CN203515679U - Energy conversion device - Google Patents
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- CN203515679U CN203515679U CN201320651308.3U CN201320651308U CN203515679U CN 203515679 U CN203515679 U CN 203515679U CN 201320651308 U CN201320651308 U CN 201320651308U CN 203515679 U CN203515679 U CN 203515679U
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Abstract
The utility model relates to an energy conversion device. The energy conversion device comprises a shell, a rotor, multiple blades, a core shaft, a medium inlet and a medium outlet, as well as a rotating shell positioned between the shell and the rotor. The energy conversion device adopting the structure is utilized as a pump, a motor or an engine, so that the energy use ratio and conversion efficiency can be greatly increased, and an energy source is saved.
Description
Technical field
The utility model relates to a kind of energy conversion device, particularly relates to a kind of device that can efficiently high-pressure medium can be changed mutually with mechanical energy.
Background technique
We know there is certain pressure, the gas of volume, temperature has energy, for example pressurized air, the high-pressure steam that produces from boiler; And the liquid with certain pressure, volume also has energy, for example, we say that being intercepted on dam high-order water has energy for the glassware for drinking water of low level, and we claim that this to have the energy that gas pressure, can be mobile and liquid medium have be high-pressure medium energy.Heat energy is rudimentary energy in general, is difficult for conversion, and people utilize thermal power transfer to become high-pressure medium energy, and recycling high-pressure medium can convert mechanical energy to and generate electricity, and drives other machinery.And to realize the device that these objects just need the mutual conversion of a kind of high-pressure medium energy and mechanical energy.
Current existing energy conversion device comprises motor (fuel combustion produces pressurized gas and changes into mechanical energy acting), steam turbine (high-pressure medium that utilizes boiler to produce changes into mechanical energy generating), turbo machine (utilizing hydraulic pressure to change into mechanical energy generating), pump and motor etc.Yet these devices are due to its theory structure restriction, each existent defect.
For four-stroke cylinder engine, have following deficiency: (1) four-stroke cylinder engine expansion ratio equals compression ratio, when pressurized gas is discharged motor, gas still has uniform temperature and certain pressure, and these energy have been wasted; (2) between the piston of motor and steel drum, be sliding friction, in order to guarantee that pressurized gas are not revealed, also increased seal ring, sliding friction meeting causes energy loss.(3) in four of four-stroke engine strokes, only have a stroke for acting, other three strokes all do not do work, and efficiency is low.
For steam turbine and turbo machine, because being produces moment of torsion by impacting, medium will have sufficiently high speed could produce enough impact forces, and medium velocity is from zero to needing energy, these energy to be wasted at a high speed, so turbine efficiency is not high yet.
Owing to there is above-mentioned shortcoming, the production interchange efficiency that causes realizing at present transformation of energy is low, energy loss is large, brings thus energy dissipation large, all kinds of problems such as environmental pollution.Reduce energy waste, the transformation efficiency that improves the energy is the whole society, global emphasis research topic always.Along with the whole society is more and more higher to the requirement of product energy-efficient performance, if there is the more high efficiency energy machine that turns, existing transformation of energy product will be eliminated gradually because energy consumption is higher.If efficiency doubles, be just equivalent to adopt now the energy of half can drive existing all machinery.Therefore, it is current problem demanding prompt solution that a kind of transformation of energy product that can improve capacity usage ratio, energy-conserving and environment-protective is provided, and has great Social benefit and economic benefit.
Summary of the invention
In order to solve the problems of the technologies described above, improve capacity usage ratio, the utility model is by the setting of " transcapsidation " additional bearing structure, and the setting of rotor and blade structure, and the almost identical angular velocity of having realized between rotor, blade and transcapsidation rotates.On the one hand, rolling friction replaces the sliding friction in traditional product, has reduced frictional loss; On the other hand, because slippage between blade and transcapsidation is little, contact force can be strengthened, then by the cooperation of " blade " and " transcapsidation ", good sealing effect can be realized.The mutual eccentric setting of " rotor " gyration center and " transcapsidation " gyration center simultaneously, realized the cavity volume being comprised of a plurality of volume spaces that vary in size on a circumference, each cavity volume can be realized from big to small more regular change procedure from small to large in rotation process.Coordinate different medium import, media outlet, turn can machine can realize and make medium (for example gas) acting of expanding; Compressed media (for example air) becomes high-pressure medium (gas); Even realize the various processes such as air-breathing in a circulation, pressurized gas, burning, expansion acting, exhaust.For liquid, also can realize the mutual conversion of high-pressure medium and mechanical energy.Just because of special construction of the present utility model, make the conversion efficiency of mechanical energy/high-pressure medium energy high, energy-conserving and environment-protective.It is below the technical solution of the utility model.
