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CN203902200U - Rigidity and damping variable energy feedback active suspension system of automobile - Google Patents

Rigidity and damping variable energy feedback active suspension system of automobile Download PDF

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Publication number
CN203902200U
CN203902200U CN201420326032.6U CN201420326032U CN203902200U CN 203902200 U CN203902200 U CN 203902200U CN 201420326032 U CN201420326032 U CN 201420326032U CN 203902200 U CN203902200 U CN 203902200U
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suspension
damping
active suspension
energy regenerative
amplifier
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王军年
叶涛
孙文
马清芝
王庆年
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Jilin University
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Jilin University
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Abstract

本实用新型公开了一种可变刚度与阻尼的汽车馈能主动悬架系统,包括悬架变刚度机构、悬架馈能机构和主动悬架控制系统;所述悬架变刚度机构包括小刚度弹簧、磁流变阻尼器和大刚度弹簧;所述悬架馈能机构包括依次双向连接的直线电机、馈能电路和蓄电池;所述主动悬架控制系统包括一个控制器,控制器的数据输入端接有振动测量处理电路,控制器的控制输出端分别连接磁流变阻尼器和直线电机的控制输入端。该悬架系统能同时自动调节阻尼和刚度,实现整车良好的操纵稳定性和平顺性;控制系统反应速度快;能源消耗大幅降低,符合整车经济性的要求;结构及控制算法简单,工作稳定可靠,使用寿命长,能够方便地应用到现有汽车悬架上,实现实时控制。

The utility model discloses a vehicle energy-feeding active suspension system with variable stiffness and damping, which comprises a suspension variable stiffness mechanism, a suspension energy feedback mechanism and an active suspension control system; the suspension variable stiffness mechanism includes a small stiffness Spring, magneto-rheological damper and high-rigidity spring; the suspension energy feeding mechanism includes a linear motor, an energy feeding circuit and a storage battery connected bidirectionally in sequence; the active suspension control system includes a controller, and the data input of the controller The terminal is connected with a vibration measurement processing circuit, and the control output end of the controller is respectively connected with the control input end of the magneto-rheological damper and the linear motor. The suspension system can automatically adjust the damping and stiffness at the same time to achieve good handling stability and smoothness of the vehicle; the control system responds quickly; the energy consumption is greatly reduced, which meets the requirements of vehicle economy; the structure and control algorithm are simple and easy to operate. It is stable and reliable, has a long service life, and can be easily applied to the existing automobile suspension to realize real-time control.

Description

一种可变刚度与阻尼的汽车馈能主动悬架系统A vehicle energy-fed active suspension system with variable stiffness and damping

技术领域technical field

本实用新型涉及一种汽车用悬架系统,更具体地说,特别涉及一种可变刚度与阻尼的汽车馈能主动悬架系统。The utility model relates to a suspension system for automobiles, in particular to an energy-feeding active suspension system for automobiles with variable stiffness and damping.

背景技术Background technique

汽车悬架系统对整车行驶平顺性、操纵稳定性等性能有很大影响,因此,近年来悬架系统被广泛研究。目前,悬架系统可分为被动悬架、半主动悬架和主动悬架三类。被动悬架是传统的全机械结构悬架系统,其具有结构简单、性能可靠、成本低,不需额外能量等优点,因而应用最为广泛;但也有整车行驶平顺性和操纵稳定性不能兼顾等缺点。半主动悬架用无源但参数可调的被动元件(一般为阻尼元件)替代执行机构的主动元件,能部分改善乘坐舒适性和操纵稳定性,其性能好于被动悬架,在控制品质上接近于主动悬架,且结构简单、能量损耗小、成本低,是目前市场上中高端车型普遍应用的技术。主动悬架是目前最为先进的悬架技术,主动悬架包含一系列复杂的机械和电气化结构,能实现理想悬架的设计目标,能兼顾整车行驶平顺性和操纵稳定性的要求,但鉴于其成本极高、结构复杂,整车质量增加等缺点,因此目前仅在对价格和成本不敏感的高端车型上使用;而且主动悬架执行机构消耗大量能量,导致整车经济性普遍较低。The automobile suspension system has a great influence on the ride comfort and handling stability of the whole vehicle. Therefore, the suspension system has been widely studied in recent years. At present, the suspension system can be divided into three categories: passive suspension, semi-active suspension and active suspension. Passive suspension is a traditional all-mechanical suspension system. It has the advantages of simple structure, reliable performance, low cost, and no need for additional energy, so it is the most widely used; shortcoming. Semi-active suspension uses passive but parameter-adjustable passive components (usually damping components) to replace the active components of the actuator, which can partially improve ride comfort and handling stability, and its performance is better than that of passive suspensions. It is close to active suspension, and has simple structure, low energy loss and low cost. It is a technology commonly used in mid-to-high-end models on the market. Active suspension is the most advanced suspension technology at present. Active suspension includes a series of complex mechanical and electrified structures, which can achieve the design goal of ideal suspension and can take into account the requirements of vehicle ride comfort and handling stability. Due to its high cost, complex structure, and increased vehicle mass, it is currently only used on high-end models that are not sensitive to price and cost; and the active suspension actuator consumes a lot of energy, resulting in generally low vehicle economy.

