WO2023246724A1 - Anode material precursor, anode material, method for preparing same, and use thereof - Google Patents
Anode material precursor, anode material, method for preparing same, and use thereof Download PDFInfo
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- WO2023246724A1 WO2023246724A1 PCT/CN2023/101190 CN2023101190W WO2023246724A1 WO 2023246724 A1 WO2023246724 A1 WO 2023246724A1 CN 2023101190 W CN2023101190 W CN 2023101190W WO 2023246724 A1 WO2023246724 A1 WO 2023246724A1
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01C—AMMONIA; CYANOGEN; COMPOUNDS THEREOF
- C01C3/00—Cyanogen; Compounds thereof
- C01C3/08—Simple or complex cyanides of metals
- C01C3/12—Simple or complex iron cyanides
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G53/00—Compounds of nickel
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/054—Accumulators with insertion or intercalation of metals other than lithium, e.g. with magnesium or aluminium
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/50—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
- H01M4/505—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/52—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
- H01M4/525—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
Definitions
- the invention relates to a positive electrode material precursor, a positive electrode material and a preparation method and application thereof.
- Batteries are increasingly used in people's daily lives and work, as well as in industrial production, such as daily electronic products, low-speed electric vehicles and electric vehicles for transportation, battery devices for energy storage, etc.
- the production of battery electrode materials often requires the first production of precursors. Its function is to achieve uniform mixing of metal ions on a microscopic scale, and at the same time form nano- or micron-sized particles that meet the requirements in size and morphology, which facilitates the subsequent firing of the materials and
- the production of electrodes brings out the intrinsic electrochemical capacity of the material.
- the ternary lithium battery cathode materials currently widely used in electric vehicles are manufactured using such a production process.
- Sodium-ion batteries have become a hot research topic in battery technology in recent years due to their high safety, abundant raw materials and low cost.
- the cathode material of sodium-ion batteries is one of the key materials for sodium-ion batteries.
- the layered structure transition metal oxide has a high specific capacity and is comparable to the more mature cathode materials of lithium batteries currently on the market in terms of synthesis and battery manufacturing. It has many similarities and is one of the materials that has the potential to be commercially produced as a cathode material for sodium-ion batteries.
- the relatively optimized manufacturing process of this layered structure transition metal oxide cathode material for sodium ion batteries also starts from the production of co-precipitated precursors.
- the currently mature industrial method for producing co-precipitated precursor materials is carried out in a stirred reactor.
- the metal ion salt solution that needs to be precipitated is added into the stirring reactor through a metering pump, and a precipitating agent (for example, NaOH, Na 2 CO 3 , sodium oxalate Na 2 C 2 O 4 , etc.) is added at the same time.
- a precipitating agent for example, NaOH, Na 2 CO 3 , sodium oxalate Na 2 C 2 O 4 , etc.
- the feeding should be as slow as possible and the concentration of the feed liquid should be as low as possible to avoid excessive local reactant concentration and the formation of particles of different sizes and low density. Therefore, the efficiency of the stirred tank co-precipitation method for producing precursors is very low.
- the co-precipitation equipment required to achieve a certain output is very large, and the consistency of the produced products is difficult to control, which makes production difficult and costly.
- the technical problem to be solved by the present invention is to overcome the shortcomings of low efficiency and difficult to control consistency of battery cathode material precursor produced by co-precipitation method in the prior art, and to provide a cathode material precursor, cathode material and their preparation method and application.
- the preparation method of the cathode material precursor of the present invention is highly efficient, and the prepared cathode material precursor has good consistency.
- a method for preparing a cathode material precursor which includes the following steps:
- the transition metal is selected from one or more of nickel, iron, manganese, copper, aluminum, cobalt, zinc, cerium, tin and titanium.
- a positive electrode material precursor for sodium-ion batteries can be prepared, such as a nickel-iron-manganese ternary precursor or a Prussian blue material.
- the preparation method includes:
- the transition metals are preferably nickel, iron and manganese.
- the molar ratio of nickel, iron, and manganese is preferably (0-8): (1-8): (1-5), for example, 1:1:1.
- the type of salt in the transition metal salt solution may be a conventional salt in the art, such as sulfate.
- the transition metal salt solution includes a mixed solution of nickel sulfate, manganese sulfate and ferrous sulfate.
- the concentration of the transition metal salt solution is 0.5-4 mol/L, more preferably 2 mol/L, where the concentration refers to the total concentration of all transition metal ions in the salt solution.
- the precipitant in the precipitant solution can be a conventional precipitant in the art, such as sodium hydroxide.
- the anions in the precipitant solution can be selected from OH - , CO 3 2- , HCO 3 - or oxalate C 2 O 4 2- .
- the precipitant solution is a sodium hydroxide solution.
- the concentration of the precipitant solution is 0.5-8 mol/L, more preferably 2 mol/L.
- a complexing agent can also be added to the precipitant solution according to routine practices in this field.
- the complexing agent can be a conventional complexing agent in this field, such as ammonia water, and the concentration of ammonia water is preferably 0.3-1 mol/L, such as 0.56 mol/L.
- the rotation speed under the hypergravity condition is 500-3000rpm, such as 2200rpm, 2500rpm or 2700rpm.
- supergravity refers to the force that material experiences in an environment that is much larger than the earth's gravitational acceleration (9.8m/s 2 ).
- Supergravity is generally achieved through high-speed rotation. Different reactants enter the high-speed rotating reaction chamber in proportions, and the interior is filled with fillers of different structures. The fluid entering the cavity is rapidly dispersed and mixed under the action of centrifugal force generated by high-speed rotation, thereby achieving rapid microscopic-scale mixing reactions between fluids.
- rapid microscopic mixing of the salt solution and the precipitant (alkali) solution can be achieved through supergravity, so that the concentration during the co-precipitation reaction is consistent, and the size of the formed precipitate particles is more uniform.
- the hypergravity condition can be achieved by a hypergravity mixer.
- the packing of the super gravity mixer can be in columnar or mesh shape.
- the hypergravity mixer can be selected from conventional commercially available hypergravity mixers, for example, the manufacturer is Beijing Kai Meinuo Technology Co., Ltd., the super gravity mixer equipment model is KMN-BCUT-2021-06.
- the salt solution of the transition metal and the precipitant solution are pumped into the hypergravity mixer at a certain flow rate to perform a rapid reaction.
- the transition metal salt solution and the precipitant solution are pumped into the hypergravity mixer at a flow rate ratio (L/min:L/min) of (0.8-1.2): (0.8-1.2) middle.
- the ratio of the flow rates is preferably 1:1 (L/min:L/min).
- the flow rate of the transition metal salt solution pumped into the super gravity mixer is 0.5-4L/min, such as 1L/min or 2L/min.
- the flow rate of the precipitant solution pumped into the super gravity mixer is 0.5-4L/min, such as 1L/min or 2L/min.
- the temperature of the co-precipitation reaction is 40-60°C, preferably 50°C.
- the co-precipitation reaction time is 0.01-0.1 s.
- the reaction time is the residence time of the material in the hypergravity mixer, which can be determined based on the diameter, thickness and reactor speed of the reactor filler, and can be calculated based on basic physical equations.
- solid-liquid separation, washing, and drying can also be performed according to routine procedures in this field, thereby obtaining the precipitate.
- the solid-liquid separation operation may be a conventional solid-liquid separation operation in the art, such as suction filtration, centrifugation or press filtration.
- the drying operation may be a conventional drying operation in this field.
- the drying temperature is 100-180°C, more preferably 120°C.
- the drying time is 10-18h.
- the drying can be performed in an air atmosphere.
- the present invention preferably, it also includes the following steps: secondary granulation of the precipitate.
- secondary granulation By combining secondary granulation with supergravity, multi-field reaction processes can be coupled to quickly synthesize cathode material precursors with uniform particle morphology and size and good performance, and the microstructure and crystal structure of the precursor synthesized in a single supergravity field can be improved.
- the secondary granulation method includes spray drying, hydrothermal method or aging method, preferably spray drying or hydrothermal method, more preferably hydrothermal method.
- the spray drying preferably includes the following steps: after dissolving the precipitate in a solvent, the inlet temperature is 150-200°C and the outlet temperature is 80-150°C. conditions.
- the inlet temperature is preferably 200°C, and the outlet temperature is preferably 120°C.
- the solvent can be a conventional solvent in this field, preferably water or ethanol-aqueous solution.
- the equipment used in the spray drying may be equipment conventionally used for spray drying in the art, such as a spray dryer.
- secondary granulation can be performed to form spherical large-diameter secondary particles, which increases the tap density of the cathode material and the stability of the material during charge and discharge.
- the hydrothermal method When used for secondary granulation, it generally includes the following steps: holding the precipitate at a certain temperature for a certain period of time.
- the heating temperature used in the hydrothermal method is preferably 120-180°C, and more preferably 180°C.
- the heating time in the hydrothermal method is preferably 8-20h, such as 10, 12 or 14h, more preferably 12h.
- product performance such as cycle stability
- the equipment used in the hydrothermal method may be equipment commonly used in the field for hydrothermal treatment, such as a hydrothermal kettle.
- spherical particles with uniform morphology can be obtained, and single crystal cathode materials can be synthesized, which greatly improves the cycle stability of cathode materials.
- the small particle single crystal material synthesized by the supergravity-hydrothermal method can also help reduce the sintering temperature and time during the subsequent preparation of cathode materials.
- the preparation method includes the following steps:
- step (2) The solution A and solution B in step (1) are reacted and aged in a hypergravity reactor, and the obtained precipitate is separated and dried to finally obtain a highly crystalline Prussian blue material.
- the general structural formula of the Prussian blue material prepared is Na x M[Fe(CN) 6 ] y ⁇ zH 2 O, where M is one or more transition metals, 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 1,0 ⁇ z ⁇ 4.
- step (1)
- the inorganic sodium salt is selected from any one of sodium chloride and sodium sulfate, preferably sodium chloride.
- the transition metal salt is selected from any one of manganese salts, ferrous salts, nickel salts, copper salts, cobalt salts, aluminum salts, zinc salts, etc., and is particularly preferably any one of manganese sulfate and manganese chloride.
- the antioxidant is selected from any one of ascorbic acid, ethanolamine, tartaric acid, citric acid, vitamin E, phosphorous acid, and glutamic acid, and is preferably ascorbic acid.
- the complexing agent is selected from any one of sodium citrate, sodium oxalate, disodium ethylenediaminetetraacetate, sodium gluconate, trisodium nitrilotriacetate, sodium tartrate and sodium acetate, and is preferably sodium citrate.
- the solvent is preferably deionized water.
- the concentration of sodium ferrocyanide is 0.01-3mol/L, and the concentration of manganese sulfate is 0.01-3mol/L. Particularly preferably, the concentration of sodium ferrocyanide is 0.2 mol/L, and the concentration of manganese sulfate is 0.2 mol/L.
- step (2)
- the hypergravity reactor can be vertical or horizontal, and the support inside the packing of the hypergravity reactor can be columnar, mesh or other types.
- the feeding speed of solution A and solution B is 1 ⁇ 100L/min; the support speed inside the filler is 500r/min ⁇ 6000r/min; the reaction temperature is 40-80°C; the protective atmosphere is nitrogen, Any of helium gas, neon gas, argon gas, etc., preferably nitrogen gas.
- the solution C obtained by the reaction is aged in a hypergravity reactor.
- the aging process is as follows: the feed speed of solution C is 0.01L/min ⁇ 1000L/min, and the support speed in the filler is 100r/min ⁇ 10000r/min. Aging The temperature is 20-100°C, the protective atmosphere is introduced throughout, and the temperature is constant.
- the aging process Pump solution C into a hypergravity reactor at 1500 r/min at 60° C. at a rate of 2 L/min, and age for 30 minutes. And the entire process is protected by nitrogen.
- the invention also provides a cathode material precursor prepared by the aforementioned preparation method.
- the present invention also provides an application of the aforementioned cathode material precursor in preparing a sodium-ion battery.
- the cathode material of the sodium-ion battery is made of the cathode material precursor.
- the invention also provides a method for preparing a positive electrode material, which includes the following steps: sintering a mixture of the positive electrode material precursor nickel iron manganese ternary precursor and a sodium source to obtain the positive electrode material as a nickel iron manganese ternary sodium ion positive electrode material Na[Ni 1/3 Fe 1/3 Mn 1/3] O 2 .
- the sodium source may be a conventional sodium source in the art, such as sodium carbonate.
- the molar ratio of the cathode material precursor to the sodium source can be based on a conventional stoichiometric ratio, preferably 2:1.
- the sintering can adopt conventional sintering methods in this field.
- the sintering may be performed in an air atmosphere.
- the sintering includes the following steps: the first program: constant temperature at a temperature of 500-600°C for 4-8 hours; the second program: a constant temperature at a temperature of 870-1000°C for 15-24 hours.
- the temperature in the first stage program and the second stage program can be raised in a programmed temperature rise manner, and the temperature rise rate is preferably 2-8°C/min, more preferably 5°C/min.
- the first procedure includes the following steps: constant temperature at 550°C for 5 hours.
- the second program includes the following steps: constant temperature at 900°C for 18 hours.
