CN221702416U - A device for automatically collecting hitting parameters of hammer piles - Google Patents
A device for automatically collecting hitting parameters of hammer piles Download PDFInfo
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- CN221702416U CN221702416U CN202420121968.9U CN202420121968U CN221702416U CN 221702416 U CN221702416 U CN 221702416U CN 202420121968 U CN202420121968 U CN 202420121968U CN 221702416 U CN221702416 U CN 221702416U
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Abstract
本实用新型公开了一种锤击桩的击打参数自动采集装置,所述采集装置包括托架、激光发接器、激光接收器、固定件和处理器;激光发接器设置于托架上,激光接收器通过固定件固定在桩体上,且位置与激光发接器的位置相对应;激光接收器用于测量激光发接器与激光接收器之间的距离;激光发接器与处理器信号连接,将测量数据发送至处理器,处理器包括用于计算锤击次数的计数器以及用于计算进尺数据的计算器。所述采集装置能够通过激光发接器测量出激光发接器与激光接收器之间的距离,处理器获取测量数据并自动连续记录锤击数和每击进尺,辅助桩体击打过程中姿态控制。而且所述采集装置具有结构简单、安装方便、便于操控等优点。
The utility model discloses an automatic acquisition device for hammer pile hitting parameters, the acquisition device includes a bracket, a laser transmitter and receiver, a laser receiver, a fixing part and a processor; the laser transmitter and receiver is arranged on the bracket, the laser receiver is fixed on the pile body by the fixing part, and the position corresponds to the position of the laser transmitter and receiver; the laser receiver is used to measure the distance between the laser transmitter and receiver and the laser receiver; the laser transmitter and receiver is connected with the processor signal, and the measurement data is sent to the processor, and the processor includes a counter for calculating the number of hammer hits and a calculator for calculating the footage data. The acquisition device can measure the distance between the laser transmitter and receiver and the laser receiver through the laser transmitter and receiver, the processor obtains the measurement data and automatically and continuously records the number of hammer hits and the footage per hit, and assists the posture control during the pile hitting process. Moreover, the acquisition device has the advantages of simple structure, convenient installation, and easy operation.
Description
技术领域Technical Field
本实用新型涉及一种锤击桩的击打参数自动采集装置,属于桩基施工技术领域。The utility model relates to an automatic acquisition device for hitting parameters of a hammer pile, belonging to the technical field of pile foundation construction.
背景技术Background Art
预应力管桩有着单桩承载力高、造价低、施工速度快、成桩质量可靠等优点,在建筑、铁路、公路、桥梁、港口、码头等工程中得到广泛的应用。Prestressed pipe piles have the advantages of high single pile bearing capacity, low cost, fast construction speed, and reliable pile quality. They are widely used in construction, railways, highways, bridges, ports, docks and other projects.
预应力管桩往往通过锤击法进行沉桩施工,沉桩过程中需要人工采集击打次数及进尺数据,并调整桩体的垂直度。目前,依靠人工记录锤击数和进尺数据存在人身安全隐患,且测量精度低,人为因素对数据影响大。Prestressed pipe piles are often constructed by hammering. During the pile sinking process, it is necessary to manually collect the number of hits and the penetration data, and adjust the verticality of the pile body. At present, relying on manual recording of the number of hammer hits and penetration data poses a personal safety hazard, and the measurement accuracy is low, and human factors have a great impact on the data.
实用新型内容Utility Model Content
针对预应力管桩采用锤击法沉桩过程中存在人身安全隐患、测量精度低、人为因素对数据影响大等问题,本申请提供了一种锤击桩的击打参数自动采集装置,用于自动采集击打次数及对应的进尺数据。In view of the problems of personal safety hazards, low measurement accuracy, and great influence of human factors on data during the pile sinking process of prestressed pipe piles using the hammer method, the present application provides an automatic collection device for hammer pile driving parameters, which is used to automatically collect the number of strikes and the corresponding footage data.
为解决以上技术问题,本实用新型包括如下技术方案:In order to solve the above technical problems, the utility model includes the following technical solutions:
一种锤击桩的击打参数自动采集装置,所述采集装置包括托架、激光发接器、激光接收器、固定件和处理器;An automatic acquisition device for hammer pile driving parameters, the acquisition device comprising a bracket, a laser transmitter and receiver, a laser receiver, a fixing part and a processor;
激光发接器设置于托架上,激光接收器通过固定件固定在桩体上,且位置与激光发接器的位置相对应;激光接收器用于测量激光发接器与激光接收器之间的距离;激光发接器与处理器信号连接,将测量数据发送至处理器,处理器包括用于计算锤击次数的计数器以及用于计算进尺数据的计算器。The laser transmitter and receiver is arranged on the bracket, and the laser receiver is fixed on the pile body through a fixing part, and its position corresponds to the position of the laser transmitter and receiver; the laser receiver is used to measure the distance between the laser transmitter and receiver; the laser transmitter and receiver is connected with the processor signal to send the measurement data to the processor, and the processor includes a counter for calculating the number of hammer blows and a calculator for calculating the footage data.