磁流变阻尼器是实现(半)主动悬架系统阻尼实时可调的一种新型阻尼器。和传统的液压式阻尼器不同,磁流变液是一种智能材料,当无外加磁场作用时,呈现低粘度的牛顿流体特性;在强磁场作用下,可在短时间内(毫秒级)表观粘度增加两个数量级以上,呈现高粘度、低流动性的流体特性,并且这种变化是可逆、连续、可控的,采用这一材料制成的磁流变阻尼器具有阻尼力大、可调范围宽、反应迅速等优点。直线电机结构紧凑、功率损耗小、快移速度高、加速度高、高速度性好;直线电机的动子(初级)和定子(次级)之间无直接接触,定子及动子均为刚性部件,从而保证直线电机运动的静音性(有效减少车辆噪音)以及整体机构核心运动部件的高刚性;综合看,直线电机具有结构简单、灵敏度高、定位精度高、工作安全可靠、反应速度快、随动性好、免维修及运动噪声低、寿命长等优点。Magneto-rheological damper is a new type of damper that realizes real-time adjustable damping of (semi) active suspension system. Different from traditional hydraulic dampers, magnetorheological fluid is a kind of intelligent material. When there is no external magnetic field, it exhibits low-viscosity Newtonian fluid characteristics; under the action of a strong magnetic field, it can express in a short time (milliseconds) The apparent viscosity increases by more than two orders of magnitude, presenting the fluid characteristics of high viscosity and low fluidity, and this change is reversible, continuous, and controllable. The magnetorheological damper made of this material has large damping force and can be controlled. It has the advantages of wide tuning range and quick response. The linear motor has compact structure, low power loss, high fast moving speed, high acceleration, and good high-speed performance; there is no direct contact between the mover (primary) and stator (secondary) of the linear motor, and the stator and mover are both rigid components. , so as to ensure the quietness of the linear motor movement (effectively reducing vehicle noise) and the high rigidity of the core moving parts of the overall mechanism; comprehensively, the linear motor has the advantages of simple structure, high sensitivity, high positioning accuracy, safe and reliable work, fast response speed, and It has the advantages of good dynamic performance, maintenance-free, low motion noise, and long service life.

目前常用的主动悬架形式大多都是通过空气弹簧、双作用油缸和高速响应液力控制阀直接耦合等结构实现的,但它们都有反应慢、结构复杂、体积大、所需能量多等缺点;同时现有的直线电机主动悬架存在结构复杂、可靠性差、刚度调节困难等问题;也有一些主动悬架使用了磁流变阻尼器,但都不能实现刚度和阻尼的实时可调。At present, most of the commonly used active suspension forms are realized by direct coupling of air springs, double-acting cylinders and high-speed response hydraulic control valves, but they all have disadvantages such as slow response, complex structure, large volume, and high energy requirements. At the same time, the existing linear motor active suspension has problems such as complex structure, poor reliability, and difficulty in stiffness adjustment; there are also some active suspensions that use magneto-rheological dampers, but none of them can achieve real-time adjustment of stiffness and damping.

实用新型内容Utility model content

本实用新型所要解决的技术问题是提供一种可变刚度与阻尼的汽车馈能主动悬架结构,进一步的目的是自动调节阻尼和刚度,实现整车良好的操纵稳定性和平顺性;进一步的目的是运用直线电机馈能机构作为阻尼器吸收冲击振动能量。该系统能源消耗大幅降低,符合整车经济性的要求;且控制结构简单,工作稳定可靠,使用寿命长,能够方便地应用到现有汽车悬架上,实现实时控制。The technical problem to be solved by the utility model is to provide a vehicle energy-feeding active suspension structure with variable stiffness and damping. The further purpose is to automatically adjust the damping and stiffness to achieve good handling stability and smoothness of the vehicle; further The purpose is to use the linear motor energy feed mechanism as a damper to absorb the impact vibration energy. The energy consumption of the system is greatly reduced, which meets the requirements of vehicle economy; and the control structure is simple, the work is stable and reliable, and the service life is long, and it can be conveniently applied to the existing vehicle suspension to realize real-time control.

为解决上述问题,本实用新型采用如下技术方案:In order to solve the above problems, the utility model adopts the following technical solutions:

一种可变刚度与阻尼的汽车馈能主动悬架系统,包括悬架变刚度机构、悬架馈能机构和主动悬架控制器;所述悬架变刚度机构包括布置在车身与独立悬架的下摆臂或非独立悬架的车桥之间的第一刚度弹簧、磁流变阻尼器和第二刚度弹簧;所述第一刚度弹簧和第二刚度弹簧串联;所述悬架馈能机构包括依次双向连接的直线电机、馈能电路和蓄电池,所述直线电机设在车身与独立悬架的下摆臂或非独立悬架的车桥之间;所述主动悬架控制器输入车身振动信号和车桥或车轮振动信号,控制器输出磁流变阻尼器控制信号和直线电机控制信号。An automobile energy-feeding active suspension system with variable stiffness and damping, comprising a suspension variable-stiffness mechanism, a suspension energy-feeding mechanism, and an active suspension controller; The first stiffness spring, the magneto-rheological damper and the second stiffness spring between the lower swing arm of the non-independent suspension axle; the first stiffness spring and the second stiffness spring are connected in series; the suspension energy feeding mechanism It includes a linear motor, an energy feed circuit and a storage battery that are sequentially connected bidirectionally, and the linear motor is arranged between the vehicle body and the lower swing arm of the independent suspension or the axle of the non-independent suspension; the active suspension controller inputs the vibration signal of the vehicle body and the axle or wheel vibration signal, the controller outputs the magneto-rheological damper control signal and the linear motor control signal.

作为进一步的优选,所述磁流变阻尼器的活塞杆上端通过一连接法兰与所述车身连接,所述第一刚度弹簧套在磁流变阻尼器外面且顶靠所述连接法兰,在车身底面位于第一刚度弹簧的外面固定一套筒,所述磁流变阻尼器的下端连接一下支座且下支座位于套筒内滑动配合,所述第二刚度弹簧上端卡在下支座下端,第二刚度弹簧下端卡在一弹簧支座上,且所述弹簧支座铰接在独立悬架的下摆臂或非独立悬架的车桥上。As a further preference, the upper end of the piston rod of the magneto-rheological damper is connected to the vehicle body through a connecting flange, and the first stiffness spring is sleeved outside the magneto-rheological damper and against the connecting flange, A sleeve is fixed outside the first stiffness spring on the underside of the vehicle body, the lower end of the magneto-rheological damper is connected to the lower support and the lower support is slidingly fitted in the sleeve, and the upper end of the second stiffness spring is stuck on the lower support The lower end of the second stiffness spring is clamped on a spring support, and the spring support is hinged on the lower swing arm of the independent suspension or the axle of the non-independent suspension.

作为进一步的优选,所述直线电机上部通过橡胶减震垫和环形压板固定在所述车身的阶梯孔处,所述直线电机穿过所述车身的阶梯孔且直线电机下端铰接在独立悬架的下摆臂或非独立悬架的车桥上。As a further preference, the upper part of the linear motor is fixed at the stepped hole of the vehicle body through a rubber shock absorber and an annular pressure plate, the linear motor passes through the stepped hole of the vehicle body and the lower end of the linear motor is hinged on the independent suspension Lower swing arm or non-independent suspension axle.

