WO2020048311A1 - 一种化学机械平坦化设备和晶圆传输方法、晶圆平坦化单元 - Google Patents
一种化学机械平坦化设备和晶圆传输方法、晶圆平坦化单元 Download PDFInfo
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- WO2020048311A1 WO2020048311A1 PCT/CN2019/101581 CN2019101581W WO2020048311A1 WO 2020048311 A1 WO2020048311 A1 WO 2020048311A1 CN 2019101581 W CN2019101581 W CN 2019101581W WO 2020048311 A1 WO2020048311 A1 WO 2020048311A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/34—Accessories
- B24B37/345—Feeding, loading or unloading work specially adapted to lapping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/27—Work carriers
- B24B37/30—Work carriers for single side lapping of plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/304—Mechanical treatment, e.g. grinding, polishing, cutting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/306—Chemical or electrical treatment, e.g. electrolytic etching
- H01L21/30625—With simultaneous mechanical treatment, e.g. mechanico-chemical polishing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67126—Apparatus for sealing, encapsulating, glassing, decapsulating or the like
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67155—Apparatus for manufacturing or treating in a plurality of work-stations
- H01L21/67161—Apparatus for manufacturing or treating in a plurality of work-stations characterized by the layout of the process chambers
- H01L21/67173—Apparatus for manufacturing or treating in a plurality of work-stations characterized by the layout of the process chambers in-line arrangement
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67155—Apparatus for manufacturing or treating in a plurality of work-stations
- H01L21/67207—Apparatus for manufacturing or treating in a plurality of work-stations comprising a chamber adapted to a particular process
- H01L21/67219—Apparatus for manufacturing or treating in a plurality of work-stations comprising a chamber adapted to a particular process comprising at least one polishing chamber
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
- H01L21/67742—Mechanical parts of transfer devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/687—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
- H01L21/68707—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a robot blade, or gripped by a gripper for conveyance
Definitions
- the present invention relates to the technical field of semiconductor equipment, and in particular, to a chemical mechanical planarization device, a wafer transfer method, and a wafer planarization unit.
- Chemical mechanical planarization (Chemical Mechanical Planarization, CMP) technology is a combination of chemical and mechanical effects. Its working principle is: first, the surface material of the workpiece chemically reacts with the oxidant and catalyst in the polishing liquid to form a soft layer that is relatively easy to remove, and then the softness of the abrasive in the polishing liquid and the polishing pad removes the soft layer. The surface layer of the workpiece is exposed again, and then a chemical reaction is performed to complete the polishing of the surface of the workpiece in the alternating process of chemical and mechanical processes.
- Chemical mechanical planarization technology has been developed into a combination of online measurement, online endpoint detection, cleaning and other technologies.
- Chemical mechanical planarization technology is the development of integrated circuits toward miniaturization, multilayering, thinning, and planarization.
- the product is also a process technology necessary for the wafer to transition from 200mm to 300mm or even larger diameter, improve productivity, reduce manufacturing costs, and globally planarize the substrate.
- a typical chemical mechanical planarization equipment usually includes multiple polishing units and auxiliary devices such as cleaning, wafer transport, and drying.
- the polishing unit usually includes a table, a polishing disk, a polishing head, a polishing arm, a dresser, a polishing liquid arm, etc.
- the polishing disk, a polishing head, a polishing arm, a dresser, and a polishing liquid arm are arranged on the table according to the processing position.
- the spatial arrangement of the polishing unit and modules such as cleaning and wafer transportation has a great impact on the overall polishing throughput of the chemical mechanical planarization equipment.
- the transfer of wafers between the polishing unit and the outside and between the polishing unit is usually achieved by a polishing loading table or a device that plays a similar role.
- a polishing loading table or a device that plays a similar role Regarding the spatial layout of the polishing loading table and the polishing unit, the industry has already matured models, such as patents In the technical solution disclosed in US Patent No. US5738574, the polishing loading station and the three polishing units are arranged in a square shape. During work, a carousel with four square-shaped polishing heads and a rotatable device (carousel) is moved downward, and the wafer loading and unloading are completed in turn with the polishing loading table.
- the three polishing units are provided with a cleaning device, which is located adjacent to the polishing unit, and one of them is located between the corresponding polishing unit and the polishing loading table.
- a polishing loading table needs to provide loading and unloading services for three polishing units by a common rotatable device, the disadvantage of this technical layout is that the process is complicated.
- Another US patent US8795032B2 discloses another layout, in which four polishing units are arranged side by side, and wafer transfer is completed by a loading and unloading area at the end of the planarization device and two linear transport mechanisms arranged along the arrangement direction of the polishing unit. The other side of the linear transport mechanism is a cleaning area.
- Each of the above-mentioned linear transport mechanisms provides services for two polishing units, and sets two transfer stations for each polishing unit.
- the polishing head of the polishing unit can load and unload wafers from one of the transfer stations.
- This layout uses a linear arrangement of polishing units, but its disadvantage is that although each polishing unit is provided with two transfer stations, the polishing unit directly loads and unloads wafers from only one of them during the polishing process, so from the perspective of wafer transfer efficiency There is still room for improvement.
- Chemical mechanical planarization equipment typically includes a semiconductor equipment front-end module (EFEM), a cleaning module, and a polishing module.
- EFEM mainly includes cassettes, wafer transfer robots, and air purification systems for storing wafers
- cleaning modules mainly include megasonic cleaning parts of varying numbers, roller cleaning parts, drying parts, and devices for transferring wafers between parts, etc.
- the polishing module includes a varying number of polishing units, and each polishing unit mainly includes a polishing table, a polishing head, a polishing liquid supply system, and a polishing pad dressing system.
- a wet wafer transfer robot that can transfer wet wafers is usually installed between the cleaning module and the polishing module.
- the typical path of a wafer in a chemical mechanical planarization device is as follows.
- the wafer to be polished in the cassette is placed on a polishing turntable by a wafer transfer robot in EFEM.
- the wet wafer transfer robot transfers the wafer to be polished to polishing.
- the wafer is transferred to the cleaning module by a wet wafer transfer robot.
- the wafer In the general chemical mechanical planarization process, the wafer is transferred between various regions.
- the wafer transfer from the polishing turntable to the polishing module of the polishing module requires the transfer robot and wet wafer transfer robot to work together. From the perspective of transmission efficiency, there is still room for improvement.
