CN116790049A - Low-odor low-heat-generation sidewall rubber composition, mixing method and tire - Google Patents
Low-odor low-heat-generation sidewall rubber composition, mixing method and tire Download PDFInfo
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- CN116790049A CN116790049A CN202310850548.4A CN202310850548A CN116790049A CN 116790049 A CN116790049 A CN 116790049A CN 202310850548 A CN202310850548 A CN 202310850548A CN 116790049 A CN116790049 A CN 116790049A
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- natural rubber
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- 229920001971 elastomer Polymers 0.000 title claims abstract description 119
- 239000005060 rubber Substances 0.000 title claims abstract description 119
- 239000000203 mixture Substances 0.000 title claims abstract description 47
- 238000002156 mixing Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title abstract description 29
- 229920003052 natural elastomer Polymers 0.000 claims abstract description 100
- 229920001194 natural rubber Polymers 0.000 claims abstract description 100
- 244000043261 Hevea brasiliensis Species 0.000 claims abstract description 99
- 239000002131 composite material Substances 0.000 claims abstract description 44
- 230000020169 heat generation Effects 0.000 claims abstract description 10
- 239000012763 reinforcing filler Substances 0.000 claims description 40
- 239000006229 carbon black Substances 0.000 claims description 38
- 239000002245 particle Substances 0.000 claims description 38
- 230000000844 anti-bacterial effect Effects 0.000 claims description 30
- 238000013268 sustained release Methods 0.000 claims description 30
- 239000012730 sustained-release form Substances 0.000 claims description 30
- 230000005923 long-lasting effect Effects 0.000 claims description 21
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 20
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 20
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 14
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 14
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 12
- 229920006173 natural rubber latex Polymers 0.000 claims description 12
- 238000000227 grinding Methods 0.000 claims description 11
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 10
- 239000003963 antioxidant agent Substances 0.000 claims description 10
- 239000006185 dispersion Substances 0.000 claims description 10
- 235000019253 formic acid Nutrition 0.000 claims description 10
- 239000002994 raw material Substances 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 239000003242 anti bacterial agent Substances 0.000 claims description 8
- 229920002857 polybutadiene Polymers 0.000 claims description 8
- 239000004094 surface-active agent Substances 0.000 claims description 7
- 230000003078 antioxidant effect Effects 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 239000000377 silicon dioxide Substances 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 5
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 4
- 108091005804 Peptidases Proteins 0.000 claims description 4
- 239000004365 Protease Substances 0.000 claims description 4
- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 claims description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 4
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 4
- 239000013543 active substance Substances 0.000 claims description 4
- 239000001110 calcium chloride Substances 0.000 claims description 4
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 4
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 4
- 239000000194 fatty acid Substances 0.000 claims description 4
- 229930195729 fatty acid Natural products 0.000 claims description 4
- 150000004665 fatty acids Chemical class 0.000 claims description 4
- 239000003921 oil Substances 0.000 claims description 4
- 239000011163 secondary particle Substances 0.000 claims description 4
- 235000019333 sodium laurylsulphate Nutrition 0.000 claims description 4
- 239000011593 sulfur Substances 0.000 claims description 4
- 229910052717 sulfur Inorganic materials 0.000 claims description 4
- 238000005189 flocculation Methods 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 238000004073 vulcanization Methods 0.000 claims description 3
- JPEWDCTZJFUITH-UHFFFAOYSA-N 1-methoxydecane Chemical group CCCCCCCCCCOC JPEWDCTZJFUITH-UHFFFAOYSA-N 0.000 claims description 2
- IGFHQQFPSIBGKE-UHFFFAOYSA-N Nonylphenol Natural products CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 claims description 2
- 239000005062 Polybutadiene Substances 0.000 claims description 2
- 235000021355 Stearic acid Nutrition 0.000 claims description 2
- -1 accelerators Substances 0.000 claims description 2
- 229960001760 dimethyl sulfoxide Drugs 0.000 claims description 2
- 230000016615 flocculation Effects 0.000 claims description 2
- 239000004200 microcrystalline wax Substances 0.000 claims description 2
- 235000019808 microcrystalline wax Nutrition 0.000 claims description 2
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 claims description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 2
- 239000011780 sodium chloride Substances 0.000 claims description 2
- 239000008117 stearic acid Substances 0.000 claims description 2
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 2
- 239000011787 zinc oxide Substances 0.000 claims description 2
- 238000004898 kneading Methods 0.000 claims 1
- DEQZTKGFXNUBJL-UHFFFAOYSA-N n-(1,3-benzothiazol-2-ylsulfanyl)cyclohexanamine Chemical compound C1CCCCC1NSC1=NC2=CC=CC=C2S1 DEQZTKGFXNUBJL-UHFFFAOYSA-N 0.000 claims 1
- 241000894007 species Species 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 10
- 244000005700 microbiome Species 0.000 abstract description 6
- 230000006866 deterioration Effects 0.000 abstract description 5
- 239000007789 gas Substances 0.000 abstract 2
- 235000019645 odor Nutrition 0.000 description 33
- 239000003292 glue Substances 0.000 description 20
- 229920000126 latex Polymers 0.000 description 16
- 239000004816 latex Substances 0.000 description 16
- 239000000022 bacteriostatic agent Substances 0.000 description 12
- 239000007788 liquid Substances 0.000 description 9
- 239000000243 solution Substances 0.000 description 9
- 239000002114 nanocomposite Substances 0.000 description 7
- 238000005345 coagulation Methods 0.000 description 6
- 230000015271 coagulation Effects 0.000 description 6
- 239000002781 deodorant agent Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 239000000084 colloidal system Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 4
- 239000000499 gel Substances 0.000 description 4
- 239000008213 purified water Substances 0.000 description 4