- the sintering includes the following steps: 5°C/min to 550°C and constant temperature for 5 hours, and then 5°C/min to 900°C and constant temperature for 18 hours.
- the present invention has the following beneficial effects:
- the preparation method of the cathode material precursor provided by the present invention is based on supergravity technology and achieves rapid and uniform mixing of transition metal salt ions and precipitating agents or complexing agents on a microscopic scale through rapid microscopic mixing reactions, thereby strengthening production. efficiency, producing precursor particles with uniform composition.
- the mixing time and reaction time are greatly shortened (the current mixing + aging time of the existing coprecipitation process is about 20 hours, this method
- the invention synthesizes the precursor in less than 1 hour).
- the preparation method of the present invention has low energy consumption, short time, continuous and controllable reaction, high equipment utilization rate, and simple process. It can meet the needs of large-scale production and realize large-scale, rapid and high-quality production of precursors.
- the present invention further provides a method for continuously preparing transition metal precipitates as material precursors based on a multi-field coupling process of supergravity technology and other technologies (spray drying, hydrothermal method), further achieving particle size and shape.
- the precise control of the appearance improves the consistency of the product particle size, improves the electrochemical performance of the precursor and cathode materials (especially the cycle performance), and eliminates the need for long-term heating and aging processes.
- the supergravity reactor can adopt a feed rate of n L/min level, which is higher than the 1 ml used for traditional co-precipitation reported in the literature. /min is several orders of magnitude higher. Therefore, the preparation method of the present invention can greatly improve the production efficiency of Prussian blue; at the same time, the high-speed operation supported in the filler of the hypergravity reactor can provide a hypergravity environment up to a thousand times higher. The ion migration speed increases in a hypergravity environment, so the number of crystal defects in the prepared Prussian blue-based materials is reduced, thereby effectively improving the material's capacity and cycle stability.
- the hypergravity reactor used in the present invention can greatly reduce the size of the equipment, reduce the floor space, and is easy to control and produce on a large scale.
- the supergravity reactor used in the present invention refines the basic units of the liquid-phase reaction into micron-level liquid films, liquid lines, liquid beads, etc., which greatly reduces the amplification process of traditional tank reactors. Mass transfer and heat transfer problems. Therefore, the hypergravity reactor is highly controllable and has almost no amplification effect.
- the hypergravity reactor used in the present invention is used to replace the traditional reactor for aging. Due to its large feed speed and hypergravity environment, the aging time can be greatly shortened and the production efficiency can be improved.
- the morphology, particle size, and consistency of the precursor prepared by the present invention are good, and the cathode material made from the precursor has excellent electrochemical performance, especially the cycle stability is significantly improved.
- Figure 1 is a schematic flow chart of the hypergravity rapid microscale mixing reaction and coupling other technologies of the present invention
- Figure 2 is an SEM image of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound synthesized in Example 1;
- Figure 3 is a charge and discharge curve of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound button battery synthesized in Example 1;
- Figure 4 is a graph showing the cycle charge and discharge capacity changes of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound button battery synthesized in Example 1;
- Figure 5 is the XRD pattern of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound synthesized in Example 1;
- Figure 6 is a charge and discharge curve of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound button battery synthesized in Example 2;
- Figure 7 is a graph showing the cycle charge and discharge capacity changes of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound button battery synthesized in Example 2;
- Figure 8 is an SEM image of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound synthesized in Example 3;
- Figure 9 is a charge and discharge curve of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound button battery synthesized in Example 3;
- Figure 10 is a graph showing the cycle charge and discharge capacity changes of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound button battery synthesized in Example 3;
- Figure 11 is the XRD pattern of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound synthesized in Example 3;
- Figure 12 is an SEM pattern of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound synthesized in Example 4;
- Figure 13 is a charge and discharge curve of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound button battery synthesized in Example 4;
- Figure 14 is a graph showing the cycle charge and discharge capacity changes of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound button battery synthesized in Example 4;
- Figure 15 is the XRD pattern of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound synthesized in Example 4.
- Figure 16 is a charge and discharge curve of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound button battery synthesized in Example 5;
- Figure 17 is a graph showing the cycle charge and discharge capacity changes of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound button battery synthesized in Example 5;
- Figure 18 is the rate performance curve of the sodium-ion battery made of Prussian blue materials in Example 6 and Comparative Example 1;
- Figure 19 is the cycle performance curve of the sodium-ion battery made of Prussian blue materials in Example 6 and Comparative Example 1 at a rate of 1C;
- Figure 20 is a structural principle diagram of the hypergravity reactor used in the present invention.
- A is the inlet of solution A
- B is the inlet of solution B
- C is the outlet of the precipitated product
- D is the inner support of the packing.
- the flow chart of the experimental device for synthesizing the precursor through rapid mixing is shown in Figure 1: raw material kettle 1 filled with transition metal salt solution and The raw materials in the precipitant solution raw material kettle 2 pass through the flow meter 3 and enter the hypergravity reactor 4 for mixing reaction, and then can pass through the spray dryer 5 or the hydrothermal kettle 6 Carry out the secondary granulation process.
- the volume of the hypergravity mixer used is 0.8L.
- Example 1 Preparation of nickel-iron-manganese ternary sodium ion cathode material Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2
- nickel-iron-manganese ternary precursor prepared above, evenly mix in the required sodium source (Na 2 CO 3 ).
- the molar ratio of the sodium source to the precursor is 1:2.
- Example 2 Preparation of nickel-iron-manganese ternary sodium ion cathode material Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2
- the preparation method is the same as Example 1, except that in the preparation of the cathode material precursor: the rotation speed of the supergravity mixer in step (3) is 1800 rpm.
- Example 3 Preparation of nickel-iron-manganese ternary sodium ion cathode material Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2
- a method for preparing a cathode material precursor which uses a rapid microscale mixing reaction coupled with a spray drying process to prepare a transition metal precipitate as a precursor, which specifically includes the following steps:
- the nickel-iron-manganese ternary precursor prepared in the above step (5) and evenly mix in the required sodium source ((Na 2 CO 3 ).
- the molar ratio of the sodium source to the precursor is 1:2.
- Example 4 Preparation of nickel-iron-manganese ternary sodium ion cathode material Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2
- a method for preparing a cathode material precursor which uses a rapid microscale mixing reaction coupled with a hydrothermal process to prepare a transition metal precipitate as a precursor, which specifically includes the following steps:
- nickel-iron-manganese ternary precursor prepared in the above step (5), and evenly mix in the required sodium source (Na 2 CO 3 ).
- the molar ratio of the sodium source to the precursor is 1:2.
- Sintering under air atmosphere Sintering, 5°C/min to 550°C and constant temperature for 5h, then 5°C/min to 900°C and constant temperature for 18h to prepare nickel iron manganese ternary sodium ion cathode material Na[Ni 1/3 Fe 1/3 Mn 1/ 3 ]O 2 .
- Example 5 Preparation of nickel-iron-manganese ternary sodium ion cathode material Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2
- a method for preparing a cathode material precursor which uses a rapid microscale mixing reaction coupled with a hydrothermal process to prepare a transition metal precipitate as a precursor, which specifically includes the following steps:
- nickel-iron-manganese ternary precursor prepared in the above step (5), and evenly mix in the required sodium source (Na 2 CO 3 ).
- the molar ratio of the sodium source to the precursor is 2:1.
- Sintering under air atmosphere Sintering, 5°C/min to 550°C and constant temperature for 5h, then 5°C/min to 900°C and constant temperature for 18h to prepare nickel iron manganese ternary sodium ion cathode material Na[Ni 1/3 Fe 1/3 Mn 1/ 3 ]O 2 .
- the nickel-iron-manganese ternary sodium ion cathode materials prepared in Examples 1, 3, and 4 were characterized by SEM and SEM images of ion cathode materials.
- Figures 5, 11, and 15 are XRD patterns of the nickel-iron-manganese ternary sodium ion cathode materials obtained in Examples 1, 3, and 4 respectively.
- button batteries for electrochemical performance testing Mix the nickel-iron-manganese ternary sodium ion cathode material prepared in Examples 1-5, conductive agent and binder evenly at a mass ratio of 8:1:1, and apply them on on aluminum foil, and then dried in a vacuum oven for 12 hours to make pole pieces. The pole pieces are taken out and cut into discs with a diameter of 12mm. Make a button battery in the glove box, take the positive electrode case, place the electrode piece on the positive electrode case, drip in a certain amount of electrolyte, and put in the separator for later use. Metal sodium is cut, rolled and punched to obtain round sodium flakes.
- buttons cells Place the nickel mesh on the sodium sheet, then put the sodium sheet into the positive electrode case, add electrolyte and cover the negative electrode case, and finally press and seal to obtain a button battery.
- the above button cells are half cells. Half cells are generally used for laboratory testing. Their performance is generally lower than that of full cells, which is normal.
- Electrochemical performance test The button cells (half cells) prepared above were tested under the conditions of 0.2C, 25°C, and 2-4V, and the charge and discharge curves were obtained, as shown in Figures 3, 6, 9, 13, and 16. Test under the conditions of 1C, 25°C, 2-4V, and obtain the cycle charge and discharge capacity change diagram, as shown in Figures 4, 7, 10, 14, and 17.
- the cathode material prepared by the direct supergravity method has a high initial capacity, but the cycle performance is average; after the secondary granulation in the coupled spray drying process, the initial capacity decreases slightly, but the cycle performance is greatly improved; coupled water After the thermal process, the precursor undergoes a "dissolution-recrystallization" process, which greatly improves the material morphology, although the initial capacity is slightly decreased, but greatly improved cycle stability.
- the preparation method is the same as in Example 6, except that the reaction speed of step (3) and the feed rates of solutions A and B are adjusted as shown in Table 2, and their influence on the particle size of the prepared Prussian blue material is tested.
- the preparation method is the same as in Example 6, except that the complexing agent, reaction solution concentration, reaction temperature, aging method, antioxidant, protective atmosphere, M salt selection, inorganic sodium salt, aging time, etc. are adjusted respectively, as shown in the table 3, and test its effect on the particle size of the prepared Prussian blue material.
- Example 6-6 Effect of adjusting the concentration of the reaction solution on the reaction
- the concentration of sodium ferrocyanide was adjusted to 0.02 mol/L, and the concentration of manganese sulfate was adjusted to 0.02 mol/L.
- the remaining experimental conditions were the same as in Example 6.
- reaction temperature and aging temperature were both adjusted to 75°C, and the remaining experimental conditions were the same as in Example 6.
- Example 6-8 Effect of adjusting aging method on reaction
- the aging method was adjusted to use conventional stirring for aging, and the remaining experimental conditions were the same as in Example 6.
- the protective atmosphere in step (3) was adjusted to argon, and the other experimental conditions were the same as in Example 6.
- Example 6-13 Effect of adjusting aging time on reaction
- the aging time is adjusted to 5 minutes, and the other experimental conditions are the same as in Example 6.
- the preparation method is the same as Example 7, except that the feeding speeds of A and B in step (3) are adjusted (the feeding speeds of A and B are the same) as shown in Table 4, and their effect on the particle size of the prepared Prussian blue material is tested. Impact.
- the preparation method is the same as in Example 8, except that the feed speed and reaction speed of A and B in step (3) are adjusted, as shown in Table 5, and their impact on the particle size of the prepared Prussian blue material is tested.
- the preparation method is the same as Example 9, except that the reaction speed of step (3), the C feed speed and aging speed of step (4) are adjusted, as shown in Table 6, and their effect on the prepared Prussian blue material is tested. Effect of particle size.
- the precipitate mixture is obtained by aging at 60°C for 12 hours.
- the precipitate mixture is separated by a centrifuge, washed three times with deionized water and once with ethanol, and then dried in a blast oven at 80°C for 2 hours. Then it was dried in a vacuum oven at 120°C for 12 hours to obtain the co-precipitated Prussian blue material Na 1.4 Mn[Fe(CN) 6 ] 0.75 ⁇ 2.2H 2 O.
- the Prussian blue material prepared by supergravity prepared in Example 6 and the Prussian blue material prepared by co-precipitation in Comparative Example 1 were respectively prepared into positive electrode sheets and assembled into a CR2016 button battery, in which the negative electrode used sodium sheets and the electrolyte sodium
- the salt is sodium hexafluorophosphate, and rate and cycle performance tests were conducted at a voltage of 2-4V. The results are shown in Figures 18 and 19.
- Example 6 the doped cathode material in Example 6 is better than Comparative Example 1 in rate performance.
- the cycle performance of Example 6 is significantly better than Comparative Example 1, which illustrates that super gravity
- the reactor synthesis method effectively improves the rate performance and cycle performance of Prussian blue cathode materials.
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Abstract
Description
本发明涉及一种正极材料前驱体、正极材料及其制备方法、应用。The invention relates to a positive electrode material precursor, a positive electrode material and a preparation method and application thereof.