- CMP equipment is a key technology in the chip manufacturing process. Relying on CMP equipment, chip manufacturing can be expanded from flat to three-dimensional, and the size of the chip can be made smaller and smaller, so it is a very critical process in the wafer processing production chain.
- the structure of the existing CMP equipment usually consists of a turret mechanism and a four-station device (three flattening rotary tables and a loading station) and four polishing heads on the turret mechanism.
- the disadvantage of the above equipment is that the entire mechanism is relatively large and the structure is complicated. Because the cross turret needs to rotate a large angle range frequently, the data line mounted on the sensor may rotate a large angle following it, which will easily affect the measurement stability of the sensor. When one part of the equipment needs to be repaired, the whole machine needs to stop working, which greatly reduces the utilization rate of the equipment, and will cause poor process stability during wafer processing.
- One of the objectives of the present invention is to propose a new type of chemical mechanical planarization device for polishing unit array layout based on the problems of low wafer transfer efficiency and complicated transfer mechanism structure in existing chemical mechanical planarization devices, and based on the array layout.
- a wafer transfer module is proposed. The wafer transfer module is disposed above the polishing unit array, so the wafer transfer unit of the wafer transfer module can pass through the polishing unit at any time without being disturbed.
- Another object of the present invention is to provide a chemical mechanical planarization device and a wafer transfer method thereof, which are responsible for transferring the entire process between a polishing transfer stage, a polishing loading stage, and a cleaning transfer stage; that is, integration At the same time as the wafer transfer robot and wet wafer transfer robot, the wafer transfer between the various polishing loading stations is also completed.
- a third object of the present invention is to propose a modularized wafer flattening unit for the above problems.
- This modularized planarization unit can define the required number of units according to customer process requirements. This unit is divided into two areas. One part is called a flattening unit inside the unit, which contains a polishing platform, a polishing turntable, a polishing head, a polishing swing arm, a dresser swing arm, and a polishing liquid spraying arm. The other area is for the loading platform. The role of wafer loading and unloading.
- the technical solution adopted by the present invention is a chemical mechanical planarization device, which includes a polishing module, a cleaning module, and a wafer transfer module.
- the cleaning module cleans the polished wafer.
- the polishing module includes two columns of polishing unit arrays, each column of polishing units includes two or more groups of polishing units, and the polishing loading tables corresponding to the two columns of polishing unit arrays are longitudinally arranged in the column direction of the polishing unit array, and the cleaning module Arranged in two rows, corresponding to two rows of polishing unit arrays, the working part of the wafer transfer module is located vertically above the polishing loading table arranged in the longitudinal direction, and the wafer is completed in other loading and unloading areas and the polishing loading table and the polishing. Transfer between loading stations.
- the other loading and unloading areas are cleaning transfer tables, and wafers entering and exiting the polishing unit are temporarily stored through the cleaning transfer tables.
- the wafer transfer module includes one or more sets of wafer transfer units, and each group of wafer transfer units includes a guide device, a horizontal movement driving device, a vertical movement mechanism, a wafer chuck and a wafer jaw, and the horizontal movement drive
- the device drives the vertical movement mechanism to slide horizontally along the guide device.
- the vertical movement mechanism is connected to the wafer chuck and can control the wafer chuck to work in two modes: high and low.
- the wafer jaws are mounted on the wafer chuck. On, you can do the opening and closing operations.
- each of the above-mentioned multiple sets of wafer transfer units forms a cascade along the column direction of the two columns of polishing units to complete the wafer in other loading and unloading areas, such as cleaning the transfer table. , And transfer between each polishing loading station and each polishing loading station.
- the multiple sets of wafer transfer units can cooperate with each other to achieve wafer flow in the entire polishing unit array.
- the wafer chuck is a flip structure, and two sets of wafer claw mechanisms are arranged on both sides thereof.
- the above polishing loading table can be moved longitudinally in the column direction of the polishing unit array.
- Such a polishing loading table can correspond to more than one polishing unit. For example, in a 2 column ⁇ 3 group layout, only 3 polishing loading tables are needed. Corresponds to 6 polishing units.
- a polishing door which can be opened and closed is provided between the polishing unit and the polishing loading table.
- the invention further proposes a method for wafer transfer using the chemical mechanical planarization equipment, which specifically includes the following steps:
- the vertical movement mechanism controls the wafer chuck to be high, so that the wafer chuck can walk freely in the horizontal direction;
- the vertical movement mechanism controls the wafer chuck to descend to a low position, and the wafer claws on the wafer chuck perform a wafer release operation;
- the present invention Compared with the existing chemical mechanical planarization equipment technology, the present invention has the following beneficial technical effects:
- the layout in which the polishing units are arranged in two rows and the wafer transfer unit is centered helps reduce the transfer stroke.
- the processing efficiency of the chemical mechanical planarization equipment is increased by about 50% year-on-year.
- the wafer transfer unit above the polishing loading stage can transfer wafers from one polishing loading stage to another polishing loading stage, or take the wafer into or out of the polishing module, the wafer transfer unit is arranged in the The polishing head is described above, so when the polishing head is loading or unloading a wafer on the polishing head, the wafer transfer unit can pass through the polishing unit at any time without interference;
- the cleaning modules arranged on the left and right can choose to place the wafer in any cleaning module through the cleaning robot, resulting in the efficiency of the polishing plus cleaning combined unit being improved;
- the wafer transfer unit can be two or more sets to meet the needs of two rows and multiple sets of polishing unit arrays, and the equipment has good scalability.
- the present invention provides a chemical mechanical planarization device, wherein the wafer transfer module includes at least one set of wafer transfer robots; the wafer transfer robot includes: a horizontal transmission mechanism, and the horizontal transmission A vertical transmission mechanism connected to the mechanism and a wafer grasping device connected to the vertical transmission mechanism; the vertical transmission mechanism drives the wafer grasping device to perform vertical linear movement up and down; the horizontal transmission mechanism drives the vertical transmission The mechanism performs horizontal and linear motion, thereby driving the wafer gripping device to perform horizontal linear motion; a polishing transfer table, a cleaning transfer table, and a polishing loading table are arranged within the range of movement of the wafer grasping device in the horizontal linear movement direction. .
- the wafer gripping devices of the two or more sets of wafer transfer robots are respectively located in different regions of different heights while moving along a horizontal straight line to avoid collision.
