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CN116411365A - A kind of preparation method of chitosan/calcium alginate composite monofilament - Google Patents

A kind of preparation method of chitosan/calcium alginate composite monofilament Download PDF

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CN116411365A
CN116411365A CN202111683780.0A CN202111683780A CN116411365A CN 116411365 A CN116411365 A CN 116411365A CN 202111683780 A CN202111683780 A CN 202111683780A CN 116411365 A CN116411365 A CN 116411365A
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CN116411365B (en
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侯秀良
王力
张宇
徐荷澜
马博谋
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Jiangnan University
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/18Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from other substances
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L15/00Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
    • A61L15/16Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
    • A61L15/22Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons containing macromolecular materials
    • A61L15/28Polysaccharides or their derivatives
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L17/00Materials for surgical sutures or for ligaturing blood vessels ; Materials for prostheses or catheters
    • A61L17/06At least partially resorbable materials
    • A61L17/10At least partially resorbable materials containing macromolecular materials
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/14Macromolecular materials
    • A61L27/20Polysaccharides
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D10/00Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
    • D01D10/06Washing or drying
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/06Wet spinning methods
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/12Stretch-spinning methods
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/28Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties

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Abstract

The invention discloses a preparation method of chitosan/calcium alginate composite monofilaments, and belongs to the field of novel bio-based materials. According to the invention, the calcium chloride solution is added into the chitosan solution, and then the chitosan solution and the sodium alginate solution are subjected to gel spinning, so that mutual complexation between chitosan and sodium alginate is promoted, molecular chains of the sodium alginate and the chitosan are more tightly entangled, and the complexation state of the composite monofilament is well improved. Meanwhile, calcium ions in the chitosan spinning solution are subjected to ion exchange with sodium alginate through diffusion, so that sol-gel conversion is realized, gel with better strength is obtained, and gravity drafting of more than 10cm can be realized, so that the chitosan/calcium alginate composite monofilament with compact and uniform structure is obtained. The chitosan/calcium alginate composite monofilament prepared by the method has excellent performance, and the strength can reach more than 0.94 cN/dtex.

Description

一种壳聚糖/海藻酸钙复合单丝的制备方法A kind of preparation method of chitosan/calcium alginate composite monofilament

技术领域technical field

本发明涉及一种壳聚糖/海藻酸钙复合单丝的制备方法,属于生物基新型材料领域。The invention relates to a preparation method of chitosan/calcium alginate composite monofilament, belonging to the field of bio-based new materials.

背景技术Background technique

目前,壳聚糖纤维主要采用湿法纺丝制备。但是,由于壳聚糖纺丝液含固量仅为1.5-2.5%,纺丝液从喷丝头喷出到凝固浴后难以迅速凝固成丝而易发生断裂。Currently, chitosan fibers are mainly prepared by wet spinning. But because the solid content of chitosan spinning liquid is only 1.5-2.5%, spinning liquid is difficult to coagulate into silk rapidly after spinning out from spinneret to coagulation bath and easily breaks.

在溶液中,壳聚糖(CS)的氨基阳离子与海藻酸钠(SA)带负电荷的羧基阴离子相互作用,通过离子键可形成聚电解质复合物。对于医用敷料来说,二者之间是具有协同作用,海藻酸钠可以吸收多余的伤口渗出液,壳聚糖提供抗菌、止血,从而可以更好的改善伤口环境,Tongyao Zhao等人结合可生物降解纤维材料和聚电解质(PEC)体系的优点,制备了海藻酸钠(SA)与季铵壳聚糖复合纤维,在伤口敷料、医用纱布、医用可吸收缝合线和组织工程等方面具有优势。Lihong Fan等人通过将化学改性的水溶性壳聚糖与海藻酸钠混合,然后挤出到氯化钙浴中,生产海藻酸盐-壳聚糖纤维,生产的海藻酸钙-(N,O)-羧甲基壳聚糖纤维在添加银后被证明具有抗菌活性。因此它们可以是医疗保健相关材料的最佳选择。In solution, the amino cations of chitosan (CS) interact with the negatively charged carboxyl anions of sodium alginate (SA) to form polyelectrolyte complexes through ionic bonds. For medical dressings, there is a synergistic effect between the two. Sodium alginate can absorb excess wound exudate, and chitosan can provide antibacterial and hemostasis, which can better improve the wound environment. The combination of Tongyao Zhao et al. Based on the advantages of biodegradable fiber materials and polyelectrolyte (PEC) systems, sodium alginate (SA) and quaternary ammonium chitosan composite fibers have been prepared, which have advantages in wound dressings, medical gauze, medical absorbable sutures, and tissue engineering. . Lihong Fan et al. produced alginate-chitosan fibers by mixing chemically modified water-soluble chitosan with sodium alginate and extruding it into a calcium chloride bath, producing calcium alginate-(N, O)-carboxymethyl chitosan fibers were shown to have antimicrobial activity after the addition of silver. So they can be the best choice for healthcare related materials.

但由于溶液中相反电荷会通过静电吸引作用,导致共混的溶液会发生团聚现象,因此制备均匀的壳聚糖和海藻酸钠混合溶液是困难的。However, it is difficult to prepare a uniform mixed solution of chitosan and sodium alginate because the opposite charges in the solution will be attracted by electrostatic attraction, resulting in agglomeration of the blended solution.

为解决这些问题,很多研究人员做了一些努力,例如:DaikiKomoto等人(CostalatM,Alcouffe P,David L,et al.Macro-hydrogels versus nanoparticles by thecontrolled assembly of polysaccharides[J].Carbohydrate Polymers.2015,134:541-546.)制备低聚壳聚糖,由于其分子量低,可将其溶于碱性水溶液后再与海藻酸钠溶液混合而不会立即团聚,但通过这样的改性,其机械性能很弱;Watthanaphanit等人(A.Watthanaphanit P S T F.Novel chitosan-spotted alginate fibers from wet-spinning of alginate solutions containing emulsified chitosan–citrate complexand their characterization[J].Biomacromolecules,10(2009),pp.320-327.2009,10(1).)通过乳化未改性的壳聚糖与海藻酸钠混合,然后挤出到氯化钙浴中,生产了一种新型斑点海藻酸盐壳聚糖纤维。然而,壳聚糖沿着这些纤维的长度分布是不均匀的,而且是不规则的。To solve these problems, many researchers have made some efforts, for example: Daiki Komoto et al. (Costalat M, Alcouffe P, David L, et al. Macro-hydrogels versus nanoparticles by the controlled assembly of polysaccharides [J]. Carbohydrate Polymers. :541-546.) to prepare oligomeric chitosan, because of its low molecular weight, it can be dissolved in alkaline aqueous solution and then mixed with sodium alginate solution without immediately agglomerating, but through such modification, its mechanical properties Weak; Watthanaphanit et al. (A.Watthanaphanit P S T F.Novel chitosan-spotted alginate fibers from wet-spinning of alginate solutions containing emulsified chitosan–citrate complex and their characterization[J].Biomacromolecules,10(2009),pp.320-327 .2009 , 10(1).) A novel speckled alginate chitosan fiber was produced by emulsifying unmodified chitosan mixed with sodium alginate and then extruded into a calcium chloride bath. However, the distribution of chitosan along the length of these fibers is not uniform and irregular.

发明内容Contents of the invention

[技术问题][technical problem]

壳聚糖(CS)的氨基阳离子与海藻酸钠(SA)带负电荷的羧基阴离子会通过离子键作用,导致共混的溶液会发生团聚成块现象,难以纺丝,且单丝力学性能差。The amino cations of chitosan (CS) and the negatively charged carboxyl anions of sodium alginate (SA) will interact through ionic bonds, resulting in the agglomeration of the blended solution, which is difficult to spin and has poor mechanical properties. .

