WO2008118943A1 - Electrospun apatite/polymer nano-composite scaffolds - Google Patents
Electrospun apatite/polymer nano-composite scaffolds Download PDFInfo
- Publication number
- WO2008118943A1 WO2008118943A1 PCT/US2008/058234 US2008058234W WO2008118943A1 WO 2008118943 A1 WO2008118943 A1 WO 2008118943A1 US 2008058234 W US2008058234 W US 2008058234W WO 2008118943 A1 WO2008118943 A1 WO 2008118943A1
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- WO
- WIPO (PCT)
- Prior art keywords
- particles
- fibers
- plla
- approximately
- scaffold
- Prior art date
Links
- 229920000642 polymer Polymers 0.000 title claims description 11
- 229910052586 apatite Inorganic materials 0.000 title description 14
- VSIIXMUUUJUKCM-UHFFFAOYSA-D pentacalcium;fluoride;triphosphate Chemical compound [F-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O VSIIXMUUUJUKCM-UHFFFAOYSA-D 0.000 title description 14
- 239000002114 nanocomposite Substances 0.000 title description 4
- XYJRXVWERLGGKC-UHFFFAOYSA-D pentacalcium;hydroxide;triphosphate Chemical compound [OH-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O XYJRXVWERLGGKC-UHFFFAOYSA-D 0.000 claims abstract description 115
- 229910052588 hydroxylapatite Inorganic materials 0.000 claims abstract description 96
- JVTAAEKCZFNVCJ-REOHCLBHSA-N L-lactic acid Chemical compound C[C@H](O)C(O)=O JVTAAEKCZFNVCJ-REOHCLBHSA-N 0.000 claims abstract description 64
- 229920001432 poly(L-lactide) Polymers 0.000 claims abstract description 64
- 239000000835 fiber Substances 0.000 claims abstract description 56
- 239000002245 particle Substances 0.000 claims abstract description 42
- 239000002131 composite material Substances 0.000 claims abstract description 37
- 210000000988 bone and bone Anatomy 0.000 claims abstract description 19
- 239000011159 matrix material Substances 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims description 21
- 238000001523 electrospinning Methods 0.000 claims description 15
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- 239000004005 microsphere Substances 0.000 claims description 5
- 102000008186 Collagen Human genes 0.000 claims description 4
- 108010035532 Collagen Proteins 0.000 claims description 4
- 229920001436 collagen Polymers 0.000 claims description 4
- 229920001223 polyethylene glycol Polymers 0.000 claims description 4
- 239000011247 coating layer Substances 0.000 claims description 3
- -1 polycthcrs Polymers 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 3
- FHVDTGUDJYJELY-UHFFFAOYSA-N 6-{[2-carboxy-4,5-dihydroxy-6-(phosphanyloxy)oxan-3-yl]oxy}-4,5-dihydroxy-3-phosphanyloxane-2-carboxylic acid Chemical compound O1C(C(O)=O)C(P)C(O)C(O)C1OC1C(C(O)=O)OC(OP)C(O)C1O FHVDTGUDJYJELY-UHFFFAOYSA-N 0.000 claims description 2
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- 229950003499 fibrin Drugs 0.000 claims description 2
- 229920002674 hyaluronan Polymers 0.000 claims description 2
- 229920005615 natural polymer Polymers 0.000 claims description 2
- 229920000747 poly(lactic acid) Polymers 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 229920000768 polyamine Polymers 0.000 claims description 2
- 229920000515 polycarbonate Polymers 0.000 claims description 2
- 239000004417 polycarbonate Substances 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 239000012890 simulated body fluid Substances 0.000 claims description 2
- 229920001059 synthetic polymer Polymers 0.000 claims description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims 2
- 229920000954 Polyglycolide Polymers 0.000 claims 1
- 229920001577 copolymer Polymers 0.000 claims 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims 1
- 229920001610 polycaprolactone Polymers 0.000 claims 1
- 239000002121 nanofiber Substances 0.000 description 19
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- 210000001519 tissue Anatomy 0.000 description 6
- 102000002260 Alkaline Phosphatase Human genes 0.000 description 5
- 108020004774 Alkaline Phosphatase Proteins 0.000 description 5
- 238000010348 incorporation Methods 0.000 description 5
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- 102000010834 Extracellular Matrix Proteins Human genes 0.000 description 4
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- 210000002744 extracellular matrix Anatomy 0.000 description 4
- 238000007654 immersion Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- 239000002202 Polyethylene glycol Substances 0.000 description 3
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 239000001506 calcium phosphate Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
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- 238000000349 field-emission scanning electron micrograph Methods 0.000 description 3
- 238000005649 metathesis reaction Methods 0.000 description 3
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- 238000009987 spinning Methods 0.000 description 3