- the polishing transfer table, the cleaning transfer table, and the polishing loading table are sequentially arranged along a straight line; the polishing transfer table and the cleaning transfer table are provided with cleaning modules on both sides thereof; and the polishing load Polishing modules are set on both sides of the table.
- the wafer transfer robot is provided above the polishing transfer table, the cleaning transfer table, and the polishing loading table by lifting.
- the present invention also provides a method for wafer transfer using the above-mentioned chemical mechanical planarization equipment, which includes the following steps:
- the horizontal transmission mechanism drives the wafer grasping device to move above the polishing transfer table, and the wafer grasping device descends to the polishing transfer table position along the vertical transmission mechanism to grasp the wafer;
- the wafer grasping device carries the wafer to a certain height along the vertical transmission mechanism, and is then driven by a horizontal transmission mechanism in a horizontal straight direction to a position above a polishing loading table;
- the wafer gripping device carries the wafer down to the corresponding polishing loading table position along the vertical transmission mechanism to release the wafer; at this time, the wafer transfer robot can move other wafers;
- the wafer grasping device is driven by the horizontal transmission mechanism to the polishing loading table on which the polished wafers are loaded, and the wafer grasping device is lowered to the polishing loading table position along the vertical transmission mechanism to grasp the wafer;
- the wafer grasping device carries the wafer to a certain height along the vertical transmission mechanism, and is driven by the horizontal transmission mechanism to above the cleaning transfer table. The wafer grasping device descends to the cleaning transfer table position along the vertical transmission mechanism and releases the crystal. circle;
- S7 The wafer is transferred to the cleaning module through the cleaning transfer table, and the cleaning process after polishing is completed.
- the present invention has the following beneficial effects:
- the wafer transfer robot provided by the present invention can directly transfer wafers from the polishing transfer table to the polishing loading table. Since no transfer is required, the number of wafer transfers is reduced, the wafer transfer time is shortened, the transfer efficiency is improved, and the crystal is reduced. The probability of the circle being damaged due to transmission.
- the chemical mechanical planarization equipment provided by the present invention can symmetrically arrange two sets of the above-mentioned wafer transfer robots and work independently of each other. According to polishing requirements, only one set of wafer transfer robots or two sets can be used at the same time. Select the amount of wafer transfer robots used to make the configuration and use of wafer transfer robots more flexible, and improve the overall production capacity and production efficiency.
- the technical solution adopted by the present invention is a wafer planarization unit, which includes: a polishing platform chassis and a polishing platform located above the polishing platform; a polishing turntable is arranged on the polishing platform; and a polishing swing arm drives the polishing head to The polishing turntable swings, the polishing liquid spraying arm, the dresser swing arm, the wafer loading and unloading rack and the wafer loading table located above it.
- a polishing swing arm drives the polishing head to move the wafer to the wafer loading table for loading and unloading.
- the moving door is closed during the polishing operation, and the moving door is opened during the wafer loading and unloading operation. After the polishing operation is completed, the internal and external gas circulation is cut off by the switch of the moving door.
- the moving door can be driven by a motor or an air cylinder.
- the driving mechanism of the polishing swing arm may be located above or below the polishing platform as a whole.
- the above driving mechanism includes a motor, a reduction mechanism, and a reduction mechanism flange.
- the stator of the motor is connected to the casing of the reduction mechanism, and the casing of the reduction mechanism is connected to the polishing pendulum through the reduction mechanism flange. arm.
- the stator of the motor is connected to the housing of the reduction mechanism through its own flange and screws.
- the driving mechanism of the polishing swing arm When the driving mechanism of the polishing swing arm is located below the polishing platform as a whole, the driving mechanism includes a motor, a reduction mechanism, a flange of the reduction mechanism, a casing of the motor and a casing of the reduction mechanism, a motor shaft transmission input to the reduction mechanism, and the reduction mechanism passes through the reduction.
- the mechanism flange is mounted to the lower end face of the drive shaft housing.
- the output shaft of the speed reduction mechanism is transmitted to the transmission shaft through a coupling, and then the torque is transmitted to the polished swing arm through the swing arm gland.
- the advantages of the present invention are:
- the unit contains independent functional structure and processing area to ensure the stability of the process, and because the unit adopts a modular design, the number of CMP groups can be customized by the customer according to demand. The number of CMP groups can be defined to meet different processing. Process requirements.
- the external wafer loading mechanism can operate independently, so the problem that the operation is stopped due to wafer loading and the processing efficiency is reduced is reduced.
- the structure of a swing arm the original requirements for both polishing and loading and unloading wafers were met, and the complex structure of the original turret plus linear motion to meet its processing and loading wafer requirements was simplified.
- the twist angle of the cable of the upper related electrical component that the swing arm rotates is less than 180 degrees, which is half of the previous structural twist angle, which reduces the accident rate caused by torsional fatigue of the cable.
- FIG. 1 is a top view of a chemical mechanical planarization device (2 ⁇ 3 array) according to the present invention
- FIG. 2 is a perspective view of the chemical mechanical planarization device shown in FIG. 1;
- FIG. 3 is a schematic structural diagram of a polishing unit
- FIG. 4 is a schematic structural diagram of a wafer transfer unit according to the present invention.
- FIG. 5 is a perspective view of an embodiment having a dual wafer transfer unit
- FIG. 6 is a perspective view of an embodiment with a movable polishing loading table
- FIG. 7 is a schematic structural diagram of an embodiment of a wafer transfer robot according to the present invention.
- FIG. 8 is a schematic structural diagram of an embodiment of a chemical mechanical planarization device according to the present invention.
- FIG. 9 is an axial perspective view of related equipment of the present invention.
- FIG. 10 is a schematic half sectional view of a polishing swing arm structure of Embodiment 1;
- FIG. 11 is a schematic half sectional view of a polishing swing arm structure of Embodiment 2.
- FIG. 11 is a schematic half sectional view of a polishing swing arm structure of Embodiment 2.
- a chemical mechanical planarization apparatus includes a polishing module composed of a plurality of polishing units and a plurality of cleaning modules.
- Each of the polishing units includes a table, a polishing disc, a polishing head, a polishing arm, a dresser, a polishing liquid arm, and the like.
- a plurality of polishing loading tables are arranged on one side of the plurality of polishing units.
- the polishing disc, the polishing head, the polishing arm, the dresser, and the polishing liquid arm are arranged on a workbench according to a processing position.
- the polishing arm can carry a polishing head to move between a polishing disc and a polishing loading table.