An energy conversion device, comprises shell, rotor, a plurality of blade, axle, and medium import and outlet, is characterized in that:
Also comprise the transcapsidation between shell and rotor, transcapsidation and shell are rotationally connected by rotatable support;
Rotor side surface circumference forms groove, and a plurality of blades are along the circumferential direction distributed in rotor recesses, and each blade is along rotor radial setting;
The mutual eccentric setting of gyration center of the gyration center of rotor, axle and rotatable support, transcapsidation;
The end of adjacent two blades, described groove and sidewall and transcapsidation internal surface form cavity volume, thereby make whole energy conversion device have a plurality of cavity volumes that vary in size.
Further, in rotor recesses, along rotor radial, form a plurality of radial grooves, blade is arranged on respectively in chute, can move along rotor radial direction.
Further, blade outside has spill opening, and transcapsidation is partly or entirely placed in above-mentioned spill opening.
Further, transcapsidation is partly or entirely arranged in the groove of rotor and matches with it.
Further, transcapsidation, rotor and blade all adopt tightness to contact each other.
Further, when rotor rotates, blade chute along rotor under the oil pressure effect of centrifugal force and rotor center moves, its outside is pressed together on transcapsidation internal surface all the time, outside blade, cross section is circular arc, tangent with the inner circle of transcapsidation, and moves back and forth with the relation of rotor and transcapsidation.
Further, rotor is divided into that two parts are connected and composed by bolt or is one-body molded.
Further, rotor is fixedly connected with axle, or both to be designed to one be that both become a part.
Further, medium import and outlet are arranged in transcapsidation circumferential surface, rotor circumference face, rotor side surface or axle.
Further, axle is rotationally connected by rotating shaft support part and shell.
Further, a plurality of cavity volumes are for accommodating working medium.
Further, by rotor center oil sump and/or medium import, to cavity volume, add lubricated oil, oil acts on the end face of blade, makes cavity volume under high pressure still can guarantee blade and transcapsidation pressing, and makes the kinematic pair between transcapsidation, blade and/or rotor exist oil to seal.
Further, at an oil groove of the center of rotor processing, and inject the oil of certain pressure, sliding pair between pressure oil lubrication and seal rotor and blade, and be penetrated in cavity volume by this sliding pair, under the effect of centrifugal force, lubricant oil is thrown in transcapsidation, and have certain thickness, and make like this transcapsidation, blade, rotor kinematic pair each other have the existence of sealing oil, make hermetic seal make oil seal into.
Energy conversion device of the present utility model (referred to as turning energy machine) can complete following three kinds of work: (1) can convert mechanical energy to high-pressure medium; (2) mechanical energy is converted to high-pressure medium energy; (3) inflammable gas (majority is the mixed gas of gas and fuel) is added in mechanism, mechanism first pressurizes to inflammable gas, then ignition combustion, gas temperature after burning increases and produces the more gas of high pressure, high-pressure gas You Dui mechanism acting, makes mechanism's output that produces mechanical energy.We claim device of the present utility model to be energy conversion device or to turn energy machine.Turn and can according to the difference of transformation of energy, need to configure different medium import and media outlet by machine, can replace the use of steam turbine, turbo machine, motor, pump, motor.
The utility model is compared with traditional energy conversion device, has higher conversion efficiency, certain sealing, wider purposes.Not only can greatly improve energy utilization and the conversion efficiency of pump, motor, motor, energy saving, but also can expand the application area of fuel, can adopt flammable gas, liquid, solid (for example, through certain coal of pulverizing) and their mixture to do fuel, reduce the dependence to oil.The utlity model has application prospect widely, can be widely used in needing the occasion of transformation of energy, such as power station, car, ship, industry equipment etc.
