CN221854730U - A photovoltaic bracket surface hot-dip galvanizing device - Google Patents

Abstract

The utility model relates to the technical field of hot-dip galvanizing equipment, and discloses a photovoltaic bracket surface hot-dip galvanizing device, including a galvanizing pool, a base is fixedly installed at the bottom of the galvanizing pool, and steel is arranged inside the galvanizing pool; a lifting mechanism is fixedly installed on both sides of the galvanizing pool; a spoiler mechanism is fixedly installed inside the base, and one end of the spoiler mechanism is located inside the galvanizing pool; a cooling mechanism is fixedly installed on the back of the galvanizing pool; a transmission mechanism is fixedly installed below the cooling mechanism and meshes with the cooling mechanism. The utility model fixes the steel through the lifting mechanism and the anti-drop mechanism, and controls the galvanizing operation, and then through the operation of the cooling mechanism and the spoiler operation, the zinc liquid inside the galvanizing pool flows, avoiding the surface temperature of the zinc liquid being too low, improving the galvanizing quality, and with the assistance of the operation of the fan, the galvanized steel is cooled, thereby improving the work efficiency.

Description

A photovoltaic bracket surface hot-dip galvanizing device

Technical Field

The utility model relates to the technical field of hot-dip galvanizing equipment, and more specifically, to a photovoltaic bracket surface hot-dip galvanizing device.

Background Art

Hot-dip galvanizing, also known as hot-dip galvanizing and hot-dip galvanizing, is the process of immersing the rusted steel parts in molten zinc liquid at about 500°C to adhere a zinc layer to the surface of the steel components, thereby achieving the purpose of corrosion protection. It is an effective metal corrosion protection method and is mainly used in metal structural facilities in various industries. Hot-dip galvanizing plays an immeasurable role in reducing metal corrosion and extending its life, as well as saving energy and materials.

At present, photovoltaic brackets are usually placed outdoors, and in order to ensure the rust and corrosion resistance of the photovoltaic brackets, the surface of the brackets is usually galvanized. Therefore, a device for hot-dip galvanizing the surface of the photovoltaic bracket is needed. The existing hot-dip galvanizing device usually lifts and fixes the steel of the photovoltaic bracket, and puts it down into a zinc pool to complete the galvanizing operation. When the galvanizing is completed, it is lifted up and finally cooled. However, when the zinc pool is not working, the device is usually in a static state, which will cause a temperature difference between the bottom and the top of the zinc pool. The contact area of the zinc liquid at the top with the air is large, which causes it to cool faster and makes it difficult to adhere to the steel. When the steel enters the zinc pool, it may cause uneven galvanizing. In addition, the efficiency of static cooling of the steel after galvanizing is not high, resulting in low work efficiency. Therefore, it needs to be improved and optimized.

Utility Model Content

In order to overcome the deficiencies of the prior art, the utility model provides a photovoltaic bracket surface hot-dip galvanizing device, which has the advantages of safe operation and efficient galvanizing.

To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a photovoltaic bracket surface hot-dip galvanizing device, comprising a galvanizing pool, a base is fixedly installed at the bottom of the galvanizing pool, and steel is arranged inside the galvanizing pool;

Lifting mechanism, fixedly installed on both sides of the galvanizing tank;

The spoiler mechanism is fixedly installed inside the base, and one end of the spoiler mechanism is located inside the galvanizing pool;

The cooling mechanism is fixedly installed on the back of the galvanizing tank;

The transmission mechanism is fixedly installed below the cooling mechanism and meshes with the cooling mechanism;

Among them, the lifting mechanism includes a fixing groove fixedly installed on the side of the galvanizing pool, a threaded rod is rotatably installed inside the fixing groove, a motor 1 is fixedly installed at the bottom of the threaded rod, and the motor 1 is fixedly installed below the fixing groove. A moving block is threadedly sleeved on the outer wall of the threaded rod, the moving block is fixedly connected to one end of the connecting plate, and a mounting plate is fixedly installed on the other end of the connecting plate.

