CN118599578A - A comprehensive utilization method and system for synthesizing methanol from blast furnace gas and coke oven gas - Google Patents
A comprehensive utilization method and system for synthesizing methanol from blast furnace gas and coke oven gas Download PDFInfo
- Publication number
- CN118599578A CN118599578A CN202410689633.1A CN202410689633A CN118599578A CN 118599578 A CN118599578 A CN 118599578A CN 202410689633 A CN202410689633 A CN 202410689633A CN 118599578 A CN118599578 A CN 118599578A
- Authority
- CN
- China
- Prior art keywords
- gas
- rich
- blast furnace
- methanol
- coke oven
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/08—Purifying combustible gases containing carbon monoxide by washing with liquids; Reviving the used wash liquors
- C10K1/10—Purifying combustible gases containing carbon monoxide by washing with liquids; Reviving the used wash liquors with aqueous liquids
- C10K1/12—Purifying combustible gases containing carbon monoxide by washing with liquids; Reviving the used wash liquors with aqueous liquids alkaline-reacting including the revival of the used wash liquors
- C10K1/14—Purifying combustible gases containing carbon monoxide by washing with liquids; Reviving the used wash liquors with aqueous liquids alkaline-reacting including the revival of the used wash liquors organic
- C10K1/143—Purifying combustible gases containing carbon monoxide by washing with liquids; Reviving the used wash liquors with aqueous liquids alkaline-reacting including the revival of the used wash liquors organic containing amino groups
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/15—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively
- C07C29/151—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases
- C07C29/1516—Multisteps
- C07C29/1518—Multisteps one step being the formation of initial mixture of carbon oxides and hydrogen for synthesis
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/15—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively
- C07C29/151—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases
- C07C29/152—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the reactor used
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/002—Removal of contaminants
- C10K1/003—Removal of contaminants of acid contaminants, e.g. acid gas removal
- C10K1/004—Sulfur containing contaminants, e.g. hydrogen sulfide
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/32—Purifying combustible gases containing carbon monoxide with selectively adsorptive solids, e.g. active carbon
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K3/00—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide
- C10K3/02—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide by catalytic treatment
- C10K3/026—Increasing the carbon monoxide content, e.g. reverse water-gas shift [RWGS]
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
本发明公开了一种高炉煤气与焦炉煤气合成甲醇的综合利用方法及系统,包括下述步骤:(1)将高炉煤气经净化脱硫处理后,进行CO2分离提纯,获得富CO2产品气和贫CO2气;所述贫CO2气进行CO分离提纯,获得1#富CO产品气和贫碳氧化物尾气;(2)焦炉煤气经净化分离后进行甲烷化反应,然后对气体进行分离,获得富甲烷气以及富H2气体;(3)所述富CO2产品气与富甲烷气进行干重整反应,获得合成气;所述合成气分离出部分CO,获得2#富CO产品气和贫CO产品气;(4)将贫CO产品气进行甲醇合成,获得甲醇产品;(5)所述1#富CO产品气、2#富CO产品气以及富H2气体混合后回喷高炉进行循环利用。本方法及系统在降低CO2排放的同时,实现了煤气各有效组分循环高效利用。
The present invention discloses a comprehensive utilization method and system for synthesizing methanol from blast furnace gas and coke oven gas, comprising the following steps: (1) purifying and desulfurizing the blast furnace gas, and then separating and purifying CO2 to obtain a CO2- rich product gas and a CO2- poor gas; the CO2- poor gas is subjected to CO separation and purification to obtain a 1# CO-rich product gas and a carbon oxide-poor tail gas; (2) the coke oven gas is subjected to a methanogenic reaction after being purified and separated, and then the gas is separated to obtain a methane-rich gas and a H2- rich gas; (3) the CO2- rich product gas and the methane-rich gas are subjected to a dry reforming reaction to obtain a synthesis gas; a portion of CO is separated from the synthesis gas to obtain a 2# CO-rich product gas and a CO2-poor product gas; (4) the CO2-poor product gas is subjected to methanol synthesis to obtain a methanol product; (5) the 1# CO2-rich product gas, the 2# CO2-rich product gas and the H2- rich gas are mixed and then sprayed back into the blast furnace for recycling. The method and system can reduce CO2 emissions while realizing the efficient recycling of each effective component of the gas.
Description
技术领域Technical Field
本发明涉及煤气资源化利用领域,尤其是一种高炉煤气与焦炉煤气合成甲醇的综合利用方法及系统。The invention relates to the field of coal gas resource utilization, in particular to a comprehensive utilization method and system for synthesizing methanol from blast furnace gas and coke oven gas.
背景技术Background Art
钢铁行业是CO2排放大户,碳排放约占全国的15%,其中的副产煤气(高炉煤气、转炉煤气、焦炉煤气)是主要的排碳来源。目前,通过发电、燃烧等途径对其进行利用不仅造成资源的浪费,还污染了环境。因此提高煤气资源利用率,降低碳排放成为钢铁行业可持续发展的迫切需要。The steel industry is a major CO2 emitter, accounting for about 15% of the country's carbon emissions, of which by-product gas (blast furnace gas, converter gas, coke oven gas) is the main source of carbon emissions. At present, using it through power generation, combustion and other means not only causes waste of resources, but also pollutes the environment. Therefore, improving the utilization rate of gas resources and reducing carbon emissions have become urgent needs for the sustainable development of the steel industry.