[技术方案][Technical solutions]

为了解决上述问题,本发明通过在壳聚糖溶液中添加氯化钙溶液,之后和海藻酸钠溶液进行凝胶纺丝,促进了壳聚糖和海藻酸钠之间相互络合,使得海藻酸钠和壳聚糖的分子链缠结得更紧密,很好的改善了复合单丝的络合状态。同时,壳聚糖纺丝液中的钙离子通过扩散作用,与海藻酸钠发生离子交换,实现溶胶-凝胶转变,获得强度较好的凝胶,可实现高达10cm以上的重力牵伸,从而获得结构致密、均匀的壳聚糖/海藻酸钙复合单丝。In order to solve the above problems, the present invention promotes the mutual complexation between chitosan and sodium alginate by adding calcium chloride solution in chitosan solution, and then carrying out gel spinning with sodium alginate solution, so that alginic acid The molecular chains of sodium and chitosan were more tightly entangled, which improved the complex state of the composite monofilament. At the same time, the calcium ions in the chitosan spinning solution undergo ion exchange with sodium alginate through diffusion to achieve sol-gel transition and obtain a gel with better strength, which can achieve a gravity draft of up to 10 cm, thereby A dense and uniform chitosan/calcium alginate composite monofilament was obtained.

本发明的第一个目的是提供一种制备壳聚糖/海藻酸钙复合单丝的方法,包括如下步骤:First object of the present invention is to provide a kind of method for preparing chitosan/calcium alginate composite monofilament, comprises the steps:

(1)将壳聚糖溶液和氯化钙溶液混合均匀,得到壳聚糖/氯化钙的混合溶液;(1) chitosan solution and calcium chloride solution are mixed uniformly to obtain a mixed solution of chitosan/calcium chloride;

(2)将壳聚糖/氯化钙的混合溶液、海藻酸钠溶液分别置于两个纺丝液盒,通过核壳结构的喷丝头进行凝胶纺丝;其中,壳聚糖/氯化钙的混合溶液在壳部分,海藻酸钠溶液在核部分,进行重力牵伸,重力牵伸区域高达10cm以上;(2) Place the mixed solution of chitosan/calcium chloride and sodium alginate solution in two spinning solution boxes respectively, and carry out gel spinning through the spinneret of core-shell structure; wherein, chitosan/chloride The mixed solution of calcium chloride is in the shell part, and the sodium alginate solution is in the core part, and the gravity drafting is carried out, and the gravity drafting area is as high as 10cm or more;

(3)经过重力牵伸的复合凝胶进行水洗,牵伸,干燥,得到所述的壳聚糖/海藻酸钙复合单丝。(3) Wash the composite gel after gravity drawing, draw and dry to obtain the chitosan/calcium alginate composite monofilament.

在本发明的一种实施纺丝中,步骤(1)所述的壳聚糖溶液的浓度为0.5-2%(质量百分比)。In one implementation of spinning of the present invention, the concentration of the chitosan solution described in step (1) is 0.5-2% (mass percentage).

在本发明的一种实施纺丝中,步骤(1)所述的壳聚糖溶液的制备方法为:In a kind of implementation spinning of the present invention, the preparation method of the chitosan solution described in step (1) is:

将壳聚糖溶解在体积分数为2%的乙酸水溶液中;其中,所述的溶解是在40℃下搅拌24h。Chitosan was dissolved in 2% acetic acid aqueous solution; wherein, the dissolution was stirred at 40° C. for 24 hours.

在本发明的一种实施纺丝中,步骤(1)所述的氯化钙溶液为氯化钙水溶液,质量浓度为5-7%,进一步优选为6%。In one implementation of spinning in the present invention, the calcium chloride solution described in step (1) is an aqueous calcium chloride solution with a mass concentration of 5-7%, more preferably 6%.

在本发明的一种实施纺丝中,步骤(1)中氯化钙溶液的用量为壳聚糖溶液质量的4-13%。In a kind of implementation spinning of the present invention, the consumption of calcium chloride solution in the step (1) is 4-13% of the mass of chitosan solution.

在本发明的一种实施纺丝中,步骤(1)所述的混合均匀之后通过超声波在20KHz振动频率下处理15min以除去气泡。In one implementation of spinning in the present invention, after the homogeneous mixing described in step (1), ultrasonic treatment is performed at a vibration frequency of 20 KHz for 15 minutes to remove air bubbles.

在本发明的一种实施纺丝中,步骤(2)所述的凝胶纺丝采用的装置包括壳聚糖/氯化钙的混合溶液纺丝盒、海藻酸钠溶液纺丝盒、核壳结构的喷丝头;其中所述的核壳结构的喷丝头包含两个同轴管状通道,喷嘴是外径1.2mm,内径0.7mm的核壳结构。In a kind of implementation spinning of the present invention, the device that the gel spinning described in step (2) adopts comprises the mixed solution spinning box of chitosan/calcium chloride, sodium alginate solution spinning box, core-shell A spinneret with a core-shell structure; wherein the spinneret with a core-shell structure includes two coaxial tubular passages, and the nozzle is a core-shell structure with an outer diameter of 1.2mm and an inner diameter of 0.7mm.

在本发明的一种实施纺丝中,步骤(2)中采用助推器以0.5mL/min的速度将壳聚糖/氯化钙的混合溶液、海藻酸钠溶液分别置于两个纺丝液盒中。In a kind of implementation spinning of the present invention, in step (2), adopt booster to place the mixed solution of chitosan/calcium chloride, sodium alginate solution respectively at two spinning in the fluid box.

在本发明的一种实施纺丝中,步骤(2)中所述的凝胶纺丝是两种纺丝液在正负离子的相互作用下,相互渗透,喷丝头界面处进行替换,同时借助于钙离子的扩散作用,与海藻酸钠发生离子交换而形成凝胶的耦合作用,形成复合凝胶;之后复合凝胶在重力牵伸下形成组分混合均匀(不是核壳结构)的凝胶。In a kind of implementation spinning of the present invention, the gel spinning described in step (2) is that two kinds of spinning solutions penetrate each other under the interaction of positive and negative ions, and the spinneret interface is replaced, and at the same time with the help of Due to the diffusion of calcium ions, ion exchange with sodium alginate to form a gel coupling effect, forming a composite gel; then the composite gel forms a gel with components mixed uniformly (not a core-shell structure) under gravity drafting .

在本发明的一种实施纺丝中,步骤(3)中所述的水洗是将复合凝胶进入水浴中进行水洗。In one embodiment of spinning of the present invention, the water washing described in step (3) is to enter the composite gel into a water bath for water washing.

在本发明的一种实施纺丝中,步骤(3)中所述的牵伸是对水洗后的凝胶纤维进行牵伸,牵伸倍数1.1-1.3倍。In one implementation of spinning in the present invention, the drafting described in step (3) is to draft the gel fiber after water washing, and the drafting ratio is 1.1-1.3 times.

在本发明的一种实施纺丝中,步骤(3)中所述的干燥是在空气中进行干燥。In one embodiment of spinning of the present invention, the drying described in step (3) is carried out in air.

本发明的第二个目的是本发明所述的方法制备得到的壳聚糖/海藻酸钙复合单丝。The second object of the present invention is the chitosan/calcium alginate composite monofilament prepared by the method of the present invention.