As a preferred technical solution of the utility model, a mounting plate is movably installed inside the galvanizing pool;

The clamping mechanism is movably mounted inside the mounting plate;

The fixing mechanism is fixedly installed at one end of the clamping mechanism, and steel is fixedly installed inside the fixing mechanism;

Among them, the clamping mechanism includes a clamping plate movably installed inside the mounting plate. There are two groups of clamping plates, and the two groups of clamping plates are elastically connected by spring 2. There are two groups of spring 2, and they are arranged on the front and back sides of the mounting plate.

As a preferred technical solution of the utility model, it also includes an anti-falling mechanism movably installed on the top of the fixing groove, the anti-falling mechanism includes a fixing plate movably installed on the top of the fixing groove, the bottom of the fixing plate is rotatably connected to the threaded rod, and a latch is movably installed on the side of the fixing plate. There are two groups of latches, and one end of the latch passes through the interior of the fixing groove, and the latch and the outer wall of the fixing plate are elastically connected by a spring.

As a preferred technical solution of the utility model, the spoiler mechanism includes a spoiler rod rotatably installed inside the galvanizing pool, a gear 1 is fixedly installed on the bottom of the spoiler rod, the gear 1 is rotatably installed inside the base, the gear 1 is fixedly connected to the motor 2, the motor 2 is fixedly installed inside the base, and the gear 1 is transmission connected to the transmission mechanism.

As a preferred technical solution of the utility model, the cooling mechanism includes a shell fixedly installed on the back of the galvanizing pool, and a second transmission wheel is rotatably installed inside the shell. The second transmission wheel is fixedly connected to the fan, and the second transmission wheel and the transmission mechanism are meshed with each other.

As a preferred technical solution of the utility model, the transmission mechanism includes gear 2 rotatably installed inside the shell, gear 2 and gear 1 are connected by a transmission belt, a transmission rod is fixedly installed on the top of gear 2, a transmission wheel 1 is fixedly installed on the top of the transmission rod, the transmission wheel 1 and the transmission wheel 2 are meshed with each other, and the transmission rod is rotatably installed inside the shell.

As a preferred technical solution of the utility model, the fixing mechanism includes a fixing block 1 fixedly installed at one end of the clamping plate, a fixing block 2 is fixedly installed at the bottom of the fixing block 1, and a bolt is sleeved on the internal thread of the fixing block 1, and the bolt and the fixing block 2 fix the steel.

Compared with the prior art, the beneficial effects of the utility model are as follows:

1. The utility model uses the operation of motor 1 to make the mounting plate drive the steel to move up and down, and controls its disassembly through the latch. When the galvanizing operation is in progress, the operation of motor 2 makes the spoiler rod and the fan operate, the spoiler rod disturbs the galvanizing pool, and the fan cools the steel. Compared with the traditional device, the device fixes the steel through the lifting mechanism and the anti-falling mechanism, and controls the galvanizing operation. Then, the operation of the cooling mechanism and the spoiler operation makes the zinc liquid inside the galvanizing pool flow, avoiding the excessively low temperature of the zinc liquid surface, improving the galvanizing quality, and with the assistance of the operation of the fan, the galvanized steel is cooled, thereby improving the work efficiency.

2. The utility model fixes the left and right ends of the steel through the cooperation between the clamping plate and the second spring, and fixes the upper and lower ends of the steel through the cooperation between the bolt and the second fixing block. Compared with the traditional device, the device restricts the steel through the clamping mechanism and the fixing mechanism, so that it can adapt to different types of steel, and there are gaps between the steels, which avoids the poor galvanizing effect caused by the accumulation of steel and improves the galvanizing quality.

BRIEF DESCRIPTION OF THE DRAWINGS

Fig. 1 is a schematic diagram of the structure of the utility model;

Figure 2 is a schematic diagram of the cross-sectional structure of the utility model;

Figure 3 is a schematic diagram of the structure of the threaded rod of the utility model;

Figure 4 is a schematic diagram of the structure of the fixed plate of the utility model;

Figure 5 is a schematic diagram of the structure of a gear of the utility model;

Figure 6 is a schematic diagram of the transmission rod structure of the utility model;

FIG. 7 is a schematic diagram of the structure of the mounting plate of the utility model.