- 238000001179 sorption measurement Methods 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 3
- 230000018044 dehydration Effects 0.000 description 3
- 238000006297 dehydration reaction Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- BEGLCMHJXHIJLR-UHFFFAOYSA-N methylisothiazolinone Chemical compound CN1SC=CC1=O BEGLCMHJXHIJLR-UHFFFAOYSA-N 0.000 description 3
- 230000009965 odorless effect Effects 0.000 description 3
- JIHQDMXYYFUGFV-UHFFFAOYSA-N 1,3,5-triazine Chemical compound C1=NC=NC=N1 JIHQDMXYYFUGFV-UHFFFAOYSA-N 0.000 description 2
- 229940100555 2-methyl-4-isothiazolin-3-one Drugs 0.000 description 2
- 108010010803 Gelatin Proteins 0.000 description 2
- 241000221020 Hevea Species 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 230000001580 bacterial effect Effects 0.000 description 2
- 229920003211 cis-1,4-polyisoprene Polymers 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 238000004332 deodorization Methods 0.000 description 2
- 230000001877 deodorizing effect Effects 0.000 description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical class O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000008273 gelatin Substances 0.000 description 2
- 229920000159 gelatin Polymers 0.000 description 2
- 235000019322 gelatine Nutrition 0.000 description 2
- 235000011852 gelatine desserts Nutrition 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000002808 molecular sieve Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 102000004169 proteins and genes Human genes 0.000 description 2
- 108090000623 proteins and genes Proteins 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 238000010057 rubber processing Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229940043810 zinc pyrithione Drugs 0.000 description 2
- PICXIOQBANWBIZ-UHFFFAOYSA-N zinc;1-oxidopyridine-2-thione Chemical compound [Zn+2].[O-]N1C=CC=CC1=S.[O-]N1C=CC=CC1=S PICXIOQBANWBIZ-UHFFFAOYSA-N 0.000 description 2
- CSNIZNHTOVFARY-UHFFFAOYSA-N 1,2-benzothiazole Chemical compound C1=CC=C2C=NSC2=C1 CSNIZNHTOVFARY-UHFFFAOYSA-N 0.000 description 1
- OKTMSDOBWSRCQW-UHFFFAOYSA-N 2-[1,3-bis(2-hydroxyethyl)triazinan-5-yl]ethanol Chemical compound OCCC1CN(CCO)NN(CCO)C1 OKTMSDOBWSRCQW-UHFFFAOYSA-N 0.000 description 1
- 108010027529 Bio-glue Proteins 0.000 description 1
- 241000233866 Fungi Species 0.000 description 1
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 1
- MJSPPDCIDJQLRE-YUMQZZPRSA-N S-methionyl-L-thiocitrulline Chemical compound CSCC[C@@H](C(S/C(\N)=N/CCC[C@@H](C(O)=O)N)=O)N MJSPPDCIDJQLRE-YUMQZZPRSA-N 0.000 description 1
- MUCRYNWJQNHDJH-OADIDDRXSA-N Ursonic acid Chemical compound C1CC(=O)C(C)(C)[C@@H]2CC[C@@]3(C)[C@]4(C)CC[C@@]5(C(O)=O)CC[C@@H](C)[C@H](C)[C@H]5C4=CC[C@@H]3[C@]21C MUCRYNWJQNHDJH-OADIDDRXSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- DMSMPAJRVJJAGA-UHFFFAOYSA-N benzo[d]isothiazol-3-one Chemical compound C1=CC=C2C(=O)NSC2=C1 DMSMPAJRVJJAGA-UHFFFAOYSA-N 0.000 description 1
- DHNRXBZYEKSXIM-UHFFFAOYSA-N chloromethylisothiazolinone Chemical compound CN1SC(Cl)=CC1=O DHNRXBZYEKSXIM-UHFFFAOYSA-N 0.000 description 1
- 239000000701 coagulant Substances 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000010077 mastication Methods 0.000 description 1
- 230000018984 mastication Effects 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- JPMIIZHYYWMHDT-UHFFFAOYSA-N octhilinone Chemical compound CCCCCCCCN1SC=CC1=O JPMIIZHYYWMHDT-UHFFFAOYSA-N 0.000 description 1
- 150000003904 phospholipids Chemical class 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical compound [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 description 1
- 239000004299 sodium benzoate Substances 0.000 description 1
- 235000010234 sodium benzoate Nutrition 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L7/00—Compositions of natural rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
- B60C1/0025—Compositions of the sidewalls
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
- C08K5/3477—Six-membered rings
- C08K5/3492—Triazines
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/02—Polyalkylene oxides
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
技术领域Technical field
本发明涉及轮胎新材料技术领域,尤其涉及一种低气味、低生热的胎侧橡胶组合物、混炼方法和轮胎。The present invention relates to the technical field of new tire materials, and in particular to a low-odor, low-heat sidewall rubber composition, a mixing method and a tire.
背景技术Background technique
随着汽车产业的快速发展,车企对轮胎性能的要求也愈发提高,无论是对于抓地还是滚动阻力的要求都普遍提升。由于新能源汽车对于续航里程的强烈渴望,也使得新能源汽车对于轮胎滚动阻力的要求越来越高。因此,仅降低胎面胶、胎侧胶的生热,已经无法满足轮胎的低滚动阻力要求。对此,各大轮胎企业在基部胶、三角胶、外护胶等部件上,均开始了低生热开发。With the rapid development of the automobile industry, car companies have increasingly higher requirements for tire performance, both in terms of road holding and rolling resistance. Due to the strong desire of new energy vehicles for cruising range, new energy vehicles have increasingly higher requirements for tire rolling resistance. Therefore, only reducing the heat generation of tread rubber and sidewall rubber can no longer meet the low rolling resistance requirements of tires. In this regard, major tire companies have begun to develop low heat generation in components such as base rubber, apex rubber, and outer protective rubber.
汽车备胎的气味主要来源于胎面、胎侧、外护、内衬四个部件,由于备胎会装轮辋,因此内衬对于气味的影响较小。气味物质主要来自于橡胶、填充油、防老剂及促进剂。虽然可以通过优选环保油、防老剂及促进剂进行气味优化,但是天然橡胶因其综合性能优异,仍是轮胎行业中消耗最大的橡胶种类。天然橡胶多指三叶橡胶,是从巴西三叶橡胶树上采集的胶乳,经凝固、脱水、干燥等工艺制成的固态天然弹性体材料,也是重要的战略物资和工业原材料。由于天然橡胶是生物合成的,其中含有少量的蛋白质、磷脂等非胶组分;在微生物或细菌的作用下非胶组分被分解成含氨基官能团及巯基官能团等具有恶臭气味的小分子。所以,在天然橡胶的生产、贮存、使用过程中会散发恶臭气味。The odor of a car spare tire mainly comes from the four components of the tread, sidewall, outer protection, and inner lining. Since the spare tire is mounted on the rim, the inner lining has less impact on the odor. Odor substances mainly come from rubber, filler oil, antioxidants and accelerators. Although odor can be optimized by optimizing environmentally friendly oils, antioxidants and accelerators, natural rubber is still the most consumed type of rubber in the tire industry due to its excellent comprehensive properties. Natural rubber mostly refers to hevea rubber. It is a solid natural elastomer material made from latex collected from Brazilian hevea trees through coagulation, dehydration, drying and other processes. It is also an important strategic material and industrial raw material. Since natural rubber is biosynthesized, it contains a small amount of non-glue components such as proteins and phospholipids; under the action of microorganisms or bacteria, the non-glue components are decomposed into small molecules with malodorous odors such as amino functional groups and sulfhydryl functional groups. Therefore, during the production, storage, and use of natural rubber, foul odors will be emitted.