本发明的第三个目的是本发明所述的壳聚糖/海藻酸钙复合单丝在伤口敷料、医用纱布、医用可吸收缝合线和组织工程领域中的应用。The third object of the present invention is the application of the chitosan/calcium alginate composite monofilament of the present invention in the fields of wound dressing, medical gauze, medical absorbable suture and tissue engineering.

[有益效果][beneficial effect]

(1)本发明的方法解决了壳聚糖与海藻酸钠混合液相反电荷团聚现象,通过聚电解质壳聚糖氨基正电荷、海藻酸钠羧基负电荷之间形成离子键与海藻酸钠在钙离子存在下形成凝胶的协同作用,使得纺丝液喷出喷丝孔后可形成具有一定强力的凝胶,并可进行重力牵伸,重力牵伸区域高达10cm以上。(1) The method of the present invention has solved chitosan and sodium alginate mixed liquid opposite charge agglomeration phenomenon, forms ionic bond and sodium alginate in calcium by polyelectrolyte chitosan amino positive charge, sodium alginate carboxyl negative charge The synergistic effect of gel formation in the presence of ions makes the spinning solution form a gel with a certain strength after it is sprayed out of the spinneret hole, and can be drawn by gravity, and the gravity draft area is as high as 10cm or more.

(2)本发明通过正、负离子键和离子交换的协同作用逐渐形成强度较好的壳聚糖、海藻酸钙复合凝胶;之后通过重力牵伸,有助于分子链沿着纤维轴向取向排列,同时在牵伸过程中,带有氨基正电荷的壳聚糖分子与带有羧基负电荷的海藻酸分子形成离子交联;钙离子通过扩散作用逐渐与海藻酸钠发生离子交换,形成海藻酸钙。这些均有助于形成高强度的壳聚糖/海藻酸钙复合单丝。(2) The present invention gradually forms chitosan and calcium alginate composite gels with better strength through the synergistic effect of positive and negative ion bonds and ion exchange; and then through gravity drafting, it helps the molecular chains to be oriented along the fiber axis At the same time, during the drawing process, chitosan molecules with positive amino charges and alginic acid molecules with negative carboxyl charges form ionic cross-links; calcium ions gradually ion-exchange with sodium alginate through diffusion to form algae Calcium acid. These all contribute to the formation of high-strength chitosan/calcium alginate composite monofilaments.

(3)本发明将经过重力牵伸的凝胶进入水中进行水洗,将壳聚糖进一步凝固,然后进行干燥,并在干燥过程中进行牵伸(牵伸倍数1.1-1.3倍),得到壳聚糖/海藻酸钙复合单丝。(3) The present invention enters the gel drawn by gravity into water to wash, further solidifies chitosan, then dries, and draws during the drying process (1.1-1.3 times of drafting ratio) to obtain chitosan Sugar/calcium alginate composite monofilament.

(4)本发明制备得到的壳聚糖/海藻酸钙复合单丝性能优异,强力可以达到0.94cN/dtex以上,断裂伸长率在3.2%以上。(4) The chitosan/calcium alginate composite monofilament prepared by the present invention has excellent properties, the strength can reach more than 0.94cN/dtex, and the elongation at break is more than 3.2%.

附图说明Description of drawings

图1为纺丝装置图。Figure 1 is a diagram of the spinning device.

图2为复合单丝的断裂面与纵向表面的SEM图,其中a和c为对比例1的CS/SA复合单丝,a是断裂面,c是纵向表面;b和d为实施例1的CS/CA复合单丝,b是断裂面,d是纵向表面。Fig. 2 is the SEM picture of the fracture surface and the longitudinal surface of the composite monofilament, wherein a and c are the CS/SA composite monofilament of Comparative Example 1, a is the fracture surface, and c is the longitudinal surface; b and d are the composite monofilament of Example 1 CS/CA composite monofilament, b is the fracture surface, d is the longitudinal surface.

图3为复合单丝的EDS N元素分布图,其中a为对比例1的CS/SA复合单丝;b为实施例1的CS/CA复合单丝。Figure 3 is the EDS N element distribution diagram of the composite monofilament, where a is the CS/SA composite monofilament of Comparative Example 1; b is the CS/CA composite monofilament of Example 1.

图4为CS纤维、CS/SA复合单丝、CS/CA复合单丝与SA纤维的FT-IR光谱。Fig. 4 is the FT-IR spectrum of CS fiber, CS/SA composite monofilament, CS/CA composite monofilament and SA fiber.

图5为对比例1的CS/SA复合单丝和实施例1的CS/CA复合单丝的X射线衍射图。5 is an X-ray diffraction pattern of the CS/SA composite monofilament of Comparative Example 1 and the CS/CA composite monofilament of Example 1.

图6为对比例1的CS/SA复合单丝和实施例1的CS/CA复合单丝的热稳定性测试结果;其中a为TG曲线;b为DTG曲线。Figure 6 is the thermal stability test results of the CS/SA composite monofilament of Comparative Example 1 and the CS/CA composite monofilament of Example 1; where a is the TG curve; b is the DTG curve.

图7为纺丝液的拉伸流变特性,其中a为不同氯化钙溶液用量的壳聚糖纺丝液的拉伸流变特性;b为海藻酸钠、壳聚糖/海藻酸钠纺丝液的拉伸流变特性;c为加入钙离子的壳聚糖/海藻酸钠络合;d为未加入钙离子的壳聚糖/海藻酸钠络合状态。Fig. 7 is the extensional rheological characteristic of spinning solution, wherein a is the extensional rheological characteristic of the chitosan spinning solution of different calcium chloride solution consumption; B is the spinning of sodium alginate, chitosan/sodium alginate The extensional rheological properties of silk liquid; c is the chitosan/sodium alginate complexation with calcium ions added; d is the chitosan/sodium alginate complexation without calcium ions.

图8为不同氯化钙溶液用量的得到的复合单丝进入水中的状态;其中,a为0%-干燥;b为0%-溶胀;c为4%-干燥;d为4%-溶胀;e为7%-干燥;f为7%-溶胀;g为10%-干燥;h为10%-溶胀;i为13%-干燥;j为13%-溶胀。Fig. 8 is the state that the obtained composite monofilament of different calcium chloride solution dosages enters water; Wherein, a is 0%-dry; b is 0%-swell; c is 4%-dry; d is 4%-swell; e is 7% - dry; f is 7% - swell; g is 10% - dry; h is 10% - swell; i is 13% - dry; j is 13% - swell.

图9为不同浓度的壳聚糖溶液与不同浓度海藻酸钠溶液的络合状态。Fig. 9 is the complex state of different concentrations of chitosan solutions and different concentrations of sodium alginate solutions.

具体实施方式Detailed ways

以下对本发明的优选实施例进行说明,应当理解实施例是为了更好地解释本发明,不用于限制本发明。Preferred embodiments of the present invention are described below, and it should be understood that the embodiments are for better explaining the present invention, and are not intended to limit the present invention.

测试方法:Test Methods:

1、形貌表征:采用HITACHI SU1510电子显微镜(日本日立株式会社),观察液氮脆断的复合单丝截面和纵向表面的形貌。将两种通过恒温恒湿平衡后的复合单丝置于导电胶上,并喷金后,在加速电压为5kV的电镜下观察。1. Morphology characterization: HITACHI SU1510 electron microscope (Hitachi Corporation, Japan) was used to observe the cross-section and longitudinal surface morphology of the composite monofilament brittle broken by liquid nitrogen. The two kinds of composite monofilaments that have been balanced by constant temperature and humidity are placed on the conductive glue, and after spraying gold, they are observed under an electron microscope with an accelerating voltage of 5kV.

