WO2008017362A2 - Verfahren zur herstellung eines mehrschichtkörpers sowie mehrschichtkörper - Google Patents
Verfahren zur herstellung eines mehrschichtkörpers sowie mehrschichtkörper Download PDFInfo
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- WO2008017362A2 WO2008017362A2 PCT/EP2007/006196 EP2007006196W WO2008017362A2 WO 2008017362 A2 WO2008017362 A2 WO 2008017362A2 EP 2007006196 W EP2007006196 W EP 2007006196W WO 2008017362 A2 WO2008017362 A2 WO 2008017362A2
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- WIPO (PCT)
- Prior art keywords
- layer
- partially
- partially formed
- replication
- multilayer body
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42D—BOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
- B42D25/00—Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
- B42D25/40—Manufacture
- B42D25/45—Associating two or more layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42D—BOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
- B42D15/00—Printed matter of special format or style not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42D—BOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
- B42D25/00—Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
- B42D25/30—Identification or security features, e.g. for preventing forgery
- B42D25/324—Reliefs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42D—BOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
- B42D25/00—Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
- B42D25/30—Identification or security features, e.g. for preventing forgery
- B42D25/328—Diffraction gratings; Holograms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42D—BOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
- B42D25/00—Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
- B42D25/30—Identification or security features, e.g. for preventing forgery
- B42D25/36—Identification or security features, e.g. for preventing forgery comprising special materials
- B42D25/364—Liquid crystals
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- B42D2033/26—
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- B42D2035/16—
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- B42D2035/24—
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24612—Composite web or sheet
Definitions
- the invention relates to a method for producing a multi-layer body having at least one partially formed functional layer in register with at least one further partially formed layer, and a multi-layer body obtainable thereafter.
- the invention further relates, in particular, to a security element for security and value documents with such a multilayer body.
- optical security elements are often used to complicate and prevent the copying and misuse of documents or products.
- optical security elements are often used for securing documents, banknotes, credit cards, cash cards, ID cards, packaging and the like. It is known to use optically variable elements which can not be duplicated by conventional copying methods. It is also known to provide security elements with a structured metal layer, which is in the form of a text, logos or other pattern.
- a structured metal layer from a metal layer applied by sputtering requires a large number of processes, in particular if fine structures are to be produced which have a have high security against counterfeiting.
- the more manufacturing steps are provided for the production of the security element the greater importance receives the registration accuracy of the individual process steps or the accuracy of the positioning of the individual tools in the formation of the security element with respect to the security element already existing features or structures.
- GB 2 136 352 A describes a production method for producing a sealing foil equipped with a hologram as a security feature.
- a plastic film is metallized over the entire area after the impressing of a diffractive relief structure and then demetallized in register with register to the embossed diffractive relief structure.
- the accurate demetallization is costly and the achievable resolution is limited by the adjustment tolerances and the process used.
- EP 0 537 439 B2 describes methods for producing a security element with filigree patterns.
- the patterns are formed from diffractive structures covered with a metal layer and surrounded by transparent areas in which the metal layer is removed. It is envisaged to introduce the outline of the filigree pattern as a recess in a metal-coated substrate, while at the same time to provide the bottom of the wells with the diffractive structures and then the wells with a To fill protective varnish. Excess protective varnish should be removed by means of a doctor blade. After the protective lacquer has been applied, it is intended to remove the metal layer in the unprotected areas by etching.
- the object of the present invention is to specify a multilayer body which is particularly difficult to reproduce and a method for producing such a multilayer body in which a partially shaped functional layer is formed in the perfect or nearly perfect register to form a further partially formed layer.
- the object is achieved for a first method for producing a multi-layer body having at least one partially formed functional layer in the register to at least one further partially formed layer by in a first region of a
- a first relief layer is formed on the replication layer of the multilayer body, wherein a first layer is applied to the replication layer in the first region and in at least one second region in which the first relief structure is not formed in the replication layer, and structured by the first relief structure, by the first layer in the first
- Function layer is formed.
- the first layer is applied in particular to the replication layer over the whole area, but it is also possible to apply only in regions, for example in the form of strips or the like.
- Such a method allows the formation of particularly forgery-proof multilayer body.
- a first multilayer body obtainable by the first method according to the invention, having at least one partially formed functional layer in register with at least one further partially formed layer, wherein in a first region of a replication layer of the multilayer body a first barrier structure is formed, wherein the at least one functional layer is applied to the replication layer in the first region or in at least one second region, in which the first relief structure is not molded in the replication layer, structuredly determined by the first relief structure.
- Partially shaped functional layers or further layers formed by means of the invention can be achieved in a very high resolution.
- the achievable registration and resolution is about a factor of 100 better than achievable by known methods.
- the width of structural elements of the first relief structure can be in the range of the wavelength of the visible light (about 380 to 780 nm), but also lower, very fine contours, patterns or lines can be formed.
- Lines and / or pixels or pixels with high resolution can be produced, for example with a width or a diameter of less than 50 ⁇ m, in particular in the range of 0.5 ⁇ m to 10 ⁇ m, in extreme cases even up to approximately 200 nm
- resolutions in the range of about 0.5 microns to 5 microns, in particular in the range of about 1 micron produced.
- line widths smaller than 10 microns can be realized only with great effort.
- the object is achieved for a second method for producing a multilayer body having at least one partially formed functional layer in register with at least one further partially formed layer by forming on a carrier layer, a first layer in the form of a first photoresist lacquer layer and partially exposed, in particular by means a ribbon mask exposer or the like to develop and pattern the exposed first layer; and subsequently, using the structured first layer as a mask layer, the at least one partially formed functional layer and / or the at least one further partially formed layer is formed
- Such a method also allows the formation of particularly tamper-proof multilayer body.
- a second multilayer body obtainable by the second process according to the invention, having at least one partially formed functional layer in register with at least one further partially formed layer, wherein a first layer in the form of a first photoresist lacquer layer is pattern-patterned on a carrier layer and using the structured first layer as a mask layer, which is formed at least one partially formed functional layer and / or the at least one further partially formed layer.
- a functional layer is understood to be one which either exhibits a visible color impression at certain wavelengths or whose presence can be detected electrically, magnetically or chemically.
- it may be a layer containing colorants such as colored pigments or dyes and in normal daylight colored, especially colorful.
- special colorants such as photochromic or thermochromic substances, luminescent substances, an optically variable effect-generating substances such as interference pigments, liquid crystals, metameric pigments, etc., reactive dyes, indicator dyes, which react reversible or irreversible color change with other substances, light-emitting pigments which show different color emissions when excited by radiation of different wavelengths, magnetic substances, electrically conductive substances in the electric or magnetic field color changing substances, so-called E-ink ® and the like.
- a replication layer is generally understood as meaning a layer which can be produced superficially with a relief structure.
- These include, for example, organic layers such as plastic or lacquer layers or inorganic layers such as inorganic plastics (for example silicones), glass layers,
- a formation of a superficial relief structure by means of injection molding or the use of a photolithographic process is also possible.
- semiconductor or metal layer replication is particularly superficial a relief structure is formed by applying a photolithography process by applying a photosensitive layer, exposing via a mask, and developing. The areas of the photosensitive layer which remain on the replication layer are used as an etching mask and a re-flow structure is formed in the replication layer by etching.
- the photosensitive layer is preferably removed.
- transmissive or non-transmissive replication layers in particular transparent or opaque replication layers for the human eye.
- At least one second relief structure is formed which has a depth-to-width ratio h / d different from the first relief structure.
- the formation of the second relief structure takes place in particular analogously to the formation of the first relief structure.
- at least two different second relief structures can be formed in the at least one second area.
- the first relief structure is formed with a greater depth-to-width ratio than the at least one second relief structure and a transmission, in particular a transparency of the first layer in the first region with respect to the transmission, in particular the transparency of the first layer in which at least one second area is increased.
- the first and / or the at least one second relief structure is formed as a diffractive relief structure.
- a diffractive Re running structure with a depth-to-width ratio of the individual structural elements of> 0.3 form.
- a spatial frequency of the first relief structure is selected in particular in a range of> 300 lines / mm, in particular in a range of> 1000 lines / mm. It can further be provided that the product of spatial frequency and relief depth of the first relief structure is greater than the product of spatial frequency and relief depth of the second relief structure. This also makes it possible that the transmission of the first layer applied to the replication layer in the first region over the layer applied in the second region is increased by the design of the relief structures in the replication layer in the first region and in the second region.
- the first structure and / or the at least one second relief structure may be in the form of a diffractive and / or refractive and / or light scattering and / or light-focusing microstructure or nanostructure, as an isotropic or anisotropic matt structure, as a binary or continuous Fresnel lens, as a microprism structure, as a blazed grating , be formed as a macrostructure or as a combination structure of these.
- the first relief structure and / or the at least one second reflective structure can be a linear or crossed sine grid.
- the spatial frequency of the sine grid is in the range of> 300 lines / mm.
- the sine grid is also based on a transformed line grid, for example oriented on a wave-shaped or circular grid.
- the difference in the azimuth angle is preferably 90 °. but can also include an angle range of 5 ° to 85 °.
- Sinusoidal grating here means that the surface relief of the relief structure has a sinusoidal shape.
- relief structures are also different possible surface relief shapes possible, for example, binary (rectangular), triangular, etc. Relief forms.
- the relief structures introduced into the replication layer can also be chosen so that they can serve to align liquid crystal (polymers).
- the replication layer and / or the first layer can then be used as an orientation layer for liquid crystals.
- orientation layers for example, groove-shaped structures are introduced, on which the liquid crystals align, before they are fixed in this position by crosslinking or otherwise in their orientation. It can be provided that the crosslinked liquid crystal layer forms the at least one further partially formed layer.
- the orientation layers can have regions in which the orientation direction of the structure changes continuously. If a region formed by means of such a diffractive structure is viewed through a polarizer with, for example, a rotating polarization direction, various easily recognizable security features, for example motion effects, can be generated on account of the linearly changing polarization direction of the region. It can also be provided that the
- Orientation layer diffractive structures for orientation of the liquid crystals which are locally differently oriented so that the liquid crystals under polarized light considered information, such as a logo represent.
- diffractive relief structures it is possible, with a suitable choice of the layer thickness of the first layer, to generate very large differences in the optical density of the first layer in the first region and in the second region that can already be recognized by the eye.
- structures with small differences in the depth-to-width ratio usually have relatively small differences in transmission with a small layer thickness.
- even slight relative differences can be increased by increasing the layer thickness of the first layer and thus the average optical density.