电池在人们的日常生活和工作以及工业生产中的应用越来越广泛,如日常用的电子产品,交通出行的低速电动车和电动汽车,储能用的电池装置,等等。电池的电极材料的生产往往要首先制造前驱体,其作用是实现金属离子微观尺度上的均匀混合,并同时形成大小以及形貌符合要求的纳米或微米级颗粒,便于后续的材料的烧制以及电极的制作,把材料的本征电化学容量发挥出来。目前电动汽车中广泛使用的三元锂电正极材料就是用这样的生产工艺制造的。钠离子电池以其高安全性、丰富的原材料以及低成本等特点成为了近年来电池技术的研发热点。Batteries are increasingly used in people's daily lives and work, as well as in industrial production, such as daily electronic products, low-speed electric vehicles and electric vehicles for transportation, battery devices for energy storage, etc. The production of battery electrode materials often requires the first production of precursors. Its function is to achieve uniform mixing of metal ions on a microscopic scale, and at the same time form nano- or micron-sized particles that meet the requirements in size and morphology, which facilitates the subsequent firing of the materials and The production of electrodes brings out the intrinsic electrochemical capacity of the material. The ternary lithium battery cathode materials currently widely used in electric vehicles are manufactured using such a production process. Sodium-ion batteries have become a hot research topic in battery technology in recent years due to their high safety, abundant raw materials and low cost.
钠离子电池的正极材料是钠离子电池的关键材料之一,其中层状结构过渡金属氧化物具有较高比容量以及其与目前市场上比较成熟的锂电池的正极材料在合成以及电池制造方面的许多类同性,是钠离子电池正极材料有潜力得到商业化生产的材料之一。这种钠离子电池的层状结构过渡金属氧化物正极材料比较优化的制造工艺也是从生产共沉淀的前驱体开始的。The cathode material of sodium-ion batteries is one of the key materials for sodium-ion batteries. The layered structure transition metal oxide has a high specific capacity and is comparable to the more mature cathode materials of lithium batteries currently on the market in terms of synthesis and battery manufacturing. It has many similarities and is one of the materials that has the potential to be commercially produced as a cathode material for sodium-ion batteries. The relatively optimized manufacturing process of this layered structure transition metal oxide cathode material for sodium ion batteries also starts from the production of co-precipitated precursors.
目前工业上成熟的生产共沉淀前驱体材料的方法是在搅拌反应器中进行的。需要沉淀的金属离子盐溶液通过计量泵加入到搅拌的反应器中,同时加入沉淀剂(例如,NaOH,Na2CO3,草酸钠Na2C2O4等)。为了确保反应器内的浓度均一,需要选型设计合适的搅拌器以及采用高搅拌转速。另外,加料要尽量地慢以及料液的浓度要尽量的低,以避免局部的反应物浓度过高而形成大小不一、密实度不高的颗粒。因此,搅拌釜共沉淀生产前驱体的方法效率很低,达到一定产量的共沉淀设备非常庞大,生产出产品的一致性难以控制,从而使得生产难度和生产成本较高。The currently mature industrial method for producing co-precipitated precursor materials is carried out in a stirred reactor. The metal ion salt solution that needs to be precipitated is added into the stirring reactor through a metering pump, and a precipitating agent (for example, NaOH, Na 2 CO 3 , sodium oxalate Na 2 C 2 O 4 , etc.) is added at the same time. In order to ensure uniform concentration in the reactor, it is necessary to select a suitable stirrer and use a high stirring speed. In addition, the feeding should be as slow as possible and the concentration of the feed liquid should be as low as possible to avoid excessive local reactant concentration and the formation of particles of different sizes and low density. Therefore, the efficiency of the stirred tank co-precipitation method for producing precursors is very low. The co-precipitation equipment required to achieve a certain output is very large, and the consistency of the produced products is difficult to control, which makes production difficult and costly.
发明内容Contents of the invention
本发明要解决的技术问题是为了克服现有技术中共沉淀法生产电池正极材料前驱体效率低、一致性难以控制的缺陷,提供一种正极材料前驱体、正极材料及其制备方法、应用。本发明的正极材料前驱体的制备方法效率高,制备的正极材料前驱体一致性良好。The technical problem to be solved by the present invention is to overcome the shortcomings of low efficiency and difficult to control consistency of battery cathode material precursor produced by co-precipitation method in the prior art, and to provide a cathode material precursor, cathode material and their preparation method and application. The preparation method of the cathode material precursor of the present invention is highly efficient, and the prepared cathode material precursor has good consistency.
本发明是通过下述技术方案来解决上述技术问题: The present invention solves the above technical problems through the following technical solutions:
一种正极材料前驱体的制备方法,其包括如下步骤:A method for preparing a cathode material precursor, which includes the following steps:
将过渡金属的盐溶液与沉淀剂在超重力条件下混合,进行共沉淀反应,获得沉淀物,即可;其中,Mix the transition metal salt solution and the precipitant under hypergravity conditions to perform a co-precipitation reaction to obtain a precipitate; where,
所述过渡金属选自镍、铁、锰、铜、铝、钴、锌、铈、锡和钛中的一种或多种。The transition metal is selected from one or more of nickel, iron, manganese, copper, aluminum, cobalt, zinc, cerium, tin and titanium.
采用本发明所述方法,可以制备用于钠离子电池的正极材料前驱体,例如:镍铁锰三元前驱体或普鲁士蓝类材料。Using the method of the present invention, a positive electrode material precursor for sodium-ion batteries can be prepared, such as a nickel-iron-manganese ternary precursor or a Prussian blue material.
当所制备的正极材料前驱体为镍铁锰三元前驱体时,所述制备方法包括:When the prepared cathode material precursor is a nickel-iron-manganese ternary precursor, the preparation method includes:
所述过渡金属较佳地为镍、铁和锰。其中,镍、铁、锰的摩尔比较佳地为(0-8):(1-8):(1-5),例如1:1:1。The transition metals are preferably nickel, iron and manganese. Among them, the molar ratio of nickel, iron, and manganese is preferably (0-8): (1-8): (1-5), for example, 1:1:1.
所述过渡金属的盐溶液中的盐的种类可为本领域常规的盐,例如硫酸盐。The type of salt in the transition metal salt solution may be a conventional salt in the art, such as sulfate.
所述过渡金属的盐溶液包括硫酸镍、硫酸亚锰和硫酸亚铁的混合溶液。The transition metal salt solution includes a mixed solution of nickel sulfate, manganese sulfate and ferrous sulfate.
所述过渡金属的盐溶液的浓度为0.5-4mol/L,更佳地为2mol/L,其中,所述浓度是指盐溶液中所有过渡金属离子的总浓度。The concentration of the transition metal salt solution is 0.5-4 mol/L, more preferably 2 mol/L, where the concentration refers to the total concentration of all transition metal ions in the salt solution.
所述沉淀剂溶液中的沉淀剂可为本领域常规的沉淀剂,例如氢氧化钠。The precipitant in the precipitant solution can be a conventional precipitant in the art, such as sodium hydroxide.
所述沉淀剂溶液中的阴离子可选自OH-,CO3 2-、HCO3 -或草酸根C2O4 2-,例如:所述沉淀剂溶液为氢氧化钠溶液。The anions in the precipitant solution can be selected from OH - , CO 3 2- , HCO 3 - or oxalate C 2 O 4 2- . For example, the precipitant solution is a sodium hydroxide solution.
较佳地,所述沉淀剂溶液的浓度为0.5-8mol/L,更佳地为2mol/L。Preferably, the concentration of the precipitant solution is 0.5-8 mol/L, more preferably 2 mol/L.
所述沉淀剂溶液中还可按照本领域常规添加络合剂。A complexing agent can also be added to the precipitant solution according to routine practices in this field.
其中,所述络合剂可为本领域常规的络合剂,例如氨水,所述氨水浓度较佳地为0.3-1mol/L,例如0.56mol/L。Wherein, the complexing agent can be a conventional complexing agent in this field, such as ammonia water, and the concentration of ammonia water is preferably 0.3-1 mol/L, such as 0.56 mol/L.
所述超重力条件下的转速为500-3000rpm,例如2200rpm、2500rpm或2700rpm。The rotation speed under the hypergravity condition is 500-3000rpm, such as 2200rpm, 2500rpm or 2700rpm.
本发明中,超重力是指物质在一种比地球重力加速度(9.8m/s2)大得多的环境中所受到比地球引力大得多的力,超重力一般是通过高速旋转来实现。不同的反应物按配比进到高速旋转的反应腔里,其内部充装满了不同结构的填料。进入腔内的流体在高速旋转所产生的离心力作用下被快速分散和混合,从而实现流体间快速的微观尺度的混合反应。In the present invention, supergravity refers to the force that material experiences in an environment that is much larger than the earth's gravitational acceleration (9.8m/s 2 ). Supergravity is generally achieved through high-speed rotation. Different reactants enter the high-speed rotating reaction chamber in proportions, and the interior is filled with fillers of different structures. The fluid entering the cavity is rapidly dispersed and mixed under the action of centrifugal force generated by high-speed rotation, thereby achieving rapid microscopic-scale mixing reactions between fluids.
本发明中,通过超重力可以实现盐溶液与沉淀剂(碱)溶液的快速微观尺度混合,实现了共沉淀反应时浓度一致,所形成的沉淀颗粒大小更加均匀。In the present invention, rapid microscopic mixing of the salt solution and the precipitant (alkali) solution can be achieved through supergravity, so that the concentration during the co-precipitation reaction is consistent, and the size of the formed precipitate particles is more uniform.
本发明中,所述超重力的条件可通过超重力混合器来实现。超重力混合器的填料采用柱状和网状均可。所述超重力混合器可选自常规市售可得的超重力混合器,例如厂家为北京凯 美诺科技有限公司,超重力混合器设备型号为KMN-BCUT-2021-06。In the present invention, the hypergravity condition can be achieved by a hypergravity mixer. The packing of the super gravity mixer can be in columnar or mesh shape. The hypergravity mixer can be selected from conventional commercially available hypergravity mixers, for example, the manufacturer is Beijing Kai Meinuo Technology Co., Ltd., the super gravity mixer equipment model is KMN-BCUT-2021-06.
其中,在所述超重力混合器中,所述过渡金属的盐溶液和所述沉淀剂溶液以一定流量泵入超重力混合器中,进行快速反应。Wherein, in the hypergravity mixer, the salt solution of the transition metal and the precipitant solution are pumped into the hypergravity mixer at a certain flow rate to perform a rapid reaction.
较佳地,所述过渡金属的盐溶液和所述沉淀剂溶液以(0.8-1.2):(0.8-1.2)的流量之比(L/min:L/min)泵入所述超重力混合器中。所述流量之比较佳地为1:1(L/min:L/min)。Preferably, the transition metal salt solution and the precipitant solution are pumped into the hypergravity mixer at a flow rate ratio (L/min:L/min) of (0.8-1.2): (0.8-1.2) middle. The ratio of the flow rates is preferably 1:1 (L/min:L/min).
本发明中,较佳地,所述过渡金属的盐溶液泵入所述超重力混合器的流量为0.5-4L/min,例如1L/min或2L/min。In the present invention, preferably, the flow rate of the transition metal salt solution pumped into the super gravity mixer is 0.5-4L/min, such as 1L/min or 2L/min.
本发明中,较佳地,所述沉淀剂溶液泵入所述超重力混合器的流量为0.5-4L/min,例如1L/min或2L/min。In the present invention, preferably, the flow rate of the precipitant solution pumped into the super gravity mixer is 0.5-4L/min, such as 1L/min or 2L/min.
本发明中,较佳地,所述共沉淀反应的温度为40-60℃,较佳地为50℃。In the present invention, preferably, the temperature of the co-precipitation reaction is 40-60°C, preferably 50°C.
本发明中,较佳地,所述共沉淀反应的时间为0.01-0.1s。反应时间即为物料在超重力混合器内的停留时间,可以根据反应器填料的直径,厚度和反应器转速确定,依据基本的物理方程可计算得到。In the present invention, preferably, the co-precipitation reaction time is 0.01-0.1 s. The reaction time is the residence time of the material in the hypergravity mixer, which can be determined based on the diameter, thickness and reactor speed of the reactor filler, and can be calculated based on basic physical equations.
本发明中,在所述共沉淀反应后、获得所述沉淀物之前,还可按照本领域常规进行固液分离、洗涤、干燥,从而获得所述沉淀物。In the present invention, after the co-precipitation reaction and before obtaining the precipitate, solid-liquid separation, washing, and drying can also be performed according to routine procedures in this field, thereby obtaining the precipitate.
其中,所述固液分离的操作可为本领域常规的固液分离操作,例如抽滤、离心或压滤。The solid-liquid separation operation may be a conventional solid-liquid separation operation in the art, such as suction filtration, centrifugation or press filtration.
其中,所述干燥的操作可为本领域常规的干燥的操作。较佳地所述干燥的温度为100-180℃,更佳地120℃。所述干燥的时间为10-18h。所述干燥可在空气气氛下进行。The drying operation may be a conventional drying operation in this field. Preferably, the drying temperature is 100-180°C, more preferably 120°C. The drying time is 10-18h. The drying can be performed in an air atmosphere.
本发明中,较佳地,还包括如下步骤:将所述沉淀物进行二次造粒。利用二次造粒与超重力结合,可实现多场反应过程耦合快速合成颗粒形貌和大小均一、性能良好的正极材料前驱体,改善单一超重力场合成前驱体的微观结构和晶体结构。In the present invention, preferably, it also includes the following steps: secondary granulation of the precipitate. By combining secondary granulation with supergravity, multi-field reaction processes can be coupled to quickly synthesize cathode material precursors with uniform particle morphology and size and good performance, and the microstructure and crystal structure of the precursor synthesized in a single supergravity field can be improved.