2、N元素分布及含量测试:通过EDX(Zeiss,Germany)扫描电镜拍摄丝截面的结构,可以知道截面的原子组成,由于钙原子是海藻酸钙的特征,氮原子是壳聚糖的特征,从而知道复合单丝截面的壳聚糖与海藻酸的含量与分布。将两种恒温恒湿平衡后的丝样品置于导电胶上,喷金后,在加速电压为15kV下对复合单丝进行元素分析。2. N element distribution and content test: The structure of the cross-section of the wire is photographed by an EDX (Zeiss, Germany) scanning electron microscope, and the atomic composition of the cross-section can be known. Since calcium atoms are characteristic of calcium alginate and nitrogen atoms are characteristic of chitosan, Therefore, the content and distribution of chitosan and alginic acid in the cross-section of the composite monofilament are known. The two kinds of silk samples after constant temperature and humidity balance were placed on the conductive glue, and after spraying gold, elemental analysis was carried out on the composite monofilament at an accelerating voltage of 15kV.

3、傅里叶红外变换光谱:将复合单丝放置在真空烘箱中,在50℃的温度下干燥24h,然后以4cm-1的分辨率记录4000至450cm-1范围内的红外吸收光谱。3. Fourier Transform Infrared Transformation Spectrum: Place the composite monofilament in a vacuum oven, dry it at 50°C for 24 hours, and record the infrared absorption spectrum in the range of 4000 to 450 cm -1 with a resolution of 4 cm -1 .

4、结晶结构测试:使用D8 Advance X(德国布鲁克AXS有限公司)射线衍射仪分析丝的结晶结构。以4°/min的速率对样品进行扫描,扫描范围为10°-60°,步长为0.02°。4. Crystal structure test: use D8 Advance X (Germany Bruker AXS Co., Ltd.) ray diffractometer to analyze the crystal structure of silk. The sample is scanned at a rate of 4°/min, the scanning range is 10°-60°, and the step size is 0.02°.

5、拉伸力学性能测试:通过单纤维强力测试仪(YG004D常州第二纺织仪器厂)测试丝的机械性能。标距长度设置为20mm,十字头的速度设置为20mm/min;分别测试样品丝的断裂强度(cN/dtex)和断裂伸长率(%),并且对每个样品至少反复测试50根纤维并计算平均值。5. Tensile mechanical properties test: The mechanical properties of the silk were tested by a single fiber strength tester (YG004D Changzhou No. 2 Textile Instrument Factory). The gauge length is set to 20mm, and the speed of the crosshead is set to 20mm/min; the breaking strength (cN/dtex) and the breaking elongation (%) of the sample filaments are tested respectively, and at least 50 fibers are tested repeatedly for each sample and Calculate the average.

6、耐热稳定性测试:通过热分析系统(TA-Q500美国TA仪器公司)对丝的热稳定性进行分析。在流速为50mL/min的氮气中将样品以20℃/min的加热速率从50℃加热至800℃,样品质量范围为5mg。6. Thermal stability test: The thermal stability of the silk is analyzed by a thermal analysis system (TA-Q500, American TA Instrument Company). The sample was heated from 50°C to 800°C at a heating rate of 20°C/min in nitrogen at a flow rate of 50 mL/min, with a sample mass range of 5 mg.

7、水溶胀性能测试:对通过恒温恒湿平衡后的复合单丝进行称重,然后室温下在一定量的蒸馏水中采用多根样品复合单丝分别浸泡不同的时间(5min、10min、15min、20min、25min、30mins、35min、40min、45min、50min、55min、60min),使其充分溶胀,将溶胀后的丝从蒸馏水中取出,用滤纸对其表面干燥并称质量。溶胀性能用溶胀比R表示,R的计算公式如下式(1):7. Water swelling performance test: weigh the composite monofilament after constant temperature and humidity balance, and then soak multiple sample composite monofilaments in a certain amount of distilled water at room temperature for different times (5min, 10min, 15min, 20min, 25min, 30mins, 35min, 40min, 45min, 50min, 55min, 60min), make it fully swell, take out the swollen silk from distilled water, dry its surface with filter paper and weigh the mass. The swelling performance is represented by the swelling ratio R, and the calculation formula of R is as follows (1):

Figure BDA0003445347740000051
Figure BDA0003445347740000051

式中R是溶胀比;Wd是复合单丝溶胀后的质量;W0是干燥的复合单丝质量;对每个样品至少反复测试三次并计算平均值。In the formula, R is the swelling ratio; W d is the mass of the composite monofilament after swelling; W 0 is the mass of the dry composite monofilament; the test is repeated at least three times for each sample and the average value is calculated.

实施例中采用的壳聚糖(黏度1250mPa.s,脱乙酰度93%)购自潍坊海之源生物制品有限公司;海藻酸钠(黏度740mPa.s,纯度>90wt%)、无水氯化钙、乙酸(均为分析纯)购自国药集团化学试剂有限公司。The chitosan (viscosity 1250mPa.s, degree of deacetylation 93%) adopted in the embodiment was purchased from Weifang Haizhiyuan Biological Products Co., Ltd.; sodium alginate (viscosity 740mPa.s, purity>90wt%), anhydrous chlorination Calcium and acetic acid (all of analytical grade) were purchased from Sinopharm Chemical Reagent Co., Ltd.

实施例中凝胶纺丝采用的装置包括壳聚糖/氯化钙的混合溶液纺丝盒、海藻酸钠溶液纺丝盒、核壳结构的喷丝头、水洗池;其中,壳聚糖/氯化钙的混合溶液纺丝盒与喷丝头壳部分相连,海藻酸钠溶液纺丝盒与喷丝头核部分相连接;核壳结构的喷丝头包含两个同轴管状通道,喷嘴是外径1.2mm,内径0.7mm的核壳结构;具体如图1。The device that gel spinning adopts in the embodiment comprises the mixed solution spinning box of chitosan/calcium chloride, sodium alginate solution spinning box, the spinneret of core-shell structure, washing pool; Wherein, chitosan/ The calcium chloride mixed solution spinning box is connected to the spinneret shell part, and the sodium alginate solution spinning box is connected to the spinneret core part; the core-shell structure spinneret contains two coaxial tubular channels, and the nozzle is A core-shell structure with an outer diameter of 1.2mm and an inner diameter of 0.7mm; details are shown in Figure 1.

实施例1Example 1

一种制备壳聚糖/海藻酸钙复合单丝的方法,包括如下步骤:A method for preparing chitosan/calcium alginate composite monofilament, comprising the steps:

(1)将壳聚糖溶解在2%(v/v)乙酸水溶液中,并在40℃的水浴中机械搅拌24h,得到质量浓度为2%的壳聚糖溶液;将氯化钙溶解在水中,得到质量分数为6%的氯化钙水溶液;之后将壳聚糖溶液和氯化钙溶液混合均匀,得到壳聚糖/氯化钙的混合溶液;其中,氯化钙溶液的用量为壳聚糖溶液质量的7%;(1) Chitosan is dissolved in 2% (v/v) aqueous acetic acid solution, and mechanically stirred in a water bath at 40°C for 24 hours to obtain a chitosan solution with a mass concentration of 2%; calcium chloride is dissolved in water , to obtain the calcium chloride aqueous solution that mass fraction is 6%; Chitosan solution and calcium chloride solution are mixed uniformly afterwards, obtain the mixed solution of chitosan/calcium chloride; Wherein, the consumption of calcium chloride solution is chitosan 7% of the mass of sugar solution;