Accompanying drawing explanation
Fig. 1 is the cross-sectional view of energy conversion device cross section G-G
Fig. 2 is the cross-sectional view of energy conversion device agent structure A-A
Fig. 3 is the cross-sectional view of energy conversion device agent structure B-B
Fig. 4 is energy conversion device E-E cross-sectional view
Fig. 5 is energy conversion device rotor D-D cross-sectional view
Fig. 6 is energy conversion device rotor C-C cross-sectional view
Fig. 7 is energy conversion device blade view
Fig. 8 is that sectional view is looked in energy conversion device blade F-F cross section
Embodiment
1, mechanical structure
As shown in Figure 1, energy conversion device (hereinafter to be referred as turning energy machine) comprises that shell 1, rotational support 2, transcapsidation 3, a plurality of blade 4, rotor 5, axle 6, rotating shaft support 7 and medium import, media outlet etc. partly form.Its critical piece is shell, rotatable support, transcapsidation, rotor, axle from outside to inside successively; Blades installation is on rotor, and rotating shaft support is arranged on shell, rotational support axle.
As shown in Figure 7 and Figure 8, blade altogether N is individual for blade 4 structures, and blade outside has spill opening, and part or all of transcapsidation is placed in above-mentioned spill opening.The overall width of blade is a+2b, the intermediate portion that the edge section that two border widths of its middle concave opening are b is a higher than intermediate width; Spill A/F a is just in time identical with the width of cavity volume and transcapsidation; The end of two ends width b is inserted in the chute of rotor 5, and making whole blade exposed portions serve width is a (part that only width is a is exposed, and does not expose in the partial insertion chute that width is b); Width is that its cross section of part of a has circular arc, and radius is r (as shown in Figure 8), withstands in transcapsidation 3 and tangent with transcapsidation 3 inner circles during rotation; And the interior edge face of the part that two ends width is b is stuck on transcapsidation 3 sides; 7. 6. two surfaces of blade be two surfaces that can change in six surfaces of cavity volume.
The structure of rotor 5 as shown in Figure 5 and Figure 6, consists of φ 2 > φ 1 cylindrical body of 1 two diameter phi 2 of a diameter phi.In order to manufacture and to turn the convenience of joining, be generally all made into two body structures, with bolt two-part tightly together, also can be one-body molded.The cylindrical body of different-diameter makes rotor side surface circumference form groove structure, and transcapsidation is partly or entirely arranged in groove.A plurality of blades are along the circumferential direction distributed in rotor recesses, and each blade is along rotor radial setting.1. rotor radially forms a plurality of chutes by the circumferential center of circle, blade be arranged on respectively chute 1. in, after assembling, rotor 5 is clamped on the width direction of transcapsidation 3 together with blade 4, rotor and blade relative position is different when rotating, under the acting in conjunction of centrifugal force and/or center oil pressure and/or transcapsidation pressure, blade stretches out or the slip (as shown in Figure 1) of retracting from the radial groove of rotor, thereby when rotor is rotated, guarantees the tightness of cavity volume.5. the surface of rotor 5 forms the internal surface of cavity volume, and 4. 3. the surface of rotor 5 form two side surfaces of cavity volume; In the center hole of rotor 5, by key, be mounted in axle 6.
Rotating shaft support 7 can be the various structures such as bearing, ball, roller, roller, as long as can realize axle, under shell supports, rotates.Rotating shaft support part 7 connected with outer casings 1 and axle 6.
In the process of rotation, (transcapsidation 3 likely throws switch when rotating with angular velocity rotation for transcapsidation 3, blade 4, rotor 5, but measure very little), each blade 4 often turns around and transcapsidation 3, rotor 5 between slippage summation roughly equal two offset 2e, than sliding friction amounts such as traditional mechanical structure vane pump, motors, reduce greatly, reduce wearing and tearing, improved efficiency.
