CN204396454U - Dry type is separated useless circuit board production line - Google Patents
Dry type is separated useless circuit board production line Download PDFInfo
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- CN204396454U CN204396454U CN201520031388.1U CN201520031388U CN204396454U CN 204396454 U CN204396454 U CN 204396454U CN 201520031388 U CN201520031388 U CN 201520031388U CN 204396454 U CN204396454 U CN 204396454U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 33
- 239000000428 dust Substances 0.000 claims abstract description 32
- 238000000926 separation method Methods 0.000 claims abstract description 22
- 239000011265 semifinished product Substances 0.000 claims abstract 3
- 239000002699 waste material Substances 0.000 claims description 25
- 239000002893 slag Substances 0.000 claims description 23
- 238000001816 cooling Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 239000002184 metal Substances 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 9
- 238000007599 discharging Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 238000010521 absorption reaction Methods 0.000 abstract 2
- 238000005516 engineering process Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 abstract 1
- 238000007789 sealing Methods 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229910052755 nonmetal Inorganic materials 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 238000010924 continuous production Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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Abstract
Description
技术领域 technical field
本实用新型属于废弃物回收分离技术领域,特别涉及一种干式分离废电路板生产线。 The utility model belongs to the technical field of waste recycling and separation, in particular to a dry-type separation waste circuit board production line.
背景技术 Background technique
随着电子电器行业的不断发展,各种废旧电路板大量产生,危害环境。于此形成严重对比的是我国废旧电子产品的处理产业还没有形成规模,其再回收利用的价值也逐步引起重视,成为很有发展前途的工业,这是环保机械发展的机遇。但废电路板的成分杂乱,处置难度大,如何使回收处置过程更为环保、高效、经济、节能是目前该领域面临的主要问题。 With the continuous development of the electronic and electrical industry, a large number of waste circuit boards are produced, which endangers the environment. In serious contrast to this, the processing industry of waste electronic products in my country has not yet formed a scale, and its recycling value has gradually attracted attention, and it has become a promising industry. This is an opportunity for the development of environmental protection machinery. However, the components of waste circuit boards are messy and difficult to dispose of. How to make the recycling and disposal process more environmentally friendly, efficient, economical, and energy-saving is the main problem facing this field at present.
实用新型内容 Utility model content
本实用新型为实现废电路板粉碎分离过程中的环保、高效、经济、节能,提供一种干式分离废电路板生产线,将各种对废电路板进行粉碎、分离和分选的设备有效的结合起来,使其在生产过程中达到较大的节能效果,实现较高的金属分离率。 In order to realize environmental protection, high efficiency, economy and energy saving in the process of crushing and separating waste circuit boards, the utility model provides a dry-type separation waste circuit board production line, which can effectively crush, separate and sort various waste circuit boards. Combined, it can achieve a greater energy saving effect in the production process and achieve a higher metal separation rate.
本实用新型解决其技术问题所采用的技术方案是: The technical scheme that the utility model solves its technical problem adopts is:
一种干式分离废电路板生产线,包括依次相连的输送机、破碎机、初级粉碎机、上料铰龙输送机、二级粉碎机、旋风上料机、气流振动筛、提升机、静电分选机和回料铰龙输送机,回料铰龙输送机的出料部位与上料铰龙输送机的进料部位相连;气流振动筛设有粉尘出口、成品料出口和半成品料出口,粉尘出口连接吸尘风机,吸尘风机之后依次设有脉冲除尘箱和出渣铰龙,半成品料出口连接提升机;静电分选机设有出渣口、成品料出口和半成品料出口,出渣口连接出渣铰龙,半成品料出口连接回料铰龙输送机。 A production line for dry separation of waste circuit boards, comprising sequentially connected conveyors, crushers, primary pulverizers, feeding hinged conveyors, secondary pulverizers, cyclone feeders, airflow vibrating screens, hoists, electrostatic separators Sorting machine and return hinged conveyor, the discharge part of the return hinged conveyor is connected with the feeding part of the loading hinged conveyor; the airflow vibrating screen is equipped with a dust outlet, a finished material outlet and a semi-finished material outlet, and the dust The outlet is connected to the dust collection fan, followed by a pulse dust removal box and a slag discharge hinge, and the semi-finished material outlet is connected to the hoist; the electrostatic separator is equipped with a slag discharge port, a finished product export It is connected to the slag discharge hinge, and the semi-finished material outlet is connected to the return hinge conveyor.