- good results can be achieved even with very slight differences in the transmission of the first layer in the first and in the second region.
- the dimensionless depth-to-width ratio is a characteristic feature for the enlargement of the surface, preferably of a periodic structure, for example with a sine-squared profile.
- Depth is the distance between the highest and the lowest consecutive point of such a structure, ie the distance between "mountain” and “valley”.
- the width is the distance between two adjacent highest points, ie between two "mountains.”
- the effect of forming higher transmission, in particular transparency as the depth-to-width ratio increases, is also observed in structures having vertical edges, for example rectangular gratings, but they may also be structures to which this is applied .
- Regions with high depth-to-width ratio is transparent. These may be structures that form, for example, optically active regions of a hologram or Kinegram ® -Sicherheitsmerkmals. It is only important that these areas delimit to other areas by their transmission properties or a lower or greater optical density.
- first and the second relief structure is different relief structures, for example a Kinegram ®, wherein the one or more relief parameters such as orientation, fineness or profile shape varied to produce the desired diffractive properties.
- Such structures not only have the task of achieving a change in the transmission properties of the first layer in the region in which the relief structure is molded into the replication layer, but additionally the function when stored with a reflective layer or an optical separation layer as optically variable Design element to work.
- first and second relief structures preferably differ in one or more parameters relevant to the transference properties of the first layer. differ for example in the relief depth or in the depth-to-width ratio.
- the first Kinegram ® forms the first relief structure and the second Kinegram ® forms the second relief structure.
- the reconstruction structures of the two designs differ in the typical depth-to-width ratio, while the other structural parameters are similar.
- the first layer remains, for example, a vapor-deposited metal layer such as a copper layer, ® in Kinegram region of the first design, the rest is removed.
- a colored functional layer is removed by appropriate process control in the background areas. in this way, we obtain two in-register designs.
- the first layer may be a very thin layer of the order of a few nm.
- the first layer is made substantially thinner when depositing the first layer with a constant areal density relative to the plane spanned by the replication layer in areas of high depth-to-width ratio due to the higher surface area than in areas of low depth-to-width -Relationship.
- it is provided to form the first layer as a metal layer or layer of a metal alloy.
- Such layers can be applied by known methods, such as sputtering, and they have a sufficient optical density even at low layer thicknesses.
- the first layer may be in the first layer but also a layer containing a functional layer material or a non-metallic layer, which may for example be colored, in particular colored, which may be doped, or which may be mixed with nano-particles or with nano-spheres, to increase their optical density. Furthermore, it has been found useful to form the first layer of a substance containing a liquid crystal material.
- the first layer having a constant areal density is applied relative to a plane spanned by the replication layer and the first layer in an etching process in both the first area and the at least one second area as long as an etchant , in particular an acid or alkali, until the first layer is removed in the first region or at least until the transmission, in particular the transparency of the first layer in the first region relative to the transmission, in particular the transparency of the first layer in the at least one second region is increased, or vice versa.
- an etchant in particular an acid or alkali
- alkalis or acids may be provided. It may further be provided that the first layer is only partially removed and the etching is stopped as soon as a predetermined transparency is reached. As a result, for example, security features can be generated that are based on locally different levels of transparency. If, for example, aluminum is used as the first layer, alkalis such as NaOH or KOH can be used as isotropic etchants.
- acidic media such as PAN (a mixture of phosphoric acid, nitric acid and water) is also possible.
- the reaction rate typically increases with the concentration of the liquor and the temperature. The choice of process parameters depends on the reproducibility of the process and the durability of the multilayer body.
- Factors influencing the etching with lye are typically the composition of the etching bath, in particular the concentration of etchant, the temperature of the etching bath and the flow conditions of the layer to be etched in the etching bath.
- Typical parameter ranges of the concentration of the etchant in the etching bath are in the range of 0.1% to 10% and the temperature are in the range of 20 0 C to 80 0 C.
- the etching of the first layer can be supported electrochemically. By applying an electrical voltage, the etching process is enhanced.
- the effect is typically isotropic, so that the structure-dependent surface enlargement additionally enhances the etching effect.
- Typical electrochemical additives such as wetting agents, buffer substances, inhibitors,
- Activators, catalysts and the like, for example, to remove oxide layers, can assist the etching process.
- a forced mixing of the etching medium optionally by forming a suitable flow or an ultrasonic excitation, improves the etching behavior.
- the etching process can furthermore have a temporal temperature profile in order to optimize the etching result.
- a temporal temperature profile in order to optimize the etching result.
- this is preferably realized by a spatial temperature gradient, wherein the multilayer body is pulled through an elongated etching bath with different temperature zones.
- the last few nanometers of the first layer may prove to be relatively persistent and resistant to etching in the etching process. For removing residues of the first layer, therefore, a slight mechanical support of the etching process is advantageous.
- the tenacity is based on possibly slightly different composition of the first layer, presumably due to interfacial phenomena in forming the first layer on the replication layer.
- the last nanometer of the first layer are in this case preferably removed by means of a wiping process by passing the multilayer body over a roller covered with a fine cloth. The cloth wipes off the remains of the first layer without damaging the multi-layer body.
- Etching does not have to be a manufacturing step done with liquids. It can also be a "dry process", such as plasma etching.
- the first layer is not completely partially removed, but only its layer thickness is reduced.
- Such an embodiment can be particularly advantageous if regions with overlapping layers are to be formed, for example in order to vary optical and / or electrical properties or to form decorative effects.
- the first layer is applied with a constant areal density relative to a plane spanned by the replication layer, and the first layer is applied as a first layer Absorption layer is used for the partial removal of the first layer itself by the first layer is exposed to a laser light in both the first region and in the second region.
- the reflection layer may flake off locally, whereby a removal or ablation of the first layer formed as a reflection layer or coagulation of the material of the reflection layer or first layer occurs. If the energy input by the laser is only for a short time and the effect of the heat conduction is thus small, the ablation or coagulation takes place only in the areas predefined by the relief structure.
- Factors influencing laser ablation are the design of the relief structure (period, depth, orientation, profile), the wavelength, the polarization and the angle of incidence of the incident laser radiation, the duration of the impact (time-dependent power) and the local dose of the laser radiation, the properties and the Absorption behavior of the first layer, as well as a possible over- and undercoverage of the first layer with further layers, such as the structured photosensitive layer or washcoat layer.
- Nd: YAG lasers have proved suitable for the laser treatment. These radiate at about 1064 nm and are preferably also operated pulsed.
- diode lasers can be used. By means of a frequency change, for example a frequency doubling, the wavelength of the laser radiation can be changed.
- the laser beam is detected by means of a so-called scanning device, e.g. by means of galvanometric mirror and focusing lens, guided over the multilayer body. Pulses lasting from nano to microseconds are emitted during the scan and result in the ablation or coagulation of the first layer as previously described by the structure.
- the pulse durations are typically below milliseconds, advantageously in the range of a few microseconds or less. Pulse durations from nanoseconds to femtoseconds can be used.
- Accurate positioning of the laser beam is not necessary, since the process is self-referential if the structured photosensitive layer or washcoat layer partially prevents access of the laser radiation to the first layer.
- the process is preferably further optimized by a suitable choice of the laser beam profile and the overlap of adjacent pulses.
- One of the advantages of the laser ablation method is, inter alia, that the partial removal of the first layer registered to a relief structure can also take place if it covers on both sides with one or more further layers permeable to the laser radiation and thus not directly for etching media is accessible.
- the first layer is merely broken by the laser.
- the material of the first layer settles again in the form of small conglomerates or small globules, which do not visually appear to the viewer and only insignificantly affect the transparency in the irradiated area.
- Residues of the first layer in the first region still remaining on the replication layer after the laser treatment can optionally be removed by means of a subsequent washing or etching process, provided that the first layer is directly accessible there. After the etching of the first layer can be provided that the remains of the etching masks are removed.
- the first layer is applied with a constant areal density based on a plane spanned by the replication layer and the first layer is already formed in a layer thickness, so that a transmission, in particular a transparency of the first layer in the first region relative to the transmission, in particular the transparency of the first layer in the at least one second region is increased, or vice versa.
- the first method if the first layer is applied with a constant surface density relative to a plane spanned by the replication layer and a first photosensitive coating layer is applied to the first layer or the replication layer is formed by a first photosensitive washcoat layer the first photosensitive lacquer layer or the first wash lacquer layer is exposed through the first layer, so that the first photosensitive lacquer layer or the first wash lacquer layer is exposed differently by the first relief structure in the first and at least one second area, wherein a structuring of the exposed first photosensitive Lacquer layer or the first washing lacquer layer takes place, and that either simultaneously or subsequently using the structured first photosensitive lacquer layer or washcoat layer as a first mask layer, the e
- the first layer is not removed in the first region, but not in the at least one second region or in the at least one second region, but not in the first region, and thus structured.
- the method may be further formed such that a photosensitive material having a binary characteristic is applied as the photosensitive layer or as the photosensitive washcoat layer, and the photosensitive layer or the photosensitive washcoat layer is exposed through the first layer at an exposure intensity and exposure time the photosensitive layer or the photosensitive coating is activated in the first region in which the transmission of the first layer through the first relief structure is increased, is activated and is not activated in the second region.
- a photosensitive material having a binary characteristic is applied as the photosensitive layer or as the photosensitive washcoat layer, and the photosensitive layer or the photosensitive washcoat layer is exposed through the first layer at an exposure intensity and exposure time the photosensitive layer or the photosensitive coating is activated in the first region in which the transmission of the first layer through the first relief structure is increased, is activated and is not activated in the second region.
- the photosensitive layer or washcoat layer may be a photoresist which may be a positive or a negative photoresist. In this way, with otherwise identical formation of the replication layer, different regions of the first layer can be removed.
- the photosensitive layer is formed as a photopolymer.
- the photosensitive layer or the washcoat layer is a positive or negative photoresist
- it is cured in the first regions or made soluble in a developer. It can also be applied side by side positive and negative photoresist layers and exposed simultaneously.
- the first layer serves as a mask and is preferably arranged in direct contact with the photoresist, so that a precise exposure can take place.
- the photoresist is developed, eventually the uncured areas are washed out or the damaged areas are removed.
- the developed photoresist is now present either precisely in those areas where the first layer is transmissive or impermeable to UV radiation.
- residual areas are preferably post-cured after development.
- the first layer is used in particular as a mask layer for the partial removal of the first layer itself, by the first layer adjacent photosensitive layer or washcoat layer is exposed through the first layer.
