beam structure 41 includes a first wall portion 411a and a first cavity 411b enclosed by the first wall portion 411a, and a partition wall 41b is arranged in at least a portion of the first cavity 411b.
- the partition wall 41b is used to separate the first cavity 411b into a first sub-cavity 411c and a second sub-cavity 411d, and the partition wall 41b and at least a portion of the first wall portion 411a are sealed and connected to each other to seal the first sub-cavity 411c, and the first wall portion 411a enclosing the first sub-cavity 411c is used to be connected to the sealing member 50 of the vehicle 1.
- the material of the partition wall 41b and the first wall portion 411a may be the same to facilitate the production and manufacture of the side beam structure 41.
- the partition wall 41b and the first wall portion 411a may be integrally formed to reduce the difficulty of manufacturing the side beam structure 41.
- the partition wall 41b is provided to separate the first cavity 411b into the second sub-cavity 411d and the sealed first sub-cavity 411c, so that the second sub-cavity 411d can communicate with the outside and can be used for communication with the outside.
- the body 13 of the vehicle 1 is connected to or used for arranging at least part of the wiring harness or pipeline of the vehicle 1, so as to improve the compactness of the internal structure of the vehicle 1.
- the first sub-cavity 411c can be relatively closed, so that water or water vapor in the external environment is not easy to enter the first sub-cavity 411c, so that when the first wall portion 411a enclosing the first sub-cavity 411c is connected with the seal 50 of the vehicle 1, the environment of the first sub-cavity 411c at the connection between the first wall portion 411a and the seal 50 is relatively dry, so that water or water vapor is not easy to enter the accommodating space 41a through the connection between the first wall portion 411a and the seal 50 to affect the normal operation of the battery cell 21, so as to further improve the protection of the side beam assembly 40 on the battery cell 21.
- the number and position of the first sub-cavity 411c and the second sub-cavity 411d in the embodiment of the present application can be set in various ways.
- the first sub-cavity 411c can be only set at the position where the first wall portion 411a needs to be connected to the seal 50 of the vehicle 1.
- FIG. 7 is a schematic cross-sectional view of the partial connection of the side beam assembly 40 , the seal 50 and the vehicle body 13 in the third direction Z according to some other embodiments of the present application.
- the first sub-cavity 411c is located on a side of at least a portion of the second sub-cavity 411d close to the accommodating space 41a; and/or, as shown in FIG. 7 , the first sub-cavity 411c is located on at least one side of at least a portion of the second sub-cavity 411d in the first direction X.
- the first sub-cavity 411c By arranging the first sub-cavity 411c to be located on a side of at least a portion of the second sub-cavity 411d close to the accommodating space 41a, and/or by arranging the first sub-cavity 411c to be located on at least one side of at least a portion of the second sub-cavity 411d in the first direction X, the first sub-cavity 411c can be located on the outer side of the second sub-cavity 411d to facilitate the connection between the sealing member 50 of the vehicle 1 and the first wall portion 411a enclosing the first sub-cavity 411c.
- the shape of the first sub-cavity 411c in the embodiment of the present application can be any one, and the shape of the first sub-cavity 411c can be set according to the connection method between the sealing member 50 and the first wall portion 411a and the shape of the connecting member.
- the first sub-cavity 411c can be formed by only the partition wall 41b and at least part of the first wall portion 411a. By reasonably setting the enclosed shape of the partition wall 41b and at least part of the first wall portion 411a, the shape of the first sub-cavity 411c can be relatively small. For flexible settings.
- FIG. 8 is a schematic structural diagram of a side beam assembly 40 according to some embodiments of the present application.
- the multiple side beam structures 41 include two first side beams 411 spaced apart along the second direction Y, at least one first side beam 411 includes a first sub-cavity 411c and a second sub-cavity 411d, and the first sub-cavity 411c and/or the second sub-cavity 411d are extended and formed along the third direction Z, wherein the first direction X, the second direction Y and the third direction Z intersect each other.
- the third direction Z may be the direction in which the vehicle 1 moves in a straight line
- the first side beam 411 may be used to act as a door sill beam of the vehicle 1 , so that the first side beam 411 can be connected to the vehicle body 13 and bear part of the weight of the vehicle body 13 .
- the first wall portion 411a enclosing the first sub-cavity 411c has a larger area in the third direction Z for connection with the seal 50, thereby improving the connection reliability between the side beam structure 41 and the seal 50, and the first sub-cavity 411c that is extended along only one direction is also convenient for processing and manufacturing; and/or, by setting the second sub-cavity 411d to extend along the third direction Z, the wiring harness or pipeline that needs to be arranged in the third direction Z in the vehicle 1 can be better arranged in the second sub-cavity 411d.
- the relative positional relationship between the two first side beams 411 spaced apart along the second direction Y can be set according to the structural arrangement of the vehicle body 13 of the vehicle 1 or the arrangement of the battery cells 21.
- the two first side beams 411 spaced apart along the second direction Y can be arranged parallel to each other.
- the extension directions of the two first side beams 411 spaced apart along the second direction Y can be arranged at a certain preset angle.
- the first side beam 411 is extended along the third direction Z, and the specific extension size of the first side beam 411 in the third direction Z can be set according to the structural arrangement of the vehicle 1. In some embodiments, the extension sizes of two first side beams 411 spaced apart along the second direction Y in the third direction Z can be the same.
- the second sub-cavity 411d may not need to be specially sealed, and at least a portion of the first wall portion 411a enclosed to form the second sub-cavity 411d may be used to connect to the vehicle body 13.
- at least a portion of the first wall portion 411a enclosed to form the second sub-cavity 411d may be used to connect to the vehicle body 13.
- the portion 411a may be provided with a connecting opening 40c connecting the second sub-cavity 411d with the outside, so that at least part of the wiring harness or pipeline of the vehicle 1 can enter the second sub-cavity 411d through the connecting opening 40c, so as to facilitate the arrangement of the wiring harness or pipeline of the vehicle 1.
- the connecting opening 40c can be arranged on both sides of the second sub-cavity 411d in the third direction Z, so that at least part of the wiring harness or pipeline of the vehicle 1 can enter the second sub-cavity 411d through the connecting opening 40c and be arranged along the third direction Z.
- the side beam assembly 40 also includes a sealing portion 413, which is connected to the first wall portion 411a and the partition wall 41b at both ends of the second sub-cavity 411d in the third direction Z.
- the sealing portion 413, at least a portion of the partition wall 41b and at least a portion of the first wall portion 411a enclose a closed first sub-cavity 411c.
- the material of the sealing portion 413 and the material of the first wall portion 411a can be the same, so as to facilitate the production and manufacture of the side beam assembly 40.
- the sealing portion 413 can be integrally formed with the first wall portion 411a or the partition wall 41b, or the sealing portion 413 can be welded with the first wall portion 411a or the partition wall 41b to reduce the manufacturing difficulty of the side beam structure 41.
- the specific shape of the sealing portion 413 can be set according to the shape of the opening formed by at least part of the first wall portion 411a and the partition wall 41b.
- the end of the first wall portion 411a in the third direction Z can be flush with the end of the partition wall 41b in the third direction Z to facilitate the setting of the sealing portion 413.
- the sealing portion 413 is provided to seal the end of the first sub-cavity 411 c in the third direction Z, so that water or water vapor from the outside is not easy to enter into the first sub-cavity 411 c.
- FIG. 9 is a schematic cross-sectional view of a partial connection between the side beam assembly 40 , the seal 50 and the vehicle body 13 in the second direction Y according to some embodiments of the present application.
- the multiple side beam structures 41 also include two second side beams 412 spaced apart along the third direction Z, and the two second side beams 412 are located between two adjacent first side beams 411, and at least one second side beam 412 includes a second wall portion 412a and a second cavity 412b formed by the second wall portion 412a, and the second cavity 412b is extended and formed along the second direction Y, wherein the second side beam 412 with the second cavity 412b is sealed and connected to the first wall portions 411a of the two first side beams 411 at both ends in the second direction Y.
- the two ends in the second direction Y are respectively sealed and connected to the first wall portions 411a of the two first side beams 411, so that the second wall portion 412a and at least part of the first wall portion 411a can be enclosed to form a relatively closed second cavity 412b, so that water or water vapor in the external environment is not easy to enter the second cavity 412b, so that when the second wall portion 412a is connected to the seal 50 of the vehicle 1, the environment of the second cavity 412b at the connection between the second wall portion 412a and the seal 50 is relatively dry, so that water or water vapor is not easy to enter the accommodating space 41a through the connection between the second wall portion 412a and the seal 50 to affect the normal operation of the battery cell 21, thereby improving the protection of the side beam assembly 40 on the battery cell 21.
- the relative positional relationship between the two second side beams 412 spaced apart along the third direction Z can be set according to the structural arrangement of the vehicle body 13 of the vehicle 1 or the arrangement of the battery cells 21.
- the two second side beams 412 spaced apart along the third direction Z can be arranged parallel to each other.
- the extension directions of the two second side beams 412 spaced apart along the third direction Z can be arranged at a certain preset angle.
- the second side beam 412 is extended and formed along the second direction Y, and the specific extension dimension of the second side beam 412 in the second direction Y can be set according to the structural arrangement of the vehicle 1. In some embodiments, the extension dimensions of two second side beams 412 spaced apart along the third direction Z in the second direction Y can be the same.
- a partition wall 41b may also be provided in at least a portion of the second cavity 412b, and the partition wall 41b in the second cavity 412b is used to separate the second cavity 412b into a third sub-cavity 412c and a fourth sub-cavity 412d, and the partition wall 41b and at least a portion of the second wall portion 412a are sealed and connected to each other to seal the third sub-cavity 412c, and the second wall portion 412a enclosing the third sub-cavity 412c is used to be connected to the seal 50 of the vehicle 1.
- the fourth sub-cavity 412d may not need to be specially sealed.
- at least a portion of the second wall portion 412a enclosing the fourth sub-cavity 412d may also be provided with a connecting opening 40c connecting the fourth sub-cavity 412d with the outside, so that at least a portion of the wiring harness or pipeline of the vehicle 1 can enter the fourth sub-cavity 412d through the connecting opening 40c, so as to facilitate the arrangement of the wiring harness or pipeline of the vehicle 1.
- the partition wall 41b is provided to separate the second cavity 412b into the fourth sub-cavity 412d and the sealed third sub-cavity 412c, so that the fourth sub-cavity 412d can communicate with the outside and can be used for At least part of the wiring harness or pipeline of the vehicle 1 is arranged to improve the compactness of the internal structure of the vehicle 1.
- the third sub-cavity 412c can be relatively closed, so that water or water vapor in the external environment is not easy to enter the third sub-cavity 412c, so that when the second wall portion 412a enclosing the third sub-cavity 412c is connected to the seal 50 of the vehicle 1, the environment of the third sub-cavity 412c at the connection between the second wall portion 412a and the seal 50 is relatively dry, so that water or water vapor is not easy to enter the accommodating space 41a through the connection between the second wall portion 412a and the seal 50 to affect the normal operation of the battery cell 21, so as to further improve the protection of the side beam assembly 40 on the battery cell 21.
- the communication opening 40c may be provided on at least one side of the fourth sub-cavity 412d in the first direction X and/or the third direction Z, so as to facilitate the arrangement of the wiring harness or pipeline of the vehicle 1.
- the specific shape and specific position of the third sub-cavity 412c and the fourth sub-cavity 412d may be provided with reference to the arrangement ideas of the first sub-cavity 411c and the second sub-cavity 411d, for example, the third sub-cavity 412c is located on the side of at least part of the fourth sub-cavity 412d close to the accommodation space 41a; and/or, the third sub-cavity 412c is located on at least one side of at least part of the fourth sub-cavity 412d in the first direction X.
- the third sub-cavity 412c and/or the fourth sub-cavity 412d may be extended and formed along the second direction Y, etc., which will not be described in detail here.
- FIG. 10 is a schematic cross-sectional view of a partial connection between a side beam assembly 40 , a seal 50 and a vehicle body 13 in a third direction Z according to some other embodiments of the present application.
- the first side beam 411 is provided with a first connecting portion 411e on at least one side in the first direction X and/or on the side away from the accommodating space 41a in the second direction Y, so that the first side beam 411 can be connected to the vehicle body 13 through the first connecting portion 411e.
- the first connecting portion 411e can be arranged to protrude from the first side beam 411 on at least one side of the first side beam 411 in the first direction X and/or on the side of the first side beam 411 away from the accommodating space 41a in the second direction Y, so that the first connecting portion 411e can have a larger area that can be connected to the body 13 of the vehicle 1 to improve the connection stability between the first side beam 411 and the body 13.
- the extension direction of the first connection portion 411e may be the same as the extension direction of the first side beam 411. In some embodiments, the first connection portion 411e may be extended along the third direction Z, and the extension dimension of the first connection portion 411e in the third direction Z may be less than or equal to the extension dimension of the first side beam 411 in the third direction Z.
- the first connection portion 411e may be connected to the vehicle body 13 in any manner. In some embodiments, the first connection portion 411e may be welded to the vehicle body 13. In other embodiments, as shown in FIG. 10 , the first connection portion 411e may be provided with a first connection hole 411f, so that the first connection portion 411e and the vehicle body 13 may be connected through the first connection hole 411f.
- the first side beam 411 By arranging the first connecting portion 411e on at least one side of the first side beam 411 in the first direction X, and/or arranging the first connecting portion 411e on the side of the first side beam 411 away from the accommodating space 41a in the second direction Y, the first side beam 411 can play a bearing role for the body 13 of the vehicle 1, and the first side beam 411 can also be used to withstand at least part of the impact applied to the vehicle 1 along the second direction Y, thereby improving the protective effect of the side beam assembly 40 on the vehicle 1.