国内外大量的学者在治理天然橡胶臭味方面做了大量的工作,现有技术也公开了一些天然橡胶除臭的方法。中国专利CN113501893A公开了一种环保型天然橡胶加工方法,其方法是向鲜胶乳中加入除菌液和凝固菌液1:1~3的复合菌液,凝固后将凝胶块静置堆放熟化,制成天然橡胶生胶产品。该方法利用复合菌对鲜胶乳中非胶组分的分解,以减轻凝胶块熟化过程中的臭味。中国专利CN102558395A公开了一种天然橡胶鲜胶乳生物胶块的生物防臭方法,其方法为将菌株C1的试管斜面培养物接入含糖5wt%的清水中,再28~35℃摇床培养2~4天而成的生物除臭液1:10~1:1的重量比例混入生物凝固液中用于凝固鲜胶乳。该方法,生物除臭液的使用方式由传统的在橡胶凝胶块表面喷洒式除臭,转变为在胶乳凝固阶段就混入凝固剂与鲜胶乳一起凝固后均匀分散在凝胶块内部;相当于在鲜胶乳的凝固阶段便加入具有持久活性的除臭剂,从源头上抑制臭气的产生,使胶凝块在加工中因为有活性除臭剂的存在而不至于散发臭气,并减轻标胶烘干过程中臭气的释放。中国专利CN108164767A公开了一种无臭味天然橡胶及其一种胶料,其制备方法为在天然橡胶胶乳中加入改性的沸石分子筛分散体,采用不同的凝固方式对天然橡胶胶乳进行凝固,压绉得到胶片,将胶片在室温下悬挂一段时间后,造粒,经除臭剂浸泡一定时间后,采用热风干燥箱进行干燥,得到无臭味天然橡胶。该方法利用偶联剂改性的沸石分子筛具有强吸附性,可以吸附橡胶加工过程中产生的臭气,同时利用除臭剂浸泡进一步降低天然橡胶熟化过程中因蛋白质变质产生的臭味,能够有效去除天然橡胶初加工以及塑炼和混炼过程中产生的臭味。A large number of scholars at home and abroad have done a lot of work in controlling the odor of natural rubber, and the existing technology has also disclosed some methods for deodorizing natural rubber. Chinese patent CN113501893A discloses an environmentally friendly natural rubber processing method. The method is to add a compound bacterial liquid of 1:1~3 of sterilizing liquid and coagulating bacterial liquid to fresh latex. After coagulation, the gel blocks are left to stand and mature. Made into natural rubber raw rubber products. This method utilizes composite bacteria to decompose non-gelatin components in fresh latex to reduce the odor during the aging process of the gel mass. Chinese patent CN102558395A discloses a biological deodorization method for natural rubber fresh latex bio-glue blocks. The method is to insert the test tube slant culture of strain C1 into clean water containing 5wt% sugar, and then culture it in a shaker at 28~35°C for 2~ The 4-day-old biological deodorant liquid is mixed into the biological coagulation liquid at a weight ratio of 1:10~1:1 to coagulate fresh latex. In this method, the use of biological deodorant liquid changes from the traditional spraying deodorization on the surface of the rubber gel block to mixing the coagulant with the fresh latex during the coagulation stage of the latex and then solidifying it together, and then evenly disperses it inside the gel block; which is equivalent to During the coagulation stage of fresh latex, a long-lasting active deodorant is added to inhibit the generation of odor from the source, so that the gelatin block will not emit odor due to the presence of active deodorant during processing, and reduce the standard The release of odor during the glue drying process. Chinese patent CN108164767A discloses an odorless natural rubber and a rubber compound thereof. The preparation method is to add modified zeolite molecular sieve dispersion to natural rubber latex, use different coagulation methods to solidify the natural rubber latex, and press Crepe the film to obtain the film. After hanging the film at room temperature for a period of time, it is granulated. After being soaked in a deodorant for a certain period of time, it is dried in a hot air drying oven to obtain odorless natural rubber. This method uses coupling agent-modified zeolite molecular sieves that have strong adsorption properties and can absorb the odor generated during rubber processing. At the same time, it uses deodorant soaking to further reduce the odor caused by protein deterioration during the maturation process of natural rubber, which can effectively Remove the odor generated during the initial processing, mastication and mixing of natural rubber.
上述技术虽都公开了制备无臭天然橡胶或天然橡胶除臭的方法,但是都只能解决天然橡胶生产过程中产生臭味的技术问题,并没有涉及天然橡胶在长时间贮存、使用过程中变质、发霉、变臭的技术问题。因此,如何降低或除去天然橡胶贮存和使用过程中的气味产生是目前天然橡胶行业面临的最大难题。因此,解决天然橡胶的臭味,即可改善胎侧胶的气味等级,进而降低备胎的气味等级。Although the above technologies all disclose methods for preparing odorless natural rubber or deodorizing natural rubber, they can only solve the technical problem of odor generated during the production process of natural rubber, and do not involve the deterioration of natural rubber during long-term storage and use. , moldy and smelly technical problems. Therefore, how to reduce or eliminate the odor generated during the storage and use of natural rubber is the biggest problem currently faced by the natural rubber industry. Therefore, solving the odor of natural rubber can improve the odor level of the sidewall rubber, thereby reducing the odor level of the spare tire.
发明内容Contents of the invention
为了解决上述的技术问题,本发明的目的是提供一种低气味、低生热的胎侧橡胶组合物,该组合物中采用了天然橡胶复合材料全部代替或部分代替天然橡胶,该天然橡胶复合材料包括抑菌剂,在微生物分解非胶组分之前对微生物产生作用,而不是在微生物分解非胶组分之后吸附或除掉产生的恶臭气体,从而从根源上杜绝了天然橡胶变质、发霉、发臭现象的发生,避免了天然橡胶制成的轮胎产生的恶臭气体。In order to solve the above technical problems, the object of the present invention is to provide a low-odor, low-heat-generating sidewall rubber composition, in which a natural rubber composite material is used to completely or partially replace the natural rubber. The natural rubber composite material The material includes a bacteriostatic agent, which acts on microorganisms before they decompose non-glue components, instead of adsorbing or removing the odorous gas generated after microorganisms decompose non-glue components, thereby eliminating the root cause of natural rubber deterioration, mold, and The occurrence of odor phenomenon avoids the odorous gas produced by tires made of natural rubber.