钢化联产不仅能使钢厂副产煤气得到高效利用,同时可以促进化工原料多元供应,最重要的是能将钢铁行业排放的碳元素固定,实现降碳的目标。钢铁行业发展钢化联产重点聚焦于将钢厂副产煤气中有效组分(H2、CO、CO2、CH4等)分离提纯作为原料,合成化工产品如甲醇、乙醇、乙二醇、尿素等。甲醇作为化工原料和绿色燃料应用广泛,市场容量大,通过钢化联产将钢厂煤气分离提纯CO2和H2,合成高值品甲醇是降碳增效的有效途径。The steel and petrochemical co-production not only enables efficient utilization of by-product gas from steel mills, but also promotes the diversified supply of chemical raw materials. Most importantly, it can fix the carbon elements emitted by the steel industry and achieve the goal of carbon reduction. The development of steel and petrochemical co-production in the steel industry focuses on separating and purifying the effective components ( H2 , CO, CO2 , CH4 , etc.) in the by-product gas of steel mills as raw materials, and synthesizing chemical products such as methanol, ethanol, ethylene glycol, urea, etc. Methanol is widely used as a chemical raw material and green fuel, and has a large market capacity. Separating and purifying CO2 and H2 from steel mill gas through steel and petrochemical co-production and synthesizing high-value methanol is an effective way to reduce carbon and increase efficiency.
公开号CN116397062A的专利申请提供了一种近零碳排放的高炉长流程钢化联产工艺及其系统,该方法中高炉煤气经变压吸附脱碳分离出解吸气和脱碳气体;解吸气经液化精馏提纯得液态二氧化碳;脱碳气体一部分回用高炉,另一部分与精制转炉煤气、经轻烃转化过的焦炉煤气混合分离出CO+N2、H2物流,用于合成乙二醇。该工艺及其系统通过钢焦融合、钢化联产把“碳”排放固化为液态二氧化碳产品;但没有将CO2直接进行固定为高值品,增加了CO2后续处理工序。The patent application with publication number CN116397062A provides a near-zero carbon emission blast furnace long-process tempering co-production process and system thereof, in which blast furnace gas is decarbonized by pressure swing adsorption to separate desorbed gas and decarbonized gas; desorbed gas is purified by liquefaction distillation to obtain liquid carbon dioxide; part of the decarbonized gas is recycled to the blast furnace, and the other part is mixed with refined converter gas and coke oven gas converted by light hydrocarbons to separate CO+ N2 and H2 logistics for synthesizing ethylene glycol. The process and system solidify the "carbon" emission into liquid carbon dioxide products through steel-coke fusion and tempering co-production; but CO2 is not directly fixed as a high-value product, which increases the subsequent treatment process of CO2 .
公开号CN116947619A的专利申请提供了一种富甲烷气体经干重整及羰基合成制醋酸的工艺及系统,该方法以富甲烷气和CO2为原料,经过干重整反应、CO2分离、CO分离、甲醇合成、羰基化合成等工序获得醋酸产品。该工艺及系统充分利用富甲烷气体制醋酸,降低了传统制备醋酸工艺过程中温室气体CO2的排放;但CO2原料气来源未知,工序流程较长,且未针对钢厂煤气进行有效处理。The patent application with publication number CN116947619A provides a process and system for producing acetic acid from methane-rich gas through dry reforming and carbonylation synthesis. The method uses methane-rich gas and CO2 as raw materials, and obtains acetic acid products through dry reforming reaction, CO2 separation, CO separation, methanol synthesis, carbonylation synthesis and other processes. The process and system make full use of methane-rich gas to produce acetic acid, reducing the emission of greenhouse gas CO2 in the traditional acetic acid preparation process; however, the source of CO2 raw gas is unknown, the process flow is long, and no effective treatment is performed on steel plant gas.
发明内容Summary of the invention
本发明要解决的技术问题是提供一种煤气各组分循环高效利用的高炉煤气与焦炉煤气合成甲醇的综合利用方法;本发明还提供了一种高炉煤气与焦炉煤气合成甲醇的综合利用系统。The technical problem to be solved by the present invention is to provide a comprehensive utilization method for synthesizing methanol from blast furnace gas and coke oven gas by circulating and efficiently utilizing various gas components; the present invention also provides a comprehensive utilization system for synthesizing methanol from blast furnace gas and coke oven gas.
为解决上述技术问题,本发明方法所采取的技术方案包括下述步骤:In order to solve the above technical problems, the technical solution adopted by the method of the present invention comprises the following steps:
(1)将高炉煤气经净化脱硫处理后,进行CO2分离提纯,获得富CO2产品气和贫CO2气;所述贫CO2气进行CO分离提纯,获得1#富CO产品气和贫碳氧化物尾气;(1) After blast furnace gas is purified and desulfurized, CO2 is separated and purified to obtain CO2 - rich product gas and CO2 -lean gas; the CO2 - lean gas is subjected to CO separation and purification to obtain 1# CO-rich product gas and carbon oxide-lean tail gas;
(2)焦炉煤气经净化分离后进行甲烷化反应,然后对气体进行分离,获得富甲烷气以及富H2气体;(2) After the coke oven gas is purified and separated, it is subjected to a methanogenic reaction, and then the gas is separated to obtain methane-rich gas and H2- rich gas;
(3)所述富CO2产品气与富甲烷气进行干重整反应,获得合成气;所述合成气分离出部分CO,获得2#富CO产品气和贫CO产品气;(3) The CO2- rich product gas and the methane-rich gas are subjected to dry reforming reaction to obtain synthesis gas; a portion of CO is separated from the synthesis gas to obtain 2# CO2-rich product gas and CO-lean product gas;
(4)将贫CO产品气进行甲醇合成,获得甲醇产品;(4) synthesizing methanol from the CO-depleted product gas to obtain a methanol product;
(5)所述1#富CO产品气、2#富CO产品气以及富H2气体混合后回喷高炉进行循环利用。(5) The 1# CO-rich product gas, the 2# CO-rich product gas and the H2- rich gas are mixed and then sprayed back into the blast furnace for recycling.