作为进一步的优选,所述的馈能电路包含整流滤波电路和双向DC/DC变换器,所述直线电机、整流滤波电路、双向DC/DC变换器和蓄电池依次通过导线实现双向连接。As a further preference, the energy feeding circuit includes a rectifying and filtering circuit and a bidirectional DC/DC converter, and the linear motor, the rectifying and filtering circuit, the bidirectional DC/DC converter and the storage battery are sequentially connected bidirectionally through wires.

作为进一步的优选,所述振动测量处理电路分为车身振动测量通道和车桥或车轮振动测量通道。As a further preference, the vibration measurement processing circuit is divided into a vehicle body vibration measurement channel and a vehicle axle or wheel vibration measurement channel.

作为进一步的优选,所述车身振动测量通道包括依次连接的第一加速度传感器、第一信号放大器和第一RMS电路,所述第一RMS电路信号输出端与控制器的数据输入端连接;所述车桥或车轮振动测量通道还包括依次连接的第二加速度传感器、第二信号放大器和第二RMS电路,所述第二RMS电路信号输出端通过A/D转换器与控制器的数据输入端连接。As a further preference, the vehicle body vibration measurement channel includes a first acceleration sensor, a first signal amplifier and a first RMS circuit connected in sequence, and the signal output end of the first RMS circuit is connected to the data input end of the controller; The vehicle axle or wheel vibration measurement channel also includes a second acceleration sensor, a second signal amplifier and a second RMS circuit connected in sequence, and the signal output end of the second RMS circuit is connected to the data input end of the controller through the A/D converter .

作为进一步的优选,所述控制器输出连接阻尼力控制通道和作动力控制通道;所述阻尼力控制通道和作动力控制通道分别包含一功率放大器;所述功率放大器是由依次串联的可调增益放大器、PMW脉宽调制器和MOSFET开关功放以及并联在MOSFET开关功放的电流输出端与可调增益放大器的输入端之间的电流负反馈放大器构成;所述MOSFET开关功放输出调节电流,所述可调增益放大器输入端接收阻尼力或作动力控制信号,电流负反馈放大器将调节电流反馈到可调增益放大器的输入端。As a further preference, the output of the controller is connected to the damping force control channel and the working force control channel; the damping force control channel and the working force control channel respectively include a power amplifier; the power amplifier is composed of sequentially series adjustable gain Amplifier, PMW pulse width modulator, MOSFET switching power amplifier and a current negative feedback amplifier connected in parallel between the current output end of the MOSFET switching power amplifier and the input end of the adjustable gain amplifier; the MOSFET switching power amplifier outputs a regulated current, and the adjustable gain amplifier The input terminal of the adjustable gain amplifier receives the damping force or the power control signal, and the current negative feedback amplifier feeds back the adjusted current to the input terminal of the adjustable gain amplifier.

作为进一步的优选,所述第一刚度弹簧的刚度小于第二刚度弹簧的刚度。As a further preference, the stiffness of the first stiffness spring is smaller than the stiffness of the second stiffness spring.

本实用新型的有益效果是:The beneficial effects of the utility model are:

1.由于主动悬架控制系统通过其车身和车桥(或车轮)振动测量通道能够实时采集车身和车桥(或车轮)的振动幅度信号,再通过控制器根据采集的振动信号和预存的控制程序能够实时调控悬架系统的刚度与直线电机的作动力。因此该悬架系统能同时自动调节阻尼和刚度,实现整车良好的操纵稳定性和平顺性;1. Since the active suspension control system can collect the vibration amplitude signals of the body and axle (or wheels) in real time through its vibration measurement channels of the body and axle (or wheels), and then through the controller according to the collected vibration signals and the pre-stored control The program can adjust the stiffness of the suspension system and the dynamic force of the linear motor in real time. Therefore, the suspension system can automatically adjust the damping and stiffness at the same time to achieve good handling stability and smoothness of the vehicle;

2.控制系统反应速度快。由于在主动悬架控制系统中,各个振动测量通道和控制通道都独立、自动的完成采集、运算、调节等过程,通过阻尼力控制通道可连续输出规律变化的电流,用于对磁流变阻尼器的阻尼力控制;同样的通过作动力控制通道可连续输出规律变化的电流,用于对直线电机的作动力控制。因此主动悬架控制系统反应速度快,可在极短的时间内对磁流变阻尼器阻尼力及直线电机作动力做出准确地调节。2. The control system responds quickly. In the active suspension control system, each vibration measurement channel and control channel independently and automatically completes the collection, calculation, adjustment and other processes, and the damping force control channel can continuously output regularly changing currents for magnetorheological damping The damping force control of the device; the same can continuously output the regularly changing current through the power control channel, which is used for the power control of the linear motor. Therefore, the response speed of the active suspension control system is fast, and the damping force of the magneto-rheological damper and the power of the linear motor can be accurately adjusted in a very short time.

3.通过悬架馈能机构作为阻尼器吸收冲击振动能量,可将传统被动悬架系统中阻尼元件消耗的能量部分转化成电能储存在蓄电池中,节约了主动悬架的能源消耗,使该系统能源消耗大幅降低,符合整车经济性的要求。3. By using the suspension energy feeding mechanism as a damper to absorb the impact vibration energy, the energy consumed by the damping elements in the traditional passive suspension system can be converted into electric energy and stored in the battery, which saves the energy consumption of the active suspension and makes the system The energy consumption is greatly reduced, which meets the requirements of vehicle economy.

4.结构及应用现有技术中的控制算法简单,工作稳定可靠,使用寿命长,能够方便地应用到现有汽车悬架上,实现实时控制。4. Structure and application The control algorithm in the prior art is simple, stable and reliable, and has a long service life, and can be conveniently applied to the existing automobile suspension to realize real-time control.

附图说明Description of drawings

图1是本实用新型的结构组成框图。Fig. 1 is a structural composition block diagram of the utility model.

图2是本实用新型与四分之一车体的装配结构示意图。Fig. 2 is a schematic diagram of the assembly structure of the utility model and a quarter car body.

图3是本实用新型所述的信号放大器的电气原理图。Fig. 3 is an electrical schematic diagram of the signal amplifier of the present invention.

