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WO2024178476A1 - A method and assembly for ready access cable termination - Google Patents

A method and assembly for ready access cable termination Download PDF

Info

Publication number
WO2024178476A1
WO2024178476A1 PCT/AU2024/050173 AU2024050173W WO2024178476A1 WO 2024178476 A1 WO2024178476 A1 WO 2024178476A1 AU 2024050173 W AU2024050173 W AU 2024050173W WO 2024178476 A1 WO2024178476 A1 WO 2024178476A1
Authority
WO
WIPO (PCT)
Prior art keywords
assembly
frame
clamping assembly
cables
clamping
Prior art date
Application number
PCT/AU2024/050173
Other languages
French (fr)
Inventor
Jordan Christopher Pierce
Benjamin David Guymer
Steven Ross Taylor
Paul Martin Camplejohn
Calem Timothy WALSH
Original Assignee
Tritium Holdings Pty Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2023900532A external-priority patent/AU2023900532A0/en
Application filed by Tritium Holdings Pty Ltd filed Critical Tritium Holdings Pty Ltd
Publication of WO2024178476A1 publication Critical patent/WO2024178476A1/en

Links

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/04Protective tubing or conduits, e.g. cable ladders or cable troughs
    • H02G3/0493Service poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G15/00Cable fittings
    • H02G15/02Cable terminations
    • H02G15/06Cable terminating boxes, frames or other structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/10Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
    • B60L53/11DC charging controlled by the charging station, e.g. mode 4
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/30Constructional details of charging stations
    • B60L53/31Charging columns specially adapted for electric vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/60Monitoring or controlling charging stations
    • B60L53/67Controlling two or more charging stations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02BBOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
    • H02B1/00Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
    • H02B1/26Casings; Parts thereof or accessories therefor
    • H02B1/30Cabinet-type casings; Parts thereof or accessories therefor
    • H02B1/305Cable entries
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G15/00Cable fittings
    • H02G15/007Devices for relieving mechanical stress
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G15/00Cable fittings
    • H02G15/02Cable terminations
    • H02G15/06Cable terminating boxes, frames or other structures
    • H02G15/076Cable terminating boxes, frames or other structures for multi-conductor cables
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/26Installations of cables, lines, or separate protective tubing therefor directly on or in walls, ceilings, or floors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/36Installations of cables or lines in walls, floors or ceilings
    • H02G3/38Installations of cables or lines in walls, floors or ceilings the cables or lines being installed in preestablished conduits or ducts
    • H02G3/383Installations of cables or lines in walls, floors or ceilings the cables or lines being installed in preestablished conduits or ducts in floors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/10Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
    • B60L53/14Conductive energy transfer
    • B60L53/18Cables specially adapted for charging electric vehicles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G9/00Installations of electric cables or lines in or on the ground or water
    • H02G9/06Installations of electric cables or lines in or on the ground or water in underground tubes or conduits; Tubes or conduits therefor

