CN209226640U - fluid sterilizing device - Google Patents
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- CN209226640U CN209226640U CN201821509824.1U CN201821509824U CN209226640U CN 209226640 U CN209226640 U CN 209226640U CN 201821509824 U CN201821509824 U CN 201821509824U CN 209226640 U CN209226640 U CN 209226640U
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Abstract
Description
技术领域technical field
本实用新型涉及一种流体杀菌装置,且特别是涉及一种多反应腔的流体杀菌装置。The utility model relates to a fluid sterilizing device, in particular to a fluid sterilizing device with multiple reaction chambers.
背景技术Background technique
传统的杀菌装置一般都是采用一次杀菌的方式。然而,一次杀菌的杀菌率通常有限。若欲提高杀菌率,大多须采用高功率的杀菌光源或复杂的流路设计,但这样会导致成本及制作工艺复杂度的增加。Traditional sterilization devices generally adopt a one-time sterilization method. However, the sterilization rate of a sterilization is usually limited. In order to increase the sterilization rate, most of them must adopt high-power sterilization light source or complex flow path design, but this will lead to an increase in cost and complexity of the manufacturing process.
实用新型内容Utility model content
本实用新型有关于一种流体杀菌装置,可改善前述现有问题。The utility model relates to a fluid sterilizing device, which can improve the aforementioned existing problems.
根据本实用新型的一实施例,提出一种流体杀菌装置。流体杀菌装置包括一本体、一电路板及一光源。本体包括彼此间隔的一第一反应腔及一第二反应腔,第一反应腔具有一第一开口及一第二开口,而第二反应腔具有一第三开口及一第四开口,本体允许一流体依序通过第一反应腔及第二反应腔。电路板配置在本体上。光源配置在电路板上,且用以发出一杀菌光,部分杀菌光经过第二开口,入射于第一反应腔,且另一部分杀菌光经过第三开口,入射于第二反应腔。According to an embodiment of the present invention, a fluid sterilizing device is proposed. The fluid sterilizing device includes a body, a circuit board and a light source. The body includes a first reaction chamber and a second reaction chamber spaced apart from each other. The first reaction chamber has a first opening and a second opening, and the second reaction chamber has a third opening and a fourth opening. The body allows A fluid passes through the first reaction chamber and the second reaction chamber in sequence. The circuit board is configured on the body. The light source is arranged on the circuit board and used to emit a sterilizing light, part of the sterilizing light is incident on the first reaction chamber through the second opening, and another part of the sterilizing light is incident on the second reaction chamber through the third opening.
本实用新型的优点在于,第一反应腔及第二反应腔提供的是垂直流道,连通腔提供一水平流道,可延长流体在流体杀菌装置内部的流动时间,以更增加杀菌光对流体的杀菌率。流体在经过多个管体的反应腔后,是受到多次杀菌,可更增加流体的杀菌率。本实用新型实施例可在不增加光源总功率下决定发光元件的数量,可避免增加光源的选用成本。The utility model has the advantage that the first reaction chamber and the second reaction chamber provide a vertical flow channel, and the connecting chamber provides a horizontal flow channel, which can prolong the flow time of the fluid inside the fluid sterilizing device and increase the impact of the sterilizing light on the fluid. sterilization rate. After the fluid passes through the reaction chambers of multiple tube bodies, it is sterilized multiple times, which can further increase the sterilization rate of the fluid. The embodiment of the utility model can determine the number of light emitting elements without increasing the total power of the light source, and can avoid increasing the selection cost of the light source.
为了对本实用新型的上述及其他方面有更佳的了解,下文特举实施例,并配合所附的附图详细说明如下:In order to have a better understanding of the above and other aspects of the present utility model, the following specific examples are given below, and the accompanying drawings are described in detail as follows:
附图说明Description of drawings
图1A及图1B为本实用新型一实施例的流体杀菌装置的外观图;FIG. 1A and FIG. 1B are the appearance diagrams of a fluid sterilization device according to an embodiment of the present invention;
图1C及图1D为图1A的流体杀菌装置的分解图;FIG. 1C and FIG. 1D are exploded views of the fluid sterilizing device of FIG. 1A;
图1E为图1B的流体杀菌装置沿方向1E-1E’的剖视图;Figure 1E is a sectional view of the fluid sterilizing device of Figure 1B along the direction 1E-1E';
图2为图1E的流体杀菌装置的流量与杀菌能力的关系图;Fig. 2 is a relationship diagram between the flow rate and the sterilization capacity of the fluid sterilizing device in Fig. 1E;
图3为本实用新型另一实施例的流体杀菌装置的剖视图;Fig. 3 is a cross-sectional view of a fluid sterilizing device according to another embodiment of the present invention;
图4为本实用新型另一实施例的流体杀菌装置的剖视图;Fig. 4 is a cross-sectional view of a fluid sterilizing device according to another embodiment of the present invention;
图5A为本实用新型另一实施例的流体杀菌装置的分解图;Fig. 5A is an exploded view of a fluid sterilizing device according to another embodiment of the present invention;
图5B为图5A的流体杀菌装置组合后的剖视图;Fig. 5B is a cross-sectional view of the assembled fluid sterilizing device of Fig. 5A;
图5C为本实用新型另一实施例的流体杀菌装置的分解图;Fig. 5C is an exploded view of a fluid sterilizing device according to another embodiment of the present invention;
图6A至图6C为本实用新型数个实施例的时间与光源的发光功率的关系图;6A to 6C are diagrams showing the relationship between the time and the luminous power of the light source in several embodiments of the present invention;
图7A为本实用新型另一实施例的流体杀菌装置的剖视图;Fig. 7A is a cross-sectional view of a fluid sterilizing device according to another embodiment of the present invention;
图7B为图7A的流体杀菌装置的时间与光源的发光功率的关系图。Fig. 7B is a graph showing the relationship between the time and the luminous power of the light source in the fluid sterilizing device of Fig. 7A.