废电路板依次通过输送机、破碎机、初级粉碎机、上料铰龙输送机和二级粉碎机被粉碎成金属和非金属的混合物,再通过旋风上料机进入气流振动筛,气流振动筛的粉尘由吸尘风机吸入至脉冲除尘箱内,然后由出渣铰龙排出,一部分金属成品料通过气流振动筛的成品料出口输出,另一部分未完全粉碎分离的金属和非金属的混合物通过与气流振动筛的半成品料出口连接的提升机,被输送带到静电分选机内进行分选,分选出的金属成品料通过静电分选机的成品料出口输出,料渣通过出渣铰龙铰出,未分选成功的半成品料通过回料铰龙输送机送到上料铰龙输送机,再重新进入二级粉碎机粉碎并继续处理,这样的生产线连接的优点在于不但减轻了二级粉碎机的粉碎负荷,并且提高了静电分选料渣的效率,使得料渣中的金属含量达到最低水平。 Waste circuit boards are crushed into a mixture of metal and non-metal through conveyor, crusher, primary pulverizer, feeding hinge conveyor and secondary pulverizer in turn, and then enter the airflow vibrating screen through the cyclone feeder, and the airflow vibrating screen The dust is sucked into the pulse dust removal box by the dust suction fan, and then discharged by the slag discharge screw. A part of the metal finished material is output through the finished material outlet of the airflow vibrating screen, and the other part of the metal and non-metal mixture that is not completely crushed and separated is passed through the The elevator connected to the semi-finished material outlet of the airflow vibrating screen is conveyed to the electrostatic separator for sorting. The sorted metal finished material is output through the finished material outlet of the electrostatic separator, and the slag is passed through the slag discharge screw. Hinged out, the semi-finished materials that have not been sorted successfully are sent to the feeding auger conveyor through the return auger conveyor, and then re-enter the secondary pulverizer to be crushed and continue to be processed. The advantage of such a production line connection is that it not only reduces the secondary The crushing load of the pulverizer is reduced, and the efficiency of electrostatic separation of slag is improved, so that the metal content in the slag reaches the lowest level.
所述的气流振动筛的尾料由提升机直接输送到静电分选机的进料仓内。静电分选机一般设有两台,由静电分选机分选出的半成品料通过回料铰龙输送机输送到上料铰龙输送机再由上料铰龙输送机输送到二级粉碎机内重新粉碎,该流程在生产过程中循环工作。 The tailings of the airflow vibrating screen are directly transported by the hoist to the feeding bin of the electrostatic separator. Generally, there are two electrostatic separators. The semi-finished materials sorted out by the electrostatic separator are transported to the feeding hinge conveyor through the feeding hinge conveyor, and then conveyed to the secondary pulverizer by the loading hinge conveyor. Re-shredding within the machine, the process works cyclically during the production process.
作为优选,初级粉碎机的进料口位于破碎机的下方,通过软连接与设置在破碎机底部的下料斗相连。这样的连接方式既能保证密封性能,又能保证维修更换的便利性。 Preferably, the feed port of the primary pulverizer is located below the crusher, and is connected to the lower hopper arranged at the bottom of the crusher through a soft connection. Such a connection method can not only ensure the sealing performance, but also ensure the convenience of maintenance and replacement.
作为优选,设置在破碎机底部的下料斗与破碎机的连接方式为滑动连接。这样的连接方式,在更换初级粉碎机的磨损件时,可提高更换效率。 Preferably, the connection mode between the lower hopper arranged at the bottom of the crusher and the crusher is sliding connection. Such a connection method can improve the replacement efficiency when replacing the wearing parts of the primary pulverizer.
作为优选,上料铰龙输送机的进料口位于粉碎机的下方,通过软连接与设置在粉碎机底部的下料斗相连。这样的连接方式既能保证密封性能,又能保证维修更换的便利性。 As a preference, the feeding port of the feeding hinged dragon conveyor is located below the pulverizer, and is connected with the lower hopper arranged at the bottom of the pulverizer through a flexible connection. Such a connection method can not only ensure the sealing performance, but also ensure the convenience of maintenance and replacement.
