CN203259632U - Testing apparatus for modular lithium battery - Google Patents
Testing apparatus for modular lithium battery Download PDFInfo
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- CN203259632U CN203259632U CN201320257169.6U CN201320257169U CN203259632U CN 203259632 U CN203259632 U CN 203259632U CN 201320257169 U CN201320257169 U CN 201320257169U CN 203259632 U CN203259632 U CN 203259632U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种锂电池测试装置,具体涉及一种模组化锂电池测试装置。 The utility model relates to a lithium battery testing device, in particular to a modular lithium battery testing device.
背景技术 Background technique
模组化锂电池测试机构,简称测试机构,是通过接触电芯正负极对电芯进行测试的机构。在电池出厂之前必须对电芯进行化成工序,即对电芯进行多次充放电,此过程需用到测试机构。 The modular lithium battery testing mechanism, referred to as the testing mechanism, is a mechanism that tests the battery cell by contacting the positive and negative electrodes of the battery cell. Before the battery leaves the factory, the battery cell must be chemically formed, that is, the battery cell must be charged and discharged multiple times. This process requires the use of a testing agency.
据申请人了解,目前国内电芯测试机构主要针对于单体电芯,测试时人工操作探针,使用螺栓或鳄鱼夹对探针进行连接,但存在测量精度不佳,电阻值不稳定的问题。如中国实用新型专利《锂电池探针夹具》(CN201945609U)中所公开的:包括探针主体、限位柱和弹簧,探针主体一端顶在针头上端,另一端顶在限位柱的下端,所述限位柱的上端安装限位卡环,所述限位卡环套装在探针主体上。在使用时,探针主体底端的针头与电极连接,过电压由探针顶端的引线导出,测得过电压。而过电流的测量,则需要通过另一路探针或金属管测得。对于上述技术方案所涉及的探针,姑且不谈其检测精度如何,仅从满足模组化电芯组的流水线式生产过程中的检测要求来看,肯定是不能满足生产需要的。因为由人工操作探针去对电芯组内的电芯单元单个单个的去检测,从效率上和成本上都是不可接受的,但目前市场上还没有相应的针对模组化电芯组的测试机构。 According to the applicant's understanding, the current domestic battery testing institutions are mainly aimed at single batteries. During the test, the probes are manually operated, and the probes are connected with bolts or alligator clips, but there are problems of poor measurement accuracy and unstable resistance values. . As disclosed in the Chinese utility model patent "Lithium Battery Probe Fixture" (CN201945609U): it includes a probe body, a limit post and a spring. A limit snap ring is installed on the upper end of the limit post, and the limit snap ring is sleeved on the probe main body. When in use, the needle at the bottom of the probe body is connected to the electrode, and the overvoltage is derived from the lead at the top of the probe to measure the overvoltage. The measurement of overcurrent needs to be measured through another probe or metal tube. For the probes involved in the above technical solution, let alone the detection accuracy, it is definitely not able to meet the production needs only from the perspective of meeting the detection requirements in the assembly line production process of the modular battery pack. Because it is unacceptable in terms of efficiency and cost to manually operate the probe to detect the individual battery cells in the battery pack, but there is currently no corresponding modular battery pack on the market. testing agency.
实用新型内容 Utility model content
本实用新型要解决的技术问题是:提出一种快速自动检测模组化电芯组的检测装置。 The technical problem to be solved by the utility model is to propose a detection device for fast and automatic detection of modular battery packs.