图4为本实用新型所述的悬架馈能机构原理组成框图。Fig. 4 is a block diagram of the principle composition of the suspension energy feeding mechanism described in the utility model.

图5为本实用新型所述的主动悬架控制系统组成框图。Fig. 5 is a block diagram of the active suspension control system described in the present invention.

图中:振动测量处理电路C,控制器D,功率放大器E,馈能电路F,蓄电池G,第一加速度传感器I,第二加速度传感器J,簧载质量M,非簧载质量m,车身1,橡胶减震垫2,螺栓3,直线电机4,环形压板5,滑动轴承6,螺钉7,法兰螺栓8,活塞杆螺钉9,小弹簧上支座10,连接法兰11,橡胶套12,套筒13,小刚度弹簧14,磁流变阻尼器15,小弹簧下支座16,连接螺钉17,下支座18,大刚度弹簧19,橡胶棒20,弹簧支座21,圆柱销22,下摆臂或车桥23,销轴24,电流放大电路25,可编程放大电路26。In the figure: vibration measurement processing circuit C, controller D, power amplifier E, energy feeding circuit F, storage battery G, first acceleration sensor I, second acceleration sensor J, sprung mass M, unsprung mass m, vehicle body 1 , rubber damping pad 2, bolt 3, linear motor 4, annular pressure plate 5, sliding bearing 6, screw 7, flange bolt 8, piston rod screw 9, small spring upper support 10, connecting flange 11, rubber sleeve 12 , sleeve 13, small stiffness spring 14, magnetorheological damper 15, small spring lower support 16, connecting screw 17, lower support 18, high stiffness spring 19, rubber rod 20, spring support 21, cylindrical pin 22 , lower swing arm or axle 23, pin shaft 24, current amplifying circuit 25, programmable amplifying circuit 26.

具体实施方式Detailed ways

如图1和图2所示,本实用新型涉及的一种可变刚度与阻尼的汽车馈能主动悬架系统,包括悬架变刚度机构、悬架馈能机构和主动悬架控制系统三部分。所述悬架变刚度机构包括上下布置在簧载质量M(即车身1)与非簧载质量m(即独立悬架的下摆臂或非独立悬架的车桥23)之间的小刚度弹簧14、磁流变阻尼器15(或称为磁流变减震器)和大刚度弹簧19,本实施例非簧载质量m以独立悬架的下摆臂23为例;所述磁流变阻尼器15的活塞杆上端通过活塞杆螺钉9固接一连接法兰11,所述连接法兰11通过法兰螺栓8固定在车身1底面。在连接法兰11下表面焊接有小弹簧上支座10,所述小刚度弹簧14套在磁流变阻尼器15外面且上端卡在小弹簧上支座10内用于顶靠所述连接法兰11和车身1,在小刚度弹簧14上端与磁流变阻尼器15的活塞杆之间设有橡胶套12,橡胶套12与磁流变阻尼器15的活塞杆过盈配合且紧靠在小弹簧上支座10内;在磁流变阻尼器15的缸筒下部焊接有小弹簧下支座16,所述小刚度弹簧14下端卡在小弹簧下支座16内。在车身1底面位于小刚度弹簧14的外面固定焊接一个套筒13,所述磁流变阻尼器15的缸筒下端通过连接螺钉17连接一个下支座18,该下支座18位于套筒13内滑动配合且在下支座18与套筒13之间安装有滑动轴承6。所述大刚度弹簧19上端卡在下支座18下端口内,大刚度弹簧19下端卡在一弹簧支座21上,所述弹簧支座21通过一圆柱销22铰接在独立悬架的下摆臂23上。在弹簧支座21上端面位于大刚度弹簧19内固定有橡胶棒20,用于控制悬架的压缩行程在合理的范围内。As shown in Figure 1 and Figure 2, the utility model relates to a variable stiffness and damping energy-feeding active suspension system for automobiles, including three parts: suspension variable stiffness mechanism, suspension energy-feeding mechanism and active suspension control system . The suspension variable stiffness mechanism includes small stiffness springs arranged up and down between the sprung mass M (i.e. the vehicle body 1) and the unsprung mass m (i.e. the lower swing arm of the independent suspension or the axle 23 of the non-independent suspension) 14. Magneto-rheological damper 15 (or called magnetorheological shock absorber) and large stiffness spring 19, the unsprung mass m of this embodiment is the lower swing arm 23 of the independent suspension as an example; the magnetorheological damper The upper end of the piston rod of the device 15 is affixed to a connection flange 11 through the piston rod screw 9, and the connection flange 11 is fixed on the bottom surface of the vehicle body 1 by the flange bolt 8. A small spring upper support 10 is welded on the lower surface of the connecting flange 11, the small stiffness spring 14 is set outside the magneto-rheological damper 15 and the upper end is stuck in the small spring upper support 10 for abutting against the connection method The flange 11 and the vehicle body 1 are provided with a rubber sleeve 12 between the upper end of the small stiffness spring 14 and the piston rod of the magneto-rheological damper 15. In the upper support 10 of the small spring; a lower support 16 of a small spring is welded at the bottom of the cylinder of the magneto-rheological damper 15, and the lower end of the spring 14 with a small stiffness is stuck in the lower support 16 of the small spring. A sleeve 13 is fixedly welded outside the small stiffness spring 14 on the bottom surface of the vehicle body 1, and the lower end of the cylinder barrel of the magneto-rheological damper 15 is connected to a lower support 18 through a connecting screw 17, and the lower support 18 is located on the sleeve 13. The inner sliding fit and the sliding bearing 6 are installed between the lower support 18 and the sleeve 13 . The upper end of the high stiffness spring 19 is stuck in the lower port of the lower support 18, the lower end of the high stiffness spring 19 is stuck on a spring support 21, and the spring support 21 is hinged to the lower swing arm 23 of the independent suspension through a cylindrical pin 22 superior. The upper end surface of the spring support 21 is located in the large stiffness spring 19 and is fixed with a rubber rod 20, which is used to control the compression stroke of the suspension within a reasonable range.