In the figure: 1. galvanizing tank; 2. base; 3. steel; 4. fixing groove; 5. motor 1; 6. threaded rod; 7. moving block; 8. connecting plate; 9. fixing plate; 10. latch; 11. spring 1; 12. spoiler rod; 13. gear 1; 14. motor 2; 15. housing; 16. gear 2; 17. transmission belt; 18. transmission rod; 19. transmission wheel 1; 20. transmission wheel 2; 21. fan; 22. mounting plate; 23. clamping plate; 24. fixing block 1; 25. fixing block 2; 26. bolt; 27. spring 2.

DETAILED DESCRIPTION

The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

As shown in FIG. 1 to FIG. 7 , the utility model provides a photovoltaic bracket surface hot-dip galvanizing device, comprising a galvanizing pool 1, a base 2 is fixedly installed at the bottom of the galvanizing pool 1, and a steel material 3 is arranged inside the galvanizing pool 1;

A lifting mechanism is fixedly installed on both sides of the galvanizing pool 1;

The spoiler mechanism is fixedly installed inside the base 2, and one end of the spoiler mechanism is located inside the galvanizing pool 1;

A cooling mechanism is fixedly mounted on the back of the galvanizing pool 1;

The transmission mechanism is fixedly installed below the cooling mechanism and meshes with the cooling mechanism;

Among them, the lifting mechanism includes a fixed groove 4 fixedly installed on the side of the galvanizing pool 1, a threaded rod 6 is rotatably installed inside the fixed groove 4, a motor 5 is fixedly installed at the bottom of the threaded rod 6, and the motor 5 is fixedly installed below the fixed groove 4. A moving block 7 is threadedly sleeved on the outer wall of the threaded rod 6. The moving block 7 is fixedly connected to one end of the connecting plate 8, and a mounting plate 22 is fixedly installed on the other end of the connecting plate 8.

Before hot-dip galvanizing, the staff first lifts the latch 10 to cancel the fixed relationship between the fixing plate 9 and the fixing groove 4, and then the staff can remove the fixing plate 9 and start the motor 5 to rotate the threaded rod 6, further raising the moving block 7, so that the connecting plate 8 drives the mounting plate 22 to rise until the moving block 7 is separated from the threaded rod 6. At this time, the mounting plate 22 is removed, and the staff can fix the steel 3 to be processed through the mounting plate 22, and then the staff will re-thread the moving block 7 and the threaded rod 6, and place the fixing plate 9 on the top of the fixing groove 4, loosen the latch 10, and due to the spring 11 The staff starts the motor 2 14 and the motor 1 5 again to lower the steel 3 into the galvanizing pool 1. At this time, the operation of the motor 2 14 drives the spoiler rod 12 to rotate through the gear 13 to disturb the galvanizing pool 1. At this time, the gear 2 16 starts to rotate through the transmission belt 17. The gear 2 16 drives the transmission wheel 19 to rotate through the transmission rod 18, and further rotates the transmission wheel 20 meshing with the transmission wheel 19. At this time, the fan 21 starts to rotate. When the steel 3 is lifted after galvanizing, the fan 21 provides auxiliary cooling for it.

Through the operation of the motor 1 5, the mounting plate 22 drives the steel 3 to move up and down, and its disassembly is controlled by the latch 10. When the galvanizing operation is performed, the spoiler rod 12 and the fan 21 are operated through the operation of the motor 2 14. The spoiler rod 12 disturbs the galvanizing pool 1, and the fan 21 cools the steel 3. Compared with the traditional device, the device fixes the steel 3 through the lifting mechanism and the anti-falling mechanism, and controls the galvanizing operation. Then, through the operation of the cooling mechanism and the spoiler operation, the zinc liquid inside the galvanizing pool 1 flows, and the temperature of the zinc liquid surface is prevented from being too low, thereby improving the galvanizing quality. In addition, with the assistance of the operation of the fan 21, the galvanized steel 3 is cooled, thereby improving the work efficiency.