- FIG. 11 is a schematic cross-sectional view of the partial connection of the side beam assembly 40 , the seal 50 and the vehicle body 13 in the second direction Y according to some other embodiments of the present application.
- the second side beam 412 is provided with a second connecting portion 412e on at least one side in the first direction X and/or on the side away from the accommodating space 41a in the third direction Z, so that the second side beam 412 can be connected to the vehicle body 13 through the second connecting portion 412e.
- the second connection portion 412e can be arranged to protrude from the second side beam 412 on at least one side of the second side beam 412 in the first direction X and/or on the side of the second side beam 412 away from the accommodating space 41a in the third direction Z, so that the second connection portion 412e can have a larger area that can be connected to the body 13 of the vehicle 1 to improve the connection stability between the second side beam 412 and the body 13.
- the extension direction of the second connection portion 412e may be the same as the extension direction of the second side beam 412. In some embodiments, the second connection portion 412e may be extended along the second direction Y, and the extension dimension of the second connection portion 412e in the second direction Y may be less than or equal to the extension dimension of the second side beam 412 in the third direction Z.
- the second connection portion 412e can be connected to the vehicle body 13 in any manner.
- the second connection portion 412e can be welded to the vehicle body 13.
- the second connection portion 412e includes a second connection hole 412f, so that the second connection portion 412e and the vehicle body 13 can be connected through the second connection hole 412f.
- the second connection portion 412e may be disposed on the second wall portion 412a enclosing the fourth sub-cavity 412d.
- a protrusion 411 g protruding toward one side of the accommodating space 41 a is provided at the end of the first side beam 411 close to the first connecting portion 411 e , and the protrusion 411 g is used to connect with the sealing member 50 .
- the shape of the protrusion 411g can be any one.
- the extension direction of the protrusion 411g can be the same as the extension direction of the first side beam 411.
- the protrusion 411g can be extended along the third direction Z, and the extension dimension of the protrusion 411g in the third direction Z can be less than or equal to the extension dimension of the first side beam 411 in the third direction Z.
- a chassis which is used for a vehicle 1.
- the chassis includes a seal 50 and a side beam assembly 40 as described in any of the above schemes.
- the seal 50 is sealed and connected to both sides of the side beam assembly 40 in a first direction X, and is enclosed with the side beam assembly 40 to form an enclosed accommodating space 41a.
- the sealing connection between the seal 50 and the side beam assembly 40 can be any one.
- the seal 50 can be welded to the side beam assembly 40.
- a third connection hole 411h can be provided on the side beam structure 41, and the third connection hole 411h can be used for bolt connection with the seal 50.
- the third connection hole 411h is provided on the first wall portion 411a and/or the second wall portion 412a in the side beam structure 41.
- the third connection hole 411h is provided on the first wall portion 411a enclosing the first sub-cavity 411c and/or the second wall portion 412a enclosing the third sub-cavity 412c in the side beam structure 41.
- a third connecting hole 411h may be provided on the protrusion 411g to achieve connection between the protrusion 411g and the seal 50.
- the chassis may further include the battery 10 described in any of the above solutions, and the battery 10 is disposed in the accommodation space 41a and is used to provide electrical energy to the vehicle 1.
- the sealing member 50 on the side close to the passenger compartment of the vehicle 1 in the first direction X may be used to enclose The floor of the passenger compartment or the first box portion 301 of the battery 10 is formed.
- the sealing member 50 on the side away from the passenger compartment of the vehicle 1 in the first direction X may be the second box portion 302 of the battery 10 .
- the side beam assembly 40 connected to the body 13 of the vehicle 1 can not only bear the weight of the body 13 of the vehicle 1, but also be enclosed with the seal 50 to form a relatively closed accommodation space 41a.
- the closed accommodation space 41a can be used to accommodate the battery cell 21 to reduce the influence of external water or water vapor on the battery cell 21, and the side beam assembly 40 can also be used to withstand at least part of the impact applied to the vehicle 1, so that the chassis can provide better protection for the battery cell 21.
- a sealant is applied at the connection between the sealing member 50 and the side beam assembly 40 .
- the airtightness of the accommodating space 41 a can be further improved.
- a vehicle is provided, and the vehicle includes the chassis described in any of the above schemes.
- some embodiments of the present application provide a side beam assembly 40, the side beam assembly 40 is used for a vehicle 1, and the side beam assembly 40 includes a plurality of side beam structures 41, and the plurality of side beam structures 41 are sealed and connected to each other to enclose a receiving space 41a, and the receiving space 41a is used to receive a battery cell 21.
- the plurality of side beam structures 41 include two first side beams 411 spaced apart along the second direction Y, the first side beam 411 includes a first wall portion 411a and a first cavity 411b enclosed by the first wall portion 411a, at least a portion of the first cavity 411b is provided with a partition wall 41b, and the partition wall 41b is used to separate the first cavity 411b into a first sub-cavity 411c and a second sub-cavity 411d, and the first sub-cavity 411c and/or the second sub-cavity 411d are formed by extending along the third direction Z.
- the first sub-cavity 411c is located on at least one side of the second sub-cavity 411d close to the accommodating space 41a; and/or, the first sub-cavity 411c is located on at least one side of at least one side of the second sub-cavity 411d in the first direction X.
- the side beam assembly 40 further includes a sealing portion 413, which is connected to the first wall portions 411a and the partition wall 41b at both ends of the second sub-cavity 411d in the third direction Z.
- the sealing portion 413, at least part of the partition wall 41b and at least part of the first wall portion 411a enclose the first sub-cavity 411c.
- a first connection portion 411e is provided on a side away from the accommodation space 41a in the second direction Y, so that the first side beam 411 can be connected to the vehicle body 13 through the first connection portion 411e.
- the end of the first side beam 411 close to the first connection portion 411e is provided with a protrusion 411g protruding toward one side of the accommodation space 41a, and the protrusion 411g is used to connect with the sealing member 50.
- the multiple side beam structures 41 also include two second side beams 412 spaced apart along the third direction Z, and the two second side beams 412 are located between two adjacent first side beams 411, at least one second side beam 412 includes a second wall portion 412a and a second cavity 412b enclosed by the second wall portion 412a, and the second cavity 412b is extended and formed along the second direction Y, wherein the two ends of the second side beam 412 having the second cavity 412b in the second direction Y are respectively sealed and connected to the first wall portions 411a of the two first side beams 411.
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Abstract
Description
本申请涉及一种边梁组件、底盘及车辆。The present application relates to a side beam assembly, a chassis and a vehicle.
随着节能减排观念的推广,使用电能作为驱动能的领域也越来越多,因此电池在各个领域中的应用也越来越广泛,也出现了许多搭载有电池单体的车辆,例如,使用电能作为驱动能的车辆。With the promotion of the concept of energy conservation and emission reduction, more and more fields use electric energy as driving energy. Therefore, the application of batteries in various fields is becoming more and more extensive, and many vehicles equipped with battery cells have also appeared, for example, vehicles that use electric energy as driving energy.
但是,在现有的许多搭载有电池单体的车辆中,车辆往往无法对电池单体提供的较好的保护作用,降低了电池单体工作时的可靠性。However, in many existing vehicles equipped with battery cells, the vehicles are often unable to provide good protection for the battery cells, which reduces the reliability of the battery cells during operation.
发明内容Summary of the invention
本申请提供了一种边梁组件、底盘及车辆,其使得边梁结构既能对车辆的车身起到承载作用,还使得边梁结构能够对电池单体起到较好的保护作用。The present application provides a side beam assembly, a chassis and a vehicle, which enable the side beam structure to not only bear the weight of the vehicle body, but also provide better protection for the battery cells.
第一方面,本申请一些实施例提供了一种边梁组件,边梁组件用于车辆,边梁组件包括多个边梁结构,多个边梁结构相互密封连接以围合形成容纳空间,容纳空间用于容纳电池单体,其中,至少一个边梁结构用于与车辆的车身连接。In a first aspect, some embodiments of the present application provide a side beam assembly, which is used for a vehicle. The side beam assembly includes a plurality of side beam structures, which are sealed and connected to each other to enclose a storage space for accommodating battery cells, wherein at least one side beam structure is used to connect to a body of the vehicle.
在本申请一些实施例的技术方案中,边梁组件包括多个边梁结构,通过设置至少一个边梁结构用于与车辆的车身连接,使得边梁组件能够对车辆的车身起到承载作用。并且,通过将多个边梁结构相互密封连接以围合形成容纳空间,容纳空间可用于容纳车辆的电池单体,使得边梁结构能够降低外界撞击对电池单体的影响,也使得边梁组件还可与车辆的其他密封件进行连接,从而使得容纳空间能够相对密闭,使得容纳空间外的水或水汽不易进入至容纳空间内对电池单体造成影响,且边梁组件还能用于承 受至少部分施加于车辆的撞击,因此,边梁组件能够对电池单体提供较好的保护作用。In the technical solutions of some embodiments of the present application, the side beam assembly includes a plurality of side beam structures. By providing at least one side beam structure for connection with the vehicle body, the side beam assembly can bear the load on the vehicle body. In addition, by sealing and connecting a plurality of side beam structures to each other to enclose a storage space, the storage space can be used to accommodate the battery cells of the vehicle, so that the side beam structure can reduce the impact of external impact on the battery cells, and the side beam assembly can also be connected to other sealing parts of the vehicle, so that the storage space can be relatively closed, so that water or water vapor outside the storage space is not easy to enter the storage space to affect the battery cells, and the side beam assembly can also be used to bear The side beam assembly can provide better protection for the battery cells by at least partially applying an impact to the vehicle.
在一些实施例中,至少一个边梁结构包括第一壁部以及由第一壁部围合形成的第一腔体,至少部分第一腔体内设置有分隔壁,分隔壁用于将第一腔体分隔为第一子腔体和第二子腔体,且分隔壁与至少部分第一壁部相互密封连接以密封第一子腔体,围合形成第一子腔体的第一壁部用于与车辆的密封件连接。通过设置分隔壁以将第一腔体分隔为第二子腔体和密闭第一子腔体,使得第二子腔体可与外界相通并能够用于与车辆的车身连接或用于布置车辆的至少部分线束或管路,以提高车辆的内部结构的紧凑性。并且,也使得第一子腔体能够相对密闭,使得外界环境中的水或水汽不易进入至第一子腔体内,从而使得当围合形成第一子腔体的第一壁部与车辆的密封件连接时,第一壁部与密封件的连接处所处的第一子腔体的环境较为干燥,使得水或水汽不易通过第一壁部与密封件的连接处进入至容纳空间而影响电池单体的正常工作,以进一步提高边梁组件对电池单体的保护作用。In some embodiments, at least one side beam structure includes a first wall portion and a first cavity formed by the first wall portion, and a partition wall is provided in at least part of the first cavity, the partition wall is used to separate the first cavity into a first sub-cavity and a second sub-cavity, and the partition wall and at least part of the first wall portion are sealed to each other to seal the first sub-cavity, and the first wall portion enclosed to form the first sub-cavity is used to connect with a sealing member of the vehicle. By providing a partition wall to separate the first cavity into the second sub-cavity and the sealed first sub-cavity, the second sub-cavity can communicate with the outside and can be used to connect with the body of the vehicle or to arrange at least part of the wiring harness or pipeline of the vehicle, so as to improve the compactness of the internal structure of the vehicle. Furthermore, the first sub-cavity can be relatively closed, so that water or water vapor in the external environment is not easy to enter into the first sub-cavity. Therefore, when the first wall portion enclosing the first sub-cavity is connected to the vehicle's seal, the environment of the first sub-cavity at the connection between the first wall portion and the seal is relatively dry, so that water or water vapor is not easy to enter into the accommodation space through the connection between the first wall portion and the seal and affect the normal operation of the battery cell, so as to further enhance the protective effect of the side beam assembly on the battery cell.
在一些实施例中,第一子腔体位于至少部分第二子腔体靠近容纳空间的一侧;和/或,第一子腔体位于至少部分第二子腔体在第一方向上的至少一侧。通过设置第一子腔体位于至少部分第二子腔体靠近容纳空间的一侧,和/或,通过设置第一子腔体位于至少部分第二子腔体在第一方向上的至少一侧,使得第一子腔体能够位于第二子腔体的较外侧,以便于车辆的密封件与围合形成第一子腔体的第一壁部之间的连接。In some embodiments, the first sub-cavity is located on a side of at least part of the second sub-cavity close to the accommodation space; and/or, the first sub-cavity is located on at least one side of at least part of the second sub-cavity in the first direction. By arranging the first sub-cavity to be located on a side of at least part of the second sub-cavity close to the accommodation space, and/or, by arranging the first sub-cavity to be located on at least one side of at least part of the second sub-cavity in the first direction, the first sub-cavity can be located on the outer side of the second sub-cavity, so as to facilitate the connection between the sealing element of the vehicle and the first wall portion enclosing the first sub-cavity.