为了实现上述的目的,本发明采用了以下的技术方案:In order to achieve the above objects, the present invention adopts the following technical solutions:
一种低气味、低生热的胎侧橡胶组合物,该胎侧橡胶组合物由包括以下的组分的原料混炼制备得到;A sidewall rubber composition with low odor and low heat generation, which is prepared by mixing raw materials including the following components;
橡胶A,Rubber A,
橡胶补强填料A,Rubber reinforcing filler A,
以及适量的防老剂、促进剂、活性剂和硫磺;As well as appropriate amounts of antioxidants, accelerators, active agents and sulfur;
其特征在于,该胎侧橡胶组合物的混炼原料还包括天然橡胶复合材料,天然橡胶复合材料按橡胶B为100重量份计由包括以下的组分的原料采用湿法混炼制得:It is characterized in that the mixing raw materials of the sidewall rubber composition also include natural rubber composite materials. The natural rubber composite materials are prepared by wet mixing of raw materials including the following components based on 100 parts by weight of rubber B:
橡胶B 100份Rubber B 100 parts
橡胶补强填料B 5.0-20份Rubber reinforcing filler B 5.0-20 parts
1,3,5均三嗪或其具有抑菌作用的衍生物 0.05-1.0份;0.05-1.0 parts of 1,3,5-s-triazine or its antibacterial derivatives;
在胎侧橡胶组合物中橡胶A+橡胶B为100重量份,橡胶B为天然橡胶;橡胶补强填料A+橡胶补强填料B为30-50份。In the sidewall rubber composition, rubber A + rubber B are 100 parts by weight, rubber B is natural rubber; rubber reinforcing filler A + rubber reinforcing filler B are 30-50 parts.
作为优选,该天然橡胶复合材料按橡胶B为100质量份数计由包括以下的组分的原料采用湿法混炼制得:Preferably, the natural rubber composite material is prepared by wet mixing from raw materials including the following components based on 100 parts by mass of rubber B:
橡胶B 100份Rubber B 100 parts
橡胶补强填料B 8.0-15份Rubber reinforcing filler B 8.0-15 parts
1,3,5均三嗪或其具有抑菌作用的衍生物 0.1-0.5份;0.1-0.5 parts of 1,3,5-s-triazine or its antibacterial derivatives;
优选,所述橡胶补强填料A+橡胶补强填料B为35-45份。Preferably, the amount of rubber reinforcing filler A + rubber reinforcing filler B is 35-45 parts.
优选,所述天然橡胶为田间新鲜胶乳或浓缩胶乳。Preferably, the natural rubber is field fresh latex or concentrated latex.
作为优选,橡胶A选自天然橡胶、顺丁橡胶、丁苯橡胶和聚丁二烯橡胶中的一种或多种混合;再优选,橡胶A选自天然橡胶和聚丁二烯橡胶中的一种或2种混合;最优选,橡胶A为聚丁二烯橡胶,橡胶A为40-60份,橡胶B为40-60份。Preferably, rubber A is selected from one or more mixtures of natural rubber, butadiene rubber, styrene-butadiene rubber and polybutadiene rubber; more preferably, rubber A is selected from one or more of natural rubber and polybutadiene rubber. One or two kinds are mixed; most preferably, rubber A is polybutadiene rubber, rubber A is 40-60 parts, and rubber B is 40-60 parts.
作为优选,橡胶补强填料A、橡胶补强填料B选自炭黑或白炭黑中的一种或多种;Preferably, rubber reinforcing filler A and rubber reinforcing filler B are selected from one or more types of carbon black or white carbon black;
优选,所述炭黑颗粒的BET比表面积为20~160m2/g,更优选为40~130m2/g,进一步优选为50~120m2/g;炭黑颗粒的平均二次粒径优选为0.05~3μm,更优选为0.1~1.0μm,进一步优选为0.2~0.9μm;最优选,炭黑为N134、N220、N234、N330、N375、N550中的一种或多种混合;Preferably, the BET specific surface area of the carbon black particles is 20-160 m2/g, more preferably 40-130 m2/g, further preferably 50-120 m2/g; the average secondary particle size of the carbon black particles is preferably 0.05-3 μm. , more preferably 0.1 to 1.0 μm, further preferably 0.2 to 0.9 μm; most preferably, the carbon black is one or a mixture of N134, N220, N234, N330, N375, and N550;
优选,白炭黑的BET比表面积为50~250m2/g,优选为80~210m2/g,更优选为100~190m2/g;白炭黑的平均二次粒径优选为0.04~3μm,更优选为0.1~1μm,进一步优选为0.2~0.7μm;Preferably, the BET specific surface area of silica is 50-250m2/g, preferably 80-210m2/g, more preferably 100-190m2/g; the average secondary particle size of silica is preferably 0.04-3 μm, more preferably 0.1 to 1 μm, more preferably 0.2 to 0.7 μm;
最优选,橡胶补强填料A选用N550炭黑和/或N330炭黑,橡橡胶补强填料B选用N330炭黑;优选, N550炭黑为25-40份。Most preferably, the rubber reinforcing filler A uses N550 carbon black and/or N330 carbon black, and the rubber reinforcing filler B uses N330 carbon black; preferably, N550 carbon black is 25-40 parts.
作为优选,橡胶补强填料包括白炭黑,所述的天然橡胶复合材料还包括表面活性剂,表面活性剂为白炭黑含量的0.1%-10%。申请人经过试验发现在含有白炭黑的情况下,需要加入表面活性剂,完成在水相中橡胶补强填料与天然橡胶分子链复合,与胶乳实现共絮凝,均匀分散在橡胶基体中。而对于炭黑则可以不需要加入表面活性剂。Preferably, the rubber reinforcing filler includes white carbon black, and the natural rubber composite material also includes a surfactant, and the surfactant is 0.1%-10% of the white carbon black content. The applicant found through experiments that when it contains silica, it is necessary to add surfactant to complete the compounding of the rubber reinforcing filler and the natural rubber molecular chain in the water phase, achieve co-flocculation with the latex, and be evenly dispersed in the rubber matrix. For carbon black, there is no need to add surfactant.
