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CN201413074Y - Plate Heat Exchanger Plate with New Sealing Groove Structure - Google Patents

Plate Heat Exchanger Plate with New Sealing Groove Structure Download PDF

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Publication number
CN201413074Y
CN201413074Y CN2009200149256U CN200920014925U CN201413074Y CN 201413074 Y CN201413074 Y CN 201413074Y CN 2009200149256 U CN2009200149256 U CN 2009200149256U CN 200920014925 U CN200920014925 U CN 200920014925U CN 201413074 Y CN201413074 Y CN 201413074Y
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plate
groove
heat exchanger
sealing
grooves
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赵宇
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Dalian Jiuyuan Group Co.,Ltd.
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DALIAN JIUYUAN HEAT EXCHANGE EQUIPMENT MANUFACTURING Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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Abstract

本实用新型所述的一种具有新型密封槽结构的板式换热器板片涉及板式热交换器。板片是由定位孔、角孔、导流区、波纹区和密封槽所组成。所述的密封槽位于板片的四周,截面呈倒梯形,沿密封槽长度走向每间隔50~300mm之间均设有一组半圆状凹槽,每组凹槽由两个半圆状凹槽组成,同一组的凹槽间距在8~50mm之间,半圆状凹槽的半径在3~12mm之间,凹槽的深度在2~10mm之间。本实用新型利用板片凹槽的特殊结构,使密封胶条不容易串动,使密封胶条与板片之间的固定加强,使板片组之间互相限位,提高板式换热器的整体承压能力和使用寿命。

Figure 200920014925

The utility model relates to a plate heat exchanger plate with a novel sealing groove structure, which relates to a plate heat exchanger. The plate is composed of positioning holes, corner holes, diversion areas, corrugated areas and sealing grooves. The sealing groove is located around the plate, and has an inverted trapezoidal cross-section. Along the length of the sealing groove, a group of semicircular grooves are arranged at intervals of 50 to 300 mm. Each group of grooves is composed of two semicircular grooves. The distance between the grooves of the same group is between 8mm and 50mm, the radius of the semicircular groove is between 3mm and 12mm, and the depth of the groove is between 2mm and 10mm. The utility model utilizes the special structure of the plate groove, so that the sealing rubber strip is not easy to move in series, and the fixing between the sealing rubber strip and the plate is strengthened, the plate groups are mutually limited, and the efficiency of the plate heat exchanger is improved. Overall pressure bearing capacity and service life.

Figure 200920014925

Description

具有新型密封槽结构的板式换热器板片 Plate Heat Exchanger Plate with New Sealing Groove Structure

技术领域 technical field

本实用新型所述的具有新型密封槽结构的板式换热器板片,涉及板式热交换器。The plate heat exchanger plate with a novel sealing groove structure described in the utility model relates to a plate heat exchanger.

背景技术 Background technique

目前板式换热器是工业传热过程中必不可少的设备,它广泛的应用于化工、石油、钢铁、汽车、食品、轻工等工业领域,同时它也是空调、供热中的重要组成部分,它还是余热利用、太阳能利用、污水利用、海水利用、地热利用的中的关键设备。At present, the plate heat exchanger is an indispensable equipment in the process of industrial heat transfer. It is widely used in chemical industry, petroleum, steel, automobile, food, light industry and other industrial fields. At the same time, it is also an important part of air conditioning and heating. , it is also the key equipment in waste heat utilization, solar energy utilization, sewage utilization, seawater utilization, and geothermal utilization.

随着我国石化、钢铁等行业的快速发展,换热器的需求水平大幅上涨,尤其是处理量大,单板面积大的特殊规格的换热器,国内很少厂家能够设计生产,巨大的供给缺口需要进口来弥补。With the rapid development of my country's petrochemical, steel and other industries, the demand for heat exchangers has risen sharply, especially for heat exchangers of special specifications with large processing capacity and large single plate area. Few domestic manufacturers can design and produce them, and the huge supply The gap needs to be filled by imports.