- the advantage over the mask layers applied using conventional methods is achieved that the mask layer is aligned in register without adjustment effort. Only the tolerances of the relief structure have an influence on the tolerances of the position of the different transmissive regions of the first layer. A lateral displacement between the first relief structure and these areas of the first layer does not occur. The arrangement of regions of the first layer with the same physical properties is therefore exactly in register with the first relief structure.
- a photoactivatable layer is applied to the first layer as the photosensitive layer, that the photoactivatable layer is exposed through the first layer and the replication layer and activated in the first region, and in that the activated regions of the photoactivatable layer form an etchant for the first layer, so that the first layer is removed in the first region and thus structured.
- the photosensitive layer or washcoat layer can be further partially removed if the exposed areas are structurally weakened so that stripping, brushing, wiping, ultrasonic or laser treatment or the like can be done to remove the exposed areas. Does the exposure of the photosensitive layer or
- washcoat layer in a partially increased brittleness of the layer, so the replication layer, if this is flexible or flexible, pulled over a sharp edge or edge and the brittle areas are blasted off.
- the photosensitive layer or washcoat layer is exposed through the first layer by means of UV radiation.
- the first layer can be structured or partially removed by different methods directly or after carrying out further method steps.
- the at least one partially formed functional layer is directly formed and / or subsequently the at least one partially formed functional layer is subsequently formed using the structured first layer as a mask layer.
- the invention is based on the recognition that due to the first relief structure in the first region of the replication layer, physical properties of the first layer applied to the replication layer in this region, for example effective thickness or optical density, be influenced, so that the transmission properties of the first layer in the first and second regions differ.
- the first layer is preferably applied to the replication layer by sputtering, vapor deposition, powdering or spraying.
- sputtering is due to the process, a directed material order, so that when sputtering of material of the first layer in a constant area density based on the plane spanned by the replication layer on the surface provided with the relief structure replica the material lokal! deposited differently thick.
- Powdering or spraying of the first layer is procedurally preferably also produces an at least partially directed material order.
- the first layer preferably forms directly the partially formed functional layer.
- the structured first photosensitive layer or first washcoat layer directly forms the partially formed functional layer.
- the at least one partially formed functional layer and / or the further partially formed layer is formed by subsequently applying a first positive or negative photoresist lacquer layer that the first photoresist lacquer layer through the structured first layer is exposed, and that a structuring of the exposed first photoresist lacquer layer takes place.
- a partially shaped functional layer is formed, wherein different photoresist lacquer layers, in particular different colored photoresist lacquer layers are used to form the partially formed functional layers. It is possible to use photoresist lacquer layers with distinctly different properties, such as, for example, spectral
- Sensitivity, chemical composition, positive or negative characteristics, etc . But also a use of similar photoresist lacquer layers, but which are exposed differently, is possible.
- the distinction between the two photoresist lacquer layers can be made in particular by the properties of the exposure, such as wavelengths ; Angle of incidence, polarization, etc.
- the design of the first layer or further layers possibly becomes also locally influences an adhesion property and / or a diffusion resistance and / or a surface reactivity of the replication layer or further layers, so that a material for forming the first layer, or further layers, locally differently adheres to the replication layer, or further layers, diffuses into them or react with them.
- material is diffused into the replication layer, part of the replication layer including the diffused material becomes the first layer.
- the replication layer is partially partially formed as a partially formed functional layer by diffusion of a colorant itself, wherein a further layer partially formed on the replication layer, for example a structured photosensitive, metallic or inorganic dielectric layer, acts locally as a diffusion barrier.
- the photosensitive layer may be removed after partially coloring the replication layer or before applying another layer.
- the first layer is formed by applying a powder or a liquid medium, then the first layer is structured, optionally after a physical or chemical treatment of the powder or of the liquid medium, and either the at least one partially formed functional layer is formed directly and / or the at least one partially formed functional layer is subsequently formed by using the structured first layer as a masking layer.
- the powder is dusted or brushed on, while the liquid medium is in particular poured, printed or sprayed on.
- a mechanical incorporation into the relief structure can take place, for example by shaking, brushing or the like.
- a partial removal of the first layer in the areas in which the adhesion is lower or the diffusion resistance is increased by mechanical peeling, in particular by means of a doctor blade, air knife or doctor blade, a chemical peel, a washing process or a combination of these methods.
- the structuring of the first layer is preferably carried out by a doctor blade or doctor blade, which is moved over the replication layer, wherein the areas of the first layer, which have not penetrated into depressions of the relief structure, are removed.
- a timed etching process may be used to remove residuals of the first layer in planar areas or color haze.
- the etching method can also be used locally to influence the layer thickness of the first layer within the relief structure in order to set different color saturations or to set the play of colors of a first layer with a viewing angle-dependent interference effect.
- a washing process may also be suitable for structuring the first layer, in particular if the capillary forces within the relief structure are sufficient to fix the material of the first layer located therein during the washing process.
- relief structures which have macroscopic depressions and, in addition, a microstructure in the depressions may be advantageous here.
- the first relief structure is formed with at least two different deep trenches or vor ⁇ e Financial on the bottom of at least two different deep trenches.
- the trenches each have in particular a depth in the range of 1 to 10 microns and a width in the range of 5 to 100 microns. If, for example, the trenches are filled with colored photoresist and the replication layer is freed of photoresist in areas without trenches, the results are different Color saturation depending on the depth of the trench and possibly further optical effects.
- the adhesion structure and / or a diffusion resistance and / or a surface reactivity of the replication layer or further layers to be influenced locally by means of the configuration of the first relief structure, if appropriate also of the configuration of the first layer or further layers Powder or the liquid medium locally differently adheres to the replication or other layers, diffused into or reacted with them.
- the at least one partially formed functional layer or the at least one further partially formed layer is formed by applying a first positive or negative photoresist lacquer layer, such that the first photoresist layer is applied.
- Coating layer is exposed through the structured first layer, and that a structuring of the exposed first photoresist lacquer layer takes place.
- the replication layer is partially formed by diffusion of a colorant as a partially formed functional layer, the replication layer itself or a layer partially formed thereon acting locally as a diffusion barrier.
- the replication layer is formed, at least partially, flat, in particular in the mindenöiens a second area.
- This facilitates, for example, a removal of the surface with a doctor blade or peeling blade, since the flat area optimally serves as a support for it.
- the flat areas with a metallic Reflective layer deposited so that optically the effect of mirror surfaces is generated.
- the at least one partially formed functional layer or the at least one further partially formed layer is formed by applying a colorant-added second positive or negative photoresist lacquer layer when the second photoresist lacquer layer passes through the structured first layer is exposed, and when structuring of the exposed second photoresist lacquer layer takes place. It is preferred if the first or the second photoresist lacquer layer forms the at least one partially formed functional layer. Subsequently, if appropriate, the carrier layer is partially formed by diffusion of a colorant as a partially formed functional layer or further layer, wherein at least the first and / or second structured Phctcre ⁇ i ⁇ t lacquer layer acts as a diffusion barrier.
- a material is scribed in and at least one further partially formed functional layer or further partially formed layer is formed.
- An adhesive property and / or a diffusion resistance and / or a surface reactivity of the carrier layer or further layers may also be locally influenced by means of the configuration of the photoresist layers, and possibly also the configuration of further layers, so that a material for forming a partially formed functional layer or further Layers locally different at the
- Carrier layer or other layers adheres to this diffused or reacted with them.
- part of the carrier layer, including the diffused material becomes a partially formed functional layer or further partially formed layer.
- a replication layer or carrier layer is polyester and a metal layer is used as the first layer and if the areas thus left are exposed to an electrostatic field and the powders, similar to a toner, are selectively deposited in the remaining areas due to the different field characteristics , Subsequently, a thermal consolidation of the powder to a closed, firmly adhering partially formed functional layer or further layer takes place.
- the first layer is generally a layer that is a dork! Function can perform.
- it can perform the function of a high-precision exposure mask for the production process of the partially formed functional layer and / or further layer; on the other hand, it may itself form a highly precisely positioned partially formed layer at the end of the production process, for example the partially formed functional layer or further layer, optionally in the form of an OVD layer, a conductor track or a functional layer of an electrical component, such as an organic semiconductor device, a decorative layer, such as a colored paint layer or the like.
- the at least one partially shaped functional layer is formed as a lacquer layer or a polymer layer.
- the above-mentioned, preferred functional layer materials such as pigments or dyes, particularly easy to integrate.
- the at least one partially formed functional layer is formed by adding one or more, in particular non-metallic functional layer materials.
- the at least one partially formed functional layer is formed with the addition of one or more colored, in particular colorful functional layer materials.
- the at least one further partially formed layer is formed in particular by the first layer and / or at least one colored positive or negative photoresist lacquer layer and / or by at least one optically variable layer with different optical effect depending on the viewing angle and / or by at least one metallic reflection layer and / or formed by at least one reflection dielectric layer. It can be provided that the dielectric is made, for example, of TiO 2 or ZnS.
- the at least one partially shaped functional layer and the at least one further partially formed layer may have different refractive indices be formed so that thereby optical effects can be formed.
- the first layer and / or the second layer can also be a polymer, so that, for example, one layer can be designed as an electrical conductor and the other layer as an electrical insulator, wherein both layers are formed as transparent layers can.
- the optically variable layer is preferably formed such that it contains at least one substance with different optical effects depending on the viewing angle and / or is formed by at least one liquid crystal layer with different optical effect depending on the viewing angle and / or by a thin film reflection layer stack with an interference color effect depending on the viewing angle.
- the structured first layer is at least partially removed and replaced by the at least one partially formed functional layer and / or the at least one further partially formed layer. Complete removal of the structured first layer can also take place.
- hydrophobic hydrophilic attachment layer partially formed by the process
- a subsequent step via e.g. Printing, dipping or spraying a partially hydrophilic or hydrophobic medium with functional components (e.g., dyes, pigments)
- a first further partially formed layer in the areas in which the first layer has been removed, a first further partially formed layer can be introduced. It may further be provided that the remains of first layer after complete removal by a second further partially formed layer to be replaced.
- the multi-layer body can now have only a high-resolution "color print" of photoresist for the viewer, but otherwise be transparent.
- the photoresist acts as an etching mask for the first layer.
- the method according to the invention is not limited to the partial removal of a layer, but may comprise further method steps which provide for the exchange of layers or the repetition of method steps when utilizing differences in the optical density for the formation or differentiation of regions.
- such high-resolution display elements can be formed.
- the first layer and / or the at least one particulate-shaped functional layer and / or the at least one further partially formed layer are galvanically reinforced, if these are electrically conductive layers or layers which are suitable for electroless plating are suitable. It is preferred if, viewed at right angles to the plane of the replication layer or carrier layer, the at least one partially shaped functional layer is arranged congruently above or below the at least one further partially formed layer.
