CN118855410A - A downhole casing electric drilling device and drilling method thereof - Google Patents
A downhole casing electric drilling device and drilling method thereof Download PDFInfo
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Abstract
Description
技术领域Technical Field
本发明属于石油井下作业设备技术领域,尤其涉及一种井下套管电动打孔装置及其打孔方法。The invention belongs to the technical field of petroleum downhole operation equipment, and in particular relates to a downhole casing electric punching device and a punching method thereof.
背景技术Background Art
目前电动打孔前景比较明朗,相比传统打孔工具,电动打孔一次行程可以实现打孔器的打孔和回收,避免了火药运输审批的成本和繁琐手续,操作简便。其创新设计可在目标深度快速在管柱上形成一个可控直径的孔,以便回收管道或拆除完井管,而无需使用炸药。At present, the prospect of electric drilling is bright. Compared with traditional drilling tools, electric drilling can achieve drilling and recovery of the puncher in one stroke, avoiding the cost and cumbersome procedures of gunpowder transportation approval, and is easy to operate. Its innovative design can quickly form a controllable diameter hole on the pipe string at the target depth to recover the pipe or remove the completion pipe without using explosives.
为此,本发明提供了一种井下套管的电动打孔工具,通过引入石油井下高温直流无刷电机驱动传动机构,将转矩传动给钻头,并在稳定可靠的进给机构作用下,可实现稳定的打孔钻削作业,解决了上述难题。To this end, the present invention provides an electric drilling tool for downhole casing, which introduces a high-temperature DC brushless motor drive transmission mechanism in the oil well to transmit torque to the drill bit, and under the action of a stable and reliable feed mechanism, stable drilling operations can be achieved, thus solving the above-mentioned problems.
发明内容Summary of the invention
针对现有技术的不足,本发明提供了一种井下套管电动打孔装置,解决了上述问题。In view of the deficiencies in the prior art, the present invention provides a downhole casing electric drilling device to solve the above problems.
为实现以上目的,本发明通过以下技术方案予以实现:一种井下套管电动打孔装置,包括安装管以及限位设备,所述限位设备安装在安装管端部,还包括:To achieve the above objectives, the present invention is implemented through the following technical solutions: A downhole casing electric drilling device includes a mounting pipe and a limiting device, wherein the limiting device is installed at the end of the mounting pipe, and further includes:
钻头,安装在安装管上,用于对套管进行打孔处理;A drill bit, mounted on the mounting tube, for drilling holes in the casing;
主轴,转动连接在安装管上且与钻头固定连接,用于驱动钻头进行转动;A main shaft is rotatably connected to the mounting tube and fixedly connected to the drill bit, and is used to drive the drill bit to rotate;
推动机构,安装在安装管上,用于驱动主轴带动钻头进行线性运动;The pushing mechanism is installed on the mounting tube and is used to drive the spindle to drive the drill bit to perform linear motion;
驱动机构,安装在安装管上,用于驱动主轴进行转动;A driving mechanism, mounted on the mounting tube, for driving the main shaft to rotate;
其中,所述推动机构包括均安装在安装管内的第一伺服电机、第一减速器、梯形丝杠、轴承、螺母伸缩杆、鱼眼轴承、支撑架、三角板以及推筒,所述第一减速器以安装在第一伺服电机上,通过轴承转动连接在安装管上的梯形丝杠的端部与第一减速器的输出端固定连接,所述螺母伸缩杆上开设有与固定安装在安装管上的限位滑块滑动配合的第一限位滑槽,所述螺母伸缩杆与梯形丝杠螺纹连接,所述鱼眼轴承固定连接在螺母伸缩杆的自由端,所述支撑架可拆卸安装在安装管上,所述推筒套设在主轴上且与主轴转动连接,所述鱼眼轴承上转动连接有连接板,所述三角板的两个角端分别与支撑架以及连接板的自由端对应铰接,所述三角板的另一角端与推筒滑动配合。Among them, the pushing mechanism includes a first servo motor, a first reducer, a trapezoidal screw, a bearing, a nut telescopic rod, a fisheye bearing, a support frame, a triangular plate and a push cylinder, all of which are installed in a mounting tube. The first reducer is installed on the first servo motor, and the end of the trapezoidal screw rotatably connected to the mounting tube through the bearing is fixedly connected to the output end of the first reducer. The nut telescopic rod is provided with a first limit slide groove that slidably cooperates with a limit slider fixedly installed on the mounting tube. The nut telescopic rod is threadedly connected to the trapezoidal screw. The fisheye bearing is fixedly connected to the free end of the nut telescopic rod. The support frame is detachably mounted on the mounting tube. The push cylinder is sleeved on the main shaft and rotatably connected to the main shaft. A connecting plate is rotatably connected to the fisheye bearing. The two corner ends of the triangular plate are respectively hinged to the support frame and the free end of the connecting plate, and the other corner end of the triangular plate slidably cooperates with the push cylinder.