(2)将海藻酸钠溶解在水中,得到质量浓度为1.5%的海藻酸钠水溶液;(2) Sodium alginate is dissolved in water to obtain a sodium alginate aqueous solution with a mass concentration of 1.5%;

(3)采用助推器,以0.5mL/min的速度将壳聚糖/氯化钙的混合溶液放置在与喷丝头壳部分连接的纺丝液盒;海藻酸钠溶液放置在与喷丝头核部分连接的纺丝液盒;通过核壳结构的喷丝头进行凝胶纺丝,两种纺丝液在正负离子的相互作用下,相互渗透,在喷丝头界面处进行替换,同时借助于钙离子的扩散作用,与海藻酸钠发生离子交换而形成凝胶的耦合作用,形成复合凝胶,之后在高达10cm的重力牵伸下形成组分混合均匀(不是核壳结构)的凝胶;(3) Using a booster, the mixed solution of chitosan/calcium chloride is placed on the spinning solution box connected with the spinneret shell part at a speed of 0.5mL/min; The spinning solution box connected to the head core part; gel spinning is performed through the core-shell structure spinneret, and the two spinning solutions penetrate each other under the interaction of positive and negative ions, and are replaced at the spinneret interface, and at the same time With the help of the diffusion of calcium ions, ion exchange with sodium alginate to form a gel coupling, a composite gel is formed, and then a gel with components mixed uniformly (not a core-shell structure) is formed under a gravity draft of up to 10 cm. glue;

(3)经过重力牵伸的复合凝胶进入水浴中进行水洗;之后对水洗后的凝胶纤维进行牵伸(牵伸倍数1.2),最后在空气中干燥,得到所述的壳聚糖/海藻酸钙复合单丝。(3) Enter the water bath through the composite gel of gravity drafting and carry out washing; The gel fiber after washing is drafted (drawing ratio 1.2) afterwards, dry in air at last, obtain described chitosan/seaweed Calcium acid composite monofilament.

对比例1Comparative example 1

省略实施例1步骤(1)中的氯化钙溶液,其他和实施例1保持一致,得到壳聚糖/海藻酸钠(CS/SA)复合单丝。Omit the calcium chloride solution in the step (1) of Example 1, and keep the others consistent with Example 1 to obtain chitosan/sodium alginate (CS/SA) composite monofilament.

将实施例1和对比例1得到的复合单丝进行性能测试,测试结果如下:The composite monofilament that embodiment 1 and comparative example 1 obtain is carried out performance test, and test result is as follows:

图2为复合单丝的断裂面与纵向表面的SEM图,其中a和c为对比例1的CS/SA复合单丝,a是断裂面,c是纵向表面;b和d为实施例1的CS/CA复合单丝,b是断裂面,d是纵向表面。从图2可以看出:加入钙离子的壳聚糖与海藻酸钠之间具有良好的相容性,与CS/SA复合单丝相比,CS/CA复合单丝截面光滑并且凹槽较少,结构均匀,纵向表面无明显变化。Fig. 2 is the SEM picture of the fracture surface and the longitudinal surface of the composite monofilament, wherein a and c are the CS/SA composite monofilament of Comparative Example 1, a is the fracture surface, and c is the longitudinal surface; b and d are the composite monofilament of Example 1 CS/CA composite monofilament, b is the fracture surface, d is the longitudinal surface. It can be seen from Figure 2 that the chitosan added with calcium ions has good compatibility with sodium alginate. Compared with the CS/SA composite monofilament, the CS/CA composite monofilament has a smooth cross-section and less grooves. , the structure is uniform, and there is no obvious change in the longitudinal surface.

图3为复合单丝的EDS N元素分布图,其中a为对比例1的CS/SA复合单丝;b为实施例1的CS/CA复合单丝。表1为复合单丝截面的各元素含量。从图3和表1可以看出:加入钙离子的实施例1的CS/CA复合单丝的横截面中N元素分布均匀,含量为46.49%,而未添加的钙离子的对比例1的CS/SA复合单丝的横截面中N元素为17.57%;这是由于在壳聚糖溶液中,由于钙离子的加入,增加了与海藻酸钠静电络合的作用,使得壳聚糖溶液与海藻酸钠溶液凝固与交联同时进行,钙离子也与海藻酸钠进行非共价交联,使得复合单丝中壳聚糖的含量有所提高,壳聚糖多了,N元素就多了。经过计算,络合前,纺丝流体中的钠离子含量是钙离子含量的两倍,络合时,钙离子置换了一部分那钠,壳聚糖也交联了一部分,水洗了一部分后,由于纺丝装置本身的一些局限性CS/CA复合单丝中还留有一点点钠元素。Figure 3 is the EDS N element distribution diagram of the composite monofilament, where a is the CS/SA composite monofilament of Comparative Example 1; b is the CS/CA composite monofilament of Example 1. Table 1 shows the content of each element in the section of composite monofilament. It can be seen from Figure 3 and Table 1 that the N element is evenly distributed in the cross-section of the CS/CA composite monofilament of Example 1 with calcium ions added, and the content is 46.49%, while the CS/CA composite monofilament of Comparative Example 1 without added calcium ions The N element in the cross-section of the /SA composite monofilament is 17.57%; this is because in the chitosan solution, due to the addition of calcium ions, the effect of electrostatic complexation with sodium alginate is increased, so that the chitosan solution and seaweed The coagulation and crosslinking of the sodium alginate solution are carried out simultaneously, and the calcium ions are also non-covalently crosslinked with the sodium alginate, so that the content of chitosan in the composite monofilament is increased, and the more chitosan, the more N elements. After calculation, before the complexation, the sodium ion content in the spinning fluid is twice the calcium ion content. During the complexation, the calcium ion replaced a part of the sodium, and the chitosan was also cross-linked. After washing a part, due to Some limitations of the spinning unit itself There is still a little sodium in the CS/CA composite monofilament.

表1复合单丝截面的各元素含量Table 1 The content of each element in the cross-section of composite monofilament

Figure BDA0003445347740000061
Figure BDA0003445347740000061

图4为CS纤维、CS/SA复合单丝、CS/CA复合单丝与SA纤维的FT-IR光谱。从图4可以看出:CS在1649cm-1和1591cm-1处出现两个吸收峰,分别为酰胺Ⅰ带的C=O伸缩振动峰和酰胺Ⅱ带的N-H平面变形峰;SA在1673cm-1和1475cm-1处的峰分别为-COO-的不对称和对称伸缩振动吸收峰;CS在1649cm-1和1591cm-1的峰在CS/SA和CS/CA中消失可能是因为-NH2质子化为-NH3 +。SA中-COO-在1673cm-1和1475cm-1处的特征峰分别移至1591cm-1和1414cm-1,表明-COO-与-NH3 +和Ca2+发生离子交联;于3500-3200cm-1的OH伸缩振动的峰在CS/CA中变得更窄,表明CS/CA之间的氢键减弱,吸收水分子的能力降低。此外,一个新的峰出现在2833cm-1在CS/CA形成后,可能部分-COO-质子化了。红外的结果也表明了CS和SA、钙离子之间的静电相互作用。Fig. 4 is the FT-IR spectrum of CS fiber, CS/SA composite monofilament, CS/CA composite monofilament and SA fiber. It can be seen from Fig. 4 that CS has two absorption peaks at 1649cm -1 and 1591cm -1 , which are respectively the C=O stretching vibration peak of the amide I band and the NH plane deformation peak of the amide II band; SA is at 1673cm -1 The peaks at 1475cm -1 and 1475cm -1 are the asymmetric and symmetric stretching vibration absorption peaks of -COO- respectively; the peaks of CS at 1649cm -1 and 1591cm -1 disappear in CS/SA and CS/CA probably because of -NH 2 protons into -NH 3 + . The characteristic peaks of -COO- in SA at 1673cm -1 and 1475cm -1 shifted to 1591cm -1 and 1414cm -1 respectively, indicating that -COO- had ion cross-linking with -NH 3 + and Ca 2+ ; at 3500-3200cm The peak of the OH stretching vibration of -1 becomes narrower in CS/CA, indicating that the hydrogen bond between CS/CA is weakened and the ability to absorb water molecules is reduced. In addition, a new peak appeared at 2833 cm after CS/CA formation, possibly partially protonated -COO-. Infrared results also indicated electrostatic interactions between CS and SA, calcium ions.