- the dresser grinds the polishing disc with a certain pressure on the polishing disc.
- the polishing liquid arm can provide the chemical liquid required for polishing.
- the polishing door of the polishing unit is opened, and the polishing arm rotates the polishing head to the position of the polishing loading table.
- the polishing arm carries the polishing head to the polishing disk position for polishing.
- the polishing door is closed to prevent leakage of liquid and water vapor in the polishing area.
- the polishing liquid arm flows out of the polishing liquid, and the dresser performs the dressing work on the polishing disc.
- the polishing disc rotates at a certain speed, and the polishing head rotates at a certain speed at the same time.
- a cleaning module is connected to the polishing unit array.
- the cleaning modules are arranged in two or more rows to form a polishing and cleaning unit.
- a cleaning transfer table is installed at the interface between the polishing unit array and the cleaning module, and wafers entering and leaving the polishing module are temporarily stored through the cleaning transfer table.
- a robot is installed in the cleaning module, which can transfer the wafer between the polishing unit and the cleaning module.
- the wafer transfer passes through the cleaning transfer table.
- the chemical mechanical planarization apparatus of the present invention generally also integrates an equipment front-end unit module (EFEM).
- EFEM equipment front-end unit module
- the cleaning unit generally includes megasonic cleaning, roller brush cleaning, wafer drying, and the like.
- the polishing module is a polishing unit array composed of two columns and multiple sets of polishing units. All the polishing loading tables of the two columns and multiple sets of polishing units are arranged longitudinally in the column direction of the two columns of polishing units.
- the polishing unit array Can also be expanded to 2 columns and multiple groups. In order to facilitate the introduction of the principles of the present invention and the implementation of the present invention by those skilled in the art, the following descriptions of the embodiments are based on the layout of 2 columns and 3 groups, and are hereby described.
- Figures 1 and 2 show a top view and a perspective view of a (2 ⁇ 3 array) chemical mechanical planarization device.
- the chemical mechanical planarization device includes a polishing unit array 100, a cleaning module combination 200, and a wafer transfer unit 120.
- the polishing unit array 100 is composed of two columns and three rows of polishing units 110.
- Each group of polishing units 110 includes, as shown in FIG. 3, a table 115, a polishing disc 117, a polishing head 112, a polishing arm 111, a dresser 114, a polishing liquid arm 113, a polishing door 119, and the like.
- a polishing door 119 is provided between the polishing unit 110 and the polishing loading table 116.
- the polishing door 119 of the polishing unit 110 is opened, and the polishing arm 111 carries the polishing head 112 to the polishing loading table 116.
- the polishing arm 111 rotates the polishing head 112 to the position of the polishing disk 117 for polishing.
- the polishing door 119 is closed to prevent leakage of liquid and water vapor in the polishing area.
- the wafer that needs to be chemically mechanically polished enters the polishing unit array 100 through the cleaning transfer table 118 or other areas that serve as temporary wafer loading and unloading areas.
- the chemically mechanically polished wafer leaves the polishing unit array 100 through the cleaning transfer table 118.
- the wafer transfer between the cleaning transfer table 118 and each polishing loading station 116 and the wafer transfer between each polishing loading station 116 are completed by the wafer transfer unit 120.
- a polishing disc 117, a polishing head 112, a polishing arm 111, a dresser 114, and a polishing liquid arm 113 are disposed on a table 115.
- the polishing disc 117 is connected to the table 115 through a bearing system, and the polishing disc 117 can be continuously rotated.
- the polishing arm 111 can carry a polishing head 112 between a polishing disc 117 and a polishing loading table 116. During the polishing process, the polishing arm 111 carries the polishing head 112 slightly swinging within the range of the polishing disc 117.
- the dresser 114 reciprocates within the radius of the polishing disc 117, and the on-line dressing of the polishing disc 117 is realized by the rotating grinding wheel on the head of the dresser 114.
- the polishing liquid arm 113 supplies polishing liquid on the polishing disc 117. After the wafer polishing is completed, the polishing arm 113 rotates the polishing head 112 to the position of the polishing loading table 116 to unload the wafer. After the wafer is unloaded, another wafer is reloaded for the next polishing cycle.
- FIG. 4 is a schematic diagram of a wafer transfer unit 120 as a core component of a wafer transfer module, including: a guide device 121, a horizontal movement driving device 122, a vertical movement mechanism 123, a wafer chuck 124, and a wafer claw. 125 and so on. This part is the working part of the wafer transfer module, which is connected to the chemical mechanical planarization equipment through the connection part (not shown) of the wafer transfer module.
- the vertical movement mechanism 123 controls the wafer chuck 124 at a high position, so that the wafer chuck 124 can walk freely in the horizontal direction.
- the horizontal movement driving device 122 drives the vertical movement mechanism 123 to run along the guide 121 to the cleaning transfer table 118 or the polishing loading table 116, the vertical movement mechanism 123 controls the wafer chuck 124 to descend to a low position, and the wafer chuck 124 is loaded.
- the vertical movement mechanism 123 controls the wafer chuck 124 to rise to a high position, and the horizontal movement driving device 122 drives the vertical movement mechanism 123 to run along the guiding device 121 to Above the next cleaning transfer table 118 or polishing loading table 116, the vertical movement mechanism 123 controls the wafer chuck 124 to descend to a low position, and the wafer claw 125 on the wafer chuck 124 performs a wafer pick-up operation.
- This reciprocating movement allows the wafer to be transferred between the cleaning transfer table 118 and each polishing loading table 116. In order to improve the wafer transfer efficiency, as shown in FIG.
- the wafer chuck 124 in the wafer transfer unit 120 is designed as a flip structure, and two sets of wafer claw 125 mechanisms are arranged on both sides of the wafer chuck 124.
- the example can effectively reduce the walking route of the wafer transfer unit 120 and increase the transfer capacity of the wafer transfer unit 120.
- the wafer transfer unit above the polishing loading stage can transfer wafers from one polishing loading stage to another polishing loading stage, or take wafers in or out of the polishing module, because the wafer transfer unit is arranged in the polishing Above the loading table, when the polishing head is loading or unloading a wafer on the polishing loading table, the wafer transfer unit can pass through the polishing unit at any time without being disturbed, which constitutes one of the most important advantages of the present invention.
- the wafer after chemical mechanical polishing is placed on the cleaning transfer table 118 by the wafer transfer unit 120, and the robot of the cleaning module 200 transfers the wafer from the cleaning transfer table 118 to the cleaning module 200. Washing and drying after polishing.