在一些实施例中,多个边梁结构包括沿第二方向间隔分布的两个第一边梁,至少一个第一边梁包括第一子腔体和第二子腔体,且第一子腔体和/或第二子腔体沿第三方向延伸成型,其中,第一方向、第二方向与第三方向两两相交。通过设置第一子腔体沿第三方向延伸成型,即设置至少部分分隔壁沿第三方向延伸成型,使得围合形成第一子腔体的第一壁部在第三方向上具有较大的可与密封件进行连接的面积,提高了边梁结构与密封件间的连接可靠性,且仅沿一个方向延伸成型的第一子腔体也便于加工与制造;和/或,通过设置第二子腔体沿第三方向延伸成型,使得车辆中 需要在第三方向上进行布置的线束或管路能够在第二子腔体内进行较好的布置。In some embodiments, the plurality of side beam structures include two first side beams spaced apart along a second direction, at least one first side beam includes a first sub-cavity and a second sub-cavity, and the first sub-cavity and/or the second sub-cavity are extended and formed along a third direction, wherein the first direction, the second direction and the third direction intersect with each other. By arranging the first sub-cavity to be extended and formed along the third direction, that is, arranging at least a portion of the partition wall to be extended and formed along the third direction, the first wall portion enclosing the first sub-cavity has a larger area in the third direction that can be connected to the seal, thereby improving the connection reliability between the side beam structure and the seal, and the first sub-cavity that is extended and formed only in one direction is also easy to process and manufacture; and/or, by arranging the second sub-cavity to be extended and formed along the third direction, the first wall portion of the first sub-cavity in the vehicle can be connected to the seal. The wiring harness or pipeline that needs to be arranged in the third direction can be better arranged in the second sub-cavity.
在一些实施例中,边梁组件还包括密封部,密封部与第二子腔体在第三方向上两端的第一壁部和分隔壁连接,密封部、至少部分分隔壁与至少部分第一壁部围合形成密闭的第一子腔体。通过设置密封部以密封第一子腔体在第三方向上的端部,使得外界的水或水汽不易进入至第一子腔体。In some embodiments, the side beam assembly further includes a sealing portion, the sealing portion is connected to the first wall portion and the partition wall at both ends of the second sub-cavity in the third direction, and the sealing portion, at least a portion of the partition wall, and at least a portion of the first wall portion enclose to form a sealed first sub-cavity. By providing the sealing portion to seal the end of the first sub-cavity in the third direction, it is difficult for external water or water vapor to enter the first sub-cavity.
在一些实施例中,多个边梁结构还包括沿第三方向间隔分布的两个第二边梁,且两个第二边梁位于相邻的两个第一边梁之间,至少一个第二边梁包括第二壁部和由第二壁部围合形成的第二腔体,第二腔体沿第二方向延伸成型,其中,具有第二腔体的第二边梁的在第二方向上的两端分别与两个第一边梁的第一壁部密封连接。通过设置具有第二腔体的第二边梁的在第二方向上的两端分别与两个第一边梁的第一壁部密封连接,使得第二壁部与至少部分第一壁部可以围合形成相对密闭的第二腔体,使得外界环境中的水或水汽不易进入至第二腔体内,从而使得当第二壁部与车辆的密封件连接时,第二壁部与密封件的连接处所处的第二腔体的环境较为干燥,使得水或水汽不易通过第二壁部与密封件的连接处进入至容纳空间而影响电池单体的正常工作,提高了边梁组件对电池单体的保护作用。In some embodiments, the plurality of side beam structures further include two second side beams spaced apart along the third direction, and the two second side beams are located between two adjacent first side beams, at least one second side beam includes a second wall portion and a second cavity formed by the second wall portion, and the second cavity is formed by extending along the second direction, wherein the two ends of the second side beam with the second cavity in the second direction are respectively sealed and connected with the first wall portions of the two first side beams. By setting the two ends of the second side beam with the second cavity in the second direction to be respectively sealed and connected with the first wall portions of the two first side beams, the second wall portion and at least part of the first wall portion can be enclosed to form a relatively closed second cavity, so that water or water vapor in the external environment is not easy to enter into the second cavity, so that when the second wall portion is connected to the sealing member of the vehicle, the environment of the second cavity at the connection between the second wall portion and the sealing member is relatively dry, so that water or water vapor is not easy to enter the accommodation space through the connection between the second wall portion and the sealing member to affect the normal operation of the battery cell, thereby improving the protective effect of the side beam assembly on the battery cell.
在一些实施例中,第一边梁在第一方向上的至少一侧和/或在第二方向上远离容纳空间的一侧设置有第一连接部,以使第一边梁能够通过第一连接部与车身连接。通过将第一连接部设置于第一边梁在第一方向上的至少一侧,和/或,将第一连接部设置于第一边梁在第二方向上远离容纳空间的一侧,使得第一边梁能够对车辆的车身起到承载作用,且第一边梁还能用于承受至少部分沿第二方向施加于车辆的撞击,提高了边梁组件对车辆的保护作用。In some embodiments, a first connecting portion is provided on at least one side of the first side beam in the first direction and/or on a side away from the accommodation space in the second direction, so that the first side beam can be connected to the vehicle body through the first connecting portion. By providing the first connecting portion on at least one side of the first side beam in the first direction and/or providing the first connecting portion on a side of the first side beam in the second direction away from the accommodation space, the first side beam can bear the load of the vehicle body, and the first side beam can also be used to withstand at least part of the impact applied to the vehicle along the second direction, thereby improving the protective effect of the side beam assembly on the vehicle.
在一些实施例中,第一边梁靠近第一连接部的端部设置有朝向容纳空间的一侧凸起的凸起部,凸起部用于与密封件连接。通过在第一边梁靠近第一连接部的端部设置朝向容纳空间一侧凸起的凸起部,使得车辆的密封件与第一边梁间具有较为充足的连接面积,以提高边梁组件与密封件的连接效果。 In some embodiments, a protrusion protruding toward one side of the accommodating space is provided at the end of the first side beam close to the first connecting portion, and the protrusion is used to connect with the sealing member. By providing a protrusion protruding toward one side of the accommodating space at the end of the first side beam close to the first connecting portion, a relatively sufficient connection area is provided between the sealing member of the vehicle and the first side beam, so as to improve the connection effect between the side beam assembly and the sealing member.
第二方面,本申请一些实施例提供了一种底盘,底盘用于车辆,底盘包括密封件和前述任一项的边梁组件,密封件密封连接于边梁组件在第一方向上的两侧,并与边梁组件围合形成密闭的容纳空间。In a second aspect, some embodiments of the present application provide a chassis for a vehicle, the chassis comprising a seal and any one of the aforementioned side beam assemblies, the seal being sealingly connected to both sides of the side beam assembly in a first direction, and enclosing the side beam assembly to form an enclosed accommodating space.
在本申请一些实施例的技术方案中,与车辆的车身连接的边梁组件既能对车辆的车身起到承载作用,还能够与密封件围合形成相对密闭的容纳空间,密闭的容纳空间可用于容纳电池单体,以降低电池单体受外界水或水汽的影响,且边梁组件还能用于承受至少部分施加于车辆的撞击,使得底盘能够对电池单体提供较好的保护作用。In the technical solutions of some embodiments of the present application, the side beam assembly connected to the vehicle body can not only bear the weight of the vehicle body, but also be enclosed with the seal to form a relatively closed accommodation space. The closed accommodation space can be used to accommodate battery cells to reduce the influence of external water or water vapor on the battery cells, and the side beam assembly can also be used to withstand at least part of the impact applied to the vehicle, so that the chassis can provide better protection for the battery cells.
在一些实施例中,密封件与边梁组件的连接处涂覆有密封胶。通过在密封件与边梁组件的连接处设置密封胶,以进一步提高容纳空间的密闭性。In some embodiments, the connection between the sealing member and the side beam assembly is coated with a sealant. By providing the sealant at the connection between the sealing member and the side beam assembly, the airtightness of the accommodation space can be further improved.
第三方面,本申请一些实施例提供了一种车辆,车辆包括前述任一项的底盘。In a third aspect, some embodiments of the present application provide a vehicle, the vehicle comprising the chassis of any one of the aforementioned items.
为了更清楚地说明本申请实施例的技术方案,下面将对本申请实施例中所需要使用的附图作简单地介绍,显而易见地,下面所描述的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments of the present application will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the drawings without paying creative work.
图1为本申请一些实施例的车辆的结构示意图;FIG1 is a schematic structural diagram of a vehicle according to some embodiments of the present application;
图2为本申请一些实施例的电池的分解结构示意图;FIG2 is a schematic diagram of an exploded structure of a battery according to some embodiments of the present application;
图3为本申请一些实施例的电池单体的分解结构示意图;FIG3 is a schematic diagram of the exploded structure of a battery cell according to some embodiments of the present application;
图4为本申请一些实施例的容纳有电池单体的边梁组件的结构示意图;FIG4 is a schematic structural diagram of a side beam assembly containing a battery cell according to some embodiments of the present application;
图5为本申请一些实施例的边梁组件与密封件的连接结构示意图;FIG5 is a schematic diagram of the connection structure between the side beam assembly and the sealing member in some embodiments of the present application;
图6为本申请一些实施例的边梁组件、密封件与车身在第三方向上的局部连接剖面示意图;FIG6 is a schematic cross-sectional view of a partial connection between a side beam assembly, a seal and a vehicle body in a third direction according to some embodiments of the present application;
图7为本申请另一些实施例的边梁组件、密封件与车身在第三方向上的局部连接剖面示意图; FIG7 is a schematic cross-sectional view of a partial connection between a side beam assembly, a seal and a vehicle body in a third direction in some other embodiments of the present application;
图8为本申请一些实施例的边梁组件的结构示意图;FIG8 is a schematic structural diagram of a side beam assembly in some embodiments of the present application;
图9为本申请一些实施例的边梁组件、密封件与车身在第二方向上的局部连接剖面示意图;FIG9 is a schematic cross-sectional view of a partial connection between a side beam assembly, a seal and a vehicle body in a second direction in some embodiments of the present application;
图10为本申请再一些实施例的边梁组件、密封件与车身在第三方向上的局部连接剖面示意图;FIG10 is a schematic cross-sectional view of a partial connection between a side beam assembly, a seal and a vehicle body in a third direction according to some other embodiments of the present application;
图11为本申请另一些实施例的边梁组件、密封件与车身在第二方向上的局部连接剖面示意图。FIG. 11 is a schematic cross-sectional view of the partial connection between the side beam assembly, the seal and the vehicle body in the second direction according to some other embodiments of the present application.
在附图中,附图并未按照实际的比例绘制。In the drawings, the drawings are not drawn to scale.
附图标号如下:The figures are as follows:
车辆1;电池10;控制器11;马达12;车身13;Vehicle 1; battery 10; controller 11; motor 12; vehicle body 13;
电池模块20;电池单体21;端盖211;电极端子211a;壳体212;电极组件213;Battery module 20; battery cell 21; end cap 211; electrode terminal 211a; housing 212; electrode assembly 213;
箱体30;第一箱体部301;第二箱体部302;Box body 30; first box body part 301; second box body part 302;
边梁组件40;第一开口40a;第二开口40b;连通开口40c;边梁结构41;容纳空间41a;分隔壁41b;第一边梁411;第一壁部411a;第一腔体411b;第一子腔体411c;第二子腔体411d;第一连接部411e;第一连接孔411f;凸起部411g;第三连接孔411h;第二边梁412;第二壁部412a;第二腔体412b;第三子腔体412c;第四子腔体412d;第二连接部412e;第二连接孔412f;密封部413;Side beam assembly 40; first opening 40a; second opening 40b; communicating opening 40c; side beam structure 41; accommodating space 41a; partition wall 41b; first side beam 411; first wall portion 411a; first cavity 411b; first sub-cavity 411c; second sub-cavity 411d; first connecting portion 411e; first connecting hole 411f; raised portion 411g; third connecting hole 411h; second side beam 412; second wall portion 412a; second cavity 412b; third sub-cavity 412c; fourth sub-cavity 412d; second connecting portion 412e; second connecting hole 412f; sealing portion 413;
密封件50;Seal 50;
第一方向X;First direction X;
第二方向Y;The second direction Y;
第三方向Z。The third direction Z.
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下 所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, ordinary technicians in this field can All other obtained embodiments fall within the scope of protection of this application.
除非另有定义,本申请所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本申请中在申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。本申请的说明书和权利要求书或上述附图中的术语“第一”、“第二”等是用于区别不同对象,而不是用于描述特定顺序或主次关系。Unless otherwise defined, all technical and scientific terms used in this application have the same meanings as those commonly understood by technicians in the technical field of this application; the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the above-mentioned drawings and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order or a primary and secondary relationship.
在本申请中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。Reference to "embodiment" in this application means that a particular feature, structure, or characteristic described in conjunction with the embodiment may be included in at least one embodiment of the present application. The appearance of the phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“附接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "attached" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
本申请中术语“和/或”,仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本申请中字符“/”,一般表示前后关联对象是一种“或”的关系。The term "and/or" in this application is only a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and/or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character "/" in this application generally indicates that the associated objects before and after are in an "or" relationship.
在本申请的实施例中,相同的附图标记表示相同的部件,并且为了简洁,在不同实施例中,省略对相同部件的详细说明。应理解,附图示出的本申请实施例中的各种部件的厚度、长宽等尺寸,以及集成装置的整体厚度、长宽等尺寸仅为示例性说明,而不应对本申请构成任何限定。In the embodiments of the present application, the same reference numerals represent the same components, and for the sake of brevity, detailed descriptions of the same components are omitted in different embodiments. It should be understood that the thickness, length, width and other dimensions of various components in the embodiments of the present application shown in the drawings, as well as the overall thickness, length, width and other dimensions of the integrated device are only exemplary descriptions and should not constitute any limitation to the present application.
本申请中出现的“多个”指的是两个以上(包括两个)。The term "plurality" used in the present application refers to two or more (including two).
目前,从市场形势的发展来看,动力电池的应用越加广泛。动力电池不仅被应用于水力、火力、风力和太阳能电站等储能电源系统,而且还 被广泛应用于电动自行车、电动摩托车、电动汽车等电动交通工具,以及军事装备和航空航天等多个领域。随着动力电池应用领域的不断扩大,其市场的需求量也在不断地扩增。At present, judging from the development of the market situation, the application of power batteries is becoming more and more extensive. Power batteries are not only used in energy storage power systems such as hydropower, thermal power, wind power and solar power stations, but also It is widely used in electric vehicles such as electric bicycles, electric motorcycles, electric cars, as well as military equipment, aerospace and other fields. With the continuous expansion of the application field of power batteries, the market demand is also constantly expanding.