再优选,所述表面活性剂为辛基苯酚聚氧乙烯醚、壬基苯酚聚氧乙烯醚 、脂肪酸聚氧乙烯醚、癸基甲基亚砜和十二烷基硫酸钠中的一种或两种以上,优选为辛基苯酚聚氧乙烯醚、脂肪酸聚氧乙烯醚和十二烷基硫酸钠中的一种或两种以上。More preferably, the surfactant is one or both of octylphenol polyoxyethylene ether, nonylphenol polyoxyethylene ether, fatty acid polyoxyethylene ether, decyl methyl sulfoxide and sodium lauryl sulfate. More than one kind, preferably one or more of octylphenol polyoxyethylene ether, fatty acid polyoxyethylene ether and sodium lauryl sulfate.
作为优选,防老剂为防老剂TMQ1.0-2.0份和防老剂6PPD2.5-5.0份,活性剂为氧化锌2.0-4.0份和硬脂酸1.0-3.0份,促进剂为促进剂CZ0.5-1.0份,硫磺1.5-2.5份;该橡胶组合物还包括V700环保油3.0-5.0份,微晶蜡1.0-3.0份。Preferably, the antioxidant is 1.0-2.0 parts of antioxidant TMQ and 2.5-5.0 parts of antioxidant 6PPD, the active agent is 2.0-4.0 parts of zinc oxide and 1.0-3.0 parts of stearic acid, and the accelerator is accelerator CZ0.5 -1.0 parts, 1.5-2.5 parts of sulfur; the rubber composition also includes 3.0-5.0 parts of V700 environmentally friendly oil, and 1.0-3.0 parts of microcrystalline wax.
进一步,本发明还公开了所述的天然橡胶复合材料的制备方法,该方法包括以下的步骤:Further, the invention also discloses a method for preparing the natural rubber composite material, which method includes the following steps:
1)将抑菌剂与橡胶补强填料同时进行高速粉碎获得抑菌缓释粒子;1) Crush the antibacterial agent and rubber reinforcing filler at high speed to obtain antibacterial sustained-release particles;
2)抑菌缓释粒子分散在水相中,经研磨制备缓释粒子分散液;或者抑菌缓释粒子直接2) The antibacterial sustained-release particles are dispersed in the water phase and ground to prepare a sustained-release particle dispersion; or the antibacterial sustained-release particles are directly
3)缓释粒子分散液与天然橡胶胶乳进行混合、絮凝、干燥得到所述长效低气味天然橡胶复合材料;或者,将步骤1)抑菌缓释粒子直接与天然橡胶胶乳进行混合、絮凝、干燥得到所述长效低气味天然橡胶复合材料。3) Mix, flocculate and dry the sustained-release particle dispersion with natural rubber latex to obtain the long-lasting low-odor natural rubber composite material; or, directly mix, flocculate and flocculate the antibacterial sustained-release particles in step 1) with natural rubber latex. After drying, the long-lasting low-odor natural rubber composite material is obtained.
步骤(1)中,高速粉碎可以采用高速粉碎搅拌机实现;具体的,将抑菌剂与橡胶补强填料放入到高速粉碎搅拌机中即可。所述高速粉碎搅拌机可以采用现有任意一种高速粉碎搅拌机。在高速粉碎过程中,转速过低会造成粉碎效果不佳, 抑菌剂和载体混合吸附不均匀;转速过高无太大意义切会增加能耗,增大设备磨损,增加设备投入,另一方面还会破坏抑菌载体的结构。高速粉碎搅拌机的转速范围为100~5000r/min,优选为200-3000r/min。In step (1), high-speed crushing can be achieved using a high-speed crushing mixer; specifically, the bacteriostatic agent and rubber reinforcing filler are put into the high-speed crushing mixer. The high-speed pulverizing mixer can be any existing high-speed pulverizing mixer. During the high-speed grinding process, too low a rotational speed will result in poor grinding effect and uneven mixing and adsorption of the bacteriostatic agent and carrier; too high a rotational speed will be meaningless and will increase energy consumption, increase equipment wear, and increase equipment investment. On the other hand, it will also destroy the structure of the antibacterial carrier. The rotation speed range of the high-speed grinding mixer is 100~5000r/min, preferably 200-3000r/min.
步骤(1)中,在对抑菌剂与橡胶补强填料进行高速粉碎时,抑菌剂与橡胶补强填料充分混合且抑菌剂吸附于橡胶补强填料。抑菌剂与橡胶补强填料之间的混合吸附程度会对最终的抑菌、低气味效果有影响。为了获得好的抑菌、低气味效果,应当使得抑菌剂与橡胶补强填料充分混合吸附。当采用高速粉碎搅拌机时,为了保证在粉碎的同时能够充分混合吸附,搅拌、粉碎时间为1-120min,优选为5-60min。In step (1), when the bacteriostatic agent and the rubber reinforcing filler are pulverized at high speed, the bacteriostatic agent and the rubber reinforcing filler are fully mixed and the bacteriostatic agent is adsorbed on the rubber reinforcing filler. The degree of mixing and adsorption between the antibacterial agent and the rubber reinforcing filler will have an impact on the final antibacterial and low-odor effect. In order to obtain good antibacterial and low odor effects, the antibacterial agent and rubber reinforcing filler should be fully mixed and adsorbed. When using a high-speed crushing mixer, in order to ensure sufficient mixing and adsorption during crushing, the stirring and crushing time is 1-120 minutes, preferably 5-60 minutes.
步骤(2)中,对水相进行研磨可以采用研磨设备实现。具体的,可以采用高剪切分散仪、超声破碎机、胶体磨、球磨机或砂磨机,优选胶体磨、球磨机、砂磨机。研磨时间过短,研磨效果不好,抑菌剂在橡胶基体中分散就不好,没有抑菌剂粒子的地方就有变质的可能;还会对橡胶产品的其他性能会有影响。为了在解决气味的同时保证产品性能不下降甚至提高;研磨时间可以为10-300min,优选为30-120min;研磨温度为25-80℃,优选为25-60℃。In step (2), grinding the water phase can be achieved using grinding equipment. Specifically, a high shear dispersion apparatus, an ultrasonic crusher, a colloid mill, a ball mill or a sand mill can be used, preferably a colloid mill, a ball mill or a sand mill. If the grinding time is too short, the grinding effect will be poor, the bacteriostatic agent will not be well dispersed in the rubber matrix, and there is a possibility of deterioration where there are no bacteriostatic agent particles; it will also have an impact on other properties of the rubber product. In order to solve the odor while ensuring that the product performance is not reduced or even improved; the grinding time can be 10-300min, preferably 30-120min; the grinding temperature is 25-80°C, preferably 25-60°C.
步骤(2)中,所获得的缓释粒子纳米分散液的固含量为1%-40%,优选为3%-20%。In step (2), the solid content of the obtained sustained-release particle nanodispersion is 1%-40%, preferably 3%-20%.