在上述技术方案的基础上,本发明还提供以下可选技术方案:On the basis of the above technical solution, the present invention also provides the following optional technical solution:
进一步的技术方案:所述驱动机构包括第一斜齿轮、第二斜齿轮、第一锥齿轮、第二锥齿轮、转轴、第二减速机以及第二伺服电机,所述第一斜齿轮套设在主轴上且与开设在主轴上的第二限位滑槽滑动配合,所述主轴与安装管转动连接,所述第二斜齿轮与转动连接在安装管上的转轴固定连接,所述第一锥齿轮固定连接在转轴上,所述第二斜齿轮与第一斜齿轮相啮合,所述第二减速机以及第二伺服电机均安装在安装管内且第二减速机与第二伺服电机连接,所述第二锥齿轮与第二减速机的输出端固定连接,所述第二锥齿轮与第一锥齿轮相啮合。Further technical solution: The driving mechanism includes a first helical gear, a second helical gear, a first bevel gear, a second bevel gear, a rotating shaft, a second reducer and a second servo motor. The first helical gear is sleeved on the main shaft and slidably cooperates with the second limiting slide groove opened on the main shaft. The main shaft is rotatably connected to the mounting tube, the second helical gear is fixedly connected to the rotating shaft rotatably connected to the mounting tube, the first bevel gear is fixedly connected to the rotating shaft, the second bevel gear is meshed with the first helical gear, the second reducer and the second servo motor are both installed in the mounting tube and the second reducer is connected to the second servo motor, the second bevel gear is fixedly connected to the output end of the second reducer, and the second bevel gear is meshed with the first bevel gear.
进一步的技术方案:还包括检测组件,用于对钻头的转速信息、钻头的位移信息以及钻头抵压套管的抵压力信息进行检测,包括:A further technical solution also includes a detection component for detecting the rotation speed information of the drill bit, the displacement information of the drill bit and the pressure information of the drill bit pressing against the casing, including:
压力传感器,安装在钻头与主轴之间,用于对钻头的抵压力进行检测;A pressure sensor is installed between the drill bit and the spindle to detect the pressure of the drill bit;
转速传感器,安装在钻头上,用于对钻头的转速进行检测;A rotation speed sensor is installed on the drill bit and is used to detect the rotation speed of the drill bit;
位移传感器,安装在钻头上,用于对钻头的位移信息进行检测。The displacement sensor is installed on the drill bit and is used to detect the displacement information of the drill bit.
一种井下套管打孔方法,使用上述井下套管电动打孔装置进行打孔,包括以下步骤:A downhole casing drilling method, using the downhole casing electric drilling device to perform drilling, comprises the following steps:
S1、相关技术人员将安装管下放至待打孔的套管侧部,促使钻头正对套管打孔区域,此时开启限位设备促使安装管贴合在套管侧部;S1. The relevant technician lowers the installation pipe to the side of the casing to be drilled, so that the drill bit faces the drilling area of the casing. At this time, the limit device is turned on to make the installation pipe fit the side of the casing;
S2、第一伺服电机驱动第一减速器带动梯形丝杠进行转动,梯形丝杠推动与之螺纹连接的螺母伸缩杆沿着安装管长度方向进行线性运动,螺母伸缩杆推动鱼眼轴承进行线性运动,鱼眼轴承通过连接板推动三角板进行摆动,三角板推动主轴带动钻头进行线性运动,此时利用压力传感器以及位移传感器对钻头抵压套管的抵压力以及钻头的位移信息进行对应实时检测,获得第一抵压力信息以及位移信息并将其传输给外设控制器,将获取的第一抵压力信息以及位移信息与预设的第一抵压力阈值以及位移阈值进行对应对比,若第一抵压力信息以及位移信息中的任一个不在相应的阈值之内,则继续驱动钻头进行线性运动,在第一抵压力信息与位移信息均在相应阈值之内后,将获得的第一抵压力信息以及位移信息导入打孔定位模型中,输出打孔定位条件系数,将获取的打孔定位条件系数与预设的定位系数阈值进行对比,若打孔定位条件系数不在定位系数阈值之内,则继续推动钻头进行位移,直至打孔定位条件系数位于定位系数阈值之内;S2, the first servo motor drives the first reducer to drive the trapezoidal screw to rotate, the trapezoidal screw pushes the nut telescopic rod threadedly connected thereto to perform linear motion along the length direction of the mounting tube, the nut telescopic rod pushes the fisheye bearing to perform linear motion, the fisheye bearing pushes the triangular plate to swing through the connecting plate, the triangular plate pushes the main shaft to drive the drill bit to perform linear motion, at this time, the pressure sensor and the displacement sensor are used to perform corresponding real-time detection of the pressure of the drill bit against the casing and the displacement information of the drill bit, the first pressure information and the displacement information are obtained and transmitted to the external controller, and the obtained first pressure information and the displacement information are compared with the external controller, and the first pressure information and the displacement information are compared with the external controller, and the obtained ... The preset first pressure threshold and displacement threshold are compared accordingly. If any one of the first pressure information and the displacement information is not within the corresponding threshold, the drill bit is continued to be driven to perform linear motion. After the first pressure information and the displacement information are both within the corresponding threshold, the obtained first pressure information and the displacement information are imported into the drilling positioning model, and the drilling positioning condition coefficient is output. The obtained drilling positioning condition coefficient is compared with the preset positioning coefficient threshold. If the drilling positioning condition coefficient is not within the positioning coefficient threshold, the drill bit is continued to be pushed to move until the drilling positioning condition coefficient is within the positioning coefficient threshold.