电池在各个领域中的应用越来越广泛,也出现了许多搭载有电池单体的车辆,例如,使用电能作为驱动能的车辆,在该类车辆中,其边梁结构常常仅起到用于承载车身的作用,或仅起到用于承受外界撞击的作用,现有的边梁结构往往无法用于隔绝水或水汽进入至容纳有电池单体空间,使得水或水汽有一定几率与电池单体接触以影响电池单体的正常工作,降低电池单体的工作可靠性。Batteries are used more and more widely in various fields, and many vehicles equipped with battery cells have also appeared. For example, vehicles that use electric energy as driving energy. In such vehicles, their side beam structures often only serve to support the vehicle body, or only serve to withstand external impacts. The existing side beam structures are often unable to isolate water or water vapor from entering the space containing the battery cells, so that water or water vapor has a certain probability of contacting the battery cells to affect the normal operation of the battery cells and reduce the working reliability of the battery cells.
为了提高边梁结构对电池单体的保护能力,可以设置边梁组件以使外界的水或水汽不易对车辆的电池单体产生影响。具体可以为,边梁组件可包括多个边梁结构,将多个边梁结构首尾相互密封连接以围合形成容纳空间,容纳空间可用于容纳电池单体。In order to improve the protection capability of the side beam structure for the battery cells, a side beam assembly may be provided to prevent external water or water vapor from affecting the battery cells of the vehicle. Specifically, the side beam assembly may include multiple side beam structures, and the multiple side beam structures are sealed and connected end to end to enclose and form a receiving space, and the receiving space may be used to receive the battery cells.
在这样的边梁组件中,边梁组件可包括多个边梁结构,至少一个边梁结构可用于与车辆的车身连接,以使得边梁组件能够对车辆的车身起到承载作用。并且,通过将多个边梁结构首尾相互密封连接以围合形成容纳空间,容纳空间可用于容纳车辆的电池单体,使得边梁结构能够降低外界撞击对电池单体的影响,也使得边梁组件还可与车辆的其他密封件进行连接,从而使得容纳空间能够相对密闭,使得外界的水或水汽不易进入容纳空间以影响电池单体的工作,使得边梁组件能够对电池单体提供较好的保护作用。In such a side beam assembly, the side beam assembly may include multiple side beam structures, at least one of which may be used to connect with the vehicle body, so that the side beam assembly can bear the load on the vehicle body. In addition, by sealing and connecting multiple side beam structures end to end to enclose and form a storage space, the storage space can be used to accommodate the battery cells of the vehicle, so that the side beam structure can reduce the impact of external impact on the battery cells, and the side beam assembly can also be connected with other sealing parts of the vehicle, so that the storage space can be relatively closed, so that external water or water vapor is not easy to enter the storage space to affect the operation of the battery cells, so that the side beam assembly can provide better protection for the battery cells.
本申请实施例提供一种边梁组件,以及包括这种边梁组件的底盘和车辆。这种边梁组件可以适用于保护和容纳任何电池单体,或边梁组件可以适用于保护和容纳任何集成包括有多个电池单体的电池,例如电池为电池模块和电池包,或者电池为一次电池和二次电池。在一些实施例中,电池单体的类型可以为镍氢电池、镍镉电池、铅酸(或铅蓄)电池、锂离子电池、钠离子电池、聚合物电池等。这种电池单体可以适用于各种用电设备,例如手机、便携式设备、笔记本电脑、电瓶车、电动玩具、电动工具、电动车辆、船舶和航天器等,例如,航天器包括飞机、火箭、航天飞机和 宇宙飞船等;电池单体用于为上述用电设备提供电能。Embodiments of the present application provide a side beam assembly, and a chassis and a vehicle including such a side beam assembly. Such a side beam assembly may be suitable for protecting and accommodating any battery cell, or the side beam assembly may be suitable for protecting and accommodating any integrated battery including multiple battery cells, such as a battery module and a battery pack, or a battery including a primary battery and a secondary battery. In some embodiments, the type of battery cell may be a nickel-metal hydride battery, a nickel-cadmium battery, a lead-acid (or lead storage) battery, a lithium-ion battery, a sodium-ion battery, a polymer battery, etc. Such a battery cell may be suitable for various electrical devices, such as mobile phones, portable devices, laptop computers, electric vehicles, electric toys, electric tools, electric vehicles, ships, and spacecraft, etc. For example, spacecraft include airplanes, rockets, space shuttles, and Spacecraft, etc.; battery cells are used to provide electrical energy for the above-mentioned electrical equipment.
本申请实施例提供的底盘可以用于任意一种需要搭载电池单体的车辆。本申请实施例提供的车辆可以是任意一种需要搭载电池单体的燃油汽车、燃气汽车或新能源汽车,新能源汽车可以是纯电动汽车、混合动力汽车或增程式汽车等。The chassis provided in the embodiment of the present application can be used for any vehicle that needs to carry battery cells. The vehicle provided in the embodiment of the present application can be any fuel vehicle, gas vehicle or new energy vehicle that needs to carry battery cells. The new energy vehicle can be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle.
应理解,本申请实施例描述的技术方案不仅仅局限适用于上述所描述的电池单体和车辆,但为描述简洁,下述实施例均以电动车辆为例进行说明。It should be understood that the technical solutions described in the embodiments of the present application are not limited to the battery cells and vehicles described above, but for the sake of simplicity, the following embodiments are described using electric vehicles as examples.
请参照图1,图1为本申请一些实施例提供的车辆1的结构示意图。车辆1可以为燃油汽车、燃气汽车或新能源汽车,新能源汽车可以是纯电动汽车、混合动力汽车或增程式汽车等。车辆1的内部设置有电池10,电池10可以设置在车辆1的底部或头部或尾部。电池10可以用于车辆1的供电,例如,电池10可以作为车辆1的操作电源。车辆1还可以包括控制器11和马达12,控制器11用来控制电池10为马达12供电,例如,用于车辆1的启动、导航和行驶时的工作用电需求。Please refer to Figure 1, which is a schematic diagram of the structure of a vehicle 1 provided in some embodiments of the present application. The vehicle 1 can be a fuel vehicle, a gas vehicle or a new energy vehicle. The new energy vehicle can be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle, etc. A battery 10 is arranged inside the vehicle 1, and the battery 10 can be arranged at the bottom, head or tail of the vehicle 1. The battery 10 can be used to power the vehicle 1. For example, the battery 10 can be used as an operating power source for the vehicle 1. The vehicle 1 can also include a controller 11 and a motor 12. The controller 11 is used to control the battery 10 to power the motor 12, for example, for the starting, navigation and driving power requirements of the vehicle 1.
在本申请一些实施例中,电池10不仅可以作为车辆1的操作电源,还可以作为车辆1的驱动电源,代替或部分地代替燃油或天然气为车辆1提供驱动动力。In some embodiments of the present application, the battery 10 can be used not only as an operating power source for the vehicle 1 , but also as a driving power source for the vehicle 1 , replacing or partially replacing fuel or natural gas to provide driving power for the vehicle 1 .
请参照图2,图2示出了本申请一实施例的电池10的分解结构示意图。为了满足不同的使用电力需求,电池10可以包括多个电池单体21,电池单体21是指组成电池模块20或电池包的最小单元。多个电池单体21可经由电极端子而被串联和/或并联在一起以应用于各种应用场合。本申请中所提到的电池10包括电池模块20或电池包。其中,多个电池单体21之间可以串联或并联或混联,混联是指串联和并联的混合。本申请的实施例中多个电池单体可以直接组成电池包,也可以先组成电池模块20,电池模块20再组成电池包。Please refer to Figure 2, which shows a schematic diagram of the exploded structure of a battery 10 of an embodiment of the present application. In order to meet different power usage requirements, the battery 10 may include a plurality of battery cells 21, and the battery cell 21 refers to the smallest unit that constitutes a battery module 20 or a battery pack. A plurality of battery cells 21 can be connected in series and/or in parallel via electrode terminals for application in various applications. The battery 10 mentioned in the present application includes a battery module 20 or a battery pack. Among them, a plurality of battery cells 21 can be connected in series, in parallel, or in mixed connection, and mixed connection refers to a mixture of series and parallel connection. In the embodiment of the present application, a plurality of battery cells can directly constitute a battery pack, or they can first constitute a battery module 20, and the battery module 20 can then constitute a battery pack.
如图2所示,在一些实施例中,电池10可以包括箱体30和电池单体21,电池单体21容纳于箱体30内。As shown in FIG. 2 , in some embodiments, the battery 10 may include a housing 30 and a battery cell 21 , wherein the battery cell 21 is accommodated in the housing 30 .
箱体30可以是单独的长方体或者圆柱体或球体等简单立体结构,也 可以是由长方体或者圆柱体或球体等简单立体结构组合而成的复杂立体结构,本申请实施例对此并不限定。箱体30的材质可以是如铝合金、铁合金等合金材料,也可以是如聚碳酸酯、聚异氰脲酸酯泡沫塑料等高分子材料,或者是如玻璃纤维加环氧树脂的复合材料,本申请实施例对此也并不限定。The box 30 can be a simple three-dimensional structure such as a single cuboid or a cylinder or a sphere. The material of the box 30 can be an alloy material such as aluminum alloy, iron alloy, etc., or a polymer material such as polycarbonate, polyisocyanurate foam plastic, or a composite material such as glass fiber plus epoxy resin, which is not limited in the embodiment of the present application.
箱体30用于容纳电池单体21,箱体30可以是多种结构。在一些实施例中,箱体30可以包括第一箱体部301和第二箱体部302,第一箱体部301与第二箱体部302相互盖合,第一箱体部301和第二箱体部302共同限定出用于容纳电池单体21的容纳空间。第二箱体部302可以是一端开口的空心结构,第一箱体部301为板状结构,第一箱体部301盖合于第二箱体部302的开口侧,以形成具有容纳空间的箱体30;第一箱体部301和第二箱体部302也均可以是一侧开口的空心结构,第一箱体部301的开口侧盖合于第二箱体部302的开口侧,以形成具有容纳空间的箱体30。当然,第一箱体部301和第二箱体部302可以是多种形状,比如,圆柱体、长方体等。The box 30 is used to accommodate the battery cell 21, and the box 30 can be a variety of structures. In some embodiments, the box 30 may include a first box portion 301 and a second box portion 302, the first box portion 301 and the second box portion 302 cover each other, and the first box portion 301 and the second box portion 302 jointly define a storage space for accommodating the battery cell 21. The second box portion 302 may be a hollow structure with one end open, the first box portion 301 is a plate-like structure, and the first box portion 301 covers the open side of the second box portion 302 to form a box 30 with a storage space; the first box portion 301 and the second box portion 302 may also be a hollow structure with one side open, and the open side of the first box portion 301 covers the open side of the second box portion 302 to form a box 30 with a storage space. Of course, the first box portion 301 and the second box portion 302 may be in a variety of shapes, such as a cylinder, a cuboid, etc.
为提高第一箱体部301与第二箱体部302连接后的密封性,第一箱体部301与第二箱体部302之间也可以设置密封件,比如,密封胶、密封圈等。In order to improve the sealing performance after the first box body 301 and the second box body 302 are connected, a sealing member, such as a sealant, a sealing ring, etc., may also be provided between the first box body 301 and the second box body 302 .
假设第一箱体部301盖合于第二箱体部302的顶部,第一箱体部301亦可称之为上箱盖,第二箱体部302亦可称之为下箱盖。Assuming that the first box body portion 301 covers the top of the second box body portion 302 , the first box body portion 301 can also be referred to as an upper box cover, and the second box body portion 302 can also be referred to as a lower box cover.
在电池10中,电池单体21可以是一个,也可以是多个。若电池单体21为多个,多个电池单体21之间可串联或并联或混联,混联是指多个电池单体21中既有串联又有并联。多个电池单体21之间可直接串联或并联或混联在一起,再将多个电池单体21构成的整体容纳于箱体30内;当然,也可以是多个电池单体21先串联或并联或混联组成电池模块20,多个电池模块20再串联或并联或混联形成一个整体,并容纳于箱体30内。In the battery 10, there can be one or more battery cells 21. If there are more than one battery cell 21, the battery cells 21 can be connected in series, in parallel, or in a mixed connection. A mixed connection means that the battery cells 21 are connected in series and in parallel. The battery cells 21 can be directly connected in series, in parallel, or in a mixed connection, and then the whole formed by the battery cells 21 can be accommodated in the box 30; of course, the battery modules 20 can also be formed by connecting the battery cells 21 in series, in parallel, or in a mixed connection, and then the battery modules 20 can be connected in series, in parallel, or in a mixed connection to form a whole, and then accommodated in the box 30.
本申请中,电池单体21可以包括锂离子电池单体、钠离子电池单体或镁离子电池单体等,本申请实施例对此并不限定。电池单体21可呈圆柱体、扁平体、长方体或其它形状等,本申请实施例对此也不限定。电池单体21一般按封装的方式分成三种:柱形电池单体21、方体方形电池单体 21和软包电池单体21,本申请实施例对此也不限定。但为描述简洁,下述实施例均以方体方形电池单体21为例进行说明。In the present application, the battery cell 21 may include a lithium-ion battery cell, a sodium-ion battery cell, or a magnesium-ion battery cell, etc., and the present application embodiment does not limit this. The battery cell 21 may be cylindrical, flat, rectangular, or in other shapes, etc., and the present application embodiment does not limit this. The battery cell 21 is generally divided into three types according to the packaging method: cylindrical battery cells 21, square battery cells 21 and the soft-pack battery cell 21, which is not limited in the present embodiment. However, for the sake of simplicity, the following embodiments are all described by taking the square-shaped battery cell 21 as an example.