如图1所示,所述悬架馈能机构包括依次通过导线实现双向连接的直线电机4、馈能电路F和蓄电池G。如图2所示,所述直线电机4设在车身1与独立悬架的下摆臂或非独立悬架的车桥23之间;所述直线电机4上部通过四个螺栓3固接有橡胶减震垫2,所述橡胶减震垫2卡在所述车身1的阶梯孔并通过环形压板5和螺钉7固定在所述车身1的阶梯孔处,所述直线电机4由所述车身1的阶梯孔穿过且直线电机4下端通过销轴24铰接在独立悬架的下摆臂或非独立悬架的车桥23上,本实施例以独立悬架为例。如图4所示,所述馈能电路F包含整流滤波电路和双向DC/DC变换器,所述直线电机4、整流滤波电路、双向DC/DC变换器和蓄电池G依次通过两根导线实现双向连接。As shown in FIG. 1 , the suspension energy feeding mechanism includes a linear motor 4 , an energy feeding circuit F and a storage battery G sequentially connected bidirectionally through wires. As shown in Figure 2, the linear motor 4 is arranged between the vehicle body 1 and the lower arm of the independent suspension or the axle 23 of the non-independent suspension; Shock pad 2, the rubber shock absorbing pad 2 is stuck in the stepped hole of the vehicle body 1 and fixed at the stepped hole of the vehicle body 1 by an annular pressure plate 5 and screws 7, and the linear motor 4 is driven by the body 1 The stepped hole passes through and the lower end of the linear motor 4 is hinged on the lower swing arm of the independent suspension or the axle 23 of the non-independent suspension through the pin shaft 24. The present embodiment takes the independent suspension as an example. As shown in Figure 4, the energy feeding circuit F includes a rectification and filtering circuit and a bidirectional DC/DC converter, and the linear motor 4, the rectification and filtering circuit, the bidirectional DC/DC converter and the storage battery G realize bidirectional connect.

作为进一步的优选,通过直线电机4的内部机械限位结构可以限制该悬架系统的最大压缩及伸张行程,从而保证了悬架在安全合理的行程区间工作,这一结构在悬架作动过程中可以达到限制直线电机4的极限作动力和回收能量的作用。As a further preference, the maximum compression and extension stroke of the suspension system can be limited by the internal mechanical limit structure of the linear motor 4, thereby ensuring that the suspension works in a safe and reasonable stroke range. In this way, the functions of limiting the limit of the linear motor 4 as power and recovering energy can be achieved.

如图5所示,所述主动悬架控制系统由所述蓄电池G供电并且包括一个用于控制磁流变阻尼器15阻尼力及直线电机4作动力的控制器D,所述控制器D以微控制器单元MCU为核心,包括多个A/D转换器、I/O接口、D/A转换器。在控制器D的数据输入端接有振动测量处理电路C,控制器D的控制输出端分别通过阻尼力控制通道和作动力控制通道连接磁流变阻尼器15和直线电机4的控制输入端。在控制器D内部存储主动悬架控制策略。作为进一步的优选,该主动悬架控制策略的控制方法采用通过现有技术中简便可靠的天棚控制算法及LQR最优控制算法确定振动级别及控制策略表(如表1所示)。利用天棚控制算法调控磁流变阻尼器15阻尼力;LQR即线性二次型调节器,利用LQR最优控制算法调控直线电机4作动力。通过这两种高效的算法调控磁流变阻尼器15阻尼力及直线电机4作动力实现起来比较简单,能够很好地达到理想的控制效果,即有效地抑制车身1的垂直振动、俯仰和侧倾运动,提高车辆操纵稳定性和平顺性。As shown in FIG. 5, the active suspension control system is powered by the battery G and includes a controller D for controlling the damping force of the magneto-rheological damper 15 and the power of the linear motor 4. The controller D uses The microcontroller unit MCU is the core, including multiple A/D converters, I/O interfaces, and D/A converters. A vibration measurement processing circuit C is connected to the data input of the controller D, and the control output of the controller D is connected to the control input of the magneto-rheological damper 15 and the linear motor 4 through the damping force control channel and the actuation force control channel respectively. The active suspension control strategy is stored inside the controller D. As a further preference, the control method of the active suspension control strategy adopts the simple and reliable ceiling control algorithm and the LQR optimal control algorithm in the prior art to determine the vibration level and the control strategy table (as shown in Table 1). The damping force of the magneto-rheological damper 15 is regulated by the skyhook control algorithm; LQR is a linear quadratic regulator, and the linear motor 4 is regulated by the LQR optimal control algorithm as power. Controlling the damping force of the magneto-rheological damper 15 and the power of the linear motor 4 through these two efficient algorithms is relatively simple to implement, and can well achieve the ideal control effect, that is, effectively suppress the vertical vibration, pitch and lateral vibration of the vehicle body 1. Tilt movement, improve vehicle handling stability and smoothness.

所述振动测量处理电路C分为车身振动测量通道和车桥(或车轮)振动测量通道,分别如图5中带箭头的双点划线和带箭头的点线所示。所述车身振动测量通道包括通过导线依次连接的第一加速度传感器I、第一信号放大器和第一RMS电路,所述第一RMS电路信号输出端通过A/D转换器与控制器D的数据输入端连接。所述车桥(或车轮)振动测量通道包括通过导线依次连接的第二加速度传感器J、第二信号放大器和第二RMS电路,所述第二RMS电路信号输出端通过A/D转换器与控制器D的数据输入端连接。所述第一加速度传感器I设置在车身1上,第二加速度传感器器J设置在车桥(或车轮)上。所述第一RMS电路和第二RMS电路为均方根直流转换电路(或称为均方根直流转换器)。The vibration measurement processing circuit C is divided into a vehicle body vibration measurement channel and an axle (or wheel) vibration measurement channel, as shown in the double-dot dash line with arrows and the dotted line with arrows in FIG. 5 respectively. The vehicle body vibration measurement channel includes a first acceleration sensor I, a first signal amplifier and a first RMS circuit connected in sequence through wires, and the signal output terminal of the first RMS circuit is input through the data input of the A/D converter and the controller D end connection. The axle (or wheel) vibration measurement channel includes a second acceleration sensor J, a second signal amplifier and a second RMS circuit connected in sequence through wires, and the signal output terminal of the second RMS circuit is connected to the control circuit through an A/D converter. connected to the data input of device D. The first acceleration sensor I is arranged on the vehicle body 1, and the second acceleration sensor J is arranged on the axle (or wheel). The first RMS circuit and the second RMS circuit are root mean square DC conversion circuits (or called root mean square DC converters).