符号说明Symbol Description
100、200、300、400、500:流体杀菌装置100, 200, 300, 400, 500: fluid sterilization device
110、210、410、410’:本体110, 210, 410, 410’: body
111、211、411、411’:基座111, 211, 411, 411’: base
111a、411a:连通腔111a, 411a: communicating cavity
111b、411b:第一孔洞111b, 411b: the first hole
111c、411c:第二孔洞111c, 411c: the second hole
112、412:第一管体112, 412: the first pipe body
113、413:第二管体113, 413: the second pipe body
111h:第三穿孔111h: Third piercing
111s1:上表面111s1: upper surface
111s2:下表面111s2: lower surface
120:电路板120: circuit board
120h:第一穿孔120h: First piercing
120s1:上表面120s1: upper surface
120s2:下表面120s2: lower surface
130、230:光源130, 230: light source
131:第一发光元件131: the first light-emitting element
132:第二发光元件132: Second light-emitting element
140:间隔板140: Partition board
140a:开口140a: opening
150:透光板150: transparent board
140h:第二穿孔140h: Second piercing
160:外盖160: outer cover
170:外壳170: shell
211a、411d:分隔部211a, 411d: partition
211a1:第一导光部211a1: the first light guide
211a2:第二导光部211a2: second light guide part
380:第一滤芯380: the first filter element
390:第二滤芯390: Second filter element
4111’:基座底件4111': Pedestal Bottom
4112’:基座面件4112': base face piece
580:光强度感测器580: Light Intensity Sensor
A1、A2、A3、A4:面积A1, A2, A3, A4: area
AX1、AX2:中心轴AX1, AX2: central axis
C1、C2、C3:曲线C1, C2, C3: curves
H1、H2:长度H1, H2: Length
L1:第一杀菌光L1: the first germicidal light
L2:第二杀菌光L2: Second germicidal light
F1:流体F1: fluid
P1:第一反应腔P1: the first reaction chamber
P11:第一开口P11: First opening
P12:第二开口P12: Second opening
P2:第二反应腔P2: Second reaction chamber
P21:第三开口P21: Third opening
P22:第四开口P22: Fourth opening
T11、T12、T21、T22、T31、T32:时间区间T11, T12, T21, T22, T31, T32: time interval
具体实施方式Detailed ways
请参照图1A~图1E,图1A及图1B绘示依照本实用新型一实施例的流体杀菌装置100的外观图,图第1C及图1D绘示图1A的流体杀菌装置100的分解图,而图1E绘示图1B的流体杀菌装置100沿方向1E-1E’的剖视图。Please refer to FIG. 1A-FIG. 1E. FIG. 1A and FIG. 1B show the appearance of a fluid sterilizing device 100 according to an embodiment of the present invention. FIG. 1C and FIG. 1D show an exploded view of the fluid sterilizing device 100 in FIG. 1A. 1E is a cross-sectional view of the fluid sterilizing device 100 in FIG. 1B along the direction 1E-1E′.
如图1A~图1D所示,流体杀菌装置100由下至上依序包括外壳170、本体110、透光板150、间隔板140、光源130、电路板120以及外盖160。本体110包括基座111、第一管体112及第二管体113。如图1A~图1E所示,基座111具有连通腔111a、第一孔洞111b及第二孔洞111c。第一管体112内有第一反应腔P1。第二管体113内有第二反应腔P2。第一反应腔P1具有第一开口P11及第二开口P12,而第二反应腔P2具有第三开口P21及第四开口P22。第一管体112的第二开口P12连接于第一孔洞111b。第二管体113的第三开口P21连接于第二孔洞111c。第一反应腔P1及第二反应腔P2彼此间隔且互相平行。在其他的实施例,第一反应腔P1及第二反应腔P2也可夹一角度。在本实施例,第一反应腔P1及第二反应腔P2提供的是垂直流道,连通腔111a提供一水平流道,可延长流体F1在流体杀菌装置100内部的流动时间,以更增加杀菌光对流体F1的杀菌率。As shown in FIGS. 1A-1D , the fluid sterilizing device 100 includes a housing 170 , a body 110 , a transparent plate 150 , a partition plate 140 , a light source 130 , a circuit board 120 and an outer cover 160 from bottom to top. The body 110 includes a base 111 , a first tube 112 and a second tube 113 . As shown in FIGS. 1A-1E , the base 111 has a communication cavity 111 a, a first hole 111 b and a second hole 111 c. There is a first reaction chamber P1 inside the first pipe body 112 . There is a second reaction chamber P2 inside the second pipe body 113 . The first reaction chamber P1 has a first opening P11 and a second opening P12, and the second reaction chamber P2 has a third opening P21 and a fourth opening P22. The second opening P12 of the first tube 112 is connected to the first hole 111b. The third opening P21 of the second tube 113 is connected to the second hole 111c. The first reaction chamber P1 and the second reaction chamber P2 are spaced apart from each other and parallel to each other. In other embodiments, the first reaction chamber P1 and the second reaction chamber P2 may also form an angle. In this embodiment, the first reaction chamber P1 and the second reaction chamber P2 provide a vertical flow channel, and the communication chamber 111a provides a horizontal flow channel, which can prolong the flow time of the fluid F1 inside the fluid sterilizing device 100 to further increase sterilization Sterilization rate of light on fluid F1.
本体110允许流体F1依序通过第一开口P11、第一反应腔P1、第二开口P12、连通腔111a、第三开口P21、第二反应腔P1及第四开口P22。流体F1可以是气体或液体,例如是外部液体,如瓶子内的液体(如水)、工厂管路内的液体、自来水等各种水源。电路板120配置在本体110上。光源130配置在电路板120上,且用以发出第一杀菌光L1及第二杀菌光L2,第一杀菌光L1经过第二开口P12,入射于第一反应腔P1,第二杀菌光L2经过第三开口P21,入射于该第二反应腔P2。如此,流体F1在第一反应腔P1经过第一次杀菌,而在第二反应腔P2经过第二次杀菌。相较于一次杀菌,二次杀菌的杀菌率更高。The body 110 allows the fluid F1 to sequentially pass through the first opening P11 , the first reaction chamber P1 , the second opening P12 , the communication chamber 111 a , the third opening P21 , the second reaction chamber P1 and the fourth opening P22 . Fluid F1 can be gas or liquid, such as external liquid, such as liquid in a bottle (such as water), liquid in a factory pipeline, tap water and other water sources. The circuit board 120 is disposed on the body 110 . The light source 130 is arranged on the circuit board 120, and is used to emit the first germicidal light L1 and the second germicidal light L2. The first germicidal light L1 passes through the second opening P12 and enters the first reaction chamber P1, and the second germicidal light L2 passes through the second opening P12. The third opening P21 is incident on the second reaction chamber P2. In this way, the fluid F1 is sterilized for the first time in the first reaction chamber P1 and sterilized for the second time in the second reaction chamber P2. Compared with the primary sterilization, the sterilization rate of the secondary sterilization is higher.