板式换热器在正常工况下的主要失效形式是密封失效。通过对板片的刚度、板片的密封结构包括板片密封槽、密封垫片的分析发现,提高板片的刚度可以提高板式换热器的整体承压能力;合理地设计密封槽结构,可以有效地提高密封胶条在密封槽中的稳定性和密封的可靠性。The main failure mode of plate heat exchanger under normal working conditions is seal failure. Through the analysis of the rigidity of the plate and the sealing structure of the plate, including the sealing groove of the plate and the sealing gasket, it is found that increasing the stiffness of the plate can improve the overall pressure bearing capacity of the plate heat exchanger; a reasonable design of the sealing groove structure can Effectively improve the stability of the sealing rubber strip in the sealing groove and the reliability of sealing.

现有板片密封槽的底面和两侧面均为平面,且上口大,下底小,胶条与板片槽之间的定位只能依靠悬挂在板片四周和角孔上的山字形挂钩,由于胶条是由弹性材料制造,挂钩又与板片槽之间还有一段距离,故胶条的定位效果不太好,易导致换热器泄露。单板换热面积大的换热器,板片密封周边长,如果密封效果不好,换热器就更易泄露。The bottom surface and both sides of the existing plate sealing groove are flat, and the upper opening is large, and the lower bottom is small. The positioning between the rubber strip and the plate groove can only rely on the mountain-shaped hooks hanging around the plate and on the corner holes. , because the rubber strip is made of elastic material, and there is still a distance between the hook and the plate groove, the positioning effect of the rubber strip is not very good, which may easily lead to leakage of the heat exchanger. A heat exchanger with a large single-plate heat exchange area has a long plate sealing perimeter. If the sealing effect is not good, the heat exchanger is more likely to leak.

针对上述现有技术中所存在的问题,研究设计一种具有新型密封槽结构的板式换热器板片,从而克服现有技术中所存在的问题是十分必要的。In view of the above-mentioned problems in the prior art, it is very necessary to study and design a plate heat exchanger plate with a new sealing groove structure, so as to overcome the problems in the prior art.

发明内容 Contents of the invention

鉴于上述现有技术中所存在的问题,本实用新型的目的在于,克服现有技术的不足,研究设计一种结构简单、组装方便,可以使胶条固定加强,设备整体承压能力增强的具有新型密封槽结构的板式换热器板片。从而解决胶条的定位效果不好,易导致换热器泄露。单板换热面积大的换热器,板片密封周边长,胶条容易串动,密封效果不好,换热器易泄露等问题。In view of the problems existing in the above-mentioned prior art, the purpose of this utility model is to overcome the deficiencies of the prior art, research and design a device with simple structure, convenient assembly, which can strengthen the fixing of rubber strips and enhance the overall pressure bearing capacity of the equipment. A plate heat exchanger plate with a new sealed groove structure. Thereby, it is solved that the positioning effect of the rubber strip is not good, and it is easy to cause the heat exchanger to leak. For a heat exchanger with a large single-plate heat exchange area, the plate sealing perimeter is long, the rubber strip is easy to move, the sealing effect is not good, and the heat exchanger is easy to leak and other problems.

本实用新型所述的一种新型密封槽板片是由定位孔、角孔、导流区、波纹区和密封槽所组成;其特征在于所述的密封槽位于板片的四周,截面呈倒梯形,沿密封槽长度走向每间隔50~300mm之间均设有一组半圆状凹槽,每组凹槽由两个半圆状凹槽组成,同一组的凹槽间距在8~50mm之间,半圆状凹槽的半径在3~12mm之间,凹槽的深度在2~10mm之间。从板片的另一侧看去,半圆状的凹槽就变成了两个半圆状的凸起,当胶条和板片组成板片组时,板片的半圆状凹槽对上面的胶条起到限位固定的作用。A new seal groove plate described in the utility model is composed of a positioning hole, a corner hole, a diversion area, a corrugated area and a seal groove; it is characterized in that the seal groove is located around the plate, and the cross section is inverted Trapezoidal, with a set of semicircular grooves at intervals of 50-300mm along the length of the sealing groove. Each set of grooves is composed of two semicircular grooves. The radius of the groove is between 3 and 12mm, and the depth of the groove is between 2 and 10mm. Seen from the other side of the plate, the semicircular groove becomes two semicircular protrusions. The bar plays the role of limit fixation.