作为优选,铰龙输送机的出料口与二级粉碎机的进料口的连接方式为密封连接。这样的连接方式保证较好的密封性能。 Preferably, the connection mode between the discharge port of the hinged dragon conveyor and the feed port of the secondary pulverizer is a sealed connection. Such a connection mode ensures better sealing performance.
作为优选,二级粉碎机的出料口通过S型输送管道与旋风上料机的进料口相连,旋风上料机的出料口位于气流振动筛的工作腔口上方并相连。 Preferably, the discharge port of the secondary pulverizer is connected to the feed port of the cyclone feeder through an S-shaped conveying pipeline, and the discharge port of the cyclone feeder is located above and connected to the working cavity of the airflow vibrating screen.
作为优选,初级粉碎机和二级粉碎机的机身配有水循环冷却机壳,其作用在于保证初级粉碎机和二级粉碎机的连续性生产稳定进行。 Preferably, the body of the primary pulverizer and the secondary pulverizer is equipped with a water circulation cooling casing, and its function is to ensure the continuous production of the primary pulverizer and the secondary pulverizer to be carried out stably.
作为优选,所述的脉冲除尘箱的尾料由卸料机卸出送至出渣铰龙。 As a preference, the tailings of the pulse dust removal box are unloaded by the unloader and sent to the slag discharge auger.
本实用新型提供的干式分离废电路板生产线,完全通过机械依次进行粉碎和分离,经济效能明显,且将各种对废电路板进行粉碎、分离和分选的设备有效的结合起来组成生产线,效率大大提高,在解决环境污染的同时达到节约能耗的目的。 The dry-type separation waste circuit board production line provided by the utility model completely crushes and separates waste circuit boards sequentially through machinery, and has obvious economic efficiency, and effectively combines various equipment for crushing, separating and sorting waste circuit boards to form a production line. The efficiency is greatly improved, and the purpose of saving energy consumption is achieved while solving environmental pollution.
附图说明 Description of drawings
图1是本实用新型干式分离废电路板生产线的主视图; Fig. 1 is the front view of the utility model dry separation waste circuit board production line;
图2是本实用新型干式分离废电路板生产线的俯视图; Fig. 2 is the top view of the utility model dry separation waste circuit board production line;
图中:1、输送机,2、破碎机,3、初级粉碎机,4、上料铰龙输送机,5、二级粉碎机,6、旋风上料机,7、气流振动筛,8、提升机,9、静电分选机,10、回料铰龙输送机,11、吸尘风机,12、脉冲除尘箱,13、出渣铰龙,14、集尘箱。 In the figure: 1. Conveyor, 2. Crusher, 3. Primary pulverizer, 4. Feeding reamer conveyor, 5. Secondary pulverizer, 6. Cyclone feeder, 7. Airflow vibrating screen, 8. Elevator, 9. Electrostatic Separator, 10. Return Material Anchor Conveyor, 11. Dust Suction Fan, 12. Pulse Dust Removal Box, 13. Slag Discharging Anchor, 14. Dust Collection Box.
具体实施方式 Detailed ways
下面通过具体实施例,并结合附图,对本实用新型的技术方案作进一步的具体说明。应当理解,本实用新型的实施并不局限于下面的实施例,对本实用新型所做的任何形式上的变动和/或改变都将落入本实用新型保护范围。 The technical solutions of the present utility model will be further specifically described below through specific embodiments in conjunction with the accompanying drawings. It should be understood that the implementation of the utility model is not limited to the following examples, and any changes and/or changes made to the utility model will fall within the protection scope of the utility model.