虽然上述实施例的本体110的管体以两个为例说明,然而在另一实施例中,本体110的管体的数量可超过两个,如k个,其中k等于3或超过3。如此,流体F1在经过k个管体的反应腔后,是受到k次杀菌,可更增加流体F1的杀菌率。Although two tubes of the main body 110 are described as an example in the above embodiment, in another embodiment, the number of tubes of the main body 110 may be more than two, such as k, where k is equal to or exceeds three. In this way, the fluid F1 is sterilized k times after passing through the reaction chambers of k tubes, which can further increase the sterilization rate of the fluid F1.
如图1E所示,基座111具有上表面111s1及下表面111s2,连通腔111a从上表面111s1延伸至第一孔洞111b及第二孔洞111c,而第一孔洞111b及第二孔洞111c从连通腔111a延伸至下表面111s2。As shown in Figure 1E, the base 111 has an upper surface 111s1 and a lower surface 111s2, the communication cavity 111a extends from the upper surface 111s1 to the first hole 111b and the second hole 111c, and the first hole 111b and the second hole 111c extend from the communication cavity 111a extends to lower surface 111s2.
基座111、第一管体112及第二管体113可分别制作完成后再组装一起。虽然图未绘示,然第一管体112的第二开口P12及第二管体113的第三开口P21可分别螺合于第一孔洞111b及第二孔洞111c。在另一实施例中,基座111、第一管体112及第二管体113可在同一制作工艺中以相同材料一体成形,如以塑胶材料利用射出成形技术成形。第一管体112和第二管体113的材质可为石英或聚四氟乙烯(Polytetrafluoroethylene,PTFE),聚四氟乙烯相较于石英,具有高设计弹性、低成本及高刚性的优点。在其他实施例,第一管体112和第二管体113可为双层结构,即由两种材质所构成,第一管体112和第二管体113的内层或内表面为石英或聚四氟乙烯,第一管体112和第二管体113的外层或外表面为聚丙烯,意即第一管体112和第二管体113的内层或内表面的材质与第一管体112和第二管体113的外层或外表面的材质不同。The base 111 , the first tube body 112 and the second tube body 113 can be fabricated separately and then assembled together. Although not shown in the figure, the second opening P12 of the first tube body 112 and the third opening P21 of the second tube body 113 can be screwed into the first hole 111b and the second hole 111c respectively. In another embodiment, the base 111 , the first tube body 112 and the second tube body 113 can be integrally formed of the same material in the same manufacturing process, such as plastic material formed by injection molding technology. The material of the first tube body 112 and the second tube body 113 can be quartz or polytetrafluoroethylene (PTFE). Compared with quartz, polytetrafluoroethylene has the advantages of high design flexibility, low cost and high rigidity. In other embodiments, the first tube body 112 and the second tube body 113 can be a double-layer structure, that is, made of two materials, and the inner layer or inner surface of the first tube body 112 and the second tube body 113 is quartz or Polytetrafluoroethylene, the outer layer or outer surface of the first tube body 112 and the second tube body 113 is polypropylene, which means that the material of the inner layer or inner surface of the first tube body 112 and the second tube body 113 is the same as that of the first tube body 112 and the second tube body 113. The material of the outer layer or outer surface of the tube body 112 and the second tube body 113 is different.
电路板120具有相对的上表面120s1及下表面120s2。光源130配置在面向连通腔111a的下表面120s2上。光源130可以是多个发光元件,这些发光元件可以是发光二极管,光源130所产生的第一杀菌光L1及/或第二杀菌光L2可为具有杀菌效果的紫外光,所以这些发光元件可以是紫外光发光二极管。相较于汞灯,发光二极管的启动速度更快、体积更小且更省电。The circuit board 120 has an upper surface 120s1 and a lower surface 120s2 opposite to each other. The light source 130 is disposed on the lower surface 120s2 facing the communication cavity 111a. The light source 130 can be a plurality of light-emitting elements, and these light-emitting elements can be light-emitting diodes. The first germicidal light L1 and/or the second germicidal light L2 generated by the light source 130 can be ultraviolet light with a bactericidal effect, so these light-emitting elements can be UV LEDs. Compared to mercury lamps, LEDs start up faster, are smaller and consume less power.
如图1E所示,光源130包括至少一第一发光元件131’及至少一第二发光元件132’。第一发光元件131’发出第一杀菌光L1,入射于第一反应腔P1,第二发光元件132’发出第二杀菌光L2,入射于第二反应腔P2。第一发光元件131’的发光光轴与第一反应腔P1的中心轴AX1重合,使第一发光元件131’的第一杀菌光L1往第一反应腔P1的中心轴AX1的二侧方向扩展对流体F1进行杀菌。第二发光元件132’的发光光轴与第二反应腔P2的中心轴AX2重合,使第二发光元件132’的第二杀菌光L2往第二反应腔P2的中心轴AX2的二侧方向扩展对流体F1进行杀菌。第一发光元件131’和第二发光元件132’的位置分别正对第二开口P12及第三开口P21。如此,第一发光元件131’及第二发光元件132’所发出的第一杀菌光L1及第二杀菌光L2分别通过第二开口P12及第三开口P21入射进第一反应腔P1及第二反应腔P2,以对流体F1进行杀菌。在其他实施例,光源130可包括多个第一发光元件131和131’以及多个第二发光元件132和132’。在其他实施例,多个第一发光元件131和131’围绕第一反应腔P1的中心轴AX1配置,多个第二发光元件132围绕第二反应腔P2的中心轴AX2配置,可达到类似的均匀杀菌效果。As shown in FIG. 1E , the light source 130 includes at least one first light emitting element 131' and at least one second light emitting element 132'. The first light emitting element 131' emits the first germicidal light L1, which is incident on the first reaction chamber P1, and the second light emitting element 132' emits the second germicidal light L2, which is incident on the second reaction chamber P2. The light-emitting optical axis of the first light-emitting element 131' coincides with the central axis AX1 of the first reaction chamber P1, so that the first sterilizing light L1 of the first light-emitting element 131' expands to both sides of the central axis AX1 of the first reaction chamber P1 Sterilize fluid F1. The light-emitting optical axis of the second light-emitting element 132' coincides with the central axis AX2 of the second reaction chamber P2, so that the second germicidal light L2 of the second light-emitting element 132' expands to both sides of the central axis AX2 of the second reaction chamber P2 Sterilize fluid F1. The positions of the first light-emitting element 131' and the second light-emitting element 132' are opposite to the second opening P12 and the third opening P21, respectively. In this way, the first sterilizing light L1 and the second sterilizing light L2 emitted by the first light-emitting element 131' and the second light-emitting element 132' respectively enter the first reaction chamber P1 and the second reaction chamber P1 through the second opening P12 and the third opening P21. The reaction chamber P2 is used to sterilize the fluid F1. In other embodiments, the light source 130 may include a plurality of first light emitting elements 131 and 131' and a plurality of second light emitting elements 132 and 132'. In other embodiments, a plurality of first light-emitting elements 131 and 131' are arranged around the central axis AX1 of the first reaction chamber P1, and a plurality of second light-emitting elements 132 are arranged around the central axis AX2 of the second reaction chamber P2, which can achieve a similar Uniform sterilization effect.
此外,第二开口P12的开口面积A1约等于第一发光元件131’的发光面积A2的n倍,其中n等于或大于1,以使流体杀菌装置100提供预期的杀菌率。相似地,第三开口P21的开口面积A3约等于第二发光元件132’的发光面积A4的m倍,其中m等于或大于1,以使流体杀菌装置100提供预期的杀菌率。在一实施例中,n与m的值可相同或相异。此外,第一反应腔P1的长度H1至少约为第一发光元件131’的发光面积A2的边长的15倍或15倍以上,第二反应腔P2的长度H2至少约为第二发光元件132’的发光面积A4的边长的15倍或15倍以上,以使流体F1在流体杀菌装置100内流动一预期时间,进而使流体杀菌装置100提供预期杀菌率。在一实施例中,第一发光元件131’的发光面积A2及/或第二发光元件132’的发光面积A4可介于3.5×3.5平方毫米(mm2)与25×25mm2之间,第一发光元件131’的发光面积A2的边长及/或第二发光元件132’的发光面积A4的边长可介于3.5毫米(mm)与25mm之间,而第一反应腔P1的长度H1及/或第二反应腔P2的长度H2可介于15毫米(mm)与100mm之间。In addition, the opening area A1 of the second opening P12 is approximately equal to n times the light emitting area A2 of the first light emitting element 131 ′, wherein n is equal to or greater than 1, so that the fluid sterilization device 100 can provide a desired sterilization rate. Similarly, the opening area A3 of the third opening P21 is approximately equal to m times the light emitting area A4 of the second light emitting element 132 ′, wherein m is equal to or greater than 1, so that the fluid sterilizing device 100 can provide a desired sterilization rate. In an embodiment, the values of n and m may be the same or different. In addition, the length H1 of the first reaction chamber P1 is at least about 15 times or more than the side length of the light-emitting area A2 of the first light-emitting element 131', and the length H2 of the second reaction chamber P2 is at least about ' is 15 times or more than the side length of the luminous area A4, so that the fluid F1 flows in the fluid sterilizing device 100 for a predetermined time, so that the fluid sterilizing device 100 can provide a desired sterilization rate. In one embodiment, the light emitting area A2 of the first light emitting element 131' and/or the light emitting area A4 of the second light emitting element 132' may be between 3.5×3.5 square millimeters (mm 2 ) and 25×25 mm 2 . The side length of the light-emitting area A2 of a light-emitting element 131' and/or the side length of the light-emitting area A4 of the second light-emitting element 132' can be between 3.5 millimeters (mm) and 25 mm, and the length H1 of the first reaction chamber P1 And/or the length H2 of the second reaction chamber P2 may be between 15 millimeters (mm) and 100 mm.
光源130包含数个发光元件,此些发光元件的功率总和可以约等于使用一个发光元件(如图3所示的光源130)的功率。详言之,本实用新型实施例的流体杀菌装置100的光源无论包含几个发光元件,皆不增加光源的总功率,换言之,本实用新型实施例可在不增加光源总功率下决定发光元件的数量,可避免增加光源的选用成本。The light source 130 includes several light emitting elements, and the sum of the power of these light emitting elements may be approximately equal to the power of one light emitting element (such as the light source 130 shown in FIG. 3 ). In detail, no matter how many light-emitting elements are included in the light source of the fluid sterilizing device 100 of the embodiment of the present utility model, the total power of the light source will not be increased. The quantity can avoid increasing the selection cost of the light source.
此外,在光源的总功率不变的情况下,第一发光元件131’和第二发光元件132’的功率可以通过适当配置,避免发光元件过热而减少寿命。例如,杀菌需要的光源总功率为100mW,若平均分配总功率,即第一发光元件131’和第二发光元件132’的功率分别为50mW,则会因为发光元件上热量的累积,造成发光元件因为光衰而减少使用寿命。In addition, under the condition that the total power of the light source remains unchanged, the power of the first light-emitting element 131' and the second light-emitting element 132' can be properly configured to avoid overheating of the light-emitting elements and shortening the service life. For example, the total power of the light source required for sterilization is 100mW. If the total power is evenly distributed, that is, the power of the first light-emitting element 131' and the second light-emitting element 132' are respectively 50mW, the light-emitting element will be damaged due to the accumulation of heat on the light-emitting element. Reduced service life due to light decay.
光源130的数个发光元件可在不同时点个别发出不同光强的杀菌光,藉此可调节发光元件的发热量,在一实施例中,在第一个10秒的杀菌过程中,第一发光元件131’可发出总功率的25%的光,即25毫瓦的杀菌光,而第二发光元件132’可发出总功率的75%的光,即75毫瓦的杀菌光,在第二个10秒的杀菌过程中,第一发光元件131’可发出总功率的75%的光,即75毫瓦的杀菌光,而第二发光元件132’可发出总功率的25%的光,即25毫瓦的杀菌光,即第一发光元件131’和第二发光元件132’的负载功率比例互相交换;在第三个10秒的杀菌过程中,第一发光元件131’可发出25毫瓦的杀菌光,而第二发光元件132’可发出75毫瓦的杀菌光;在第四个10秒的杀菌过程中,第一发光元件131’可发出75毫瓦的杀菌光,而第二发光元件132’可发出25毫瓦的杀菌光;…以此类推。前述光源130的总发光功率维持定值,如100毫瓦,但本实用新型实施例不受此限。Several light-emitting elements of the light source 130 can individually emit sterilizing lights of different light intensities at different time points, thereby adjusting the calorific value of the light-emitting elements. In one embodiment, in the first 10-second sterilization process, the first The light-emitting element 131' can emit light of 25% of the total power, that is, 25 milliwatts of germicidal light, and the second light-emitting element 132' can emit light of 75% of the total power, that is, 75 milliwatts of germicidal light. During a 10-second sterilization process, the first light-emitting element 131' can emit light of 75% of the total power, that is, 75 milliwatts of germicidal light, while the second light-emitting element 132' can emit light of 25% of the total power, that is, 25 milliwatts of germicidal light, that is, the load power ratios of the first light-emitting element 131' and the second light-emitting element 132' are exchanged; in the third 10-second sterilization process, the first light-emitting element 131' can emit 25 milliwatts The sterilizing light of 75 milliwatts can be emitted by the second light-emitting element 132'; in the fourth 10-second sterilization process, the first light-emitting element 131' can emit 75 milliwatts of germicidal light, and the second luminous Element 132' can emit 25 milliwatts of germicidal light; . . . and so on. The total luminous power of the aforementioned light source 130 maintains a constant value, such as 100 milliwatts, but the embodiment of the present invention is not limited thereto.
间隔板140具有开口140a,以容纳光源130。换言之,由于开口140a的设计,使光源130不会与间隔板140的实体材料干涉。且,由于光源130位于开口140a内,因此可缩短流体杀菌装置100的长度尺寸(如沿Z轴向的尺寸)。在一实施例中,间隔板140例如是金属板。The partition plate 140 has an opening 140 a to accommodate the light source 130 . In other words, due to the design of the opening 140 a, the light source 130 will not interfere with the solid material of the partition plate 140 . Moreover, since the light source 130 is located in the opening 140a, the length dimension (such as the dimension along the Z axis) of the fluid sterilizing device 100 can be shortened. In one embodiment, the spacer plate 140 is, for example, a metal plate.
如图1E所示,透光板150被抵压在间隔板140与本体110之间。例如,透光板150被抵压在间隔板140与本体110的基座111的上表面111s1之间。由于透光板150被抵压在间隔板140与本体110之间,使透光板150与本体110是紧密接触以及透光板150与间隔板140是紧密接触,可封闭透光板150与本体110之间的缝隙及透光板150与间隔板140之间的缝隙,以避免流体F1从透光板150与本体110之间及透光板150与间隔板140之间流到电路板120及/或光源130,进而避免流体F1导致电路板120及/或光源130失效。As shown in FIG. 1E , the transparent plate 150 is pressed between the partition plate 140 and the body 110 . For example, the transparent plate 150 is pressed between the spacer plate 140 and the upper surface 111s1 of the base 111 of the main body 110 . Since the light-transmitting plate 150 is pressed between the spacer plate 140 and the body 110, the light-transmitting plate 150 is in close contact with the body 110 and the light-transmitting plate 150 is in close contact with the spacer plate 140, so that the light-transmitting plate 150 and the body can be closed. 110 and the gap between the light-transmitting plate 150 and the spacer plate 140, so as to prevent the fluid F1 from flowing from between the light-transmitting plate 150 and the body 110 and between the light-transmitting plate 150 and the spacer plate 140 to the circuit board 120 and and/or the light source 130 , thereby preventing the fluid F1 from causing the circuit board 120 and/or the light source 130 to fail.
如图1E所示,电路板120、间隔板140及基座111分别具有第一穿孔120h、第二穿孔140h及第三穿孔111h。第一穿孔120h、第二穿孔140h及第三穿孔111h大致重合。虽然图未绘示,然流体杀菌装置100更包括至少一固定元件,其穿设第一穿孔120h、第二穿孔140h及第三穿孔111h,以固定电路板120、间隔板140与基座111的相对位置。在一实施例中,固定元件例如是螺丝,而第三穿孔111h为螺孔。通过螺合,固定元件可固定电路板120、间隔板140与基座111的相对位置。As shown in FIG. 1E , the circuit board 120 , the spacer plate 140 and the base 111 respectively have a first through hole 120h , a second through hole 140h and a third through hole 111h . The first through hole 120h, the second through hole 140h and the third through hole 111h are substantially coincident. Although not shown in the figure, the fluid sterilizing device 100 further includes at least one fixing element, which passes through the first through hole 120h, the second through hole 140h and the third through hole 111h to fix the circuit board 120, the spacer plate 140 and the base 111. relative position. In one embodiment, the fixing element is, for example, a screw, and the third through hole 111h is a screw hole. Through screwing, the fixing element can fix the relative positions of the circuit board 120 , the spacer plate 140 and the base 111 .
在一实施例中,透光板150例如是石英板。如图1E所示,外盖160盖合在电路板120上,以保护电路板120。在一实施例中,外盖160与电路板120接触,可将电路板120的热量对流至外界。在实施例中,外盖160可以由优良导热性材料制成,如铜、铝、铁或其它合适的导热材料。In one embodiment, the transparent plate 150 is, for example, a quartz plate. As shown in FIG. 1E , the outer cover 160 covers the circuit board 120 to protect the circuit board 120 . In one embodiment, the outer cover 160 is in contact with the circuit board 120 to convect the heat of the circuit board 120 to the outside. In an embodiment, the outer cover 160 may be made of a material with excellent thermal conductivity, such as copper, aluminum, iron or other suitable thermal conductivity materials.
如图1E所示,外壳170可容纳本体110、电路板120、光源130、间隔板140、透光板150及外盖160,以保护此些元件。As shown in FIG. 1E , the housing 170 can accommodate the main body 110 , the circuit board 120 , the light source 130 , the partition plate 140 , the light-transmitting plate 150 and the outer cover 160 to protect these components.
请参照图2,其绘示图1E的流体杀菌装置100的流量与杀菌能力的关系图。附图中,横轴为流量(公升/分钟),而纵轴为以对数表示的细菌减少率(E.coli log reduction)。曲线C1为第一管体112及第二管体113以聚四氟乙烯制成的流体杀菌装置100的杀菌率曲线,曲线C2为单管(单管仅能提供一次杀菌)以石英制成的流体杀菌装置的杀菌率曲线,而曲线C3为单管(单管仅能提供一次杀菌)以聚四氟乙烯制成的流体杀菌装置的杀菌率曲线。曲线C1、C2及C3是在细菌浓度为5.2e5(CFU/ml)及光源的功率为60毫瓦(mW)的相同条件下的实验结果。Please refer to FIG. 2 , which shows the relationship between the flow rate and the sterilization capacity of the fluid sterilizing device 100 in FIG. 1E . In the drawings, the horizontal axis is the flow rate (liter/min), and the vertical axis is the bacterial reduction rate expressed in logarithm (E. coli log reduction). Curve C1 is the sterilizing rate curve of the fluid sterilizing device 100 made of polytetrafluoroethylene for the first tube body 112 and the second tube body 113, and curve C2 is for a single tube (a single tube can only provide one sterilization) made of quartz The sterilizing rate curve of the fluid sterilizing device, and the curve C3 is the sterilizing rate curve of the fluid sterilizing device made of polytetrafluoroethylene for a single tube (a single tube can only provide one sterilization). Curves C1, C2 and C3 are the experimental results under the same conditions where the bacterial concentration is 5.2e5 (CFU/ml) and the power of the light source is 60 milliwatts (mW).
比较曲线C1及C2可知,由于本实用新型实施利的流体杀菌装置100提供二次杀菌,因此即使管体材料使用聚四氟乙烯,流体杀菌装置100的杀菌率仍远高于单管以石英制成的流体杀菌装置。比较曲线C1及C3可知,相较于一次杀菌,由于本实用新型实施利的流体杀菌装置100采用多次杀菌而能具有更高的杀菌率。Comparing the curves C1 and C2, it can be seen that since the fluid sterilizing device 100 of the utility model provides secondary sterilization, even if the tube body material uses polytetrafluoroethylene, the sterilizing rate of the fluid sterilizing device 100 is still much higher than that of a single tube made of quartz. A fluid sterilizing device. Comparing the curves C1 and C3, it can be seen that compared with one-time sterilization, the fluid sterilization device 100 according to the embodiment of the present invention can have a higher sterilization rate by adopting multiple sterilizations.
请参照图3,其绘示依照本实用新型另一实施例的流体杀菌装置200的剖视图。流体杀菌装置200包括本体210、电路板120、光源230、间隔板140、透光板150、外盖160及外壳170。本实用新型实施例的流体杀菌装置200具有与前述流体杀菌装置100类似或相同的特征,不同处在于,流体杀菌装置200的光源230正对第一反应腔P1与第二反应腔P2之间的区域,即光源230没有正对第一反应腔P1及第二反应腔P2。Please refer to FIG. 3 , which shows a cross-sectional view of a fluid sterilizing device 200 according to another embodiment of the present invention. The fluid sterilizing device 200 includes a body 210 , a circuit board 120 , a light source 230 , a partition plate 140 , a transparent plate 150 , an outer cover 160 and a housing 170 . The fluid sterilizing device 200 of the embodiment of the present utility model has similar or identical features to the aforementioned fluid sterilizing device 100, the difference is that the light source 230 of the fluid sterilizing device 200 is facing the gap between the first reaction chamber P1 and the second reaction chamber P2 The area, that is, the light source 230 is not facing the first reaction chamber P1 and the second reaction chamber P2.
如图3所示,光源230包括至少一发光元件,发光元件没有正对第一反应腔P1及第二反应腔P2。本体210包括基座211、第一管体112及第二管体113。基座211具有类似或同于前述基座111的特征,不同处在于,基座211包括分隔部211a,分隔部211a位于第一反应腔P1与第二反应腔P2之间。As shown in FIG. 3 , the light source 230 includes at least one light emitting element, and the light emitting element is not facing the first reaction chamber P1 and the second reaction chamber P2 . The main body 210 includes a base 211 , a first tube body 112 and a second tube body 113 . The base 211 has similar or same features as the aforementioned base 111 , except that the base 211 includes a partition 211 a located between the first reaction chamber P1 and the second reaction chamber P2 .
由于光源230的发光具有一发光角,光源230的发光可区分成第一杀菌光L1及第二杀菌光L2。分隔部211a具有相对的第一导光部211a1及第二导光部211a2,其中第一导光部211a1可将第一杀菌光L1引导至第一反应腔P1,而第二导光部211a2可将第二杀菌光L2引导至第二反应腔P2。如图所示,第一导光部211a1及第二导光部211a2例如是相对二斜面,其间的夹角A1可介于约30度与约120度之间。Since the light from the light source 230 has a light angle, the light from the light source 230 can be divided into the first sterilizing light L1 and the second sterilizing light L2 . The partition part 211a has opposite first light guide part 211a1 and second light guide part 211a2, wherein the first light guide part 211a1 can guide the first germicidal light L1 to the first reaction chamber P1, and the second light guide part 211a2 can The second germicidal light L2 is directed to the second reaction chamber P2. As shown in the figure, the first light guide part 211a1 and the second light guide part 211a2 are, for example, two opposite slopes, and the included angle A1 therebetween may be between about 30 degrees and about 120 degrees.
在另一实施例中,流体杀菌装置200还包括一导光板(未绘示),其可覆盖光源230。导光板可提供类似或同于第一导光部211a1及第二导光部211a2的导光效果。在此情况下,流体杀菌装置200可省略第一导光部211a1及第二导光部211a2,即图3的分隔部211a可变更为图1E的对应结构。In another embodiment, the fluid sterilizing device 200 further includes a light guide plate (not shown), which can cover the light source 230 . The light guide plate can provide a light guide effect similar to or the same as that of the first light guide part 211a1 and the second light guide part 211a2. In this case, the fluid sterilizing device 200 can omit the first light guide part 211a1 and the second light guide part 211a2, that is, the partition part 211a in FIG. 3 can be changed to the corresponding structure in FIG. 1E.
请参照图4,其绘示依照本实用新型另一实施例的流体杀菌装置300的剖视图。流体杀菌装置300包括本体110、电路板120、光源130、间隔板140、透光板150、外盖160、外壳170、第一滤芯380及第二滤芯390。本实用新型实施例的流体杀菌装置300具有与前述流体杀菌装置100类似或相同的特征,不同处在于,流体杀菌装置300还包括至少一滤芯。Please refer to FIG. 4 , which shows a cross-sectional view of a fluid sterilizing device 300 according to another embodiment of the present invention. The fluid sterilizing device 300 includes a body 110 , a circuit board 120 , a light source 130 , a partition plate 140 , a transparent plate 150 , an outer cover 160 , a housing 170 , a first filter element 380 and a second filter element 390 . The fluid sterilizing device 300 of the embodiment of the present invention has similar or identical features to the aforementioned fluid sterilizing device 100, except that the fluid sterilizing device 300 further includes at least one filter element.
详言之,第一滤芯380配置在第一反应腔P1内,而第二滤芯390配置在第二反应腔P2。流体F1依序通过第一开口P11、第一滤芯380、第二开口P12、连通腔111a、第三开口P21、第二滤芯390及第四开口P22。流体F1的杂质可经过滤芯的滤除,以净化流体F1。在另一实施例中,流体杀菌装置300可省略第一滤芯380与第二滤芯390中的一个。此外,如图4所示,第一滤芯380可填满第一反应腔P1的至少一部分,且第二滤芯390也可填满第二反应腔P2的至少一部分。In detail, the first filter element 380 is disposed in the first reaction chamber P1, and the second filter element 390 is disposed in the second reaction chamber P2. The fluid F1 sequentially passes through the first opening P11 , the first filter element 380 , the second opening P12 , the communication chamber 111 a , the third opening P21 , the second filter element 390 and the fourth opening P22 . The impurities of the fluid F1 can be filtered out by the filter element to purify the fluid F1. In another embodiment, the fluid sterilizing device 300 may omit one of the first filter element 380 and the second filter element 390 . In addition, as shown in FIG. 4 , the first filter element 380 can fill at least a part of the first reaction chamber P1 , and the second filter element 390 can also fill at least a part of the second reaction chamber P2 .
请参照图5A及图5B,图5A绘示依照本实用新型另一实施例的流体杀菌装置400的分解图,而图5B绘示图5A的流体杀菌装置400组合后的剖视图。Please refer to FIG. 5A and FIG. 5B , FIG. 5A shows an exploded view of a fluid sterilizing device 400 according to another embodiment of the present invention, and FIG. 5B shows a cross-sectional view of the assembled fluid sterilizing device 400 in FIG. 5A .
流体杀菌装置400包括本体410、电路板120、光源130、间隔板140、透光板150、外盖160及外壳170。本体410包括基座411、第一管体412及第二管体413。基座411具有连通腔411a、第一孔洞411b、第二孔洞411c、分隔部411d及凹槽411r。分隔部411d位于第一反应腔P1与第二反应腔P2之间。凹槽411r从连通腔411a的底面往光线照射方向延伸至分隔部411d。凹槽411r的位置大致对应于第一发光元件与第二发光元件之间的区域。凹槽411r的设置可减少分隔部411d对光线的阻挡。例如,光源130的第一发光元件的第一杀菌光L1可入射至第一管体412及第二管体413内,且第二发光元件的第二杀菌光L2可入射至第一管体412及第二管体413内。The fluid sterilizing device 400 includes a body 410 , a circuit board 120 , a light source 130 , a partition plate 140 , a transparent plate 150 , an outer cover 160 and a housing 170 . The body 410 includes a base 411 , a first tube 412 and a second tube 413 . The base 411 has a communication cavity 411a, a first hole 411b, a second hole 411c, a partition 411d and a groove 411r. The partition 411d is located between the first reaction chamber P1 and the second reaction chamber P2. The groove 411r extends from the bottom surface of the communication cavity 411a to the partition 411d in the light irradiation direction. The position of the groove 411r roughly corresponds to the area between the first light emitting element and the second light emitting element. The arrangement of the groove 411r can reduce the blocking of light by the partition 411d. For example, the first germicidal light L1 of the first light emitting element of the light source 130 can be incident into the first tube body 412 and the second tube body 413, and the second germicidal light L2 of the second light emitting element can be incident into the first tube body 412. And inside the second pipe body 413.
凹槽411r的设置亦可以改变流体F1的流动速度、流动方向和/或流动路径,达到扰流的目的。也通过扰流,提升杀菌的效率。凹槽411r的深度大于2厘米,在另一实施例,凹槽411r的深度约为5厘米到8厘米。凹槽411r的宽度小于该第一反应腔P1和该第二反应腔P2的直径,即小于第一管体412和第二管体413的内直径。The arrangement of the groove 411r can also change the flow velocity, flow direction and/or flow path of the fluid F1 to achieve the purpose of turbulence. It also improves the efficiency of sterilization by turbulence. The depth of the groove 411r is greater than 2 cm. In another embodiment, the depth of the groove 411r is about 5 cm to 8 cm. The width of the groove 411r is smaller than the diameters of the first reaction chamber P1 and the second reaction chamber P2 , that is, smaller than the inner diameters of the first tube body 412 and the second tube body 413 .
请参照图5C,在此实施例中,本体410’的基座411’包含基座底件4111’和基座面件4112’,基座底件4111’可套合在基座面件4112’上,基座面件4112’的材质为聚四氟乙烯,本体411’的第一管体412和第二管体413与基座底件4111’相连接,可以用一体成形的方式同时形成第一管体412和第二管体413与基座底件4111’。Please refer to FIG. 5C, in this embodiment, the base 411' of the body 410' includes a base bottom piece 4111' and a base surface piece 4112', and the base bottom piece 4111' can fit on the base surface piece 4112' Above, the material of the base surface part 4112' is polytetrafluoroethylene, the first pipe body 412 and the second pipe body 413 of the main body 411' are connected with the base bottom part 4111', and the second pipe body can be simultaneously formed in an integral manner. A tube body 412, a second tube body 413 and a base bottom part 4111'.