进一步的,所述步骤(1),富CO2产品气中CO2含量>85vol%,1#富CO产品气中CO含量>85vol%。Furthermore, in step (1), the CO2 content in the CO2- rich product gas is greater than 85 vol%, and the CO content in the 1# CO-rich product gas is greater than 85 vol%.
进一步的,所述步骤(2),富甲烷气中CH4含量>85vol%,富H2气体中H2含量>80vol%。Furthermore, in step (2), the CH4 content in the methane-rich gas is greater than 85 vol%, and the H2 content in the H2 - rich gas is greater than 80 vol%.
进一步的,所述步骤(3),2#富CO产品气中CO含量>90vol%,贫CO产品气中氢碳摩尔比为2~2.8:1。Furthermore, in step (3), the CO content in the 2# CO-rich product gas is greater than 90 vol%, and the hydrogen-carbon molar ratio in the CO-lean product gas is 2 to 2.8:1.
进一步的,所述步骤(4),甲醇合成产生的甲醇弛放气返回甲醇合成过程。Furthermore, in step (4), the methanol purge gas generated by methanol synthesis is returned to the methanol synthesis process.
进一步的,所述步骤(1),贫碳氧化物尾气返回煤气管网。Furthermore, in step (1), the carbon oxide-depleted tail gas is returned to the gas network.
本发明系统所采取的技术方案是:包括净化脱硫装置、CO2分离提纯装置、一号变压吸附装置、净化分离装置、甲烷化装置、二号变压吸附装置、干重整反应装置、三号变压吸附装置、甲醇合成装置、精馏装置、压缩机、一号混气装置、二号混气装置和高炉;所述高炉煤气管网通过管路依次连通净化脱硫装置和CO2分离提纯装置,CO2分离提纯装置的贫CO2气出口连通一号变压吸附装置的入口、富CO2气出口连通一号混气装置,一号变压吸附装置的富CO气出口通过二号混气装置连通高炉的煤气入口;所述焦炉煤气管网通过管路依次连通净化分离装置、甲烷化装置和二号变压吸附装置,二号变压吸附装置的富H2气出口连通二号混气装置的入口、富甲烷气出口连通一号混气装置的入口;所述一号混气装置的出口依次连通干重整反应装置和三号变压吸附装置,三号变压吸附装置的贫CO气出口依次连通甲醇合成装置和精馏装置;所述三号变压吸附装置的富CO气出口连通二号混气装置的入口;所述压缩机提供动力。The technical scheme adopted by the system of the present invention is: comprising a purification and desulfurization device, a CO2 separation and purification device, a No. 1 pressure swing adsorption device, a purification and separation device, a methanation device, a No. 2 pressure swing adsorption device, a dry reforming reaction device, a No. 3 pressure swing adsorption device, a methanol synthesis device, a rectification device, a compressor, a No. 1 gas mixing device, a No. 2 gas mixing device and a blast furnace; the blast furnace gas pipeline network is sequentially connected to the purification and desulfurization device and the CO2 separation and purification device through pipelines, the CO2 -poor gas outlet of the CO2 separation and purification device is connected to the inlet of the No. 1 pressure swing adsorption device, and the CO2 - rich gas outlet is connected to the No. 1 gas mixing device, and the CO2-rich gas outlet of the No. 1 pressure swing adsorption device is connected to the gas inlet of the blast furnace through the No. 2 gas mixing device; the coke oven gas pipeline network is sequentially connected to the purification and separation device, the methanation device and the No. 2 pressure swing adsorption device through pipelines, and the H2-rich gas outlet of the No. 2 pressure swing adsorption device is connected to the No. 1 gas mixing device. The methane-rich gas outlet is connected to the inlet of the No. 2 gas mixing device, and the methane-rich gas outlet is connected to the inlet of the No. 1 gas mixing device; the outlet of the No. 1 gas mixing device is connected to the dry reforming reaction device and the No. 3 pressure swing adsorption device in sequence, and the lean CO gas outlet of the No. 3 pressure swing adsorption device is connected to the methanol synthesis device and the distillation device in sequence; the CO-rich gas outlet of the No. 3 pressure swing adsorption device is connected to the inlet of the No. 2 gas mixing device; the compressor provides power.
进一步的,所述三号变压吸附装置和甲醇合成装置之间还设有三号混气装置;所述甲醇合成装置的弛放气出口连通三号混气装置的入口。Furthermore, a No. 3 gas mixing device is provided between the No. 3 pressure swing adsorption device and the methanol synthesis device; the purge gas outlet of the methanol synthesis device is connected to the inlet of the No. 3 gas mixing device.
进一步的,所述一号变压吸附装置的尾气出口连通煤气管网。Furthermore, the tail gas outlet of the No. 1 pressure swing adsorption device is connected to the gas pipeline network.