Wherein, a mounting plate 22 is movably installed inside the galvanizing pool 1;

A clamping mechanism, movably mounted inside the mounting plate 22;

A fixing mechanism, fixedly installed at one end of the clamping mechanism, wherein a steel material 3 is fixedly installed inside the fixing mechanism;

Among them, the clamping mechanism includes a clamping plate 23 movably installed inside the mounting plate 22. There are two groups of clamping plates 23, and the two groups of clamping plates 23 are elastically connected by springs 27. There are two groups of springs 27, and they are arranged on the front and back sides of the mounting plate 22.

Before the galvanizing operation, the staff will take out the mounting plate 22 and stretch the two sets of clamping plates 23 to ensure that the steel 3 can be placed therein. The staff will place the two ends of the steel 3 on the top of the fixing block 25 and then rotate the bolt 26 inside the fixing block 1 24. The rotation of the bolt 26 will cause the bottom of the bolt 26 to drop until the bolt 26 and the fixing block 25 fix the steel 3. The staff will then loosen the clamping plates 23. Due to the characteristics of the spring 27, the two sets of clamping plates 23 will clamp the steel 3.

The left and right ends of the steel 3 are fixed by the cooperation between the clamping plate 23 and the second spring 27, and the upper and lower ends of the steel 3 are fixed by the cooperation between the bolt 26 and the second fixing block 25. Compared with the traditional device, the device restricts the steel 3 through the clamping mechanism and the fixing mechanism, so that it can adapt to different types of steel 3, and there are gaps between the steels 3, which avoids the poor galvanizing effect caused by the accumulation of steels 3 and improves the galvanizing quality.

Among them, it also includes an anti-falling mechanism movably installed on the top of the fixing groove 4, the anti-falling mechanism includes a fixing plate 9 movably installed on the top of the fixing groove 4, the bottom of the fixing plate 9 is rotatably connected to the threaded rod 6, and a latch 10 is movably installed on the side of the fixing plate 9. There are two groups of latches 10, and one end of the latch 10 penetrates into the interior of the fixing groove 4, and the latch 10 and the outer wall of the fixing plate 9 are elastically connected by a spring 11.

The staff first lifts the latch 10 to cancel the fixing relationship between the fixing plate 9 and the fixing groove 4, and then the staff can remove the fixing plate 9, and further remove the mounting plate 22 to complete the installation of the steel 3. Then the staff re-threads the moving block 7 and the threaded rod 6, and places the fixing plate 9 on the top of the fixing groove 4, and loosens the latch 10. Due to the elasticity of the spring 11, the latch 10 fixes the fixing groove 4 and the fixing plate 9 for easy disassembly.

Among them, the spoiler mechanism includes a spoiler rod 12 rotatably installed inside the galvanizing pool 1, a gear 13 is fixedly installed at the bottom of the spoiler rod 12, the gear 13 is rotatably installed inside the base 2, the gear 13 is fixedly connected to the motor 2 14, the motor 2 14 is fixedly installed inside the base 2, and the gear 13 is transmission-connected to the transmission mechanism.

The staff starts the motor 2 14 and starts the motor 1 5 again to make the steel 3 drop into the galvanizing pool 1. At this time, the operation of the motor 2 14 drives the spoiler rod 12 to rotate through the gear 1 13 to spoil the galvanizing pool 1.

The cooling mechanism includes a shell 15 fixedly mounted on the back of the galvanizing pool 1, a transmission wheel 20 is rotatably mounted inside the shell 15, the transmission wheel 20 is fixedly connected to the fan 21, and the transmission wheel 20 and the transmission mechanism are meshed with each other.