图3为本申请一些实施例提供的电池单体21的分解结构示意图。电池单体21是指组成电池的最小单元。如图3所示,电池单体21包括有端盖211、壳体212和电极组件213。FIG3 is a schematic diagram of the exploded structure of a battery cell 21 provided in some embodiments of the present application. A battery cell 21 is the smallest unit constituting a battery. As shown in FIG3 , the battery cell 21 includes an end cap 211 , a housing 212 and an electrode assembly 213 .
端盖211是指盖合于壳体212的开口处以将电池单体21的内部环境隔绝于外部环境的部件。不限地,端盖211的形状可以与壳体212的形状相适应以配合壳体212。可选地,端盖211可以由具有一定硬度和强度的材质(如铝合金)制成,这样,端盖211在受挤压碰撞时就不易发生形变,使电池单体21能够具备更高的结构强度,安全性能也可以有所提高。端盖211上可以设置有如电极端子211a等的功能性部件。电极端子211a可以用于与电极组件213电连接,以用于输出或输入电池单体21的电能。在一些实施例中,端盖211上还可以设置有用于在电池单体21的内部压力或温度达到阈值时泄放内部压力的泄压机构。端盖211的材质也可以是多种的,比如,铜、铁、铝、不锈钢、铝合金、塑胶等,本申请实施例对此不作特殊限制。在一些实施例中,在端盖211的内侧还可以设置有绝缘件,绝缘件可以用于隔离壳体212内的电第一连接部件与端盖211,以降低短路的风险。示例性的,绝缘件可以是塑料、橡胶等。The end cap 211 refers to a component that covers the opening of the shell 212 to isolate the internal environment of the battery cell 21 from the external environment. Without limitation, the shape of the end cap 211 can be adapted to the shape of the shell 212 to match the shell 212. Optionally, the end cap 211 can be made of a material with a certain hardness and strength (such as aluminum alloy), so that the end cap 211 is not easily deformed when squeezed and collided, so that the battery cell 21 can have a higher structural strength and the safety performance can also be improved. Functional components such as electrode terminals 211a can be provided on the end cap 211. The electrode terminal 211a can be used to electrically connect to the electrode assembly 213 for outputting or inputting electrical energy of the battery cell 21. In some embodiments, the end cap 211 can also be provided with a pressure relief mechanism for releasing the internal pressure when the internal pressure or temperature of the battery cell 21 reaches a threshold. The material of the end cap 211 can also be a variety of materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., and the embodiment of the present application does not impose any special restrictions on this. In some embodiments, an insulating member may be provided inside the end cap 211, and the insulating member may be used to isolate the first electrical connection member in the housing 212 from the end cap 211 to reduce the risk of short circuit. For example, the insulating member may be plastic, rubber, or the like.
壳体212是用于配合端盖211以形成电池单体21的内部环境的组件,其中,形成的内部环境可以用于容纳电极组件213、电解液(在图中未示出)以及其他部件。壳体212和端盖211可以是独立的部件,可以于壳体212上设置开口,通过在开口处使端盖211盖合开口以形成电池单体21的内部环境。不限地,也可以使端盖211和壳体212一体化,具体地,端盖211和壳体212可以在其他部件入壳前先形成一个共同的连接面,当需要封装壳体212的内部时,再使端盖211盖合壳体212。壳体212可以是多种形状和多种尺寸的,例如长方体形、圆柱体形、六棱柱形等。具体地,壳体212的形状可以根据电极组件213的具体形状和尺寸大小来确定。壳体212的材质可以是多种,比如,铜、铁、铝、不锈钢、铝合金、塑胶等,本申请实施例对此不作特殊限制。 The shell 212 is a component used to cooperate with the end cap 211 to form the internal environment of the battery cell 21, wherein the formed internal environment can be used to accommodate the electrode assembly 213, the electrolyte (not shown in the figure) and other components. The shell 212 and the end cap 211 can be independent components, and an opening can be set on the shell 212, and the internal environment of the battery cell 21 is formed by covering the opening with the end cap 211 at the opening. Without limitation, the end cap 211 and the shell 212 can also be integrated. Specifically, the end cap 211 and the shell 212 can form a common connection surface before other components are put into the shell, and when it is necessary to encapsulate the interior of the shell 212, the end cap 211 covers the shell 212. The shell 212 can be of various shapes and sizes, such as a rectangular parallelepiped, a cylindrical shape, a hexagonal prism, etc. Specifically, the shape of the shell 212 can be determined according to the specific shape and size of the electrode assembly 213. The shell 212 can be made of a variety of materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., and the embodiment of the present application does not impose any special restrictions on this.
电极组件213是电池单体21中发生电化学反应的部件。壳体212内可以包含一个或更多个电极组件213。电极组件213主要由正极片和负极片卷绕或层叠放置形成,并且通常在正极片与负极片之间设有隔膜。正极片和负极片具有活性物质的部分构成电极组件213的主体部,正极片和负极片不具有活性物质的部分各自构成极耳(在图中未示出)。正极极耳和负极极耳可以共同位于主体部的一端或是分别位于主体部的两端。在电池10的充放电过程中,正极活性物质和负极活性物质与电解液发生反应,极耳连接电极端子211a以形成电流回路。The electrode assembly 213 is a component in the battery cell 21 where electrochemical reactions occur. One or more electrode assemblies 213 may be included in the housing 212. The electrode assembly 213 is mainly formed by winding or stacking positive and negative electrode sheets, and a separator is usually provided between the positive and negative electrode sheets. The parts of the positive and negative electrode sheets with active materials constitute the main body of the electrode assembly 213, and the parts of the positive and negative electrode sheets without active materials each constitute a tab (not shown in the figure). The positive tab and the negative tab may be located together at one end of the main body or at both ends of the main body, respectively. During the charge and discharge process of the battery 10, the positive active material and the negative active material react with the electrolyte, and the tabs connect the electrode terminals 211a to form a current loop.
图4为本申请一些实施例的容纳有电池单体21的边梁组件40的结构示意图,图5为本申请一些实施例的边梁组件40与密封件50的连接结构示意图,图中X方向为第一方向,图中Y方向为第二方向,图中Z方向为第三方向。Figure 4 is a schematic diagram of the structure of a side beam assembly 40 accommodating a battery cell 21 in some embodiments of the present application, and Figure 5 is a schematic diagram of the connection structure between the side beam assembly 40 and the seal 50 in some embodiments of the present application, in which the X direction in the figure is the first direction, the Y direction in the figure is the second direction, and the Z direction in the figure is the third direction.
如图4与图5所示,本申请一些实施例提供了一种边梁组件40,边梁组件40用于车辆1,边梁组件40包括多个边梁结构41,多个边梁结构41相互密封连接以围合形成容纳空间41a,容纳空间41a用于容纳电池单体21,其中,至少一个边梁结构41用于与车辆1的车身13连接。As shown in Figures 4 and 5, some embodiments of the present application provide a side beam assembly 40, which is used for vehicle 1. The side beam assembly 40 includes a plurality of side beam structures 41, and the plurality of side beam structures 41 are sealed and connected to each other to enclose a receiving space 41a, and the receiving space 41a is used to receive a battery cell 21, wherein at least one side beam structure 41 is used to be connected to a body 13 of the vehicle 1.
如图4所示,在一些实施例中,容纳空间41a可用于直接容纳电池单体21,使得边梁组件40能够直接对电池单体21提供保护,在一些实施例中,容纳空间41a可用于直接容纳多个电池单体21,多个电池单体21之间可以串联或并联或混联,混联是指串联和并联的混合,以提高容纳空间41a的容纳效率。在另一些实施例中,容纳空间41a还可用于容纳以上任一方案所述的集成包括有多个电池单体21的前述任一实施例中的电池10,例如,容纳空间41a可用于容纳包括有箱体30的电池10。As shown in FIG4 , in some embodiments, the accommodation space 41a can be used to directly accommodate the battery cell 21, so that the side beam assembly 40 can directly provide protection for the battery cell 21. In some embodiments, the accommodation space 41a can be used to directly accommodate multiple battery cells 21. Multiple battery cells 21 can be connected in series, in parallel, or in mixed connection. Mixed connection refers to a mixture of series and parallel connection to improve the accommodation efficiency of the accommodation space 41a. In other embodiments, the accommodation space 41a can also be used to accommodate the battery 10 in any of the above embodiments that includes multiple battery cells 21 as described in any of the above schemes. For example, the accommodation space 41a can be used to accommodate the battery 10 including the box 30.
在本申请一些实施例提供的边梁组件40中,各边梁结构41间的密封连接方式可以为任意一种。在一些实施例中,各边梁结构41可通过焊接的方式以进行密封连接。在一些实施例中,各边梁结构41在焊接处还可进行打磨处理,以提高各边梁结构41间的密封连接效果以及密封连接处的平整性。In the side beam assembly 40 provided in some embodiments of the present application, the sealing connection between the side beam structures 41 can be any one. In some embodiments, the side beam structures 41 can be sealed by welding. In some embodiments, the welding parts of the side beam structures 41 can also be polished to improve the sealing connection effect between the side beam structures 41 and the flatness of the sealing connection parts.
在本申请一些实施例提供的边梁结构41中,边梁结构41的材料可 为任意一种具有较好强度的材料,例如,边梁结构41可采用铝挤压件制成,使得边梁结构41具有一定的强度且易于加工。In some embodiments of the present application, the side beam structure 41 may be made of a material The side beam structure 41 can be made of any material with good strength. For example, the side beam structure 41 can be made of aluminum extrusions, so that the side beam structure 41 has a certain strength and is easy to process.
图6为本申请一些实施例的边梁组件40、密封件50与车身13在第三方向Z上的局部连接剖面示意图。FIG6 is a schematic cross-sectional view of a partial connection between the side beam assembly 40 , the seal 50 and the vehicle body 13 in the third direction Z according to some embodiments of the present application.
如图4至图6所示,在本申请一些实施例的技术方案中,边梁组件40包括多个边梁结构41,通过设置至少一个边梁结构41用于与车辆1的车身13连接,使得边梁组件40能够对车辆1的车身13起到承载作用。并且,通过将多个边梁结构41相互密封连接以围合形成容纳空间41a,容纳空间41a可用于容纳车辆1的电池单体21,使得边梁结构41能够降低外界撞击对电池单体21的影响,也使得边梁组件40还可与车辆1的其他密封件50进行连接,从而使得容纳空间41a能够相对密闭,使得容纳空间41a外的水或水汽不易进入至容纳空间41a内对电池单体21造成影响,且边梁组件40还能用于承受至少部分施加于车辆1的撞击,因此,边梁组件40能够对电池单体21提供较好的保护作用。As shown in FIG. 4 to FIG. 6 , in the technical solutions of some embodiments of the present application, the side beam assembly 40 includes a plurality of side beam structures 41. By providing at least one side beam structure 41 for connecting with the vehicle body 13 of the vehicle 1, the side beam assembly 40 can bear the load on the vehicle body 13 of the vehicle 1. In addition, by sealingly connecting the plurality of side beam structures 41 to each other to enclose and form a receiving space 41a, the receiving space 41a can be used to receive the battery cell 21 of the vehicle 1, so that the side beam structure 41 can reduce the impact of external impact on the battery cell 21, and the side beam assembly 40 can also be connected with other sealing members 50 of the vehicle 1, so that the receiving space 41a can be relatively closed, so that water or water vapor outside the receiving space 41a is not easy to enter the receiving space 41a to affect the battery cell 21, and the side beam assembly 40 can also be used to withstand at least part of the impact applied to the vehicle 1, so that the side beam assembly 40 can provide better protection for the battery cell 21.
在一些实施例中,多个边梁结构41围合形成的容纳空间41a在第一方向X上具有相对的第一开口40a与第二开口40b,边梁组件40在第一方向X上的两侧可与车辆1的密封件50进行密封连接,以密封第一开口40a与第二开口40b,从而使得容纳空间41a能够相对密闭。In some embodiments, a storage space 41a formed by multiple side beam structures 41 has a relative first opening 40a and a second opening 40b in the first direction X. The two sides of the side beam assembly 40 in the first direction X can be sealed and connected to the seal 50 of the vehicle 1 to seal the first opening 40a and the second opening 40b, so that the storage space 41a can be relatively closed.
如图6所示,在一些实施例中,至少一个边梁结构41包括第一壁部411a以及由第一壁部411a围合形成的第一腔体411b,至少部分第一腔体411b内设置有分隔壁41b,分隔壁41b用于将第一腔体411b分隔为第一子腔体411c和第二子腔体411d,且分隔壁41b与至少部分第一壁部411a相互密封连接以密封第一子腔体411c,围合形成第一子腔体411c的第一壁部411a用于与车辆1的密封件50连接。As shown in Figure 6, in some embodiments, at least one side beam structure 41 includes a first wall portion 411a and a first cavity 411b enclosed by the first wall portion 411a, and a partition wall 41b is arranged in at least a portion of the first cavity 411b. The partition wall 41b is used to separate the first cavity 411b into a first sub-cavity 411c and a second sub-cavity 411d, and the partition wall 41b and at least a portion of the first wall portion 411a are sealed and connected to each other to seal the first sub-cavity 411c, and the first wall portion 411a enclosing the first sub-cavity 411c is used to be connected to the sealing member 50 of the vehicle 1.