图5为对比例1的CS/SA复合单丝和实施例1的CS/CA复合单丝的X射线衍射图。从图5可以看出:CS/SA复合单丝和CS/CA复合单丝的衍射峰的形状和大小相似;CS/SA复合单丝和CS/CA复合单丝在14°和20°处都显示出两个主要峰。CS/CA的结晶度提高,机械性能得以提升。5 is an X-ray diffraction pattern of the CS/SA composite monofilament of Comparative Example 1 and the CS/CA composite monofilament of Example 1. It can be seen from Figure 5 that the shape and size of the diffraction peaks of CS/SA composite monofilament and CS/CA composite monofilament are similar; Two major peaks are shown. The crystallinity of CS/CA is improved, and the mechanical properties are improved.

图6为对比例1的CS/SA复合单丝和实施例1的CS/CA复合单丝的热稳定性测试结果;其中a为TG曲线;b为DTG曲线。从图6可以看出:加入钙离子的CS/CA复合单丝的初始热分解温度比CS/SA复合单丝高。在最高热分解速率下CS/CA复合单丝对应的温度提高了10℃。这些结果都表明,添加钙离子可以提高复合单丝的热稳定性。Figure 6 is the thermal stability test results of the CS/SA composite monofilament of Comparative Example 1 and the CS/CA composite monofilament of Example 1; where a is the TG curve; b is the DTG curve. It can be seen from Figure 6 that the initial thermal decomposition temperature of the CS/CA composite monofilament with calcium ions is higher than that of the CS/SA composite monofilament. The corresponding temperature of CS/CA composite monofilament increased by 10℃ under the highest thermal decomposition rate. These results all indicate that the addition of calcium ions can improve the thermal stability of composite monofilaments.

实施例2Example 2

调整实施例1步骤(1)中氯化钙溶液的用量为壳聚糖溶液质量的4、10、13%;其他和实施例1保持一致,得到复合单丝。Adjust the consumption of calcium chloride solution in step (1) of embodiment 1 to be 4, 10, 13% of the quality of chitosan solution; Others are consistent with embodiment 1, obtain composite monofilament.

将实施例1、2和对比例1得到的复合单丝进行性能测试,测试结果如下:The composite monofilament that embodiment 1, 2 and comparative example 1 obtain is carried out performance test, and test result is as follows:

图7为纺丝液的拉伸流变特性,其中a为不同氯化钙溶液用量的壳聚糖纺丝液的拉伸流变特性;b为海藻酸钠、壳聚糖/海藻酸钠纺丝液的拉伸流变特性;c为加入钙离子的壳聚糖/海藻酸钠络合;d为未加入钙离子的壳聚糖/海藻酸钠络合状态。从图7中a可以看出:不同用量的氯化钙溶液与壳聚糖共混的纺丝溶液从开始拉伸成流体丝到断开的断裂时间先增加后减小。显而易见,与纯壳聚糖纺丝溶液相比,加入适量的氯化钙溶液,共混纺丝溶液拉伸成流体丝至相同直径需要更长的时间。断裂时间的延长说明了纺丝液的延展性得到改善,流体丝的分子链更好的排列,从而复合单丝的机械性能也能提高。从图7中b可以看出:2%壳聚糖溶液与1.5%海藻酸钠溶液混合发生团聚后,混合后的拉伸流变与单个溶液的拉伸流变相比得到较好的改善。从图7中c和d可以看出:加入氯化钙的壳聚糖海藻酸钠共混状态和未加入钙离子的壳聚糖海藻酸钠共混状态。结果表明了加入氯化钙后,壳聚糖与海藻酸钠更好地结合在一起,可能是氯化钙溶液中的钙离子与海藻酸钠的钠离子进行离子交换,形成网络结构,更容易与壳聚糖发生静电络合,与此同时,钙离子置换钠离子,生成了海藻酸钙。Fig. 7 is the extensional rheological characteristic of spinning solution, wherein a is the extensional rheological characteristic of the chitosan spinning solution of different calcium chloride solution consumption; B is the spinning of sodium alginate, chitosan/sodium alginate The extensional rheological properties of silk liquid; c is the chitosan/sodium alginate complexation with calcium ions added; d is the chitosan/sodium alginate complexation without calcium ions. It can be seen from a in Figure 7 that the breaking time of the spinning solutions blended with different amounts of calcium chloride solution and chitosan from the beginning of stretching into fluid filaments to breaking off first increases and then decreases. Obviously, compared with the pure chitosan spinning solution, adding an appropriate amount of calcium chloride solution, it takes longer time for the blended spinning solution to draw fluid filaments to the same diameter. The prolongation of the breaking time shows that the ductility of the spinning solution is improved, and the molecular chains of the fluid filaments are better arranged, so that the mechanical properties of the composite monofilaments can also be improved. It can be seen from b in Figure 7 that after the agglomeration of 2% chitosan solution and 1.5% sodium alginate solution is mixed, the extensional rheology after mixing is better than that of a single solution. It can be seen from c and d in Figure 7: the chitosan sodium alginate blend state with calcium chloride added and the chitosan sodium alginate blend state without calcium ions. The results show that after the addition of calcium chloride, chitosan and sodium alginate are better combined. It may be that the calcium ions in the calcium chloride solution exchange ion with the sodium ions of sodium alginate to form a network structure, which is easier Electrostatic complexation with chitosan occurs, and at the same time, calcium ions replace sodium ions to form calcium alginate.

表2为不同氯化钙溶液用量的壳聚糖纺丝液的拉伸力学性能。从表2可以看出:当氯化钙溶液的用量为壳聚糖溶液质量的7%时,复合单丝的断裂强度达到最大,为1.14cN/dtex,较未加入氯化钙溶液前提高了55.4%。随着氯化钙溶液用量的增加,断裂伸长率不断增加,而复合单丝的断裂强度先增加后减小。当氯化钙溶液用量较小时,壳聚糖大分子结合的钙离子数量很少,复合单丝内的交联点较少,使得分子间作用力较弱,丝的强度较小。随着氯化钙溶液用量的增加,壳聚糖大分子结合的钙离子数量增多,丝内的交联点增多,强度增大。但当氯化钙溶液用量过高时,钙离子的扩散速率较快,会迅速在丝表面同壳聚糖大分子结合形成一层致密的皮层,阻碍了钙离子向丝内部的扩散和丝内钠离子向外层的扩散,使得丝中的交联点减少,从而强度降低。Table 2 is the tensile mechanical properties of chitosan spinning solutions with different calcium chloride solution dosages. As can be seen from Table 2: when the amount of calcium chloride solution was 7% of the chitosan solution quality, the breaking strength of the composite monofilament reached the maximum, which was 1.14cN/dtex, which was improved before adding calcium chloride solution 55.4%. With the increase of calcium chloride solution dosage, the elongation at break increases continuously, while the breaking strength of composite monofilament increases first and then decreases. When the amount of calcium chloride solution is small, the amount of calcium ions bound by chitosan macromolecules is very small, and there are few crosslinking points in the composite monofilament, which makes the intermolecular force weaker and the strength of the silk is smaller. With the increase of the amount of calcium chloride solution, the number of calcium ions bound by chitosan macromolecules increases, the number of cross-linking points in the silk increases, and the strength increases. However, when the amount of calcium chloride solution is too high, the diffusion rate of calcium ions is fast, and it will quickly combine with chitosan macromolecules on the surface of the silk to form a dense layer of cortex, which hinders the diffusion of calcium ions to the inside of the silk and The diffusion of sodium ions to the outer layer reduces the number of cross-links in the silk, thereby reducing its strength.

