CN221681287U - Elastic clip type drafting device for spinning frame - Google Patents
Elastic clip type drafting device for spinning frame Download PDFInfo
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- CN221681287U CN221681287U CN202323335456.7U CN202323335456U CN221681287U CN 221681287 U CN221681287 U CN 221681287U CN 202323335456 U CN202323335456 U CN 202323335456U CN 221681287 U CN221681287 U CN 221681287U
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- 238000009987 spinning Methods 0.000 title claims abstract description 19
- 239000000835 fiber Substances 0.000 abstract description 6
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- 238000012423 maintenance Methods 0.000 description 4
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Abstract
Description
技术领域Technical Field
本实用新型涉及细纱机技术领域,具体为细纱机弹性夹片式牵伸装置。The utility model relates to the technical field of spinning frames, in particular to an elastic clip-type drafting device for a spinning frame.
背景技术Background Art
伸装置是在纺纱中起主要作用的将粗纱牵伸为细纱原纤维的机构,经过牵伸机构后纱股的纤维数减少,经过后续工序后就将粗纱纺为细纱。传统的细纱机牵伸装置有上、中、下三根罗拉,利用罗拉之间的线速度差对纱线进行牵伸。在三根罗拉之间有两个区,即位于上、中罗拉之间的主牵伸区和位于中、下罗拉之间的后牵伸区。三根罗拉按纤维的不同长度,其中心距有不同的要求,三根罗拉按工艺要求配制不同压力的皮辊,使粗纱通过两个牵伸区时变成符合要求的细纱。The drafting device is a mechanism that plays a major role in spinning and drafts the roving into the original fibers of the spun yarn. After passing through the drafting mechanism, the number of fibers in the yarn strands is reduced, and after subsequent processes, the roving is spun into spun yarn. The traditional spinning machine drafting device has three rollers, upper, middle and lower, and the yarn is drafted by using the linear speed difference between the rollers. There are two zones between the three rollers, namely the main drafting zone between the upper and middle rollers and the post-drafting zone between the middle and lower rollers. The three rollers have different requirements for the center distance according to the different lengths of the fibers. The three rollers are equipped with rollers with different pressures according to the process requirements, so that the roving becomes a spun yarn that meets the requirements when passing through the two drafting zones.
如公开号为CN101660232A的细纱机牵伸装置,有罗拉座、罗拉座上所安装的上、中、下罗拉和从下罗拉引过中罗拉的皮圈,有一张紧辊安装在皮圈内将皮圈折转并使皮圈背面包在中罗拉上,皮圈内有皮圈辊子,皮圈外有皮圈压辊;所说皮圈张紧辊经皮圈与中罗拉相压而使皮圈由中罗拉和皮圈张紧轮夹持驱动;在皮圈内有长度在上下罗拉之间的皮圈板,皮圈板有一平面衬在皮圈工作面上,所说皮圈辊子安装在皮圈板前后端上,皮圈辊子的半径不足罗拉半径的1/2;所说皮圈压辊有多个,安装在皮圈工作面外,皮圈压辊将皮圈压向皮圈板。For example, the drafting device of the spinning frame with the publication number CN101660232A comprises a roller seat, upper, middle and lower rollers installed on the roller seat and an apron led from the lower roller to the middle roller, a tensioning roller installed in the apron to fold the apron and make the back of the apron wrap around the middle roller, an apron roller is arranged inside the apron, and an apron pressure roller is arranged outside the apron; the apron tensioning roller is pressed against the middle roller through the apron so that the apron is clamped and driven by the middle roller and the apron tensioning wheel; an apron plate with a length between the upper and lower rollers is arranged inside the apron, the apron plate has a flat surface lined on the working surface of the apron, the apron roller is arranged on the front and rear ends of the apron plate, and the radius of the apron roller is less than 1/2 of the radius of the roller; there are a plurality of apron pressure rollers, which are arranged outside the working surface of the apron, and the apron pressure roller presses the apron against the apron plate.