- the at least one partially formed functional layer seen perpendicular to the plane of the replication layer or carrier layer, is arranged alternately or at a uniform distance from the at least one further partially formed layer.
- At least one first transparent spacer layer is arranged between the at least one partially formed functional layer and the at least one further partially formed layer.
- at least a second transparent transparent spacer layer is arranged between the at least one partially formed functional layer and the at least one further partially formed layer.
- Spacer layer between at least two further partially formed layers arranged.
- different color effects and / or patterns can be visible at different viewing angles, or a three-dimensional impression or optical depth can be achieved.
- the effect can be further enhanced by the fact that the first and / or the second spacer layer is formed locally in at least two different layer thicknesses.
- the at least one partially formed functional layer and the at least one further partially formed layer can each be formed linearly, wherein in particular a continuously varying surface width can provide an additional optical effect.
- first and / or the second spacer layer locally with a layer thickness in the range of ⁇ 100 ⁇ m, in particular in the region of 2 to 50 microns, form.
- the at least one partially shaped functional layer and the at least one further partially formed layer are formed in such a way that shows at least one, optionally viewing angle-dependent, optical overlay effect, in particular a moiré effect or shading effect.
- the first layer is preferably applied over the whole area in a thickness to the replication layer or the carrier layer, in which the first layer is opaque to the human eye, in particular has an optical density of greater than 1.5, in particular an optical density in the range of 2 and 7 owns.
- increasing the opacity of the first layer can increase the ratio of the transmissivities of the regions having a diffractive Re structure. If exposure is thus effected with a corresponding illuminance through a layer usually designated as opaque (for example optical density of 5), which would normally not be used as a mask layer due to its high optical density, particularly good results can be achieved.
- the at least one partially shaped functional layer and the at least one further partially formed layer are formed such that they are mutually perpendicular to the plane of the replication layer or carrier layer to a decorative and / or informative geometric, alphanumeric, pictorial , graphical or figural representation.
- the at least one partially formed functional layer and the at least one further partially formed layer are formed in each case at least partially linear, wherein the lines merge without offset, in particular also with a continuous color gradient, for example a Rainbow gradient, merge into each other.
- the different lines may alternatively or additionally also be arranged next to each other and form a concentric circle pattern.
- multi-layer bodies can advantageously be provided as forgery-proof security elements. They are therefore already particularly forgery-proof, because with the method according to the invention particularly small Linieriumbleri are au ⁇ büdbar. In addition, these fine lines, because of their diffractive structure and their register-accurate alignment with the reflective layer form optical effects that are extremely difficult to imitate.
- the first region consists of two or more partial regions enclosed by the second region, or vice versa, and that the first layer is a reflection layer which is removed in the second region and thus arranged in register with the first relief structure.
- the subregions of the second region or the subregions of the first region have a width of less than 2 mm, preferably less than 1 mm.
- the at least one partially shaped functional layer is preferably provided with at least one opaque and / or at least one transparent one
- Colorant dyed which is colored or color-producing at least in a wavelength range of the electromagnetic spectrum, in particular colorfully colored or colorful color-producing.
- a colorant is contained in the at least one partially formed functional layer which can be excited outside the visible spectrum, for example under UV or IR irradiation, and produces a visually discernible colored impression. It is thus possible that at least one partially formed functional layer is provided with at least one red, green and / or blue fluorescent radiation-stimulable pigment or dye and thereby generates an additive color upon irradiation.
- the at least one colorant is preferably selected from the group of inorganic or organic colorants, in particular the pigments or the dyes.
- luminescent pigments, dyes or copolymers can be used without Excitation in the visible wavelength range are colored or colorless.
- a mixture of at least two or more luminescent colorants of the same or different types may be used.
- Pigments can be formed as nanopigments with a size of 1 to 100 nm. Fluorescent nanopigments which are colorless in the visible wavelength range and fluoresce under UV irradiation, in particular at 254 nm, 313 nm or 365 nm, are particularly preferred. Nanopigments are dispersible by simple stirring in printing media and easily processable in printing inks by the inkjet printing process, while conventional pigments have to be trimmed consuming with the printing medium in order to achieve a useful dispersion. See also nanoparticles and their use WO 03/052025 A1.
- a luminescent colorant or a combination of at least two luminescent colorants which produce different visible colored emissions when excited at different wavelengths.
- At least one luminescence phenomenon can occur in the infrared and / or visible and / or ultraviolet region.
- a single colorant upon UV excitation at a wavelength of 365 nm may emit a different colored fluorescence phenomenon in the visible region than is emitted in the visible region during UV excitation with a wavelength of 254 nm.
- a bifluorescent pigment the case of
- Excitation at 254 nm visibly fluoresces red and fluoresces visibly blue-white upon excitation at 365 nm, for example under the name BF11 from the company Specimen Document Security Division, Budapest, available.
- Examples of monoluminescent colorants which, when excited also show in US 5,005,873 different colored visible emissions and which can be used in combination.
- Particularly preferred is a combination of luminescent colorants which are colorless at visible wavelengths and luminesce under UV irradiation in the visible range in such a color that a true color image is generated.
- UV irradiation luminescent colorants are available, for example under the name UVITEX ® which fluoresce, for example in the UV range and in the visible range.
- Inorganic, stimulable luminescent color agents include materials such as La 2 ⁇ 2 S: Eu, ZnSiO 4: Mn, or YVO 4: Nd and, for example, under the name LUMILUX ® available.
- Luminescent copolymers are, for example, co-polyamides, co-polyesters or co-polyesteramides, which have mixed-in fluorescent components.
- Luminescent colorants and mixtures thereof can be used alone or in combination with conventional, non-luminescent colorants.
- Particularly attractive is an embodiment of the at least one partially formed functional layer and the at least one further partially formed layer in complementary colors, as seen in the colors red and green, at least from a certain point of view or under a certain type of irradiation.
- Particularly striking and attractive effects are achieved for the first multilayer body if the at least one partially shaped functional layer and / or the at least one further partially formed layer is deposited with a diffractive relief structure and exhibits a holographic or kinegraphic optically variable effect.
- a preferred first embodiment of the multilayer body is formed in that the at least one partially formed functional layer is an, in particular opaque, metal layer and the at least one further partially formed layer is a colored lacquer layer, or vice versa.
- a preferred second embodiment of the multilayer body is formed in that the at least one partially formed functional layer is a layer containing liquid crystals and the at least one further partially formed layer is a colored lacquer layer, or vice versa.
- a preferred third embodiment of the multi-layer body is formed by the at least one partially formed functional layer being formed by a thin-film reflection layer stack with viewing-angle-dependent interference color effect and the at least one further partially formed layer is a colored lacquer layer, or vice versa.
- a preferred fourth embodiment of the multilayer body is formed in that the at least one partially formed functional layer is a first colored lacquer layer and the at least one further partially shaped layer is another, differently colored lacquer layer.
- a preferred fifth embodiment of the multilayer body is formed by the at least one partially shaped functional layer having a first colored resist layer and the at least one further partially formed layer is a dielectric reflection layer, or vice versa.
- the lacquer layers are dyed with at least one opaque and / or at least one transparent substance.
- the dyed lacquer layer is colored with at least one colorant of the color yellow, magenta, cyan or black (CMYK) or the color red, green and blue (RGB).
- CYK color yellow, magenta, cyan or black
- RGB red, green and blue
- the abovementioned fifth embodiment in which the multilayer body has the at least one partially shaped functional layer in the form of a first colored lacquer layer and the at least one further partially shaped layer in the form of a dielectric reflective layer, or vice versa, is particularly suitable for lacquer layers which are UV-cured. Radiation have stimulable luminescent colorant. It has been shown that various transparent dielectric layers such as ZnS or some plastics can not pass UV radiation and thus prevents or at least impedes excitation of colored layers located behind the beam path containing luminescent colorants that can be excited by UV radiation.
- the lacquer layer can now be arranged alternately to the dielectric reflection layer, so that the lacquer layer to be excited with UV radiation is preferably only in regions in which the dielectric reflection layer is not in the beam path between the UV light source and the lacquer layer. Furthermore, it has proven useful if the at least one partially formed functional layer and / or the at least one further partially formed layer at least partially forms / forms a raster image composed of pixels, pixels or lines that are not individually resolvable for the human eye.
- a screening of the first layer is also possible to the effect that in addition to raster elements, which are lined with a reflective layer and the
- Represent reflection layer As screening, an amplitude or area modulated screening can be selected. By a combination of such reflective / diffractive areas and non-reflective, transparent
- diffractive - areas can be achieved interesting optical effects. If such a raster image, for example, in a
- the replication layer can be arranged on a carrier layer, for example if the replication layer is a non-self-supporting layer or at least a very thin layer.
- the carrier layer is in particular made removable or removable from the multilayer body formed.
- the multilayer body as a film element, in particular as a transfer film, a hot stamping film or a laminating film, is advantageous.
- the film element preferably has an adhesive layer on at least one side.
- the multilayer body may not only be a foil element but also a rigid body.
- Foil elements are used, for example, to documents, banknotes o.a. provided with security features. These can also be security threads for weaving into paper or incorporation into a card, which can be formed with the method according to the invention with a partially formed functional layer in perfect register to form a further partially formed layer.
- rigid bodies such as a badge, a base plate for a sensor element, semiconductor chips or surfaces of electronic devices, such as a housing shell for a mobile phone, are provided with a multi-layer body according to the invention.
- a security element for security or value documents which is provided with a multi-layer body according to the invention or at least partially formed from the multi-layer body is particularly tamper-proof and visually appealing.
- a security or value document in particular, a passport, a passport, a bank card, an identity card, a banknote, a security, a ticket, a security packaging or the like are considered.
- an at least partially transparent multilayer body is arranged as a security element. Furthermore, it is possible in such a
- the security document may also have other security devices, such as printed layers containing optically variable colorants, magnetic layers, watermarks, etc.
- Print layers can be integrated into security elements or formed directly on a substrate of the security document. If print layers are arranged on the security document which have luminescent colorants which can be excited by UV radiation, it has
- the usual color then remains in those areas of the printed image in which the transparent dielectric layer acting as UV filter is located, whereas in those areas in which the UV radiation impinges directly on the printing ink of the printed image , a fluorescent phenomenon.
- fluorescent phenomena formed in the form of a pattern or in the form of alphanumeric characters, etc. can thus be generated independently of the shape of the printed image.