表2不同氯化钙溶液用量的壳聚糖纺丝液的拉伸力学性能The tensile mechanical properties of the chitosan spinning solution of different calcium chloride solution dosages in table 2

CaCl2用量(%)CaCl 2 dosage (%) 断裂强度/(cN/dtex)Breaking strength/(cN/dtex) 断裂伸长率(%)Elongation at break (%) 00 0.7470.747 2.4522.452 44 0.940.94 3.2383.238 77 1.1421.142 3.5853.585 1010 1.011.01 3.8563.856 1313 0.8930.893 4.2294.229

图8为不同氯化钙溶液用量的得到的复合单丝进入水中的状态;其中,a为0%-干燥;b为0%-溶胀;c为4%-干燥;d为4%-溶胀;e为7%-干燥;f为7%-溶胀;g为10%-干燥;h为10%-溶胀;i为13%-干燥;j为13%-溶胀。从图8可以看出:,未加入钙离子的复合单丝溶胀过程中部分解体,溶胀之后相比于其他复合单丝强度较低,但溶胀度最大。通过实验计算发现钙离子用量对复合单丝溶胀度影响不大(溶胀度的趋势是逐渐减弱),但从溶胀后的复合单丝外观看,钙离子用量为7%时,溶胀后的复合单丝较透明均匀。溶胀实验也证明了交联点数量的增加,溶胀逐渐受到抑制。Fig. 8 is the state that the obtained composite monofilament of different calcium chloride solution dosages enters water; Wherein, a is 0%-dry; b is 0%-swell; c is 4%-dry; d is 4%-swell; e is 7% - dry; f is 7% - swell; g is 10% - dry; h is 10% - swell; i is 13% - dry; j is 13% - swell. It can be seen from Figure 8 that the composite monofilament without calcium ions is partially disintegrated during the swelling process, and the strength after swelling is lower than that of other composite monofilaments, but the swelling degree is the largest. Through experimental calculation, it is found that the amount of calcium ions has little effect on the swelling degree of the composite monofilament (the trend of the swelling degree is gradually weakened), but from the appearance of the swollen composite monofilament, when the amount of calcium ions is 7%, the composite monofilament after swelling The silk is more transparent and uniform. Swelling experiments also demonstrated that the number of crosslinks increased and swelling was gradually suppressed.

表3为不同氯化钙溶液用量的得到的复合单丝在水中浸泡不同时间后的溶胀比。从表3可以看出:所有复合单丝的溶胀比从最初的5分钟到20分钟都有明显的增加,从20分钟后基本保持恒定。这些结果表明所有复合单丝达到溶胀平衡需要20分钟左右。溶胀比随着钙离子用量的增加而减小,不加钙离子的复合单丝的溶胀比值在相同溶胀时间里是最高的,壳聚糖与海藻酸钠形成的混合结构有利于水分渗入纤维,随着钙离子浓度的增加,壳聚糖中的胺基会因交联反应而被消耗掉,交联壳聚糖与水分子形成氢键的能力降低,导致平衡溶胀程度降低。Table 3 shows the swelling ratio of the obtained composite monofilaments soaked in water for different times with different amounts of calcium chloride solution. It can be seen from Table 3 that the swelling ratios of all composite monofilaments increase significantly from the first 5 minutes to 20 minutes, and remain basically constant after 20 minutes. These results indicate that it takes around 20 min for all composite monofilaments to reach swelling equilibrium. The swelling ratio decreases with the increase of the amount of calcium ions, and the swelling ratio of the composite monofilament without calcium ions is the highest in the same swelling time. The mixed structure formed by chitosan and sodium alginate is conducive to the penetration of water into the fiber. As the concentration of calcium ions increases, the amine groups in chitosan will be consumed due to cross-linking reactions, and the ability of cross-linked chitosan to form hydrogen bonds with water molecules will decrease, resulting in a decrease in the degree of equilibrium swelling.

表3不同氯化钙溶液用量的得到的复合单丝在水中浸泡不同时间后的溶胀比Table 3 Swelling ratio of composite monofilament obtained after soaking in water for different times with different amounts of calcium chloride solution

Figure BDA0003445347740000091
Figure BDA0003445347740000091

实施例3Example 3

调整实施例1中壳聚糖的浓度为0.5、1.0、1.5、2.0、2.5%,调整海藻酸钠的浓度为0.5、1.0、1.5、2.0、2.5%,其他和实施例1保持一致,得到纺丝液。Adjust the concentration of chitosan in Example 1 to be 0.5, 1.0, 1.5, 2.0, 2.5%, adjust the concentration of sodium alginate to be 0.5, 1.0, 1.5, 2.0, 2.5%, and others are consistent with Example 1 to obtain spinning silk liquid.

将得到的纺丝液进行性能测试,测试结果如下:The obtained spinning solution is subjected to a performance test, and the test results are as follows:

图9为不同浓度的壳聚糖溶液与不同浓度海藻酸钠溶液的络合状态。从图9可以看出:络合是一个快速过程,在此实验范围内(0-2%的纺丝液溶度)CS溶液的浓度应不小于SA溶液的溶度时(黑色区域),正负电荷的聚电解质扩散效果好,可确保可纺性。黑点表示流体络合状态良好,而多边形则表示流体络合状态不佳(水珠不停的沿着纺丝流体形成、流体表面有空隙、结构不匀、易断)。可能是外层较高分子量的阳离子聚电解质能够形成更粘稠的复合物以稳定界面,因此它们的吸力更好,促进络合。于是选用2%CS,1.5%SA制作复合单丝。Fig. 9 is the complex state of different concentrations of chitosan solutions and different concentrations of sodium alginate solutions. As can be seen from Figure 9: complexation is a fast process, within the experimental range (0-2% spinning solution solubility) the concentration of CS solution should not be less than the solubility of SA solution (black area), positive Negatively charged polyelectrolytes diffuse well to ensure spinnability. Black dots indicate good fluid complexation, while polygons indicate poor fluid complexation (water droplets are continuously formed along the spinning fluid, there are voids on the fluid surface, uneven structure, and easy to break). It may be that the higher molecular weight cationic polyelectrolytes in the outer layer are able to form more viscous complexes to stabilize the interface, so they have better suction and facilitate complexation. So choose 2% CS, 1.5% SA to make composite monofilament.