细纱机开车运转维护时,为了下销、张力架、胶圈内的清整洁和更换下胶圈,就要频繁拆装下销,在这样情况下,普通下销夹片多次碰撞,普通下销夹片歪斜,形成夹片与下销的间隙增大。夹片与下销间隙增大的危害:正常运转中,胶圈运转受力后,下销就会前延,与上销钳口顶尖不平齐,严重时在生产中纱条会出现牵伸不良吐硬头现象;成纱质量上,条干不匀、粗细节等内在质量问题,锭间质量差异较大。人工维护修理比较麻烦且用工多,影响机台开车率,为此,我们提供了细纱机弹性夹片式牵伸装置。When the spinning frame is started and maintained, in order to keep the lower pin, tension frame, rubber ring clean and tidy and replace the lower rubber ring, the lower pin must be frequently disassembled and assembled. In this case, the ordinary lower pin clamps collide multiple times, and the ordinary lower pin clamps are skewed, resulting in an increase in the gap between the clamps and the lower pins. The hazards of the increase in the gap between the clamps and the lower pins: in normal operation, after the rubber ring is subjected to force, the lower pin will extend forward and will not be flush with the top of the upper pin jaws. In severe cases, the yarn will be poorly drafted and hard heads will appear during production; in terms of yarn quality, there are inherent quality problems such as uneven yarn dryness, coarse and fine details, and the quality differences between spindles are large. Manual maintenance and repair are troublesome and labor-intensive, which affects the start-up rate of the machine. For this reason, we provide a spinning frame elastic clamp-type drafting device.
实用新型内容Utility Model Content
本实用新型的目的在于提供细纱机弹性夹片式牵伸装置,以解决上述背景技术中提出的问题。The utility model aims to provide an elastic clip-type drafting device for a spinning frame to solve the problems raised in the above-mentioned background technology.
为了解决上述的技术问题,本实用新型采用了如下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:
细纱机弹性夹片式牵伸装置,包括罗拉橙,所述罗拉橙的上方安装有成排的罗拉滑座,所述罗拉滑座上平行设置有可转动的中罗拉,所述中罗拉上套设有成排的下胶圈,所述罗拉滑座的侧面上安装有安装在弹性夹片,所述弹性夹片与罗拉滑座之间安装有下销,所述弹性夹片中下部开设有两个装配孔,所述装配孔的内部安装有固定螺栓,所述弹性夹片中上部压铸有V形夹点。The invention discloses an elastic clip-type drafting device for a spinning frame, comprising a roller orange, a row of roller slides are installed above the roller orange, a rotatable middle roller is arranged in parallel on the roller slide, a row of lower rubber rings are sleeved on the middle roller, an elastic clip is installed on the side of the roller slide, a lower pin is installed between the elastic clip and the roller slide, two assembly holes are provided in the middle and lower part of the elastic clip, fixing bolts are installed inside the assembly holes, and a V-shaped clamping point is die-casted in the middle and upper part of the elastic clip.
作为上述技术方案的进一步描述:所述弹性夹片通过固定螺栓、装配孔与罗拉滑座之间为可拆卸连接,所述弹性夹片通过V形夹点与下销之间弹性抵接,弹性夹片与罗拉滑座侧面有一定的距离,使下销在弹性夹片的V形夹点作用下紧贴于弹性夹片和罗拉滑座面之间。As a further description of the above technical solution: the elastic clip is detachably connected to the roller slide through a fixing bolt and an assembly hole, the elastic clip is elastically abutted against the lower pin through a V-shaped clamping point, and there is a certain distance between the elastic clip and the side of the roller slide, so that the lower pin is tightly attached between the elastic clip and the roller slide surface under the action of the V-shaped clamping point of the elastic clip.
作为上述技术方案的进一步描述:所述中罗拉的前方设有前罗拉,所述前罗拉转动安装在罗拉橙上。As a further description of the above technical solution: a front roller is provided in front of the middle roller, and the front roller is rotatably mounted on the roller.
作为上述技术方案的进一步描述:所述中罗拉的后方设有后罗拉,所述后罗拉转动安装在罗拉橙上。As a further description of the above technical solution: a rear roller is provided behind the middle roller, and the rear roller is rotatably mounted on the roller.
作为上述技术方案的进一步描述:所述后罗拉上套设有张力架,所述张力架呈U型结构,所述张力架的一端穿设在下胶圈内,下胶圈与具有一定弹性量的张力架张紧。As a further description of the above technical solution: a tension frame is provided on the rear roller, the tension frame is in a U-shaped structure, one end of the tension frame is inserted into the lower rubber ring, and the lower rubber ring is tensioned with the tension frame having a certain amount of elasticity.
上述描述可以看出,通过本申请的上述的技术方案,必然可以解决本申请要解决的技术问题。It can be seen from the above description that the technical problem to be solved by this application can definitely be solved through the above technical solution of this application.