实施例:如图1所示的一种干式分离废电路板生产线,包括依次相连的输送机1、破碎机2、初级粉碎机3、上料铰龙输送机4、二级粉碎机5、旋风上料机6、气流振动筛7、提升机8、静电分选机9和回料铰龙输送机10,回料铰龙输送机的出料部位与上料铰龙输送机的进料部位相连;气流振动筛设有粉尘出口、成品料出口和半成品料出口,粉尘出口连接吸尘风机11,之后依次设有脉冲除尘箱12和出渣铰龙13,脉冲除尘箱的尾料由卸料机卸出送至出渣铰龙,半成品料出口连接提升机8;静电分选机设有出渣口、成品料出口和半成品料出口,出渣口通过出渣铰龙铰出,半成品料出口连接回料铰龙输送机输入到粉碎机室体内。 Embodiment: A dry-type separation waste circuit board production line as shown in Figure 1, including a conveyor 1, a crusher 2, a primary pulverizer 3, a feeding hinged conveyor 4, a secondary pulverizer 5, Cyclone feeder 6, airflow vibrating screen 7, hoist 8, electrostatic separator 9 and return hinged conveyor 10, the output part of the return hinged conveyor and the feeding part of the loading hinged conveyor Connected; the airflow vibrating screen is provided with a dust outlet, a finished material outlet and a semi-finished material outlet, the dust outlet is connected to a dust suction fan 11, and then a pulse dust removal box 12 and a slag discharge hinge 13 are arranged in turn, and the tailings of the pulse dust removal box are discharged by The machine is unloaded and sent to the slag discharge hinge, and the semi-finished material outlet is connected to the hoist 8; the electrostatic separator is equipped with a slag discharge port, a finished product export Connect the return hinged dragon conveyor to input into the pulverizer chamber.
气流振动筛的尾料由提升机直接输送到静电分选机的进料仓内。静电分选机设有两台,由静电分选机分选出的半成品料通过回料铰龙输送机输送到上料铰龙输送机再由上料铰龙输送机输送到二级粉碎机内重新粉碎,该流程在生产过程中循环工作。静电分选机9后面还连接一个集尘箱14,用以吸收分选过程中产生的粉尘。 The tailings of the airflow vibrating screen are directly transported by the elevator to the feeding bin of the electrostatic separator. There are two electrostatic separators. The semi-finished materials sorted by the electrostatic separator are transported to the feeding hinged conveyor through the feeding hinged conveyor, and then conveyed to the secondary pulverizer by the loading hinged conveyor. Re-shredding, the process works cyclically during the production process. A dust collection box 14 is also connected behind the electrostatic separator 9 to absorb the dust generated during the separation process.
初级粉碎机和二级粉碎机的机身都配有水循环冷却机壳,可保证初级粉碎机和二级粉碎机的连续性生产稳定进行。初级粉碎机的进料口位于破碎机的下方,通过软连接与设置在破碎机底部的下料斗相连,既能保证密封性能,又能保证维修更换的便利性。设置在破碎机底部的下料斗与破碎机的连接方式为滑动连接,在更换初级粉碎机的磨损件时,可提高更换效率。上料铰龙输送机的进料口位于粉碎机的下方,通过软连接与设置在粉碎机底部的下料斗相连,既保证密封性能,又保证维修更换的便利性。绞龙输送机的出料口与二级粉碎机的进料口的连接方式为密封连接,保证较好的密封性能。二级粉碎机的出料口通过S型输送管道与旋风上料机的进料口相连,旋风上料机的出料口位于气流振动筛的工作腔口上方并相连。 The bodies of the primary pulverizer and the secondary pulverizer are equipped with a water circulation cooling casing, which can ensure the continuous production of the primary pulverizer and the secondary pulverizer to be carried out stably. The feed port of the primary pulverizer is located below the crusher, and is connected to the lower hopper at the bottom of the crusher through a soft connection, which can not only ensure the sealing performance, but also ensure the convenience of maintenance and replacement. The connection mode between the lower hopper arranged at the bottom of the crusher and the crusher is a sliding connection, which can improve the replacement efficiency when replacing the wear parts of the primary crusher. The feed port of the feeding hinged conveyor is located below the pulverizer, and is connected to the lower hopper at the bottom of the pulverizer through a soft connection, which not only ensures the sealing performance, but also ensures the convenience of maintenance and replacement. The connection between the outlet of the auger conveyor and the inlet of the secondary pulverizer is a sealed connection to ensure better sealing performance. The discharge port of the secondary pulverizer is connected to the feed port of the cyclone feeder through the S-shaped conveying pipe, and the discharge port of the cyclone feeder is located above and connected to the working cavity of the airflow vibrating screen.
