CN116119109B - Automatic cigarette pack feeding device for carton packaging machine - Google Patents
Automatic cigarette pack feeding device for carton packaging machine Download PDFInfo
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- CN116119109B CN116119109B CN202211669104.2A CN202211669104A CN116119109B CN 116119109 B CN116119109 B CN 116119109B CN 202211669104 A CN202211669104 A CN 202211669104A CN 116119109 B CN116119109 B CN 116119109B
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- tobacco bale
- conveying belt
- cigarette packet
- tobacco
- packing machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
- B65B35/58—Turning articles by positively-acting means, e.g. to present labelled portions in uppermost position
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本发明公开了一种条盒包装机烟包自动供给装置，包括：烟包输送皮带，侧壁设有储烟盘支架，通过与变频器连接的异步电机驱动；烟包压紧组件设在烟包输送皮带末端边缘处；烟包90度翻转通道设在烟包输送皮带末端，由水平朝竖直向下翻转；烟包库设在翻转通道末端，竖直分布；烟包推出组件设在烟包库底部，烟包推出组件包括烟包推杆，通过伺服电机驱动，伺服电机连接有伺服控制器；翻转通道入口处设有堵塞传感器，烟包库底部设有少烟传感器；变频器、伺服控制器、堵塞传感器和少烟传感器连接有控制器。本发明提供的条盒包装机烟包自动供给装置，结构紧凑、供给顺畅，运行速度高，使用方便；速度可调，带有料位检测功能，并能实现烟包90度翻转。
The present invention discloses an automatic cigarette pack feeding device for a strip box packaging machine, comprising: a cigarette pack conveying belt, a cigarette storage tray bracket is provided on the side wall, and is driven by an asynchronous motor connected to a frequency converter; a cigarette pack pressing assembly is provided at the end edge of the cigarette pack conveying belt; a cigarette pack 90-degree flipping channel is provided at the end of the cigarette pack conveying belt, and flips downward from horizontal to vertical; a cigarette pack warehouse is provided at the end of the flipping channel, and is vertically distributed; a cigarette pack pushing assembly is provided at the bottom of the cigarette pack warehouse, and the cigarette pack pushing assembly includes a cigarette pack push rod, which is driven by a servo motor, and the servo motor is connected to a servo controller; a blockage sensor is provided at the entrance of the flipping channel, and a low-smoking sensor is provided at the bottom of the cigarette pack warehouse; the frequency converter, the servo controller, the blockage sensor, and the low-smoking sensor are connected to a controller. The automatic cigarette pack feeding device for a strip box packaging machine provided by the present invention has a compact structure, smooth supply, high operating speed, and is easy to use; the speed is adjustable, and it has a material level detection function, and can realize a 90-degree flip of the cigarette pack.
Description
Technical Field
The invention relates to the technical field of cigarette packaging, in particular to an automatic tobacco packet feeding device of a carton packing machine.
Background
With the increasing market demand of high-end cigarette products in the tobacco industry, the original production mode of manual banding used by high-end cigarettes cannot meet the production demand, so that each cigarette industry enterprise gradually starts to adopt automatic barrel packaging equipment.
In order to ensure the quality of high-end cigarette products, the cigarette packets with the small boxes of cellophane paper must be manually inspected to enter the carton packing equipment. Therefore, how to quickly and efficiently feed the transparent paper cigarette packets subjected to manual inspection into the carton packaging equipment becomes a key for restricting the high-efficiency and stable operation of the high-end cigarette product carton packaging equipment.
Therefore, there is a need for an automatic cigarette packet feeding device for a carton packing machine.
Disclosure of Invention
The invention aims to provide an automatic tobacco bale feeding device of a carton packing machine, which solves the problems in the prior art and can solve the problem of how to efficiently and stably feed high-end cigarette products with small transparent papers, which are manually checked, into carton packing equipment.