S3、第二伺服电机带动第二减速机驱动第二锥齿轮进行转动,第二锥齿轮推动与之啮合的第一锥齿轮进行转动,第一锥齿轮推动转轴带动第二斜齿轮进行转动,第二斜齿轮推动与之啮合的第一斜齿轮进行转动,第一斜齿轮进而驱动主轴带动钻头进行转动,第一伺服电机驱动第一减速器带动梯形丝杠进行转动,梯形丝杠推动与之螺纹连接的螺母伸缩杆沿着安装管长度方向进行线性运动,螺母伸缩杆推动鱼眼轴承进行线性运动,鱼眼轴承通过连接板推动三角板进行摆动,三角板推动主轴带动钻头进行线性运动,对套管进行打孔处理;S3, the second servo motor drives the second reducer to drive the second bevel gear to rotate, the second bevel gear drives the first bevel gear meshing therewith to rotate, the first bevel gear drives the rotating shaft to drive the second helical gear to rotate, the second helical gear drives the first helical gear meshing therewith to rotate, the first helical gear then drives the main shaft to drive the drill bit to rotate, the first servo motor drives the first reducer to drive the trapezoidal screw to rotate, the trapezoidal screw drives the nut telescopic rod threadedly connected thereto to perform linear motion along the length direction of the mounting tube, the nut telescopic rod drives the fisheye bearing to perform linear motion, the fisheye bearing drives the triangular plate to swing through the connecting plate, the triangular plate drives the main shaft to drive the drill bit to perform linear motion, and the casing is punched;
S4、在S3进行打孔的过程中,利用压力传感器以及转速传感器实时对应检测钻头对套管的抵压力以及钻头的转速,获得第二抵压力信息以及转速信息,并将其传输给外设传感器,将获得的第二抵压力信息与转速信息与预设的第二抵压力阈值以及转速阈值进行对应对比,若第二抵压力信息超过第二抵压力阈值或转速信息未在转速信息阈值之内,则外设控制器形成降低钻头转速以及降低钻头进给速度的信息并进行执行;S4. During the drilling process in S3, the pressure sensor and the speed sensor are used to detect the pressure of the drill bit on the casing and the speed of the drill bit in real time, and the second pressure information and the speed information are obtained, and the second pressure information and the speed information are transmitted to the external sensor. The obtained second pressure information and the speed information are compared with the preset second pressure threshold and the speed threshold. If the second pressure information exceeds the second pressure threshold or the speed information is not within the speed information threshold, the external controller generates information to reduce the drill speed and the drill feed speed and executes the information;
S5、在第二抵压力信息以及转速信息在相应阈值之内时,将第二抵压力信息以及转速信息导入控制模型中,输出控制条件系数,将获取的控制条件系数与系数阈值进行对比,若控制条件系数超过系数阈值,外设控制器形成降低钻头转速以及降低钻头进给速度的信息并进行执行,直至控制条件系数位于系数阈值之内。S5. When the second pressure information and the rotation speed information are within the corresponding thresholds, the second pressure information and the rotation speed information are imported into the control model, the control condition coefficient is output, and the obtained control condition coefficient is compared with the coefficient threshold. If the control condition coefficient exceeds the coefficient threshold, the peripheral controller generates information to reduce the drill speed and the drill feed speed and executes it until the control condition coefficient is within the coefficient threshold.
进一步的技术方案:将获得的第一抵压力信息以及位移信息导入打孔定位模型中,输出打孔定位条件系数的具体步骤为:Further technical solution: The specific steps of importing the obtained first contact pressure information and displacement information into the punching positioning model and outputting the punching positioning condition coefficient are as follows:
将获取的第一抵压力信息以及位移信息进行无量纲化处理,然后将其导入打孔定位模型中输出打孔定位条件系数,其中,所述打孔定位模型表示为:The first pressure information and displacement information obtained are dimensionless processed, and then introduced into the punching positioning model to output the punching positioning condition coefficient, wherein the punching positioning model is expressed as:
其中,为打孔定位条件系数,为第一抵压力信息,为位移信息,为第一抵压力的影响因子,为位移的影响因子,,。in, is the punching positioning condition coefficient, is the first pressure information, is the displacement information, is the influencing factor of the first pressure, is the influencing factor of displacement, , .
进一步的技术方案:所述控制条件系数获取的具体步骤为:Further technical solution: The specific steps of obtaining the control condition coefficient are:
对第二抵压力信息以及转速信息进行无量纲化处理后,导入控制模型中,输出控制条件系数,所述控制模型表示为:After the second pressure information and the rotation speed information are dimensionlessly processed, they are introduced into the control model and the control condition coefficients are output. The control model is expressed as:
其中,为控制条件系数,为第二抵压力信息,为转速信息,为套管材料影响因子,为第二抵压力的影响因子,为转速的影响因子,,,。in, is the control condition coefficient, is the second pressure information, is the speed information, is the influencing factor of casing material, is the influencing factor of the second pressure, is the influencing factor of the rotation speed, , , .