- the cleaning module 200 is arranged on the left and right. According to requirements, the cleaning robot can choose to place the wafer in any of the cleaning modules 200.
- the wafer transfer unit 120 may be designed in two or more sets, and a cascade is formed in the column direction of the two rows of polishing units to meet the production capacity requirements of the two rows of multiple polishing unit arrays 100 .
- the wafer transfer is realized by the cooperation of the wafer transfer unit 120a and the wafer transfer unit 120b.
- the wafer transfer unit 120a and the wafer transfer unit 120b can share a guiding device 121a.
- the wafer transfer unit 120a also It includes a horizontal motion driving device 122a, a vertical motion mechanism 123a, a wafer chuck 124a, and a wafer claw provided on the wafer chuck 124a.
- the wafer transfer unit 120b further includes a horizontal motion driving device 122b, a vertical motion mechanism 123b, The wafer chuck 124b and a wafer claw provided on the wafer chuck 124b.
- the horizontal motion driving device 122a and the horizontal motion driving device 122b are arranged on both sides of the guide device 121a, and there is a coincidence of movable coverage only in the middle region of the guide device 121a.
- the transfer unit 120a is responsible for transferring wafers between the cleaning transfer stage 118, the polishing loading stage 116f, the polishing loading stage 116e, and the polishing loading stage 116d.
- the transfer unit 120b is responsible for the wafers on the polishing loading stage 116d, the polishing loading stage 116c, and the polishing loading. Transfer between the stage 116b and the polishing loading stage 116a.
- the transfer unit 120a and the transfer unit 120b can reach the position of the polishing loading table 116d at different times, so as to realize the flow of the wafer in the entire polishing unit array 100.
- a (2 ⁇ 3 array) chemical mechanical planarization device is provided with three movable polishing loading tables, namely a polishing loading table 116a, a polishing loading table 116b, and a polishing loading table. 116c.
- the polishing loading stage 116a is responsible for the polishing unit 110a and the polishing unit 110b;
- the polishing loading stage 116b is responsible for the polishing unit 110c and the polishing unit 110d;
- the polishing loading stage 116c is responsible for the polishing unit 110e and the polishing unit 110f.
- the chemical mechanical planarization device transfers wafers by a wafer transfer unit 120a.
- the wafer transfer unit 120a includes a guide 121a, a horizontal movement driving device 122a, a vertical movement mechanism 123a, a wafer chuck 124a, and a wafer Wafer jaws on the circular chuck 124a.
- the present invention adopts a layout in which the polishing units are arranged in two or more rows and the wafer transfer unit is centered to help reduce the transfer stroke.
- the processing efficiency of the chemical mechanical planarization equipment is greatly improved year-on-year.
- the overall layout is more flexible and adaptable.
- the present invention provides a chemical mechanical planarization device, in which a wafer transfer module includes at least one set of wafer transfer robot 310; the wafer transfer robot 310 includes: a horizontal transmission mechanism 311, and A vertical transmission mechanism 312 connected to the horizontal transmission mechanism 311 and a wafer grasping device 313 connected to the vertical transmission mechanism 312; the vertical transmission mechanism 312 drives the wafer grasping device 313 to perform vertical linear motion up and down; The horizontal transmission mechanism 311 drives the vertical transmission mechanism 312 to perform horizontal linear motion, thereby driving the wafer grasping device 313 to perform horizontal linear motion; at the same time, the wafer grasping device 313 of the wafer transfer robot 310 is horizontal.
- a polishing transfer table 101, a cleaning transfer table 118, and a polishing loading table 116 are arranged in the movable range covered by the linear motion direction.
- the wafer gripping device 313 of the wafer transfer robot 310 can reach each position of the polishing transfer table 101, the cleaning transfer table 118, and the polishing loading table 116 arranged in a straight line.
- the entire process of wafer 401 can be transferred between the polishing transfer table 101, the polishing load table 116 and the cleaning transfer table 118, and between the polishing load tables 116 of the polishing module; therefore, the wafer transfer robot is integrated At the same time as the wet wafer transfer robot, wafer 401 transfer between wafer polishing stages 116 is also completed. Because the wafer 401 can be directly transferred from the polishing transfer table 101 to the polishing loading table 116, since no transfer is required, the number of transfers of the wafer 401 is reduced, the wafer 401 transfer time is shortened, the transfer efficiency is improved, and the wafer 401 is reduced. The probability of damage to the transmission.
- the polishing transfer table 101, the cleaning transfer table 118, and the polishing loading table 116 can be arranged in order along a straight line. Of course, it can also be specifically arranged according to actual production needs, with the aim of improving transmission efficiency.
- at least one cleaning module is provided on each side of the polishing transfer table 101 and the cleaning transfer table 118.
- the cleaning modules on both sides of the cleaning transfer table 118 and the polishing transfer table 101 are respectively configured to include a first cleaning unit 504, a second cleaning unit 503, a third cleaning unit 502, and a drying unit. 501 combination.
- Polishing modules 116 are provided on both sides of the polishing loading platform 116, and the polishing modules are polishing units 110 arranged in a 2 ⁇ 3 array; the polishing loading platform 116 can be selected according to production conditions.
- the wafer transfer robot 310 may be provided above the polishing transfer table 101, the cleaning transfer table 118, and the polishing loading table 116 by lifting or other similar methods.
- the device may include two sets of the wafer transfer robots 310 arranged in parallel and symmetrically to realize the transfer and pick-up of the wafer 401 at the same time.
- the two sets of wafer transfer robots 310 can work independently without affecting each other.
- the positioning position of the wafer gripping device 313 can be set to two areas; when it is located in the low area, it should be set higher than possible obstacles such as the polishing head in the polishing unit 110. To avoid collisions.
- the wafer gripping devices 313 are respectively selected to be located in different areas, so as to avoid collision between the wafer gripping devices 313.
- the distance between the two vertical transmission mechanisms 312 of the two sets of the wafer transfer robots 310 in the working state is larger than the diameter of the wafer 401.
- the wafer transfer robot 310 in the present invention can realize the picking and placing of the wafer 401 through the wafer gripping device 313, and can realize the positions of the wafer 401 in the horizontal straight line through the cooperation of the horizontal transmission mechanism 311 and the vertical transmission mechanism 312. Transmission.
- the movable range of the lifting and horizontal movement of the wafer gripping device 313 can be changed according to the actual situation.
- the horizontal transmission mechanism 311 and the vertical transmission mechanism 312 in the present invention generally consist of a horizontal / vertical guide device / mechanism plus a horizontal / vertical drive device.
- Horizontal / vertical guides can be in the form of linear rolling guides, linear sliding guides, linear rolling bearings, etc .
- horizontal / vertical driving devices can use linear motors, ball screws, synchronous toothed belts, steel belts, etc.
- the innovation of the present invention lies in the improvement of the conventional wafer 401 transfer method by the structure and positional relationship of the wafer transfer robot 310 described above.
- the existing technology can be used, as long as the wafer gripping device 313 can perform horizontal linear motion and vertical vertical motion.
- any combination of the above-mentioned specific embodiments of the guide mechanism and the driving device can be achieved, and the above-mentioned beneficial technical effects achieved by the present invention can be achieved.
- the horizontal transmission mechanism 311 includes a horizontal guide device 3111, a horizontal drive device 3112, and a horizontal movement platform 3113; the horizontal drive device 3112 drives the horizontal movement platform 3113 along the horizontal guide device 3111 Do horizontal straight motion.
- the vertical driving mechanism 312 includes a vertical driving device 3122 and a vertical guiding device 3121 connected to the horizontal moving platform 3113.
- the vertical driving device 3122 drives the wafer grasping device 313 to make vertical straight lines along the vertical guiding device 3121. motion.
- the wafer grasping device 313 includes a claw 3131 and a pushing claw 3132 connected to the vertical driving device 3122.
- the pushing claw 3132 drives the claw 3131 to move horizontally and cooperates with the claw 3131 to obtain Put wafer 401.
- the innovation of the chemical mechanical planarization equipment provided by the present invention is that the wafer transfer robot 310 provided by the present invention is used, and a polishing turntable is arranged within the movable range of the horizontal and linear movement direction of the wafer grasping device 313. 101. Cleaning the transfer table 118 and the polishing loading table 116. While integrating the wafer transfer robot and the wet wafer transfer robot, the wafer 401 transfer between the polishing polishing tables 116 is also completed. According to polishing requirements, only one set of wafer transfer robots can be used or more sets can be used simultaneously. The amount of wafer transfer robots can be selected according to the polishing workload, which makes the configuration and use of wafer transfer robots more flexible and improves the overall production capacity. And productivity.
- the present invention also provides a method for specifically performing wafer transfer during the actual processing of wafer 401 by using the chemical mechanical planarization equipment, which specifically includes the following steps:
- the horizontal transmission mechanism 311 drives the wafer grasping device 313 to move above the polishing transfer table 101, and the wafer grasping device 313 descends to the position of the polishing transfer table 101 along the vertical transmission mechanism 312 to grasp the wafer 401;
- the wafer gripping device 313 carries the wafer 401 to a certain height along the vertical transmission mechanism 312, and is then driven by the horizontal transmission mechanism 311 in a horizontal straight direction to a position above a certain polishing loading table 116;
- the wafer gripping device 313 carries the wafer 401 down the vertical transmission mechanism 312 to the corresponding polishing loading table 116 position, and releases the wafer 401. At this time, the wafer transfer robot 310 can carry other wafers 401;
- the wafer grasping device 313 is driven by the horizontal transmission mechanism 311 above the polishing loading table 116, and the wafer grasping device 313 descends along the vertical transmission mechanism 312 to the position of the polishing loading table 116 to grasp the wafer 401;
- the wafer grasping device 313 carries the wafer 401 to a certain height along the vertical transmission mechanism 312, and is driven by the horizontal transmission mechanism 311 to above the cleaning transfer table 118.
- the wafer grasping device 313 descends to the vertical transmission mechanism 312 to Clean the position of the turntable 118 and release the wafer 401;
- step S7 The wafer 401 is transferred to the cleaning module through the cleaning transfer table 118 to perform the post-polishing cleaning process, and the first cleaning unit 504, the second cleaning unit 503, the third cleaning unit 502, and the drying unit 501 complete the cleaning process after polishing. .
- the wafer gripping device 313 can also carry the wafer 401 to a certain height along the vertical transmission mechanism 312, and be driven by the horizontal transmission mechanism 311 to other polishing loading tables 116 to release the wafer 401 in the same manner. And finish polishing again.
- the wafer transfer robot provided by the present invention can directly transfer wafers from the polishing transfer table to the polishing loading table. Since no transfer is required, the number of wafer transfers is reduced, the wafer transfer time is shortened, and the wafer transfer time is improved. Transfer efficiency, reducing the probability of wafer damage due to transfer.
- the chemical mechanical planarization equipment provided by the present invention can symmetrically arrange two sets of the above-mentioned wafer transfer robots, and work independently of each other. According to polishing requirements, only one set of wafer transfer robots or two sets can be used at the same time, according to the polishing workload. Select the amount of wafer transfer robots used to make the configuration and use of wafer transfer robots more flexible, and improve the overall production capacity and production efficiency.
- FIG. 9 The axial schematic diagram of the wafer flattening unit of the present invention is shown in FIG. 9, which includes a wafer loading and unloading rack 1, a wafer loading table 2, a polishing swing arm 3, a moving door 4, a flattening unit cover 5, and a polishing liquid spray.
- the polishing swing arm 3 carries a polishing head 7 and cooperates with the polishing liquid spraying arm 6 and the dresser swing arm 8 to complete a polishing operation together.
- the polishing swing arm 3 carries the polishing head 7 and the loaded wafer to swing above the wafer loading table 2 for unloading. After unloading, it swings to the inside while the moving door 4 is closed, and then the second polishing operation is performed.
- Embodiment 1 As shown in FIG. 10, the driving mechanism of the polishing swing arm 3 is placed above the polishing platform 9.
- the driving mechanism includes: the rotor of the motor 20 is connected to the speed reduction mechanism 12, and the stator of the motor 20 is connected to the housing of the speed reduction mechanism 12, to reduce the speed
- the housing of the mechanism 12 is connected to the polishing swing arm 3 through a reduction mechanism flange 13.
- One side of the polishing swing arm 3 is provided with a polishing head 7.
- the other end of the swing arm 3 contains a top bearing 18 and a lower bearing 16 to ensure the swing arm.
- the inner and outer rings of the top bearing 18 are connected to the fixed shaft 22 and the polished swing arm 3 through their own flange screw holes, and the axial movement of the lower bearing 16 is passed through the bearing inner ring nut 15 and the polished swing arm 3 Shoulder blocking.
- the rotor of the motor 20 is connected to the reduction mechanism 12, and the output shaft of the reduction mechanism 12 is connected to the fixed shaft 22 through the coupling 14.
- the rotor of the motor 20 rotates and is output through the reduction mechanism 12.
- the output shaft of the reduction mechanism 12 is connected to the coupling 14, and the coupling 14 and the fixed shaft 4 are connected by a key 19. Since the fixed shaft 4 cannot rotate, the speed is reduced.
- the output shaft of the mechanism 12 is also fixed and cannot be rotated, and the rotor of the motor 20 cannot be rotated at the same time, but the casing of the reduction mechanism 12 is not fixed, so the entire transmission relationship is that the casing of the motor 20 carries the casing of the reduction mechanism 12 and the polished swing arm. 3 rotate together to realize two movements of the mechanism: swinging during polishing and swinging positioning during wafer loading and unloading. All operations are performed inside the flattening unit cover 5, and the wafer loading table 2 can perform wafer loading and unloading work with an external mechanism at any time without affecting the operation of the internal polishing mechanism.
- Embodiment 2 As shown in FIG. 11, the driving mechanism of the polishing swing arm 3 is placed below the polishing platform 9.
- the connection relationship of the driving mechanism is as follows: the housing of the motor 20 is connected with the housing of the reduction mechanism 12 by a screw, and the rotating shaft of the motor 20
- the transmission input reduction mechanism 12 is mounted to the lower end surface of the transmission shaft housing 27 through the reduction mechanism flange 31.
- the rotor of the motor 20 is connected to the output shaft of the reduction mechanism 12 and the stator of the motor 20 is connected to the housing of the reduction mechanism 12.
- the torque of the motor 20 is output through the output shaft of the reduction mechanism 12 and then transmitted to the transmission shaft through the coupling 14
- the radial and axial directions of the transmission shaft 25 are fixed by two sets of bearings 26, and the movement between the two sets of bearings 26 is blocked by the bearing spacer 29, while the inner ring of the two sets of bearings 26 moves up and down respectively.
- the upper pair of bearing locks 24 and the lower pair of bearing locks 28 are used for blocking, and the outward movement of the outer ring of the two sets of bearings 26 is prevented by the upper bearing gland 17 and the lower bearing gland 30.
- the transmission shaft 25 transmits the torque to the polishing swing arm 3 through the swing arm gland 23, thereby realizing the device swinging the wafer on the polishing turntable 11 and positioning the wafer during loading and unloading. All operations are performed inside the flattening unit cover 5, and the wafer loading table 2 can perform wafer loading and unloading work with an external mechanism at any time without affecting the operation of the internal polishing mechanism.
- the present invention provides a CMP equipment unit (chemical mechanical planarization unit) that can work individually and in a cluster.
- the unit contains independent functional structures and processing areas to ensure process stability. And because this unit adopts a modular design, customers can customize the quantity according to their needs, and freely define the number of CMP groups to meet different processing technology requirements.
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Abstract
Description
Claims (22)
- 一种化学机械平坦化设备,包括抛光模块、清洗模块和晶圆传输模块,清洗模块对抛光后的晶圆进行清洗,其特征在于,所述抛光模块包含两列抛光单元阵列,每列抛光单元包含两组或多组抛光单元,两列抛光单元阵列对应的抛光装载台在位于抛光单元阵列的列方向上纵向排列,所述清洗模块排成两列,对应两列抛光单元阵列,所述晶圆传输模块的工作部位于沿纵向排列的抛光装载台的垂直上方,完成晶圆在其他装卸区与所述抛光装载台以及所述抛光装载台之间的传输。