The invention provides an automatic tobacco bale feeding device of a carton packing machine, which comprises:
tobacco bale conveyer belt, tobacco bale compress tightly subassembly, 90 degrees upset passageways of tobacco bale, tobacco bale storehouse and tobacco bale ejecting subassembly that set gradually, wherein:
The cigarette packet conveying belt moves along the horizontal direction, a cigarette storage tray support used for accommodating a cigarette storage tray is arranged on the side wall of the cigarette packet conveying belt, the cigarette packet conveying belt is driven by an asynchronous motor, and the asynchronous motor is connected with a frequency converter so as to adjust the rotating speed of the asynchronous motor by the frequency converter;
The tobacco bale pressing component is arranged at the tail end edge of the tobacco bale conveying belt so as to increase friction force between the tobacco bale and the tobacco bale conveying belt and ensure normal conveying of the tobacco bale;
the tobacco bale 90-degree overturning channel is arranged at the tail end of the tobacco bale conveying belt, and the tobacco bale 90-degree overturning channel overturns from the horizontal direction to the vertical downward direction;
The tobacco bale warehouse is arranged at the tail end of the tobacco bale 90-degree turnover channel, and the tobacco bale warehouse is distributed along the vertical direction;
The cigarette packet pushing assembly is arranged at the bottom of the cigarette packet warehouse, the cigarette packet pushing assembly comprises a cigarette packet push rod, the cigarette packet push rod is driven by a servo motor, the servo motor is positively and negatively rotated to drive the cigarette packet push rod to do reciprocating linear motion so as to push two layers of cigarette packets positioned at the bottommost part of the cigarette packet warehouse into an inlet channel of a carton packing machine, and the servo motor is connected with a servo controller;
A blocking sensor is arranged at the inlet of the 90-degree overturning channel of the tobacco bale, and a less smoke sensor is arranged at the bottom of the tobacco bale warehouse;
The controller is connected with the frequency converter, the servo controller, the blocking sensor and the low smoke sensor are connected with the input end of the controller, the input end of the controller is also connected with the host of the carton packing machine and used for accessing host speed signals, and the frequency converter and the servo controller are connected with the output end of the controller.
The automatic tobacco packet feeding device of the carton packing machine, as described above, wherein the tobacco packet 90-degree overturning channel, the tobacco packet warehouse and the tobacco packet pushing-out assembly are preferably all fixed on the base of the carton packing machine through bolts.
The automatic tobacco bale feeding device of the carton packing machine is characterized in that the tobacco bale conveying belt is arranged on the tobacco bale conveying belt support, the tobacco bale conveying belt support is fixed on the working platform through two support supports, the tobacco storage tray support is arranged on the side face of the tobacco bale conveying belt support, and two sides of the upper surface of the tobacco bale conveying belt support are respectively provided with a tobacco bale guide rod.
The automatic tobacco bale feeding device of the carton packing machine is characterized in that preferably, pulleys are arranged at the head end and the tail end of the tobacco bale conveying belt, the pulleys at the head end of the tobacco bale conveying belt are driving pulleys, the pulleys are connected with the asynchronous motor, and the pulleys at the tail end of the tobacco bale conveying belt are driven pulleys; the tobacco bale conveying belt is provided with a front guide rail and a rear guide rail, the front guide rail and the rear guide rail are respectively connected with the tobacco bale conveying belt support through guide rail connecting blocks, and the tobacco bale conveying belt support is respectively connected with each supporting support through support connecting blocks.
The automatic tobacco bale feeding device of the carton packing machine comprises a compressing support, wherein the compressing support is of an L shape and is used for fixing the tobacco bale compressing assembly on the side edge of the tobacco bale conveying belt support, a pressing plate is arranged on one side of the tobacco bale guiding rod, the compressing support is connected with the pressing plate through a stud, one end of the stud is connected to the top end of the compressing support, the other end of the stud penetrates out of the bottom of the pressing plate, the stud is used for adjusting the height position of the pressing plate, and a bearing is arranged on the pressing plate and is connected with the pressing plate through a spring piece.
The automatic tobacco bale feeding device of the carton packing machine comprises the tobacco bale 90-degree overturning channel, wherein the tobacco bale 90-degree overturning channel comprises the arc guide plate and the forming frame sleeved on the arc guide plate, the arc guide plate comprises a plurality of arc guide rails, the tobacco bale passes through a channel surrounded by the arc guide rails, and the lower part of the tobacco bale 90-degree overturning channel is connected with the tobacco bale warehouse through two connecting plates on the left side and the right side.
The automatic tobacco bale feeding device of the carton packing machine as described above, wherein preferably, the tobacco bale warehouse comprises a right rear corner of the tobacco bale warehouse, a right front corner of the tobacco bale warehouse, a left front corner of the tobacco bale warehouse and a left rear corner of the tobacco bale warehouse.
The automatic tobacco bale feeding device of the carton packing machine is characterized in that a spindle of the servo motor of the tobacco bale pushing assembly is preferably connected with a screw rod, and the screw rod is preferably connected with the tobacco bale push rod.