Referring to Fig. 1, turn and can machine have 12 cavity volumes, each cavity volume answer Avoids or reduces to other cavity volumes and turn can machine internal and outernal leakage.Referring to the I position in Fig. 2, it is the special position of establishing in order to improve sealing, blade 4 has been bumped into (referring to Fig. 4) among the chute of rotor 5, and blade 4 should be processed wedge angle in this position, and solving the method for revealing can reach by the gap of improving machining accuracy, reduce after assembling.Simultaneously, the utility model provides another mode for improvement of sealing: at the center of a rotor 5 processing oil groove (oil sump), and inject the oil of certain pressure, sliding pair between pressure oil lubrication and seal rotor 5 and blade 4, and be penetrated in cavity volume by this sliding pair, under the effect of centrifugal force, lubricant oil is thrown in transcapsidation 4, and there is certain thickness, make like this transcapsidation 3, blade 4, rotor 5 kinematic pair each other have the existence of sealing oil, make hermetic seal make oil seal into; The oil of certain pressure acts on blade simultaneously, has increased the contact force of blade to transcapsidation, has strengthened the sealing between blade 4 and transcapsidation 3.
The import of medium (gas, liquid, powder or its mixture) can be separately positioned on any parts that contact with cavity volume, for example, in transcapsidation, rotor radial, rotor side surface or axle as required with outlet.In import and outlet, valve is set, and by certain control mechanism open and close (such as by mechanical transmission or pneumatic shuttle etc.), assurance import is only opened when air inlet, outlet is only opened when giving vent to anger.For example by surface in the enclosure, cam is set, diverse location cam lobe degree is different, makes to open in air inlet and give vent to anger position cam operated inlet valve and gas outlet valve, in other positions, closes.The concrete structure of import and outlet valve can be with reference to the structure of motor, pump, pneumatic motor, steam turbine etc. in prior art.
2, turn working procedure and the principle of energy machine
(1) when high-pressure medium can convert mechanical energy to
Turn while can machine making motor, high-pressure medium can be converted into mechanical energy, its RQ1 position cavity volume arranges suction port, and QR7-RQ12 position cavity volume sets out gas port.
During work, suppose that rotor 5 is rotated counterclockwise, in the time converting high-pressure medium to mechanical energy, RQ1 is full of high-pressure medium, turns to successively RQ2-RQ6, and cavity volume increases gradually, and air pressure reduces gradually.For certain blade, its right side RQ1 air pressure is greater than left side RQ2 air pressure, therefore can promote blade rotates counterclockwise, the like the poor promotion that is all under pressure of each blade be rotated counterclockwise, this makes each blade of left side in Fig. 1 all be subject to the promotion of the difference force of air pressure, promotes to turn and can externally do work by machine.Meanwhile, the expansion ratio that turns energy machine can design, and for the source of the gas of certain pressure, flow, can obtain best changing effect.According to thermodynamic principle, from RQ1 and RQ6, it is an isentropic process, being accompanied by volume increases, the temperature of medium must reduce, thereby pressurized gas part water vapour when arriving RQ6 of RQ1 part is liquefied, the energy of the high pressure so not only making full use of, also makes the energy of gas liquefaction discharge the mechanical energy that changes into promotion blade.From RQ7 to RQ12 deflation course, the air pressure of this process is all a bit larger tham the air pressure that turns energy machine Outdoor Space, and the gas in cavity volume is put into Outdoor Space, till RQ12, a cyclic process finishes.
(2) when mechanical energy converts high-pressure medium energy to
Turn when can machine making pump and using, mechanical energy is converted into high-pressure medium energy, at this moment RQ1, RQ2-RQ6 position arrange intakeport, and RQ12 position can arrange the air outlet of high-pressure medium, and air outlet is an one-way valve, and outside is pressurized gas storagies.
During work, set rotor 5 and be rotated counterclockwise, air-breathing from environment at RQ1, RQ2-RQ6 position, turn to intakeport sealing behind RQ6 position, under the effect of external force, rotor 5 is rotated counterclockwise, and compressed media progressively dwindles the volume of cavity volume, and this process is the compression process of constant entropy, until pressure is greater than the pressure of pressurized gas outside air outlet in cavity volume, at this moment one-way valve opens, while turning to RQ12, pressurized gas have been carried.A circulation finishes.