在一些实施例中,分隔壁41b的材料与第一壁部411a的材料可以相同,以便于边梁结构41的生产与制造。在一些实施例中,分隔壁41b与第一壁部411a可以一体化成型,以降低边梁结构41的制造难度。In some embodiments, the material of the partition wall 41b and the first wall portion 411a may be the same to facilitate the production and manufacture of the side beam structure 41. In some embodiments, the partition wall 41b and the first wall portion 411a may be integrally formed to reduce the difficulty of manufacturing the side beam structure 41.
通过设置分隔壁41b以将第一腔体411b分隔为第二子腔体411d和密闭第一子腔体411c,使得第二子腔体411d可与外界相通并能够用于与 车辆1的车身13连接或用于布置车辆1的至少部分线束或管路,以提高车辆1的内部结构的紧凑性。并且,也使得第一子腔体411c能够相对密闭,使得外界环境中的水或水汽不易进入至第一子腔体411c内,从而使得当围合形成第一子腔体411c的第一壁部411a与车辆1的密封件50连接时,第一壁部411a与密封件50的连接处所处的第一子腔体411c的环境较为干燥,使得水或水汽不易通过第一壁部411a与密封件50的连接处进入至容纳空间41a而影响电池单体21的正常工作,以进一步提高边梁组件40对电池单体21的保护作用。The partition wall 41b is provided to separate the first cavity 411b into the second sub-cavity 411d and the sealed first sub-cavity 411c, so that the second sub-cavity 411d can communicate with the outside and can be used for communication with the outside. The body 13 of the vehicle 1 is connected to or used for arranging at least part of the wiring harness or pipeline of the vehicle 1, so as to improve the compactness of the internal structure of the vehicle 1. In addition, the first sub-cavity 411c can be relatively closed, so that water or water vapor in the external environment is not easy to enter the first sub-cavity 411c, so that when the first wall portion 411a enclosing the first sub-cavity 411c is connected with the seal 50 of the vehicle 1, the environment of the first sub-cavity 411c at the connection between the first wall portion 411a and the seal 50 is relatively dry, so that water or water vapor is not easy to enter the accommodating space 41a through the connection between the first wall portion 411a and the seal 50 to affect the normal operation of the battery cell 21, so as to further improve the protection of the side beam assembly 40 on the battery cell 21.
如图6所示,本申请实施例中的第一子腔体411c和第二子腔体411d的数量与位置的设置方式可以为多种,在一些实施例中,分隔壁41b与第一壁部411a的连接点可以为多个,使得分隔壁41b能够提高边梁结构41的结构强度,也使得分隔壁41b可将第一腔体411b划分为多个第一子腔体411c和/或第二子腔体411d。在一些实施例中,第一子腔体411c可仅设置于第一壁部411a需要与车辆1的密封件50进行连接的位置。As shown in FIG6 , the number and position of the first sub-cavity 411c and the second sub-cavity 411d in the embodiment of the present application can be set in various ways. In some embodiments, there can be multiple connection points between the partition wall 41b and the first wall portion 411a, so that the partition wall 41b can improve the structural strength of the side beam structure 41, and also enable the partition wall 41b to divide the first cavity 411b into multiple first sub-cavities 411c and/or second sub-cavities 411d. In some embodiments, the first sub-cavity 411c can be only set at the position where the first wall portion 411a needs to be connected to the seal 50 of the vehicle 1.
图7为本申请另一些实施例的边梁组件40、密封件50与车身13在第三方向Z上的局部连接剖面示意图。FIG. 7 is a schematic cross-sectional view of the partial connection of the side beam assembly 40 , the seal 50 and the vehicle body 13 in the third direction Z according to some other embodiments of the present application.
在一些实施例中,如图6所示,第一子腔体411c位于至少部分第二子腔体411d靠近容纳空间41a的一侧;和/或,如图7所示,第一子腔体411c位于至少部分第二子腔体411d在第一方向X上的至少一侧。In some embodiments, as shown in FIG. 6 , the first sub-cavity 411c is located on a side of at least a portion of the second sub-cavity 411d close to the accommodating space 41a; and/or, as shown in FIG. 7 , the first sub-cavity 411c is located on at least one side of at least a portion of the second sub-cavity 411d in the first direction X.
通过设置第一子腔体411c位于至少部分第二子腔体411d靠近容纳空间41a的一侧,和/或,通过设置第一子腔体411c位于至少部分第二子腔体411d在第一方向X上的至少一侧,使得第一子腔体411c能够位于第二子腔体411d的较外侧,以便于车辆1的密封件50与围合形成第一子腔体411c的第一壁部411a之间的连接。By arranging the first sub-cavity 411c to be located on a side of at least a portion of the second sub-cavity 411d close to the accommodating space 41a, and/or by arranging the first sub-cavity 411c to be located on at least one side of at least a portion of the second sub-cavity 411d in the first direction X, the first sub-cavity 411c can be located on the outer side of the second sub-cavity 411d to facilitate the connection between the sealing member 50 of the vehicle 1 and the first wall portion 411a enclosing the first sub-cavity 411c.
本申请实施例中的第一子腔体411c的形状可以为任意一种,第一子腔体411c的形状可根据密封件50与第一壁部411a间的连接方式和连接件的形状进行设置。在一些实施例中,可以仅由分隔壁41b与至少部分第一壁部411a围合形成密闭的第一子腔体411c,通过合理的设置分隔壁41b与至少部分第一壁部411a的围合形状,使得第一子腔体411c的形状能够较 为灵活设置。The shape of the first sub-cavity 411c in the embodiment of the present application can be any one, and the shape of the first sub-cavity 411c can be set according to the connection method between the sealing member 50 and the first wall portion 411a and the shape of the connecting member. In some embodiments, the first sub-cavity 411c can be formed by only the partition wall 41b and at least part of the first wall portion 411a. By reasonably setting the enclosed shape of the partition wall 41b and at least part of the first wall portion 411a, the shape of the first sub-cavity 411c can be relatively small. For flexible settings.
图8为本申请一些实施例的边梁组件40的结构示意图。FIG. 8 is a schematic structural diagram of a side beam assembly 40 according to some embodiments of the present application.
如图7至图8所示,在一些实施例中,多个边梁结构41包括沿第二方向Y间隔分布的两个第一边梁411,至少一个第一边梁411包括第一子腔体411c和第二子腔体411d,且第一子腔体411c和/或第二子腔体411d沿第三方向Z延伸成型,其中,第一方向X、第二方向Y与第三方向Z两两相交。As shown in Figures 7 to 8, in some embodiments, the multiple side beam structures 41 include two first side beams 411 spaced apart along the second direction Y, at least one first side beam 411 includes a first sub-cavity 411c and a second sub-cavity 411d, and the first sub-cavity 411c and/or the second sub-cavity 411d are extended and formed along the third direction Z, wherein the first direction X, the second direction Y and the third direction Z intersect each other.
在一些实施例中,第三方向Z可以为车辆1直线行进时的方向,第一边梁411可以用于充当车辆1的门槛梁的作用,使得第一边梁411能够与车身13连接并起到承载部分车身13重量的作用。In some embodiments, the third direction Z may be the direction in which the vehicle 1 moves in a straight line, and the first side beam 411 may be used to act as a door sill beam of the vehicle 1 , so that the first side beam 411 can be connected to the vehicle body 13 and bear part of the weight of the vehicle body 13 .
通过设置第一子腔体411c沿第三方向Z延伸成型,即设置至少部分分隔壁41b沿第三方向Z延伸成型,使得围合形成第一子腔体411c的第一壁部411a在第三方向Z上具有较大的可与密封件50进行连接的面积,提高了边梁结构41与密封件50间的连接可靠性,且仅沿一个方向延伸成型的第一子腔体411c也便于加工与制造;和/或,通过设置第二子腔体411d沿第三方向Z延伸成型,使得车辆1中需要在第三方向Z上进行布置的线束或管路能够在第二子腔体411d内进行较好的布置。By setting the first sub-cavity 411c to extend along the third direction Z, that is, setting at least a portion of the partition wall 41b to extend along the third direction Z, the first wall portion 411a enclosing the first sub-cavity 411c has a larger area in the third direction Z for connection with the seal 50, thereby improving the connection reliability between the side beam structure 41 and the seal 50, and the first sub-cavity 411c that is extended along only one direction is also convenient for processing and manufacturing; and/or, by setting the second sub-cavity 411d to extend along the third direction Z, the wiring harness or pipeline that needs to be arranged in the third direction Z in the vehicle 1 can be better arranged in the second sub-cavity 411d.
在本申请的一些实施例中,沿第二方向Y间隔分布的两个第一边梁411的相互位置关系可根据车辆1的车身13结构布置或电池单体21的布置进行设置。在一些实施例中,沿第二方向Y间隔分布的两个第一边梁411可以相互平行设置。在另一些实施例中,沿第二方向Y间隔分布的两个第一边梁411的延伸方向间可以呈一定的预设角度设置。In some embodiments of the present application, the relative positional relationship between the two first side beams 411 spaced apart along the second direction Y can be set according to the structural arrangement of the vehicle body 13 of the vehicle 1 or the arrangement of the battery cells 21. In some embodiments, the two first side beams 411 spaced apart along the second direction Y can be arranged parallel to each other. In other embodiments, the extension directions of the two first side beams 411 spaced apart along the second direction Y can be arranged at a certain preset angle.
在一些实施例中,第一边梁411沿第三方向Z延伸成型,第一边梁411在第三方向Z上的具体延伸尺寸可根据车辆1的结构布置进行设置。在一些实施例中,沿第二方向Y间隔分布的两个第一边梁411在第三方向Z上的延伸尺寸可以相同。In some embodiments, the first side beam 411 is extended along the third direction Z, and the specific extension size of the first side beam 411 in the third direction Z can be set according to the structural arrangement of the vehicle 1. In some embodiments, the extension sizes of two first side beams 411 spaced apart along the second direction Y in the third direction Z can be the same.
在一些实施例中,第二子腔体411d可无需做特殊的密封处理,围合形成第二子腔体411d的至少部分第一壁部411a可用于与车身13连接。在一些实施例中,如图8所示,围合形成第二子腔体411d的至少部分第一壁 部411a上可设置有连通第二子腔体411d与外界的连通开口40c,使得车辆1的至少部分线束或管路能够通过连通开口40c进入至第二子腔体411d内,以便于车辆1的线束或管路的布置。In some embodiments, the second sub-cavity 411d may not need to be specially sealed, and at least a portion of the first wall portion 411a enclosed to form the second sub-cavity 411d may be used to connect to the vehicle body 13. In some embodiments, as shown in FIG. 8 , at least a portion of the first wall portion 411a enclosed to form the second sub-cavity 411d may be used to connect to the vehicle body 13. The portion 411a may be provided with a connecting opening 40c connecting the second sub-cavity 411d with the outside, so that at least part of the wiring harness or pipeline of the vehicle 1 can enter the second sub-cavity 411d through the connecting opening 40c, so as to facilitate the arrangement of the wiring harness or pipeline of the vehicle 1.
如图8所示,在一些实施例中,当第二子腔体411d沿第三方向Z延伸成型时,连通开口40c可设置于第二子腔体411d在第三方向Z上的两侧,以便于车辆1的至少部分线束或管路能够通过连通开口40c进入至第二子腔体411d内沿第三方向Z进行布置。As shown in Figure 8, in some embodiments, when the second sub-cavity 411d is extended and formed along the third direction Z, the connecting opening 40c can be arranged on both sides of the second sub-cavity 411d in the third direction Z, so that at least part of the wiring harness or pipeline of the vehicle 1 can enter the second sub-cavity 411d through the connecting opening 40c and be arranged along the third direction Z.
如图8所示,在一些实施例中,边梁组件40还包括密封部413,密封部413与第二子腔体411d在第三方向Z上两端的第一壁部411a和分隔壁41b连接,密封部413、至少部分分隔壁41b与至少部分第一壁部411a围合形成密闭的第一子腔体411c。As shown in Figure 8, in some embodiments, the side beam assembly 40 also includes a sealing portion 413, which is connected to the first wall portion 411a and the partition wall 41b at both ends of the second sub-cavity 411d in the third direction Z. The sealing portion 413, at least a portion of the partition wall 41b and at least a portion of the first wall portion 411a enclose a closed first sub-cavity 411c.
在一些实施例中,密封部413的材料与第一壁部411a的材料可以相同,以便于边梁组件40的生产与制造。在一些实施例中,密封部413可以与第一壁部411a或分隔壁41b一体化成型设置,或密封部413可以与第一壁部411a或分隔壁41b焊接设置,以降低边梁结构41的制造难度。In some embodiments, the material of the sealing portion 413 and the material of the first wall portion 411a can be the same, so as to facilitate the production and manufacture of the side beam assembly 40. In some embodiments, the sealing portion 413 can be integrally formed with the first wall portion 411a or the partition wall 41b, or the sealing portion 413 can be welded with the first wall portion 411a or the partition wall 41b to reduce the manufacturing difficulty of the side beam structure 41.
在一些实施例中,密封部413的具体形状可根据至少部分第一壁部411a和分隔壁41b围合形成的开口的形状来进行设置。在一些实施例中,第一壁部411a在第三方向Z上的端部可以与分隔壁41b在第三方向Z上的的端部平齐,以便于密封部413的设置。In some embodiments, the specific shape of the sealing portion 413 can be set according to the shape of the opening formed by at least part of the first wall portion 411a and the partition wall 41b. In some embodiments, the end of the first wall portion 411a in the third direction Z can be flush with the end of the partition wall 41b in the third direction Z to facilitate the setting of the sealing portion 413.