请参照图6A至图6C,其绘示依照本实用新型数个实施例的时间与光源的发光功率的关系图。Please refer to FIG. 6A to FIG. 6C , which illustrate the relationship between the time and the luminous power of the light source according to several embodiments of the present invention.
如图6A所示,在时间区间T11中,在流体F1不流动状态下,光源130会以一低电流(低功率)状态持续发光待机。在时间区间T12中,当流体F1流动时,流体杀菌装置启动杀菌功能,光源130会以高电流(高功率)状态发光。As shown in FIG. 6A , in the time interval T11 , when the fluid F1 does not flow, the light source 130 will continue to emit light in a low current (low power) state. In the time interval T12, when the fluid F1 flows, the fluid sterilizing device activates the sterilizing function, and the light source 130 emits light in a high current (high power) state.
如图6B所示,在时间区间T21中,在流体F1不流动状态下,光源130会以脉冲信号方式发光。在时间区间T22中,当流体F1流动时,流体杀菌装置启动杀菌功能,光源130会持续发光。As shown in FIG. 6B , in the time interval T21 , when the fluid F1 is not flowing, the light source 130 emits light in the form of a pulse signal. In the time interval T22, when the fluid F1 flows, the fluid sterilizing device activates the sterilizing function, and the light source 130 will continue to emit light.
如图6C所示,当外部信号启动时,流体杀菌装置至少延迟一段时间t1发出杀菌光,且至少延迟一段时间t2出水。当流体装置接收到外部信号结束时,结束止水,且至少延迟一段时间后停止发出杀菌光。As shown in FIG. 6C , when an external signal is activated, the fluid sterilizing device emits sterilizing light at least for a period of time t1 , and at least delays for a period of time t2 to discharge water. When the fluid device receives an external signal, the water stop is terminated, and the germicidal light is stopped after a delay of at least a period of time.
在图6A至图6C的发光模式下,无论流体杀菌装置内的流体F1是否流动,光源130持续对流体杀菌装置内的流体F1保持杀菌状态。In the light-emitting mode of FIG. 6A to FIG. 6C , no matter whether the fluid F1 in the fluid sterilizing device is flowing or not, the light source 130 keeps sterilizing the fluid F1 in the fluid sterilizing device.
请参照图7A至图7B,图7A绘示依照本实用新型另一实施例的流体杀菌装置500的剖视图,而图7B绘示图7A的流体杀菌装置500的时间与光源的发光功率的关系图。流体杀菌装置500包括本体210、电路板120、光源230、间隔板140、透光板150、外盖160、外壳170及光强度感测器580。光强度感测器580配置在电路板120上,且用以感测光强度。Please refer to FIG. 7A to FIG. 7B. FIG. 7A shows a cross-sectional view of a fluid sterilizing device 500 according to another embodiment of the present invention, and FIG. 7B shows the relationship between the time of the fluid sterilizing device 500 in FIG. 7A and the luminous power of the light source . The fluid sterilizing device 500 includes a body 210 , a circuit board 120 , a light source 230 , a partition plate 140 , a transparent plate 150 , an outer cover 160 , a housing 170 and a light intensity sensor 580 . The light intensity sensor 580 is disposed on the circuit board 120 and used for sensing light intensity.
在一开始的时间区间T31中,光强度感测器580侦测光源230的光强度,在单位时间内,开启约50%单位脉冲时间,可达到杀菌效果。随时间进行,例如在时间区间T32中,光强度感测器580持续侦测光源230的光强度,当光强度因为光衰降至50%时,开启100%单位脉冲时间,以让杀菌效果不因为光衰而变差。杀菌过程中,在时间区间T31,剂量约等于50%脉冲时间乘以光强度,在时间区间T32,剂量约等于100%脉冲时间乘以50%光强度。如此,时间区间T31的剂量等于时间区间T32的剂量。如此,通过调控光源230的开启的单位脉冲时间,可让杀菌剂量维持不变。In the initial time interval T31, the light intensity sensor 580 detects the light intensity of the light source 230, and turns on about 50% of the unit pulse time in a unit time to achieve a sterilizing effect. Over time, for example, in the time interval T32, the light intensity sensor 580 continuously detects the light intensity of the light source 230, and when the light intensity drops to 50% due to light decay, the unit pulse time of 100% is turned on, so that the sterilizing effect does not change. Deteriorated due to light decay. During the sterilization process, in the time interval T31, the dose is approximately equal to 50% of the pulse time multiplied by the light intensity, and in the time interval T32, the dose is approximately equal to 100% of the pulse time multiplied by 50% of the light intensity. Thus, the dose in time interval T31 is equal to the dose in time interval T32. In this way, by adjusting the unit pulse time of turning on the light source 230 , the bactericidal dose can be kept constant.
综上所述,虽然结合以上实施例公开了本实用新型,然而其并非用以限定本新型。本实用新型所属技术领域一般技术人员,在不脱离本实用新型的精神和范围内,可作各种的更动与润饰。因此,本实用新型的保护范围应当以附上的权利要求所界定的为准。In summary, although the present invention is disclosed in combination with the above embodiments, it is not intended to limit the present invention. Those skilled in the technical field to which the utility model belongs can make various changes and modifications without departing from the spirit and scope of the utility model. Therefore, the protection scope of the present utility model should be defined by the appended claims.
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US15/940,552 | 2018-03-29 | ||
US15/940,552 US20180290900A1 (en) | 2017-03-31 | 2018-03-29 | Fluid sterilization device and water purifier using the same |
TW107211523U TWM576883U (en) | 2017-03-31 | 2018-08-22 | Fluid sterilization device |
TW107211523 | 2018-08-22 |
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CN112108503A (en) * | 2020-09-27 | 2020-12-22 | 中广核达胜加速器技术有限公司 | Electron beam irradiation innocent treatment device |
CN112108503B (en) * | 2020-09-27 | 2023-12-01 | 中广核达胜加速器技术有限公司 | Electron beam irradiation innocent treatment device |
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