(3) can machine for turning of motor
Set: shell 1 is motionless, transcapsidation 3 rotor 5 blade 4 axle 6 rotating in same directions, sense of rotation is counterclockwise.Cavity volume RQ1 is outer in locations of high pressure, along with RQ1 rotates to RQ2.RQ3.RQ4.RQ5.RQ6. direction, media expansion at this moment, medium to turn can machine blade 4 works done, high-pressure medium can convert mechanical energy to, by axle 6, exports; When reaching RQ6 position, Exhaust Open, the high-pressure medium having done work (still higher than atmospheric pressure) by relief opening rapidly discharged to air, the barometric pressure that plunges of the pressure medium in RQ6; Air inlet open after a while, it in air-inlet cavity, is inflammable gas (inflammable gas refers to the mixed gas of air and diesel oil, gasoline, rock gas or other fuel), the pressure of suction port is greater than the now pressure of cavity volume, the gas flow cavity volume of suction port, and original burnt gas continues to be discharged in atmosphere by relief opening in cavity volume, this action should complete in the position of RQ7, RQ8, RQ9; While arriving RQ9 position, suction port and relief opening are closed simultaneously, RQ9-RQ10-RQ11 is the process of compressing inflammable gas, can reduce the output torque of axle 6, to the some position igniting mounted points between RQ11 and RQ12, fire the inflammable gas in cavity volume, inflammable gas is burning or blast rapidly, temperature, pressure raise rapidly, are again then high-pressure medium works done.
For gas medium, because gas has compressible performance, turn and can machine can utilize the compression of gas or expansion absorption or the energy discharging and mechanical energy to change.Owing to turning, can there be an inflation process and a compression process by machine, get as required which process and coordinate again different inlet and outlet mouths can realize the various uses such as pump, motor, motor.For liquid medium, the compressibility of medium itself is very little, and compression and expansion process can make medium pressurization or externally acting, coordinates different liquid entering holes and liquid port to make motor and pump.The engineering goods of different purposes, all can adopt and turn and can identical principle and the structure of machine realize.
3, turn industrial applicibility and the technical prospect of energy machine
Of the present utility model turning can machine be calculated and practice through theoretical, and verified its feasibility and reliability, particularly its transformation efficiency, far away higher than existing energy conversion device.
(1) for motor pneumatic, turning can machine:
Suppose to turn the volume of certain cavity volume of energy machine before arriving air outlet, the business of the volume having sealed divided by this cavity volume has just departed from suction port is called expansion ratio.For the particular medium with certain pressure, different expansion ratios can obtain the transformation efficiency that different high-pressure mediums can change into mechanical energy.Turn can machine expansion ratio be programmable, according to various parameters, can adopt optimized expansion ratio.Do turning that motor uses and can obtain larger expansion ratio by machine, and the high-pressure medium in expanding can almost can all change into mechanical energy.For majority, with water vapour, make the motor of medium, by the calculating of thermodynamic equation, high-pressure steam high-pressure medium temperature under larger expansion ratio declines larger, water vapour is emitted vaporization heat and is directly changed into damp steam or water under cryogenic high pressure, the efficiency that can change into mechanical energy is high, also can reduce the amount of condensed steam simultaneously.Compare steam turbine and with impact force, steamer is done work, turn and can with pressure, blade be done work by machine, conversion efficiency is high, and no matter watt level can be used.
(2) can machine for pneumatic the turning of pump
Turning of doing that pump uses can machine, due to good airproof performance and frictional force little, can obtain higher air pressure and efficiency.
(3) water for motor can turn energy machine
Can machine for doing that water that motor uses can turn, with conventional turbo machine comparison, owing to adopting pressure-driven blade, it is very high that high-pressure medium transformation of energy becomes the efficiency of mechanical energy, especially large to water-head dam, its advantage is very obvious.
(4) doing turning that motor uses can machine
If the utility model is turned to energy machine for motor, there is essential distinction with conventional engines structure, will bring revolutionary impact.Due to the restriction of the structural principle of available engine own, its all many-sided inferior position exactly the utility model turns advantage place that can machine.The utility model turn can machine advantage as follows: 1, turn and can rotate continuously (four stroke engine is an actual acting of stroke only) by machine, fixing air intake-exhaust position, the mixing of inflammable gas.The expansion ratio that 2, can design is greater than compression ratio (four stroke engine expansion ratio is substantially equal to compression ratio, and capacity usage ratio is low), to raise the efficiency.3, turning machine to be rolling friction, and frictional loss is little.4, the requirement of fuel reduces, and can utilize gas, liquid, powder and composition thereof as fuel.