如图3所示为第一或第二信号放大器的电气原理图。信号放大器包括三部分电路,前一部分为电流放大电路25,中间为电阻R,后一部分为可编程放大电路26。电流放大电路25首先将加速度传感器检测到的车桥(或车轮)振动信号(物理电流信号)或车身负反馈振动信号(物理电流信号)以满足灵敏度的要求进行电流放大,再通过中间电阻R转换为物理电压信号。FIG. 3 is an electrical schematic diagram of the first or second signal amplifier. The signal amplifier includes three circuits, the former part is a current amplifying circuit 25, the middle part is a resistor R, and the latter part is a programmable amplifying circuit 26. The current amplifying circuit 25 first amplifies the current of the vehicle axle (or wheel) vibration signal (physical current signal) or vehicle body negative feedback vibration signal (physical current signal) detected by the acceleration sensor to meet the sensitivity requirements, and then converts it through the intermediate resistor R is a physical voltage signal.

所述阻尼力控制通道和作动力控制通道分别如图5中带箭头虚线和带箭头单点划线所示,二个控制通道分别包含一功率放大器E。所述功率放大器E是由依次串联的可调增益放大器、PMW脉宽调制器和MOSFET开关功放,以及并联在MOSFET开关功放的电流输出端与可调增益放大器的输入端之间的电流负反馈放大器构成。所述MOSFET开关功放输出调节电流,所述可调增益放大器输入端接收阻尼力或作动力控制参考信号,电流负反馈放大器将调节电流反馈到可调增益放大器的输入端。The damping force control channel and the operating force control channel are respectively shown in dotted lines with arrows and single dotted lines with arrows in FIG. 5 , and the two control channels include a power amplifier E respectively. The power amplifier E is composed of an adjustable gain amplifier, a PWM pulse width modulator and a MOSFET switching power amplifier connected in series in sequence, and a current negative feedback amplifier connected in parallel between the current output end of the MOSFET switching power amplifier and the input end of the adjustable gain amplifier constitute. The MOSFET switch power amplifier outputs a regulation current, the input terminal of the adjustable gain amplifier receives a damping force or a power control reference signal, and the current negative feedback amplifier feeds back the regulation current to the input terminal of the adjustable gain amplifier.

如图5所示,本实用新型所述的主动悬架控制系统的具体实施细节如下:As shown in Figure 5, the specific implementation details of the active suspension control system described in the utility model are as follows:

根据第二加速度传感器J实时采集的由实际路面激励经轮胎传递后的车桥(或车轮)振动信号,依振动级别及控制策略表(参见表1)第一列所示划分出6种车桥(或车轮)振动级别,再根据第一加速度传感器I实时采集的实际工况下的车身负反馈振动信号,依振动级别及控制策略表(参见表1)第二列所示划分出3种振动级别,根据计算机事先模拟优化(依据天棚控制算法及LQR最优控制算法)后确定出18种振动级别对应的阻尼器和直线电机4控制参考信号(电流),并将上述两种控制参考信号形成振动级别及控制策略表(如表1所示),事先存放在所述控制器D的内存中,用以主动悬架控制系统工作时,被主动悬架控制程序调用来实施控制。According to the axle (or wheel) vibration signals collected by the second acceleration sensor J in real time and excited by the actual road surface and transmitted through the tires, six types of axles are divided according to the vibration level and the first column of the control strategy table (see Table 1). (or wheel) vibration level, then according to the vehicle body negative feedback vibration signal under the actual working condition that the first acceleration sensor 1 collects in real time, divide 3 kinds of vibrations according to vibration level and control strategy table (referring to Table 1) shown in the second column level, according to the computer simulation optimization in advance (based on the ceiling control algorithm and the LQR optimal control algorithm), the damper and linear motor 4 control reference signals (current) corresponding to 18 vibration levels are determined, and the above two control reference signals are formed The vibration level and control strategy table (as shown in Table 1) is stored in the memory of the controller D in advance, and is called by the active suspension control program to implement control when the active suspension control system is working.

该振动级别及控制策略表的振动级别(如表1中第一和第二列所示)是根据使各谐振频率处具有最小的幅频特性来确定的。在车辆行驶时,第二加速度传感器器J检测的车桥(或车轮)振动信号(物理电流信号),经过第二信号放大器放大后,输出到第二RMS电路,转换出车桥(或车轮)的振动信号(物理电压信号),送入控制器D的A/D转换器转变为车桥(或车轮)振动信号(数字电流信号);与此同时,第一加速度传感器I检测的车身振动信号(物理电流信号),经过第一信号放大器放大后,输出到第一RMS电路,转换出车身1的负反馈振动信号(物理电压信号),送入控制器D的A/D转换器转变为车身振动信号(数字电流信号)。在控制器D的MCU中以上述两个振动信号作为控制策略类型的选择依据,根据振动级别及控制策略表确定振动级别,输出控制参考信号ui(数字电流信号);该控制参考信号ui经过D/A转换器转换成控制参考信号(模拟电压信号)后传送给各自功率放大器E,从而独立控制与其相对应的磁流变阻尼器15驱动电流值及直线电机4驱动电流值,最终独立控制磁流变阻尼器15阻尼力及直线电机4作动力,进一步降低车身1振动,并能达到闭环控制的目的。作为进一步的优选,主动悬架控制系统中的各个(对于轿车一般为四个)车桥(或车轮)振动测量通道和阻尼力控制通道及作动力控制通道都是由各个独立的电路板提供电流,以避免干扰和电路驱动能力不足的缺点。此外所述的蓄电池G统一给各个独立的电路板供电。The vibration level and the vibration level of the control strategy table (shown in the first and second columns in Table 1) are determined according to the minimum amplitude-frequency characteristics at each resonance frequency. When the vehicle is running, the vehicle axle (or wheel) vibration signal (physical current signal) detected by the second acceleration sensor device J is amplified by the second signal amplifier, and then output to the second RMS circuit to convert the vehicle axle (or wheel) Vibration signal (physical voltage signal), sent into the A/D converter of controller D to change into vehicle axle (or wheel) vibration signal (digital current signal); Meanwhile, the vehicle body vibration signal that the first acceleration sensor 1 detects (physical current signal), after being amplified by the first signal amplifier, it is output to the first RMS circuit, and the negative feedback vibration signal (physical voltage signal) of the vehicle body 1 is converted, and the A/D converter sent to the controller D is converted into a vehicle body Vibration signal (digital current signal). In the MCU of the controller D, use the above two vibration signals as the selection basis of the control strategy type, determine the vibration level according to the vibration level and the control strategy table, and output the control reference signal u i (digital current signal); the control reference signal u i After being converted into a control reference signal (analog voltage signal) by a D/A converter, it is sent to each power amplifier E, thereby independently controlling the drive current value of the magnetorheological damper 15 and the drive current value of the linear motor 4 corresponding to it, and finally independently The damping force of the magneto-rheological damper 15 and the linear motor 4 are controlled to further reduce the vibration of the vehicle body 1 and achieve the purpose of closed-loop control. As a further preference, each (generally four for a car) axle (or wheel) vibration measurement channel, damping force control channel and power control channel in the active suspension control system is provided by each independent circuit board. , to avoid the shortcomings of interference and insufficient circuit drive capability. In addition, the storage battery G uniformly supplies power to each independent circuit board.