对比例2Comparative example 2

一种制备壳聚糖/海藻酸钙复合单丝的方法,包括如下步骤:A method for preparing chitosan/calcium alginate composite monofilament, comprising the steps:

(1)将壳聚糖溶解在2%(v/v)乙酸水溶液中,并在40℃的水浴中机械搅拌24h,得到质量浓度为2%的壳聚糖溶液;(1) dissolving chitosan in 2% (v/v) acetic acid aqueous solution, and mechanically stirring in a water bath at 40° C. for 24 hours, to obtain a chitosan solution with a mass concentration of 2%;

(2)将海藻酸钠溶解在水中,得到质量浓度为1.5%的海藻酸钠水溶液;(2) Sodium alginate is dissolved in water to obtain a sodium alginate aqueous solution with a mass concentration of 1.5%;

(3)采用助推器,以0.5mL/min的速度将壳聚糖溶液放置在与喷丝头壳部分连接的纺丝液盒;海藻酸钠溶液放置在与喷丝头核部分连接的纺丝液盒;通过核壳结构的喷丝头进行凝胶纺丝;之后在高达10cm的重力牵伸下形成组分混合均匀(不是核壳结构)的凝胶;(3) Using a booster, the chitosan solution is placed in the spinning solution box connected with the spinneret shell part at a speed of 0.5mL/min; the sodium alginate solution is placed in the spinning solution box connected with the spinneret core part; Silk liquid box; gel spinning through the spinneret of core-shell structure; after that, a gel with components mixed uniformly (not core-shell structure) is formed under gravity drafting up to 10cm;

(4)将经过重力牵伸的壳聚糖/海藻酸钠纤维直接进入6%的氯化钙溶液中凝固,得到壳聚糖/海藻酸钙复合单丝。(4) The chitosan/sodium alginate fibers drawn by gravity are directly put into 6% calcium chloride solution for solidification to obtain chitosan/calcium alginate composite monofilaments.

将得到的壳聚糖/海藻酸钙复合单丝进行测试,测试结果如下:The obtained chitosan/calcium alginate composite monofilament is tested, and the test results are as follows:

壳聚糖/海藻酸钙复合单丝的断裂强度仅为0.20cN/dtex,断裂伸长率为10%,几乎没有溶胀。这是由于壳聚糖/海藻酸钠在氯化钙溶液中迅速凝固,纤维大分子取向度低。The breaking strength of the chitosan/calcium alginate composite monofilament is only 0.20cN/dtex, the breaking elongation is 10%, and there is almost no swelling. This is due to the rapid solidification of chitosan/sodium alginate in calcium chloride solution and the low degree of orientation of fiber macromolecules.

虽然本发明已以较佳实施例公开如上,但其并非用以限定本发明,任何熟悉此技术的人,在不脱离本发明的精神和范围内,都可做各种的改动与修饰,因此本发明的保护范围应该以权利要求书所界定的为准。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person familiar with this technology can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore The scope of protection of the present invention should be defined by the claims.

Claims (10)

1.一种制备壳聚糖/海藻酸钙复合单丝的方法,其特征在于,包括如下步骤:1. a method for preparing chitosan/calcium alginate composite monofilament, is characterized in that, comprises the steps: (1)将壳聚糖溶液和氯化钙溶液混合均匀,得到壳聚糖/氯化钙的混合溶液;(1) chitosan solution and calcium chloride solution are mixed uniformly to obtain a mixed solution of chitosan/calcium chloride; (2)将壳聚糖/氯化钙的混合溶液、海藻酸钠溶液分别置于两个纺丝液盒,通过核壳结构的喷丝头进行凝胶纺丝;其中,壳聚糖/氯化钙的混合溶液在壳部分,海藻酸钠溶液在核部分,进行重力牵伸,重力牵伸区域高达10cm以上;(2) Place the mixed solution of chitosan/calcium chloride and sodium alginate solution in two spinning solution boxes respectively, and carry out gel spinning through the spinneret of core-shell structure; wherein, chitosan/chloride The mixed solution of calcium chloride is in the shell part, and the sodium alginate solution is in the core part, and the gravity drafting is carried out, and the gravity drafting area is as high as 10cm or more; (3)经过重力牵伸的复合凝胶进行水洗,牵伸,干燥,得到所述的壳聚糖/海藻酸钙复合单丝。(3) Wash the composite gel after gravity drawing, draw and dry to obtain the chitosan/calcium alginate composite monofilament. 2.根据权利要求1所述的方法,其特征在于,步骤(1)所述的壳聚糖溶液的质量浓度为0.5-2%。2. method according to claim 1, is characterized in that, the mass concentration of the chitosan solution described in step (1) is 0.5-2%. 3.根据权利要求1所述的方法,其特征在于,步骤(1)所述的氯化钙溶液为氯化钙水溶液,质量浓度为5-7%。3. The method according to claim 1, characterized in that the calcium chloride solution described in step (1) is an aqueous calcium chloride solution with a mass concentration of 5-7%. 4.根据权利要求1所述的方法,其特征在于,步骤(1)中氯化钙溶液的用量为壳聚糖溶液质量的4-13%。4. method according to claim 1 is characterized in that, the consumption of calcium chloride solution is the 4-13% of chitosan solution quality in the step (1). 5.根据权利要求1所述的方法,其特征在于,步骤(2)所述的凝胶纺丝采用的装置包括壳聚糖/氯化钙的混合溶液纺丝盒、海藻酸钠溶液纺丝盒、核壳结构的喷丝头;其中所述的核壳结构的喷丝头包含两个同轴管状通道,喷嘴是外径1.2mm,内径0.7mm的核壳结构。5. method according to claim 1, is characterized in that, the device that the gel spinning described in step (2) adopts comprises the mixed solution spinning box of chitosan/calcium chloride, sodium alginate solution spinning box A box, a spinneret with a core-shell structure; wherein the spinneret with a core-shell structure includes two coaxial tubular channels, and the nozzle is a core-shell structure with an outer diameter of 1.2mm and an inner diameter of 0.7mm. 6.根据权利要求1所述的方法,其特征在于,步骤(2)中所述的凝胶纺丝是两种纺丝液在正负离子的相互作用下,相互渗透,喷丝头界面处进行替换,同时借助于钙离子的扩散作用,与海藻酸钠发生离子交换而形成凝胶的耦合作用,形成复合凝胶;之后复合凝胶在重力牵伸下形成组分混合均匀的凝胶。6. the method according to claim 1 is characterized in that, the gel spinning described in step (2) is that two kinds of spinning liquids are under the interaction of positive and negative ions, interpenetrate each other, and carry out at spinneret interface place At the same time, with the aid of the diffusion of calcium ions, ion exchange occurs with sodium alginate to form a gel coupling to form a composite gel; then the composite gel forms a gel with components mixed uniformly under gravity drafting. 7.根据权利要求1所述的方法,其特征在于,步骤(3)中所述的牵伸是对水洗后的凝胶纤维进行牵伸,牵伸倍数1.1-1.3倍。7. The method according to claim 1, characterized in that, the drafting described in step (3) is to draft the gel fiber after washing, and the drafting ratio is 1.1-1.3 times. 8.根据权利要求1所述的方法,其特征在于,步骤(1)所述的壳聚糖溶液的制备方法为:将壳聚糖溶解在体积分数为2%的乙酸水溶液中。8. The method according to claim 1, characterized in that, the preparation method of the chitosan solution described in step (1) is: dissolving chitosan in a 2% aqueous acetic acid solution by volume fraction. 9.权利要求1-8任一项所述的方法制备得到的壳聚糖/海藻酸钙复合单丝。9. the chitosan/calcium alginate composite monofilament that the method described in any one of claim 1-8 prepares. 10.权利要求9所述的壳聚糖/海藻酸钙复合单丝在伤口敷料、医用纱布、医用可吸收缝合线和组织工程领域中的应用。10. the application of chitosan/calcium alginate composite monofilament described in claim 9 in wound dressing, medical gauze, medical absorbable suture and tissue engineering field.
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