本发明提供了一种井下套管电动打孔装置,与现有技术相比具备以下有益效果:The present invention provides a downhole casing electric drilling device, which has the following beneficial effects compared with the prior art:
1、相关技术人员将安装管下放至待打孔的套管侧部,此时开启限位设备促使安装管贴合在套管侧部,此时第二伺服电机带动第二减速机驱动第二锥齿轮进行转动,第二锥齿轮推动与之啮合的第一锥齿轮进行转动,第一锥齿轮推动转轴带动第二斜齿轮进行转动,第二斜齿轮推动与之啮合的第一斜齿轮进行转动,第一斜齿轮进而驱动主轴带动钻头进行转动,第一伺服电机驱动第一减速器带动梯形丝杠进行转动,梯形丝杠推动与之螺纹连接的螺母伸缩杆沿着安装管长度方向进行线性运动,螺母伸缩杆推动鱼眼轴承进行线性运动,鱼眼轴承通过连接板推动三角板进行摆动,三角板推动主轴带动钻头进行线性运动,对套管进行打孔处理;1. The relevant technical personnel lower the installation tube to the side of the casing to be punched. At this time, the limit device is turned on to make the installation tube fit on the side of the casing. At this time, the second servo motor drives the second reducer to drive the second bevel gear to rotate, and the second bevel gear drives the first bevel gear meshing with it to rotate. The first bevel gear drives the rotating shaft to drive the second helical gear to rotate, and the second helical gear drives the first helical gear meshing with it to rotate. The first helical gear then drives the main shaft to drive the drill bit to rotate. The first servo motor drives the first reducer to drive the trapezoidal screw to rotate. The trapezoidal screw drives the nut telescopic rod threadedly connected to it to perform linear motion along the length direction of the installation tube. The nut telescopic rod drives the fisheye bearing to perform linear motion. The fisheye bearing drives the triangular plate to swing through the connecting plate. The triangular plate drives the main shaft to drive the drill bit to perform linear motion to punch the casing.
2、本发明能够通过钻头的位移信息以及对套管的第一抵压力信息,对钻头进行打孔钻进前的定位,并通过第二抵压力信息以及转速信息对打孔质量进行评估,并对钻头对套管的第二抵压力信息以及转速进行实时调节。2. The present invention can position the drill bit before drilling through the displacement information of the drill bit and the first pressure information on the casing, evaluate the drilling quality through the second pressure information and the rotation speed information, and adjust the second pressure information and the rotation speed of the drill bit on the casing in real time.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明整体结构示意图。FIG1 is a schematic diagram of the overall structure of the present invention.
图2为本发明图1中的A部结构放大示意图。FIG. 2 is an enlarged schematic diagram of the structure of section A in FIG. 1 of the present invention.
图3为本发明图1中的B部结构放大示意图。FIG. 3 is an enlarged schematic diagram of the structure of portion B in FIG. 1 of the present invention.
图4为本发明中螺母伸缩杆的结构示意图。FIG. 4 is a schematic structural diagram of the nut telescopic rod of the present invention.
图5为本发明中主轴与推筒的安装示意图。FIG. 5 is a schematic diagram of the installation of the main shaft and the push cylinder in the present invention.
附图标记注释:1、安装管;2、限位设备;3、第一伺服电机;4、第一减速器;5、梯形丝杠;6、轴承;7、螺母伸缩杆;8、鱼眼轴承;9、支撑架;10、三角板;11、主轴;12、钻头;13、第一斜齿轮;14、第二斜齿轮;15、第一锥齿轮;16、第二锥齿轮;17、转轴;18、第二减速机;19、第二伺服电机;20、第一限位滑槽;21、限位滑块;22、推筒;23、第二限位滑槽。Notes on the accompanying drawings: 1. Mounting tube; 2. Limit device; 3. First servo motor; 4. First reducer; 5. Trapezoidal screw; 6. Bearing; 7. Nut telescopic rod; 8. Fisheye bearing; 9. Support frame; 10. Triangle plate; 11. Spindle; 12. Drill bit; 13. First bevel gear; 14. Second bevel gear; 15. First bevel gear; 16. Second bevel gear; 17. Rotating shaft; 18. Second reducer; 19. Second servo motor; 20. First limit slide; 21. Limit slider; 22. Push cylinder; 23. Second limit slide.
具体实施方式DETAILED DESCRIPTION
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
以下结合具体实施例对本发明的具体实现进行详细描述。The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
请参阅图1~图5,为本发明一种实施例提供的,一种井下套管电动打孔装置,包括安装管1以及限位设备2,所述限位设备2安装在安装管1端部,还包括:Please refer to FIG. 1 to FIG. 5 , which are provided in accordance with an embodiment of the present invention, and are a downhole casing electric drilling device, comprising a mounting pipe 1 and a limiting device 2, wherein the limiting device 2 is mounted at the end of the mounting pipe 1, and further comprising:
钻头12,安装在安装管1上,用于对套管进行打孔处理;A drill bit 12, mounted on the mounting tube 1, for drilling holes in the casing;
主轴11,转动连接在安装管1上且与钻头12固定连接,用于驱动钻头12进行转动;A main shaft 11 is rotatably connected to the mounting tube 1 and fixedly connected to the drill bit 12, and is used to drive the drill bit 12 to rotate;
推动机构,安装在安装管1上,用于驱动主轴11带动钻头12进行线性运动;A driving mechanism, mounted on the mounting tube 1, is used to drive the spindle 11 to drive the drill bit 12 to perform linear motion;
驱动机构,安装在安装管1上,用于驱动主轴11进行转动;A driving mechanism, mounted on the mounting tube 1, for driving the main shaft 11 to rotate;
其中,所述推动机构包括均安装在安装管1内的第一伺服电机3、第一减速器4、梯形丝杠5、轴承6、螺母伸缩杆7、鱼眼轴承8、支撑架9、三角板10以及推筒22(图中未标出),所述第一减速器4以安装在第一伺服电机3上,通过轴承6转动连接在安装管1上的梯形丝杠5的端部与第一减速器4的输出端固定连接,所述螺母伸缩杆7上开设有与固定安装在安装管1上的限位滑块21滑动配合的第一限位滑槽20,所述螺母伸缩杆7与梯形丝杠5螺纹连接,所述鱼眼轴承8固定连接在螺母伸缩杆7的自由端,所述支撑架9可拆卸安装在安装管1上,所述推筒22套设在主轴11上且与主轴11转动连接,所述鱼眼轴承8上转动连接有连接板(图中未标出),所述三角板10的两个角端分别与支撑架9以及连接板的自由端对应铰接,所述三角板10的另一角端与推筒22滑动配合,第一伺服电机3驱动第一减速器4带动梯形丝杠5进行转动,梯形丝杠5推动与之螺纹连接的螺母伸缩杆7沿着安装管1长度方向进行线性运动,螺母伸缩杆7推动鱼眼轴承8进行线性运动,鱼眼轴承8通过连接板推动三角板10进行摆动,三角板10推动主轴11带动钻头12进行线性运动,即实现推动钻头12进行线性运动对套管进行抵压处理;The pushing mechanism includes a first servo motor 3, a first reducer 4, a trapezoidal screw 5, a bearing 6, a nut telescopic rod 7, a fisheye bearing 8, a support frame 9, a triangular plate 10 and a push tube 22 (not shown in the figure), all of which are installed in the mounting tube 1. The first reducer 4 is installed on the first servo motor 3, and the end of the trapezoidal screw 5 rotatably connected to the mounting tube 1 through the bearing 6 is fixedly connected to the output end of the first reducer 4. The nut telescopic rod 7 is provided with a first limiting slide groove 20 that is slidably matched with a limiting slider 21 fixedly installed on the mounting tube 1. The nut telescopic rod 7 is threadedly connected to the trapezoidal screw 5. The fisheye bearing 8 is fixedly connected to the free end of the nut telescopic rod 7. The support frame 9 is detachably installed on the mounting tube 1. The push tube 2 2 is set on the main shaft 11 and is rotatably connected with the main shaft 11. A connecting plate (not shown in the figure) is rotatably connected to the fisheye bearing 8. The two corner ends of the triangular plate 10 are respectively hinged with the support frame 9 and the free end of the connecting plate. The other corner end of the triangular plate 10 is slidably matched with the push cylinder 22. The first servo motor 3 drives the first reducer 4 to drive the trapezoidal screw 5 to rotate. The trapezoidal screw 5 pushes the nut telescopic rod 7 threadedly connected thereto to perform linear motion along the length direction of the mounting tube 1. The nut telescopic rod 7 pushes the fisheye bearing 8 to perform linear motion. The fisheye bearing 8 pushes the triangular plate 10 to swing through the connecting plate. The triangular plate 10 pushes the main shaft 11 to drive the drill bit 12 to perform linear motion, that is, the drill bit 12 is pushed to perform linear motion to press the casing.
其中,所述驱动机构包括第一斜齿轮13、第二斜齿轮14、第一锥齿轮15、第二锥齿轮16、转轴17、第二减速机18以及第二伺服电机19,所述第一斜齿轮13套设在主轴11上且与开设在主轴11上的第二限位滑槽23滑动配合,所述主轴11与安装管1转动连接,所述第二斜齿轮14与转动连接在安装管1上的转轴17固定连接,所述第一锥齿轮15固定连接在转轴17上,所述第二斜齿轮14与第一斜齿轮13相啮合,所述第二减速机18以及第二伺服电机19均安装在安装管1内且第二减速机18与第二伺服电机19连接,所述第二锥齿轮16与第二减速机18的输出端固定连接,所述第二锥齿轮16与第一锥齿轮15相啮合,第二伺服电机19带动第二减速机18驱动第二锥齿轮16进行转动,第二锥齿轮16推动与之啮合的第一锥齿轮15进行转动,第一锥齿轮15推动转轴17带动第二斜齿轮14进行转动,第二斜齿轮14推动与之啮合的第一斜齿轮13进行转动,第一斜齿轮13进而带动钻头12进行转动。The driving mechanism includes a first bevel gear 13, a second bevel gear 14, a first bevel gear 15, a second bevel gear 16, a rotating shaft 17, a second reducer 18 and a second servo motor 19. The first bevel gear 13 is sleeved on the main shaft 11 and slidably cooperates with a second limiting slide groove 23 provided on the main shaft 11. The main shaft 11 is rotatably connected to the mounting tube 1. The second bevel gear 14 is fixedly connected to the rotating shaft 17 rotatably connected to the mounting tube 1. The first bevel gear 15 is fixedly connected to the rotating shaft 17. The second bevel gear 14 meshes with the first bevel gear 13. The second reducer 18 and the second servo motor 19 are The motors 19 are all installed in the mounting tube 1 and the second reducer 18 is connected to the second servo motor 19, the second bevel gear 16 is fixedly connected to the output end of the second reducer 18, the second bevel gear 16 is meshed with the first bevel gear 15, the second servo motor 19 drives the second reducer 18 to drive the second bevel gear 16 to rotate, the second bevel gear 16 pushes the first bevel gear 15 meshed therewith to rotate, the first bevel gear 15 pushes the rotating shaft 17 to drive the second bevel gear 14 to rotate, the second bevel gear 14 pushes the first bevel gear 13 meshed therewith to rotate, and the first bevel gear 13 then drives the drill bit 12 to rotate.
优选地,还包括检测组件,用于对钻头12的转速信息、钻头12的位移信息以及钻头12抵压套管的抵压力信息进行检测,包括:Preferably, a detection component is also included, which is used to detect the rotation speed information of the drill bit 12, the displacement information of the drill bit 12 and the pressure information of the drill bit 12 pressing against the casing, including:
压力传感器,安装在钻头12与主轴11之间,用于对钻头12的抵压力进行检测;A pressure sensor is installed between the drill bit 12 and the spindle 11 to detect the pressure of the drill bit 12;
转速传感器,安装在钻头12上,用于对钻头12的转速进行检测;A rotation speed sensor is mounted on the drill bit 12 and is used to detect the rotation speed of the drill bit 12;
位移传感器,安装在钻头12上,用于对钻头的位移信息进行检测;A displacement sensor, mounted on the drill bit 12, for detecting displacement information of the drill bit;
利用压力传感器以及转速传感器对钻头12的抵压力以及转速进行对应监控,从而实现对钻头12的转速以及钻头12对套管的抵压力进行实时调节。The pressure sensor and the rotation speed sensor are used to monitor the pressure and rotation speed of the drill bit 12 accordingly, so as to achieve real-time adjustment of the rotation speed of the drill bit 12 and the pressure of the drill bit 12 on the casing.
在本发明实施例中,相关技术人员将安装管1下放至待打孔的套管侧部,此时开启限位设备2促使安装管1贴合在套管侧部,此时第二伺服电机19带动第二减速机18驱动第二锥齿轮16进行转动,第二锥齿轮16推动与之啮合的第一锥齿轮15进行转动,第一锥齿轮15推动转轴17带动第二斜齿轮14进行转动,第二斜齿轮14推动与之啮合的第一斜齿轮13进行转动,第一斜齿轮13进而驱动主轴11带动钻头12进行转动,第一伺服电机3驱动第一减速器4带动梯形丝杠5进行转动,梯形丝杠5推动与之螺纹连接的螺母伸缩杆7沿着安装管1长度方向进行线性运动,螺母伸缩杆7推动鱼眼轴承8进行线性运动,鱼眼轴承8通过连接板推动三角板10进行摆动,三角板10推动主轴11带动钻头12进行线性运动,对套管进行打孔处理。In an embodiment of the present invention, relevant technical personnel lower the mounting tube 1 to the side of the casing to be punched, and at this time, the limiting device 2 is turned on to cause the mounting tube 1 to fit against the side of the casing. At this time, the second servo motor 19 drives the second reducer 18 to drive the second bevel gear 16 to rotate, and the second bevel gear 16 drives the first bevel gear 15 meshing therewith to rotate, and the first bevel gear 15 drives the rotating shaft 17 to drive the second bevel gear 14 to rotate, and the second bevel gear 14 drives the first bevel gear 13 meshing therewith to rotate, and the first bevel gear 13 then drives the main shaft 11 to drive the drill bit 12 to rotate, and the first servo motor 3 drives the first reducer 4 to drive the trapezoidal screw 5 to rotate, and the trapezoidal screw 5 pushes the nut telescopic rod 7 threadedly connected thereto to perform linear motion along the length direction of the mounting tube 1, and the nut telescopic rod 7 pushes the fisheye bearing 8 to perform linear motion, and the fisheye bearing 8 pushes the triangular plate 10 to swing through the connecting plate, and the triangular plate 10 pushes the main shaft 11 to drive the drill bit 12 to perform linear motion to punch the casing.