本实用新型解决技术问题所采用的技术方案是:利用板片密封槽的特殊结构,使密封胶条不容易串动,使密封胶条与板片之间的固定加强,使板片组之间互相限位,从而使设备的整体承压能力增强。The technical solution adopted by the utility model to solve the technical problem is: use the special structure of the plate sealing groove to make the sealing rubber strip not easy to move in series, strengthen the fixing between the sealing rubber strip and the plate, and make the gap between the plate group Limit each other, so that the overall pressure bearing capacity of the equipment is enhanced.

我厂利用本实用新型研制开发了单板换热面积分别达到1.45平米、2.0平米的板式换热器,不仅在单板面积上达到国内一流标准,最大装机面积可以达到2000平米以上,独到的装配结构和特殊的角孔与板幅比例控制,以及特殊的流体分配方式和强化的密封槽结构使该产品在换热性能上、产品安全上达到国内以致国际的一流水平,为设备国产化和降低企业成本铺平了道路。Using this utility model, our factory has developed plate heat exchangers with single-plate heat exchange areas of 1.45 square meters and 2.0 square meters respectively. Not only the single-plate area reaches the domestic first-class standard, but the maximum installed area can reach more than 2000 square meters. Unique assembly The structure and special angle hole and plate width ratio control, as well as the special fluid distribution method and reinforced sealing groove structure make the product reach the first-class domestic and even international level in terms of heat transfer performance and product safety, which is a great contribution to the localization of equipment and the reduction of Business costs paved the way.

1.45平米的板式换热器板型长1913mm,宽1160mm,板片设计DN400mm流道孔,波纹深度3.7mm,最大装机面积可达到2000平米。The 1.45-square-meter plate heat exchanger has a plate length of 1913mm and a width of 1160mm. The plate is designed with DN400mm flow channel holes and a corrugation depth of 3.7mm. The maximum installed area can reach 2000 square meters.

2.0平米的板式换热器板型长2402mm,宽1250mm,板片设计DN500mm流道孔,波纹深度3.7mm,最大装机面积可达到2000平米。The 2.0-square-meter plate heat exchanger has a plate length of 2402mm and a width of 1250mm. The plate is designed with a DN500mm flow channel hole and a corrugation depth of 3.7mm. The maximum installed area can reach 2000 square meters.

本实用新型的有益效果是:利用密封槽的特殊结构,使胶条与板片之间的稳定性加强,提高板式换热器的整体承压能力和使用寿命。The beneficial effect of the utility model is: the special structure of the sealing groove is used to strengthen the stability between the rubber strip and the plate, and improve the overall pressure bearing capacity and service life of the plate heat exchanger.

附图说明 Description of drawings

本实用新型共有两幅附图,其中:The utility model has two accompanying drawings, wherein:

图1是具有新型密封槽结构的板式换热器板片结构示意图;Figure 1 is a schematic diagram of the plate structure of a plate heat exchanger with a new seal groove structure;

图2是具有新型密封槽结构的板式换热器板片M局部放大图。Fig. 2 is a partially enlarged view of a plate M of a plate heat exchanger with a novel sealing groove structure.

图中:1、定位孔  2、角孔  3、导流区  4、波纹区  5、密封槽。In the figure: 1. Positioning hole 2. Corner hole 3. Diversion area 4. Corrugated area 5. Sealing groove.

