JP2018081956A - ガスインジェクタ、及び縦型熱処理装置 - Google Patents
ガスインジェクタ、及び縦型熱処理装置 Download PDFInfo
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Abstract
Description
このため、縦型熱処理装置を用いる場合には、ウエハの面間で均一な膜厚分布を有する膜を成膜する観点で、基板保持具に保持された各ウエハに対して、できるだけ均一に原料ガスや反応ガス(以下、これらを総称して「成膜ガス」と呼ぶ場合がある)を供給することが好ましい。
前記反応容器内に上下方向に伸びるように配置され、前記上下方向に沿って、複数のガス供給孔が形成された筒状のインジェクタ本体と、
前記上下方向に沿って前記インジェクタ本体と一体となるように設けられ、前記成膜ガスを受け入れる下部側のガス受入口と、前記インジェクタ本体の内部空間に連通し、当該内部空間に成膜ガスを導入するガス導入口とを備えた筒状のガス導入管と、を備えたことを特徴とする。
これらのガスインジェクタ3、4のうち、HCDガス用のガスインジェクタ3は、本発明の実施の形態に係る構成を備える点については、図2を参照しながら後段で詳細に説明する。
なお図1においては、図示の便宜上、ガスインジェクタ4a、4bは、反応管11の横断面を見たとき、径方向にずれた位置に配置されているように示してある。但し、実際にはこれらのガスインジェクタ4a、4bは、ウエハボート2側から見て、反応管11の内壁面に沿うように、並べて配置してよい。
さらにこれらガスの供給ラインに対しては、反応管11内からHCDガスや酸素ガス、水素ガスを排出するために、窒素ガスなどの不活性ガスをパージガスとして供給する不図示のパージガス供給源を設けてもよい。
以下、図2を参照しながら当該ガスインジェクタ3の具体的な構成について説明する。
細長い筒状のガスインジェクタ4内を流れるガスの圧力は、流れ方向の下流側(ガスインジェクタ4の先端側)よりも上流側(ガスインジェクタ4の基端側)の方が高くなる。この結果、各ガス供給孔41から供給されるガスは、基端側に位置するガス供給孔41ほど流量が大きく、先端側に位置するガス供給孔41へ向けて次第に流量が小さくなる流量分布が形成される。
なお、図2〜図8に示す各種のガスインジェクタ3、3a〜3e、4(4a、4b)、4cの図には、ガス供給孔31、41から供給されるガスの流量に応じて、ガスの流れを示す矢印の長さを変化させている。これらの図では、破線の矢印が長いほど、ガスの流量が大きいことを示しているが、各矢印の長さは、ガスの流量を厳密に示すものではない。
この結果、ガスインジェクタ3における仕切り部材332の配置位置よりも下方側の部分(HCDガスの流れ方向に見て上流側部分)は、ガス導入管33の基端側管部33bを構成しているといえる。これに対して、インジェクタ本体32に挿入された領域は、ガス導入管33の縮径管部33aを構成している。
はじめに、受け渡し位置までウエハボート2を降下させ、図示しない外部の基板搬送機構によりウエハボート2のすべての載置部にウエハWを載置する。また、加熱部12により、反応管1内にウエハWを搬入したとき、各ウエハWが予め設定した温度になるように加熱を開始する。
しかる後、酸素ガス供給源72及び水素ガス供給源73から反応管11内に予め設定された流量の酸素ガス及び水素ガスを供給する。低圧高温雰囲気となっている反応管11内に供給された酸素ガス及び水素ガスからはOラジカル及びOHラジカルを含む活性種を生成する。これらOラジカル及びOHラジカルが、ウエハWに吸着したHCDと反応することにより、SiO2が形成される。
図7(a)のガスインジェクタ3dは、インジェクタ本体32とガス導入管33の側壁面同士を接続し、この接続面の上方側の位置に絞り部であるガス導入口331aを設けた例である。
これらの例においてもインジェクタ本体32とガス導入管33とが一体に設けられているので、図4に示したU字型のガスインジェクタ4cと比較して、ガスインジェクタ3d、3eのサイズをコンパクトにすることができる。
例えば、金属原料を含む原料ガスと、窒素を含む反応ガスとの反応による金属窒化物の成膜、金属原料を含む原料ガスと、当該原料ガスを分解、還元させるガスとの反応による金属膜の成膜などを、ALD法により実施してもよい。
図1を用いて示したものと同等の下方排気方式の縦型熱処理装置を用い、ウエハボート2に保持されたウエハWに対してALD法によりSiO2膜の成膜を行い、各ウエハWの膜厚分布を測定した。
A.実験条件