一种井下套管打孔方法,使用上述井下套管电动打孔装置进行打孔,包括以下步骤:A downhole casing drilling method, using the downhole casing electric drilling device to perform drilling, comprises the following steps:
S1、相关技术人员将安装管1下放至待打孔的套管侧部,促使钻头12正对套管打孔区域,此时开启限位设备2促使安装管1贴合在套管侧部;S1. The relevant technician lowers the installation tube 1 to the side of the casing to be drilled, so that the drill bit 12 faces the drilling area of the casing. At this time, the limiting device 2 is turned on to make the installation tube 1 fit the side of the casing;
S2、第一伺服电机3驱动第一减速器4带动梯形丝杠5进行转动,梯形丝杠5推动与之螺纹连接的螺母伸缩杆7沿着安装管1长度方向进行线性运动,螺母伸缩杆7推动鱼眼轴承8进行线性运动,鱼眼轴承8通过连接板推动三角板10进行摆动,三角板10推动主轴11带动钻头12进行线性运动,此时利用压力传感器以及位移传感器对钻头12抵压套管的抵压力以及钻头12的位移信息进行对应实时检测,获得第一抵压力信息以及位移信息并将其传输给外设控制器,将获取的第一抵压力信息以及位移信息与预设的第一抵压力阈值以及位移阈值进行对应对比,若第一抵压力信息以及位移信息中的任一个不在相应的阈值之内,则继续驱动钻头12进行线性运动,在第一抵压力信息与位移信息均在相应阈值之内后,将获得的第一抵压力信息以及位移信息导入打孔定位模型中,输出打孔定位条件系数,将获取的打孔定位条件系数与预设的定位系数阈值进行对比,若打孔定位条件系数不在定位系数阈值之内,则继续推动钻头12进行位移,直至打孔定位条件系数位于定位系数阈值之内,其中将获得的第一抵压力信息以及位移信息导入打孔定位模型中,输出打孔定位条件系数的具体步骤为:S2, the first servo motor 3 drives the first reducer 4 to drive the trapezoidal screw 5 to rotate, the trapezoidal screw 5 pushes the nut telescopic rod 7 threadedly connected thereto to perform linear motion along the length direction of the mounting tube 1, the nut telescopic rod 7 pushes the fisheye bearing 8 to perform linear motion, the fisheye bearing 8 pushes the triangular plate 10 to swing through the connecting plate, the triangular plate 10 pushes the main shaft 11 to drive the drill bit 12 to perform linear motion, at this time, the pressure sensor and the displacement sensor are used to perform corresponding real-time detection of the pressure of the drill bit 12 against the casing and the displacement information of the drill bit 12, the first pressure information and the displacement information are obtained and transmitted to the external controller, and the obtained first pressure information and the displacement information are compared with the preset first pressure threshold and the displacement threshold. The values are compared accordingly. If any one of the first pressure information and the displacement information is not within the corresponding threshold, the drill bit 12 is continued to be driven to perform linear motion. After the first pressure information and the displacement information are both within the corresponding threshold, the obtained first pressure information and the displacement information are imported into the drilling positioning model, and the drilling positioning condition coefficient is output. The obtained drilling positioning condition coefficient is compared with the preset positioning coefficient threshold. If the drilling positioning condition coefficient is not within the positioning coefficient threshold, the drill bit 12 is continued to be pushed to move until the drilling positioning condition coefficient is within the positioning coefficient threshold. The specific steps of importing the obtained first pressure information and the displacement information into the drilling positioning model and outputting the drilling positioning condition coefficient are as follows:
将获取的第一抵压力信息以及位移信息进行无量纲化处理,然后将其导入打孔定位模型中输出打孔定位条件系数,其中,所述打孔定位模型表示为:The first pressure information and displacement information obtained are dimensionless processed, and then introduced into the punching positioning model to output the punching positioning condition coefficient, wherein the punching positioning model is expressed as:
其中,为打孔定位条件系数,为第一抵压力信息,为位移信息,为第一抵压力的影响因子,为位移的影响因子,,;in, is the punching positioning condition coefficient, is the first pressure information, is the displacement information, is the influencing factor of the first pressure, is the influencing factor of displacement, , ;
S3、第二伺服电机19带动第二减速机18驱动第二锥齿轮16进行转动,第二锥齿轮16推动与之啮合的第一锥齿轮15进行转动,第一锥齿轮15推动转轴17带动第二斜齿轮14进行转动,第二斜齿轮14推动与之啮合的第一斜齿轮13进行转动,第一斜齿轮13进而驱动主轴11带动钻头12进行转动,第一伺服电机3驱动第一减速器4带动梯形丝杠5进行转动,梯形丝杠5推动与之螺纹连接的螺母伸缩杆7沿着安装管1长度方向进行线性运动,螺母伸缩杆7推动鱼眼轴承8进行线性运动,鱼眼轴承8通过连接板推动三角板10进行摆动,三角板10推动主轴11带动钻头12进行线性运动,对套管进行打孔处理;S3, the second servo motor 19 drives the second reducer 18 to drive the second bevel gear 16 to rotate, the second bevel gear 16 drives the first bevel gear 15 meshing therewith to rotate, the first bevel gear 15 drives the rotating shaft 17 to drive the second bevel gear 14 to rotate, the second bevel gear 14 drives the first bevel gear 13 meshing therewith to rotate, the first bevel gear 13 then drives the main shaft 11 to drive the drill bit 12 to rotate, the first servo motor 3 drives the first reducer 4 to drive the trapezoidal lead screw 5 to rotate, the trapezoidal lead screw 5 drives the nut telescopic rod 7 threadedly connected thereto to perform linear motion along the length direction of the mounting tube 1, the nut telescopic rod 7 drives the fisheye bearing 8 to perform linear motion, the fisheye bearing 8 drives the triangular plate 10 to swing through the connecting plate, the triangular plate 10 drives the main shaft 11 to drive the drill bit 12 to perform linear motion, and the casing is punched;