同时,通过以上技术方案,本实用新型至少具备以下有益效果:At the same time, through the above technical solutions, the utility model has at least the following beneficial effects:
本实用新型由于弹性夹片能够将下销完全紧贴于罗拉滑座侧面,避免胶圈钳口位置前后不一致,增强纤维控制能力,提高了纱线质量水平,减少了锭间差异;由于杜绝了下销松动,上下胶圈钳口不平齐,保全、保养、检修每万锭用工年节约70个工/8小时;由于杜绝了下销松动,上下胶圈钳口不平齐,生产过程中减少停台时间,提高了生产效率0.045%。The utility model can completely cling the lower pin to the side of the roller slide seat due to the elastic clip, thereby avoiding inconsistent front and rear positions of the rubber ring jaws, enhancing the fiber control capability, improving the yarn quality level, and reducing the difference between spindles; since the lower pin is prevented from loosening and the upper and lower rubber ring jaws are uneven, 70 man-hours/8 hours are saved for each 10,000 spindles per year in maintenance, repair and overhaul; since the lower pin is prevented from loosening and the upper and lower rubber ring jaws are uneven, the downtime is reduced during the production process, and the production efficiency is improved by 0.045%.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为本实用新型弹性夹片结构示意图。FIG. 2 is a schematic diagram of the elastic clip structure of the utility model.
图中:1、罗拉橙;2、罗拉滑座;3、前罗拉;4、中罗拉;5、后罗拉;6、张力架;7、下胶圈;8、下销;9、弹性夹片;10、固定螺栓;11、装配孔;12、V形夹点。In the figure: 1. Roller orange; 2. Roller slide; 3. Front roller; 4. Middle roller; 5. Rear roller; 6. Tension frame; 7. Lower rubber ring; 8. Lower pin; 9. Elastic clip; 10. Fixing bolt; 11. Assembly hole; 12. V-shaped clamping point.
具体实施方式DETAILED DESCRIPTION
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
参照图1-2,本实用新型提供的细纱机弹性夹片式牵伸装置:包括罗拉橙1,罗拉橙1的上方安装有成排的罗拉滑座2,罗拉滑座2上平行设置有可转动的中罗拉4,中罗拉4上套设有成排的下胶圈7,罗拉滑座2的侧面上安装有安装在弹性夹片9,弹性夹片9选择好材料硬度和片厚度,使其具有一定的弹性,弹性夹片9与罗拉滑座2之间安装有下销8,弹性夹片9中下部开设有两个装配孔11,装配孔11的内部安装有固定螺栓10,弹性夹片9中上部压铸有V形夹点12,弹性夹片9中上部压铸呈V形夹点12,有利于下销夹紧,并能满足下销8上下拆卸,弹性夹片9通过固定螺栓10、装配孔11与罗拉滑座2之间为可拆卸连接,弹性夹片9通过V形夹点12与下销8之间弹性抵接,弹性夹片9与罗拉滑座2侧面有一定的距离,使下销8在弹性夹片9的V形夹点12作用下紧贴于弹性夹片9和罗拉滑座2面之间,由于弹性夹片9能够将下销8完全紧贴于罗拉滑座2侧面,避免胶圈钳口位置前后不一致,增强纤维控制能力,提高了纱线质量水平,减少了锭间差异;由于杜绝了下销8松动,上下胶圈钳口不平齐,保全、保养、检修每万锭用工年节约70个工/8小时;由于杜绝了下销8松动,上下胶圈钳口不平齐,生产过程中减少停台时间,提高了生产效率0.045%。1-2, the utility model provides an elastic clip-type drafting device for a spinning machine: it includes a roller orange 1, a row of roller slides 2 are installed above the roller orange 1, a rotatable middle roller 4 is arranged in parallel on the roller slide 2, a row of lower rubber rings 7 are sleeved on the middle roller 4, an elastic clip 9 is installed on the side of the roller slide 2, the elastic clip 9 selects a good material hardness and sheet thickness so that it has a certain elasticity, a lower pin 8 is installed between the elastic clip 9 and the roller slide 2, two assembly holes 11 are provided in the middle and lower part of the elastic clip 9, a fixing bolt 10 is installed inside the assembly hole 11, a V-shaped clamping point 12 is die-casted in the middle and upper part of the elastic clip 9, and the V-shaped clamping point 12 is die-cast in the middle and upper part of the elastic clip 9, which is conducive to the clamping of the lower pin and can meet the up and down disassembly of the lower pin 8, and the elastic clip 9 is fixed by the fixing bolt 1 0. The assembly hole 11 and the roller slide 2 are detachably connected, and the elastic clip 9 is elastically abutted against the lower pin 8 through the V-shaped clamping point 12. The elastic clip 9 has a certain distance from the side of the roller slide 2, so that the lower pin 8 is tightly attached between the elastic clip 9 and the roller slide 2 under the action of the V-shaped clamping point 12 of the elastic clip 9. Since the elastic clip 9 can completely attach the lower pin 8 to the side of the roller slide 2, the front and back inconsistency of the rubber ring jaws is avoided, the fiber control ability is enhanced, the yarn quality level is improved, and the difference between spindles is reduced; since the lower pin 8 is prevented from loosening and the upper and lower rubber ring jaws are uneven, 70 work/8 hours are saved for each 10,000 spindles per year of maintenance, maintenance and repair; since the lower pin 8 is prevented from loosening and the upper and lower rubber ring jaws are uneven, the downtime is reduced during the production process, and the production efficiency is improved by 0.045%.
作为上述技术方案进一步的实施方案:中罗拉4的前方设有前罗拉3,前罗拉3转动安装在罗拉橙1上。As a further implementation scheme of the above technical scheme: a front roller 3 is provided in front of the middle roller 4, and the front roller 3 is rotatably mounted on the roller orange 1.
作为上述技术方案进一步的实施方案:中罗拉4的后方设有后罗拉5,后罗拉5转动安装在罗拉橙1上。As a further implementation scheme of the above technical scheme: a rear roller 5 is provided behind the middle roller 4, and the rear roller 5 is rotatably mounted on the roller orange 1.
作为上述技术方案进一步的实施方案:后罗拉5上套设有张力架6,张力架6呈U型结构,张力架6的一端穿设在下胶圈7内,下胶圈7与具有一定弹性量的张力架6张紧。As a further implementation scheme of the above technical scheme: a tension frame 6 is sleeved on the rear roller 5, the tension frame 6 is a U-shaped structure, one end of the tension frame 6 is inserted into the lower rubber ring 7, and the lower rubber ring 7 is tensioned with the tension frame 6 having a certain amount of elasticity.
具体实施时,细纱机车面上固定成排的罗拉橙1,罗拉橙1上设置有固定成排的罗拉滑座2和前罗拉3,罗拉滑座2上平行安装穿过成排胶圈的中罗拉4和下销8,下胶圈7由对应一定弹性量的张力架6张紧,固定在罗拉滑座2侧面上的弹性夹片9夹片将下销8夹紧,使下销8贴紧于罗拉滑座2侧面。During specific implementation, rows of roller oranges 1 are fixed on the surface of the spinning machine, and rows of roller slides 2 and front rollers 3 are arranged on the roller oranges 1. Middle rollers 4 and lower pins 8 passing through rows of rubber rings are installed in parallel on the roller slides 2. The lower rubber ring 7 is tensioned by a tension frame 6 corresponding to a certain amount of elasticity. The elastic clip 9 fixed on the side of the roller slide 2 clamps the lower pin 8 so that the lower pin 8 is close to the side of the roller slide 2.
弹性夹片9由固定螺栓10固定在罗拉滑座2侧面上,弹性夹片9选择好材料硬度和片厚度,使其具有一定的弹性,弹性夹片9中上部压铸呈V形夹点12,有利于下销8夹紧,并能满足下销8上下拆卸。The elastic clip 9 is fixed to the side of the roller slide 2 by a fixing bolt 10. The material hardness and thickness of the elastic clip 9 are selected so that it has a certain elasticity. The upper part of the elastic clip 9 is die-cast into a V-shaped clamping point 12, which is conducive to the clamping of the lower pin 8 and can meet the requirements of the upper and lower disassembly of the lower pin 8.
当下销8插入弹性夹片9与罗拉滑座2侧面形成的槽口时,弹性夹片9微量张开,此时V形夹点12与弹性夹片9根部平齐,V形夹点12将下销8压贴于罗拉滑座2侧面,套在下销8上的下胶圈7在张力架6的作用下,能够保持一致性平行;当下销8取走槽口时,弹性夹片9恢复正常状态。When the lower pin 8 is inserted into the slot formed by the elastic clip 9 and the side of the roller slide 2, the elastic clip 9 opens slightly. At this time, the V-shaped clamping point 12 is flush with the root of the elastic clip 9. The V-shaped clamping point 12 presses the lower pin 8 against the side of the roller slide 2. The lower rubber ring 7 sleeved on the lower pin 8 can maintain consistent parallelism under the action of the tension frame 6; when the lower pin 8 removes the slot, the elastic clip 9 returns to its normal state.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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