采用上述技术方案所产生的有益效果在于:本发明以高炉煤气中的CO2和焦炉煤气甲烷化得到的富甲烷气为原料进行干重整,得到的合成气分离部分CO后合成甲醇产品,解决了钢铁厂高炉煤气CO2大量排放的难题,并进行了高值化利用。本发明所述高炉煤气分离的CO、合成气分离的 CO,以及焦炉煤气甲烷化产生的富氢气体回喷高炉,实现了钢厂煤气各有效组分循环高效利用,工艺流程简单,并且从源头对高炉工序进行了降碳。本发明在降低CO2排放的同时,实现了煤气各有效组分循环高效利用,提高了钢厂经济效益,对“双碳”目标的实现具有重要的意义。The beneficial effects of the above technical solution are as follows: the present invention uses CO2 in blast furnace gas and methane-rich gas obtained by methanation of coke oven gas as raw materials for dry reforming, and synthesizes methanol products after separating part of CO from the obtained synthesis gas, which solves the problem of large-scale emission of CO2 from blast furnace gas in steel plants and makes high-value utilization. The CO separated from blast furnace gas, the CO separated from synthesis gas, and the hydrogen-rich gas produced by methanation of coke oven gas described in the present invention are sprayed back into the blast furnace, realizing the efficient and cyclic utilization of each effective component of steel plant gas, the process flow is simple, and the blast furnace process is carbon-reduced from the source. While reducing CO2 emissions, the present invention realizes the efficient and cyclic utilization of each effective component of coal gas, improves the economic benefits of steel plants, and is of great significance to the realization of the "dual carbon" goal.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1是本发明的工艺流程示意图;Fig. 1 is a schematic diagram of the process flow of the present invention;
图2是本发明的系统结构示意图。FIG. 2 is a schematic diagram of the system structure of the present invention.
具体实施方式DETAILED DESCRIPTION
图1所示,本高炉煤气与焦炉煤气合成甲醇的综合利用方法包括下述步骤:As shown in FIG1 , the comprehensive utilization method of synthesizing methanol from blast furnace gas and coke oven gas comprises the following steps:
(1)将高炉煤气经净化脱硫处理后,进行CO2分离提纯,获得富CO2产品气和贫CO2气;所述贫CO2气进行CO分离提纯,获得1#富CO产品气和贫碳氧化物尾气;所述贫碳氧化物尾气返回煤气管网用于燃烧发电,煤气管网为高炉煤气管网和/或焦炉煤气管网;(1) After blast furnace gas is purified and desulfurized, CO2 is separated and purified to obtain CO2 - rich product gas and CO2- lean gas; the CO2 - lean gas is subjected to CO separation and purification to obtain 1# CO-rich product gas and carbon oxide-lean tail gas; the carbon oxide-lean tail gas is returned to the gas pipeline network for combustion and power generation, and the gas pipeline network is a blast furnace gas pipeline network and/or a coke oven gas pipeline network;
所述高炉煤气的主要组成为(vol):CO 20~30%、CO2 15~25%、CH4 0.4~1.5%、H21.5~3.5%、O2 0.2~1.0%、N2 46~60%。所述高炉煤气净化脱硫处理至硫含量<0.1ppm,氧含量<300ppm。所述富CO2产品气中CO2含量>85vol%,所述1#富CO产品气中CO含量>85vol%。The main components of the blast furnace gas are (vol): CO 20-30%, CO 2 15-25%, CH 4 0.4-1.5%, H 2 1.5-3.5%, O 2 0.2-1.0%, N 2 46-60%. The blast furnace gas is purified and desulfurized to a sulfur content of <0.1ppm and an oxygen content of <300ppm. The CO 2 content in the CO 2 -rich product gas is >85vol%, and the CO content in the 1# CO-rich product gas is >85vol%.
(2)焦炉煤气经净化分离后进行甲烷化反应,然后对气体进行分离,获得富甲烷气以及富H2气体;(2) After the coke oven gas is purified and separated, it is subjected to a methanogenic reaction, and then the gas is separated to obtain methane-rich gas and H2- rich gas;
所述焦炉煤气的主要组成为(vol):H2 50~65%、CO 4~10%、CO2 1~6%、CH4 15~23%,O2~1%、N2 5~8%。所述焦炉煤气净化分离至硫含量<0.1ppm,氧含量<300ppm。所述甲烷化反应主要发生的反应为:CO+3H2→CH4+H2O,CO2+4H2→CH4+2H2O;所述甲烷化反应条件为:反应温度500~700℃,压力为1~4MPa。所述分离采用变压吸附法分离、膜分离及深冷分离中的一种或多种的组合。所述富甲烷气中CH4含量>85vol%;所述富H2气体的主要组成为(vol):H2>80%、CO<10ppm、CO2<20ppm、CH4 0.5~3%、O2<10ppm。The main components of the coke oven gas are (vol): H 2 50-65%, CO 4-10%, CO 2 1-6%, CH 4 15-23%, O 2 ~1%, N 2 5-8%. The coke oven gas is purified and separated to a sulfur content of <0.1ppm and an oxygen content of <300ppm. The main reactions of the methanation reaction are: CO+3H 2 →CH 4 +H 2 O, CO 2 +4H 2 →CH 4 +2H 2 O; the methanation reaction conditions are: reaction temperature 500-700°C, pressure 1-4MPa. The separation adopts a combination of one or more of pressure swing adsorption separation, membrane separation and cryogenic separation. The CH 4 content in the methane-rich gas is >85vol%; the main components of the H 2 -rich gas are (vol): H 2 >80%, CO <10ppm, CO 2 <20ppm, CH 4 0.5-3%, O 2 <10ppm.