在进行废电路粉碎分离分选时,原料依次通过输送机、破碎机、初级粉碎机、上料铰龙输送机和二级粉碎机被粉碎成金属和非金属的混合物,再通过旋风上料机进入气流振动筛,经过气流振动,粉尘被吸尘风机带入脉冲除尘箱和出渣铰龙排出,一部分金属成品料通过气流振动筛的成品料出口输出,另一部分未完全粉碎分离的金属和非金属的混合物通过与气流振动筛的半成品料出口连接的提升机,被带到静电分选机内进行分选,分选出的金属成品料通过静电分选机的成品料出口输出,料渣通过出渣铰龙铰出,未分选成功的半成品料通过回料铰龙输送机送到上料铰龙输送机,再重新进入二级粉碎机粉碎并继续处理,本生产线的优点在于不但减轻了二级粉碎机的粉碎负荷,并且提高了静电分选料渣的效率,使得料渣中的金属含量达到最低水平。 When crushing, separating and sorting waste circuits, the raw materials are crushed into a mixture of metal and non-metal through the conveyor, crusher, primary pulverizer, feeding auger conveyor and secondary pulverizer in sequence, and then passed through the cyclone feeder. After entering the airflow vibrating screen, after being vibrated by the airflow, the dust is brought into the pulse dust removal box by the dust suction fan and discharged by the slag discharge screw. Part of the metal finished material is output through the finished material outlet of the airflow vibrating screen, and the other part is not completely crushed and separated. The metal mixture is brought to the electrostatic separator for sorting through the hoist connected to the semi-finished material outlet of the airflow vibrating screen. The sorted metal finished material is output through the finished material outlet of the electrostatic separator, and the slag is passed through The slag discharge reamer is reamed, and the semi-finished materials that have not been sorted successfully are sent to the feeding reamer conveyor through the return reamer conveyor, and then re-enter the secondary pulverizer for crushing and continued processing. The advantage of this production line is that it not only reduces the Reduce the crushing load of the secondary pulverizer, and improve the efficiency of electrostatic separation of slag, so that the metal content in the slag reaches the lowest level.
以上所述的实施例只是本实用新型的一种较佳的方案,并非对本实用新型作任何形式上的限制,在不超出权利要求所记载的技术方案的前提下还有其它的变体及改型。 The above-described embodiment is only a preferred solution of the utility model, and does not limit the utility model in any form. There are other variations and improvements without exceeding the technical solution described in the claims. type.
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CN105921493A (en) * | 2016-06-12 | 2016-09-07 | 上海绿澄环保科技有限公司 | Method and device of recycling and reusing scrapped circuit board |
CN110064487A (en) * | 2019-05-17 | 2019-07-30 | 安徽万朗磁塑股份有限公司 | A kind of useless magnetic stripe demagnetization production line of automatic control |
CN110216004A (en) * | 2019-07-12 | 2019-09-10 | 秦林强 | A kind of slag dustless environment protecting analysis sand fuel pulverizing plant processed |
CN110774486A (en) * | 2019-11-12 | 2020-02-11 | 昆山市鑫盛再生物资回收有限公司 | Copper powder recycling system of waste PCB |
CN110976475A (en) * | 2019-11-28 | 2020-04-10 | 濮阳市名利石化机械设备制造有限公司 | Recycling and separating treatment device for positive and negative electrodes of waste lithium batteries and application method |
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2015
- 2015-01-16 CN CN201520031388.1U patent/CN204396454U/en not_active Expired - Lifetime
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CN105921493A (en) * | 2016-06-12 | 2016-09-07 | 上海绿澄环保科技有限公司 | Method and device of recycling and reusing scrapped circuit board |
CN110064487A (en) * | 2019-05-17 | 2019-07-30 | 安徽万朗磁塑股份有限公司 | A kind of useless magnetic stripe demagnetization production line of automatic control |
CN110064487B (en) * | 2019-05-17 | 2021-07-06 | 安徽万朗磁塑股份有限公司 | Automatic control waste magnetic stripe demagnetization production line |
CN110216004A (en) * | 2019-07-12 | 2019-09-10 | 秦林强 | A kind of slag dustless environment protecting analysis sand fuel pulverizing plant processed |
CN110216004B (en) * | 2019-07-12 | 2024-03-12 | 秦林强 | Dust-free environment-friendly slag analysis sand making and pulverizing device |
CN110774486A (en) * | 2019-11-12 | 2020-02-11 | 昆山市鑫盛再生物资回收有限公司 | Copper powder recycling system of waste PCB |
CN110976475A (en) * | 2019-11-28 | 2020-04-10 | 濮阳市名利石化机械设备制造有限公司 | Recycling and separating treatment device for positive and negative electrodes of waste lithium batteries and application method |
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