本实用新型为解决上述技术问题提出的技术方案是:一种模组化锂电池测试装置,包括顶板、伸缩缸、与伸缩缸配合的活塞杆,所述伸缩缸无活塞杆的一端与所述顶板底面联接固定,所述活塞杆伸出伸缩缸的一端连接有连接板,所述连接板的底部固定有探针安装座,所述探针安装座主要由平行且间隔设置的上探针安装板、下探针安装板和连接支撑在所述上、下安装板之间的套筒构成,所述上、下探针安装板上分别开设有一组位置相对的上探针安装孔和下探针安装孔,还包括同时穿设在所述上、下探针安装孔中且外部设有挡圈的一组探针,所述挡圈位于所述上、下探针安装板之间,位于所述挡圈与所述上探针安装板之间的探针外部滑套有弹簧,所述上探针安装孔的孔径小于弹簧的外径,所述弹簧的内径小于挡圈的直径,所述下探针安装孔的孔径小于所述挡圈的直径。 The technical solution proposed by the utility model for solving the above-mentioned technical problems is: a modular lithium battery testing device, including a top plate, a telescopic cylinder, and a piston rod matched with the telescopic cylinder. The bottom surface of the top plate is connected and fixed, the end of the piston rod protruding from the telescopic cylinder is connected with a connecting plate, and the bottom of the connecting plate is fixed with a probe mounting seat, and the probe mounting seat is mainly installed by upper probes arranged in parallel and at intervals. plate, a lower probe mounting plate, and a sleeve connected and supported between the upper and lower mounting plates. The upper and lower probe mounting plates are respectively provided with a set of upper probe mounting holes and lower probe mounting holes opposite to each other. The needle installation hole also includes a group of probes that are simultaneously passed through the upper and lower probe installation holes and has a retaining ring on the outside. The retaining ring is located between the upper and lower probe mounting plates and is located at The outer sliding sleeve of the probe between the retaining ring and the upper probe mounting plate has a spring, the aperture diameter of the upper probe mounting hole is smaller than the outer diameter of the spring, and the inner diameter of the spring is smaller than the diameter of the retaining ring, so The diameter of the probe installation hole mentioned below is smaller than the diameter of the retaining ring.
进一步的,所述探针包括杆式内探针和套在所述杆式内探针外部的管状外探针,所述内探针与所述外探针之间隔有绝缘材料,探针的中段外部周向设有用于与所述挡圈配合的卡槽,所述挡圈为轴向弹性挡圈。 Further, the probe includes a rod-type inner probe and a tubular outer probe that is sheathed on the outside of the rod-type inner probe, and an insulating material is placed between the inner probe and the outer probe. The outer circumference of the middle section is provided with a slot for cooperating with the retaining ring, and the retaining ring is an axial elastic retaining ring.
进一步的,所述连接板的底面两端分别设有定位销,所述连接板朝向顶板的一侧安装有导柱,所述顶板与所述导柱的相对处嵌有导套,所述导柱通过与所述导套相配插在所述顶板上。 Further, the two ends of the bottom surface of the connecting plate are respectively provided with positioning pins, the side of the connecting plate facing the top plate is equipped with a guide post, and a guide sleeve is embedded in the opposite part of the top plate and the guide post, and the guide post The column is inserted on the top plate by matching with the guide sleeve.
进一步的,所述连接板固联在所述上探针安装板的上表面中部。 Further, the connecting plate is fixedly connected to the middle of the upper surface of the upper probe mounting plate.
进一步的,所述活塞杆与所述连接板之间螺纹配合连接。 Further, the piston rod and the connecting plate are threadedly connected.