进一步,所述激光接收器为反射棱镜。Furthermore, the laser receiver is a reflecting prism.
进一步,所述固定件为环箍式抱箍或扣件。Furthermore, the fixing piece is a hoop-type clamp or a fastener.
进一步,所述采集装置还包括设置于托架上的声音采集装置,所述声音采集装置与处理器信号连接,用于将采集的声波数据发送至处理器。Furthermore, the acquisition device also includes a sound acquisition device disposed on the bracket, and the sound acquisition device is connected to the processor signal to send the collected sound wave data to the processor.
进一步,托架包括托架筒体、托架底座、斜撑和伺服机构;托架筒体竖直设置,并通过斜撑与托架底座固定连接;托架筒体上的同一水平面上间隔设置有若干伺服机构。Furthermore, the bracket includes a bracket cylinder, a bracket base, a diagonal brace and a servo mechanism; the bracket cylinder is vertically arranged and fixedly connected to the bracket base through the diagonal brace; and a plurality of servo mechanisms are spaced apart on the same horizontal plane of the bracket cylinder.
本实用新型由于采用以上技术方案,使之与现有技术相比,具有以下的优点和积极效果:锤击桩的击打参数自动采集装置能够通过激光发接器向激光接收器发射激光线,处理器获取测量数据并自动连续记录锤击数和每击进尺,辅助桩体击打过程中姿态控制。而且锤击桩的击打参数自动采集装置具有结构简单、安装方便、便于操控等优点。Due to the adoption of the above technical solution, the utility model has the following advantages and positive effects compared with the prior art: the automatic acquisition device for hammer pile driving parameters can emit laser lines to the laser receiver through the laser transmitter and receiver, and the processor obtains the measurement data and automatically and continuously records the number of hammer blows and the penetration of each blow, thereby assisting the posture control during the pile driving process. Moreover, the automatic acquisition device for hammer pile driving parameters has the advantages of simple structure, convenient installation, and easy operation.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型一实施例中的锤击桩的击打参数自动采集装置的结构示意图;FIG1 is a schematic diagram of the structure of an automatic acquisition device for hammer pile driving parameters in an embodiment of the utility model;
图2为本实用新型一实施例中的托架的俯视图。FIG. 2 is a top view of a bracket in an embodiment of the present invention.
图中标号如下:The numbers in the figure are as follows:
10-托架;11-托架筒体;12-托架底座;13-斜撑;14-伺服机构;10-bracket; 11-bracket cylinder; 12-bracket base; 13-diagonal support; 14-servo mechanism;
20-桩体;20-pile body;
30-激光发接器;31-激光接收器;32-固定件;33-声音采集装置。30-laser transmitter and receiver; 31-laser receiver; 32-fixing part; 33-sound collection device.
具体实施方式DETAILED DESCRIPTION
以下结合附图和具体实施例对本实用新型提供的一种锤击桩的击打参数自动采集装置作进一步详细说明。结合下面说明,本实用新型的优点和特征将更清楚。需说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本实用新型实施例的目的。The following is a further detailed description of an automatic acquisition device for hammer pile driving parameters provided by the utility model in combination with the accompanying drawings and specific embodiments. The advantages and features of the utility model will become clearer with the following description. It should be noted that the accompanying drawings are in a very simplified form and in an inaccurate proportion, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the utility model.
如图1所示,本实施例提供的锤击桩的击打参数自动采集装置用于在预制管桩采用锤击法沉桩施工中采集击打次数及每击进尺数据,尤其应用于桩体终打阶段中击打次数及每击进尺数据的自动记录。锤击桩的击打参数自动采集装置包括托架10、激光发接器30、激光接收器31、固定件32和处理器。As shown in FIG1 , the automatic acquisition device for hammer pile driving parameters provided in this embodiment is used to collect the number of hits and the data of the penetration per hit during the construction of prefabricated pipe piles using the hammer method, and is particularly used for automatically recording the number of hits and the data of the penetration per hit during the final driving stage of the pile body. The automatic acquisition device for hammer pile driving parameters includes a bracket 10, a laser transmitter and receiver 30, a laser receiver 31, a fixing member 32 and a processor.
结合图1和图2所示,托架10的主要作用是对桩体20进行导向并进行垂直度控制,托架10包括托架筒体11、托架底座12、斜撑13和伺服机构14,托架筒体11竖直设置,并通过斜撑13与托架底座12固定连接,托架筒体11上的同一水平面上间隔设置有若干伺服机构14。施工时先在待施工区域安装托架,使托架筒体11的中轴线与桩位中心线重合,将桩体20吊装至托架筒体11中,通过锤击使桩体20底部进入土体中,通过伺服机构14调整桩体20的垂直度。As shown in FIG. 1 and FIG. 2 , the main function of the bracket 10 is to guide the pile body 20 and control its verticality. The bracket 10 includes a bracket cylinder 11, a bracket base 12, a diagonal brace 13 and a servo mechanism 14. The bracket cylinder 11 is vertically arranged and fixedly connected to the bracket base 12 through the diagonal brace 13. A plurality of servo mechanisms 14 are arranged at intervals on the same horizontal plane of the bracket cylinder 11. During construction, the bracket is first installed in the area to be constructed so that the central axis of the bracket cylinder 11 coincides with the center line of the pile position, the pile body 20 is hoisted into the bracket cylinder 11, the bottom of the pile body 20 is made to enter the soil by hammering, and the verticality of the pile body 20 is adjusted by the servo mechanism 14.