The operation of the motor 2 14 is driven by the transmission belt 17, and the gear 2 16 starts to rotate. The gear 2 16 drives the transmission wheel 19 to rotate through the transmission rod 18, and further rotates the transmission wheel 20 meshing with the transmission wheel 19. At this time, the fan 21 starts to rotate. When the steel 3 is lifted after galvanizing, the fan 21 assists in cooling it.

Among them, the transmission mechanism includes a gear 2 16 rotatably installed inside the shell 15, the gear 2 16 and the gear 1 13 are connected through a transmission belt 17, a transmission rod 18 is fixedly installed on the top of the gear 2 16, and a transmission wheel 19 is fixedly installed on the top of the transmission rod 18. The transmission wheel 19 and the transmission wheel 2 20 are meshed with each other, and the transmission rod 18 is rotatably installed inside the shell 15.

The rotation of gear 13 is driven by transmission belt 17, so that gear 2 16 starts to rotate. Gear 2 16 drives transmission wheel 19 to rotate through transmission rod 18, and further rotates transmission wheel 20 meshing with transmission wheel 19 to transmit power.

Among them, the fixing mechanism includes a fixing block 24 fixedly installed at one end of the clamping plate 23, a fixing block 25 fixedly installed at the bottom of the fixing block 24, and a bolt 26 is sleeved on the internal thread of the fixing block 24. The bolt 26 and the fixing block 25 fix the steel 3.

The staff rotates the bolt 26 inside the fixing block 1 24 , and the rotation of the bolt 26 causes the bottom of the bolt 26 to drop until the bolt 26 and the fixing block 2 25 fix the steel material 3 .

The working principle and use process of this utility model:

Before hot-dip galvanizing, the staff first lifts the latch 10 to cancel the fixed relationship between the fixing plate 9 and the fixing groove 4, and then the staff can remove the fixing plate 9 and start the motor 5 to rotate the threaded rod 6, further raising the moving block 7, so that the connecting plate 8 drives the mounting plate 22 to rise until the moving block 7 is separated from the threaded rod 6. At this time, the mounting plate 22 is removed, and the staff can fix the steel 3 to be processed through the mounting plate 22, and then the staff will re-thread the moving block 7 and the threaded rod 6, and place the fixing plate 9 on the top of the fixing groove 4, loosen the latch 10, and due to the spring 11 The elasticity causes the latch 10 to fix the fixing groove 4 and the fixing plate 9, and then the staff starts the motor 2 14, and starts the motor 1 5 again, so that the steel 3 drops into the galvanizing pool 1. At this time, the operation of the motor 2 14 drives the spoiler rod 12 to rotate through the gear 13 to spoil the galvanizing pool 1, and at this time, through the transmission of the transmission belt 17, the gear 2 16 starts to rotate, and the gear 2 16 drives the transmission wheel 19 to rotate through the transmission rod 18, and further rotates the transmission wheel 20 meshing with the transmission wheel 19. At this time, the fan 21 starts to rotate, and when the steel 3 is lifted after galvanizing, the fan 21 provides auxiliary cooling for it.

Before the galvanizing operation, the staff will take out the mounting plate 22 and stretch the two sets of clamping plates 23 to ensure that the steel 3 can be placed therein. The staff will place the two ends of the steel 3 on the top of the fixing block 25 and then rotate the bolt 26 inside the fixing block 1 24. The rotation of the bolt 26 will cause the bottom of the bolt 26 to drop until the bolt 26 and the fixing block 25 fix the steel 3. The staff will then loosen the clamping plates 23. Due to the characteristics of the spring 27, the two sets of clamping plates 23 will clamp the steel 3.