Definitions

  • the present invention relates to a method and assembly for conveniently terminating multiple electrical cables.
  • Figure 1 depicts an outdoor, EV car charging station 1.
  • EV charging station 1 includes an AC switchboard 3 that distributes 3 phase AC power to an electrical cabinet 5 by means of cables 4.
  • the electrical cabinet 5 in turn distributes DC power to each of charging stations 7a,..,7n by means of DC feed cables 8a,... ,8n.
  • data cables such as Local Area Network (LAN) ethernet cables may also interconnect the charging stations 7a,... , 7n, electrical cabinet 5 and AC switchboard 3.
  • LAN Local Area Network
  • the terminals within the cabinet on which the cables are to be terminated may be at different levels and different distances from the point at which the cables rise up from the ground. It may be a time consuming and demanding task to terminate the different cables at the various termination points within the electrical cabinet. For example, typically the ends of the cables need to be cut to the correct length for their particular termination point and tips of the cables must be stripped. Often crimp connectors must then be applied.
  • the invention resides in an assembly for cable termination comprising: a frame adapted to be fastened at an installation location, wherein the frame comprises at least one raised portion; a first clamping assembly adapted to be fastened to the frame, wherein the first clamping assembly is adapted to clamp and terminate a first number of cables; and a second clamping assembly adapted to be fastened to the frame, wherein the second clamping assembly is adapted clamp and terminate a second number of cables.
  • the assembly further comprises a foundation member adapted to receive one or more cables therethrough and adapted to be fastened to the installation location.
  • the installation location is a foundation.
  • the frame is adapted to be fastened to the foundation member.
  • the foundation member is a foundation plate.
  • the foundation member comprises medial and lateral apertures therethrough.
  • the foundation member has a perimeter that corresponds to a lower end of an electronics housing.
  • the foundation member comprises mounting holes for facilitating bolting of the electronic housing thereto.
  • the foundation member comprises studs for fixing the cable frame thereto.
  • the foundation member comprises apertures for fastening to the foundation.
  • the frame comprises vertical spacers.
  • vertical spacers comprise spaced apart legs.
  • each leg comprises an upright portion.
  • each leg comprises a foot extending from a lower end thereof.
  • each foot comprises an inwardly extending mounting tab adapted to fasten to the foundation plate.
  • the frame comprises a second raised portion.
  • the second raised portion may be located above a first raised portion.
  • the frame comprises a ‘II’ shaped clamp-mounting portion.
  • the ‘II’ shaped clamp-mounting portion comprises opposed wings connected by a transverse portion. Each of the opposed wings and transverse portion comprise a ledge.
  • the ledges comprise attachment features adapted to secure and retain the first clamping assembly and/or second clamping assembly.
  • the first clamping assembly is adapted to clamp one or more cables.
  • the first clamping assembly comprises a base plate.
  • the base plate comprises one or more cable glands therethrough.
  • the base plate comprises a first set of cable glands therethrough.
  • the base plate comprises a second set of cable glands therethrough.
  • the first set of cable glands are adapted to receive DC cable(s).
  • the second set of cable glands are adapted to receive earth cable(s).
  • the first clamping assembly comprises one or more securing portions adapted to fasten to the frame.
  • the first clamping assembly comprises opposing upstanding walls.
  • the opposing upstanding walls are connected by a transverse wall.
  • the transverse wall comprises one or more securing portions adapted to fasten to a second clamping assembly.
  • the second clamping assembly comprises a gland plate and a leg depending therefrom.
  • the distal end of the leg comprises a foot.
  • the foot is adapted to fasten to the frame.
  • the gland plate is adapted to fasten to the frame.
  • the gland plate comprises one or more apertures adapted to receive one or more cables.
  • the gland plate may comprise one or more cable clamps.
  • the second clamping assembly may further comprise one or more terminal blocks.
  • the second clamping assembly comprises an upstanding wall adapted to receive the one or more terminal blocks.
  • the apparatus for cable termination further comprises a spring plate adapted to be fastened to the frame and/or foundation member.
  • the apparatus for cable termination further comprises a clip plate adapted to be fastened to the frame and/or foundation member.
  • the invention resides in a method for securing cable end portions of a plurality of cables for termination on terminals within an electronics housing, the method comprising: fastening a frame to a foundation at an installation location for the electronics housing, the installation location being where the end portions of the plurality of cables rise from the foundation; clamping each of the plurality of cables to the frame to thereby secure the cable ends relative to the mounting frame.
  • the method further includes fastening a first clamping assembly to the frame.
  • the method further includes fastening a second clamping assembly to the frame and/or first clamping assembly.
  • the method further includes clamping a first set of cables to the first clamping assembly.
  • the method further includes clamping a second set of cables to the second clamping assembly.
  • the method further includes terminating the second set of cables in terminals. In an embodiment, the method further includes placing a cover over the components.
  • the method further includes installing electronics housing over the components.
  • the method includes cutting the cable end portions of the plurality of cables to thereby adjust lengths of the cable end portions to correspond to distances from the first and second clamping assemblies to the terminals within the electronics housing for termination of the cable ends, once the electronics housing is installed at the installation location.
  • Figure 1 depicts an outdoor, EV car charging station
  • Figure 2 depicts an enlarged view of an electronics housing of an AC-DC rectification unit
  • Figure 3 depicts an electronics housing with doors open
  • Figure 4 depicts a plan view of a foundation member
  • Figure 5 depicts a plan view of a foundation member in relation to a lower end of an electronic housing
  • Figure 6 depicts a partially cutaway side view depicting the foundation member, cables and foundation
  • Figure 7 depicts a perspective view of the frame
  • Figure 8 depicts a top view of the frame
  • Figure 9 depicts a bottom view of the frame
  • Figure 10 depicts an exploded view of the frame and foundation plate
  • Figure 11 depicts a frame fastened to the foundation plate
  • Figure 12 is an exploded view with the foundation member, frame and first clamping assembly assembled with the second clamping assembly
  • FIGS 13a-c depict the second clamping assembly being assembled with cables
  • Figure 13d is a view of the assembled first clamping assembly
  • Figure 14 depicts another embodiment of the apparatus for cable termination
  • Figure 15 depicts yet another embodiment of the apparatus for cable termination
  • Figure 16 is an exploded view of a cover and the apparatus for cable termination.
  • Figure 17 is an exploded view of an electronic housing and the apparatus for cable termination.