通过设置密封部413以密封第一子腔体411c在第三方向Z上的端部,使得外界的水或水汽不易进入至第一子腔体411c。The sealing portion 413 is provided to seal the end of the first sub-cavity 411 c in the third direction Z, so that water or water vapor from the outside is not easy to enter into the first sub-cavity 411 c.
图9为本申请一些实施例的边梁组件40、密封件50与车身13在第二方向Y上的局部连接剖面示意图。FIG. 9 is a schematic cross-sectional view of a partial connection between the side beam assembly 40 , the seal 50 and the vehicle body 13 in the second direction Y according to some embodiments of the present application.
如图8和图9所示,在一些实施例中,多个边梁结构41还包括沿第三方向Z间隔分布的两个第二边梁412,且两个第二边梁412位于相邻的两个第一边梁411之间,至少一个第二边梁412包括第二壁部412a和由第二壁部412a围合形成的第二腔体412b,第二腔体412b沿第二方向Y延伸成型,其中,具有第二腔体412b的第二边梁412的在第二方向Y上的两端分别与两个第一边梁411的第一壁部411a密封连接。 As shown in Figures 8 and 9, in some embodiments, the multiple side beam structures 41 also include two second side beams 412 spaced apart along the third direction Z, and the two second side beams 412 are located between two adjacent first side beams 411, and at least one second side beam 412 includes a second wall portion 412a and a second cavity 412b formed by the second wall portion 412a, and the second cavity 412b is extended and formed along the second direction Y, wherein the second side beam 412 with the second cavity 412b is sealed and connected to the first wall portions 411a of the two first side beams 411 at both ends in the second direction Y.
通过设置具有第二腔体412b的第二边梁412的在第二方向Y上的两端分别与两个第一边梁411的第一壁部411a密封连接,使得第二壁部412a与至少部分第一壁部411a可以围合形成相对密闭的第二腔体412b,使得外界环境中的水或水汽不易进入至第二腔体412b内,从而使得当第二壁部412a与车辆1的密封件50连接时,第二壁部412a与密封件50的连接处所处的第二腔体412b的环境较为干燥,使得水或水汽不易通过第二壁部412a与密封件50的连接处进入至容纳空间41a而影响电池单体21的正常工作,提高了边梁组件40对电池单体21的保护作用。By arranging the second side beam 412 with the second cavity 412b, the two ends in the second direction Y are respectively sealed and connected to the first wall portions 411a of the two first side beams 411, so that the second wall portion 412a and at least part of the first wall portion 411a can be enclosed to form a relatively closed second cavity 412b, so that water or water vapor in the external environment is not easy to enter the second cavity 412b, so that when the second wall portion 412a is connected to the seal 50 of the vehicle 1, the environment of the second cavity 412b at the connection between the second wall portion 412a and the seal 50 is relatively dry, so that water or water vapor is not easy to enter the accommodating space 41a through the connection between the second wall portion 412a and the seal 50 to affect the normal operation of the battery cell 21, thereby improving the protection of the side beam assembly 40 on the battery cell 21.
在本申请的一些实施例中,沿第三方向Z间隔分布的两个第二边梁412的相互位置关系可根据车辆1的车身13结构布置或电池单体21的布置进行设置。在一些实施例中,沿第三方向Z间隔分布的两个第二边梁412可以相互平行设置。在另一些实施例中,沿第三方向Z间隔分布的两个第二边梁412的延伸方向间可以呈一定的预设角度设置。In some embodiments of the present application, the relative positional relationship between the two second side beams 412 spaced apart along the third direction Z can be set according to the structural arrangement of the vehicle body 13 of the vehicle 1 or the arrangement of the battery cells 21. In some embodiments, the two second side beams 412 spaced apart along the third direction Z can be arranged parallel to each other. In other embodiments, the extension directions of the two second side beams 412 spaced apart along the third direction Z can be arranged at a certain preset angle.
在一些实施例中,第二边梁412沿第二方向Y延伸成型,第二边梁412在第二方向Y上的具体延伸尺寸可根据车辆1的结构布置进行设置。在一些实施例中,沿第三方向Z间隔分布的两个第二边梁412在第二方向Y上的延伸尺寸可以相同。In some embodiments, the second side beam 412 is extended and formed along the second direction Y, and the specific extension dimension of the second side beam 412 in the second direction Y can be set according to the structural arrangement of the vehicle 1. In some embodiments, the extension dimensions of two second side beams 412 spaced apart along the third direction Z in the second direction Y can be the same.
如图9所示,在一些实施例中,至少部分第二腔体412b内也可设置有分隔壁41b,第二腔体412b内的分隔壁41b用于将第二腔体412b分隔为第三子腔体412c和第四子腔体412d,且分隔壁41b与至少部分第二壁部412a相互密封连接以密封第三子腔体412c,围合形成第三子腔体412c的第二壁部412a用于与车辆1的密封件50连接。As shown in FIG. 9 , in some embodiments, a partition wall 41b may also be provided in at least a portion of the second cavity 412b, and the partition wall 41b in the second cavity 412b is used to separate the second cavity 412b into a third sub-cavity 412c and a fourth sub-cavity 412d, and the partition wall 41b and at least a portion of the second wall portion 412a are sealed and connected to each other to seal the third sub-cavity 412c, and the second wall portion 412a enclosing the third sub-cavity 412c is used to be connected to the seal 50 of the vehicle 1.
如图8与图9所示,在一些实施例中,第四子腔体412d可无需做特殊的密封处理。在一些实施例中,围合形成第四子腔体412d的至少部分第二壁部412a上也可设置有连通第四子腔体412d与外界的连通开口40c,使得车辆1的至少部分线束或管路能够通过连通开口40c进入至第四子腔体412d内,以便于车辆1的线束或管路的布置。As shown in FIG8 and FIG9, in some embodiments, the fourth sub-cavity 412d may not need to be specially sealed. In some embodiments, at least a portion of the second wall portion 412a enclosing the fourth sub-cavity 412d may also be provided with a connecting opening 40c connecting the fourth sub-cavity 412d with the outside, so that at least a portion of the wiring harness or pipeline of the vehicle 1 can enter the fourth sub-cavity 412d through the connecting opening 40c, so as to facilitate the arrangement of the wiring harness or pipeline of the vehicle 1.
通过设置分隔壁41b以将第二腔体412b分隔为第四子腔体412d和密闭第三子腔体412c,使得第四子腔体412d可与外界相通并能够用于 布置车辆1的至少部分线束或管路,以提高车辆1的内部结构的紧凑性。并且,也使得第三子腔体412c能够相对密闭,使得外界环境中的水或水汽不易进入至第三子腔体412c内,从而使得当围合形成第三子腔体412c的第二壁部412a与车辆1的密封件50连接时,第二壁部412a与密封件50的连接处所处的第三子腔体412c的环境较为干燥,使得水或水汽不易通过第二壁部412a与密封件50的连接处进入至容纳空间41a而影响电池单体21的正常工作,以进一步提高边梁组件40对电池单体21的保护作用。The partition wall 41b is provided to separate the second cavity 412b into the fourth sub-cavity 412d and the sealed third sub-cavity 412c, so that the fourth sub-cavity 412d can communicate with the outside and can be used for At least part of the wiring harness or pipeline of the vehicle 1 is arranged to improve the compactness of the internal structure of the vehicle 1. In addition, the third sub-cavity 412c can be relatively closed, so that water or water vapor in the external environment is not easy to enter the third sub-cavity 412c, so that when the second wall portion 412a enclosing the third sub-cavity 412c is connected to the seal 50 of the vehicle 1, the environment of the third sub-cavity 412c at the connection between the second wall portion 412a and the seal 50 is relatively dry, so that water or water vapor is not easy to enter the accommodating space 41a through the connection between the second wall portion 412a and the seal 50 to affect the normal operation of the battery cell 21, so as to further improve the protection of the side beam assembly 40 on the battery cell 21.
如图8与图9所示,在一些实施例中,连通开口40c可设置于第四子腔体412d在第一方向X和/或第三方向Z上的至少一侧,以便于车辆1的线束或管路的布置。在一些实施例中,第三子腔体412c与第四子腔体412d的具体形状和具体位置可参照第一子腔体411c与第二子腔体411d的设置思路进行设置,例如,第三子腔体412c位于至少部分第四子腔体412d靠近容纳空间41a的一侧;和/或,第三子腔体412c位于至少部分第四子腔体412d在第一方向X上的至少一侧。又例如,第三子腔体412c和/或第四子腔体412d可以沿第二方向Y延伸成型等,在此就不做过多赘述。As shown in FIG8 and FIG9, in some embodiments, the communication opening 40c may be provided on at least one side of the fourth sub-cavity 412d in the first direction X and/or the third direction Z, so as to facilitate the arrangement of the wiring harness or pipeline of the vehicle 1. In some embodiments, the specific shape and specific position of the third sub-cavity 412c and the fourth sub-cavity 412d may be provided with reference to the arrangement ideas of the first sub-cavity 411c and the second sub-cavity 411d, for example, the third sub-cavity 412c is located on the side of at least part of the fourth sub-cavity 412d close to the accommodation space 41a; and/or, the third sub-cavity 412c is located on at least one side of at least part of the fourth sub-cavity 412d in the first direction X. For another example, the third sub-cavity 412c and/or the fourth sub-cavity 412d may be extended and formed along the second direction Y, etc., which will not be described in detail here.
图10为本申请再一些实施例的边梁组件40、密封件50与车身13在第三方向Z上的局部连接剖面示意图。FIG. 10 is a schematic cross-sectional view of a partial connection between a side beam assembly 40 , a seal 50 and a vehicle body 13 in a third direction Z according to some other embodiments of the present application.
如图10所示,在一些实施例中,第一边梁411在第一方向X上的至少一侧和/或在第二方向Y上远离容纳空间41a的一侧设置有第一连接部411e,以使第一边梁411能够通过第一连接部411e与车身13连接。As shown in Figure 10, in some embodiments, the first side beam 411 is provided with a first connecting portion 411e on at least one side in the first direction X and/or on the side away from the accommodating space 41a in the second direction Y, so that the first side beam 411 can be connected to the vehicle body 13 through the first connecting portion 411e.
在一些实施例中,第一连接部411e可以在第一边梁411的第一方向X上的至少一侧和/或在第二方向Y上第一边梁411远离容纳空间41a的一侧上凸出于第一边梁411设置,使得第一连接部411e能够具有较大的可与车辆1的车身13连接的面积,以提高第一边梁411与车身13的连接稳定性。In some embodiments, the first connecting portion 411e can be arranged to protrude from the first side beam 411 on at least one side of the first side beam 411 in the first direction X and/or on the side of the first side beam 411 away from the accommodating space 41a in the second direction Y, so that the first connecting portion 411e can have a larger area that can be connected to the body 13 of the vehicle 1 to improve the connection stability between the first side beam 411 and the body 13.
在一些实施例中,第一连接部411e的延伸方向可以与第一边梁411的延伸方向相同。在一些实施例中,第一连接部411e可以沿第三方向Z延伸成型,第一连接部411e在第三方向Z上的延伸尺寸可以小于或等于第一边梁411在第三方向Z上的延伸尺寸。 In some embodiments, the extension direction of the first connection portion 411e may be the same as the extension direction of the first side beam 411. In some embodiments, the first connection portion 411e may be extended along the third direction Z, and the extension dimension of the first connection portion 411e in the third direction Z may be less than or equal to the extension dimension of the first side beam 411 in the third direction Z.
在本申请的一些实施例中,第一连接部411e与车身13的连接方式可以为任意一种,在一些实施例中,第一连接部411e可与车身13焊接。在另一些实施例中,如图10所示,第一连接部411e上可以设置有第一连接孔411f,使得第一连接部411e与车身13可通过第一连接孔411f进行连接。In some embodiments of the present application, the first connection portion 411e may be connected to the vehicle body 13 in any manner. In some embodiments, the first connection portion 411e may be welded to the vehicle body 13. In other embodiments, as shown in FIG. 10 , the first connection portion 411e may be provided with a first connection hole 411f, so that the first connection portion 411e and the vehicle body 13 may be connected through the first connection hole 411f.
通过将第一连接部411e设置于第一边梁411在第一方向X上的至少一侧,和/或,将第一连接部411e设置于第一边梁411在第二方向Y上远离容纳空间41a的一侧,使得第一边梁411能够对车辆1的车身13起到承载作用,且第一边梁411还能用于承受至少部分沿第二方向Y施加于车辆1的撞击,提高了边梁组件40对车辆1的保护作用。By arranging the first connecting portion 411e on at least one side of the first side beam 411 in the first direction X, and/or arranging the first connecting portion 411e on the side of the first side beam 411 away from the accommodating space 41a in the second direction Y, the first side beam 411 can play a bearing role for the body 13 of the vehicle 1, and the first side beam 411 can also be used to withstand at least part of the impact applied to the vehicle 1 along the second direction Y, thereby improving the protective effect of the side beam assembly 40 on the vehicle 1.
图11为本申请另一些实施例的边梁组件40、密封件50与车身13在第二方向Y上的局部连接剖面示意图。FIG. 11 is a schematic cross-sectional view of the partial connection of the side beam assembly 40 , the seal 50 and the vehicle body 13 in the second direction Y according to some other embodiments of the present application.
如图11所示,在一些实施例中,第二边梁412在第一方向X上的至少一侧和/或在第三方向Z上远离容纳空间41a的一侧设置有第二连接部412e,以使第二边梁412能够通过第二连接部412e与车身13连接。As shown in Figure 11, in some embodiments, the second side beam 412 is provided with a second connecting portion 412e on at least one side in the first direction X and/or on the side away from the accommodating space 41a in the third direction Z, so that the second side beam 412 can be connected to the vehicle body 13 through the second connecting portion 412e.