其中,所述二次造粒的方式包括喷雾干燥、水热法或陈化法,较佳地为喷雾干燥或水热法,更佳地为水热法。Wherein, the secondary granulation method includes spray drying, hydrothermal method or aging method, preferably spray drying or hydrothermal method, more preferably hydrothermal method.
当采用所述喷雾干燥进行二次造粒时,所述喷雾干燥较佳地包括如下步骤:将所述沉淀物溶于溶剂后,在进口温度为150-200℃、出口温度为80-150℃的条件下喷出。When the spray drying is used for secondary granulation, the spray drying preferably includes the following steps: after dissolving the precipitate in a solvent, the inlet temperature is 150-200°C and the outlet temperature is 80-150°C. conditions.
其中,所述进口温度较佳地为200℃,所述出口温度较佳地为120℃。Wherein, the inlet temperature is preferably 200°C, and the outlet temperature is preferably 120°C.
其中,所述溶剂可为本领域常规的溶剂,较佳地为水或乙醇-水溶液。Wherein, the solvent can be a conventional solvent in this field, preferably water or ethanol-aqueous solution.
其中,所述喷雾干燥所采用的设备可为本领域常规用于喷雾干燥处理的设备,例如喷雾干燥器。 Wherein, the equipment used in the spray drying may be equipment conventionally used for spray drying in the art, such as a spray dryer.
通过耦合喷雾干燥,可以进行二次造粒,形成球状大粒径二次颗粒,增加正极材料振实密度和充放电过程中材料的稳定性。By coupling spray drying, secondary granulation can be performed to form spherical large-diameter secondary particles, which increases the tap density of the cathode material and the stability of the material during charge and discharge.
当采用所述水热法进行二次造粒时,一般包括如下步骤:将所述沉淀物在一定温度下恒温一定时间。When the hydrothermal method is used for secondary granulation, it generally includes the following steps: holding the precipitate at a certain temperature for a certain period of time.
其中,所述水热法中采用的加热温度较佳地为120-180℃,更佳地为180℃。Among them, the heating temperature used in the hydrothermal method is preferably 120-180°C, and more preferably 180°C.
其中,所述水热法中加热的时间较佳地为8-20h,例如10、12或14h,更佳地为12h。本发明中发现水热时间不同,对产物性能(例如循环稳定性)有所影响。Wherein, the heating time in the hydrothermal method is preferably 8-20h, such as 10, 12 or 14h, more preferably 12h. In the present invention, it is found that different hydrothermal times have an impact on product performance (such as cycle stability).
本发明中,所述水热法所采用的设备可为本领域常规用于水热法处理的设备,例如水热釜。In the present invention, the equipment used in the hydrothermal method may be equipment commonly used in the field for hydrothermal treatment, such as a hydrothermal kettle.
通过耦合水热法进行“溶解-重结晶”得到形貌均一的球状颗粒,并可合成单晶正极材料,极大提升正极材料的循环稳定性。同时超重力-水热法合成的小颗粒单晶材料还有助于降低后续正极材料制备时的烧结温度和时间等。By performing "dissolution-recrystallization" using a coupled hydrothermal method, spherical particles with uniform morphology can be obtained, and single crystal cathode materials can be synthesized, which greatly improves the cycle stability of cathode materials. At the same time, the small particle single crystal material synthesized by the supergravity-hydrothermal method can also help reduce the sintering temperature and time during the subsequent preparation of cathode materials.
当所制备的正极材料前驱体为普鲁士蓝类材料时,所述制备方法包括下列步骤:When the prepared cathode material precursor is a Prussian blue material, the preparation method includes the following steps:
(1)将亚铁氰化钠、无机钠盐、抗氧化剂和络合剂溶于溶剂中,记为溶液A;将过渡金属盐、无机钠盐、抗氧化剂和络合剂溶于溶剂中,记为溶液B;(1) Dissolve sodium ferrocyanide, inorganic sodium salt, antioxidant and complexing agent in the solvent, recorded as solution A; dissolve transition metal salt, inorganic sodium salt, antioxidant and complexing agent in the solvent, Marked as solution B;
(2)将步骤(1)中的溶液A、溶液B利用超重力反应器进行反应和陈化,将得到的沉淀分离、干燥后,最终得到高结晶普鲁士蓝类材料。(2) The solution A and solution B in step (1) are reacted and aged in a hypergravity reactor, and the obtained precipitate is separated and dried to finally obtain a highly crystalline Prussian blue material.
所制备的普鲁士蓝类材料,其结构通式为NaxM[Fe(CN)6]y·zH2O,其中,M为一种或多种过渡金属,0<x≤2,0<y≤1,0<z≤4。The general structural formula of the Prussian blue material prepared is Na x M[Fe(CN) 6 ] y ·zH 2 O, where M is one or more transition metals, 0<x≤2, 0<y ≤1,0<z≤4.
较佳地:Preferably:
步骤(1)中:In step (1):
所述无机钠盐选自氯化钠、硫酸钠的任意一种,优选为氯化钠。The inorganic sodium salt is selected from any one of sodium chloride and sodium sulfate, preferably sodium chloride.
所述过渡金属盐选自锰盐、亚铁盐、镍盐、铜盐、钴盐、铝盐、锌盐等的任意一种,特别优选为硫酸锰、氯化锰的任意一种。The transition metal salt is selected from any one of manganese salts, ferrous salts, nickel salts, copper salts, cobalt salts, aluminum salts, zinc salts, etc., and is particularly preferably any one of manganese sulfate and manganese chloride.
所述抗氧化剂选自抗坏血酸、乙醇胺、酒石酸、柠檬酸、维生素E、亚磷酸、谷氨酸的任意一种,优选为抗坏血酸。The antioxidant is selected from any one of ascorbic acid, ethanolamine, tartaric acid, citric acid, vitamin E, phosphorous acid, and glutamic acid, and is preferably ascorbic acid.
所述络合剂选自柠檬酸钠、草酸钠、乙二胺四乙酸二钠、葡萄糖酸钠、氨基三乙酸三钠、酒石酸钠和醋酸钠等的任意一种,优选为柠檬酸钠。The complexing agent is selected from any one of sodium citrate, sodium oxalate, disodium ethylenediaminetetraacetate, sodium gluconate, trisodium nitrilotriacetate, sodium tartrate and sodium acetate, and is preferably sodium citrate.
所述溶剂优选为去离子水。The solvent is preferably deionized water.
所述亚铁氰化钠的浓度为0.01~3mol/L,硫酸锰浓度为0.01~3mol/L。特别优选,所述亚铁氰化钠的浓度为0.2mol/L,硫酸锰浓度为0.2mol/L。The concentration of sodium ferrocyanide is 0.01-3mol/L, and the concentration of manganese sulfate is 0.01-3mol/L. Particularly preferably, the concentration of sodium ferrocyanide is 0.2 mol/L, and the concentration of manganese sulfate is 0.2 mol/L.
步骤(2)中: In step (2):
所述的超重力反应器,可以选择立式或卧式,超重力反应器的填料内支撑可选择使用柱状、网状或其他类型。The hypergravity reactor can be vertical or horizontal, and the support inside the packing of the hypergravity reactor can be columnar, mesh or other types.
在超重力反应器中,溶液A、溶液B进行反应时,溶液A、溶液B的进料速度为0.01L/min~1000L/min,填料内支撑转速为100r/min~10000r/min,反应温度为20-100℃,反应全程通入保护气氛,并恒温,反应后得到含有普鲁士蓝类沉淀物的混合液记为溶液C。In the hypergravity reactor, when solution A and solution B react, the feeding speed of solution A and solution B is 0.01L/min ~ 1000L/min, the support speed inside the filler is 100r/min ~ 10000r/min, and the reaction temperature The temperature is 20-100°C. A protective atmosphere is introduced throughout the reaction and the temperature is kept constant. After the reaction, a mixed solution containing Prussian blue precipitates is obtained, which is recorded as solution C.
进一步地:further:
所述溶液A、溶液B的进料速度为1~100L/min;所述填料内支撑转速为500r/min~6000r/min;所述反应温度为40-80℃;所述保护气氛为氮气、氦气、氖气、氩气等任意一种,优选为氮气。The feeding speed of solution A and solution B is 1~100L/min; the support speed inside the filler is 500r/min~6000r/min; the reaction temperature is 40-80°C; the protective atmosphere is nitrogen, Any of helium gas, neon gas, argon gas, etc., preferably nitrogen gas.
更进一步地:go a step further:
开启超重力反应器,填料内支撑转速为1500r/min,通过蠕动泵以2L/min速率分别将A、B溶液泵入超重力反应器中,反应温度60℃,反应过程通氮气保护,反应结束后得到混合液C。Open the hypergravity reactor, and the support speed in the packing is 1500r/min. Pump solutions A and B into the hypergravity reactor at a rate of 2L/min through a peristaltic pump. The reaction temperature is 60°C. The reaction process is protected by nitrogen and the reaction is completed. Finally, mixed solution C was obtained.
将反应获得的溶液C在超重力反应器进行陈化,陈化工艺如下:溶液C进料速度为0.01L/min~1000L/min,填料内支撑转速为100r/min~10000r/min,陈化温度20-100℃,全程通入保护气氛,并恒温。The solution C obtained by the reaction is aged in a hypergravity reactor. The aging process is as follows: the feed speed of solution C is 0.01L/min ~ 1000L/min, and the support speed in the filler is 100r/min ~ 10000r/min. Aging The temperature is 20-100℃, the protective atmosphere is introduced throughout, and the temperature is constant.
优选地,所述陈化工艺:在60℃下将溶液C以2L/min速率,泵入1500r/min的超重力反应器中,陈化30min。且全程通入氮气保护。Preferably, the aging process: Pump solution C into a hypergravity reactor at 1500 r/min at 60° C. at a rate of 2 L/min, and age for 30 minutes. And the entire process is protected by nitrogen.
陈化完全后,将沉淀物分离,洗涤并干燥,制得普鲁士蓝类材料。After the aging is complete, the precipitate is separated, washed and dried to obtain Prussian blue material.
本发明还提供一种如前所述的制备方法制备得到的正极材料前驱体。The invention also provides a cathode material precursor prepared by the aforementioned preparation method.
本发明还提供一种前述正极材料前驱体在制备钠离子电池中的应用,所述钠离子电池的正极材料采用所述正极材料前驱体制成。The present invention also provides an application of the aforementioned cathode material precursor in preparing a sodium-ion battery. The cathode material of the sodium-ion battery is made of the cathode material precursor.
本发明还提供一种正极材料的制备方法,其包括如下步骤:将正极材料前驱体镍铁锰三元前驱体与钠源的混合物进行烧结,获得正极材料为镍铁锰三元钠离子正极材料Na[Ni1/3Fe1/3Mn1/3]O2。The invention also provides a method for preparing a positive electrode material, which includes the following steps: sintering a mixture of the positive electrode material precursor nickel iron manganese ternary precursor and a sodium source to obtain the positive electrode material as a nickel iron manganese ternary sodium ion positive electrode material Na[Ni 1/3 Fe 1/3 Mn 1/3] O 2 .
优选地:Preferably:
所述钠源可为本领域常规的钠源,例如碳酸钠。The sodium source may be a conventional sodium source in the art, such as sodium carbonate.
所述正极材料前驱体与所述钠源的摩尔比可按照常规的化学计量比,较佳地为2:1。The molar ratio of the cathode material precursor to the sodium source can be based on a conventional stoichiometric ratio, preferably 2:1.
所述烧结可采用本领域常规的烧结方法。The sintering can adopt conventional sintering methods in this field.
所述烧结可在空气气氛下进行。The sintering may be performed in an air atmosphere.
所述烧结包括如下步骤:第一段程序:在500-600℃的温度下恒温4-8h,第二段程序:在870-1000℃的温度下恒温15-24h。 The sintering includes the following steps: the first program: constant temperature at a temperature of 500-600°C for 4-8 hours; the second program: a constant temperature at a temperature of 870-1000°C for 15-24 hours.
其中,所述第一段程序和第二段程序中的温度可以程序升温的方式升温,所述升温的速率较佳地为2-8℃/min,更佳地5℃/min。Wherein, the temperature in the first stage program and the second stage program can be raised in a programmed temperature rise manner, and the temperature rise rate is preferably 2-8°C/min, more preferably 5°C/min.
所述第一段程序包括如下步骤:在550℃的温度下恒温5h。The first procedure includes the following steps: constant temperature at 550°C for 5 hours.
所述第二段程序包括如下步骤:在900℃的温度下恒温18h。The second program includes the following steps: constant temperature at 900°C for 18 hours.
所述烧结包括如下步骤:5℃/min升至550℃恒温5h,随后5℃/min升至900℃恒温18h。The sintering includes the following steps: 5°C/min to 550°C and constant temperature for 5 hours, and then 5°C/min to 900°C and constant temperature for 18 hours.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明提供的正极材料前驱体的制备方法,基于超重力技术,通过快速微观混合反应,实现过渡金属盐离子与沉淀剂或络合剂在微观尺度上的快速均匀混合,强化了生产效率,产生出组分均匀一致的前驱体颗粒,相较于现有的共沉淀法,极大地缩短了混合时间和反应时间(目前现有的共沉淀工艺混合+陈化时间为20h左右,本发明合成前驱体时间小于1h)。此外,本发明的制备方法能耗低,用时短,反应连续可控,设备利用率高,工艺简单,能够满足大规模生产的需求,实现前驱体的大规模、快速和高质量的生产。(1) The preparation method of the cathode material precursor provided by the present invention is based on supergravity technology and achieves rapid and uniform mixing of transition metal salt ions and precipitating agents or complexing agents on a microscopic scale through rapid microscopic mixing reactions, thereby strengthening production. efficiency, producing precursor particles with uniform composition. Compared with the existing coprecipitation method, the mixing time and reaction time are greatly shortened (the current mixing + aging time of the existing coprecipitation process is about 20 hours, this method The invention synthesizes the precursor in less than 1 hour). In addition, the preparation method of the present invention has low energy consumption, short time, continuous and controllable reaction, high equipment utilization rate, and simple process. It can meet the needs of large-scale production and realize large-scale, rapid and high-quality production of precursors.
(2)本发明还进一步地提供基于超重力技术与其它技术(喷雾干燥、水热法)的多场耦合过程来连续制备过渡金属沉淀物作为材料前驱体的方法,进一步实现了颗粒尺寸及形貌的精确调控,提高了产品颗粒大小的一致性,提升前驱体及正极材料的电化学性能(尤其是循环性能),且免去了长时间的加热和陈化处理过程。(2) The present invention further provides a method for continuously preparing transition metal precipitates as material precursors based on a multi-field coupling process of supergravity technology and other technologies (spray drying, hydrothermal method), further achieving particle size and shape. The precise control of the appearance improves the consistency of the product particle size, improves the electrochemical performance of the precursor and cathode materials (especially the cycle performance), and eliminates the need for long-term heating and aging processes.
(3)在本发明提供的一种正极材料前驱体普鲁士蓝类材料的制备工艺中,超重力反应器可采用n L/min级别的进料速度,比文献中报道的传统共沉淀使用的1ml/min的进料速度高出数个数量级,因此本发明的制备方法可大大提升普鲁士蓝的生产效率;同时,超重力反应器其填料内支撑高速运行可提供高达千倍的超重力环境,在超重力环境中离子迁移速度增加,因此制备的普鲁士蓝类材料晶体缺陷数量减少,从而有效提高了材料的容量与循环稳定性。采用本发明中采用的超重力反应器代替传统的反应釜,可大大缩小设备体积,减少占地空间,并且易于控制和规模化生产。对于液液两相反应,本发明中采用的超重力反应器使液相反应的基本单元细化为微米级的液膜、液线、液珠等,大大减少了传统罐式反应器在放大过程中的传质、传热问题。因此超重力反应器可控性强,且几乎无放大效应。采用本发明中采用的超重力反应器代替传统的反应釜进行陈化,由于其大的进料速度和超重力环境,可大幅缩短陈化时间,提高生产效率。(3) In the preparation process of a cathode material precursor Prussian blue material provided by the present invention, the supergravity reactor can adopt a feed rate of n L/min level, which is higher than the 1 ml used for traditional co-precipitation reported in the literature. /min is several orders of magnitude higher. Therefore, the preparation method of the present invention can greatly improve the production efficiency of Prussian blue; at the same time, the high-speed operation supported in the filler of the hypergravity reactor can provide a hypergravity environment up to a thousand times higher. The ion migration speed increases in a hypergravity environment, so the number of crystal defects in the prepared Prussian blue-based materials is reduced, thereby effectively improving the material's capacity and cycle stability. Using the hypergravity reactor used in the present invention to replace the traditional reaction kettle can greatly reduce the size of the equipment, reduce the floor space, and is easy to control and produce on a large scale. For liquid-liquid two-phase reactions, the supergravity reactor used in the present invention refines the basic units of the liquid-phase reaction into micron-level liquid films, liquid lines, liquid beads, etc., which greatly reduces the amplification process of traditional tank reactors. Mass transfer and heat transfer problems. Therefore, the hypergravity reactor is highly controllable and has almost no amplification effect. The hypergravity reactor used in the present invention is used to replace the traditional reactor for aging. Due to its large feed speed and hypergravity environment, the aging time can be greatly shortened and the production efficiency can be improved.
(4)本发明制备的前驱体的形貌、粒径、一致性良好,由前驱体制成的正极材料电化学性能优异,尤其循环稳定性提升显著。(4) The morphology, particle size, and consistency of the precursor prepared by the present invention are good, and the cathode material made from the precursor has excellent electrochemical performance, especially the cycle stability is significantly improved.
以下结合附图和具体实施方式对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
图1为本发明超重力快速微观尺度混合反应及耦合其他技术的流程示意图; Figure 1 is a schematic flow chart of the hypergravity rapid microscale mixing reaction and coupling other technologies of the present invention;
图2为实施例1合成Na[Ni1/3Fe1/3Mn1/3]O2化合物的SEM图;Figure 2 is an SEM image of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound synthesized in Example 1;
图3为实施例1合成Na[Ni1/3Fe1/3Mn1/3]O2化合物扣式电池的充放电曲线图;Figure 3 is a charge and discharge curve of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound button battery synthesized in Example 1;
图4为实施例1合成Na[Ni1/3Fe1/3Mn1/3]O2化合物扣式电池的循环充放电容量变化图;Figure 4 is a graph showing the cycle charge and discharge capacity changes of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound button battery synthesized in Example 1;
图5为实施例1合成Na[Ni1/3Fe1/3Mn1/3]O2化合物的XRD图谱;Figure 5 is the XRD pattern of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound synthesized in Example 1;
图6为实施例2合成Na[Ni1/3Fe1/3Mn1/3]O2化合物扣式电池的充放电曲线图;Figure 6 is a charge and discharge curve of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound button battery synthesized in Example 2;
图7为实施例2合成Na[Ni1/3Fe1/3Mn1/3]O2化合物扣式电池的循环充放电容量变化图;Figure 7 is a graph showing the cycle charge and discharge capacity changes of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound button battery synthesized in Example 2;
图8为实施例3合成Na[Ni1/3Fe1/3Mn1/3]O2化合物的SEM图;Figure 8 is an SEM image of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound synthesized in Example 3;
图9为实施例3合成Na[Ni1/3Fe1/3Mn1/3]O2化合物扣式电池的充放电曲线图;Figure 9 is a charge and discharge curve of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound button battery synthesized in Example 3;
图10为实施例3合成Na[Ni1/3Fe1/3Mn1/3]O2化合物扣式电池的循环充放电容量变化图;Figure 10 is a graph showing the cycle charge and discharge capacity changes of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound button battery synthesized in Example 3;
图11为实施例3合成Na[Ni1/3Fe1/3Mn1/3]O2化合物的XRD图谱;Figure 11 is the XRD pattern of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound synthesized in Example 3;
图12为实施例4合成Na[Ni1/3Fe1/3Mn1/3]O2化合物的SEM图谱;Figure 12 is an SEM pattern of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound synthesized in Example 4;
图13为实施例4合成Na[Ni1/3Fe1/3Mn1/3]O2化合物扣式电池的充放电曲线图;Figure 13 is a charge and discharge curve of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound button battery synthesized in Example 4;
图14为实施例4合成Na[Ni1/3Fe1/3Mn1/3]O2化合物扣式电池的循环充放电容量变化图;Figure 14 is a graph showing the cycle charge and discharge capacity changes of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound button battery synthesized in Example 4;
图15为实施例4合成Na[Ni1/3Fe1/3Mn1/3]O2化合物的XRD图谱。Figure 15 is the XRD pattern of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound synthesized in Example 4.
图16为实施例5合成Na[Ni1/3Fe1/3Mn1/3]O2化合物扣式电池的充放电曲线图;Figure 16 is a charge and discharge curve of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound button battery synthesized in Example 5;
图17为实施例5合成Na[Ni1/3Fe1/3Mn1/3]O2化合物扣式电池的循环充放电容量变化图;Figure 17 is a graph showing the cycle charge and discharge capacity changes of the Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 compound button battery synthesized in Example 5;
图18为实施例6和对比例1中普鲁士蓝类材料制得的钠离子电池的倍率性能曲线;Figure 18 is the rate performance curve of the sodium-ion battery made of Prussian blue materials in Example 6 and Comparative Example 1;
图19为实施例6和对比例1中普鲁士蓝类材料制得的钠离子电池在1C倍率下的循环性能曲线;Figure 19 is the cycle performance curve of the sodium-ion battery made of Prussian blue materials in Example 6 and Comparative Example 1 at a rate of 1C;
图20为本发明采用的超重力反应器的结构原理图。Figure 20 is a structural principle diagram of the hypergravity reactor used in the present invention.
图1中的附图标记如下:1.装有过渡金属盐溶液的原料釜;2.装有沉淀剂溶液的原料釜;3.流量计;4.超重力反应器;5.喷雾干燥器;6.水热釜。The reference numbers in Figure 1 are as follows: 1. Raw material kettle containing transition metal salt solution; 2. Raw material kettle containing precipitant solution; 3. Flow meter; 4. Hypergravity reactor; 5. Spray dryer; 6. Water heating kettle.
图20中的附图标记如下:A为A溶液进口、B为B溶液进口、C为沉淀产品出口、D为填料内支撑。The reference signs in Figure 20 are as follows: A is the inlet of solution A, B is the inlet of solution B, C is the outlet of the precipitated product, and D is the inner support of the packing.
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention and cannot be understood as limiting the present invention.
以镍铁锰(摩尔比例1:1:1)三元前驱体为例,通过快速混合来合成前驱体的实验装置流程图如图1所示:装有过渡金属盐溶液的原料釜1和装有沉淀剂溶液的原料釜2中的原料经由流量计3,进入超重力反应器4中进行混合反应,然后可通过喷雾干燥器5或水热釜6 进行二次造粒过程。以下实施例中,所采用的超重力混合器的体积为0.8L。Taking the ternary precursor of nickel-iron-manganese (molar ratio 1:1:1) as an example, the flow chart of the experimental device for synthesizing the precursor through rapid mixing is shown in Figure 1: raw material kettle 1 filled with transition metal salt solution and The raw materials in the precipitant solution raw material kettle 2 pass through the flow meter 3 and enter the hypergravity reactor 4 for mixing reaction, and then can pass through the spray dryer 5 or the hydrothermal kettle 6 Carry out the secondary granulation process. In the following examples, the volume of the hypergravity mixer used is 0.8L.
实施例1:制备镍铁锰三元钠离子正极材料Na[Ni1/3Fe1/3Mn1/3]O2 Example 1: Preparation of nickel-iron-manganese ternary sodium ion cathode material Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2
1、正极材料前驱体的制备:1. Preparation of cathode material precursor:
(1)按照摩尔比Ni:Fe:Mn=1:1:1称取六水合硫酸镍175.2g、水合硫酸亚锰112.7g、七水合硫酸亚铁185.3g,添加去离子水791.3g于盐溶液罐中搅拌至溶解,盐溶液的浓度为2mol/L;其中,盐溶液的浓度是指盐溶液中所有过渡金属离子的总浓度;(1) Weigh 175.2g of nickel sulfate hexahydrate, 112.7g of hydrated manganous sulfate, and 185.3g of ferrous sulfate heptahydrate according to the molar ratio Ni:Fe:Mn=1:1:1, and add 791.3g of deionized water to the salt solution Stir in the tank until dissolved. The concentration of the salt solution is 2mol/L; where the concentration of the salt solution refers to the total concentration of all transition metal ions in the salt solution;
(2)配制2mol/L的NaOH溶液于碱液罐中,加入一定比例的氨水于碱液罐中作为络合剂,碱液内氨水浓度为0.56mol/L;(2) Prepare 2 mol/L NaOH solution in the alkali tank, add a certain proportion of ammonia water as a complexing agent in the alkali tank, and the ammonia concentration in the alkali tank is 0.56 mol/L;
(3)启动超重力混合器,调节转速至2500rpm;(3) Start the super gravity mixer and adjust the speed to 2500rpm;
(4)将盐溶液和碱溶液的计量泵的流量调为1L/min,同时开启两计量泵;盐溶液和碱溶液在超重力混合器中进行共沉淀反应,盐溶液与碱溶液混合之后的溶液pH控制在9-11;反应温度控制在50℃,反应时间通过超重力填料的转速体现,一般为0.01-0.1s(出料速率与进料速率一致,反应时间即为物料在反应器内的停留时间,与反应器体积和超重力填料转速有关);(4) Adjust the flow rate of the metering pumps of the salt solution and the alkali solution to 1L/min, and turn on the two metering pumps at the same time; the salt solution and the alkali solution undergo a co-precipitation reaction in the supergravity mixer, and the salt solution and the alkali solution are mixed. The pH of the solution is controlled at 9-11; the reaction temperature is controlled at 50°C. The reaction time is reflected by the rotation speed of the supergravity filler, which is generally 0.01-0.1s (the discharge rate is consistent with the feed rate, and the reaction time is when the material is in the reactor The residence time is related to the reactor volume and the rotation speed of the super gravity filler);
(5)收集超重力反应器的出料,真空抽滤、洗涤。将滤饼置于鼓风烘箱中120℃烘10h除水。烘干的固体粉料即为镍铁锰三元前驱体。(5) Collect the discharge material from the hypergravity reactor, vacuum filter and wash it. Place the filter cake in a blast oven and bake at 120°C for 10 hours to remove water. The dried solid powder is the nickel iron manganese ternary precursor.