  • Embodiments of the present invention reside primarily in a method and/or assembly for cable termination. Accordingly, the apparatus, assembly or method steps have been illustrated in concise schematic form in the drawings, showing only those specific details that are necessary for understanding the embodiments of the present invention, but so as not to obscure the disclosure with excessive detail that will be readily apparent to those of ordinary skill in the art having the benefit of the present description.
  • adjectives such as first and second, left and right, and the like may be used solely to distinguish one element or action from another element or action without necessarily requiring or implying any actual such relationship or order.
  • Words such as “comprises” or “includes” are intended to define a non-exclusive inclusion, such that an assembly, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed, including elements that are inherent to such an assembly, method, article, or apparatus.
  • the term ‘about’ means the amount is nominally the number following the term ‘about’ but the actual amount may vary from this precise number to an unimportant degree.
  • FIG 2 is an enlarged view of electronics housing 9 of electrical cabinet 5, prior to being installed.
  • Electronics housing 9 has a top 13 as shown in Figure 3, with front and rear doors 15 and 17, which are attached to the remainder of the electronics housing 9 by hinges 19, 21.
  • Figure 3 shows the electronics housing 9 with the doors 15 and 17 opened.
  • FIG 4 is a plan view of a foundation member, which is provided in the form of a foundation plate 23, such as a metal plate that has medial and lateral openings 25, 27 (relative to midline 22) formed therethrough for passage of cables.
  • Foundation plate 23 is also formed with housing mounting holes 29 therethrough for facilitating bolting of the electronics housing 9 to the foundation plate 23, and studs 31 for fixing a cable frame to the foundation plate 23.
  • the studs 31 are threaded studs.
  • the foundation member has been described in relation to a plate. However, it will be appreciated that any stable base or foundation may be utilized with the present invention.
  • Foundation plate 23 has a perimeter that corresponds to an inner wall of a lower end 24 of electronics housing 9 with doors 15 and 17 closed, as illustrated in Figure 5. That is, a perimeter of the foundation plate 23 correspondences to a perimeter of a lower end of an electronics housing 9.
  • Figure 6 is a partially cutaway side view depicting the foundation member 23 mounted by bolts 24a to a ground level comprising a concrete slab 33.
  • Cable conduits 35 are laid within the concrete slab 33.
  • the cable conduits 35a include riser conduit portions, being portions of conduit that extend upwardly and open out toward or at the top surface of the concrete slab 33.
  • Cables 37-1 ,... , 37-n extend along the cable conduits 35 and terminate in cable end portions 37a, 37b, 37c, 37d, 37e.
  • the frame 41 is made from a single piece of sheet metal, bent to assume the shape that is illustrated. As will be explained, in use, the frame 41 is mounted over cable end portions 37a at the location where the cable end portions exit the slab 33. As will also be discussed, in use the frame 41 is fitted with clamping assemblies for clamping the cable end portions in place over the location where they leave the slab 33.
  • the frame 41 includes a first raised portion 59 for fastening a second clamping assembly thereto.
  • a space is provided beneath the first raised portion 59.
  • the frame 41 includes vertical spacers in the form of legs 43a, 43b. The legs are located on opposed or opposite sides of the frame 41.
  • Each leg 43a, 43b includes an upright portion 45a, 45b.
  • a lower edge of each upright portion is folded out to form a foot 47a, 47b.
  • Each foot 47a, 47b includes an inwardly extending pair of mounting tabs 49a, 49b.
  • An upper edge of each upright portion is folded inward to form a first landing portion 50a, 50b.
  • the frame 41 includes a second raised portion 59a for fastening of the second clamping assembly and/or first clamping assembly thereto.
  • a second space is provided beneath the second raised portion 59a.
  • the frame 41 includes a “II” shaped clamp-mounting portion 51 that is comprised of upright opposed wings 51a, 51b that are interconnected by a transverse portion 53.
  • the opposed wings 51a, 51b each suitably comprise a ledge 51a’, 51b’.
  • the transverse portion 53 suitably comprises a ledge 53’.
  • the ledges 51a’, 51b’ are adapted for fastening of a first clamping assembly thereto.
  • the ledges 51a’, 51 b’ are provided with attachment features adapted to secure and retain the first clamping assembly (mentioned in more detail hereinafter).
  • the frame 41 may further include a second mounting tab 55 adapted to secure to the second clamping assembly (mentioned in more detail hereinafter).
  • the ‘II’ shaped clamp mounting portion 51 may suitably be integrally formed with the frame 41. Alternatively, the ‘II’ shaped clamp mounting portion 51 may be discretely formed and subsequently attached and/or secured to the remainder of the frame 41.
  • Figure 10 is an exploded view of the frame 41 and foundation plate 23.
  • the mounting tabs 49a, 49b each comprise an aperture 49a’, 49b’.
  • the studs 31 of the foundation plate 23 are suitably aligned and received in apertures 49a’, 49b’.
  • a suitable fastening assembly or device is utilized to secure the frame 41 to the foundation plate 23.
  • Non-limiting examples of the fastening assembly or device include nuts and anti-seize nuts.
  • the person skilled in the art will appreciate that the above list of fastening assemblies merely exemplifies some of the fastening assemblies or devices that could be utilized with the present invention. Other fastening assemblies or devices readily known to the person skilled in the art could be utilized with the present invention.
  • Figure 11 shows the frame 41 fastened to the foundation plate 23. Furthermore, a first clamping assembly 60 is fastened to the frame 41.
  • the first clamping assembly 60 comprises a base plate 61.
  • the base plate 61 comprises a plurality of cable glands therethrough.
  • the base plate 61 comprises a first set of cable glands 62a therethrough and a second set of cable glands 62b therethrough.
  • the first set of cable glands 62a are adapted to receive DC cable(s).
  • the second set of cable glands 62b are adapted to receive earth cable(s). For the sake of clarity, only the second set of cable glands 62b have been labelled in Figure 11 .
  • the first clamping assembly 60 is adapted to be fastened to the frame 41 .
  • the first clamping assembly 60 is adapted to clamp a plurality of cables.
  • the base plate 61 suitably comprises one or more securing portions adapted to fasten to the frame 41.
  • the one of more securing portions are suitably an aperture or a stud that is reciprocal to a securing portion located on the opposed wings 51a, 51b and/or the transverse portion 53 of the frame 41.
  • the first clamping assembly 60 suitably comprises opposing upstanding walls 63a, 63b.
  • the first clamping assembly 60 comprises a transverse wall 64.
  • the transverse wall 64 comprises a one or more securing portions adapted to fasten to a second clamping assembly 70 (mentioned in more detail hereinafter).
  • the first clamping assembly 60 is a DC gland plate assembly. In an embodiment, the first clamping assembly 60 is an output DC gland plate assembly.
  • Figure 12 is an exploded view including the second clamping assembly 70.
  • the second clamping assembly 70 is adapted to be secured to the frame 41 and/or the first clamping assembly 60.
  • the second clamping assembly 70 is adapted to clamp a plurality of cables.
  • the second clamping assembly 70 comprises a gland plate 71 and a leg 72 that substantially depends or extends from an end of the gland plate 71.
  • the leg is suitably perpendicular to the plane of the gland plate 71 .
  • a lower edge of the leg 72 comprises a foot 73.
  • the foot 73 comprises one or more securing portions adapted to fasten to the frame 41.