- 238000009864 tensile test Methods 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 238000004113 cell culture Methods 0.000 description 2
- 230000003833 cell viability Effects 0.000 description 2
- 230000005754 cellular signaling Effects 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- RBLGLDWTCZMLRW-UHFFFAOYSA-K dicalcium;phosphate;dihydrate Chemical compound O.O.[Ca+2].[Ca+2].[O-]P([O-])([O-])=O RBLGLDWTCZMLRW-UHFFFAOYSA-K 0.000 description 2
- 108010006205 fluorescein isothiocyanate bovine serum albumin Proteins 0.000 description 2
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- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical class [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 2
- 208000010392 Bone Fractures Diseases 0.000 description 1
- 108091003079 Bovine Serum Albumin Proteins 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 235000019739 Dicalciumphosphate Nutrition 0.000 description 1
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Natural products OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 238000003917 TEM image Methods 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
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- 238000000354 decomposition reaction Methods 0.000 description 1
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- NEFBYIFKOOEVPA-UHFFFAOYSA-K dicalcium phosphate Chemical compound [Ca+2].[Ca+2].[O-]P([O-])([O-])=O NEFBYIFKOOEVPA-UHFFFAOYSA-K 0.000 description 1
- 229910000390 dicalcium phosphate Inorganic materials 0.000 description 1
- 229940038472 dicalcium phosphate Drugs 0.000 description 1
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- GNBHRKFJIUUOQI-UHFFFAOYSA-N fluorescein Chemical compound O1C(=O)C2=CC=CC=C2C21C1=CC=C(O)C=C1OC1=CC(O)=CC=C21 GNBHRKFJIUUOQI-UHFFFAOYSA-N 0.000 description 1
- 239000003102 growth factor Substances 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 238000000338 in vitro Methods 0.000 description 1
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- 229910052749 magnesium Inorganic materials 0.000 description 1
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- 238000004519 manufacturing process Methods 0.000 description 1
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- 235000015097 nutrients Nutrition 0.000 description 1
- 229910000392 octacalcium phosphate Inorganic materials 0.000 description 1
- 201000008968 osteosarcoma Diseases 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- KSIRMUMXJFWKAC-FHJHOUOTSA-N prostaglandin A3 Chemical compound CC\C=C/C[C@H](O)\C=C\[C@H]1C=CC(=O)[C@@H]1C\C=C/CCCC(O)=O KSIRMUMXJFWKAC-FHJHOUOTSA-N 0.000 description 1
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- YIGWVOWKHUSYER-UHFFFAOYSA-F tetracalcium;hydrogen phosphate;diphosphate Chemical compound [Ca+2].[Ca+2].[Ca+2].[Ca+2].OP([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O YIGWVOWKHUSYER-UHFFFAOYSA-F 0.000 description 1
- 229910000391 tricalcium phosphate Inorganic materials 0.000 description 1
- 235000019731 tricalcium phosphate Nutrition 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
- A61F2/02—Prostheses implantable into the body
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
- A61L27/40—Composite materials, i.e. containing one material dispersed in a matrix of the same or different material
- A61L27/44—Composite materials, i.e. containing one material dispersed in a matrix of the same or different material having a macromolecular matrix
- A61L27/46—Composite materials, i.e. containing one material dispersed in a matrix of the same or different material having a macromolecular matrix with phosphorus-containing inorganic fillers
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
- A61L27/40—Composite materials, i.e. containing one material dispersed in a matrix of the same or different material
- A61L27/44—Composite materials, i.e. containing one material dispersed in a matrix of the same or different material having a macromolecular matrix
- A61L27/48—Composite materials, i.e. containing one material dispersed in a matrix of the same or different material having a macromolecular matrix with macromolecular fillers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24058—Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
- Y10T428/24124—Fibers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2922—Nonlinear [e.g., crimped, coiled, etc.]
- Y10T428/2924—Composite
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2927—Rod, strand, filament or fiber including structurally defined particulate matter
Definitions
- the present invention relates generally to composite materials.
- the present invention also relates generally to methods of making composite materials.
- natural bone is a composite material that includes hydroxyapatite (HA) and fibrous collagen.
- HA hydroxyapatite
- fibrous collagen In natural bone, the HA crystals are embedded within the collagen fiber matrix and are aligned along the long axis of fibers.