- the at least one partially formed functional layer and / or the at least one further layer can form an electronic component, for example an antenna, a capacitor, a coil or an organic semiconductor component.
- the at least one partially formed functional layer and / or the at least one further partially formed layer may also be a polymer, so that, for example, one layer may be formed as an electrical conductor and the other layer as an electrical insulator, both Layers can be formed as transparent layers.
- further layers can be provided which can be arranged in register on the multilayer body with the method according to the invention.
- Inventive multilayer bodies are suitable, for example, as optical components, such as lens systems, exposure and projection masks. They can also be used as components or decorative elements in the field of telecommunications.
- the at least one partially formed functional layer and / or the at least one further layer is / are formed from a plurality of partial layers, in particular if the partial layers form a thin-film layer system.
- the partial layers are formed from different materials. Such a configuration can not be provided only for the above-mentioned thin-film layer system.
- nanotechnological functional elements can also be formed, e.g. can be generated from two different metallic layers, a bimetal switch with dimensions in the micron range.
- the methods according to the invention offer a variety of possibilities for forming multilayer bodies and the method steps are not limited to a single application, for example to form an even more complex multilayer body.
- the layers of the multi-layer body can be treated chemically, physically or electrically at any part of the process to alter, for example, a chemical or mechanical resistance or to influence another property of the respective layer.
- protection for a security element and its manufacture is generally desired here as well, which has a transparent dielectric layer, in particular a reflection layer, impermeable to UV radiation, which is provided with openings, perpendicular to the plane of the dielectric layer seen on the side facing away from the viewer of the dielectric layer at least partially and at least in the region of which openings a lacquer layer containing UV radiation-excitable, luminescent colorant is arranged.
- Fig. 1 is a schematic sectional view of a first
- Fig. 2 is a schematic sectional view of the first manufacturing stage of the multi-layer body in Fig. 1;
- FIG. 3 is a schematic sectional view of the second manufacturing stage of the multi-layer body in FIG. 1;
- FIG. 4 is a schematic sectional view of the third manufacturing stage of the multilayer body in FIG. 1; FIG.
- Fig. 5 is a schematic sectional view of the fourth manufacturing stage of the multi-layer body in Fig. 1; 5a is a schematic sectional view of a modified embodiment of the manufacturing stage shown in FIG. 5;
- FIG. 5b is a schematic sectional view of the manufacturing stage following the manufacturing stage according to FIG. 5a;
- Fig. 6 is a schematic sectional view of the fifth manufacturing stage of the multi-layer body in Fig. 1;
- FIG. 7 is a schematic sectional view of the sixth production stage of the multi-layer body in FIG. 1; FIG.
- Fig. 8 is a schematic sectional view of another multilayer body
- FIG. 9 is a schematic sectional view of a further multilayer body
- Fig. 14 is a schematic sectional view of the first method
- FIG. 15 (G) shows a multilayer body formed according to the method of FIGS. 15 (A) to (F) in plan view; 16 (A) to (C) are further schematic sectional views of the first method;
- 17 (A) to 17 (H) are further schematic sectional views of the first method
- FIGS. 18 (A) to 18 (H) are further schematic sectional views of the first method
- FIG. 18 (K) shows a first multilayer body formed according to the method of FIGS. 18 (A) to (H) in plan view;
- FIG. 18 (M) shows a second multilayer body formed according to the method of FIGS. 18 (A) to (H) in plan view;
- Fig. 19 is a schematic sectional view through another
- FIGS. 20 (A) to 20 (C) are further schematic sectional views of the first method
- Fig. 24 (A) to (E) are schematic sectional views of the second method.
- the functional layer 2 is a layer which primarily serves to increase the mechanical and chemical stability of the multilayer body, but which can also be formed in a known manner to produce optical effects, it also being possible to provide the layer of several partial layers train. It may also be a layer which is formed from wax or which is formed as a release layer. However, it can also be provided to dispense with this layer and to arrange the replication layer 3 directly on the carrier film 1. It can further be provided to form the carrier film 1 itself as a replication layer.
- the multilayer body 100 can be a section of a transfer film, for example a hot stamping foil, which can be applied to a substrate by means of an adhesive layer (not shown here).
- the adhesive layer may be a hotmelt adhesive which melts upon thermal exposure and permanently bonds the multilayer body to the surface of the substrate.
- the carrier film 1 may be formed as a mechanically and thermally stable film made of PET.
- first regions 4 with diffractive relief structures and second regions of the planar regions 6 are present.
- the first layer 3m arranged on the replication layer 3 has demetallized areas 10d, which are arranged congruently with the first areas 4. In the regions 10d, the multilayer body 100 appears transparent or partially transparent.
- FIGS. 2 to 8 now show the production stages of the multilayer body 100.
- the same elements as in FIG. 1 are designated by the same positions.
- FIG. 2 shows a multilayer body 100a, in which the functional layer 2 and the replication layer 3 are arranged on the carrier foil 1.
- the replication layer 3 is superficially structured by known methods.
- a thermoplastic replication varnish is applied by printing, spraying or laking, and a relief structure is molded into the replication varnish by means of a heated stamp or a heated replicating roller.
- the replication layer 3 can also be a UV-curable replication lacquer, which is structured, for example, by a replication roller.
- the structuring can also be produced by UV irradiation through an exposure mask. That way the areas can be 4 and 6 may be molded into the replication layer 3. In the region 4, it may by the optically active areas of a hologram or a Kinegram ® -Sicherheitsmerkmals act, for example.
- the first layer 3m now shows a multilayer body 100b which is formed from the multilayer body 100a in FIG. 2 by applying the first layer 3m to the replication layer 3 with a uniform area density relative to the plane spanned by the replication layer 3, for example by sputtering.
- the first layer 3m has a layer thickness of several 10 nm in this exemplary embodiment.
- the layer thickness of the first layer 3m may preferably be chosen such that the regions 4 and 6 have a low transmission, for example between 10% and 0.001%, ie. an optical density between 1 and 5, preferably between 1, 5 and 3.
- the negative decadic logarithm of the transmission therefore, lies in the ranges 4 and 6 between 1 and 3.
- it can be provided to form the first layer 3m with an optical density between 1, 5 and 2.5.
- the areas 4 and 6 therefore appear opaque to the eye of the observer.
- the first layer 3m in a layer thickness at which the first layer 3m when applied to a planar surface, ie as in the regions 6, is substantially opaque and has an optical density of greater than 2.
- Investigations have shown that the change in the effective optical thickness of the first layer 3m caused by the diffractive Re structure approximately in proportion to the vapor-deposited layer thickness and thus is approximately proportional to the optical density. Since the optical density represents the negative logarithm of the transmission, the transmission difference between the regions 4 and 6 is increased disproportionately by increasing the surface area of material of the first layer 3m.
- the optical densities of the first layer 3m in the regions 4 and 6 are different in that they are reduced in the regions 4 compared to the regions 6. This is due to the surface enlargement in the regions 4 because of the non-zero depth-to-widths Ratio of the structural elements and thereby reduced thickness of the first layer 3m.
- the dimensionless depth-to-width ratio as well as the spatial frequency are characteristic features for the surface enlargement preferably of periodic structures. Such a structure forms "mountains” and "valleys" in a periodic sequence.
- Depth is here the distance between “mountain” and “valley", width is the distance between two “mountains.” The higher the depth-to-width ratio, the steeper the “mountain flanks” and the thinner is formed on the “mountain flanks” deposited first layer 3m. This effect is also observed when it concerns discretely distributed "valleys", which can be arranged at a distance to each other many times greater than the depth of the " In such a case, the depth of the "valley” should be related to the width of the "valley” in order to properly describe the geometry of the "valley” by specifying the depth-to-width ratio.
- optical density reduction When forming areas with reduced optical density, it is important to know the individual parameters in their dependencies and to choose appropriate.
- the degree of optical density reduction can be vary depending on the ground, the lighting, etc.
- An important role is played by the absorption of light in the first layer. For example, chromium and copper may reflect much less.
- silver and gold have a high maximum reflectance R Ma x and require a relatively small depth to width ratio of a relief structure to reduce the optical density of the first layer, in the above example for the formation of transparency.
- aluminum also has a high maximum reflectance Rivia x , but requires a higher depth-to-width ratio of the relief structure.
- it may be provided to form the first layer of silver or gold. But it can also be provided to form the first layer of other metals, metal alloys or functional layer materials.
- Table 2 now shows the calculation results obtained from rigorous diffraction calculations for tracking structures formed as linear, sinusoidal gratings with a grid spacing of 350 nm with different depth-to-width ratios.
- the degree of transparency or the reflectance of the metal layer is wavelength-dependent. This effect is especially good for TE polarized light.
- the degree of transparency or transmission decreases when the angle of incidence of the light differs from the normal angle of incidence, i. the degree of transparency decreases when the light is not incident vertically.
- the first layer 3m can be made transparent or less opaque than in the specular areas 6 only in a limited incidence cone of the light. It can therefore be provided that the first layer 3m is formed opaque with oblique illumination, whereby this effect is also useful for the selective formation of further partially formed layers.
- the change in the optical density is also influenced by the spatial frequency of the relief structure. It has further been shown that a change in the transmission behavior of a first layer applied to a relief structure can be achieved if the product of spatial frequency and relief depth in a first region of the relief structure is greater than the product of spatial frequency and relief depth in a second region of the relief structure ,
- regions of different transparency or transmission can also be achieved by other effects, for example by the polarization dependence of the transmission due to differently oriented relief structures;
- Relief structures with a rectangular, sinusoidal, sawtooth or other profile can have a different transmission for the same product of spatial frequency and relief depth;
- the first relief structure is a re-struc- ture structure with a stochastic profile, for example a matt structure
- the correlation length, roughness depth and statistical distribution of the profile can be typical parameters which influence the transmission.
- FIG. 4 shows a multi-layer body 100c formed from the multi-layer body 100b shown in FIG. 3 and a photosensitive layer 8.
- This may be an organic layer which is applied in liquid form by conventional coating methods such as gravure printing. It can also be provided that the photosensitive layer 8 is vapor-deposited or laminated as a dry film.
- the photosensitive layer 8 may be, for example, a positive photoresist such as AZ 1512, or AZ P4620 from Clariant or S1822 from Shipley, act, which in a surface density of 0.1 g / m 2 to 50g / m 2 first layer 3m is applied.
- the layer thickness depends on the desired resolution and the process. For example, lift-off processes require thicker layers with a layer thickness> 1 ⁇ m, corresponding to a surface density of approx. 1 g / m 2 .