  • the further securing portions are suitably an aperture or a stud that is reciprocal to a securing portion located on the second mounting tab 55 of the frame 41.
  • the foot 73 comprises a stud 73a and the second mounting tab 55 comprises an aperture 55a.
  • the gland plate 71 comprises further securing portions that are adapted to fasten to the frame 41.
  • the one of more securing portions are suitably an aperture or a stud that is reciprocal to a securing portion located on the opposed wings 51a, 51b of the frame 41.
  • the gland plate 71 suitably comprises one or more apertures 75 adapted to receive one or more cables.
  • the one or more cables can be connected to one or more terminal blocks.
  • the gland plate 71 suitably comprises one or more cable glands therethrough.
  • the gland plate 71 may suitably comprise one or more cable clamps.
  • the gland plate 71 comprises a pair of cable glands 78.
  • the cable glands 78 are for earth cable(s).
  • the second clamping assembly 70 comprises an upstanding wall 74 extending therefrom.
  • the upstanding wall 74 is substantially perpendicular to the gland plate 71.
  • the upstanding wall 74 comprises further securing portions that are adapted to fasten to the first clamping assembly 60.
  • the upstanding wall 74 suitably acts as a partition between the cables clamped by the first clamping assembly 60 and the cables clamped by the second clamping assembly 70.
  • the upstanding wall 74 is adapted to receive the one or more terminal blocks.
  • the upstanding wall 74 suitably comprises a rail 77 adapted to receive and secure the one or more terminal blocks 82.
  • the second clamping assembly 70 may suitably comprise support structures 79 connecting the upstanding wall 74 and the gland plate 71 to provide protection and support thereto.
  • the second clamping assembly 70 is an AC gland plate assembly. In one embodiment, the second clamping assembly 70 is an AC input gland plate assembly.
  • Figure 13a shows an enlarged view of the apertures of the second clamping assembly 70
  • figure 13b shows figure 13a with the cable clamps
  • figure 13c shows figure 13b with terminals.
  • cables 80 extend through apertures 75.
  • the gland plate 71 is suitably adapted to receive one or more cable clamps.
  • gland plate 71 comprises a plurality of studs adapted to secure respective cable clamps.
  • Figure 13b shows the cable clamps 81 secured over the apertures 75.
  • the cables 80 extend through the cable clamps 81 and are suitably clamped thereby.
  • the cables 80 are AC cables.
  • Figure 13c shows terminals 82 connected to a respective cable 80 over the cable clamps 81.
  • the terminals 82 are suitably secured to the rail 77.
  • Figure 13d shows the first clamping assembly 60.
  • the first clamping assembly 60 may suitably further comprise an earth bar 77a.
  • the earth bar 77a is located on the upstanding wall 74.
  • the earth bar 77a is suitably integrally formed with the second clamping assembly.
  • Figure 14 and 15 show different embodiments of the assembly for cable termination.
  • the embodiments shown in Figures 14 and 15 are as substantially described hereinabove with the exception of an additional member on the foundation member.
  • the apparatus for cable termination further includes a spring plate 90.
  • the apparatus for cable termination further includes a clip plate 95.
  • the spring plate 90 was a first iteration of clip plate 95.
  • the clip plate 95 act as a spacer to maintain the cabinet level above the foundation plate 23.
  • the clip plate 95 also temporarily secures the DC cables when there is no cabinet present.
  • the clip plate 95 is an improvement of the earlier spring plate 90.
  • the primary function of clip plate 95 is, as for spring plate 90, to act as a spacer to maintain the cabinet level above the foundation plate 23.
  • Clip plate 95 also assists with above-ground cable routing. This may be required in, for example, multi-story car parks.
  • the fold in clip plate 95 allows the power cables to be clipped in a location which aligns to an aperture under in the frame.
  • the present apparatus and method allow for cables to be terminated at different levels and different distances from the point at which the cables rise up from the ground.
  • the present invention allows for cables (particularly underground cables) that have been previously laid to be terminated prior to an electrical cabinet being installed.
  • the electrical cabinet can be installed after the cables have been terminated.
  • Shown in Figure 16 is an embodiment of an assembled apparatus for cable termination.
  • the foundation plate 23 is secured to a frame 41
  • the first clamping assembly 60 is secured to the frame 41
  • the second clamping assembly 70 is secured to the frame 41 and the first clamping assembly 60
  • a spring plate 90 is secured to the foundation member 23 and/or frame 41.
  • a cover 92 may further be utilized to cover the components of the apparatus for cable termination.
  • the cover 92 provides protection to the external weather conditions when the electrical cabinetry is yet to be installed. Furthermore, the cover 92 conceals the electrical componentry.
  • the cover 92 also provides an aesthetically pleasing fagade.
  • FIG 17 Shown in Figure 17 is an exploded view of an electrical cabinet 100 over the apparatus for cable termination.
  • the electrical cabinet 100 is placed over the foundation plate 23, frame 41 , first clamping assembly 60 and the second clamping assembly 70, as shown by the arrows.
  • the electrical cabinet 100 can be secured to the foundation plate 23 and electrically connected to the components of the apparatus for cable termination.
  • the assembly for cable termination comprises a frame 41 adapted to be fastened at an installation location and the frame 41 comprises at least one raised portion 59.
  • the assembly also comprises a first clamping assembly 60 adapted to be fastened to the frame 41 where the first clamping 60 assembly is adapted to clamp and terminate a first number of cables.
  • the assembly also comprises a second clamping assembly 70 adapted to be fastened to the frame 41 , wherein the second clamping assembly 70 is adapted clamp and terminate a second number of cables.
  • the assembly may also further comprise a foundation member adapted to receive one or more cables therethrough and adapted to be fastened to a foundation.
  • the frame 41 may be adapted to be fastened to the foundation member.
  • the foundation member is a foundation plate.
  • cables end portions of a plurality of cables are suitably terminated on terminals within an electronics housing.
  • one manner in which this may be achieved is by fastening a frame 41 to a foundation at an installation location for the electronics housing, the installation location being where the end portions of the plurality of cables rise from the foundation; and clamping each of the plurality of cables to the frame to thereby secure the cable ends relative to the mounting frame.
  • a foundation member may be adapted to receive one or more cables therethrough and adapted to be fastened to a foundation.
  • the frame 41 is suitably adapted to be fastened to the foundation member.
  • the foundation member is a foundation plate 23.
  • a first clamping assembly 60 is suitably fastened to the frame 41.
  • the first clamping assembly 60 is suitably adapted to clamp and terminate a first set of cables.
  • a second clamping assembly 70 is suitably fastened to the frame 41 and/or first clamping assembly 60.
  • the second clamping assembly 70 is suitably adapted to clamping a second set of cables.
  • a cover 92 may be removably secured over the assembly.
  • an electronics housing may be removable secured over the assembly.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
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  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
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Abstract