(5) make the hydraulic rotation energy machine that pump and motor are used
Adopt structure of the present utility model for pump or the motor of oil or emulsified liquid, compare existing oil pump or motor, its advantage is: can obtain higher efficiency, higher pressure, larger range of flow, good applicability, therefore has greatly improved to the performance of oil hydraulic pump and motor.
These are only limited enumerating, the application that turns energy machine is not limited to this.And the description of above-mentioned principle, effect and application is not as the concrete restriction to the utility model claim protection domain.Every identical with the utility model structure or with the utility model, be contemplated that the improvement product carrying out on basis all falls into the utility model protection domain within.
Claims (10)
1. an energy conversion device, comprises shell (1), rotor (5), a plurality of blade (4), axle (6), and medium import and outlet, is characterized in that:
Also comprise the transcapsidation (3) between shell and rotor, transcapsidation (3) is rotationally connected by rotatable support (2) with shell (1);
Rotor side surface circumference forms groove, and a plurality of blades are along the circumferential direction distributed in rotor recesses, and each blade is along rotor radial setting;
The mutual eccentric setting of gyration center of the gyration center of rotor (5), axle (6) and rotatable support (2), transcapsidation (3);
The end of adjacent two blades, described groove and sidewall and transcapsidation internal surface form cavity volume, thereby make whole energy conversion device have a plurality of cavity volumes that vary in size.
2. a kind of energy conversion device as claimed in claim 1, is characterized in that: in rotor recesses, along rotor radial, form a plurality of radial grooves, blade is arranged on respectively in chute, can move along rotor radial direction.
3. a kind of energy conversion device as claimed in claim 1, is characterized in that: blade outside has spill opening, and transcapsidation is partly or entirely placed in above-mentioned spill opening.
4. a kind of energy conversion device as claimed in claim 1, is characterized in that: transcapsidation is partly or entirely arranged in the groove of rotor and matches with it.
5. a kind of energy conversion device as claimed in claim 2, is characterized in that: transcapsidation, rotor and blade all adopt tightness to contact each other.
6. a kind of energy conversion device as claimed in claim 1, is characterized in that: when rotor rotates, blade moves along the chute of rotor, its outside is pressed together on transcapsidation internal surface all the time, outside blade, cross section is circular arc, tangent with the inner circle of transcapsidation, and moves back and forth with the relation of rotor and transcapsidation.
7. a kind of energy conversion device as claimed in claim 1, is characterized in that: rotor is divided into that two parts are connected and composed by bolt or is one-body molded.
8. a kind of energy conversion device as claimed in claim 1, is characterized in that: rotor is fixedly connected with axle, or both to be designed to one be that both become a part.
9. a kind of energy conversion device as claimed in claim 1, is characterized in that: medium import and outlet are arranged in transcapsidation circumferential surface, rotor circumference face, rotor side surface or axle.
10. a kind of energy conversion device as claimed in claim 1, it is characterized in that: by rotor center oil sump and/or medium import, to cavity volume, add lubricated oil, oil acts on the end face of blade, make cavity volume under high pressure still can guarantee blade and transcapsidation pressing, and make the kinematic pair between transcapsidation, blade and/or rotor exist oil to seal.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103527253A (en) * | 2013-10-21 | 2014-01-22 | 宋振才 | Energy conversion device |
WO2015058635A1 (en) * | 2013-10-21 | 2015-04-30 | 宋振才 | Energy conversion device |
CN115199338A (en) * | 2022-06-30 | 2022-10-18 | 宁波郡邦新材料有限公司 | A new type of energy transfer device that converts potential energy into mechanical energy |
-
2013
- 2013-10-21 CN CN201320651308.3U patent/CN203515679U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103527253A (en) * | 2013-10-21 | 2014-01-22 | 宋振才 | Energy conversion device |
WO2015058635A1 (en) * | 2013-10-21 | 2015-04-30 | 宋振才 | Energy conversion device |
CN115199338A (en) * | 2022-06-30 | 2022-10-18 | 宁波郡邦新材料有限公司 | A new type of energy transfer device that converts potential energy into mechanical energy |
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