It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (7)

1. A photovoltaic bracket surface hot-dip galvanizing device, comprising a galvanizing pool (1), characterized in that: a base (2) is fixedly installed at the bottom of the galvanizing pool (1), and steel (3) is arranged inside the galvanizing pool (1); A lifting mechanism is fixedly installed on both sides of the galvanizing pool (1); A spoiler mechanism is fixedly mounted inside the base (2), one end of which is located inside the galvanizing pool (1); A cooling mechanism fixedly mounted on the back of the galvanizing pool (1); The transmission mechanism is fixedly installed below the cooling mechanism and meshes with the cooling mechanism; The lifting mechanism comprises a fixing groove (4) fixedly mounted on the side of the galvanizing pool (1), a threaded rod (6) is rotatably mounted inside the fixing groove (4), a motor (5) is fixedly mounted at the bottom of the threaded rod (6), the motor (5) is fixedly mounted below the fixing groove (4), a moving block (7) is threadedly sleeved on the outer wall of the threaded rod (6), the moving block (7) is fixedly connected to one end of a connecting plate (8), and a mounting plate (22) is fixedly mounted on the other end of the connecting plate (8). 2. A photovoltaic bracket surface hot-dip galvanizing device according to claim 1, characterized in that: a mounting plate (22) is movably installed inside the galvanizing pool (1); A clamping mechanism, movably mounted inside the mounting plate (22); A fixing mechanism, fixedly installed at one end of the clamping mechanism, and having a steel material (3) fixedly installed inside the fixing mechanism; The clamping mechanism comprises a clamping plate (23) movably mounted inside the mounting plate (22), wherein there are two groups of the clamping plates (23), and the two groups of the clamping plates (23) are elastically connected via a second spring (27). There are two groups of the second spring (27), and the two groups are arranged on the front and rear sides of the mounting plate (22). 3. A photovoltaic bracket surface hot-dip galvanizing device according to claim 1, characterized in that it also includes an anti-falling mechanism movably installed on the top of the fixing groove (4), the anti-falling mechanism includes a fixing plate (9) movably installed on the top of the fixing groove (4), the bottom of the fixing plate (9) is rotatably connected to the threaded rod (6), and a latch (10) is movably installed on the side of the fixing plate (9), and there are two groups of latches (10), and one end of the latch (10) penetrates into the interior of the fixing groove (4), and the latch (10) and the outer wall of the fixing plate (9) are elastically connected by a spring (11). 4. A photovoltaic bracket surface hot-dip galvanizing device according to claim 1, characterized in that: the spoiler mechanism includes a spoiler rod (12) rotatably installed inside the galvanizing pool (1), a gear 1 (13) is fixedly installed at the bottom of the spoiler rod (12), the gear 1 (13) is rotatably installed inside the base (2), the gear 1 (13) is fixedly connected to the motor 2 (14), the motor 2 (14) is fixedly installed inside the base (2), and the gear 1 (13) is transmission-connected to the transmission mechanism. 5. A photovoltaic bracket surface hot-dip galvanizing device according to claim 1, characterized in that: the cooling mechanism includes a shell (15) fixedly installed on the back of the galvanizing pool (1), and a transmission wheel 2 (20) is rotatably installed inside the shell (15), the transmission wheel 2 (20) and the fan (21) are fixedly connected, and the transmission wheel 2 (20) and the transmission mechanism are meshed with each other. 6. A photovoltaic bracket surface hot-dip galvanizing device according to claim 1, characterized in that: the transmission mechanism includes a gear 2 (16) rotatably mounted inside the housing (15), the gear 2 (16) and the gear 1 (13) are connected by a transmission belt (17), a transmission rod (18) is fixedly mounted on the top of the gear 2 (16), a transmission wheel 1 (19) is fixedly mounted on the top of the transmission rod (18), the transmission wheel 1 (19) and the transmission wheel 2 (20) are meshed with each other, and the transmission rod (18) is rotatably mounted inside the housing (15). 7. A photovoltaic bracket surface hot-dip galvanizing device according to claim 2, characterized in that: the fixing mechanism includes a fixing block 1 (24) fixedly installed at one end of the clamping plate (23), a fixing block 2 (25) is fixedly installed at the bottom of the fixing block 1 (24), and a bolt (26) is sleeved on the internal thread of the fixing block 1 (24), and the bolt (26) and the fixing block 2 (25) fix the steel (3).