The present invention is predicated on the finding that the present assembly and method allow for conveniently terminating multiple electrical cables. The present invention allows for the electrical cables to be terminated prior to installation of electronic housing.

Description

A METHOD AND ASSEMBLY FOR READY ACCESS CABLE TERMINATION
TECHNICAL FIELD
The present invention relates to a method and assembly for conveniently terminating multiple electrical cables.
BACKGROUND
Any references to methods, apparatus or documents of the prior art are not to be taken as constituting any evidence or admission that they formed, or form part of, the common general knowledge in the art.
Situations may arise during the installation of an electrical cabinet, housing electronic equipment, where it is necessary to terminate numerous electrical cables within the cabinet. Such cables may be subterranean with their ends brought up out of the ground at the site on which the cabinet is to be installed.
For example, Figure 1 depicts an outdoor, EV car charging station 1. EV charging station 1 includes an AC switchboard 3 that distributes 3 phase AC power to an electrical cabinet 5 by means of cables 4. The electrical cabinet 5 in turn distributes DC power to each of charging stations 7a,..,7n by means of DC feed cables 8a,... ,8n. In addition to the power cables, data cables such as Local Area Network (LAN) ethernet cables may also interconnect the charging stations 7a,... , 7n, electrical cabinet 5 and AC switchboard 3.
The terminals within the cabinet on which the cables are to be terminated may be at different levels and different distances from the point at which the cables rise up from the ground. It may be a time consuming and demanding task to terminate the different cables at the various termination points within the electrical cabinet. For example, typically the ends of the cables need to be cut to the correct length for their particular termination point and tips of the cables must be stripped. Often crimp connectors must then be applied.
Furthermore, it may be that there is a time lag between when the underground cables are laid and when the electrical cabinet is brought to site so that the cable ends are exposed for some time.
It would be advantageous to address one or more of the above issues and/or to provide the consumer with a useful or commercial alternative.
SUMMARY
In a first aspect, although it need not be only or indeed the broadest aspect, the invention resides in an assembly for cable termination comprising: a frame adapted to be fastened at an installation location, wherein the frame comprises at least one raised portion; a first clamping assembly adapted to be fastened to the frame, wherein the first clamping assembly is adapted to clamp and terminate a first number of cables; and a second clamping assembly adapted to be fastened to the frame, wherein the second clamping assembly is adapted clamp and terminate a second number of cables.
In one embodiment, the assembly further comprises a foundation member adapted to receive one or more cables therethrough and adapted to be fastened to the installation location. In an embodiment, the installation location is a foundation. In an embodiment, the frame is adapted to be fastened to the foundation member. In one embodiment, the foundation member is a foundation plate. In an embodiment, the foundation member comprises medial and lateral apertures therethrough.
In some embodiments, the foundation member has a perimeter that corresponds to a lower end of an electronics housing.
In one embodiment, the foundation member comprises mounting holes for facilitating bolting of the electronic housing thereto.
In embodiments, the foundation member comprises studs for fixing the cable frame thereto.
In one embodiment, the foundation member comprises apertures for fastening to the foundation.
In certain embodiments, the frame comprises vertical spacers. In embodiments, vertical spacers comprise spaced apart legs. In an embodiment, each leg comprises an upright portion. In one embodiment, each leg comprises a foot extending from a lower end thereof. In an embodiment, each foot comprises an inwardly extending mounting tab adapted to fasten to the foundation plate.
In an embodiment, the frame comprises a second raised portion. The second raised portion may be located above a first raised portion.
In an embodiment, the frame comprises a ‘II’ shaped clamp-mounting portion. In embodiments, the ‘II’ shaped clamp-mounting portion comprises opposed wings connected by a transverse portion. Each of the opposed wings and transverse portion comprise a ledge. In one embodiment, the ledges comprise attachment features adapted to secure and retain the first clamping assembly and/or second clamping assembly. In certain embodiments, the first clamping assembly is adapted to clamp one or more cables. In one embodiment, the first clamping assembly comprises a base plate. In an embodiment, the base plate comprises one or more cable glands therethrough. In an embodiment, the base plate comprises a first set of cable glands therethrough. In a further embodiment, the base plate comprises a second set of cable glands therethrough. In embodiments, the first set of cable glands are adapted to receive DC cable(s). In embodiments, the second set of cable glands are adapted to receive earth cable(s).
In embodiments, the first clamping assembly comprises one or more securing portions adapted to fasten to the frame.
In some embodiments, the first clamping assembly comprises opposing upstanding walls. In embodiments, the opposing upstanding walls are connected by a transverse wall. In one embodiment, the transverse wall comprises one or more securing portions adapted to fasten to a second clamping assembly.
In one embodiment, the second clamping assembly comprises a gland plate and a leg depending therefrom. In an embodiment, the distal end of the leg comprises a foot. In one embodiment, the foot is adapted to fasten to the frame. In an embodiment, the gland plate is adapted to fasten to the frame.
In embodiments, the gland plate comprises one or more apertures adapted to receive one or more cables. In one embodiment, the gland plate may comprise one or more cable clamps. In an embodiment, the second clamping assembly may further comprise one or more terminal blocks.
In some embodiments, the second clamping assembly comprises an upstanding wall adapted to receive the one or more terminal blocks. In one embodiment, the apparatus for cable termination further comprises a spring plate adapted to be fastened to the frame and/or foundation member.
In certain embodiments, the apparatus for cable termination further comprises a clip plate adapted to be fastened to the frame and/or foundation member.
In a second aspect, the invention resides in a method for securing cable end portions of a plurality of cables for termination on terminals within an electronics housing, the method comprising: fastening a frame to a foundation at an installation location for the electronics housing, the installation location being where the end portions of the plurality of cables rise from the foundation; clamping each of the plurality of cables to the frame to thereby secure the cable ends relative to the mounting frame.
The components and features of the second aspect may be as substantially described hereinabove for the first aspect.
In one embodiment, the method further includes fastening a first clamping assembly to the frame.
In embodiments, the method further includes fastening a second clamping assembly to the frame and/or first clamping assembly.
In embodiments, the method further includes clamping a first set of cables to the first clamping assembly.
In certain embodiments, the method further includes clamping a second set of cables to the second clamping assembly.
In an embodiment, the method further includes terminating the second set of cables in terminals. In an embodiment, the method further includes placing a cover over the components.
In some embodiments, the method further includes installing electronics housing over the components.
In an embodiment, the method includes cutting the cable end portions of the plurality of cables to thereby adjust lengths of the cable end portions to correspond to distances from the first and second clamping assemblies to the terminals within the electronics housing for termination of the cable ends, once the electronics housing is installed at the installation location.
BRIEF DESCRIPTION OF THE DRAWINGS
Preferred features, embodiments and variations of the invention may be discerned from the following Detailed Description which provides sufficient information for those skilled in the art to understand and implement the subject matter disclosed herein. The Detailed Description is not to be regarded as limiting the scope of the preceding Summary in any way. The Detailed Description will make reference to a number of drawings as follows:
Figure 1 depicts an outdoor, EV car charging station;
Figure 2 depicts an enlarged view of an electronics housing of an AC-DC rectification unit;
Figure 3 depicts an electronics housing with doors open;