具体实施方式Detailed ways

本实用新型的具体实施例如附图所示,附图1所示是具有新型密封槽结构的板式换热器板片结构示意图,板片是由定位孔1、角孔2、导流区3、波纹区4和密封槽5所组成。所述的密封槽5位于板片的四周,截面呈倒梯形。不同型号的板片,其密封槽5所设的半圆状凹槽组尺寸也不同。例如HD200的板片通常采用厚度为0.6mm的不锈钢板制造,沿密封槽长度走向每间隔133mm之间均设有一组半圆状凹槽,每组凹槽由两个半圆状凹槽组成,同一组的两个凹槽间距在11mm之间,半圆状凹槽的半径在6mm之间,凹槽的深度在3.7mm。The specific implementation of the utility model is shown in the accompanying drawings. The accompanying drawing 1 is a schematic diagram of the plate heat exchanger plate structure with a new sealing groove structure. The plate is composed of positioning holes 1, corner holes 2, diversion areas 3, The corrugated area 4 and the sealing groove 5 are composed. The sealing groove 5 is located around the plate, and its cross-section is inverted trapezoidal. Different types of plates have different sizes of the semicircular grooves set in the sealing groove 5 . For example, the plate of HD200 is usually made of stainless steel plate with a thickness of 0.6mm. There are a set of semicircular grooves at intervals of 133mm along the length of the sealing groove. Each set of grooves is composed of two semicircular grooves. The distance between the two grooves is between 11mm, the radius of the semicircular groove is between 6mm, and the depth of the groove is 3.7mm.

Claims (1)

1, a kind of plate type heat exchanger plate with novel seal groove structure is made up of locating hole (1), hole, angle (2), water conservancy diversion district (3), corrugated regions (4) and seal groove (5); It is characterized in that described seal groove (5) be positioned at plate around, it is trapezoidal that the cross section is, move towards to be equipped with between every interval 50~300mm one group of semicircle shape groove along seal groove (5) length, every group of groove is made up of two semicircle shape grooves, same group flute pitch is between 8~50mm, the radius of semicircle shape groove is between 3~12mm, and the degree of depth of groove is between 2~10mm.
CN2009200149256U 2009-06-25 2009-06-25 Plate Heat Exchanger Plate with New Sealing Groove Structure Expired - Fee Related CN201413074Y (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102213507A (en) * 2010-04-05 2011-10-12 Lg电子株式会社 Plate type heat exchanger and air conditioner equipped therewith
CN104296585A (en) * 2013-07-15 2015-01-21 四平维克斯换热设备有限公司 Single-channel internally-arranged type heat exchanger sheet bar
CN104296565A (en) * 2013-07-15 2015-01-21 四平维克斯换热设备有限公司 Internally-arranged plate type volumetric heat exchanger

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102213507A (en) * 2010-04-05 2011-10-12 Lg电子株式会社 Plate type heat exchanger and air conditioner equipped therewith
CN104296585A (en) * 2013-07-15 2015-01-21 四平维克斯换热设备有限公司 Single-channel internally-arranged type heat exchanger sheet bar
CN104296565A (en) * 2013-07-15 2015-01-21 四平维克斯换热设备有限公司 Internally-arranged plate type volumetric heat exchanger

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C14 Grant of patent or utility model
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C56 Change in the name or address of the patentee

Owner name: DALIAN JIUYUAN GROUP CO., LTD.

Free format text: FORMER NAME: DALIAN JIUYUAN HEAT EXCHANGE EQUIPMENT MANUFACTURING CO., LTD.

CP01 Change in the name or title of a patent holder

Address after: 116600, 45, Lan Lan street, Dalian Development Zone, Liaoning, China

Patentee after: Dalian Jiuyuan Group Co.,Ltd.

Address before: 116600, 45, Lan Lan street, Dalian Development Zone, Liaoning, China

Patentee before: Dalian Jiuyuan Heat Exchange Equipment Manufacturing Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100224

Termination date: 20140625

EXPY Termination of patent right or utility model