- an apatite/fibrous polymer nano-composite scaffold has been fabricated using electrospinning.
- Electrospinning is a convenient and versatile fabrication technique which produces fibers with diameters from approximately 50 nm to several micrometers.
- the structure generated by electrospinning is highly porous with interconnected pores. This fibrous structure typically resembles the architecture of an extracellular matrix (ECM).
- ECM extracellular matrix
- These fibrous structures may be used as artificial bone composite.
- these fibrous structures may be used with other tissues based on biocompatibility, mechanical properties, and cell attachment and growth of the fibrous structures and the tissues.
- HA particles with sizes ranging from approximately 10 nm to approximately 10 ⁇ m and having an average aspect ratio up to approximately 50 are synthesized.
- the HA particles are well dispersed in the spinning dope and co-elcctrospun with polymer nanofibcrs.
- the HA/PLLA nano-compositc fibrous scaffold can be fabricated with HA particles homogenously distributed within the PLLA nano fibers.
- up to approximately 20 wt% of HA nanoparticles is incorporated into the PLLA nanofibers. These nanoparticles are well aligned along the long axes of the polymer fibers.
- Such obtained microstructure closely mimics the micro- arrangement of the inorganic/organic components in the ECM of natural bone.
- Such fabricated scaffolds have desirable mechanical properties and good cell signaling properties. Al least in view of the above, such scaffolds are suitable for loading cells and biological active agents. It should also be noted that incorporation of more than 20 wt% HA nanoparticles is also within the scope of certain embodiments of the present invention.
- fOOlGj It is desirable to fabricate bone graft materials mimicking the structural, mechanical, and biological behavior of natural bone. This need is met, to a great extent, by certain embodiments of the present invention, particularly those wherein a structure is provided that includes a scaffold and highly crystallized, well-dispersed HA nanoparticles. In this structure, the HA nanoparticles have controllable aspect ratios within the range of approximately 5 and approximately 50.
- a structure that includes a fibrous matrix that itself includes a plurality of fibers.
- the structure also includes a plurality of hydroxyapatite (HA) particles dispersed within the fibrous matrix, wherein the HA particles are substantially aligned along long axes of the plurality of fibers.
- HA hydroxyapatite
- a method of forming a structure includes adding hydroxyapatile (HA) particles to a poly-(L-lactic acid) (PLLA) solution to form a mixture and forming an HA/PLLA fiber by clectrospinning the mixture.
- HA hydroxyapatile
- PLLA poly-(L-lactic acid)
- a structure that includes a fibrous matrix including a plurality of fibers.
- the structure also includes a plurality of hydroxyapatite (HA) particles dispersed within the fibrous matrix, wherein the HA particles are substantially aligned along long axes of the plurality of fibers, wherein the structure is manufactured by adding the HA particles to a poly-(L-lactic acid) (PLLA) solution to form a mixture and by forming HA/PLLA fibers by electrospinning the mixture to form the fibrous matrix.
- HA hydroxyapatite
- PLLA poly-(L-lactic acid)
- FIGS. l(a)-(c) illustrate morphologies of electrospun PLLA
- FIG. l(a) illustrates a field emission scanning electron microscope (FESEM) image of electrospun PLLA nanofibers
- FIG. l(b) illustrates an FESEM image of HA/PLL ⁇ (20: 80 w/w) composite nanofibers
- FlG. l(c) illustrates a transmission electron microscope (TEM) image of HA/PLLA/HA (20: 80 w/w) composite nanofibers.
- FESEM field emission scanning electron microscope
- FIGS. 2(a)-(f) illustrate the effect of varying various electrospinning parameters.
- FIG. 2(a) illustrates the effect of varying PLLA concentration in the electrospinning dope.
- FIG. 2(b) illustrates the effect of varying the amount of HA incorporation (wt%) in the composite fibers.
- FIG.2(c) illustrates the effect of varying power voltage.
- FIG. 2(d) illustrates the effect of varying the injection rate.
- FIG. 2(e) illustrates the effect of varying the spinneret inner diameter.
- FIG.2(f) illustrates the effect of varying the distance between the spinneret tip and the collector on the diameter of the electrospun nanofibers.
- FIGS.3(a)-(c) illustrate functionalized PLLA fibers.
- FIG.3(a) is a TEM image of polyethylene glycol (PEG)-core-PLLA-sbell nanofibers.
- FIG.3(b) is an FESEM image of highly aligned PLLA ⁇ ano fibers.