表1振动级别及控制策略表Table 1 Vibration level and control strategy table

为了保证D/A转换器的精度,将所述控制器D的输出控制参考信号(模拟电压信号)固定在5V以内,通过调整可调增益放大器改变控制增益,将阻尼力和作动力控制信号分别送到PWM脉宽调制器的输入端。可调增益放大器的增益可以通过计算,该km值经I/O接口动态地改变控制器D的增益系数,使主动悬架控制系统的实际输出的磁流变阻尼器15和直线电机4的驱动电流值随路况动态改变,达到实时控制的目的。可调增益放大器的输出电压送入PWM电压脉宽调制器,PWM脉宽调制器根据输入电压大小不同产生占空比不同的方波,将此方波送给MOSFET开关功放,就会分别产生O-3.5A不同大小的驱动电流和10-50A不同大小的驱动电流,分别改变磁流变阻尼器15阻尼力和直线电机4作动力。此外,设置的电流负反馈放大器可提高控制器D的抗干扰能力,反馈系数可设置在0.1-0.2之间。In order to ensure the accuracy of the D/A converter, the output control reference signal (analog voltage signal) of the controller D is fixed within 5V, the control gain is changed by adjusting the adjustable gain amplifier, and the damping force and the operating force control signal are respectively to the input of the PWM pulse width modulator. The gain of the adjustable gain amplifier can be adjusted by Calculation, the value of km dynamically changes the gain coefficient of the controller D through the I/O interface, so that the drive current values of the magneto-rheological damper 15 and the linear motor 4 actually output by the active suspension control system dynamically change with the road conditions, To achieve the purpose of real-time control. The output voltage of the adjustable gain amplifier is sent to the PWM voltage pulse width modulator, and the PWM pulse width modulator generates square waves with different duty ratios according to the input voltage, and sends this square wave to the MOSFET switching power amplifier, which will generate O - 3.5A different driving currents and 10-50A different driving currents to change the damping force of the magneto-rheological damper 15 and the driving force of the linear motor 4 respectively. In addition, the set current negative feedback amplifier can improve the anti-interference ability of the controller D, and the feedback coefficient can be set between 0.1-0.2.

要实现对振动能量的回收,要求直线电机4能够在四个象限运行,即当速度与电磁推力同向时,直线电机4处在电动状态,直线电机4作为电动机耗能,电能从蓄电池G流向直线电机4作动器;当速度与推力反向时,直线电机4作动器处在发电状态,电能由直线电机4流向蓄电池G。馈能电路F通过判断悬架速度与直线电机4作动力(电磁力)的乘积的正负来进行直线电机4的模式识别,具体控制过程如下:To realize the recovery of vibration energy, it is required that the linear motor 4 can run in four quadrants, that is, when the speed and the electromagnetic thrust are in the same direction, the linear motor 4 is in the electric state, and the linear motor 4 consumes energy as a motor, and the electric energy flows from the battery G to Linear motor 4 actuator; when the speed and thrust are reversed, the linear motor 4 actuator is in the power generation state, and the electric energy flows from the linear motor 4 to the storage battery G. The energy feeding circuit F performs pattern recognition of the linear motor 4 by judging the positive or negative of the product of the suspension speed and the power (electromagnetic force) of the linear motor 4, and the specific control process is as follows:

(1)当Fij(z1ij-z2ij)≥0时,直线电机4设定为电动机模式,蓄电池G向直线电机4输出电能,直线电机4产生电磁力抑制车身1振动。(1) When F ij (z 1ij -z 2ij )≥0, the linear motor 4 is set to the motor mode, the battery G outputs electric energy to the linear motor 4, and the linear motor 4 generates electromagnetic force to suppress the vibration of the vehicle body 1.

(2)当Fij(z1ij-z2ij)<0时,直线电机4设定为发电机模式,直线电机4通过整流滤波电路和双向DC/DC变换器电路向蓄电池G充电回馈电能。(2) When F ij (z 1ij -z 2ij )<0, the linear motor 4 is set to the generator mode, and the linear motor 4 charges and feeds back electric energy to the storage battery G through a rectification filter circuit and a bidirectional DC/DC converter circuit.

上述公式中Fij分别设为汽车各个(对于轿车一般为四个)车轮处直线电机作动器的作动力(电机输出力);z1ij分别为各个(对于轿车一般为四个)车轮处位置的车身振动速度,z2ij分别为各个直线电机安装处的车轮(或车桥)振动速度;角标i和j的取值都为1或者2,i为1时代表是前轴,i为2时代表后轴,j为1时代表是左轮,j为2时代表是右轮。举例表示:F12代表是右前轮的直线电机作动力,z112代表是右前轮处的车身振动速度。In the above formula, F ij is respectively set as the driving force (motor output force) of the linear motor actuator at each (generally four for a car) wheel of the car; z 1ij is the position of each (generally four for a car) wheel The vibration velocity of the vehicle body, z 2ij are the vibration velocity of the wheels (or axles) where each linear motor is installed; the values of the subscripts i and j are both 1 or 2, when i is 1, it means the front axle, and i is 2 When j represents the rear axle, when j is 1, it represents the left wheel, and when j is 2, it represents the right wheel. For example: F 12 represents the linear motor of the right front wheel as power, and z 112 represents the vibration velocity of the vehicle body at the right front wheel.