Figure 4 depicts a plan view of a foundation member;
Figure 5 depicts a plan view of a foundation member in relation to a lower end of an electronic housing;
Figure 6 depicts a partially cutaway side view depicting the foundation member, cables and foundation; Figure 7 depicts a perspective view of the frame;
Figure 8 depicts a top view of the frame;
Figure 9 depicts a bottom view of the frame;
Figure 10 depicts an exploded view of the frame and foundation plate;
Figure 11 depicts a frame fastened to the foundation plate;
Figure 12 is an exploded view with the foundation member, frame and first clamping assembly assembled with the second clamping assembly;
Figures 13a-c depict the second clamping assembly being assembled with cables;
Figure 13d is a view of the assembled first clamping assembly;
Figure 14 depicts another embodiment of the apparatus for cable termination;
Figure 15 depicts yet another embodiment of the apparatus for cable termination;
Figure 16 is an exploded view of a cover and the apparatus for cable termination; and
Figure 17 is an exploded view of an electronic housing and the apparatus for cable termination.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
Embodiments of the present invention reside primarily in a method and/or assembly for cable termination. Accordingly, the apparatus, assembly or method steps have been illustrated in concise schematic form in the drawings, showing only those specific details that are necessary for understanding the embodiments of the present invention, but so as not to obscure the disclosure with excessive detail that will be readily apparent to those of ordinary skill in the art having the benefit of the present description. In this specification, adjectives such as first and second, left and right, and the like may be used solely to distinguish one element or action from another element or action without necessarily requiring or implying any actual such relationship or order.
Words such as “comprises” or “includes” are intended to define a non-exclusive inclusion, such that an assembly, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed, including elements that are inherent to such an assembly, method, article, or apparatus.
As used herein, the term ‘about’ means the amount is nominally the number following the term ‘about’ but the actual amount may vary from this precise number to an unimportant degree.
Figure 2 is an enlarged view of electronics housing 9 of electrical cabinet 5, prior to being installed. Electronics housing 9 has a top 13 as shown in Figure 3, with front and rear doors 15 and 17, which are attached to the remainder of the electronics housing 9 by hinges 19, 21. Figure 3 shows the electronics housing 9 with the doors 15 and 17 opened.
Figure 4 is a plan view of a foundation member, which is provided in the form of a foundation plate 23, such as a metal plate that has medial and lateral openings 25, 27 (relative to midline 22) formed therethrough for passage of cables. Foundation plate 23 is also formed with housing mounting holes 29 therethrough for facilitating bolting of the electronics housing 9 to the foundation plate 23, and studs 31 for fixing a cable frame to the foundation plate 23. In one embodiment, the studs 31 are threaded studs. For ease of description, the foundation member has been described in relation to a plate. However, it will be appreciated that any stable base or foundation may be utilized with the present invention. Foundation plate 23 has a perimeter that corresponds to an inner wall of a lower end 24 of electronics housing 9 with doors 15 and 17 closed, as illustrated in Figure 5. That is, a perimeter of the foundation plate 23 correspondences to a perimeter of a lower end of an electronics housing 9.
Figure 6 is a partially cutaway side view depicting the foundation member 23 mounted by bolts 24a to a ground level comprising a concrete slab 33. Cable conduits 35 are laid within the concrete slab 33. The cable conduits 35a include riser conduit portions, being portions of conduit that extend upwardly and open out toward or at the top surface of the concrete slab 33. Cables 37-1 ,... , 37-n extend along the cable conduits 35 and terminate in cable end portions 37a, 37b, 37c, 37d, 37e.
Referring now to Figures 7 to 9, there are shown views of a frame 41. In a preferred embodiment, the frame 41 is made from a single piece of sheet metal, bent to assume the shape that is illustrated. As will be explained, in use, the frame 41 is mounted over cable end portions 37a at the location where the cable end portions exit the slab 33. As will also be discussed, in use the frame 41 is fitted with clamping assemblies for clamping the cable end portions in place over the location where they leave the slab 33.
In an embodiment, the frame 41 includes a first raised portion 59 for fastening a second clamping assembly thereto. In this regard, a space is provided beneath the first raised portion 59. In this regard, the frame 41 includes vertical spacers in the form of legs 43a, 43b. The legs are located on opposed or opposite sides of the frame 41. Each leg 43a, 43b includes an upright portion 45a, 45b. A lower edge of each upright portion is folded out to form a foot 47a, 47b. Each foot 47a, 47b includes an inwardly extending pair of mounting tabs 49a, 49b. An upper edge of each upright portion is folded inward to form a first landing portion 50a, 50b. In one embodiment, the frame 41 includes a second raised portion 59a for fastening of the second clamping assembly and/or first clamping assembly thereto. In this regard, a second space is provided beneath the second raised portion 59a. In this regard, the frame 41 includes a “II” shaped clamp-mounting portion 51 that is comprised of upright opposed wings 51a, 51b that are interconnected by a transverse portion 53. The opposed wings 51a, 51b each suitably comprise a ledge 51a’, 51b’. The transverse portion 53 suitably comprises a ledge 53’. The ledges 51a’, 51b’ are adapted for fastening of a first clamping assembly thereto. In this regard, the ledges 51a’, 51 b’ are provided with attachment features adapted to secure and retain the first clamping assembly (mentioned in more detail hereinafter). The frame 41 may further include a second mounting tab 55 adapted to secure to the second clamping assembly (mentioned in more detail hereinafter). The ‘II’ shaped clamp mounting portion 51 may suitably be integrally formed with the frame 41. Alternatively, the ‘II’ shaped clamp mounting portion 51 may be discretely formed and subsequently attached and/or secured to the remainder of the frame 41.
Figure 10 is an exploded view of the frame 41 and foundation plate 23. As shown, the mounting tabs 49a, 49b each comprise an aperture 49a’, 49b’. The studs 31 of the foundation plate 23 are suitably aligned and received in apertures 49a’, 49b’. A suitable fastening assembly or device is utilized to secure the frame 41 to the foundation plate 23. Non-limiting examples of the fastening assembly or device include nuts and anti-seize nuts. The person skilled in the art will appreciate that the above list of fastening assemblies merely exemplifies some of the fastening assemblies or devices that could be utilized with the present invention. Other fastening assemblies or devices readily known to the person skilled in the art could be utilized with the present invention.
Figure 11 shows the frame 41 fastened to the foundation plate 23. Furthermore, a first clamping assembly 60 is fastened to the frame 41. The first clamping assembly 60 comprises a base plate 61. The base plate 61 comprises a plurality of cable glands therethrough. In one embodiment, the base plate 61 comprises a first set of cable glands 62a therethrough and a second set of cable glands 62b therethrough. In an embodiment, the first set of cable glands 62a are adapted to receive DC cable(s). In one embodiment, the second set of cable glands 62b are adapted to receive earth cable(s). For the sake of clarity, only the second set of cable glands 62b have been labelled in Figure 11 .
The first clamping assembly 60 is adapted to be fastened to the frame 41 . The first clamping assembly 60 is adapted to clamp a plurality of cables. The base plate 61 suitably comprises one or more securing portions adapted to fasten to the frame 41. In one embodiment, the one of more securing portions are suitably an aperture or a stud that is reciprocal to a securing portion located on the opposed wings 51a, 51b and/or the transverse portion 53 of the frame 41.
In an embodiment, the first clamping assembly 60 suitably comprises opposing upstanding walls 63a, 63b. In one embodiment, the first clamping assembly 60 comprises a transverse wall 64. The transverse wall 64 comprises a one or more securing portions adapted to fasten to a second clamping assembly 70 (mentioned in more detail hereinafter).
In one embodiment, the first clamping assembly 60 is a DC gland plate assembly. In an embodiment, the first clamping assembly 60 is an output DC gland plate assembly.