The automatic tobacco bale feeding device of the carton packing machine is characterized in that a tobacco bale sliding bottom plate capable of sliding a tobacco bale is preferably arranged on the inlet channel of the carton packing machine, and a front guide plate and a rear guide plate are respectively arranged on the front side and the rear side of the tobacco bale sliding bottom plate.
The automatic tobacco bale feeding device of the carton packing machine, wherein the controller is preferably a Siemens S7-300 series programmable logic controller; the power distribution of the cigarette packet automatic supply device of the carton packing machine adopts a Siemens 3VU1340 series three-phase circuit breaker as a protective electric appliance, the maximum allowable current is 5A, and the control electric 24V adopts a Siemens 24V power supply module; the highest rotating speed of the asynchronous motor is 1400r/min, the power is 0.75KW, and the frequency converter adopts a station VFD-M type; the servo motor is selected from Siemens 1FK2130 series, the maximum current is 1.36A, the maximum rotating speed is 8000r/min, the servo controller is selected from Siemens S210 series, and the speed signal is taken from the main machine of the strip box packaging machine through the controller.
According to the automatic tobacco bale feeding device of the carton packing machine, the side-standing tobacco bale enters the tobacco bale warehouse in a horizontal mode after being turned by 90 degrees through the 90-degree turning channel of the tobacco bale under the drive of the tobacco bale conveying belt, and the reciprocating linear motion of the tobacco bale push rod is realized by controlling the forward and reverse rotation of the servo motor, so that two layers of tobacco bales positioned at the bottommost part of the tobacco bale warehouse are pushed into the inlet channel of the carton packing machine; the normal conveying of the tobacco packages is ensured through the tobacco package compressing assembly, the structure is compact, the tobacco packages are smoothly supplied, the operation speed is high, and the use is convenient; the controller adjusts the frequency converter and the servo controller according to the host speed signal, and then adjusts the asynchronous motor and the servo motor so as to enable the running speeds of the asynchronous motor and the servo motor to be matched with the host speed signal; when the blocking sensor detects that the tobacco bale enters the tobacco bale warehouse to be blocked or the tobacco bale material level is low, the controller stops running by controlling the frequency converter and the servo controller, and further controls the asynchronous motor and the servo motor to stop running, so that the equipment is stopped; the operation speed is adjustable, the device has a material level detection function, and the device can realize 90-degree overturning of the tobacco package; the automatic feeding device can be used for automatic feeding of cigarette packets of a carton packing machine and also can be used for automatic conveying of materials in other industries.
Drawings
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described with reference to the accompanying drawings, in which:
fig. 1 is a schematic overall structure of an embodiment of an automatic tobacco packet feeding device of a carton packing machine provided by the invention;
Fig. 2 is a schematic structural view of a tobacco bale conveying belt of an embodiment of an automatic tobacco bale feeding device of a carton packing machine provided by the invention;
fig. 3 is a schematic structural view of a tobacco bale conveying belt bracket of an embodiment of an automatic tobacco bale feeding device of a carton packing machine provided by the invention;
fig. 4 is a schematic structural view of a support bracket of an embodiment of an automatic tobacco bale feeding device of a carton packing machine provided by the invention;
fig. 5 is a schematic structural view of a guide rail connecting block of an embodiment of an automatic tobacco packet feeding device of a carton packing machine provided by the invention;
Fig. 6 is a schematic structural view of a bracket connection block of an embodiment of an automatic tobacco packet feeding device of a carton packing machine provided by the invention;
fig. 7 is a schematic structural view of a tobacco bale pressing assembly of an embodiment of an automatic tobacco bale feeding apparatus for a carton packing machine provided by the present invention;
Fig. 8 is a schematic structural view of a 90-degree turning device for a cigarette packet according to an embodiment of the automatic cigarette packet feeding device for a carton packing machine provided by the invention;
Fig. 9 is a schematic structural view of a pack magazine and a pack ejecting assembly according to an embodiment of the automatic pack feeding apparatus of the carton packing machine provided by the present invention;
fig. 10 to fig. 13 are schematic structural views of a left front corner, a left rear corner, a right front corner and a right rear corner of a pack warehouse of an embodiment of a pack automatic feeding device of a carton packing machine provided by the invention;
fig. 14 is a schematic view of a structure of a packet push rod of an embodiment of an automatic packet feeding device of a carton packing machine according to the present invention;
Fig. 15 is a schematic structural view of a tobacco packet sliding bottom plate of an embodiment of an automatic tobacco packet feeding device of a carton packing machine provided by the invention;
Fig. 16 is a schematic diagram of an electric control principle of an embodiment of the automatic tobacco packet feeding device of the carton packing machine provided by the invention.