参照图4所示为悬架馈能机构电路原理组成框图。直线电机4在第四象限工作时,作动器设定为发电机模式,当悬架带动直线电机4转子运动时,直线电机4定子可以产生馈电电流,经现有技术的整流滤波电路和双向DC/DC变换器的作用后变成直流电能存储在蓄电池G里,供磁流变阻尼器15、直线电机4及其他电气设备使用。Referring to Fig. 4, it is a block diagram showing the circuit principle of the suspension energy feeding mechanism. When the linear motor 4 is working in the fourth quadrant, the actuator is set to the generator mode. When the suspension drives the rotor of the linear motor 4 to move, the stator of the linear motor 4 can generate a feed current. After the action of the bidirectional DC/DC converter, the direct current energy is stored in the storage battery G for use by the magneto-rheological damper 15, the linear motor 4 and other electrical equipment.

尽管本实用新型的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本实用新型的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本实用新型并不限于特定的细节和这里示出与描述的图例。Although the embodiment of the present utility model has been disclosed as above, it is not limited to the use listed in the description and the implementation, and it can be applied to various fields suitable for the present utility model. For those familiar with the art, Further modifications can be readily effected, so the invention is not limited to the specific details and examples shown and described herein without departing from the general concept defined by the claims and their equivalents.

Claims (8)

1. an automobile energy regenerative active suspension system for stiffness variable and damping, comprises that suspension becomes rigidity mechanism, suspension energy regenerative mechanism and Active suspension control device; It is characterized in that: described suspension becomes rigidity mechanism and comprises the first rigid spring, MR damper and the second rigid spring being arranged between the lower swing arm of vehicle body and independent suspension or the vehicle bridge of dependent suspension; Described the first rigid spring and the series connection of the second rigid spring; Described suspension energy regenerative mechanism comprises linear electric motors, energy regenerative circuit and the storage battery of two-way connection successively, and described linear electric motors are located between the lower swing arm of vehicle body and independent suspension or the vehicle bridge of dependent suspension; Described Active suspension control device input body vibrations signal and vehicle bridge or unsteadiness of wheels signal, controller output MR damper control signal and linear electric motors control signal.
2. the automobile energy regenerative active suspension system of a kind of stiffness variable according to claim 1 and damping, it is characterized in that: the piston rod upper end of described MR damper is connected with described vehicle body by a butt flange, described the first rigid spring is enclosed within MR damper outside and leans described butt flange, a sleeve is fixed in the outside that is positioned at the first rigid spring in vehicle body bottom surface, the lower end of described MR damper connects a undersetting and undersetting is positioned at sleeve bearing fit, described the second rigid spring upper end is stuck in undersetting lower end, the second rigid spring lower end is stuck on a spring bearing, and described spring bearing is hinged in the lower swing arm of independent suspension or the vehicle bridge of dependent suspension.
3. the automobile energy regenerative active suspension system of a kind of stiffness variable according to claim 1 and damping, it is characterized in that: described linear electric motors top is fixed on the stepped hole place of described vehicle body by Rubber shock-absorbing pad and annular pressing plate, described linear electric motors are hinged in the lower swing arm of independent suspension or the vehicle bridge of dependent suspension through stepped hole and the linear electric motors lower end of described vehicle body.
4. according to the automobile energy regenerative active suspension system of a kind of stiffness variable described in claim 1,2 or 3 and damping, it is characterized in that: described energy regenerative circuit comprises current rectifying and wave filtering circuit and two-way DC/DC changer, described linear electric motors, current rectifying and wave filtering circuit, two-way DC/DC changer and storage battery are realized two-way connection by wire successively.
5. the automobile energy regenerative active suspension system of a kind of stiffness variable according to claim 1 and damping, is characterized in that: described oscillator measurement treatment circuit is divided into body vibrations and measures passage and vehicle bridge or unsteadiness of wheels measurement passage.
6. the automobile energy regenerative active suspension system of a kind of stiffness variable according to claim 5 and damping, it is characterized in that: described body vibrations is measured passage and comprised the first acceleration pick-up, first signal amplifier and the RMS circuit connecting successively, and a described RMS circuit signal mouth is connected with the data input pin of controller; Described vehicle bridge or unsteadiness of wheels are measured passage and are also comprised the second acceleration pick-up, secondary signal amplifier and the 2nd RMS circuit connecting successively, and described the 2nd RMS circuit signal mouth is connected with the data input pin of controller by A/D converter.
7. the automobile energy regenerative active suspension system of a kind of stiffness variable according to claim 1 and damping, is characterized in that: described controller output connects dumping force control channel and the control channel that is used as power; Described dumping force control channel and the control channel that is used as power comprise respectively a power amplifier; Described power amplifier be by the variable gain amplifier of connecting successively, PMW pulse width modulator and switch mosfet power amplifier and be connected in parallel on the current output terminal of switch mosfet power amplifier and the input end of variable gain amplifier between Current Negative Three-Point Capacitance amplifier form; Described switch mosfet power amplifier output regulates electric current, and described variable gain amplifier input end receives dumping force or the control signal that is used as power, and Current Negative Three-Point Capacitance amplifier is by the input end that regulates current feedback to variable gain amplifier.
8. according to the automobile energy regenerative active suspension system of a kind of stiffness variable described in claim 1,2 or 3 and damping, it is characterized in that: the rigidity of described the first rigid spring is less than the rigidity of the second rigid spring.
CN201420326032.6U 2014-06-18 2014-06-18 Rigidity and damping variable energy feedback active suspension system of automobile Expired - Fee Related CN203902200U (en)

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CN108891221A (en) * 2018-07-24 2018-11-27 山东大学 A kind of active suspension system and its working method based on mode energy distribution method
CN109774399A (en) * 2019-01-15 2019-05-21 南昌大学 A semi-active control method of hydraulic interconnected suspension for identification of road vibration frequency range
CN109774399B (en) * 2019-01-15 2021-12-14 南昌大学 A semi-active control method of hydraulic interconnected suspension for identification of road vibration frequency range
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WO2020224231A1 (en) * 2019-05-05 2020-11-12 南京师范大学 Semi-active coordination control method for vibration reduction and power generation of magnetorheological energy-regenerative suspension
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