Figure 12 is an exploded view including the second clamping assembly 70. The second clamping assembly 70 is adapted to be secured to the frame 41 and/or the first clamping assembly 60. The second clamping assembly 70 is adapted to clamp a plurality of cables.
The second clamping assembly 70 comprises a gland plate 71 and a leg 72 that substantially depends or extends from an end of the gland plate 71. The leg is suitably perpendicular to the plane of the gland plate 71 . A lower edge of the leg 72 comprises a foot 73. The foot 73 comprises one or more securing portions adapted to fasten to the frame 41. In one embodiment, the further securing portions are suitably an aperture or a stud that is reciprocal to a securing portion located on the second mounting tab 55 of the frame 41. In the embodiment shown, the foot 73 comprises a stud 73a and the second mounting tab 55 comprises an aperture 55a.
The gland plate 71 comprises further securing portions that are adapted to fasten to the frame 41. In one embodiment, the one of more securing portions are suitably an aperture or a stud that is reciprocal to a securing portion located on the opposed wings 51a, 51b of the frame 41.
The gland plate 71 suitably comprises one or more apertures 75 adapted to receive one or more cables. The one or more cables can be connected to one or more terminal blocks. The gland plate 71 suitably comprises one or more cable glands therethrough. The gland plate 71 may suitably comprise one or more cable clamps. In the embodiment shown, the gland plate 71 comprises a pair of cable glands 78. In an embodiment, the cable glands 78 are for earth cable(s).
The second clamping assembly 70 comprises an upstanding wall 74 extending therefrom. The upstanding wall 74 is substantially perpendicular to the gland plate 71. The upstanding wall 74 comprises further securing portions that are adapted to fasten to the first clamping assembly 60. The upstanding wall 74 suitably acts as a partition between the cables clamped by the first clamping assembly 60 and the cables clamped by the second clamping assembly 70.
The upstanding wall 74 is adapted to receive the one or more terminal blocks. The upstanding wall 74 suitably comprises a rail 77 adapted to receive and secure the one or more terminal blocks 82. The second clamping assembly 70 may suitably comprise support structures 79 connecting the upstanding wall 74 and the gland plate 71 to provide protection and support thereto.
In an embodiment, the second clamping assembly 70 is an AC gland plate assembly. In one embodiment, the second clamping assembly 70 is an AC input gland plate assembly.
Figure 13a shows an enlarged view of the apertures of the second clamping assembly 70, figure 13b shows figure 13a with the cable clamps, and figure 13c shows figure 13b with terminals. As shown, cables 80 extend through apertures 75. The gland plate 71 is suitably adapted to receive one or more cable clamps. In this regard, gland plate 71 comprises a plurality of studs adapted to secure respective cable clamps.
Figure 13b shows the cable clamps 81 secured over the apertures 75. The cables 80 extend through the cable clamps 81 and are suitably clamped thereby. In one embodiment, the cables 80 are AC cables.
Figure 13c shows terminals 82 connected to a respective cable 80 over the cable clamps 81. The terminals 82 are suitably secured to the rail 77.
Figure 13d shows the first clamping assembly 60. The first clamping assembly 60 may suitably further comprise an earth bar 77a. The earth bar 77a is located on the upstanding wall 74. The earth bar 77a is suitably integrally formed with the second clamping assembly.
Figure 14 and 15 show different embodiments of the assembly for cable termination. The embodiments shown in Figures 14 and 15 are as substantially described hereinabove with the exception of an additional member on the foundation member. In the embodiment of Figure 14, the apparatus for cable termination further includes a spring plate 90.
In the embodiment shown in Figure 15, the apparatus for cable termination further includes a clip plate 95.
The spring plate 90 was a first iteration of clip plate 95. The clip plate 95 act as a spacer to maintain the cabinet level above the foundation plate 23. The clip plate 95 also temporarily secures the DC cables when there is no cabinet present.
The clip plate 95 is an improvement of the earlier spring plate 90. The primary function of clip plate 95 is, as for spring plate 90, to act as a spacer to maintain the cabinet level above the foundation plate 23. Clip plate 95 also assists with above-ground cable routing. This may be required in, for example, multi-story car parks. The fold in clip plate 95 allows the power cables to be clipped in a location which aligns to an aperture under in the frame.
The present apparatus and method allow for cables to be terminated at different levels and different distances from the point at which the cables rise up from the ground. The present invention allows for cables (particularly underground cables) that have been previously laid to be terminated prior to an electrical cabinet being installed. The electrical cabinet can be installed after the cables have been terminated.
Shown in Figure 16 is an embodiment of an assembled apparatus for cable termination. The foundation plate 23 is secured to a frame 41 , the first clamping assembly 60 is secured to the frame 41 , the second clamping assembly 70 is secured to the frame 41 and the first clamping assembly 60, and a spring plate 90 is secured to the foundation member 23 and/or frame 41. A cover 92 may further be utilized to cover the components of the apparatus for cable termination. The cover 92 provides protection to the external weather conditions when the electrical cabinetry is yet to be installed. Furthermore, the cover 92 conceals the electrical componentry. The cover 92 also provides an aesthetically pleasing fagade.
Shown in Figure 17 is an exploded view of an electrical cabinet 100 over the apparatus for cable termination. In this embodiment, the electrical cabinet 100 is placed over the foundation plate 23, frame 41 , first clamping assembly 60 and the second clamping assembly 70, as shown by the arrows. The electrical cabinet 100 can be secured to the foundation plate 23 and electrically connected to the components of the apparatus for cable termination.
As mentioned above, the assembly for cable termination comprises a frame 41 adapted to be fastened at an installation location and the frame 41 comprises at least one raised portion 59. The assembly also comprises a first clamping assembly 60 adapted to be fastened to the frame 41 where the first clamping 60 assembly is adapted to clamp and terminate a first number of cables. The assembly also comprises a second clamping assembly 70 adapted to be fastened to the frame 41 , wherein the second clamping assembly 70 is adapted clamp and terminate a second number of cables.
The assembly may also further comprise a foundation member adapted to receive one or more cables therethrough and adapted to be fastened to a foundation. In this regard, the frame 41 may be adapted to be fastened to the foundation member. In one embodiment, the foundation member is a foundation plate.
In use, cables end portions of a plurality of cables are suitably terminated on terminals within an electronics housing. In this regard, one manner in which this may be achieved is by fastening a frame 41 to a foundation at an installation location for the electronics housing, the installation location being where the end portions of the plurality of cables rise from the foundation; and clamping each of the plurality of cables to the frame to thereby secure the cable ends relative to the mounting frame.
A foundation member may be adapted to receive one or more cables therethrough and adapted to be fastened to a foundation. In this regard, the frame 41 is suitably adapted to be fastened to the foundation member. In one embodiment, the foundation member is a foundation plate 23.
A first clamping assembly 60 is suitably fastened to the frame 41. The first clamping assembly 60 is suitably adapted to clamp and terminate a first set of cables.
A second clamping assembly 70 is suitably fastened to the frame 41 and/or first clamping assembly 60. The second clamping assembly 70 is suitably adapted to clamping a second set of cables.
Once installed, a cover 92 may be removably secured over the assembly. Alternatively, or additionally, an electronics housing may be removable secured over the assembly.
The invention is, therefore, claimed in any of its forms or modifications within the proper scope of the appended claims appropriately interpreted by those skilled in the art.
Throughout the specification and claims (if present), unless the context requires otherwise, the term "substantially" or "about" will be understood to not be limited to the value for the range qualified by the terms.
Any embodiment of the invention is meant to be illustrative only and is not meant to be limiting to the invention. Therefore, it should be appreciated that various other changes and modifications can be made to any embodiment described without departing from the spirit and scope of the invention.