Reference numerals illustrate: the device comprises a 1-tobacco bale conveying belt, a 2-tobacco storage tray support, a 3-tobacco bale guide rod, a 4-tobacco bale compressing assembly, a 5-tobacco bale 90-degree overturning channel, a 6-tobacco bale warehouse, a 7-base, an 8-carton packing machine inlet channel, a 9-tobacco bale push rod, a 10-servo motor, a 11-working platform, a 12-supporting support, a 13-asynchronous motor, a 14-rear guide rail, a 15-support connecting block, a 16-front guide rail, a 17-guide rail connecting block, a 18-belt pulley, a 19-tobacco bale conveying belt support, a 20-compressing support, a 21-pressing plate, a 22-stud, a 23-spring piece, a 24-bearing, a 25-arc guide plate, a 26-forming frame, a 27-connecting plate, a 28-tobacco bale warehouse right rear corner, a 29-tobacco bale warehouse right front corner, a 30-rear guide plate, a 31-front guide plate, a 32-tobacco bale warehouse left front corner, a 33-tobacco bale sliding bottom plate, a 34-lead screw, a 35-tobacco bale warehouse left rear corner.
Detailed Description
Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative, and is in no way intended to limit the disclosure, its application, or uses. The present disclosure may be embodied in many different forms and is not limited to the embodiments described herein. These embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that: the relative arrangement of parts and steps, the composition of materials, numerical expressions and numerical values set forth in these embodiments should be construed as exemplary only and not limiting unless otherwise specifically stated.
"First", "second", as used in this disclosure: and similar words are not to be interpreted in any order, quantity, or importance, but rather are used to distinguish between different sections. "including" or "comprising" and the like
The term(s) of (d) means that the element preceding the term encompasses the element recited after the term, and does not exclude the possibility of also encompassing other elements. "upper", "lower", etc. are used merely to denote relative positional relationships, which may also change accordingly when the absolute position of the object to be described changes.
In the present disclosure, when a particular element is described as being located between a first element and a second element, intervening elements may or may not be present between the particular element and the first element or the second element
An intermediate member. When it is described that a specific component is connected to other components, the specific component may be directly connected to the other component 0 without intervening components, or may be directly connected to the other components without intervening components.
All terms (including technical or scientific terms) used in this disclosure have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs, unless specifically defined otherwise. It should also be appreciated that, in
Terms such as those defined in a general dictionary should be construed to have meanings consistent with their meanings in the context 5 of the related art, and should not be construed in an idealized or overly formal sense unless expressly so defined herein.
Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the techniques, methods, and apparatus should be considered part of the specification.
The invention is more suitable for supplying cigarette packets required by a carton packing machine adopting a two-five flat packing mode. As shown in fig. 1 to 16, the automatic tobacco bale feeding device of a carton packing machine provided in this embodiment includes: sequentially provided with
The cigarette packet conveying belt 1, the cigarette packet compressing assembly 4, the cigarette packet 90-degree overturning channel 5, the cigarette packet warehouse 6 and the cigarette packet pushing assembly are arranged, wherein:
The pack conveyor belt 1 runs in a horizontal direction, and the sides of the pack conveyor belt 1
The wall is provided with a cigarette storage tray support 2 for accommodating a cigarette storage tray, the cigarette packet conveying belt 1 is driven by an asynchronous 5 motor 13, and the asynchronous motor 13 is connected with a frequency converter so as to be regulated by the frequency converter
The rotation speed of the asynchronous motor 13 is regulated;
The tobacco bale pressing component 4 is arranged at the tail end edge of the tobacco bale conveying belt 1 so as to increase friction force between the tobacco bale and the tobacco bale conveying belt 1 and ensure normal conveying of the tobacco bale;
the tobacco package 90-degree overturning channel 5 is arranged at the tail end of the tobacco package conveying belt 1, and the tobacco package 90-degree overturning channel 5 is overturned from the horizontal direction to the vertical downward direction;
the tobacco bale warehouse 6 is arranged at the tail end of the tobacco bale 90-degree overturning channel 5, and the tobacco bale warehouse 6 is distributed along the vertical direction;
The cigarette packet pushing assembly is arranged at the bottom of the cigarette packet warehouse 6, the cigarette packet pushing assembly comprises a cigarette packet pushing rod 9, the cigarette packet pushing rod 9 is driven by a servo motor 10, the servo motor 10 is rotated in a forward and reverse direction to drive the cigarette packet pushing rod 9 to do reciprocating linear motion so as to push two layers of cigarette packets positioned at the bottommost part of the cigarette packet warehouse 6 into an inlet channel 8 of a carton packing machine, and the servo motor 10 is connected with a servo controller;
A blocking sensor (not shown) is arranged at the inlet of the 90-degree overturning channel 5 of the tobacco bale, and a less smoke sensor (not shown) is arranged at the bottom of the tobacco bale warehouse 6;
As shown in fig. 16, the frequency converter, the servo controller, the blocking sensor and the smoke-less sensor are connected with a controller, the blocking sensor and the smoke-less sensor are connected with an input end of the controller, the input end of the controller is also connected with a host of the carton packing machine for accessing a host speed signal, and the frequency converter and the servo controller are connected with an output end of the controller.