(実施例)図2に示す実施の形態に係るガスインジェクタ3を用いてHCDガスの供給を行う一方、図3に示す従来型のガスインジェクタ4を用いて酸素ガスの供給を行い、ALD法によりSiO2膜を成膜した。HCDガスの供給時には、HCDガス供給源71より流量200sccmのHCDガスを6秒間供給し、酸素ガス及び水素ガスの供給時には、酸素ガス供給源72、水素ガス供給源73より流量3,000sccmの酸素ガスと1,000sccmの水素ガスとを10秒間供給した。これらのガス供給を含むサイクルを100回実施して成膜を行った。反応容器1内の圧力は40Pa、加熱部12によるウエハWの加熱温度は600℃、回転軸53まわりのウエハボート2の回転速度は2.0rpmである。ウエハWを保持するウエハボート2の最下段から数えて20段目、60段目、90段目、130段目、160段目の載置位置に載置された5枚のウエハWの膜厚分布を膜厚計により測定した。
(比較例)図3に示す従来型のガスインジェクタ4を用いてHCDガスの供給を行った点を除いて実施例と同様の条件で成膜、膜厚分布測定を行った。
実施例、比較例の結果を各々図8(a)、(b)に示す。各図中に示した実線は、ウエハWの中心を通る横断面を見たときのSiO2膜の膜厚分布を模式的に示している。各図においては、膜厚測定を行ったウエハWのうち、最下段のウエハWの膜厚分布を右端に表示し、順次、上段側のウエハWの膜厚分布が左側に表示されるように、膜厚分布の測定結果を並べてある。
以上の実験結果を踏まえると、実施の形態に係るガスインジェクタ3を利用してHCDガスを供給することにより、従来のガスインジェクタ4を用いる場合と比較して、ウエハボート2に保持されたウエハWに成膜される膜の膜厚分布を面間で揃えることができると評価できる。
1 反応容器
12 加熱部
2 ウエハボート
3、3a〜3e
ガスインジェクタ
31 ガス供給孔
32 インジェクタ本体
321 内部空間
33 ガス導入管
ガス導入口
4、4a、4b
ガスインジェクタ
63 真空排気部
71 HCDガス供給源
72 酸素ガス供給源
73 水素ガス供給源
8 制御部
Claims (8)
- 上下方向に複数の基板を棚状に並べて保持した基板保持具を、周囲に加熱部が配置された縦型の反応容器内に搬入して熱処理を行う縦型熱処理装置に設けられ、前記反応容器内に、基板への成膜用の成膜ガスを供給するためのガスインジェクタにおいて、
前記反応容器内に上下方向に伸びるように配置され、前記上下方向に沿って、複数のガス供給孔が形成された筒状のインジェクタ本体と、
前記上下方向に沿って前記インジェクタ本体と一体となるように設けられ、前記成膜ガスを受け入れる下部側のガス受入口と、前記インジェクタ本体の内部空間に連通し、当該内部空間に成膜ガスを導入するガス導入口とを備えた筒状のガス導入管と、を備えたことを特徴とするガスインジェクタ。 - 前記ガス導入管は、前記内部空間に挿入された状態となっていることにより、前記インジェクタ本体と一体となっていることを特徴とする請求項1に記載のガスインジェクタ。
- 前記ガス導入口は、前記内部空間に挿入されたガス導入管の上端面に開口していることを特徴とする請求項2に記載のガスインジェクタ。
- 前記ガス導入口が設けられている高さ位置は、前記複数のガス供給孔のうち、最も下方側に形成された前記ガス供給孔よりも高い位置であることを特徴とする請求項1ないし3のいずれか一つに記載のガスインジェクタ。
- 前記ガス導入管内の成膜ガスの圧力よりも、前記内部空間に導入された成膜ガスの圧力を低下させるために、前記ガス導入管には、成膜ガスが流れる流路を狭くする絞り部が設けられていることを特徴とする請求項1ないし4のいずれか一つに記載のガスインジェクタ。
- 請求項1ないし5のいずれか一つに記載のガスインジェクタを備えたことを特徴とする縦型熱処理装置。
- 前記反応容器には、前記ガスインジェクタから反応容器内に供給された成膜ガスが、当該反応容器内を下方側へ向けて流れた後、外部へ排気される位置に排気部が設けられていることを特徴とする請求項6に記載の縦型熱処理装置。
- 前記ガス導入管のガス受入口へ向けて、成膜ガスを供給する成膜ガス供給部を備え、前記成膜ガスは、熱により分解してインジェクタ本体またはガス導入管の内面に膜を形成する成分を含むことを特徴とする請求項6または7に記載の縦型熱処理装置。
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US20180135179A1 (en) | 2018-05-17 |
JP6737139B2 (ja) | 2020-08-05 |
TWI701737B (zh) | 2020-08-11 |
KR20180054447A (ko) | 2018-05-24 |
CN108070847A (zh) | 2018-05-25 |
KR102224424B1 (ko) | 2021-03-05 |
TW201834062A (zh) | 2018-09-16 |
CN108070847B (zh) | 2021-05-07 |
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