Claims

The claims defining the invention are as follows:
1 . An assembly for cable termination comprising: a frame adapted to be fastened at an installation location, wherein the frame comprises at least one raised portion; a first clamping assembly adapted to be fastened to the frame, wherein the first clamping assembly is adapted to clamp and terminate a first number of cables; and a second clamping assembly adapted to be fastened to the frame, wherein the second clamping assembly is adapted clamp and terminate a second number of cables.
2. The assembly of claim 1 further comprising a foundation member adapted to receive one or more cables therethrough and adapted to be fastened to the installation location.
3. The assembly of claim 2, wherein the frame is adapted to be fastened to the foundation member.
4. The assembly of claim 2 or 3, wherein the foundation member comprises medial and lateral apertures therethrough.
5. The assembly of any one of claims 2 to 4, wherein the foundation member comprises mounting holes for facilitating bolting of the electronic housing thereto.
6. The assembly of any one of the preceding claims, wherein the frame comprises vertical spacers.
7. The assembly of any one of the preceding claims, wherein the frame comprises a second raised portion located above a first raised portion. In an embodiment, the frame comprises a ‘II’ shaped clamp-mounting portion. In embodiments, the ‘II’ shaped clamp-mounting portion comprises opposed wings connected by a transverse portion. Each of the opposed wings and transverse portion comprise a ledge. In one embodiment, the ledges comprise attachment features adapted to secure and retain the first clamping assembly and/or second clamping assembly.
8. The assembly of any one of the preceding claims, wherein the first clamping assembly comprises a base plate comprising one or more cable glands therethrough.
9. The assembly of claim 8, wherein the base plate comprises a second set of cable glands therethrough.
10. The assembly of any one of the preceding claims, wherein the first clamping assembly comprises opposing upstanding walls connected by a transverse wall comprising one or more securing portions adapted to fasten to a second clamping assembly.
11. The assembly of claim 10, wherein the second clamping assembly comprises a gland plate and a leg depending therefrom.
12. The assembly of claim 11 , wherein the gland plate comprises one or more apertures adapted to receive one or more cables, and/or one or more cable clamps.
13. The assembly of any one of the preceding claims, wherein the second clamping assembly further comprise one or more terminal blocks.
14. The assembly of any one of the preceding claims, wherein the second clamping assembly comprises an upstanding wall adapted to receive the one or more terminal blocks.
15. The assembly of any one of the preceding claims, further compriing a spring plate adapted to be fastened to the frame and/or foundation member.
16. The assembly of any one of the preceding claims, wherein further comprising a clip plate adapted to be fastened to the frame and/or foundation member.
17. A method for securing cable end portions of a plurality of cables for termination on terminals within an electronics housing, the method comprising: fastening a frame to a foundation at an installation location for the electronics housing, the installation location being where the end portions of the plurality of cables rise from the foundation; clamping each of the plurality of cables to the frame to thereby secure the cable ends relative to the mounting frame.
In one embodiment, the method further includes fastening a first clamping assembly to the frame.
18. The method of claim 17, further including fastening a second clamping assembly to the frame and/or first clamping assembly.
19. The method of claim 17 or 18, further including clamping a first set of cables to the first clamping assembly.
20. The method of any one of claims 17 to 19, further including clamping a second set of cables to the second clamping assembly.
21. The method of any one of claims 17 to 20, further including terminating the second set of cables in terminals.
PCT/AU2024/050173 2023-03-01 2024-03-01 A method and assembly for ready access cable termination WO2024178476A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AU2023900532A AU2023900532A0 (en) 2023-03-01 A method and assembly for ready access cable termination
AU2023900532 2023-03-01

Publications (1)

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WO2024178476A1 true WO2024178476A1 (en) 2024-09-06

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6162995A (en) * 1992-04-27 2000-12-19 General Llc Armored electrical cable connector
US20030019649A1 (en) * 2001-07-24 2003-01-30 Brandon Rubenstein Cable retention system
GB2553307A (en) * 2016-08-31 2018-03-07 Siemens Plc Cable termination

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6162995A (en) * 1992-04-27 2000-12-19 General Llc Armored electrical cable connector
US20030019649A1 (en) * 2001-07-24 2003-01-30 Brandon Rubenstein Cable retention system
GB2553307A (en) * 2016-08-31 2018-03-07 Siemens Plc Cable termination

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