本实用新型的有益效果是: The beneficial effects of the utility model are:
本实用新型中的模组化锂电池测试机构,通过探针安装座将多个探针组合安装到一起。本实用新型中的探针采用双探针结构,外探针用于充放电流过大电流,内探针用于电压数据采集。在探针外部套有弹簧和设有用于对弹簧进行限位的挡圈。测试时,通过伸缩缸扩张将探针推向待测的锂电池模组。当探针底部到达锂电池模组处时,伸缩缸并不停止扩张直到将探针完全压在锂电池模组上为止。探针发生相对上探针安装板往上的运动,弹簧下方的挡圈随着探针的上抬形成对弹簧的压缩,弹簧受到压缩后顶端紧压在上安装板的底面,在弹簧的作用下单个探针作用在电芯上的力约为6kgf,此压力可保证探针与电芯良好接触,有利于测试的进行。本实用新型巧妙的设置了一个采用双层结构的探针安装座,并通过探针外部的弹簧与探针安装座内的上探针安装板进行配合,在检测时通过推动挡圈进而辅助探针紧压在电池表面。本实用新型提供了一种市场上前所未有的可以对模组化电池进行批量检测的装置,填补了市场上的一项空白,对提高电池生产效率具有一定意义。 In the modularized lithium battery testing mechanism of the utility model, a plurality of probes are combined and installed together through the probe mounting base. The probe in the utility model adopts a double-probe structure, the outer probe is used for charging and discharging excessive current, and the inner probe is used for voltage data collection. A spring is sheathed outside the probe and a retaining ring for limiting the spring is provided. During the test, the probe is pushed to the lithium battery module to be tested through the expansion of the telescopic cylinder. When the bottom of the probe reaches the lithium battery module, the telescopic cylinder does not stop expanding until the probe is completely pressed against the lithium battery module. The probe moves upward relative to the upper probe mounting plate, and the retaining ring under the spring forms a compression of the spring with the lifting of the probe. After the spring is compressed, the top is pressed tightly against the bottom surface of the upper mounting plate. The force exerted by a single probe on the battery cell is about 6kgf. This pressure can ensure good contact between the probe and the battery cell, which is conducive to the test. The utility model cleverly sets a probe mounting seat with a double-layer structure, and cooperates with the upper probe mounting plate in the probe mounting seat through the spring outside the probe, and then assists the detection by pushing the retaining ring during detection. The needle presses firmly against the surface of the battery. The utility model provides an unprecedented device capable of batch detection of modularized batteries in the market, which fills up a gap in the market and has certain significance for improving battery production efficiency.
附图说明 Description of drawings
下面结合附图对本实用新型的模组化锂电池测试装置作进一步说明。 The modular lithium battery testing device of the present invention will be further described below in conjunction with the accompanying drawings.
图1是本实用新型中模组化锂电池测试装置的结构示意图。 Fig. 1 is a schematic structural view of a modular lithium battery testing device in the present invention.
图2是图1的侧视图。 FIG. 2 is a side view of FIG. 1 .
图3是图2中模组化锂电池测试装置的工作状态图。 Fig. 3 is a working state diagram of the modular lithium battery testing device in Fig. 2 .
图4是锂电池测试探针的结构示意图。 Fig. 4 is a schematic structural diagram of a lithium battery test probe.
具体实施方式 Detailed ways
实施例一 Embodiment one
根据图1和图2所示,本实用新型中模组化锂电池测试装置包括顶板1、气缸2、与气缸2配合的活塞杆、连接板3、探针安装座4和探针5。
According to Fig. 1 and Fig. 2, the modularized lithium battery testing device in the utility model includes a
其中,顶板1用于固定气缸2,气缸2也可以是其它伸缩缸,如液压缸等。气缸2无活塞杆的一端固定联接在顶板1底面。活塞杆伸出气缸2的一端连接有连接板3,连接板3的底部连接固定有探针安装座4。
Wherein, the
探针安装座4主要由平行且间隔设置的上安装板4.1、下安装板4.2和连接支撑在上、下探针安装板之间的套筒4.3构成,上探针安装板4.1、套筒4.3和下探针安装板4.2依次通过紧固螺栓贯穿固定在一起,上、下探针安装板4.1、4.2上分别开设有一组位置相对的上探针安装孔和下探针安装孔,上、下探针安装孔分别在上、下探针安装板4.1、4.2的纵向两侧间隔分布。
The
探针5包括杆式内探针5.1和套在杆式内探针5.1外部的管状外探针5.2,内探针5.1与外探针5.2之间隔有绝缘材料5.3。探针同时穿设在所述上、下探针安装孔中。探针5的外部设有轴向弹性挡圈5.5,锂电池测试探针5的中段外部周向设有用于与该轴向弹性挡圈5.5配合的卡槽,轴向弹性挡圈5.5套在该卡槽内,轴向弹性挡圈5.5位于上、下探针安装板4.1、4.2之间。位于挡圈5.5与上探针安装板4.1之间的探针外部滑套有弹簧5.4。 The probe 5 includes a rod-type inner probe 5.1 and a tubular outer probe 5.2 sheathed on the outside of the rod-type inner probe 5.1, and an insulating material 5.3 is separated between the inner probe 5.1 and the outer probe 5.2. The probes are simultaneously installed in the upper and lower probe mounting holes. The outside of the probe 5 is provided with an axial circlip 5.5, and the outer circumference of the middle section of the lithium battery test probe 5 is provided with a slot for cooperating with the axial circlip 5.5, and the axial circlip 5.5 is sleeved in the slot Inside, the axial elastic retaining ring 5.5 is located between the upper and lower probe mounting plates 4.1 and 4.2. There is a spring 5.4 in the outer sliding sleeve of the probe between the retaining ring 5.5 and the upper probe mounting plate 4.1.