(3)所述富CO2产品气与富甲烷气进行干重整反应,获得合成气;所述合成气分离出部分CO,获得2#富CO产品气和贫CO产品气;(3) The CO2- rich product gas and the methane-rich gas are subjected to dry reforming reaction to obtain synthesis gas; a portion of CO is separated from the synthesis gas to obtain 2# CO2-rich product gas and CO-lean product gas;
所述干重整反应的主反应为:CO2+CH4→2CO+2H2;所述干重整反应的反应条件为:反应温度600~1200℃,压力为0.1~4MPa;所述干重整反应采用的催化剂包括:铂基催化剂、铑基催化剂、钯基催化剂、钌基催化剂、 镍基催化剂及铜基催化剂中的一种或多种的组合;所述富CO2产品气:富甲烷气=1:0.5~5;所述合成气中CO/H2=0.2~5:1体积比。所述2#富CO产品气中CO含量>90vol%,贫CO产品气中氢碳摩尔比为H/C=2~2.8:1。The main reaction of the dry reforming reaction is: CO 2 +CH 4 →2CO+2H 2 ; the reaction conditions of the dry reforming reaction are: reaction temperature 600-1200°C, pressure 0.1-4MPa; the catalyst used in the dry reforming reaction includes: a combination of one or more of platinum-based catalysts, rhodium-based catalysts, palladium-based catalysts, ruthenium-based catalysts, nickel-based catalysts and copper-based catalysts; the CO 2- rich product gas: methane-rich gas = 1:0.5-5; the volume ratio of CO/H 2 in the synthesis gas = 0.2-5:1. The CO content in the 2# CO-rich product gas is >90vol%, and the hydrogen-carbon molar ratio in the CO-poor product gas is H/C = 2-2.8:1.
(4)将贫CO产品气进行甲醇合成,获得甲醇产品;所述甲醇合成产生的甲醇弛放气返回与贫CO产品气混合,再次进行甲醇合成;(4) synthesizing methanol from the CO-depleted product gas to obtain a methanol product; the methanol purge gas generated by the methanol synthesis is returned and mixed with the CO-depleted product gas to perform methanol synthesis again;
所述甲醇合成的主要发生反应为:CO+2H2→CH3OH;所述甲醇合成的反应条件为:温度200~300℃,压力为2~8MPa;所述甲醇产品纯度>98%。The main reaction of the methanol synthesis is: CO+2H 2 →CH 3 OH; the reaction conditions of the methanol synthesis are: temperature 200-300° C., pressure 2-8 MPa; the purity of the methanol product is >98%.
(5)所述1#富CO产品气、2#富CO产品气以及富H2气体混合,然后回喷高炉进行循环利用。(5) The 1# CO-rich product gas, the 2# CO-rich product gas and the H2- rich gas are mixed and then sprayed back into the blast furnace for recycling.
图2所示,本高炉煤气与焦炉煤气合成甲醇的综合利用系统包括净化脱硫装置、CO2分离提纯装置、一号变压吸附装置、净化分离装置、甲烷化装置、二号变压吸附装置、干重整反应装置、三号变压吸附装置、甲醇合成装置、精馏装置、一号混气装置、二号混气装置、三号混气装置、高炉、压缩机一号、压缩机二号、压缩机三号、压缩机四号和压缩机五号。所述高炉煤气管网通过管路连通净化脱硫装置的入口,净化脱硫装置的出口通过压缩机一号连通CO2分离提纯装置的入口;所述CO2分离提纯装置的贫CO2气出口通过压缩机二号连通一号变压吸附装置的入口,一号变压吸附装置的富CO气出口连通二号混气装置的入口,二号混气装置的出口连通高炉的煤气入口;所述CO2分离提纯装置的富CO2气出口连通一号混气装置;所述一号变压吸附装置的尾气出口连通煤气管网。采用这样的结构后,高炉煤气经净化脱硫装置进行净化脱硫处理后,再经CO2分离提纯装置进行CO2分离提纯,获得富CO2产品气和贫CO2气;所述贫CO2气经一号变压吸附装置进行CO分离提纯,获得1#富CO产品气和贫碳氧化物尾气;所述1#富CO产品气送入二号混气装置与下述的2#富CO产品气以及富H2气体混合后,送入高炉用作煤气;所述富CO2产品气送入一号混气装置;所述贫碳氧化物尾气送入煤气管网。As shown in Figure 2, the comprehensive utilization system for synthesizing methanol from blast furnace gas and coke oven gas includes a purification and desulfurization device, a CO2 separation and purification device, a No. 1 pressure swing adsorption device, a purification and separation device, a methanation device, a No. 2 pressure swing adsorption device, a dry reforming reaction device, a No. 3 pressure swing adsorption device, a methanol synthesis device, a distillation device, a No. 1 gas mixing device, a No. 2 gas mixing device, a No. 3 gas mixing device, a blast furnace, a No. 1 compressor, a No. 2 compressor, a No. 3 compressor, a No. 4 compressor and a No. 5 compressor. The blast furnace gas pipeline network is connected to the inlet of the purification and desulfurization device through a pipeline, and the outlet of the purification and desulfurization device is connected to the inlet of the CO2 separation and purification device through compressor No. 1; the lean CO2 gas outlet of the CO2 separation and purification device is connected to the inlet of the No. 1 pressure swing adsorption device through compressor No. 2, and the rich CO2 gas outlet of the No. 1 pressure swing adsorption device is connected to the inlet of the No. 2 gas mixing device, and the outlet of the No. 2 gas mixing device is connected to the gas inlet of the blast furnace; the rich CO2 gas outlet of the CO2 separation and purification device is connected to the No. 1 gas mixing device; the tail gas outlet of the No. 1 pressure swing adsorption device is connected to the gas pipeline network. After adopting such a structure, the blast furnace gas is purified and desulfurized by the purification and desulfurization device, and then the CO2 separation and purification device is used to obtain CO2 - rich product gas and CO2- lean gas; the CO2 - lean gas is subjected to CO separation and purification by the No. 1 pressure swing adsorption device to obtain 1# CO-rich product gas and carbon oxide-lean tail gas; the 1# CO-rich product gas is sent to the No. 2 mixing device to be mixed with the following 2# CO-rich product gas and H2- rich gas, and then sent to the blast furnace for use as coal gas; the CO2- rich product gas is sent to the No. 1 mixing device; the carbon oxide-lean tail gas is sent to the gas pipeline network.