As shown in fig. 1, the 90-degree overturning channel 5, the tobacco bale warehouse 6 and the tobacco bale pushing component are all fixed on the base 7 of the carton packing machine through bolts.
Further, as shown in fig. 2, the tobacco bale conveying belt 1 is arranged on the tobacco bale conveying belt support 19, the specific structure of the tobacco bale conveying belt support 19 is shown in fig. 3, the tobacco bale conveying belt support 19 is fixed on the working platform 11 through two support supports 12, the specific structure of the support supports 12 is shown in fig. 4, and due to the fact that the entrance of the carton packing device has a certain height, the carton packing device accords with ergonomics through arranging the working platform 11, and is convenient for workers to operate. As shown in fig. 2, the cigarette holder support 2 is disposed on a side surface of the cigarette packet conveying belt support 19, and two sides of an upper surface of the cigarette packet conveying belt support 19 are respectively provided with a cigarette packet guide rod 3.
Further, as shown in fig. 2, the front end and the rear end of the tobacco bale conveying belt 1 are provided with belt wheels 18, the belt wheel 18 at the front end of the tobacco bale conveying belt 1 is a driving belt wheel, the belt wheel 18 at the tail end of the tobacco bale conveying belt 1 is a driven belt wheel, the driving belt wheel is connected with the asynchronous motor 13; the tobacco bale conveying belt 1 is provided with a front guide rail 16 and a rear guide rail 14, the front guide rail 16 and the rear guide rail 14 are respectively connected with a tobacco bale conveying belt bracket 19 through guide rail connecting blocks 17, and the tobacco bale conveying belt bracket 19 is respectively connected with each supporting bracket 12 through bracket connecting blocks 15. The specific structures of the rail connecting block 17 and the bracket connecting block 15 are shown in fig. 5 and 6, respectively.
Further, as shown in fig. 7, the tobacco bale pressing component 4 includes a pressing bracket 20, the pressing bracket 20 is L-shaped, and is used for fixing the tobacco bale pressing component 4 on a side of the tobacco bale conveying belt bracket 19, a pressing plate 21 is disposed on the tobacco bale guiding rod 3 on one side, the pressing bracket 20 and the pressing plate 21 are connected through a stud 22, one end of the stud 22 is connected to a top end of the pressing bracket 20, the other end of the stud is penetrated from a bottom of the pressing plate 21, the stud 22 is used for adjusting a height position of the pressing plate 21, a bearing 24 is disposed on the pressing plate 21, and the bearing 24 is connected with the pressing plate 21 through a spring piece 23 and finally contacts with the tobacco bale, so as to apply a certain pressure to the tobacco bale.
Further, as shown in fig. 8, the 90-degree turning channel 5 for the tobacco bale comprises an arc guide plate 25 and a forming frame 26 sleeved on the arc guide plate 25, the arc guide plate 25 comprises a plurality of arc guide rails, the tobacco bale passes through a channel surrounded by the arc guide rails, an included angle is preset between an inlet of the channel and a horizontal plane, and the arc guide plate 25 adopts a special spline curve, so that the 90-degree turning channel 5 for the tobacco bale is compact in structure and smooth in turning. And the lower part of the tobacco bale 90-degree overturning channel 5 is connected with the tobacco bale warehouse 6 through two connecting plates 27 on the left side and the right side, and the two connecting plates are in smooth transition.
Further, as shown in fig. 9, the pack magazine 6 includes a right pack magazine rear corner 28, a right pack magazine front corner 29, a left pack magazine front corner 32, and a left pack magazine rear corner 35. The specific structure of the right back corner 28, the right front corner 29, the left front corner 32 and the left back corner 35 of the pack magazine are shown in fig. 10-13, respectively.
Further, a spindle of the servo motor 10 of the cigarette packet pushing assembly is connected with a screw rod 34, the screw rod 34 is connected with the cigarette packet pushing rod 9, and the specific structure of the cigarette packet pushing rod 9 is shown in fig. 14. The servo motor 10 drives the screw rod 34 to move forward or backward, and further drives the tobacco bale push rod 9 to do reciprocating linear motion. When the servo motor 10 rotates positively, the lead screw 34 is driven to move positively, the cigarette packet push rod 9 pushes the cigarette packet stack to enter the main machine packaging conveying line, when the cigarette packet stack is conveyed in place, the servo motor 10 rotates reversely, the lead screw 34 moves reversely, so that the cigarette packet push rod 9 returns to a position, a new cigarette packet stack falls down, and the servo motor 10 reciprocates, so that continuous uninterrupted cigarette packet stack conveying is ensured.
Further, a tobacco packet sliding bottom plate 33 for sliding a tobacco packet is arranged on the inlet channel 8 of the carton packing machine, a front guide plate 31 and a rear guide plate 30 are respectively arranged on the front side and the rear side of the tobacco packet sliding bottom plate 33, and the concrete structure of the tobacco packet sliding bottom plate 33 is shown in fig. 15.
Further, the controller adopts Siemens S7-300 series programmable logic controllers; the input end collects signals of the host machine speed and signals of the two sensors, namely the blockage sensor and the smoke reduction sensor, and the output end outputs control instructions to the servo controller and the frequency converter to control the matching of the whole system and the host machine running speed. The power distribution of the cigarette packet automatic supply device of the carton packing machine adopts a Siemens 3VU1340 series three-phase circuit breaker as a protective electric appliance, the maximum allowable current is 5A, and the control electric 24V adopts a Siemens 24V power supply module.
Furthermore, the asynchronous motor 13 is a three-phase asynchronous motor with a speed reducer, and is used for driving the tobacco bale conveying belt 1 to continuously convey tobacco bales, the maximum rotating speed is 1400r/min, the power is 0.75KW, and the actual running speed is controlled by the frequency converter to be matched with the speed of a host machine; the frequency converter adopts a platform to reach the VFD-M type, a speed signal is taken from the host through the controller so as to realize the synchronization with the running speed of the host, the frequency converter is set to be stopped with a delay time of 5 seconds, the asynchronous motor 13 serving as a tobacco bale conveying motor can be stopped with a delay time after the host is stopped, and the delay time can be adjusted according to the actual running condition.
Further, the servo motor 10 is used as a driving motor of the cigarette packet push rod 9, stress is not needed, siemens 1FK2130 series can be selected, the maximum current is 1.36A, the maximum rotating speed is 8000r/min, and the high rotating speed can ensure that the screw rod mechanism is sensitive in operation and accurate in action; the servo controller is selected from the siemens S210 series, and the speed signal is taken from the main frame of the carton packaging machine through the controller.
Further, the blocking sensor and the low smoke sensor are photoelectric tobacco bale material level detectors. The types and models of the controller, the asynchronous motor 13, the frequency converter, the servo motor 10, the servo controller, the blocking sensor and the smoke abatement sensor are not particularly limited.
In operation, the cigarette packet is placed in the cigarette storage tray in a side-standing manner, then the cigarette storage tray is placed on the cigarette storage tray support 2, and qualified cigarette packets are added to the cigarette packet conveying belt 1 in the horizontal direction in a side-standing manner manually; the cigarettes on the lower side of the cigarette packet conveying belt 1 are driven to enter a cigarette packet warehouse 6 in the vertical direction in a horizontal mode after being turned by 90 degrees through a cigarette packet 90-degree turning channel 5. The reciprocating linear motion of the cigarette packet push rod 9 at the bottom of the cigarette packet warehouse 6 is realized by controlling the forward and backward rotation of the servo motor 10, so that two layers of cigarette packets at the bottommost part of the cigarette packet warehouse are pushed into the inlet channel 8 of the carton packing machine; through setting up at the terminal tobacco bale of tobacco bale conveyer belt 1 compress tightly subassembly 4 can increase the friction power of tobacco bale and tobacco bale conveyer belt 1, avoid the tobacco bale on the tobacco bale conveyer belt 1 to take place the disconnected cigarette phenomenon when the material level is lower, guarantee that the tobacco bale is normally carried. When the blocking sensor detects that the tobacco bale enters the tobacco bale warehouse 6 to be blocked or the less tobacco bale material level is detected to be low by the less tobacco sensor, the controller stops the equipment by controlling the frequency converter and the servo controller.
According to the automatic tobacco bale feeding device of the carton packing machine, provided by the embodiment of the invention, the side-standing tobacco bale enters the tobacco bale warehouse in a horizontal mode after being turned by 90 degrees through the 90-degree turning channel of the tobacco bale under the drive of the tobacco bale conveying belt, and the reciprocating linear motion of the tobacco bale push rod is realized by controlling the forward and reverse rotation of the servo motor, so that two layers of tobacco bales positioned at the bottommost part of the tobacco bale warehouse are pushed into the entrance channel of the carton packing machine; the normal conveying of the tobacco packages is ensured through the tobacco package compressing assembly, the structure is compact, the tobacco packages are smoothly supplied, the operation speed is high, and the use is convenient; the controller adjusts the frequency converter and the servo controller according to the host speed signal, and then adjusts the asynchronous motor and the servo motor so as to enable the running speeds of the asynchronous motor and the servo motor to be matched with the host speed signal; when the blocking sensor detects that the tobacco bale enters the tobacco bale warehouse to be blocked or the tobacco bale material level is low, the controller stops running by controlling the frequency converter and the servo controller, and further controls the asynchronous motor and the servo motor to stop running, so that the equipment is stopped; the operation speed is adjustable, the device has a material level detection function, and the device can realize 90-degree overturning of the tobacco package; the automatic feeding device can be used for automatic feeding of cigarette packets of a carton packing machine and also can be used for automatic conveying of materials in other industries.
Thus, various embodiments of the present disclosure have been described in detail. In order to avoid obscuring the concepts of the present disclosure, some details known in the art are not described. How to implement the solutions disclosed herein will be fully apparent to those skilled in the art from the above description.
Although some specific embodiments of the present disclosure have been described in detail by way of example, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It will be understood by those skilled in the art that the foregoing embodiments may be modified and equivalents substituted for elements thereof without departing from the scope and spirit of the disclosure. The scope of the present disclosure is defined by the appended claims.
Claims (8)
1. An automatic tobacco bale feeding device of a carton packing machine, comprising: tobacco bale conveyer belt, tobacco bale compress tightly subassembly, 90 degrees upset passageways of tobacco bale, tobacco bale storehouse and tobacco bale ejecting subassembly that set gradually, wherein:
The cigarette packet conveying belt moves along the horizontal direction, a cigarette storage tray support used for accommodating a cigarette storage tray is arranged on the side wall of the cigarette packet conveying belt, the cigarette packet conveying belt is driven by an asynchronous motor, and the asynchronous motor is connected with a frequency converter so as to adjust the rotating speed of the asynchronous motor by the frequency converter;
The tobacco bale pressing component is arranged at the tail end edge of the tobacco bale conveying belt so as to increase friction force between the tobacco bale and the tobacco bale conveying belt and ensure normal conveying of the tobacco bale;
the tobacco bale 90-degree overturning channel is arranged at the tail end of the tobacco bale conveying belt, and the tobacco bale 90-degree overturning channel overturns from the horizontal direction to the vertical downward direction;
The tobacco bale warehouse is arranged at the tail end of the tobacco bale 90-degree turnover channel, and the tobacco bale warehouse is distributed along the vertical direction;
The cigarette packet pushing assembly is arranged at the bottom of the cigarette packet warehouse, the cigarette packet pushing assembly comprises a cigarette packet push rod, the cigarette packet push rod is driven by a servo motor, the servo motor is positively and negatively rotated to drive the cigarette packet push rod to do reciprocating linear motion so as to push two layers of cigarette packets positioned at the bottommost part of the cigarette packet warehouse into an inlet channel of a carton packing machine, and the servo motor is connected with a servo controller;
A blocking sensor is arranged at the inlet of the 90-degree overturning channel of the tobacco bale, and a less smoke sensor is arranged at the bottom of the tobacco bale warehouse;
The frequency converter, the servo controller, the blocking sensor and the low smoke sensor are connected with a controller, the blocking sensor and the low smoke sensor are connected with the input end of the controller, the input end of the controller is also connected with a host of the carton packing machine and used for accessing a host speed signal, and the frequency converter and the servo controller are connected with the output end of the controller;
The tobacco bale conveying belt is arranged on a tobacco bale conveying belt support, the tobacco bale conveying belt support is fixed on the working platform through two support supports, the tobacco storage tray support is arranged on the side face of the tobacco bale conveying belt support, and two sides of the upper surface of the tobacco bale conveying belt support are respectively provided with a tobacco bale guide rod;
The tobacco bale compacting assembly comprises a compacting support, wherein the compacting support is L-shaped and is used for fixing the tobacco bale compacting assembly on the side edge of the tobacco bale conveying belt support, a pressing plate is arranged on one side of the tobacco bale guiding rod, the compacting support is connected with the pressing plate through a stud, one end of the stud is connected to the top end of the compacting support, the other end of the stud penetrates out of the bottom of the pressing plate, the stud is used for adjusting the height position of the pressing plate, a bearing is arranged on the pressing plate, and the bearing is connected with the pressing plate through a spring piece.