上探针安装孔的孔径小于弹簧5.4的外径,弹簧5.4的内径小于挡圈5.5的直径,下探针安装孔的孔径小于挡圈5.5的直径。 The aperture of the upper probe mounting hole is smaller than the outer diameter of the spring 5.4, the inner diameter of the spring 5.4 is smaller than the diameter of the retaining ring 5.5, and the aperture of the lower probe mounting hole is less than the diameter of the retaining ring 5.5.
探针也可以是其它测试类型用的探针。 The probes may also be probes for other test types.
实施例二 Embodiment two
在实施例一的基础上,可以进行的改进有:连接板3的底面两端分别设有定位销6,连接板3朝向顶板1的一侧安装有导柱7,顶板1与导柱7的相对处嵌有导套8,导柱7通过与导套8相配插在顶板1上。
On the basis of
活塞杆的端部设有外螺纹,连接板3拟与活塞杆的相接外开有螺孔,活塞杆与连接板3之间螺纹配合连接。 The end of the piston rod is provided with an external thread, and the connecting plate 3 intends to be connected with the piston rod to have a screw hole outside, and the piston rod and the connecting plate 3 are threadedly connected.
如图3所示,测试时,通过气缸2扩张将锂电池测试探针5推向待测的锂电池模组(图中未示出)。当锂电池测试探针5的底部到达锂电池模组处时,气缸2并不停止扩张直到将锂电池测试探针5完全压在锂电池模组上为止。锂电池测试探针5发生相对上探针安装板往上的运动,弹簧5.4下方的挡圈也随锂电池测试探针5上抬并对弹簧5.4形成压缩,弹簧5.4受到压缩后顶端紧压在上探针安装板的底面,在弹簧5.4的作用下单个探针作用在电芯上的力约为6kgf,此压力可保证探针与电芯良好接触,有利于测试的进行。
As shown in FIG. 3 , during testing, the lithium battery test probe 5 is pushed to the lithium battery module to be tested (not shown in the figure) through the expansion of the
本实用新型的不局限于上述实施例,凡采用等同替换形成的技术方案,均落在本实用新型要求的保护范围内。 The utility model is not limited to the above-mentioned embodiments, and any technical solution formed by equivalent replacement falls within the scope of protection required by the utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103257321A (en) * | 2013-05-13 | 2013-08-21 | 上海恒动汽车电池有限公司 | Modularized lithium battery testing device |
CN105116277A (en) * | 2015-10-28 | 2015-12-02 | 江苏绿伟锂能有限公司 | Test mechanism for connection and disconnection of single positive electrode and single negative electrode in lithium battery pack |
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2013
- 2013-05-13 CN CN201320257169.6U patent/CN203259632U/en not_active Withdrawn - After Issue
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103257321A (en) * | 2013-05-13 | 2013-08-21 | 上海恒动汽车电池有限公司 | Modularized lithium battery testing device |
CN103257321B (en) * | 2013-05-13 | 2015-03-25 | 上海恒动汽车电池有限公司 | Modularized lithium battery testing device |
CN105116277A (en) * | 2015-10-28 | 2015-12-02 | 江苏绿伟锂能有限公司 | Test mechanism for connection and disconnection of single positive electrode and single negative electrode in lithium battery pack |
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