图2所示,本高炉煤气与焦炉煤气合成甲醇的综合利用系统,所述焦炉煤气管网通过管路连通净化分离装置的入口,净化分离装置的出口通过压缩机三号连通甲烷化装置的入口,甲烷化装置的出口连通二号变压吸附装置的入口;所述二号变压吸附装置的富甲烷气出口连通一号混气装置的入口,一号混气装置的出口通过压缩机四号连通干重整反应装置的入口,干重整反应装置的出口连通三号变压吸附装置的入口,三号变压吸附装置的贫CO气出口连通三号混气装置的入口,三号混气装置的出口通过压缩机五号连通甲醇合成装置的入口,甲醇合成装置的出口连通精馏装置的入口;所述甲醇合成装置的弛放气出口连通三号混气装置的入口;所述二号变压吸附装置的富H2气出口连通二号混气装置的入口;所述三号变压吸附装置的富CO气出口连通二号混气装置的入口。采用这样的结构后,焦炉煤气经净化分离装置进行净化分离,然后进入甲烷化装置进行甲烷化反应,再进入二号变压吸附装置对气体进行分离,获得富甲烷气和富H2气体;所述富甲烷气与上述富CO2产品气在一号混气装置中混合后,进入干重整反应装置进行干重整反应,获得合成气;所述合成气经三号变压吸附装置分离出部分CO,获得2#富CO产品气和贫CO产品气;所述贫CO产品气进入甲醇合成装置合成为粗甲醇,粗甲醇进入精馏装置进行精馏,获得甲醇产品;所述甲醇合成装置产生的甲醇弛放气返回三号混气装置与贫CO产品气混合,再次进行甲醇合成;所述富H2气体、2#富CO产品气进入二号混气装置,与上述1#富CO产品气混合后,送入高炉用作煤气。As shown in Figure 2, the comprehensive utilization system of blast furnace gas and coke oven gas for synthesizing methanol, the coke oven gas pipeline network is connected to the inlet of the purification and separation device through a pipeline, the outlet of the purification and separation device is connected to the inlet of the methanation device through compressor No. 3, and the outlet of the methanation device is connected to the inlet of the No. 2 pressure swing adsorption device; the methane-rich gas outlet of the No. 2 pressure swing adsorption device is connected to the inlet of the No. 1 gas mixing device, the outlet of the No. 1 gas mixing device is connected to the inlet of the dry reforming reaction device through compressor No. 4, the outlet of the dry reforming reaction device is connected to the inlet of the No. 3 pressure swing adsorption device, the lean CO gas outlet of the No. 3 pressure swing adsorption device is connected to the inlet of the No. 3 gas mixing device, the outlet of the No. 3 gas mixing device is connected to the inlet of the methanol synthesis device through compressor No. 5, and the outlet of the methanol synthesis device is connected to the inlet of the distillation device; the relaxation gas outlet of the methanol synthesis device is connected to the inlet of the No. 3 gas mixing device; the H2-rich gas outlet of the No. 2 pressure swing adsorption device is connected to the inlet of the No. 2 gas mixing device; the CO-rich gas outlet of the No. 3 pressure swing adsorption device is connected to the inlet of the No. 2 gas mixing device. After adopting such a structure, the coke oven gas is purified and separated by the purification and separation device, then enters the methanation device for methanation reaction, and then enters the No. 2 pressure swing adsorption device to separate the gas to obtain methane-rich gas and H2- rich gas; the methane-rich gas is mixed with the above-mentioned CO2- rich product gas in the No. 1 gas mixing device, and then enters the dry reforming reaction device for dry reforming reaction to obtain synthesis gas; the synthesis gas is separated from part of CO by the No. 3 pressure swing adsorption device to obtain 2# CO-rich product gas and CO-lean product gas; the CO-lean product gas enters the methanol synthesis device to be synthesized into crude methanol, and the crude methanol enters the distillation device for distillation to obtain methanol product; the methanol purge gas generated by the methanol synthesis device returns to the No. 3 gas mixing device to be mixed with the CO-lean product gas, and methanol synthesis is carried out again; the H2- rich gas and 2# CO-rich product gas enter the No. 2 gas mixing device, and after being mixed with the above-mentioned 1# CO-rich product gas, they are sent to the blast furnace for use as coal gas.
实施例1:本高炉煤气与焦炉煤气合成甲醇的综合利用方法及系统如下所述。Example 1: The comprehensive utilization method and system for synthesizing methanol from blast furnace gas and coke oven gas are described as follows.