S4、在S3进行打孔的过程中,利用压力传感器以及转速传感器实时对应检测钻头12对套管的抵压力以及钻头12的转速,获得第二抵压力信息以及转速信息,并将其传输给外设传感器,将获得的第二抵压力信息与转速信息与预设的第二抵压力阈值以及转速阈值进行对应对比,若第二抵压力信息超过第二抵压力阈值或转速信息未在转速信息阈值之内,则外设控制器形成降低钻头12转速以及降低钻头12进给速度的信息并进行执行;S4, in the process of drilling in S3, using the pressure sensor and the speed sensor to detect the pressure of the drill bit 12 on the casing and the speed of the drill bit 12 in real time, obtaining second pressure information and speed information, and transmitting them to the external sensor, and comparing the obtained second pressure information and speed information with the preset second pressure threshold and speed threshold. If the second pressure information exceeds the second pressure threshold or the speed information is not within the speed information threshold, the external controller generates information to reduce the speed of the drill bit 12 and reduce the feed speed of the drill bit 12 and executes it;
S5、在第二抵压力信息以及转速信息在相应阈值之内时,将第二抵压力信息以及转速信息导入控制模型中,输出控制条件系数,将获取的控制条件系数与系数阈值进行对比,若控制条件系数超过系数阈值,外设控制器形成降低钻头12转速以及降低钻头12进给速度的信息并进行执行,直至控制条件系数位于系数阈值之内,其中,控制条件系数获取的具体步骤为:S5. When the second pressure information and the rotation speed information are within the corresponding thresholds, the second pressure information and the rotation speed information are imported into the control model, the control condition coefficient is output, and the obtained control condition coefficient is compared with the coefficient threshold. If the control condition coefficient exceeds the coefficient threshold, the peripheral controller generates information to reduce the rotation speed of the drill bit 12 and reduce the feed speed of the drill bit 12 and executes it until the control condition coefficient is within the coefficient threshold. The specific steps of obtaining the control condition coefficient are as follows:
对第二抵压力信息以及转速信息进行无量纲化处理后,导入控制模型中,输出控制条件系数,所述控制模型表示为:After the second pressure information and the rotation speed information are dimensionlessly processed, they are introduced into the control model and the control condition coefficients are output. The control model is expressed as:
其中,为控制条件系数,为第二抵压力信息,为转速信息,为套管材料影响因子,为第二抵压力的影响因子,为转速的影响因子,,,。in, is the control condition coefficient, is the second pressure information, is the speed information, is the influencing factor of casing material, is the influencing factor of the second pressure, is the influencing factor of the rotation speed, , , .
需要说明的是,在本文中,诸如A和B等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as A and B are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US20030213590A1 (en) * | 2000-06-28 | 2003-11-20 | Stig Bakke | Method and device for perforating a portion of casing in a reservoir |
CN113073956A (en) * | 2021-04-06 | 2021-07-06 | 青岛宏新石油科技有限公司 | Downhole electric hydraulic oil pipe punching device |
CN116146133A (en) * | 2023-04-19 | 2023-05-23 | 西南石油大学 | High-frequency resonance type cement sheath crushing tool for assisting sleeve recovery |
CN116411801A (en) * | 2021-12-31 | 2023-07-11 | 中国石油天然气集团有限公司 | Downhole tool for radial drilling of high-temperature well, radial drilling operation system and method |
CN116876978A (en) * | 2023-08-03 | 2023-10-13 | 深蓝(天津)智能制造有限责任公司 | Electric control drilling tool for underground pipe column |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20030213590A1 (en) * | 2000-06-28 | 2003-11-20 | Stig Bakke | Method and device for perforating a portion of casing in a reservoir |
CN113073956A (en) * | 2021-04-06 | 2021-07-06 | 青岛宏新石油科技有限公司 | Downhole electric hydraulic oil pipe punching device |
CN116411801A (en) * | 2021-12-31 | 2023-07-11 | 中国石油天然气集团有限公司 | Downhole tool for radial drilling of high-temperature well, radial drilling operation system and method |
CN116146133A (en) * | 2023-04-19 | 2023-05-23 | 西南石油大学 | High-frequency resonance type cement sheath crushing tool for assisting sleeve recovery |
CN116876978A (en) * | 2023-08-03 | 2023-10-13 | 深蓝(天津)智能制造有限责任公司 | Electric control drilling tool for underground pipe column |
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