步骤(3)中,混合时间过短,抑菌缓释粒子与橡胶结合不好,会造成损失,导致效果变差;混合时间太长又会造成能耗浪费。所以,混合时间可以为10-120min,优选为20-60min。In step (3), if the mixing time is too short, the antibacterial slow-release particles will not be well combined with the rubber, which will cause losses and worsen the effect; if the mixing time is too long, energy consumption will be wasted. Therefore, the mixing time can be 10-120min, preferably 20-60min.
步骤(3)中,絮凝采用絮凝剂进行;所述絮凝剂为甲酸、乙酸、氯化钠、氯化钙、蛋白酶中的一种或两种以上,优选为甲酸、乙酸、蛋白酶、氯化钙中的一种或两种以上。In step (3), flocculation is performed using a flocculant; the flocculant is one or more of formic acid, acetic acid, sodium chloride, calcium chloride, and protease, preferably formic acid, acetic acid, protease, and calcium chloride. one or more than two of them.
进一步,本发明还公开了一种低气味、低生热的轮胎,该轮胎胎侧采用所述的轮胎橡胶组合物硫化制备得到。Furthermore, the present invention also discloses a low-odor, low-heat-generating tire. The tire sidewall is prepared by vulcanization of the tire rubber composition.
本发明采用1,3,5均三嗪为最优选的方案,也可以采用其他抑菌剂来代替1,3,5均三嗪,,其他抑菌剂为1,2-苯并异噻唑啉-3-酮、N-辛基-4-异噻唑啉-3-酮、2-甲基-4-异噻唑啉-3-酮、5-氯-2-甲基-4-异噻唑啉-3-酮、吡啶硫酮锌和苯甲酸钠中的一种或两种以上;优选为1,2-苯并异噻唑啉-3-酮、2-甲基-4-异噻唑啉-3-酮、均三嗪和吡啶硫酮锌中的一种或两种以上。The present invention adopts 1,3,5-s-triazine as the most preferred solution. Other bacteriostatic agents can also be used to replace 1,3,5-s-triazine. The other bacteriostatic agents are 1,2-benzisothiazoline. -3-one, N-octyl-4-isothiazolin-3-one, 2-methyl-4-isothiazolin-3-one, 5-chloro-2-methyl-4-isothiazolin- One or more of 3-ketone, zinc pyrithione and sodium benzoate; preferably 1,2-benzisothiazolin-3-one, 2-methyl-4-isothiazolin-3-one , one or more of s-triazine and zinc pyrithione.
本发明通过在天然橡胶胶乳中添加适量1,3,5均三嗪、橡胶补强填料制备出了一种长效低气味天然橡胶纳米复合材料。其中,1,3,5均三嗪有抑制细菌、真菌滋生的效果,但是,若单纯加入1,3,5均三嗪,其抑菌时效短。在添加1,3,5均三嗪的同时添加橡胶补强填料,一方面橡胶补强填料吸附1,3,5均三嗪可以起到缓释的作用,类似缓释药物,1,3,5均三嗪不断的从橡胶补强填料孔隙中向外迁移;另一方面橡胶补强填料可以在天然橡胶中均匀分散,保证了胶料整体的抑菌效果,同时橡胶补强填料为橡胶本身所需材料,不会对橡胶性能产生任何的影响,反而由于橡胶补强填料在橡胶中进一步分散,可以降低橡胶组合物的生热,以此带来轮胎滚动阻力的进一步降低。The present invention prepares a long-lasting, low-odor natural rubber nanocomposite material by adding an appropriate amount of 1,3,5-s-triazine and rubber reinforcing fillers to natural rubber latex. Among them, 1,3,5-s-triazine has the effect of inhibiting the growth of bacteria and fungi. However, if 1,3,5-s-triazine is simply added, the antibacterial effect will be short. When adding 1,3,5-s-triazine, rubber reinforcing fillers are added at the same time. On the one hand, the rubber reinforcing fillers adsorbing 1,3,5-s-triazine can play a sustained-release role, similar to sustained-release drugs, 1,3, 5. S-triazine continuously migrates outward from the pores of the rubber reinforcing filler; on the other hand, the rubber reinforcing filler can be evenly dispersed in the natural rubber, ensuring the overall antibacterial effect of the rubber. At the same time, the rubber reinforcing filler is the rubber itself The required materials will not have any impact on the rubber performance. On the contrary, since the rubber reinforcing filler is further dispersed in the rubber, the heat generation of the rubber composition can be reduced, thereby further reducing the tire rolling resistance.
本发明与现有技术相比,在不更改现有的混炼、终炼、硫化的工艺条件下,通过应用长效抑菌低气味天然橡胶纳米复合材料,降低胎侧橡胶组合物的气味等级及生热,以此带来气味及滚动阻力的有利改善。Compared with the existing technology, the present invention reduces the odor level of the sidewall rubber composition by applying long-acting antibacterial and low-odor natural rubber nanocomposite materials without changing the existing process conditions of mixing, final mixing and vulcanization. and heat generation, thereby bringing beneficial improvements in odor and rolling resistance.
具体实施方式Detailed ways
下面将结合本发明实施例,对本发明实施例中的技术方案进行清查、完整的描述,进而进一步解释发明。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部实施例。给予本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be reviewed and fully described below in conjunction with the embodiments of the present invention, and the invention will be further explained. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Given the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present invention.