某钢铁公司以高炉煤气、焦炉煤气为原料:A steel company uses blast furnace gas and coke oven gas as raw materials:
高炉煤气主要组成:CO 26%、CO2 20%、CH4 0.75%、H2 2.1%、O2 0.43%、N2 49.2%;温度40℃,压力6000Pa(A),流量111000Nm3/h;The main components of blast furnace gas are: CO 26%, CO 2 20%, CH 4 0.75%, H 2 2.1%, O 2 0.43%, N 2 49.2%; temperature 40°C, pressure 6000Pa(A), flow rate 111000Nm 3 /h;
焦炉煤气主要组成:H2 60%、CO 6%、CO2 2%、CH4 22%、O2 0.72%、N2 7.6%;温度40℃,压力6000Pa(A),流量275000Nm3/h;The main components of coke oven gas are: H 2 60%, CO 6%, CO 2 2%, CH 4 22%, O 2 0.72%, N 2 7.6%; temperature 40°C, pressure 6000Pa(A), flow rate 275000Nm 3 /h;
装置规模:年产甲醇40万吨,装置操作时间8000h/年。Plant scale: Annual production of 400,000 tons of methanol, plant operation time 8,000 hours/year.
如图1、图2所示,包括具体如下步骤:As shown in Figures 1 and 2, the method includes the following specific steps:
(1)高炉煤气分离提纯CO2和CO:(1) Separation and purification of CO2 and CO from blast furnace gas:
将流量为111000Nm3/h高炉煤气经净化脱硫除去煤气中硫和氧,至硫含量<0.1ppm、氧含量<300ppm,进入CO2分离提纯装置进行有机胺循环吸收,装置内高炉煤气与N-甲基二乙醇胺(MEDA-CO2)逆流接触经传质和化学反应将CO2吸收,后降压、加热解吸得到流量为24000Nm3/h、CO2浓度为91.1%的富CO2产品气;然后输送至一号混气装置与富甲烷气混和。所述CO2分离提纯装置产生的吸附气进入一号变压吸附装置进行变压吸附提纯CO,得到流量为30000Nm3/h、CO浓度为96.2%的1#富CO产品气。The blast furnace gas with a flow rate of 111000Nm3 /h is purified and desulfurized to remove sulfur and oxygen in the gas, until the sulfur content is less than 0.1ppm and the oxygen content is less than 300ppm, and then enters the CO2 separation and purification device for organic amine circulation absorption. In the device, the blast furnace gas and N-methyldiethanolamine (MEDA- CO2 ) are countercurrently contacted to absorb CO2 through mass transfer and chemical reaction, and then the pressure is reduced and heated for desorption to obtain a CO2 -rich product gas with a flow rate of 24000Nm3 /h and a CO2 concentration of 91.1%; then it is transported to the No. 1 gas mixing device to mix with the methane-rich gas. The adsorbed gas generated by the CO2 separation and purification device enters the No. 1 pressure swing adsorption device for pressure swing adsorption to purify CO, and obtains a No. 1 CO2-rich product gas with a flow rate of 30000Nm3 /h and a CO concentration of 96.2%.
(2)焦炉煤气甲烷化获得富甲烷气体和富H2气体:(2) Methanation of coke oven gas to obtain methane-rich gas and H2- rich gas:
将流量为275000Nm3/h的焦炉煤气经过净化分离,将煤气中硫脱除至<0.1ppm、氧含量<300ppm;然后进入甲烷化装置进行反应,在650℃、2.0MPa条件下,装置内的CO、CO2与H2在催化作用下转化为甲烷;然后进入二号变压吸附装置进行提氢并气体分离,得到流量为70000Nm3/h、CH4浓度为88.26%的富甲烷气,以及流量为205000Nm3/h、H2浓度为81.05%的富H2气体。The coke oven gas with a flow rate of 275000Nm3 /h is purified and separated to remove sulfur from the gas to <0.1ppm and oxygen content <300ppm; then it enters the methanation unit for reaction, and at 650℃ and 2.0MPa, CO, CO2 and H2 in the unit are converted into methane under catalytic action; then it enters the No. 2 pressure swing adsorption unit for hydrogen extraction and gas separation, obtaining methane-rich gas with a flow rate of 70000Nm3 /h and a CH4 concentration of 88.26%, and H2 - rich gas with a flow rate of 205000Nm3 /h and a H2 concentration of 81.05%.
(3)干重整反应获得合成气:(3) Dry reforming reaction to obtain synthesis gas:
将流量为70000Nm3/h、CH4浓度为88.26%的富甲烷气与流量为24000Nm3/h、CO2浓度为91.1%的富CO2产品气进行混合,然后在800℃、1.0MPa条件下通过镍基催化剂进行干重整反应,得到流量为170000Nm3/h、CO和 H2浓度分别为49.0%、49.0%的合成气。将合成气送至三号变压吸附装置进行变压吸附提取部分CO,得到流量为48000Nm3/h、CO浓度为90.45%的2#富CO产品气,以及流量为120000Nm3/h、CO和 H2浓度分别为33.0%、66.0%的贫CO产品气。The methane-rich gas with a flow rate of 70,000 Nm 3 /h and a CH 4 concentration of 88.26% was mixed with the CO 2 -rich product gas with a flow rate of 24,000 Nm 3 /h and a CO 2 concentration of 91.1%, and then dry reformed over a nickel-based catalyst at 800°C and 1.0 MPa to obtain a synthesis gas with a flow rate of 170,000 Nm 3 /h and CO and H 2 concentrations of 49.0% and 49.0%, respectively. The synthesis gas was sent to the No. 3 pressure swing adsorption unit for pressure swing adsorption to extract part of CO, and a No. 2 CO-rich product gas with a flow rate of 48,000 Nm 3 /h and a CO concentration of 90.45% was obtained, as well as a CO-lean product gas with a flow rate of 120,000 Nm 3 /h and CO and H 2 concentrations of 33.0% and 66.0%, respectively.