- Preferred basis weights are in the range of 0.2 g / m 2 to 10 g / m 2 .
- an order is provided here over the entire area. However, an order may also be provided in partial areas, for example in areas which are arranged outside the above-mentioned areas 4 and 6. These may be areas that need only be relatively coarsely registered in the register for design, such as decorative pictorial representations, such as those shown in FIG. Random patterns or patterns formed from repeated images or texts.
- UV light 9 may be provided. Since, as described above, the regions 4 of the first layer 3m provided with diffractive structures having a depth-to-width ratio greater than zero have a lower optical density than the reflecting regions 6 of the first layer 3m, the UV Irradiation in the photosensitive layer 8 generates more exposed areas 10, which differ from less exposed areas 11 in their chemical properties.
- a homogeneous exposure is provided, Hie in all areas of the multi-layer body 10Od formed with the same intensity.
- partial exposure may also be provided, for example to: a) leave structures of high depth-to-width ratio as design elements and not demetallize; b) introduce additional information, for example, by a band-shaped mask, which runs during the exposure with the multi-layer body 100d, c) an individual information, such as a sequence number to bring.
- Wavelength and polarization of the light, as well as the angle of incidence of the light are illumination parameters that allow specific highlighting and selective editing of reactive structures.
- Regions 10 and 11 may differ, for example, in their solubility in solvents.
- the photosensitive layer 8 can be "developed” after exposure to UV light, as shown further in Fig. 6. Upon “development” of the photosensitive layer 8, the removal of areas 10 in the photosensitive layer 8 becomes or 11 reached.
- the photosensitive layer 8 sufficient depth-to-width ratio can be much smaller. It is also not necessary to make the first layer 3m so thin that the regions 4 appear transparent when viewed visually. The vapor-deposited carrier film can therefore be made opaque be, because the reduced transparency can be compensated by an increased exposure dose of the photosensitive layer 8. It is further to be considered that the exposure of the photosensitive layer 8 is typically provided in the near UV region, so that the visual viewing impression is not critical for the evaluation of the optical density.
- FIGS. 5a and 5b show a modified exemplary embodiment.
- the photosensitive layer 8 shown in Fig. 5 is not provided.
- a replication layer 3 ' is provided, which is a photosensitive washcoat layer colored with a thermochromic substance.
- the multilayer body 100d ' is exposed from below through the first layer 3m, whereby in the more exposed areas 10 the replication layer 3' is changed so that it can be washed out.
- FIG. 5b shows a multi-layer body 100d "which results from the multi-layer body 100d ' after the washing process.”
- the first layer 3m has been simultaneously removed during the washing process with the replication layer 3' in regions 10.
- the structured replication layer 3 ' forms a first one partially formed thermochromic functional layer, the first layer 3m forms in the perfect register to a first further partially formed layer of aluminum.
- Fig. 6 shows the "developed" multi-layer body I QOe formed from the multi-layer body 100d by the action of a solvent applied to the surface of the exposed photosensitive layer 8.
- areas 10e in which the photosensitive layer 8 is removed are now formed is in the areas 10e around the regions 4 described in FIG. 3 with a depth-to-width ratio greater than zero of the structural elements.
- the photosensitive layer 8 is obtained because these are the regions 6 described in FIG. 3, in which the structural elements have a depth-to-width ratio equal to zero.
- a transparent positive photoresist colored with blue color pigment is used as the photosensitive layer 8, a partially formed transparent blue functional layer forms in the register for the relief structure.
- the photosensitive layer 8 is thus formed of a positive photoresist.
- the exposed areas are soluble in the developer.
- the unexposed areas are soluble in the developer, as explained later in the embodiment shown in Figs. 9-12.
- the first layer 3m may be removed in the areas 10e which are not protected from the attack of the etchant by the developed photosensitive layer 8 serving as an etching mask.
- the etchant may be, for example, an acid or alkali.
- the structured photosensitive layer 8 forms the first partially formed transparent blue functional layer
- the first layer 3m forms a first further partially formed layer of aluminum after etching in perfect register.
- the first layer 3m can be structured in register without additional technological effort.
- no complex precautions are to be taken, such as during application an etching mask by mask exposure or pressure.
- tolerances> 0.2 mm are common.
- tolerances in the ⁇ m range up to the nm range are possible with the method according to the invention, ie tolerances which are determined only by the replication method and the origination selected for structuring 5 of the replication layer.
- the first layer 3m can be provided to form the first layer 3m as a sequence of different metals and the differences of the physical and / or
- the metallic sublayers may be provided to deposit aluminum as the first metallic sub-layer, which has a high reflection and therefore makes it possible to clearly emerge from the carrier side when the multilayer body is viewed.
- Chromium can be used as the second metallic sublayer
- the etching of the first layer 3m can now be provided in two stages. It may be provided to etch the chromium layer in the first stage, wherein the developed photosensitive layer 8 is provided as an etching mask and then in the second stage
- the chromium layer is now provided as an etching mask.
- FIG. 8 shows the optional possibility, according to the manufacturing step shown in FIG. 7, of entraining a layer 8a of transparent printing ink containing luminescent pigments into the first regions 1Od.
- Fig. 8 is a Multilayer body 100g, formed from the carrier film 1, the functional layer 2, the replication layer 3, the structured first layer 3m of aluminum as a first further partially formed layer, the structured transparent blue photosensitive layer 8 as a first partially formed functional layer and partially formed further layer 8a of transparent luminescent ink as a second partially shaped functional layer.
- a multilayer body 100e ' in which a photosensitive layer 8 of negative photoresist was used in place of the photosensitive layer 8 of positive photoresist (shown in Figs. 5, 6, 6 and 8).
- a multilayer body 100e ' has areas 10e' in which the unexposed photosensitive layer 8 has been removed by development.
- the areas 10e ' are opaque areas of the first layer 3m.
- regions 11 ' the exposed photosensitive layer 8 is not removed; these are more transmissive regions of the first layer 3m, ie regions with a lower optical density than the regions 10e'.
- a multilayer body 100f formed by removing the first layer 3m by an etching process from the multilayer body 100e '(Fig. 9).
- the developed photosensitive layer 8 is provided for this purpose as an etching mask, which is removed in the areas 10e '(FIG. 9), so that the etchant there can decompose the first layer 3m.
- regions 10d ' are formed which no longer have a first layer 3m.
- the partially shaped layer 8 can be used as an opaque, black-colored lacquer layer be formed and form the partially shaped functional layer, while the partially formed first layer 3m forms the further layer.
- a reflective layer 3p made of a dielectric, such as TiO 2 or ZnS
- this layer it is possible for this layer to be formed from a plurality of thin layers arranged one above the other, which can differ in their refractive index and can thus form interference color effects in the light which emerges, for example, a thin-film sequence having color effects can be formed from three thin layers with a high-low-high-index profile The color effect appears less conspicuous in comparison with metallic reflective layers, which is advantageous, for example, when forming patterns on passports or ID cards, for example, the patterns may appear to the viewer as transparent green or red.
- Fig. 12 now shows a multi-layer body 100f "formed from the multi-layer body 100f" (Fig. 11) after removal of the residual photosensitive layer 8.
- This may be a conventional "lift-off” process.
- the dielectric layer 3p applied thereto in the previous step is removed again.
- adjacent regions with the dielectric layer 3p and the first layer 3m of aluminum are formed on the multilayer body i0f ", which differ from each other, for example, in their optical refractive index and / or their electrical conductivity. It can now be provided to galvanically reinforce the first layer 3m and in this way to form the regions 11, for example as regions with particularly good electrical conductivity.
- a transparent, UV-curable liquid crystal can be applied as a virtually negative photoresist and exposed through the carrier layer 1.
- the less exposed portions of the photoresist layer are above the partially formed first layer 3m and are removed.
- etchant may be provided which does not attack the dielectric layer 3p applied in the other regions. However, it can also be provided to leave the etchant active only until the first layer 3m is no longer recognizable from the visual impression.
- Fig. 13 now shows a multilayer body 100 'formed from the multilayer body 100f "(Fig. 12) by the addition of the photoresist layers 12a, 12b shown in Fig. 1.
- the multilayer body 100' is like the multilayer body shown in Fig. 1 100 has been produced by using the same replication layer 3. It is thus possible with the method according to the invention to produce differently configured multilayer bodies starting from a uniform layout.
- the method according to the invention can be continued without loss of quality in order to structure further layers in register.
- FIG. 14 now shows the layer thickness change effect responsible for the formation of the different transmittances, in particular transparency, for the first layer 3m in detail.
- FIG. 14 shows a schematic sectional view of an enlarged detail of a layer structure according to FIG. 3.
- the replication layer 3 has a first relief structure 5h with a high depth-to-width ratio> 0.3 in the region 5 and no relief structure in the region 6. a flat area.
- Arrows 3s indicate the application direction of the first layer 3m, which is applied here by sputtering.
- the first layer 3m is formed in the planar region 6n with the nominal thickness t 0 and is formed in the region of the first relief structure 5h with the thickness t that is smaller than the nominal thickness t0.
- the thickness t a is a value to be understood, since the thickness t is formed as a function of the angle of inclination of the surface of the first relief structure 5 h relative to the horizontal. This angle of inclination can be mathematically described by the first derivation of the function of the first relief structure 5h. Thus, if the angle of inclination is zero, the first layer 3m having the nominal thickness to is deposited, and if the amount of the inclination angle is greater than zero, the first layer 3m is deposited with the thickness t, that is, less than the nominal thickness to.
- FIG. 15 a shows in cross-section a carrier layer 1 made of PET, at least one functional layer 2 and a replication layer 3.
- a first kinematic relief structure is formed in the replication layer 3.
- the second regions D no relief structure is formed.
- Replicating layer 3 is then completely coated with a first layer 3m made of silver, wherein different transmissive regions are formed in the first layer 3m in the register to the regions C and D.
- a positive photoresist layer 12 is applied over the entire area of the layer composite according to FIG. 15 (A) and exposed through the carrier layer 1. The more exposed or generally exposed areas C of the photoresist layer 12 are removed and the underlying first layer 3m is exposed in the area of the relief structure.
- the first layer 3m in the regions C is now removed by etching, the structured photoresist layer 12 serving as an etching mask. After etching, only the patterned first layer 3m is present between the photoresist layer 12 and the replication layer.
- a dielectric reflection layer R of high refractive index ZnS or a thin film reflection layer stack will now be used View angle-dependent interference color effect evaporated on the entire surface.
- the photoresist layer 12 may optionally be removed beforehand.