实施例1Example 1
一种长效抑菌低气味天然橡胶复合材料,该天然橡胶复合材料按天然橡胶为100重量份计由以下的组分采用湿法混炼制得:A long-lasting antibacterial and low-odor natural rubber composite material. The natural rubber composite material is prepared by wet mixing the following components based on 100 parts by weight of natural rubber:
天然橡胶 100份Natural rubber 100 parts
炭黑N330 10份Carbon black N330 10 parts
1,3,5均三嗪 0.1份;1,3,5-s-triazine 0.1 part;
上述的一种长效抑菌低气味天然橡胶复合材料的混炼方法如下:The mixing method of the above-mentioned long-lasting antibacterial and low-odor natural rubber composite material is as follows:
取10份炭黑和0.1份1,3,5均三嗪在高速搅拌机中以200r/min转速混合10min,使炭黑和1,3,5均三嗪充分混合吸附,得到抑菌剂缓释粒子,取上述抑菌剂缓释粒子分散在100份纯净水中,使用胶体磨在25℃条件下研磨30min得到缓释粒子纳米分散液;取上述缓释粒子纳米分散液缓慢倒入到干胶计为100份的天然胶乳中搅拌混合20min,使缓释粒子纳米分散液中的缓释粒子与胶乳充分复合得混合胶液,随后将混合胶液与干胶质量0.8%的甲酸溶液进行混合絮凝、脱水、干燥得到长效低气味天然橡胶纳米复合材料,获得天然橡胶复合材料A。Take 10 parts of carbon black and 0.1 part of 1,3,5-s-triazine and mix them in a high-speed mixer at 200r/min for 10 minutes to fully mix and adsorb the carbon black and 1,3,5-s-triazine to obtain a sustained release of the bacteriostatic agent Particles, take the above-mentioned sustained-release particles of antibacterial agent and disperse them in 100 parts of purified water, use a colloid mill to grind for 30 minutes at 25°C to obtain a nano-dispersion of sustained-release particles; take the above-mentioned nano-dispersion of sustained-release particles and slowly pour it into the dry glue meter. Stir and mix 100 parts of natural rubber latex for 20 minutes to fully compound the slow-release particles in the slow-release particle nanodispersion with the latex to obtain a mixed glue. Then mix and flocculate the mixed glue with a formic acid solution of 0.8% dry glue mass. After dehydration and drying, a long-lasting low-odor natural rubber nanocomposite was obtained, and natural rubber composite A was obtained.
实施例2Example 2
一种长效抑菌低气味天然橡胶复合材料,该天然橡胶复合材料按天然橡胶为100重量份计由以下的组分采用湿法混炼制得:A long-lasting antibacterial and low-odor natural rubber composite material. The natural rubber composite material is prepared by wet mixing the following components based on 100 parts by weight of natural rubber:
天然橡胶 100份Natural rubber 100 parts
炭黑N330 10份Carbon black N330 10 parts
1,3,5-三(2-羟乙基)六氢三嗪 0.2份;1,3,5-tris(2-hydroxyethyl)hexahydrotriazine 0.2 parts;
上述的一种长效抑菌低气味天然橡胶复合材料的混炼方法如实施例1所示,获得天然橡胶复合材料B。The above-mentioned mixing method of a long-lasting antibacterial and low-odor natural rubber composite material is as shown in Example 1, and natural rubber composite material B is obtained.
实施例3Example 3
一种长效抑菌低气味天然橡胶复合材料,该天然橡胶复合材料按天然橡胶为100重量份计由以下的组分采用湿法混炼制得:A long-lasting antibacterial and low-odor natural rubber composite material. The natural rubber composite material is prepared by wet mixing the following components based on 100 parts by weight of natural rubber:
天然橡胶 100份Natural rubber 100 parts
炭黑N330 10份Carbon black N330 10 parts
白炭黑 10份White carbon black 10 parts
辛基苯酚聚氧乙烯醚 0.5份Octylphenol polyoxyethylene ether 0.5 parts
1,3,5均三嗪 0.5份;1,3,5-s-triazine 0.5 parts;
上述的一种长效抑菌低气味天然橡胶复合材料的混炼方法如下:The mixing method of the above-mentioned long-lasting antibacterial and low-odor natural rubber composite material is as follows:
取10份炭黑N330、10份白炭黑和0.5份1,3,5均三嗪在高速搅拌机中以200r/min转速混合10min,使炭黑和1,3,5均三嗪充分混合吸附,得到抑菌剂缓释粒子,取上述抑菌剂缓释粒子分散在100份纯净水中,加入0.5份辛基苯酚聚氧乙烯醚,使用胶体磨在25℃条件下研磨30min得到缓释粒子纳米分散液;取上述缓释粒子纳米分散液缓慢倒入到干胶计为100份的天然胶乳中搅拌混合20min,使缓释粒子纳米分散液中的缓释粒子与胶乳充分复合得混合胶液,随后将混合胶液与干胶质量0.8%的甲酸溶液进行混合絮凝、脱水、干燥得到长效低气味天然橡胶纳米复合材料,获得天然橡胶复合材料C。Take 10 parts of carbon black N330, 10 parts of white carbon black and 0.5 parts of 1,3,5-s-triazine and mix them in a high-speed mixer at 200r/min for 10 minutes to fully mix and adsorb the carbon black and 1,3,5-s-triazine. , to obtain the antibacterial agent sustained-release particles, disperse the above antibacterial agent sustained-release particles in 100 parts of purified water, add 0.5 parts of octylphenol polyoxyethylene ether, and use a colloid mill to grind for 30 minutes at 25°C to obtain sustained-release nanoparticles. Dispersion; take the above sustained-release particle nanodispersion and slowly pour it into natural latex with a dry rubber count of 100 parts, stir and mix for 20 minutes, so that the sustained-release particles in the sustained-release particle nanodispersion and the latex are fully compounded to obtain a mixed glue. Then, the mixed glue liquid and a formic acid solution with 0.8% dry glue mass were mixed, flocculated, dehydrated, and dried to obtain a long-lasting low-odor natural rubber nanocomposite material, and natural rubber composite material C was obtained.
实施例4Example 4
一种长效抑菌低气味天然橡胶复合材料,该天然橡胶复合材料按天然橡胶为100重量份计由以下的组分采用湿法混炼制得:A long-lasting antibacterial and low-odor natural rubber composite material. The natural rubber composite material is prepared by wet mixing the following components based on 100 parts by weight of natural rubber:
天然橡胶 100份Natural rubber 100 parts
炭黑N330 10份Carbon black N330 10 parts
辛基苯酚聚氧乙烯醚 0.5份Octylphenol polyoxyethylene ether 0.5 parts
1,3,5均三嗪 0.1份;1,3,5-s-triazine 0.1 part;
上述的一种长效抑菌低气味天然橡胶复合材料的混炼方法如下:The mixing method of the above-mentioned long-lasting antibacterial and low-odor natural rubber composite material is as follows:
取10份炭黑N330和0.1份1,3,5均三嗪在高速搅拌机中以200r/min转速混合10min,使炭黑和1,3,5均三嗪充分混合吸附,得到抑菌剂缓释粒子,取上述抑菌剂缓释粒子分散在100份纯净水中,加入0.5份辛基苯酚聚氧乙烯醚,使用胶体磨在25℃条件下研磨30min得到缓释粒子纳米分散液;取上述缓释粒子纳米分散液缓慢倒入到干胶计为100份的天然胶乳中搅拌混合20min,使缓释粒子纳米分散液中的缓释粒子与胶乳充分复合得混合胶液,随后将混合胶液与干胶质量0.8%的甲酸溶液进行混合絮凝、脱水、干燥得到长效低气味天然橡胶纳米复合材料,获得天然橡胶复合材料D。Take 10 parts of carbon black N330 and 0.1 part of 1,3,5-s-triazine and mix them in a high-speed mixer at 200r/min for 10 minutes to fully mix and adsorb the carbon black and 1,3,5-s-triazine to obtain a bacteriostatic agent. To release particles, disperse the above-mentioned antibacterial agent sustained-release particles in 100 parts of purified water, add 0.5 parts of octylphenol polyoxyethylene ether, and grind with a colloid mill at 25°C for 30 minutes to obtain a nano-dispersion of sustained-release particles; take the above-mentioned sustained-release particles. Slowly pour the release particle nanodispersion into 100 parts of natural rubber latex, stir and mix for 20 minutes, so that the slow-release particles in the sustained-release particle nanodispersion and the latex are fully compounded to obtain a mixed glue, and then mix the mixed glue with The formic acid solution with a dry rubber mass of 0.8% was mixed, flocculated, dehydrated, and dried to obtain a long-lasting low-odor natural rubber nanocomposite, and the natural rubber composite material D was obtained.