(4)甲醇合成:(4) Methanol synthesis:
将流量为120000Nm3/h、CO和H2浓度分别为33.0%、66.0%的贫CO产品气,在250℃、6MPa条件下,通过铜基催化剂进行甲醇合成制得粗甲醇,合成的粗甲醇由泵输送至精馏装置分离水制得甲醇产品(纯度99%),产量为40万吨/年。甲醇合成装置产生的甲醇弛放气返回甲醇合成装置。The CO-depleted product gas with a flow rate of 120,000 Nm 3 /h and CO and H 2 concentrations of 33.0% and 66.0% respectively is synthesized by copper-based catalyst at 250°C and 6MPa to produce crude methanol. The synthesized crude methanol is pumped to the distillation unit to separate water to produce methanol product (purity 99%) with an annual output of 400,000 tons. The methanol purge gas produced by the methanol synthesis unit is returned to the methanol synthesis unit.
(5)回喷高炉:(5) Back-spraying blast furnace:
将流量为30000Nm3/h、CO浓度为96.2%的1#富CO产品气,流量为48000Nm3/h、CO浓度为90.45%的2#富CO产品气,以及流量为205000Nm3/h、H2浓度为81.05%的富H2气体混合,回喷高炉。The 1# CO-rich product gas with a flow rate of 30000Nm3 /h and a CO concentration of 96.2%, the 2# CO-rich product gas with a flow rate of 48000Nm3 /h and a CO concentration of 90.45%, and the H2 - rich gas with a flow rate of 205000Nm3 /h and a H2 concentration of 81.05% are mixed and sprayed back into the blast furnace.
(6)尾气处理:(6) Exhaust gas treatment:
高炉煤气脱除CO和CO2的贫碳氧化物尾气返回煤气管网用于钢铁生产各工序及发电装置的燃料气使用。The carbon oxide-poor tail gas from blast furnace gas after CO and CO2 are removed is returned to the gas network for use as fuel gas in various steel production processes and power generation equipment.
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202410689633.1A CN118599578A (en) | 2024-05-30 | 2024-05-30 | A comprehensive utilization method and system for synthesizing methanol from blast furnace gas and coke oven gas |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202410689633.1A CN118599578A (en) | 2024-05-30 | 2024-05-30 | A comprehensive utilization method and system for synthesizing methanol from blast furnace gas and coke oven gas |
Publications (1)
Publication Number | Publication Date |
---|---|
CN118599578A true CN118599578A (en) | 2024-09-06 |
Family
ID=92556611
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202410689633.1A Pending CN118599578A (en) | 2024-05-30 | 2024-05-30 | A comprehensive utilization method and system for synthesizing methanol from blast furnace gas and coke oven gas |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN118599578A (en) |
-
2024
- 2024-05-30 CN CN202410689633.1A patent/CN118599578A/en active Pending
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN104232195B (en) | Method for jointly producing methanol and synthetic natural gas by utilizing coke oven gas | |
CN104119975B (en) | Coke-oven plant's combined production of methanol and the method for liquefied natural gas | |
CN100427443C (en) | Method for simultaneously producing methanol, urea and artificial gas | |
CN102585951B (en) | Process for co-production of liquefied synthesis gas, pure hydrogen and methanol from coke-oven gas | |
EP2876080A1 (en) | Process for comprehensively utilizing low carbon emission fischer-tropsch synthesis tail gas | |
CN110776941B (en) | Biomass hydrogen production device and method with methane tri-reforming function | |
CN111320528B (en) | Method and system for preparing ethanol by comprehensively utilizing tail gas of steel mill | |
CN102642810B (en) | Combined process for preparing Fischer-Tropsch synthetic oil raw material gas by utilizing coke-oven gas | |
CN110862839B (en) | System and method for co-production of methanol from coal-based natural gas | |
BR112012032800B1 (en) | methanol and ammonia co-production | |
CN204211707U (en) | Utilize the device of coke-oven gas and blast furnace gas combination producing Sweet natural gas and liquefied ammonia | |
CN101607859B (en) | Process employing coke-oven gas for production of methane | |
CN105883851B (en) | A kind of Novel gasification and pyrolysis coupling coal gas multi-production process | |
CN114149837A (en) | Process for preparing liquefied natural gas and co-producing liquid ammonia or hydrogen by coke oven gas with conversion decarburization | |
CN102633232A (en) | Hydrogen generation process and system in float glass manufacturing | |
CN110002954B (en) | Technological method and device for preparing methanol and co-producing acid or ester by coal gasification coupled coal coking | |
CN222434398U (en) | Comprehensive utilization system for synthesizing methanol from blast furnace gas and coke oven gas | |
CN118599578A (en) | A comprehensive utilization method and system for synthesizing methanol from blast furnace gas and coke oven gas | |
CN104418703B (en) | Serial methanol and methane synthesis process taking coke-oven gas as raw material | |
CN211921378U (en) | System for steel mill tail gas comprehensive utilization system ethanol | |
CN222384794U (en) | A system for producing LNG and methanol by co-production of coke oven gas and blast furnace gas | |
CN103992198B (en) | A kind of take coke-oven gas as the technique of raw material production benzene | |
CN202643315U (en) | Hydrogen production system used in float glass manufacturing | |
CN221822122U (en) | System for preparing methanol and acetic acid and coproducing LNG (liquefied Natural gas) by using blast furnace gas and coke oven gas | |
CN102503770B (en) | Process method for high-efficient production of methanol from natural gas |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |