CN204434083U - Boats and ships rudder bush is fixed, handling auxiliary device - Google Patents
Boats and ships rudder bush is fixed, handling auxiliary device Download PDFInfo
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- CN204434083U CN204434083U CN201420845719.0U CN201420845719U CN204434083U CN 204434083 U CN204434083 U CN 204434083U CN 201420845719 U CN201420845719 U CN 201420845719U CN 204434083 U CN204434083 U CN 204434083U
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- 239000007787 solid Substances 0.000 claims description 4
- 239000000725 suspension Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 13
- 238000001816 cooling Methods 0.000 abstract description 12
- 238000010276 construction Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 4
- 238000003825 pressing Methods 0.000 abstract description 3
- 241000157856 Cephalanthus Species 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型公开了一种船舶舵钮衬套固定、吊运辅助装置,本装置采用四个挂钩(4)拖住衬套的底部,支撑整个衬套,八个丝杆(9)利用两个接头(2)与挂钩连成上下两个截面,中间用一根中心负荷杆(1)把两个截面连在一起,挂钩与丝杆之间通过套管(8)、弹簧(5)、压板(6)与螺母(7)锁紧,调节螺母的松紧程度可以改变挂钩与衬套的支撑力,保证辅助工装的使用和拆卸方便。本实用新型的优点在于,本装置可以通用,且能重复使用,降低成本,任意零部件如有损坏可以单独更换,方便维护保养,使用过程灵活,提高施工的整体效率。且在采用本实用新型的工装装置辅助设备冷却、吊运及安装时,不用人工直接接触设备,避免低温给人体带来的伤害,省时省力,使用及吊运简单方便。
The utility model discloses an auxiliary device for fixing and lifting the rudder button bush of a ship. The device adopts four hooks (4) to drag the bottom of the bush to support the whole bush. Eight screw rods (9) utilize two The joint (2) is connected with the hook to form two upper and lower sections, and a central load rod (1) is used in the middle to connect the two sections together. The sleeve (8), spring (5), and pressing plate are connected between the hook and the screw rod (6) is locked with the nut (7), and the tightness of the nut can be adjusted to change the supporting force of the hook and the bushing, so as to ensure the convenience of use and disassembly of the auxiliary tooling. The utility model has the advantages that the device can be used universally, can be used repeatedly, and costs can be reduced. If any parts are damaged, they can be replaced separately, which is convenient for maintenance, flexible in the use process, and improves the overall efficiency of construction. And when using the auxiliary equipment of the tooling device of the present utility model for cooling, lifting and installation, there is no need to directly contact the equipment manually, avoiding the damage caused by low temperature to the human body, saving time and effort, and the use and lifting are simple and convenient.
Description
技术领域 technical field
本发明涉及船舶工程中衬套的固定、吊运辅助装置,更具体地说,涉及船舶舵钮衬套和艉管轴套的固定、吊运辅助装置。 The invention relates to a fixing and hoisting auxiliary device for bushings in marine engineering, more specifically, to a fixing and hoisting auxiliary device for ship rudder button bushings and stern tube bushings.
背景技术 Background technique
船用设备(特别是大型设备),如:舵钮衬套、艉管轴套等装置在安装之前需要进行低温冷却达到其收缩量,冷却之后需要立即进行设备安装,冷却及安装时需要某些装置辅助吊运及安装。 Marine equipment (especially large-scale equipment), such as: rudder button bushing, stern tube bushing and other devices need to be cooled at low temperature to achieve their shrinkage before installation, and the equipment needs to be installed immediately after cooling, and certain devices are required for cooling and installation Auxiliary lifting and installation.
以船舶舵钮衬套的安装为例,衬套冷装时需要全部置于低温(零下193℃)液态环境中,冷却时间长达40-50分钟,冷却完成之后需要更换工装用于吊运到船上进行安装。其缺点有: Take the installation of ship rudder button bushings as an example, when the bushings are cold installed, they need to be placed in a low-temperature (minus 193°C) liquid environment, and the cooling time is as long as 40-50 minutes. After the cooling is completed, the tooling needs to be replaced for lifting to installation on board. Its disadvantages are:
1、更换工装时间较长,可能导致衬套冷却之后再次受热膨胀,导致衬套收缩量有所减少; 1. It takes a long time to replace the tooling, which may cause the bushing to expand again after cooling down, resulting in a decrease in the shrinkage of the bushing;
2、重新更换工装时,需要接触舵钮衬套,可能导致低温烫伤,存在安全隐患; 2. When re-changing the tooling, it is necessary to touch the bushing of the steering button, which may cause low-temperature burns and pose a safety hazard;
3、更换工装安装时,不能一次性进行安装到位,需要多人进行配合施工,费时费力; 3. When changing the tooling installation, it cannot be installed in place at one time, and many people are required to cooperate in the construction, which is time-consuming and laborious;
4、大量占用吊车时间,造成生产成本的极大浪费。 4. A large amount of crane time is occupied, resulting in a great waste of production costs.
发明内容 Contents of the invention
本发明涉及船舶设备建造中船舶舵钮衬套冷却及安装所使用的一种辅助装置,另外船舶设备中艉管轴套的安装定位调整也可借助该装置,提高设备安装的方便与快捷。本发明旨在解决现有技术下船用设备能够在超低温环境中长时间冷却,冷却达到相应的压缩量之后,能够直接吊运上船并安装到位,中途不需要再次更换辅助工装装置。 The invention relates to an auxiliary device used for cooling and installing ship rudder bushings in ship equipment construction. In addition, the device can also be used to adjust the installation and positioning of stern tube bushes in ship equipment to improve the convenience and speed of equipment installation. The present invention aims to solve the problem that the marine equipment in the prior art can be cooled for a long time in an ultra-low temperature environment. After the cooling reaches the corresponding compression amount, it can be directly hoisted onto the ship and installed in place without the need to replace the auxiliary tooling device midway.
为了达到上述目的,本发明提供一种船舶舵钮衬套固定、吊运辅助装置,包括顶端设置吊环的中心负荷杆,所述中心负荷杆上下两处设置台阶段,并利用所述台阶和定位螺母配合螺纹段的方式固定两个环形接头;上下两个所述环形接头在环壁上等角距开设四个径向的螺纹孔,所述螺纹孔内旋接有丝杠,所 述丝杠的外端插接了套管;所述套管另一端为一个实心螺柱;每两个上下位置的丝杠相互对应通过各自的所述实心螺柱旋接于一根平行所述中心负荷杆设置的杆式挂钩上,所述杆式挂钩的下端向外侧设置水平吊挂结构。从而共有四根杆式挂钩,以所述中心负荷杆为中心呈中心对称方式设置,四个挂钩的低端吊挂结构用于同时支撑轴套、衬套99的底侧端面。 In order to achieve the above object, the present invention provides a ship rudder button bushing fixing and lifting auxiliary device, which includes a central load bar with a lifting ring at the top, two upper and lower places of the central load bar are provided with platform stages, and using the steps and positioning The two ring joints are fixed by means of nuts matching the threaded sections; the upper and lower two ring joints are provided with four radial threaded holes at equiangular distances on the ring wall, and a lead screw is screwed into the threaded holes, and the lead screw The outer end of the casing is plugged with a sleeve; the other end of the sleeve is a solid stud; each two screw screws at the upper and lower positions correspond to each other and are screwed to a parallel central load rod through the respective solid studs On the provided rod-type hook, the lower end of the rod-type hook is provided with a horizontal hanging structure outward. There are therefore four rod-type hooks in total, which are centrally symmetrically arranged with the central load rod as the center, and the low-end hanging structures of the four hooks are used to simultaneously support the bottom side end surfaces of the bushing and the bushing 99 .
优选方式下,所述套管的外部有弹簧,所述弹簧的一端顶靠在所述杆式挂钩上,另一端由旋接于所述丝杠上的锁紧螺母通过压板限定。 In a preferred manner, there is a spring on the outside of the sleeve, one end of the spring leans against the rod-type hook, and the other end is defined by a lock nut screwed on the lead screw through a pressure plate.
本发明的优点在于,本发明的工装装置可以通用,且能重复使用,降低成本,且在采用本发明的工装装置对设备进行冷却、吊运及安装时能够一次性成功,中间不需要重新更换辅助工装,省事省力,使用简单方便。 The advantage of the present invention is that the tooling device of the present invention can be used universally, and can be used repeatedly to reduce costs, and can be successfully used in cooling, hoisting and installation of the equipment by using the tooling device of the present invention, and there is no need for replacement in the middle Auxiliary tooling saves trouble and effort, and is easy to use.
附图说明 Description of drawings
图1是本发明辅助装置的中剖结构示意图。 Fig. 1 is a schematic diagram of the mid-section structure of the auxiliary device of the present invention.