- FIG. 3(c) is an FESEM image of highly porous PLLA nano fibers.
- FIGS.4(a)-(c) illustrate the mechanical properties of electrospun PLLA and HA/PLLA scaffolds.
- FlG.4(a) illustrates typical stress v. strain curves for HA/PLLA electrospun scafolds with an averaged fiber diameters equal to 110 ⁇ 15 nm.
- FIG. 4(b) illustrates Young's moduli (E, hatched bars) and tensile stresses (solid bars) of HA/PLLA elecirospun scaffolds with averaged fiber diameters equal to 110 ⁇ 15 nm.
- FIG. 4(c) illustrates Young ' s moduli (E) and tensile stresses of different component HA/PLLA electrospun scaffolds with averaged fiber diameters equal to 170 ⁇ 25 nm.
- FIGS 5(a) and (b) illustrate the mechanical properties of electrospun fibrous scaffolds with different compositions and fibrous assemblies.
- FIG. 5(a) illustrates the stress vs. strain curves for electrospun fibrous scaffolds with different compositions and fibrous assemblies.
- FlG. 5(b) illustrates the tensile test results for electrospun fibrous scaffolds with different compositions and fibrous assemblies.
- FIGS. 6(a)-(e) illustrate PLLA nanofibers obtained from clectrospinning according to certain embodiments of the present invention.
- FIG. ⁇ (a) illustrates the average diameters and standard variations for Fibers electrospun from different PLLA-concentrations.
- FIG. 6(b)-(c) were all taken at a magnification of *20,000.
- FIGS. 7(a)-(d) illustrate electrospun HA/PLLA composites.
- the IiA particles in the composite were synthcsizedvia a metathesis reaction at 100 0 C in FIG. 6(a), via a metathesis reaction at 7O 0 C in FIG. 7(b), via a metathesis reaction at 95 0 C in FIG. 7(c), and via a urea decomposition at 95 0 C in FIG. 7(d).
- HA particles with different sizes and aspect ratios are evenly distributed within the illustrated polymer nanofibers.
- the composites illustrated in FIGS.7(a)-(d) demonstrate a good orientation along the long axis of the PLA nanofibers. The HA content in these composites arc 20 wt%.
- FIGS. 8(a)-(b) illustrate thin layers of a biomimetic apatite coating on the surface of PLLA and HA/PLLA scaffolds, respectively.
- FIG. 9 illustrates in vitro release of FITC-BSA from electrospun HA/PLLA fibrous scaffold with needle-shape HA particles either at nano- (NHA) or microsize (MHA) and with either random or aligned fibrous assembly.
- FIG. 10 illustrates relative cell viability on different scaffolds after being cultured for 3, 7, and 10 days.
- Sample A PLLA scaffold with random assembly
- Sample B micrometer-size HA/PLLA scaffold with random assembly
- Sample C nanometer-size HA/PLLA scaffold with random assembly
- sample D biomimetic apatite-coated nanometer-size HA/PLLA scaffold with random assembly
- sample E micrometer-size HA/PLLA scaffold with aligned assembly
- sample F nanometer-size HA/PLLA scaffold with aligned assembly.
- FIG. 1 1 illustrates relative alkaline phosphatase (ALP) activities on different scaffolds after being cultured for 7 and 10 days.
- ALP alkaline phosphatase
- carbonated HA, and other calcium phosphates e.g., ion-substituted apatites, such as carbonate hydroxyapatite, fJuorinatcd hydroxyapatitc, chlorinated hydroxyapatite, silicon-containing hydroxyapatite, magnesium-containing hydroxyapatite and other ion substituted HA, tricalcium phosphate, tctracalcium phosphate, monetite, dicalcium phosphate, dicalcium phosphate dihydrate, octacalcium phosphate, or calcium sulfate) may also be used.
- ion-substituted apatites such as carbonate hydroxyapatite, fJuorinatcd hydroxyapatitc, chlorinated hydroxyapatite, silicon-containing hydroxyapatite, magnesium-containing hydroxyapatite and other ion substituted HA, tricalcium phosphate, tctracalc
- HA particles were added to a PLLA solution to fabricate an HA/PLLA composite. Also, the amount of HA in the PLLA solution was adjusted by varying the HA to PLLA feeding ratio in the spin-dope.
- HA up to approximately 20 wt% of HA is incorporated into PLLA nanofibcrs.
- These HA particles are typically well aligned along the long axis of the polymer fibers.