在一些实施例中,第二连接部412e可以在第二边梁412的第一方向X上的至少一侧和/或在第三方向Z上第二边梁412远离容纳空间41a的一侧上凸出于第二边梁412设置,使得第二连接部412e能够具有较大的可与车辆1的车身13连接的面积,以提高第二边梁412与车身13的连接稳定性。In some embodiments, the second connection portion 412e can be arranged to protrude from the second side beam 412 on at least one side of the second side beam 412 in the first direction X and/or on the side of the second side beam 412 away from the accommodating space 41a in the third direction Z, so that the second connection portion 412e can have a larger area that can be connected to the body 13 of the vehicle 1 to improve the connection stability between the second side beam 412 and the body 13.
在一些实施例中,第二连接部412e的延伸方向可以与第二边梁412的延伸方向相同。在一些实施例中,第二连接部412e可以沿第二方向Y延伸成型,第二连接部412e在第二方向Y上的延伸尺寸可以小于或等于第二边梁412在第三方向Z上的延伸尺寸。In some embodiments, the extension direction of the second connection portion 412e may be the same as the extension direction of the second side beam 412. In some embodiments, the second connection portion 412e may be extended along the second direction Y, and the extension dimension of the second connection portion 412e in the second direction Y may be less than or equal to the extension dimension of the second side beam 412 in the third direction Z.
在本申请的一些实施例中,第二连接部412e与车身13的连接方式可以为任意一种,在一些实施例中,第二连接部412e可与车身13焊接。在另一些实施例中,如图11所示,第二连接部412e包括第二连接孔412f,使得第二连接部412e与车身13可通过第二连接孔412f进行连接。在一些实施例中,当第二边梁412具有第三子腔体412c与第四子腔体412d时, 第二连接部412e可设置于围合形成第四子腔体412d的第二壁部412a上。In some embodiments of the present application, the second connection portion 412e can be connected to the vehicle body 13 in any manner. In some embodiments, the second connection portion 412e can be welded to the vehicle body 13. In other embodiments, as shown in FIG. 11 , the second connection portion 412e includes a second connection hole 412f, so that the second connection portion 412e and the vehicle body 13 can be connected through the second connection hole 412f. In some embodiments, when the second side beam 412 has a third sub-cavity 412c and a fourth sub-cavity 412d, The second connection portion 412e may be disposed on the second wall portion 412a enclosing the fourth sub-cavity 412d.
如图10所示,在一些实施例中,第一边梁411靠近第一连接部411e的端部设置有朝向容纳空间41a的一侧凸起的凸起部411g,凸起部411g用于与密封件50连接。As shown in FIG. 10 , in some embodiments, a protrusion 411 g protruding toward one side of the accommodating space 41 a is provided at the end of the first side beam 411 close to the first connecting portion 411 e , and the protrusion 411 g is used to connect with the sealing member 50 .
在一些实施例中,凸起部411g的形状可以为任意一种。在一些实施例中,凸起部411g的延伸方向可以与第一边梁411的延伸方向相同。在一些实施例中,凸起部411g可以沿第三方向Z延伸成型,凸起部411g在第三方向Z上的延伸尺寸可以小于或等于第一边梁411在第三方向Z上的延伸尺寸。In some embodiments, the shape of the protrusion 411g can be any one. In some embodiments, the extension direction of the protrusion 411g can be the same as the extension direction of the first side beam 411. In some embodiments, the protrusion 411g can be extended along the third direction Z, and the extension dimension of the protrusion 411g in the third direction Z can be less than or equal to the extension dimension of the first side beam 411 in the third direction Z.
通过在第一边梁411靠近第一连接部411e的端部设置朝向容纳空间41a一侧凸起的凸起部411g,使得车辆1的密封件50与第一边梁411间具有较为充足的连接面积,以提高边梁组件40与密封件50的连接效果。By providing a protrusion 411g protruding toward the side of the accommodating space 41a at the end of the first side beam 411 close to the first connecting portion 411e, a sufficient connection area is provided between the seal 50 of the vehicle 1 and the first side beam 411, so as to improve the connection effect between the side beam assembly 40 and the seal 50.
根据本申请的一些实施例,本申请一些实施例提供了一种底盘,底盘用于车辆1,底盘包括密封件50和以上任一方案所述的边梁组件40,密封件50密封连接于边梁组件40在第一方向X上的两侧,并与边梁组件40围合形成密闭的容纳空间41a。According to some embodiments of the present application, a chassis is provided, which is used for a vehicle 1. The chassis includes a seal 50 and a side beam assembly 40 as described in any of the above schemes. The seal 50 is sealed and connected to both sides of the side beam assembly 40 in a first direction X, and is enclosed with the side beam assembly 40 to form an enclosed accommodating space 41a.
在本申请一些实施例中,密封件50与边梁组件40间的密封连接方式可以为任意一种,在一些实施例中,密封件50可以与边梁组件40进行焊接,在一些实施例中,如图10与图11所示,边梁结构41上可以设置有第三连接孔411h,第三连接孔411h能够用于与密封件50进行螺栓连接。例如,边梁结构41中的第一壁部411a和/或第二壁部412a上设置有第三连接孔411h。例如,边梁结构41中围合形成第一子腔体411c的第一壁部411a和/或围合形成第三子腔体412c的第二壁部412a上设置有第三连接孔411h。在一些实施例中,当第一边梁411靠近第一连接部411e的端部设置有朝向容纳空间41a的一侧凸起的凸起部411g时,凸起部411g上可设置有第三连接孔411h,以实现凸起部411g与密封件50间的连接。In some embodiments of the present application, the sealing connection between the seal 50 and the side beam assembly 40 can be any one. In some embodiments, the seal 50 can be welded to the side beam assembly 40. In some embodiments, as shown in FIG. 10 and FIG. 11, a third connection hole 411h can be provided on the side beam structure 41, and the third connection hole 411h can be used for bolt connection with the seal 50. For example, the third connection hole 411h is provided on the first wall portion 411a and/or the second wall portion 412a in the side beam structure 41. For example, the third connection hole 411h is provided on the first wall portion 411a enclosing the first sub-cavity 411c and/or the second wall portion 412a enclosing the third sub-cavity 412c in the side beam structure 41. In some embodiments, when a protrusion 411g protruding toward one side of the accommodating space 41a is provided at the end of the first side beam 411 close to the first connecting portion 411e, a third connecting hole 411h may be provided on the protrusion 411g to achieve connection between the protrusion 411g and the seal 50.
在一些实施例中,底盘还可包括有以上任一方案所述的电池10,电池10设置于容纳空间41a内并用于向车辆1提供电能。在一些实施例中,在第一方向X上靠近车辆1的乘员舱一侧的密封件50可以为用于围合 形成乘员舱的地板或电池10的第一箱体部301。在一些实施例中,在第一方向X上远离车辆1的乘员舱一侧的密封件50可以为电池10的第二箱体部302。In some embodiments, the chassis may further include the battery 10 described in any of the above solutions, and the battery 10 is disposed in the accommodation space 41a and is used to provide electrical energy to the vehicle 1. In some embodiments, the sealing member 50 on the side close to the passenger compartment of the vehicle 1 in the first direction X may be used to enclose The floor of the passenger compartment or the first box portion 301 of the battery 10 is formed. In some embodiments, the sealing member 50 on the side away from the passenger compartment of the vehicle 1 in the first direction X may be the second box portion 302 of the battery 10 .
在本申请一些实施例的技术方案中,与车辆1的车身13连接的边梁组件40既能对车辆1的车身13起到承载作用,还能够与密封件50围合形成相对密闭的容纳空间41a,密闭的容纳空间41a可用于容纳电池单体21,以降低电池单体21受外界水或水汽的影响,且边梁组件40还能用于承受至少部分施加于车辆1的撞击,使得底盘能够对电池单体21提供较好的保护作用。In the technical solutions of some embodiments of the present application, the side beam assembly 40 connected to the body 13 of the vehicle 1 can not only bear the weight of the body 13 of the vehicle 1, but also be enclosed with the seal 50 to form a relatively closed accommodation space 41a. The closed accommodation space 41a can be used to accommodate the battery cell 21 to reduce the influence of external water or water vapor on the battery cell 21, and the side beam assembly 40 can also be used to withstand at least part of the impact applied to the vehicle 1, so that the chassis can provide better protection for the battery cell 21.
在一些实施例中,密封件50与边梁组件40的连接处涂覆有密封胶。In some embodiments, a sealant is applied at the connection between the sealing member 50 and the side beam assembly 40 .
通过在密封件50与边梁组件40的连接处设置密封胶,以进一步提高容纳空间41a的密闭性。By providing sealant at the connection between the sealing member 50 and the side beam assembly 40 , the airtightness of the accommodating space 41 a can be further improved.
根据本申请的一些实施例,本申请一些实施例提供了一种车辆,车辆包括以上任一方案所述的底盘。According to some embodiments of the present application, a vehicle is provided, and the vehicle includes the chassis described in any of the above schemes.
请参照图4至图11,根据本申请的一些实施例,本申请一些实施例提供了一种边梁组件40,边梁组件40用于车辆1,边梁组件40包括多个边梁结构41,多个边梁结构41相互密封连接以围合形成容纳空间41a,容纳空间41a用于容纳电池单体21。其中,多个边梁结构41包括沿第二方向Y间隔分布的两个第一边梁411,第一边梁411包括第一壁部411a以及由第一壁部411a围合形成的第一腔体411b,至少部分第一腔体411b内设置有分隔壁41b,分隔壁41b用于将第一腔体411b分隔为第一子腔体411c和第二子腔体411d,且第一子腔体411c和/或第二子腔体411d沿第三方向Z延伸成型。第一子腔体411c位于至少部分第二子腔体411d靠近容纳空间41a的一侧;和/或,第一子腔体411c位于至少部分第二子腔体411d在第一方向X上的至少一侧。边梁组件40还包括密封部413,密封部413与第二子腔体411d在第三方向Z上两端的第一壁部411a和分隔壁41b连接,密封部413、至少部分分隔壁41b与至少部分第一壁部411a围合形成密闭的第一子腔体411c。第一边梁411在第一方向X上的至少一侧和/ 或在第二方向Y上远离容纳空间41a的一侧设置有第一连接部411e,以使第一边梁411能够通过第一连接部411e与车身13连接。第一边梁411靠近第一连接部411e的端部设置有朝向容纳空间41a的一侧凸起的凸起部411g,凸起部411g用于与密封件50连接。多个边梁结构41还包括沿第三方向Z间隔分布的两个第二边梁412,且两个第二边梁412位于相邻的两个第一边梁411之间,至少一个第二边梁412包括第二壁部412a和由第二壁部412a围合形成的第二腔体412b,第二腔体412b沿第二方向Y延伸成型,其中,具有第二腔体412b的第二边梁412的在第二方向Y上的两端分别与两个第一边梁411的第一壁部411a密封连接。Please refer to FIG. 4 to FIG. 11 , according to some embodiments of the present application, some embodiments of the present application provide a side beam assembly 40, the side beam assembly 40 is used for a vehicle 1, and the side beam assembly 40 includes a plurality of side beam structures 41, and the plurality of side beam structures 41 are sealed and connected to each other to enclose a receiving space 41a, and the receiving space 41a is used to receive a battery cell 21. The plurality of side beam structures 41 include two first side beams 411 spaced apart along the second direction Y, the first side beam 411 includes a first wall portion 411a and a first cavity 411b enclosed by the first wall portion 411a, at least a portion of the first cavity 411b is provided with a partition wall 41b, and the partition wall 41b is used to separate the first cavity 411b into a first sub-cavity 411c and a second sub-cavity 411d, and the first sub-cavity 411c and/or the second sub-cavity 411d are formed by extending along the third direction Z. The first sub-cavity 411c is located on at least one side of the second sub-cavity 411d close to the accommodating space 41a; and/or, the first sub-cavity 411c is located on at least one side of at least one side of the second sub-cavity 411d in the first direction X. The side beam assembly 40 further includes a sealing portion 413, which is connected to the first wall portions 411a and the partition wall 41b at both ends of the second sub-cavity 411d in the third direction Z. The sealing portion 413, at least part of the partition wall 41b and at least part of the first wall portion 411a enclose the first sub-cavity 411c. Or a first connection portion 411e is provided on a side away from the accommodation space 41a in the second direction Y, so that the first side beam 411 can be connected to the vehicle body 13 through the first connection portion 411e. The end of the first side beam 411 close to the first connection portion 411e is provided with a protrusion 411g protruding toward one side of the accommodation space 41a, and the protrusion 411g is used to connect with the sealing member 50. The multiple side beam structures 41 also include two second side beams 412 spaced apart along the third direction Z, and the two second side beams 412 are located between two adjacent first side beams 411, at least one second side beam 412 includes a second wall portion 412a and a second cavity 412b enclosed by the second wall portion 412a, and the second cavity 412b is extended and formed along the second direction Y, wherein the two ends of the second side beam 412 having the second cavity 412b in the second direction Y are respectively sealed and connected to the first wall portions 411a of the two first side beams 411.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.
最后应说明的是:以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,但这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some of the technical features therein by equivalents, but these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present application, and they should all be included in the scope of the claims and specification of the present application. In particular, as long as there is no structural conflict, the various technical features mentioned in the various embodiments can be combined in any way. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.
Claims (11)
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CN202380061167.6A CN119789998A (en) | 2023-04-24 | 2023-04-24 | Side beam assembly, chassis and vehicle |
PCT/CN2023/090287 WO2024221166A1 (en) | 2023-04-24 | 2023-04-24 | Side beam assembly, chassis, and vehicle |
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