- 如权利要求1所述的化学机械平坦化设备,其特征在于,所述其他装卸区为清洗中转台,进出抛光模块的晶圆要经过清洗中转台暂存。
- 如权利要求1所述的化学机械平坦化设备,其特征在于,所述晶圆传输模块包括一组或多组晶圆传输单元,每组晶圆传输单元包括导向装置、水平运动驱动装置、垂直运动机构、晶圆卡盘和晶圆卡爪,水平运动驱动装置驱动垂直运动机构沿导向装置水平方向滑动,垂直运动机构与晶圆卡盘连接,并能够控制晶圆卡盘在高位和低位两个模式下工作,晶圆卡爪安装于晶圆卡盘上,能够做张开和闭合操作。
- 如权利要求3所述的化学机械平坦化设备,其特征在于,所述多组晶圆传输单元中的每组晶圆传输单元沿两列抛光单元的列方向上形成级联,完成晶圆在其他装卸区与各个抛光装载台以及各个抛光装载台之间的传输,所述多组晶圆传输单元互相协作,实现晶圆在整个抛光单元阵列中的流转。
- 如权利要求3所述的化学机械平坦化设备,其特征在于,所述晶圆卡盘为翻转结构,在其两面布置两套晶圆卡爪机构。
- 如权利要求1所述的化学机械平坦化设备,其特征在于,所述抛光装载台能够在抛光单元阵列的列方向上纵向移动,一个抛光装载台对应一个以上的抛光单元。
- 如权利要求1所述的化学机械平坦化设备,其特征在于,在所述抛光单元与抛光装载台之间设置可开启闭合的抛光门。
- 一种利用权利要求3所述的化学机械平坦化设备进行晶圆传输的方法,其 特征在于,包含以下步骤:S1:在初始状态下,垂直运动机构控制晶圆卡盘处于高位,使得晶圆卡盘能够沿着水平方向自由行走;S2:当水平运动驱动装置驱动垂直运动机构沿导向装置运行到清洗中转台或者抛光装载台的上方时,垂直运动机构控制晶圆卡盘下降到低位,晶圆卡盘上安装的晶圆卡爪抓取晶圆;S3:随后垂直运动机构控制晶圆卡盘上升到高位,水平运动驱动装置驱动垂直运动机构沿导向装置运行到下一个清洗中转台或者抛光装载台的上方;S4:垂直运动机构控制晶圆卡盘下降到低位,晶圆卡盘上的晶圆卡爪进行释放晶圆操作;S5:重复以上步骤,使得晶圆能够在清洗中转台和各个抛光装载台之间实现传递。
- 如权利要求1所述的化学机械平坦化设备,其特征在于,所述晶圆传输模块包括至少一套晶圆传输机械手;所述晶圆传输机械手包括:水平传动机构、与所述水平传动机构连接的垂直传动机构及与所述垂直传动机构连接的晶圆抓取装置;所述垂直传动机构驱动所述晶圆抓取装置做上下垂直直线运动;所述水平传动机构驱动所述垂直传动机构做水平直线运动,进而带动所述晶圆抓取装置做水平直线运动;在所述晶圆抓取装置水平直线运动方向上的活动范围内布置有抛光中转台、清洗中转台及抛光装载台。
- 如权利要求9所述的化学机械平坦化设备,其特征在于,该设备包括平行对称设置的两套及以上所述晶圆传输机械手。
- 如权利要求10所述的化学机械平坦化设备,其特征在于,两套及以上所述晶圆传输机械手各自的晶圆抓取装置沿水平直线同时运动时分别位于高低不同的区域,以避免发生碰撞。
- 如权利要求9所述的化学机械平坦化设备,其特征在于,所述抛光中转台、清洗中转台及抛光装载台沿直线依次布置;所述抛光中转台和所述清洗中转台两侧设置有清洗模块;所述抛光装载台两侧设置有抛光模块。
- 如权利要求9所述的化学机械平坦化设备,其特征在于,所述晶圆传输机械手通过吊装设置在所述抛光中转台、清洗中转台及抛光装载台的上方。
- 一种利用权利要求9所述的化学机械平坦化设备进行晶圆传输的方法,其特征在于,包括以下步骤:S0:将待加工的晶圆首先放置在抛光中转台上;S1:水平传动机构带动晶圆抓取装置移动到抛光中转台上方,晶圆抓取装置沿着垂直传动机构下降到抛光中转台位置,抓取晶圆;S2:晶圆抓取装置携带晶圆沿着垂直传动机构上升到一定高度,再由水平传动机构沿水平直线方向带动到某个抛光装载台位置上方;S3:晶圆抓取装置携带晶圆沿着垂直传动机构下降到相应抛光装载台位置,释放晶圆;此时晶圆传输机械手可以再搬运其他晶圆;S4:抛光装载台上的晶圆在抛光模块上完成抛光加工后,被重新放回抛光装载台上;S5:晶圆抓取装置由水平传动机构带动到装载有抛光加工后晶圆的抛光装载台上方,晶圆抓取装置沿着垂直传动机构下降到抛光装载台位置,抓取晶圆;S6:晶圆抓取装置携带晶圆沿着垂直传动机构上升到一定高度,由水平传动机构带动到清洗中转台上方,晶圆抓取装置沿着垂直传动机构下降到清洗中转台位置,释放晶圆;S7:晶圆通过清洗中转台转移到清洗模块,完成抛光后清洗过程。
- 一种晶圆平坦化单元,包括:抛光平台底架,位于抛光平台底架上方的抛光平台,设置在抛光平台上的抛光转台,带动抛光头在抛光转台上摆动的抛光摆臂,抛光液喷撒臂,修整器摆臂,晶圆装卸台架子以及位于晶圆装卸台架子上方的晶圆装载台,其特征在于,所述的晶圆装卸台架子和晶圆装载台位于平坦化单元外罩的外部,平坦化单元外罩上设有移动门,抛光摆臂带动抛光头可通过移动门到晶圆装载台上方进行晶圆装卸。
- 如权利要求15所述的晶圆平坦化单元,其特征在于,抛光作业时移动门为关闭状态,晶圆装卸作业时移动门为打开状态。
- 如权利要求15所述的晶圆平坦化单元,其特征在于,所述移动门的驱动方式为电机或气缸。
- 如权利要求15所述的晶圆平坦化单元,其特征在于,所述抛光摆臂的驱动机构整体位于抛光平台的上方或下方。
- 如权利要求18所述的晶圆平坦化单元,其特征在于,所述驱动机构包括电机、减速机构、减速机构法兰,电机的定子连接减速机构的外壳,减速机构的外壳通过减速机构法兰连接抛光摆臂。
- 如权利要求19所述的晶圆平坦化单元,其特征在于,所述电机的定子通过自身法兰和螺丝连接减速机构的外壳。
- 如权利要求18所述的晶圆平坦化单元,其特征在于,所述驱动机构包括电机、减速机构、减速机构法兰,电机的外壳和减速机构的外壳,电机转轴传动输入减速机构,减速机构通过减速机构法兰安装到传动轴壳下端面。
- 如权利要求21所述的晶圆平坦化单元,其特征在于,所述减速机构的输出轴通过联轴器传递到传动轴上,再通过摆臂压盖将转矩传递到抛光摆臂上。
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SG11202103477TA SG11202103477TA (en) | 2018-09-07 | 2019-08-20 | Chemical-mechanical planarization device, wafer transfer method and wafer planarization unit |
US17/274,183 US12251785B2 (en) | 2018-09-07 | 2019-08-20 | Chemical mechanical planarization equipment, wafer transfer method, and wafer planarization unit |
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CN201811466539.0A CN109262444A (zh) | 2018-12-03 | 2018-12-03 | 晶圆平坦化单元 |
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CN201910481448.2A CN110026879B (zh) | 2018-09-07 | 2019-06-04 | 一种化学机械平坦化设备和晶圆传输方法 |
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WO2023009116A1 (en) * | 2021-07-28 | 2023-02-02 | Applied Materials, Inc. | High throughput polishing modules and modular polishing systems |
CN216542663U (zh) * | 2021-09-07 | 2022-05-17 | 杭州众硅电子科技有限公司 | 晶圆抛光系统 |
CN113910099A (zh) * | 2021-09-07 | 2022-01-11 | 杭州众硅电子科技有限公司 | 一种晶圆抛光系统 |
TWI834448B (zh) * | 2021-12-31 | 2024-03-01 | 大陸商杭州眾硅電子科技有限公司 | 一種晶圓拋光系統及晶圓傳輸方法 |
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KR102697317B1 (ko) * | 2023-08-21 | 2024-08-23 | 주식회사 스맥 | 반도체 웨이퍼 시편 폴리싱 및 클리닝 장치 |
CN118431132B (zh) * | 2024-07-04 | 2024-11-12 | 江苏元夫半导体科技有限公司 | 晶圆暂存装置和晶圆清洗方法 |
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US20210260716A1 (en) | 2021-08-26 |
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