2、正极材料的制备:2. Preparation of cathode materials:
利用以上制备的镍铁锰三元前驱体,均匀混入所需的钠源(Na2CO3),钠源与前驱体的摩尔比为1:2,通过烧结过程(空气气氛下烧结,5℃/min升至550℃恒温5h,随后5℃/min升至900℃恒温18h),制得镍铁锰三元钠离子正极材料Na[Ni1/3Fe1/3Mn1/3]O2。Using the nickel-iron-manganese ternary precursor prepared above, evenly mix in the required sodium source (Na 2 CO 3 ). The molar ratio of the sodium source to the precursor is 1:2. Through the sintering process (sintering in air atmosphere, 5°C /min to 550°C and constant temperature for 5 hours, and then 5°C/min to 900°C and constant temperature for 18 hours) to prepare the nickel-iron-manganese ternary sodium ion cathode material Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2 .
实施例2:制备镍铁锰三元钠离子正极材料Na[Ni1/3Fe1/3Mn1/3]O2 Example 2: Preparation of nickel-iron-manganese ternary sodium ion cathode material Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2
制备方法同实施例1,区别在于正极材料前驱体的制备中:步骤(3)中超重力混合器的转速为1800rpm。The preparation method is the same as Example 1, except that in the preparation of the cathode material precursor: the rotation speed of the supergravity mixer in step (3) is 1800 rpm.
实施例3:制备镍铁锰三元钠离子正极材料Na[Ni1/3Fe1/3Mn1/3]O2 Example 3: Preparation of nickel-iron-manganese ternary sodium ion cathode material Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2
一种正极材料前驱体的制备方法,通过快速微观尺度混合反应耦合喷雾干燥过程制备过渡金属沉淀物作为前驱体,具体包括如下步骤:A method for preparing a cathode material precursor, which uses a rapid microscale mixing reaction coupled with a spray drying process to prepare a transition metal precipitate as a precursor, which specifically includes the following steps:
(1)按照摩尔比Ni:Fe:Mn=1:1:1称取六水合硫酸镍175.2g、水合硫酸亚锰112.7g、七水合硫酸亚铁185.3g,添加去离子水791.3g于盐溶液罐中搅拌至溶解;盐溶液的浓度为2mol/L; (1) Weigh 175.2g of nickel sulfate hexahydrate, 112.7g of hydrated manganous sulfate, and 185.3g of ferrous sulfate heptahydrate according to the molar ratio Ni:Fe:Mn=1:1:1, and add 791.3g of deionized water to the salt solution Stir in the tank until dissolved; the concentration of the salt solution is 2mol/L;
(2)配制2mol/L的NaOH溶液于碱液罐中,加入一定比例的氨水于碱液罐中作为络合剂,碱液内氨水浓度为0.56mol/L;(2) Prepare 2 mol/L NaOH solution in the alkali tank, add a certain proportion of ammonia water as a complexing agent in the alkali tank, and the ammonia concentration in the alkali tank is 0.56 mol/L;
(3)启动超重力混合器,调节转速至2500rpm;(3) Start the super gravity mixer and adjust the speed to 2500rpm;
(4)将盐溶液和碱溶液的计量泵的流量调为1L/min,同时开启两计量泵;盐溶液和碱溶液在超重力混合器中进行共沉淀反应,盐溶液与碱溶液混合之后的溶液pH控制在9-11;反应温度控制在50℃,超重力填料转速体现,一般为0.01-0.1s;(4) Adjust the flow rate of the metering pumps of the salt solution and the alkali solution to 1L/min, and turn on the two metering pumps at the same time; the salt solution and the alkali solution undergo a co-precipitation reaction in the supergravity mixer, and the salt solution and the alkali solution are mixed. The pH of the solution is controlled at 9-11; the reaction temperature is controlled at 50°C, and the speed of the super gravity filler is reflected, generally 0.01-0.1s;
(5)收集超重力反应器的出料,真空抽滤、洗涤。将得到的固体溶于去离子水中,通过喷雾干燥(进口温度200℃,出口温度120℃,设备为喷雾干燥器)进行二次造粒,得到的粉料即为经喷雾干燥处理后的镍铁锰三元前驱体。(5) Collect the discharge material from the hypergravity reactor, vacuum filter and wash it. Dissolve the obtained solid in deionized water and perform secondary granulation through spray drying (inlet temperature is 200°C, outlet temperature is 120°C, and the equipment is a spray dryer). The obtained powder is spray-dried nickel iron. Manganese ternary precursor.
正极材料的制备:Preparation of cathode materials:
利用以上步骤(5)制备的镍铁锰三元前驱体,均匀混入所需的钠源((Na2CO3),钠源与前驱体的摩尔比为1:2,通过烧结过程(空气气氛下烧结,5℃/min升至550℃恒温5h,随后5℃/min升至900℃恒温18h),制得镍铁锰三元钠离子正极材料Na[Ni1/3Fe1/3Mn1/3]O2。Utilize the nickel-iron-manganese ternary precursor prepared in the above step (5), and evenly mix in the required sodium source ((Na 2 CO 3 ). The molar ratio of the sodium source to the precursor is 1:2. Through the sintering process (air atmosphere Sintering at 5°C/min, rising to 550°C at a constant temperature for 5 hours, then rising to a constant temperature of 900°C at 5°C/min for 18h), the nickel-iron-manganese ternary sodium ion cathode material Na[Ni 1/3 Fe 1/3 Mn 1 /3 ]O 2 .
实施例4:制备镍铁锰三元钠离子正极材料Na[Ni1/3Fe1/3Mn1/3]O2 Example 4: Preparation of nickel-iron-manganese ternary sodium ion cathode material Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2
一种正极材料前驱体的制备方法,通过快速微观尺度混合反应耦合水热过程制备过渡金属沉淀物作为前驱体,具体包括如下步骤:A method for preparing a cathode material precursor, which uses a rapid microscale mixing reaction coupled with a hydrothermal process to prepare a transition metal precipitate as a precursor, which specifically includes the following steps:
(1)按照摩尔比Ni:Fe:Mn=1:1:1称取六水合硫酸镍175.2g、水合硫酸亚锰112.7g、七水合硫酸亚铁185.3g,添加去离子水791.3g于盐溶液罐中搅拌至溶解,盐溶液的浓度为2mol/L;(1) Weigh 175.2g of nickel sulfate hexahydrate, 112.7g of hydrated manganous sulfate, and 185.3g of ferrous sulfate heptahydrate according to the molar ratio Ni:Fe:Mn=1:1:1, and add 791.3g of deionized water to the salt solution Stir in the tank until dissolved. The concentration of the salt solution is 2mol/L;
(2)配制2mol/L的NaOH溶液于碱液罐中加入一定比例的氨水于碱液罐中作为络合剂,碱液内氨水浓度为0.56mol/L;(2) Prepare a 2 mol/L NaOH solution and add a certain proportion of ammonia in the alkali tank as a complexing agent. The ammonia concentration in the alkali solution is 0.56 mol/L;
(3)启动超重力混合器,调节转速至2500rpm;(3) Start the super gravity mixer and adjust the speed to 2500rpm;
(4)将盐溶液和碱溶液的计量泵的流量调为1L/min,同时开启两计量泵;盐溶液和碱溶液在超重力混合器中进行共沉淀反应,盐溶液与碱溶液混合之后的溶液pH控制在9-11;反应温度控制在50℃,反应时间通过超重力填料转速体现,一般为0.01-0.1s;(4) Adjust the flow rate of the metering pumps of the salt solution and the alkali solution to 1L/min, and turn on the two metering pumps at the same time; the salt solution and the alkali solution undergo a co-precipitation reaction in the supergravity mixer, and the salt solution and the alkali solution are mixed. The pH of the solution is controlled at 9-11; the reaction temperature is controlled at 50°C, and the reaction time is reflected by the rotation speed of the supergravity filler, which is generally 0.01-0.1s;
(5)收集超重力反应器的出料直接置于水热釜中,180℃恒温12h,将水热后的物料真空抽滤、洗涤,将滤饼置于鼓风烘箱中120℃烘10h除水。得到的粉料即为经水热处理后的镍铁锰三元前驱体。(5) Collect the discharged material from the hypergravity reactor and place it directly into a hydrothermal kettle, keeping the temperature constant at 180°C for 12 hours. Vacuum filter and wash the hydrothermal material. Place the filter cake in a blast oven and dry it at 120°C for 10 hours. water. The obtained powder is the nickel-iron-manganese ternary precursor after hydrothermal treatment.
正极材料的制备: Preparation of cathode materials:
利用以上步骤(5)制备的镍铁锰三元前驱体,均匀混入所需的钠源(Na2CO3),钠源与前驱体的摩尔比为1:2,通过烧结过程(空气气氛下烧结,5℃/min升至550℃恒温5h,随后5℃/min升至900℃恒温18h),制得镍铁锰三元钠离子正极材料Na[Ni1/3Fe1/3Mn1/3]O2。Utilize the nickel-iron-manganese ternary precursor prepared in the above step (5), and evenly mix in the required sodium source (Na 2 CO 3 ). The molar ratio of the sodium source to the precursor is 1:2. Through the sintering process (under air atmosphere Sintering, 5℃/min to 550℃ and constant temperature for 5h, then 5℃/min to 900℃ and constant temperature for 18h) to prepare nickel iron manganese ternary sodium ion cathode material Na[Ni 1/3 Fe 1/3 Mn 1/ 3 ]O 2 .
实施例5:制备镍铁锰三元钠离子正极材料Na[Ni1/3Fe1/3Mn1/3]O2 Example 5: Preparation of nickel-iron-manganese ternary sodium ion cathode material Na[Ni 1/3 Fe 1/3 Mn 1/3 ]O 2
一种正极材料前驱体的制备方法,通过快速微观尺度混合反应耦合水热过程制备过渡金属沉淀物作为前驱体,具体包括如下步骤:A method for preparing a cathode material precursor, which uses a rapid microscale mixing reaction coupled with a hydrothermal process to prepare a transition metal precipitate as a precursor, which specifically includes the following steps:
(1)按照摩尔比Ni:Fe:Mn=1:1:1称取六水合硫酸镍175.2g、水合硫酸亚锰112.7g、七水合硫酸亚铁185.3g,添加去离子水791.3g于盐溶液罐中搅拌至溶解,盐溶液的浓度为2mol/L;(1) Weigh 175.2g of nickel sulfate hexahydrate, 112.7g of hydrated manganous sulfate, and 185.3g of ferrous sulfate heptahydrate according to the molar ratio Ni:Fe:Mn=1:1:1, and add 791.3g of deionized water to the salt solution Stir in the tank until dissolved. The concentration of the salt solution is 2mol/L;
(2)配制2mol/L的NaOH溶液于碱液罐中;(2) Prepare 2mol/L NaOH solution in the alkali tank;
(3)启动超重力混合器,调节转速至2500rpm;(3) Start the super gravity mixer and adjust the speed to 2500rpm;
(4)将盐溶液和碱溶液的计量泵的流量调为2L/min,同时开启两计量泵;盐溶液和碱溶液在超重力混合器中进行共沉淀反应,盐溶液与碱溶液混合之后的溶液pH控制在9-11;反应温度控制在50℃,反应时间通过超重力填料转速体现,一般为0.01-0.1s;(4) Adjust the flow rate of the metering pumps of the salt solution and the alkali solution to 2L/min, and turn on the two metering pumps at the same time; the salt solution and the alkali solution undergo a co-precipitation reaction in the supergravity mixer, and the salt solution and the alkali solution are mixed. The pH of the solution is controlled at 9-11; the reaction temperature is controlled at 50°C, and the reaction time is reflected by the rotation speed of the supergravity filler, which is generally 0.01-0.1s;
(5)收集超重力反应器的出料直接置于水热釜中,180℃恒温14h,将水热后的物料真空抽滤、洗涤,将滤饼置于鼓风烘箱中120℃烘10h除水。得到的粉料即为经水热处理后的镍铁锰三元前驱体。(5) Collect the discharged material from the supergravity reactor and place it directly into a hydrothermal kettle at a constant temperature of 180°C for 14 hours. Vacuum filter and wash the hydrothermal material. Place the filter cake in a blast oven and dry it at 120°C for 10 hours. water. The obtained powder is the nickel-iron-manganese ternary precursor after hydrothermal treatment.
正极材料的制备:Preparation of cathode materials:
利用以上步骤(5)制备的镍铁锰三元前驱体,均匀混入所需的钠源(Na2CO3),钠源与前驱体的摩尔比为2:1,通过烧结过程(空气气氛下烧结,5℃/min升至550℃恒温5h,随后5℃/min升至900℃恒温18h),制得镍铁锰三元钠离子正极材料Na[Ni1/3Fe1/3Mn1/3]O2。Utilize the nickel-iron-manganese ternary precursor prepared in the above step (5), and evenly mix in the required sodium source (Na 2 CO 3 ). The molar ratio of the sodium source to the precursor is 2:1. Through the sintering process (under air atmosphere Sintering, 5℃/min to 550℃ and constant temperature for 5h, then 5℃/min to 900℃ and constant temperature for 18h) to prepare nickel iron manganese ternary sodium ion cathode material Na[Ni 1/3 Fe 1/3 Mn 1/ 3 ]O 2 .