激光发接器30设置于托架10上,比如设置于托架筒体11的顶部或侧壁上,激光接收器31通过固定件32固定在桩体20上,比如通过环箍式的抱箍、扣件、钢丝绑扎等形式固定,且位置与激光发接器30的位置相对应。通过激光发接器30向激光接收器31发射激光,能够测量出激光发接器30与激光接收器31之间的距离D,并将测量数据发送至处理器。激光接收器31可以采用反射棱镜。The laser transmitter and receiver 30 is arranged on the bracket 10, for example, on the top or side wall of the bracket cylinder 11, and the laser receiver 31 is fixed to the pile body 20 through a fixing member 32, for example, fixed by a hoop-type clamp, a fastener, a wire binding, etc., and the position corresponds to the position of the laser transmitter and receiver 30. The laser transmitter and receiver 30 emits a laser to the laser receiver 31, and the distance D between the laser transmitter and receiver 30 and the laser receiver 31 can be measured, and the measurement data is sent to the processor. The laser receiver 31 can use a reflecting prism.
处理器与激光发接器30信号连接,能够接收激光发接器30发送的测量数据。处理器包括用于计算锤击次数的计数器以及用于计算进尺数据的计算器。计算器根据测量数据以及激光发接器30的高程、激光接收器31与桩顶的距离,计算出桩顶高程或桩体20上预设点的高程。每一次锤击的过程,都会使D快速变小,然后保持恒定,因此,处理器的计数器可根据D值的变化自动计算出锤击次数,计算器能够计算出每次锤击的进尺数据。The processor is connected to the laser transmitter and receiver 30 by signal, and can receive the measurement data sent by the laser transmitter and receiver 30. The processor includes a counter for calculating the number of hammer strikes and a calculator for calculating the footage data. The calculator calculates the elevation of the pile top or the elevation of a preset point on the pile body 20 based on the measurement data, the elevation of the laser transmitter and receiver 30, and the distance between the laser receiver 31 and the pile top. Each hammer strike process will cause D to decrease rapidly and then remain constant. Therefore, the counter of the processor can automatically calculate the number of hammer strikes based on the change in the D value, and the calculator can calculate the footage data of each hammer strike.
施工过程中,当锤击至最后1米时,激光发接器30向激光接收器31发射激光,处理器自动记录锤击数和每击进尺。记录原理是:每锤击一次,锤击数自动加一;通过激光发接器30自动连续发射激光,自动测算激光发接器30与激光接收器31之间的距离,从而推算出每击进尺,通过伺服机构14对桩体20进行姿态控制。During the construction process, when hammering reaches the last meter, the laser transmitter and receiver 30 emits laser to the laser receiver 31, and the processor automatically records the number of hammering and the penetration of each hammering. The recording principle is: the number of hammering is automatically increased by one after each hammering; the laser transmitter and receiver 30 automatically and continuously emits lasers, and the distance between the laser transmitter and receiver 30 and the laser receiver 31 is automatically measured, so as to calculate the penetration of each hammering, and the servo mechanism 14 is used to control the posture of the pile body 20.
为了保证计数的准确性,在托架上设置声音采集装置33,采集周围声波,在锤击时声波会发生剧烈变化,因此,通过声波的强度变化或频率变化能够识别锤击次数,从而对处理器依据测量数据确定的锤击次数进行校验。当然,还可以在锤体或桩体20上设置加速度计或冲击力测试仪,通过加速度或冲击力确定锤击次数,对处理器依据测量数据确定的锤击次数进行校验。In order to ensure the accuracy of the counting, a sound collection device 33 is provided on the bracket to collect the surrounding sound waves. The sound waves will change dramatically when hammering. Therefore, the number of hammering can be identified by the change in the intensity or frequency of the sound waves, so as to verify the number of hammering determined by the processor based on the measurement data. Of course, an accelerometer or an impact force tester can also be provided on the hammer body or pile body 20 to determine the number of hammering by acceleration or impact force, so as to verify the number of hammering determined by the processor based on the measurement data.
本实施例提供的锤击桩的击打参数自动采集装置,能够通过激光发接器30向激光接收器31发射激光线,处理器获取测量数据并自动连续记录锤击数和每击进尺,辅助桩体20击打过程中姿态控制。而且锤击桩的击打参数自动采集装置具有结构简单、安装方便、便于操控等优点。The automatic acquisition device for hammer pile driving parameters provided in this embodiment can emit laser lines to the laser receiver 31 through the laser transmitter 30, and the processor obtains the measurement data and automatically and continuously records the number of hammer blows and the penetration per blow, so as to assist the posture control during the driving process of the pile body 20. Moreover, the automatic acquisition device for hammer pile driving parameters has the advantages of simple structure, convenient installation, and easy operation.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the invention patent. It should be pointed out that for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.
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