- the size of the HA particles have an average width of at least 10 nm and an average length ranged from approximately 10 nm to approximately 10 ⁇ m. with an average aspect ratio up to approximately 50.
- the particles, according to certain embodiments of the present invention were homogcnously distributed within the PLLA nanofibers after elcctrospinning. The resultant microstr ⁇ cture closely mimicked the arrangement of the inorganic/organic components in ECM of natural bone.
- the HA/PLLA scaffold has improved mechanical properties and biocompatibility.
- HA particles with lengths between 100 and 200 nm and aspect ratios between 7 and 10 were evenly distributed within HA/PLLA fiber bodies. These particles also demonstrated a good orientation along the long axes of the PLLA nanofibers.
- FIG. 2(a) The effects of altering the electrospinning processing parameters on the diameter of HA/PLLA composite fibers were studied in FIG. 2. As illustrated, varying the polymer concentration of the electrospinning dope and varying the HA/PLLA weight ratio have the most obvious influences on the diameter. As illustrated in FIG. 2(a), the diameter of composite nanofibers increase with the PLLA concentration in the spinning dope, which indicates that a high PLLA concentration dope has higher surface tension and was more di ITicult to be spun into finer fibers during the fiber spinning process. FIG. 2(b) illustrates that composite fiber diameter decreases with increasing HA weight ratio. This is likely explained by the fact that higher amounts of HA in a composite decreases the viscosity of the electrospinning dope and the surface tension thereof as well.
- FIG. 3 As illustrated in FIG. 3, several modified electrospinning techniques for fabricating functionalized nanofibrous scaffolds have been implemented according to various embodiments of the present invention.
- a PEG/PLLA core-shell structure has been co-elcctrospun into a fibrous composite scaffold using co-axial dual spinnerets, as shown in FIG. 3(a).
- Second, highly aligned nanofibers were fabricated using a rotating drum as the collector, as illustrated in FIG. 3(b). Scaffolds prepared in this manner have good orientation and improved mechanical strength along the long axes of the fibers.
- DCM CH 2 Cl 2
- DMF DMF
- the porosity and pore size of fibers according to certain embodiments of the present invention can be adjusted by altering the solvent used and dope concentration.
- the porous surface of the fibers can be used, for example, for controlled deliver)' of growth factors.
- the porous surface will also enhance the bonding strength between the polymer fiber and a biomimetic apatite coating, such as the one illustrated in FIG. 8(b).
- the porous surface may also act as a nucleation site for apatite further growth.
- FIG. 5(a)-(b) illustrates the mechanical properties of electrospun PLLA-based scaffolds using tensile test.
- One of skill in the art will recognize that both the alignment of the scaffold assembly and the incorporation of nano-sizc. needle-shape HA particles into the nano-fibers significantly improved the clastic modulus of the composite scaffold.
- the scaffold with HA particles are much stiffer than those without HA particles, and the elastic modulus of the former is more than two times as high as that of the later. It is also shown that, the HA nanoparticles inhibit un-folding and orientation of PLLA molecular chains within spun fibers during tensile testing, i.e. cold drawing of the scaffold, and decrease the toughness of the composite scaffolds by decreasing their elongation at break.
- the elastic modulus of the scaffolds with aligned assembly is four to five times higher than those with random fibrous assembly.
- the pure PLLA scaffold with aligned assembly has much higher toughness but lower elongation at break than those with a random assembly. In the case of HA/PLLA scaffolds, such difference is not as significant as that of the pure PLLA scaffolds.
- a homogenous apatite coating layer can also be formed on the surface of both PLLA and HA/PLLA scaffolds, as shown in FIGS. 8(a)-(b).
- the thickness of the coating is a few micrometers, which was obtained after approximately 4 hr of immersion in a modified simulated body fluid (m-SBF).
- the thickness of the coating can be adjusted by varying the Ca and P ion concentrations in SBF, sample immersion time, and pH of the solution.
- maintaining the immersion time short is important in order to maintain the integrity of the polymer fibers.
- some polymer fibers absorb water, which leads to the reduction of their mechanical properties.
- the thickness of the coating can be adjusted by varying the coating conditions such as, the m-SBF pH, immersion time, and calcium and phosphorous concentrations.
- fluorescein isothiocya ⁇ atc labeled bovine serum albumin (F1TC-BS.A) was incorporated into the biomimetic apatite coating formed-on the surfaces of the scaffold, to study the drug release behaviors of the electrospun scaffolds.
- the drug release profiles of the electrospun HA/PLLA fibrous scaffolds are shown in FlG 9.