效果实施例Effect Example
1.材料表征1. Material characterization
对实施例1、3、4制备的镍铁锰三元钠离子正极材料进行SEM和XRD表征,图2、图8、图12分别是实施例1、3、4获得的镍铁锰三元钠离子正极材料的SEM图,图5、11、15分别是实施例1、3、4获得的镍铁锰三元钠离子正极材料的XRD图。The nickel-iron-manganese ternary sodium ion cathode materials prepared in Examples 1, 3, and 4 were characterized by SEM and SEM images of ion cathode materials. Figures 5, 11, and 15 are XRD patterns of the nickel-iron-manganese ternary sodium ion cathode materials obtained in Examples 1, 3, and 4 respectively.
由XRD图可知,使用本发明的合成工艺均合成了的有良好晶型的三元钠离子电池正极材料。It can be seen from the XRD pattern that the ternary sodium ion battery cathode material with good crystal form was synthesized using the synthesis process of the present invention.
2.电化学性能测试 2.Electrochemical performance test
电化学性能测试的扣式电池制作:分别将实施例1-5制备的镍铁锰三元钠离子正极材料、导电剂和粘结剂以8:1:1的质量比混合均匀,涂布于铝箔上,再在真空烘箱中烘干12h制成极片。极片取出后裁成直径12mm的圆片。在手套箱中制作扣式电池,取正极壳,将极片置于正极壳上,滴入一定量的电解液,再放入隔膜备用。将金属钠通过切削、擀制和冲制,获得圆形钠片。将镍网置于钠片上,再将钠片放入正极壳中,补加电解液后盖上负极壳,最后冲压密封获得扣式电池。(注:上述扣式电池为半电池,半电池一般作为实验室测试用,性能一般会低于全电池,属于正常现象。)Production of button batteries for electrochemical performance testing: Mix the nickel-iron-manganese ternary sodium ion cathode material prepared in Examples 1-5, conductive agent and binder evenly at a mass ratio of 8:1:1, and apply them on on aluminum foil, and then dried in a vacuum oven for 12 hours to make pole pieces. The pole pieces are taken out and cut into discs with a diameter of 12mm. Make a button battery in the glove box, take the positive electrode case, place the electrode piece on the positive electrode case, drip in a certain amount of electrolyte, and put in the separator for later use. Metal sodium is cut, rolled and punched to obtain round sodium flakes. Place the nickel mesh on the sodium sheet, then put the sodium sheet into the positive electrode case, add electrolyte and cover the negative electrode case, and finally press and seal to obtain a button battery. (Note: The above button cells are half cells. Half cells are generally used for laboratory testing. Their performance is generally lower than that of full cells, which is normal.)
电化学性能测试:将上述制备的扣式电池(半电池)分别在0.2C,25℃,2-4V条件下测试,得到充放电曲线图,如图3、6、9、13、16。在1C,25℃,2-4V条件下测试,得到循环充放电容量变化图,如图4、7、10、14、17。Electrochemical performance test: The button cells (half cells) prepared above were tested under the conditions of 0.2C, 25℃, and 2-4V, and the charge and discharge curves were obtained, as shown in Figures 3, 6, 9, 13, and 16. Test under the conditions of 1C, 25℃, 2-4V, and obtain the cycle charge and discharge capacity change diagram, as shown in Figures 4, 7, 10, 14, and 17.
经上述电化学性能测试,测得电化学性能结果如下表1:After the above electrochemical performance test, the measured electrochemical performance results are as follows in Table 1:
表1、实施例1-5镍铁锰三元钠离子正极材料电化学性能测试结果
Table 1. Electrochemical performance test results of Examples 1-5 nickel iron manganese ternary sodium ion cathode materials
由电化学性能测试结果可知,直接超重力法制得的正极材料初始容量高,但是循环性能一般;耦合喷雾干燥过程二次造粒后,初始容量下降少许,但循环性能有较大提升;耦合水热过程后,前驱体发生“溶解-重结晶”过程,极大地改善了材料形貌,虽初始容量有少许 下降,但极大地提升了循环稳定性。It can be seen from the electrochemical performance test results that the cathode material prepared by the direct supergravity method has a high initial capacity, but the cycle performance is average; after the secondary granulation in the coupled spray drying process, the initial capacity decreases slightly, but the cycle performance is greatly improved; coupled water After the thermal process, the precursor undergoes a "dissolution-recrystallization" process, which greatly improves the material morphology, although the initial capacity is slightly decreased, but greatly improved cycle stability.
实施例6:制备普鲁士蓝类材料Na1.8Mn[Fe(CN)6]0.95·0.1H2OExample 6: Preparation of Prussian blue material Na 1.8 Mn[Fe(CN) 6 ] 0.95 ·0.1H 2 O
(1)取烧杯在60℃下加入2g抗坏血酸、0.2mol亚铁氰化钠、3mol氯化钠和0.2mol酒石酸钠溶于1000mL去离子水中,获得A溶液;(1) Take a beaker and add 2g ascorbic acid, 0.2mol sodium ferrocyanide, 3mol sodium chloride and 0.2mol sodium tartrate in 1000mL deionized water at 60°C to obtain solution A;
(2)取烧杯在60℃下加入2g抗坏血酸、0.2mol硫酸锰、2mol氯化钠和0.1mol醋酸钠溶于1000mL去离子水中,获得B溶液;(2) Take a beaker and add 2g ascorbic acid, 0.2mol manganese sulfate, 2mol sodium chloride and 0.1mol sodium acetate in 1000mL deionized water at 60°C to obtain solution B;
(3)开启超重力反应器,填料内支撑转速为1500r/min,通过蠕动泵以2L/min速率分别将A、B溶液泵入超重力反应器中,反应温度60℃,反应过程通氮气保护,反应结束后得到沉淀混合液C;(3) Turn on the hypergravity reactor, set the support speed in the packing to 1500r/min, and pump solutions A and B into the hypergravity reactor at a rate of 2L/min through a peristaltic pump. The reaction temperature is 60°C. The reaction process is protected by nitrogen. , after the reaction is completed, precipitation mixture C is obtained;
(4)氮气保护下,在60℃下将C溶液以2L/min速率,重新泵入1500r/min的超重力反应器中陈化30min。(4) Under nitrogen protection, re-pump the C solution into the 1500r/min hypergravity reactor at 60°C at a rate of 2L/min for aging for 30min.
(5)陈化完成后,将沉淀混合液通过离心机分离出沉淀物,并用去离子水洗涤3次、乙醇洗涤1次后置于80℃鼓风烘箱干燥2h,再于120℃真空烘箱干燥12h,得到固体粉末为普鲁士蓝类材料Na1.8Mn[Fe(CN)6]0.95·0.1H2O。(5) After the aging is completed, separate the precipitate from the precipitated mixture through a centrifuge, wash it three times with deionized water and once with ethanol, dry it in a blast oven at 80°C for 2 hours, and then dry it in a vacuum oven at 120°C. After 12 hours, the solid powder obtained was Prussian blue material Na 1.8 Mn[Fe(CN) 6 ] 0.95 ·0.1H 2 O.
实施例6-1~6-4:制备普鲁士蓝类材料Na1.8Mn[Fe(CN)6]0.95·0.1H2OExamples 6-1~6-4: Preparation of Prussian blue material Na 1.8 Mn[Fe(CN) 6 ] 0.95 ·0.1H 2 O
制备方法同实施例6,区别在于,调整步骤(3)的反应转速和A、B溶液进料速度如表2所示,并测试其对制备的普鲁士蓝类材料粒径的影响。The preparation method is the same as in Example 6, except that the reaction speed of step (3) and the feed rates of solutions A and B are adjusted as shown in Table 2, and their influence on the particle size of the prepared Prussian blue material is tested.
表2、不同反应转速对于反应的影响
Table 2. Effect of different reaction speeds on the reaction
分析:如表2所示,反应转速对制备的普鲁士蓝类材料粒径有较大影响,随着反应转速的增加,制备的普鲁士蓝类材料粒径亦相应增大。Analysis: As shown in Table 2, the reaction speed has a great influence on the particle size of the prepared Prussian blue material. As the reaction speed increases, the particle size of the prepared Prussian blue material also increases accordingly.
实施例6-5~6-13:制备普鲁士蓝类材料Na1.8Mn[Fe(CN)6]0.95·0.1H2OExamples 6-5~6-13: Preparation of Prussian blue material Na 1.8 Mn[Fe(CN) 6 ] 0.95 ·0.1H 2 O
制备方法同实施例6,区别在于,分别调整反应的络合剂、反应液浓度、反应温度、陈化方式、抗氧化剂、保护气氛、M盐选择、无机钠盐、陈化时间等,如表3所示,并测试其对制备的普鲁士蓝类材料粒径的影响。The preparation method is the same as in Example 6, except that the complexing agent, reaction solution concentration, reaction temperature, aging method, antioxidant, protective atmosphere, M salt selection, inorganic sodium salt, aging time, etc. are adjusted respectively, as shown in the table 3, and test its effect on the particle size of the prepared Prussian blue material.
实施例6-5:更换络合剂对于反应的影响Example 6-5: Effect of changing complexing agent on reaction
本实施例中将步骤(1)、(2)的络合剂均替换为草酸钠,其余实验条件与实施例6相同。 In this example, the complexing agents in steps (1) and (2) were replaced with sodium oxalate, and the remaining experimental conditions were the same as in Example 6.
实施例6-6:调整反应液浓度对于反应的影响Example 6-6: Effect of adjusting the concentration of the reaction solution on the reaction
本实施例中将亚铁氰化钠浓度调整为0.02mol/L,硫酸锰浓度调整为0.02mol/L,其余实验条件与实施例6相同。In this example, the concentration of sodium ferrocyanide was adjusted to 0.02 mol/L, and the concentration of manganese sulfate was adjusted to 0.02 mol/L. The remaining experimental conditions were the same as in Example 6.
实施例6-7:调整反应温度对于反应的影响Example 6-7: Effect of adjusting reaction temperature on reaction
本实施例中将反应温度和陈化温度均调整为75℃,其余实验条件与实施例6相同。In this example, the reaction temperature and aging temperature were both adjusted to 75°C, and the remaining experimental conditions were the same as in Example 6.
实施例6-8:调整陈化方式对于反应的影响Example 6-8: Effect of adjusting aging method on reaction
本实施例中将陈化方式调整为使用常规搅拌进行陈化,其余实验条件与实施例6相同。In this embodiment, the aging method was adjusted to use conventional stirring for aging, and the remaining experimental conditions were the same as in Example 6.
实施例6-9:调整抗氧化剂对于反应的影响Example 6-9: Adjusting the impact of antioxidants on the reaction
本实施例中将步骤(1)、(2)的抗氧化剂调整为谷氨酸,其余实验条件与实施例6相同。In this example, the antioxidant in steps (1) and (2) was adjusted to glutamic acid, and the remaining experimental conditions were the same as in Example 6.
实施例6-10:调整保护气氛对于反应的影响Example 6-10: Effect of adjusting the protective atmosphere on the reaction
本实施例中将步骤(3)的保护气氛调整为氩气,其余实验条件与实施例6相同。In this embodiment, the protective atmosphere in step (3) was adjusted to argon, and the other experimental conditions were the same as in Example 6.
实施例6-11:更换M盐对于反应的影响Example 6-11: Effect of replacing M salt on the reaction
本实施例中将M盐更换为氯化锰,其余实验条件与实施例6相同。In this example, the M salt was replaced with manganese chloride, and the remaining experimental conditions were the same as in Example 6.
实施例6-12:更换无机钠盐对于反应的影响Example 6-12: Effect of replacing inorganic sodium salt on the reaction
本实施例中将无机钠盐均更换为硫酸钠,其余实验条件与实施例6相同。In this example, all inorganic sodium salts were replaced with sodium sulfate, and the remaining experimental conditions were the same as in Example 6.
实施例6-13:调整陈化时间对于反应的影响Example 6-13: Effect of adjusting aging time on reaction
本实施例中调整陈化时间为5min,其余实验条件与实施例6相同。In this embodiment, the aging time is adjusted to 5 minutes, and the other experimental conditions are the same as in Example 6.
表3、其他因素对于反应的影响
Table 3. Influence of other factors on response
实施例7:制备普鲁士蓝类材料Na1.85Mn0.5Ni0.5[Fe(CN)6]0.94·0.2H2O Example 7: Preparation of Prussian blue material Na 1.85 Mn 0.5 Ni 0.5 [Fe(CN) 6 ] 0.94 ·0.2H 2 O
(1)取烧杯在80℃下加入2g抗坏血酸、0.2mol亚铁氰化钠、8mol氯化钠和0.4mol草酸钠溶于1000mL去离子水中,获得A溶液;(1) Take a beaker and add 2g ascorbic acid, 0.2mol sodium ferrocyanide, 8mol sodium chloride and 0.4mol sodium oxalate in 1000mL deionized water at 80°C to obtain solution A;
(2)取烧杯在80℃下加入2g抗坏血酸、0.1mol硫酸锰、0.1mol硫酸镍、8mol氯化钠和1mol柠檬酸钠溶于1000mL去离子水中,获得B溶液;(2) Take a beaker and add 2g ascorbic acid, 0.1mol manganese sulfate, 0.1mol nickel sulfate, 8mol sodium chloride and 1mol sodium citrate in 1000mL deionized water at 80°C to obtain solution B;
(3)开启超重力反应器,填料内支撑转速为1500r/min,通过蠕动泵以1L/min速率分别将A、B溶液泵入超重力反应器中,反应温度80℃,反应过程通氮气保护,反应结束后得到沉淀混合液C;(3) Turn on the hypergravity reactor, set the support speed in the packing to 1500r/min, and pump solutions A and B into the hypergravity reactor at a rate of 1L/min through a peristaltic pump. The reaction temperature is 80°C. The reaction process is protected by nitrogen. , after the reaction is completed, precipitation mixture C is obtained;
(4)氮气保护下,在80℃下将C溶液以1L/min速率,重新泵入1500r/min的超重力反应器中陈化30min。(4) Under nitrogen protection, re-pump the C solution into a 1500r/min hypergravity reactor at 80°C at a rate of 1L/min for aging for 30min.
(5)陈化完成后,将沉淀混合液通过离心机分离出沉淀物,并用去离子水洗涤3次、乙醇洗涤1次后置于80℃鼓风烘箱干燥2h,再于120℃真空烘箱干燥12h,得到普鲁士蓝类材料Na1.85Mn0.5Ni0.5[Fe(CN)6]0.94·0.2H2O。(5) After the aging is completed, separate the precipitate from the precipitated mixture through a centrifuge, wash it three times with deionized water and once with ethanol, dry it in a blast oven at 80°C for 2 hours, and then dry it in a vacuum oven at 120°C. After 12h, Prussian blue material Na 1.85 Mn 0.5 Ni 0.5 [Fe(CN) 6 ] 0.94 ·0.2H 2 O was obtained.
实施例7-1~7-4:制备普鲁士蓝类材料Na1.85Mn0.5Ni0.5[Fe(CN)6]0.94·0.2H2OExamples 7-1 to 7-4: Preparation of Prussian blue materials Na 1.85 Mn 0.5 Ni 0.5 [Fe(CN) 6 ] 0.94 ·0.2H 2 O
制备方法同实施例7,区别在于,调整步骤(3)的A、B的进料速度(A、B进料速度相同)如表4所示,并测试其对制备的普鲁士蓝类材料粒径的影响。The preparation method is the same as Example 7, except that the feeding speeds of A and B in step (3) are adjusted (the feeding speeds of A and B are the same) as shown in Table 4, and their effect on the particle size of the prepared Prussian blue material is tested. Impact.
表4、进料速度对于反应的影响
Table 4. Effect of feed rate on reaction
实施例8:制备普鲁士蓝类材料Na1.92Mn[Fe(CN)6]0.96·0.08H2OExample 8: Preparation of Prussian blue material Na 1.92 Mn[Fe(CN) 6 ] 0.96 ·0.08H 2 O
(1)取烧杯在40℃下加入2g抗坏血酸、0.1mol亚铁氰化钠、5mol氯化钠和0.4mol葡萄糖酸钠溶于1000mL去离子水中,获得A溶液;(1) Take a beaker and add 2g ascorbic acid, 0.1mol sodium ferrocyanide, 5mol sodium chloride and 0.4mol sodium gluconate in 1000mL deionized water at 40°C to obtain solution A;
(2)取烧杯在40℃下加入2g抗坏血酸、0.1mol硫酸锰、8mol氯化钠和0.2mol乙二胺四乙酸二钠于1000mL去离子水中,获得B溶液;(2) Take a beaker and add 2g ascorbic acid, 0.1mol manganese sulfate, 8mol sodium chloride and 0.2mol disodium ethylenediaminetetraacetate into 1000mL deionized water at 40°C to obtain solution B;
(3)开启超重力反应器,填料内支撑转速为4000r/min,通过蠕动泵以1L/min速率分别将A、B溶液泵入超重力反应器中,反应温度40℃,反应过程通氮气保护,反应结束后得到沉淀混合液C;(3) Turn on the hypergravity reactor, set the support speed in the filler to 4000r/min, and pump solutions A and B into the hypergravity reactor at a rate of 1L/min through a peristaltic pump. The reaction temperature is 40°C, and the reaction process is protected by nitrogen. , after the reaction is completed, precipitation mixture C is obtained;
(4)在40℃下将C溶液以1L/min速率,重新泵入4000r/min的超重力反应器中陈化30min。(4) Pump the C solution back into the 4000r/min hypergravity reactor at 40°C at a rate of 1L/min for aging for 30min.
(5)陈化完成后,将沉淀混合液通过离心机分离出沉淀物,并用去离子水洗涤3次、 乙醇洗涤1次后置于80℃鼓风烘箱干燥2h,再于120℃真空烘箱干燥12h,得到普鲁士蓝类材料Na1.92Mn[Fe(CN)6]0.96·0.08H2O。(5) After the aging is completed, separate the precipitate from the precipitated mixture through a centrifuge, and wash it three times with deionized water. After washing once with ethanol, it was dried in a blast oven at 80°C for 2 hours, and then dried in a vacuum oven at 120°C for 12 hours to obtain Prussian blue material Na 1.92 Mn[Fe(CN) 6 ] 0.96 ·0.08H 2 O.
实施例8-1~8-4:制备普鲁士蓝类材料Na1.92Mn[Fe(CN)6]0.96·0.08H2OExamples 8-1 to 8-4: Preparation of Prussian blue material Na 1.92 Mn[Fe(CN) 6 ] 0.96 ·0.08H 2 O
制备方法同实施例8,区别在于,调整步骤(3)中A、B的进料速度以及反应转速,如表5所示,并测试其对制备的普鲁士蓝类材料粒径的影响。The preparation method is the same as in Example 8, except that the feed speed and reaction speed of A and B in step (3) are adjusted, as shown in Table 5, and their impact on the particle size of the prepared Prussian blue material is tested.
表5、进料速度和转速协同对于反应的影响
Table 5. Effect of synergy between feed speed and rotation speed on reaction
实施例9:制备普鲁士蓝类材料Na1.81Mn[Fe(CN)6]0.93·0.15H2OExample 9: Preparation of Prussian blue material Na 1.81 Mn[Fe(CN) 6 ] 0.93 ·0.15H 2 O
(1)取烧杯在60℃下加入1g抗坏血酸、0.1mol亚铁氰化钠、4mol氯化钠和0.2mol酒石酸钠溶于1000mL去离子水中,获得A溶液;(1) Take a beaker and add 1g ascorbic acid, 0.1mol sodium ferrocyanide, 4mol sodium chloride and 0.2mol sodium tartrate in 1000mL deionized water at 60°C to obtain solution A;
(2)取烧杯在60℃下加入1g抗坏血酸、0.3mol硫酸锰、4mol氯化钠和0.2mol柠檬酸钠溶于1000mL去离子水中,获得B溶液;(2) Take a beaker and add 1g ascorbic acid, 0.3mol manganese sulfate, 4mol sodium chloride and 0.2mol sodium citrate in 1000mL deionized water at 60°C to obtain solution B;
(3)开启超重力反应器,填料内支撑转速为600r/min,通过蠕动泵以2L/min速率分别将A、B溶液泵入超重力反应器中,反应温度60℃,反应过程通氮气保护,反应结束后得到沉淀混合液C;(3) Turn on the hypergravity reactor, set the support speed in the packing to 600r/min, and pump solutions A and B into the hypergravity reactor at a rate of 2L/min through a peristaltic pump. The reaction temperature is 60°C, and the reaction process is protected by nitrogen. , after the reaction is completed, precipitation mixture C is obtained;
(4)在60℃下将C溶液以2L/min速率,重新泵入600r/min的超重力反应器中陈化30min。(4) Pump the C solution back into the hypergravity reactor at 600r/min at 60°C at a rate of 2L/min for aging for 30min.
(5)陈化完成后,将沉淀混合液通过离心机分离出沉淀物,并用去离子水洗涤3次、乙醇洗涤1次后置于80℃鼓风烘箱干燥2h,再于120℃真空烘箱干燥12h,得到普鲁士蓝类材料Na1.81Mn[Fe(CN)6]0.93·0.15H2O。(5) After the aging is completed, separate the precipitate from the precipitated mixture through a centrifuge, wash it three times with deionized water and once with ethanol, dry it in a blast oven at 80°C for 2 hours, and then dry it in a vacuum oven at 120°C. After 12h, Prussian blue material Na 1.81 Mn[Fe(CN) 6 ] 0.93 ·0.15H 2 O was obtained.
实施例9-1~9-4:制备普鲁士蓝类材料Na1.81Mn[Fe(CN)6]0.93·0.15H2OExamples 9-1 to 9-4: Preparation of Prussian blue material Na 1.81 Mn[Fe(CN) 6 ] 0.93 ·0.15H 2 O
制备方法同实施例9,区别在于,调整步骤(3)的反应转速、以及步骤(4)的C进料速度及陈化转速,如表6所示,并测试其对制备的普鲁士蓝类材料粒径的影响。The preparation method is the same as Example 9, except that the reaction speed of step (3), the C feed speed and aging speed of step (4) are adjusted, as shown in Table 6, and their effect on the prepared Prussian blue material is tested. Effect of particle size.
表6、反应转速和陈化转速协同对于反应的影响
Table 6. The synergistic effect of reaction speed and aging speed on the reaction
对比例1:采用共沉淀法制备Na1.4Mn[Fe(CN)6]0.75·2.2H2OComparative Example 1: Preparation of Na 1.4 Mn[Fe(CN) 6 ] 0.75 ·2.2H 2 O by co-precipitation method
在烧瓶中加入1000mL去离子水、0.1mol亚铁氰化钠、2g抗坏血酸、8mol氯化钠和0.4mol酒石酸钠,搅拌充分溶解放置在60℃的水浴锅中并通入氮气,获得A溶液;Add 1000 mL deionized water, 0.1 mol sodium ferrocyanide, 2 g ascorbic acid, 8 mol sodium chloride and 0.4 mol sodium tartrate to the flask, stir to fully dissolve, place in a 60°C water bath and pass in nitrogen to obtain solution A;
取烧杯在60℃下加入2g抗坏血酸、0.1mol硫酸锰、8mol氯化钠和0.4mol醋酸钠溶于1000mL去离子水中,获得B溶液;Take a beaker and add 2g ascorbic acid, 0.1mol manganese sulfate, 8mol sodium chloride and 0.4mol sodium acetate in 1000mL deionized water at 60°C to obtain solution B;
通过蠕动泵以1mL/min速率将B溶液泵入A溶液中,反应过程通氮气保护;Pump solution B into solution A through a peristaltic pump at a rate of 1 mL/min, and the reaction process is protected by nitrogen;
反应结束后在60℃下陈化12h得到沉淀混合液,将沉淀混合液通过离心机分离出沉淀物,并用去离子水洗涤3次、乙醇洗涤1次后置于80℃鼓风烘箱干燥2h,再于120℃真空烘箱干燥12h,得到共沉淀普鲁士蓝类材料Na1.4Mn[Fe(CN)6]0.75·2.2H2O。After the reaction is completed, the precipitate mixture is obtained by aging at 60°C for 12 hours. The precipitate mixture is separated by a centrifuge, washed three times with deionized water and once with ethanol, and then dried in a blast oven at 80°C for 2 hours. Then it was dried in a vacuum oven at 120°C for 12 hours to obtain the co-precipitated Prussian blue material Na 1.4 Mn[Fe(CN) 6 ] 0.75 ·2.2H 2 O.
性能对比:Performance comparison:
分别将实施例6制备的超重力制备的普鲁士蓝类材料,和对比例1共沉淀制备的普鲁士蓝类材料,分别制备成正极片组装成CR2016纽扣电池,其中,负极采用钠片,电解液钠盐为六氟磷酸钠,在2-4V电压下进行倍率与循环性能测试,结果见图18和图19。The Prussian blue material prepared by supergravity prepared in Example 6 and the Prussian blue material prepared by co-precipitation in Comparative Example 1 were respectively prepared into positive electrode sheets and assembled into a CR2016 button battery, in which the negative electrode used sodium sheets and the electrolyte sodium The salt is sodium hexafluorophosphate, and rate and cycle performance tests were conducted at a voltage of 2-4V. The results are shown in Figures 18 and 19.
从图18中看,实施例6中的掺杂型正极材料在倍率性能上优于对比例1,同时从图19中可以看到循环性能实施例6明显优于对比例1,这说明超重力反应器合成法有效提高了普鲁士蓝类正极材料的倍率性能和循环性能。 From Figure 18, it can be seen that the doped cathode material in Example 6 is better than Comparative Example 1 in rate performance. At the same time, it can be seen from Figure 19 that the cycle performance of Example 6 is significantly better than Comparative Example 1, which illustrates that super gravity The reactor synthesis method effectively improves the rate performance and cycle performance of Prussian blue cathode materials.
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