- FIG. 15 (E) The layer stack according to FIG. 15 (D) is now covered over the entire area with a red-colored negative photoresist layer 12 ' and exposed through the carrier layer 1. The result of removing the negative photoresist layer 12 ' in the unexposed areas D is shown in FIG. 15 (E).
- Fig. 15 (F) There is now a multi-layer body 100k which comprises a carrier layer 1, a functional layer 2, a replication layer 3, in the first region C a partially formed functional layer in the form of the patterned red photoresist layer 12 ' and a further partially formed layer in the form of the dielectric structured reflection layer R in the register to the photoresist layer 12 ' , adjacent to a reflecting surface of silver formed by the partially formed first layer 3m in the planar second regions D.
- a multi-layer body 100k which comprises a carrier layer 1, a functional layer 2, a replication layer 3, in the first region C a partially formed functional layer in the form of the patterned red photoresist layer 12 ' and a further partially formed layer in the form of the dielectric structured reflection layer R in the register to the photoresist layer 12 ' , adjacent to a reflecting surface of silver formed by the partially formed first layer 3m in the planar second regions D.
- FIG. 15 (G) shows a multilayer body 100k 'formed according to a method of FIGS. 15 (A) to 15 (F) in plan view. It was a kinematic design element D, which when tilting a
- FIGS. 16 (A) to (C) show another embodiment of the first method in a sectional view.
- FIG. 16 (A) shows a carrier layer 1 made of PET, a functional layer 2 and a replication layer 3 into which a relief structure has been embossed in the first regions C.
- the replication layer 3 is flat here. Then, a first layer 3m of gold is sputtered over the entire surface and opaque, resulting in a higher transmission for UV radiation in the first regions C than in the regions D.
- an opaque blue-colored negative photoresist layer 12 is applied over its entire area and exposed through the carrier layer 1.
- the unexposed or less exposed portions of the photoresist layer 12 are removed, exposing the first layer 3m in the regions D.
- the first layer 3m in the regions D can be removed from the replication layer 3 by etching.
- a multilayer body 100m which has a carrier layer 1, a functional layer 2, a replication layer 3, a partially formed functional layer in the form of a blue photoresist layer 12 and in perfect register a further partially formed layer in the form of the first layer 3m of gold , Will the multi-layer body Viewed 100 m from the side of the carrier layer 1, the first region C shows a golden line pattern superposed with a diffractive relief structure which produces an optically variable effect, in particular a holographic effect. Seen from the other side, the multi-layer body 100m shows a completely different appearance. That's how it looks
- the multi-layer body 100m is transparent.
- FIGS. 17 (A) to 17 (H) show the flow of a complex first method in the sectional view.
- FIG. 17 (A) shows a carrier layer 1, a functional layer 2 and a replication layer 3 into which three different relief structures have been embossed.
- a first relief structure was formed in regions A
- a second relief structure was formed in regions B
- a third kinematic relief structure was formed in regions C
- no relief structure was formed in region D.
- the first and the second relief structure are high-frequency lattice structures with different aspect ratios.
- a first layer 3m made of aluminum was sputtered on over the whole surface and opaque, resulting in a higher transmission for UV radiation in regions A than in regions B, in regions B a higher transmission for UV radiation as in the areas C and areas C gives a higher transmission for UV radiation than in the areas D.
- a positive photoresist layer 12 was fully applied and exposed through the first layer 3m, whereby the areas A having the first relief structure are most exposed and then removed.
- Figure 17 (D) shows the photoresist layer 12 after patterning and after removal of the first layer 3m in the regions A by etching, using the patterned photoresist 12 as an etching mask.
- the first layer 3m is thus only in the areas B, C and D.
- FIG. 17 (E) shows the layer structure at this stage after patterning the negative photoresist layer 12 ' .
- a further positive photoresist layer 12 ' is then formed over its entire surface and exposed through the carrier layer 1.
- the exposed first layer 3m is now removed in areas B by etching.
- the result is shown in FIG. 17 (H).
- the further positive photoresist layer 12 " is optionally removed and an adhesive layer is applied over the whole area, but if a colored positive photoresist layer 12 " is used, it can also remain on the multilayer body.
- FIGS. 18 (A) to 18 (H) show, in a sectional view, schematically a further first method for producing a filigree print pattern from two different colors in perfect register with one another.
- FIG. 18 (A) shows a carrier layer 1, a functional layer 2 and a replication layer 3 into which two different relief structures have been embossed. For example, a first relief structure was formed in regions A, while in regions B a second relief structure was formed, while in region D no regeneration structure was formed.
- the first and the second relief structure are high-frequency lattice structures with different aspect ratios.
- Replizier Anlagen 3 is a first layer 3m of aluminum over the entire surface and sputtered opaque, which results in the areas A higher transmission for UV radiation than in the areas B and in the areas B a higher transmission for üv-Strahiung results ais in the areas D.
- a positive photoresist layer 12 was fully applied and passed through the support layer 1 and the first layer 3m exposed, wherein the areas A with the first relief structure are exposed the most and can be selectively removed.
- the partially formed positive photoresist layer 12 is now used as an etching mask and the exposed areas A of the first layer 3m are removed by etching. The result is shown in Fig. 18 (C).
- a blue-colored negative photoresist layer 12 ' is applied over the entire surface and exposed through the support layer, curing in areas A. In areas B and D, the negative photoresist layer 12 'is removed. The result is shown in Fig. 18 (D).
- the positive photoresist layer 12 is completely removed and the first layer 3m is also completely removed by etching.
- a further first layer 3m ' of aluminum is sputtered over it over the entire area and a further positive photoresist layer 12 "is applied over the whole area, the result being shown in Figure 18 (E), the further positive photoresist layer 12" being exposed through the carrier layer 1 and subsequently removed further positive photoresist layer 12 "B.
- the transmission through the further first layer 3m' is now equivalent to that in the region D and both Area A and D of the positive photoresist layer 12 " are retained.
- the further first layer 3m ' is exposed in the regions B and removed by etching, see Figure 18 (F).
- a red-colored further negative photoresist layer 12 '" is then applied over the entire area and exposed through the carrier layer 1, wherein hardening takes place in areas B. In the remaining areas, the red colored further negative photoresist layer 12 "is removed, and the result is shown in Fig. 18 (G).
- FIG. 18 (K) shows a multilayer body 100p ' formed according to a method of FIGS. 18 (A) to (H) in plan view.
- Blue lines formed from the negative photoresist layer 12 ' and red lines formed from the further photoresist layer 12 '" which together form a colored filigree security design element in front of a transparent background, are indicated by a dashed line, an elliptical area being indicated.
- the virtual dash-dot line intersects a colored line of the design element, the color changes from red to blue, and the line is just continued without any offset. "Such design elements are extremely difficult to imitate.
- Figure 18 (M) shows another multilayer body 10Op "formed in accordance with a method of Figures 18 (A) to (H) in plan view, showing blue lines formed of the negative photoresist layer 12 ' and red lines formed of the other Photoresist layer 12 '" , which together form a colored round security design element in front of a transparent background.
- the extension of the red lines shows a cross shape. In all the places of the circumference of the cross, the color within the course of the line changes directly from red to blue, the line being continued without any offset.
- design elements are also extremely difficult to imitate.
- such a security design element may be formed instead of the blue lines with a reflective metal layer, instead of the red lines with a luminescent layer or liquid crystal layer, etc., as well as many others.
- a different color impression can be generated by the front and the back of the multilayer body on such a security element.
- FIG. 19 shows a further sectional illustration through a multilayer body 100r according to the invention.
- a carrier layer 1 and a replication layer 3, into which a first relief structure is introduced in first regions A.
- a green ink was inked, which forms a structured first layer 3m " , which is here shown in exaggerated thickness.
- a transparent spacer layer 2 ' is formed and on this a red colored positive photoresist layer 12 applied over the entire surface.
- the photoresist layer 12 is exposed through the carrier layer 1 and the first layer 3m " , which functions as an exposure mask, followed by removal of the photoresist layer 12 in the regions B.
- the result is a partially formed functional layer in the form of the green ink a further partially formed layer is deposited exactly in the form of the red structured photoresist layer 12. Due to the spacer layer 2 ' , there are also optical overlay effects such as viewing angle-dependent moiré effects or local shadowing effects.
- a red-colored positive photoresist layer 12 is applied over the entire surface.
- the photoresist layer 12 is exposed through the carrier layer 1 and the first layer 3m " , which functions as an exposure mask, followed by removal of the photoresist layer 12 in the regions B.
- the result is a partially formed functional layer in the form of the green ink a further partially formed layer in the form of the red patterned photoresist layer 12 is exactly deposited.
- an adhesive layer 2 " may be provided.
- FIGS. 20 (A) to (C) schematically show a further first method in a sectional view.
- a carrier layer 1, a functional layer 2 and a repeating layer 3 are provided into which a relief structure is introduced in first regions A, while second regions D remain flat.
- a first layer 3m of aluminum is sputtered over the whole area, which is transparent in the areas A and already opaque in the areas D.
- a yellow-colored transparent negative photoresist layer 12 is applied over the entire surface and exposed through the support layer 1 therethrough. Subsequently, the unexposed areas of the photoresist layer 12, ie in the areas D, are removed and the first layer 3m is exposed there.
- the multilayer body 100s has a
- Carrier layer 1 a functional layer 2, a replicating layer 3, a yellow photoresist layer 12 as a partially shaped functional layer and in perfect register to a blue photoresist layer 12 ' as a further partially formed layer in front of a transparent background.
- the transparent first layer 3m which is still present in the areas A, allows, when the multilayer body 100s is viewed from the side of the carrier layer 1, to recognize the relief structure without itself having a color effect.
- FIG. 21 shows a further multilayer body according to the invention, which was formed according to the first method, with a carrier layer 1, a replication layer 3, a structured first layer 3m of aluminum, a transparent spacer layer 2 ' and two differently colored photoresist layers 12, 12 ' .
- a transparent adhesive layer 2 is provided.
- Figures 22 (A) to 23 (B) are sectional views of security documents produced by the first method.
- FIG. 22 (A) shows a transparent ID card 1 'on which a transparent multi-layer body 100t has been glued by means of the adhesive layer 2 " It is a transparent protective lacquer layer in the form of a functional layer 2, a replication layer 3 of transparent lacquer having a first reeling structure , a partially formed first layer 3m in the form of an opaque aluminum layer, a further partially formed layer in the form of a transparent dielectric reflection layer of ZnS, and a partially formed functional layer 12 in the form of an opaque green printing ink
- the functional layer 12 is in perfect register with the others partially shaped layers 3m, 3m ', and formed into the first relief structure in the replication.