对比例1Comparative example 1
取固含量为25%的天然胶乳加入适量甲酸溶液絮凝、脱水、干燥得到天然橡胶固体橡胶E。Take natural rubber latex with a solid content of 25%, add an appropriate amount of formic acid solution to flocculate, dehydrate and dry to obtain natural rubber solid rubber E.
对比例2Comparative example 2
一种天然橡胶复合材料,该天然橡胶复合材料按天然橡胶为100重量份计由以下的组分采用湿法混炼制得:A natural rubber composite material. The natural rubber composite material is prepared by wet mixing the following components based on 100 parts by weight of natural rubber:
天然橡胶 100份Natural rubber 100 parts
炭黑N330 10份;Carbon black N330 10 parts;
上述的一种长效抑菌低气味天然橡胶复合材料的混炼方法如下:The mixing method of the above-mentioned long-lasting antibacterial and low-odor natural rubber composite material is as follows:
取10份炭黑加入到干胶计为100份的天然胶乳中搅拌混合20min,使炭黑与胶乳充分复合得混合胶液,随后将混合胶液与干胶质量0.8%的甲酸溶液进行混合絮凝、脱水、干燥得到天然橡胶纳米复合材料F。Add 10 parts of carbon black to 100 parts of natural rubber latex and stir for 20 minutes to fully compound the carbon black and latex to obtain a mixed glue. Then mix and flocculate the mixed glue with a 0.8% formic acid solution by weight of dry glue. , dehydration and drying to obtain natural rubber nanocomposite F.
对比例3Comparative example 3
一种天然橡胶复合材料,该天然橡胶复合材料按天然橡胶为100重量份计由以下的组分采用湿法混炼制得:A natural rubber composite material. The natural rubber composite material is prepared by wet mixing the following components based on 100 parts by weight of natural rubber:
天然橡胶 100份Natural rubber 100 parts
1,3,5均三嗪 0.1份;1,3,5-s-triazine 0.1 part;
上述的一种长效抑菌低气味天然橡胶复合材料的混炼方法如下:The mixing method of the above-mentioned long-lasting antibacterial and low-odor natural rubber composite material is as follows:
取0.1份1,3,5均三嗪分散在100份纯净水中分散,然后缓慢倒入到干胶计为100份的天然胶乳中搅拌混合20min,使1,3,5均三嗪与胶乳充分复合得混合胶液,随后将混合胶液与干胶质量0.8%的甲酸溶液进行混合絮凝、脱水、干燥得到长效低气味天然橡胶纳米复合材料,获得天然橡胶复合材料G。Disperse 0.1 part of 1,3,5-s-triazine in 100 parts of purified water, then slowly pour it into 100 parts of natural rubber latex and stir for 20 minutes to fully mix the 1,3,5-s-triazine with the latex. The mixed glue liquid is obtained by compounding, and then the mixed glue liquid and a formic acid solution with 0.8% dry glue mass are mixed, flocculated, dehydrated, and dried to obtain a long-lasting low-odor natural rubber nanocomposite material, and the natural rubber composite material G is obtained.
表1:样品气味评级及停放1年后气味变化情况Table 1: Sample odor rating and odor changes after 1 year of storage
注:气味等级采用6级法评定,参照SMTC 5 400 012-2011(V1)进行。Note: The odor level is assessed using the 6-level method, referring to SMTC 5 400 012-2011 (V1).
应用例1Application example 1
本应用例应用于轮胎胎侧胶。参比例为常规的天然橡胶,实施例1-4和对比例1-3分别采用料储存1年后的天然橡胶复合材料A、B、C、D、E、F、G,具体配方见表1。This application example is applied to tire sidewall rubber. The reference ratio is conventional natural rubber. Examples 1-4 and Comparative Examples 1-3 respectively use natural rubber composite materials A, B, C, D, E, F, and G after 1 year of storage. The specific formulas are shown in Table 1. .
表2Table 2
参比例、实施例1-4和对比例1-3均按相同的混炼、终炼工艺进行加工,并通过平板硫化机在160℃下硫化15min制备试片后测试。采用DMA测试的方法表征橡胶组合物的动态粘弹性能,以60℃下tanδ表征橡胶组合物的生热性能,tanδ越低,生热越低。通过臭氧老化的裂口数量及深度表征耐臭氧性。通过6级气味法表征气味性,数值越低,气味越低。The reference examples, Examples 1-4 and Comparative Examples 1-3 were all processed according to the same mixing and final refining process, and were vulcanized by a flat vulcanizer at 160°C for 15 minutes to prepare test pieces and then tested. The DMA test method is used to characterize the dynamic viscoelastic properties of the rubber composition, and tan δ at 60°C is used to characterize the heat generation performance of the rubber composition. The lower the tan δ, the lower the heat generation. Ozone resistance is characterized by the number and depth of ozone aging cracks. The odor is characterized by the 6-level odor method. The lower the value, the lower the odor.
以上为对本发明实施例的描述,通过对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的。本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施列,而是要符合与本文所公开的原理和新颖点相一致的最宽的范围。The above is a description of the embodiments of the present invention. The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art. The general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novelties disclosed herein.
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JP2014091810A (en) * | 2012-11-06 | 2014-05-19 | Toyo Tire & Rubber Co Ltd | Rubber wet master batch and production method of the same, rubber composition, and pneumatic tire |
CN114945601A (en) * | 2020-01-27 | 2022-08-26 | 住友橡胶工业株式会社 | Modified natural rubber and rubber composition |
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