- the release of FITC-BSA from the biomimetic coating on the scaffold was studied for a time period of 8 weeks. Sustained release profiles have been observed for all scaffolds.
- the scaffolds with nano-si7.e HA particles (NHA) showed faster release profiles than those incorporated with micro-size HA particles (MHA).
- the biomimetic coating formed on the electrospun scaffold can be an effective carrier for sustained release of proteins and/or drugs.
- FIG. 10 illustrates relative cell viability on different scaffolds.
- more cells were attached to the surface of the scaffold.
- more cells were found on the scaffolds incorporated with either nano- or micro-size HA particles than those on pure PLLA scaffold after 7 days of culture. After 10 days, such difference became much more significant.
- the cell alkaline phosphatase (ALP) activities, an early marker of bone formation, on different scaffolds are shown in Figure 11.
- ALP alkaline phosphatase
- a thicker apatite coating was obtained for the HA/PLLA scaffolds than the pure PLL ⁇ scaffolds with the same SBF soaking time. This may be explained by the fact that some of the HA particles loaded in the PLLA fibers position themselves on the surfaces of the fibers and act as nucleation sites for the apatite coating growth. Also, according to certain embodiments of the present invention, the coating grew more effectively on the top surface than the interior for both pure PLLA and HA/PLLA scaffold.
- HA/PLLA composite fibrous scaffolds that include micro-scale pores throughout the body of the scaffold owing to electrospinning are also within the scope of the present invention.
- Such scaffolds include nanometer-size pores on the surface of fibers in the scaffold owing to an evaporation process of highly volatile solvent.
- nanoporous surfaces on composite fibers in the scaffold not only contribute to better bonding between a fiber substrate and an HA coating applied through a biomimetic coating method, but also induce fast degradation of the composite fibers.
- a pumping device in order to promote a more homogenous apatite coating throughout the scaffold, a pumping device is used to assist ra-SBF penetrating into the scaffold or to create relatively large pores in the scaffold. Pores in the range of hundreds of micrometers, according to certain embodiments of the present invention, arc desirable for both the invasion of blood vessels to provide the necessary nutrient
- HA/PLLA composite fibrous scaffolds that include at least one composite fiber surface and an HA coating on the composite fiber surface.
- the coating is formed by using a biomimetic coating method.
- the obtained HA coating layer on the fiber surface will typically not only increase the HA component within the scaffold and contribute to improved mechanical properties of the scaffold, but will also increase the exposure of HA to the surrounding tissue during in vivo application. Such exposure can improve the biocompatibility as well as the osteoconductivity of die composite scaffold.
- a HA/PLLA composite fibrous scaffold that includes poly-lactic-co- glycolic acid (PLGA) microspheres incorporated among fibers.
- PLGA poly-lactic-co- glycolic acid
- the size of the microspheres is controlled to be above 100 micrometers. This typically not only increases the mechanical properties of the fibrous scaffold but may also be used as a carrier for releasing one or more different drugs.
- a method of multi-drug delivery may be implemented. For example, two or more different drugs may be preloaded into different components of an elcctrospinning composite dope and PLGA microspheres to form a composite fibrous scaffold Then, the drugs may be subsequently controllably released.
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Abstract
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EP08732834A EP2129517A4 (en) | 2007-03-26 | 2008-03-26 | CHARCOAL NANOCOMPOSITES OF ELECTRO-WIRED APATITE POLYMERS |
CN200880008069A CN101687384A (en) | 2007-03-26 | 2008-03-26 | electrospun apatite/polymer nano-composite scaffolds |
CA002680586A CA2680586A1 (en) | 2007-03-26 | 2008-03-26 | Electrospun apatite/polymer nano-composite scaffolds |
JP2010501183A JP2010522620A (en) | 2007-03-26 | 2008-03-26 | Electrospun apatite / polymer nanocomposite skeleton |
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US90720707P | 2007-03-26 | 2007-03-26 | |
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EP (1) | EP2129517A4 (en) |
JP (1) | JP2010522620A (en) |
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CN101687384A (en) | 2010-03-31 |
EP2129517A4 (en) | 2012-11-21 |
EP2129517A1 (en) | 2009-12-09 |
JP2010522620A (en) | 2010-07-08 |
CA2680586A1 (en) | 2008-10-02 |
US7879093B2 (en) | 2011-02-01 |
US20110140295A1 (en) | 2011-06-16 |
US20080292839A1 (en) | 2008-11-27 |
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