图2是图1中A处放大结构示意图。 FIG. 2 is a schematic diagram of the enlarged structure at A in FIG. 1 .
图3是图1中B处放大结构示意图。 FIG. 3 is a schematic diagram of the enlarged structure at B in FIG. 1 .
图4是本发明辅助装置的使用状态结构示意图。 Fig. 4 is a schematic structural diagram of the use state of the auxiliary device of the present invention.
具体实施方式 Detailed ways
如图1~3所示,为船舶舵钮衬套固定吊运辅助装置的结构示意图,包括中心负荷杆1,挂钩4,丝杆9,吊环10。所述中心负荷杆1设置有接头2和定位螺母3,所述的接头2与丝杆9连接,定位螺母3固定所述接头2的上端,丝杆9通过螺纹与挂钩4相连接;弹簧5、套管8、压板6与螺母7套在丝杆9与挂钩4之间;吊环10安装在中心负荷杆1的最顶端。 As shown in FIGS. 1 to 3 , it is a schematic structural diagram of a lifting auxiliary device for fixing a ship rudder bushing, including a central load rod 1 , a hook 4 , a screw rod 9 , and a lifting ring 10 . The center load rod 1 is provided with a joint 2 and a positioning nut 3, the joint 2 is connected with a screw 9, the positioning nut 3 fixes the upper end of the joint 2, and the screw 9 is connected with the hook 4 through threads; the spring 5 , Sleeve 8, pressing plate 6 and nut 7 are set between the screw mandrel 9 and the hook 4;
通过调节9丝杆上的7螺母的松紧可以改变9丝杆与4挂钩之间的距离:如拧紧螺母7,通过压板6使套管8与丝杆9之间的距离变长,并通过压缩弹簧5使套管8与丝杆9之间的距离伸长到需要的长度并保持弹簧压力,使需要安装的设备处于固定状态;如拧松螺母7,使弹簧5伸长并失去弹簧拉力后,则丝杆9伸入到套管8之中,使丝杆9与挂钩4之间的距离缩短,这时候装置处于不受力状态,可以从衬套中轻松移出。综上所述,通过调节螺母就可以使挂钩与衬套之间的支撑力的大小合适,使衬套冷却、吊运及安装时保持平稳,不至于脱落或者从衬套中移出。该工装装置可以与衬套一起置于低温液态环境之中,冷却过后可以直接吊运及安装该衬套,中途不需要重新更换辅助工装装置。 The distance between the 9 screw and the 4 hook can be changed by adjusting the tightness of the 7 nut on the 9 screw: if the nut 7 is tightened, the distance between the sleeve 8 and the screw 9 will be lengthened by the pressure plate 6, and by compression The spring 5 extends the distance between the casing 8 and the screw rod 9 to the required length and maintains the spring pressure, so that the equipment to be installed is in a fixed state; if the nut 7 is loosened, the spring 5 is stretched and the spring tension is lost , then the screw mandrel 9 stretches into the casing 8, shortening the distance between the screw mandrel 9 and the hook 4, and at this moment the device is in an unstressed state and can be easily removed from the bushing. To sum up, by adjusting the nut, the supporting force between the hook and the bushing can be adjusted appropriately, so that the bushing can be kept stable during cooling, lifting and installation, and will not fall off or be removed from the bushing. The tooling device can be placed in a low-temperature liquid environment together with the bushing, and the bushing can be lifted and installed directly after cooling, without the need to replace the auxiliary tooling device midway.
如图4所示,为船舶舵钮衬套固定吊运辅助装置的使用示意图。首先进行该装置的组装工作:先在中心负荷杆1的两端分别安装两个接头2,用定位螺母3锁紧接头2。然后在接头2的四个内孔分别连接四根丝杆9,形成上下两个十字形平面,丝杆9上依次套上螺母7、压板6、套管8及弹簧5,使每根丝杆9都有调节顶撑力的能力。最后将八根丝杆9与四根挂钩4连接,形成一个整体工装,并在中心负荷杆上端安装吊环10。 As shown in Figure 4, it is a schematic diagram of the use of the lifting auxiliary device for fixing the ship's rudder bushing. First, assemble the device: install two joints 2 at both ends of the central load rod 1 respectively, and lock the joints 2 with a positioning nut 3 . Then four screw mandrels 9 are respectively connected to the four inner holes of the joint 2 to form two cross-shaped planes up and down. Nut 7, pressing plate 6, casing 8 and spring 5 are sequentially put on the screw mandrel 9, so that each screw mandrel 9 have the ability to adjust the top support force. Finally, eight screw mandrels 9 are connected with four hooks 4 to form an integral tooling, and a suspension ring 10 is installed on the upper end of the central load bar.
该装置具体使用过程如下:先向内侧调节螺母7,是整个装置处于收缩的状态,保证工装的外径尺寸小于需要吊运的衬套99内径尺寸。然后将装置穿入衬套内孔,旋紧螺母7使挂钩4底部的四个直角板支撑衬套99,并保证挂钩4的外圆面与衬套的内壁紧密贴合。最后通过螺母7调整弹簧5压缩量,保证上下八根丝杆9受力均匀稳定。这样该装置与衬套99连接成一体,可通过吊环10进行衬套99的吊运安装作业。吊运后,再次检查挂钩4的支撑点受力是否均匀牢固,通过螺母7调节弹簧5松紧程度,保证衬套吊运过程安全可靠。船舶舵钮衬套固定吊运辅助装置可以一次性完成衬套99的冷却、吊运及安装作业,期间不需要更换其它辅助工装。衬套99安装结束后,通过松开螺母7使整个工装的外径尺寸小于设备的内径尺寸,就可以轻松取出本工装装置,以备再次使用。 The specific use process of the device is as follows: first adjust the nut 7 inwardly, so that the whole device is in a contracted state, so as to ensure that the outer diameter of the frock is smaller than the inner diameter of the bushing 99 that needs to be lifted. Then the device is inserted into the inner hole of the bushing, and the nut 7 is tightened so that the four right-angled plates at the bottom of the hook 4 support the bushing 99, and ensure that the outer circular surface of the hook 4 fits closely with the inner wall of the bushing. Finally, the compression amount of the spring 5 is adjusted by the nut 7 to ensure that the upper and lower eight screw rods 9 are stressed evenly and stably. This device and bushing 99 are connected as a whole like this, can carry out the hoisting installation operation of bushing 99 by suspension ring 10. After hoisting, check again whether the support point of the hook 4 is evenly and firmly stressed, and adjust the tightness of the spring 5 through the nut 7 to ensure the safety and reliability of the bush hoisting process. The auxiliary device for fixing and lifting the rudder button bush of a ship can complete the cooling, lifting and installation of the bush 99 at one time, during which no other auxiliary tooling needs to be replaced. After the bushing 99 was installed, the outer diameter of the whole frock was smaller than the inner diameter of the equipment by loosening the nut 7, so that the frock can be easily taken out for reuse.
本发明的优点在于,使用时安全可靠,不需人工直接接触设备,避免低温给人体带来的伤害,该装置使用过程灵活,可以重复使用,任意零部件如有损坏可以单独更换,方便维护,提高施工效率,降低作业成本。 The advantage of the present invention is that it is safe and reliable in use, does not need manual direct contact with the equipment, and avoids the harm caused by low temperature to the human body. The device is flexible in use and can be used repeatedly. Improve construction efficiency and reduce operating costs.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。 The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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CN201420845719.0U CN204434083U (en) | 2014-12-25 | 2014-12-25 | Boats and ships rudder bush is fixed, handling auxiliary device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106698184A (en) * | 2017-03-24 | 2017-05-24 | 中国十九冶集团有限公司 | Lifting appliance for half tunnel mold and lifting method |
CN112758662A (en) * | 2021-01-15 | 2021-05-07 | 蚌埠市鑫众玻璃科技有限公司 | Glass bottle transportation hanging basket |
CN114014149A (en) * | 2021-11-04 | 2022-02-08 | 中船澄西扬州船舶有限公司 | Lifting device for rudder system polymer bushing |
-
2014
- 2014-12-25 CN CN201420845719.0U patent/CN204434083U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106698184A (en) * | 2017-03-24 | 2017-05-24 | 中国十九冶集团有限公司 | Lifting appliance for half tunnel mold and lifting method |
CN112758662A (en) * | 2021-01-15 | 2021-05-07 | 蚌埠市鑫众玻璃科技有限公司 | Glass bottle transportation hanging basket |
CN112758662B (en) * | 2021-01-15 | 2024-11-08 | 蚌埠市鑫众玻璃科技有限公司 | A glass bottle transport hanging basket |
CN114014149A (en) * | 2021-11-04 | 2022-02-08 | 中船澄西扬州船舶有限公司 | Lifting device for rudder system polymer bushing |
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