- the viewer is thus apparent by the functional layer 2 has a line-shaped holographic representation, on the one hand deposited with fine aluminum lines and on the other hand, transparent with a n ZnS layer and green color is deposited. Viewed from the other side, the viewer shows through the ID card 1 'through only a filigree green print of fine lines.
- Figure 22 (B) shows a transparent identity card 1 ', on which a transparent multi-layer body 10Ot' was adhered by the adhesive layer 2 '.
- a transparent protective lacquer layer in the form of a functional layer 2
- a replication layer 3 of transparent paint ran with a first Re structure a partially shaped first layer 3m in the form of an opaque aluminum layer, a further partially formed layer in the form of a transparent dielectric reflection layer of ZnS, and a partially shaped functional layer 12 in the form of an opaque green printing ink the partially reliefed layers 3m, 3m ' and the first relief structure are formed in the replication layer 3.
- the observer thus shows a fine green printed image of fine lines through the functional layer 2. Seen from the other side, the viewer is shown through the identification card 1 ' hindu a line-shaped holographic representation, which is deposited on the one hand with fine aluminum lines and on the other hand with a transparent ZnS layer and green color deposited.
- Figure 23 (A) shows a transparent identity card 1 ', was adhered to a transparent soft multi-layer body 100t "by means of a transparent adhesive layer 2'. It is a transparent protective lacquer layer in the form of a functional layer 2, a replicate layer 3 of transparent lacquer with a first relief structure, a partially shaped first layer 3m in the form of an opaque aluminum layer, the adhesive layer 2 " , which acts as a spacer layer here, another partially shaped A layer in the form of a transparent red photoresist layer 12 and a partially formed functional layer 12 ' in the form of an opaque green printing ink
- the red photoresist layer 12 is seen partly coincident with the partially formed first layer 3m and partially offset relative to the plane of the ID card 1 '
- the partially formed Functional layer 12 ' is offset from the first layer 3m.
- the observer thus shows through the functional layer 2 through a filigree decorative image of fine green, red and metallic lines, the metallic lines show a holographic effect due to the first relief structure. Viewed from the other side, the viewer also shows through the ID card 1 ' through a delicate decor image of fine green, red and metallic lines, the metallic lines show a holographic effect due to the first relief structure. However, some of the metallic lines are overlaid by the transparent red photoresist layer 12. If the multi-layer body 100t " by a counterfeiter of the
- ID card 1 ' detached to manipulate personal data on the surface of the ID card 1 ' remain the red and the green layer 12, 12 ' on the ID card 1', while the remaining layers 2 ", 3m, 3, 2 replace .
- the detached layer stack 'the identity card 1 are applied that the filigree decoration picture emerges. Due to the fine lines, but this is almost hopeless and there remain deviations from the original location recognizable.' must return to the identity card 1 is protected by the multi-layer body 100t " particularly effective against counterfeiting attempts.
- FIG. 23 (B) shows a transparent ID card 1 ' on which a transparent multi-layer body 100t ' has been glued " by means of a transparent adhesive layer 2 " .
- It is a transparent protective lacquer layer in the form of a functional layer 2, a replication layer 3 of transparent lacquer with a first relief structure, a partially shaped first layer 3m as a functional layer in the form of a transparent red photoresist layer 12, the adhesive layer 2 " , which acts as a spacer layer, and another partially formed layer in the form of an opaque green Photoresist layer 12 ' present.
- the red photoresist layer 12 is perpendicular to the plane of the ID card 1 ' seen congruent to the first Re running structure formed and partially congruent with the partially formed green photoresist layer 12 ' arranged.
- the viewer thus shows through the functional layer 2 through a delicate decor image of fine transparent red and opaque black lines.
- the viewer shows through the ID card 1 'through a delicate decor image of fine opaque green and transparent red lines. If the multi-layer body 100t '"by a counterfeiter by the identity card 1' peeled to personal information on the surface of the identity card 1 'to manipulate, remains the green sheet 12' on the identity card 1 ', while the other layers 2", 12 , 3, 2 can be replaced.
- the detached layer stack After manipulating the data, the detached layer stack must again be applied to the ID card 1 'in such a way that the filigree decor image results. Due to the fine lines, this is almost hopeless and deviations from the original situation remain recognizable.
- Identity card Y is also particularly effectively protected from counterfeiting attempts by multilayer body 100t '" .
- FIGS. 24 (A) to (E) show a cross-sectional view schematically of a second method for producing a filigree print pattern of two different colors in perfect registry with one another.
- FIG. 24 (A) shows a transparent carrier layer 1 made of PET, on one side of which a red-colored negative photoresist layer 12 has been applied over its entire area.
- the negative photoresist layer 12 is then pattern-exposed through a mask 200 having radiation-transmissive openings 200a (the arrows indicate the direction of irradiation). After removal of the mask, the unexposed areas of the photoresist layer 12 are removed, while the exposed areas remain on the carrier layer 1 and form a red line pattern. The result is shown in Fig. 24 (B).
- a transparent lacquer layer as a spacer layer and then a green colored positive photoresist layer 12 ' or, according to FIG. 24 (C), a green colored positive photoresist layer 12' are applied directly. Exposure of the positive photoresist layer 12 ' through the carrier layer 1 and the partially formed red photoresist layer 12 functioning as a mask layer are effected (the arrows show the direction of irradiation).
- Figure 24 (D) shows a thus formed with the 'multi-layer body formed security document, wherein the multilayer body formed on a transparent 100v identity card 1' is shown adhered.
- the multi-layer body 100v comprises the transparent carrier layer 1, the red photoresist layer 12 functioning as a partially formed functional layer, in perfect registration the green photoresist layer 12 ' present as a further partially formed layer and a transparent adhesive layer 2 " Seen from the point of view of the fiUS, they are a delicate green line pattern, seen from the ID card 1 ' .
- FIG. 24 (E) shows a security document which is formed with the multilayer body formed by the inclusive spacer layer and in which the formed multi-layer body 10OV ' is shown glued to a transparent ID card 1 ' .
- the multilayer body 10Ov ' comprises the transparent carrier layer 1, the red photoresist layer 12 functioning as a partially formed functional layer, the transparent spacer layer 2 ' and in perfect register with the red photoresist layer 12 the green photoresist layer 12 ' present as a further partially formed layer and a transparent adhesive layer 2 ".
- the security document shows a viewer from the carrier layer 1 from a filigree red line pattern and viewed from the ID card 1 ' from a filigree green line pattern, depending on the thickness of the spacer layer 2 ' when tilting the security document, the other color and / or optical Show overlay effects.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Laminated Bodies (AREA)
- Credit Cards Or The Like (AREA)
- Holo Graphy (AREA)
- Diffracting Gratings Or Hologram Optical Elements (AREA)
- Pretreatment Of Seeds And Plants (AREA)
Abstract
Description
Claims
Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
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EP07786028.6A EP2049345B1 (de) | 2006-08-09 | 2007-07-12 | Verfahren zur herstellung eines mehrschichtkörpers sowie mehrschichtkörper |
KR1020097004924A KR101488539B1 (ko) | 2006-08-09 | 2007-07-12 | 다층 본체의 생산 방법 및 다층 본체 |
ES07786028T ES2428086T3 (es) | 2006-08-09 | 2007-07-12 | Procedimiento para la fabricación de un cuerpo de múltiples capas así como cuerpo de múltiples capas |
CA2660231A CA2660231C (en) | 2006-08-09 | 2007-07-12 | Process for the production of a multi-layer body and a multi-layer body |
CN2007800346864A CN101516634B (zh) | 2006-08-09 | 2007-07-12 | 制造多层体的方法和多层体、安全元件及电子元件 |
UAA200902037A UA97809C2 (ru) | 2006-08-09 | 2007-07-12 | Способ изготовления многослойного тела и многослойное тело |
JP2009523166A JP5124575B2 (ja) | 2006-08-09 | 2007-07-12 | 多層体の製造方法および多層体 |
PL07786028T PL2049345T3 (pl) | 2006-08-09 | 2007-07-12 | Sposób wytwarzania korpusu wielowarstwowego oraz korpus wielowarstwowy |
US12/310,035 US8367277B2 (en) | 2006-08-09 | 2007-07-12 | Method for producing a multi-layer body, and multi-layer body |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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DE102006037431.2 | 2006-08-09 | ||
DE102006037431A DE102006037431A1 (de) | 2006-08-09 | 2006-08-09 | Verfahren zur Herstellung eines Mehrschichtkörpers sowie Mehrschichtkörper |
DE102007002163 | 2007-01-15 | ||
DE102007002163.3 | 2007-01-15 |
Publications (2)
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WO2008017362A2 true WO2008017362A2 (de) | 2008-02-14 |
WO2008017362A3 WO2008017362A3 (de) | 2008-05-29 |
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PCT/EP2007/006196 WO2008017362A2 (de) | 2006-08-09 | 2007-07-12 | Verfahren zur herstellung eines mehrschichtkörpers sowie mehrschichtkörper |
Country Status (10)
Country | Link |
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US (1) | US8367277B2 (de) |
EP (1) | EP2049345B1 (de) |
JP (1) | JP5124575B2 (de) |
KR (1) | KR101488539B1 (de) |
CN (1) | CN101516634B (de) |
CA (1) | CA2660231C (de) |
DE (1) | DE102006037431A1 (de) |
PL (1) | PL2049345T3 (de) |
UA (2) | UA103367C2 (de) |
WO (1) | WO2008017362A2 (de) |
Cited By (12)
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Also Published As
Publication number | Publication date |
---|---|
CA2660231A1 (en) | 2008-02-14 |
JP2010500186A (ja) | 2010-01-07 |
CN101516634B (zh) | 2011-02-09 |
US8367277B2 (en) | 2013-02-05 |
US20090317595A1 (en) | 2009-12-24 |
JP5124575B2 (ja) | 2013-01-23 |
EP2049345B1 (de) | 2013-06-19 |
PL2049345T3 (pl) | 2013-11-29 |
KR101488539B1 (ko) | 2015-02-03 |
UA103367C2 (ru) | 2013-10-10 |
WO2008017362A3 (de) | 2008-05-29 |
EP2049345A2 (de) | 2009-04-22 |
CA2660231C (en) | 2015-10-27 |
UA97809C2 (ru) | 2012-03-26 |
KR20090052345A (ko) | 2009-05-25 |
DE102006037431A1 (de) | 2008-04-17 |
CN101516634A (zh) | 2009-08-26 |
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