2. The automatic cigarette packet feeding device of a carton packing machine according to claim 1, wherein the cigarette packet 90-degree turning channel, the cigarette packet warehouse and the cigarette packet pushing-out assembly are all fixed on a base of the carton packing machine through bolts.
3. The automatic tobacco bale feeding device of a carton packing machine according to claim 1, wherein belt wheels are arranged at the head end and the tail end of the tobacco bale conveying belt, the belt wheels at the head end of the tobacco bale conveying belt are driving belt wheels, the belt wheels are connected with the asynchronous motor, and the belt wheels at the tail end of the tobacco bale conveying belt are driven belt wheels; the tobacco bale conveying belt is provided with a front guide rail and a rear guide rail, the front guide rail and the rear guide rail are respectively connected with the tobacco bale conveying belt support through guide rail connecting blocks, and the tobacco bale conveying belt support is respectively connected with each supporting support through support connecting blocks.
4. The automatic tobacco bale feeding device of a carton packing machine according to claim 1, wherein the tobacco bale 90-degree turning channel comprises an arc guide plate and a forming frame sleeved on the arc guide plate, the arc guide plate comprises a plurality of arc guide rails, tobacco bales pass through a channel surrounded by the arc guide rails, and the lower part of the tobacco bale 90-degree turning channel is connected with the tobacco bale warehouse through two connecting plates on the left side and the right side.
5. The automatic pack feeding apparatus of a carton packing machine according to claim 1, wherein the pack magazine includes a right rear corner of the pack magazine, a right front corner of the pack magazine, a left front corner of the pack magazine, and a left rear corner of the pack magazine.
6. The automatic cigarette packet feeding device of a carton packing machine according to claim 1, wherein a spindle of the servo motor of the cigarette packet pushing-out assembly is connected with a screw rod, and the screw rod is connected with the cigarette packet push rod.
7. The automatic cigarette packet feeding device of a carton packing machine according to claim 6, wherein a cigarette packet sliding bottom plate capable of sliding a cigarette packet is arranged on an inlet channel of the carton packing machine, and a front guide plate and a rear guide plate are respectively arranged on the front side and the rear side of the cigarette packet sliding bottom plate.
8. The automatic cigarette packet feeding device of a carton packing machine according to claim 1, wherein the controller is a siemens S7-300 series programmable logic controller; the power distribution of the cigarette packet automatic supply device of the carton packing machine adopts a Siemens 3VU1340 series three-phase circuit breaker as a protective electric appliance, the maximum allowable current is 5A, and the control electric 24V adopts a Siemens 24V power supply module; the highest rotating speed of the asynchronous motor is 1400r/min, the power is 0.75KW, and the frequency converter adopts a station VFD-M type; the servo motor is selected from Siemens 1FK2130 series, the maximum current is 1.36A, the maximum rotating speed is 8000r/min, the servo controller is selected from Siemens S210 series, and the speed signal is taken from the main machine of the strip box packaging machine through the controller.
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| CN202211669104.2A CN116119109B (en) | 2022-12-23 | 2022-12-23 | Automatic cigarette pack feeding device for carton packaging machine |
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Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102897347A (en) * | 2012-11-01 | 2013-01-30 | 广东中烟工业有限责任公司 | Feeding system of carton cigarette transparent paper packaging machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| SU558635A3 (en) * | 1974-04-17 | 1977-05-15 | Г.Д. Сочиета Пер Ациони (Фирма) | Device for turning the fed piece goods |
| KR100544302B1 (en) * | 2003-12-15 | 2006-01-23 | 주식회사 케이티앤지 | Heterogeneous cigarette automatic feeding device and method and tobacco manufactured using same |
| DE102007045883A1 (en) * | 2007-09-25 | 2009-04-09 | Focke & Co.(Gmbh & Co. Kg) | Method and device for handling chunky or granular tobacco articles, in particular chewing tobacco or snus tobacco substitute (snus) |
| DE102013009472A1 (en) * | 2013-06-06 | 2014-12-11 | Focke & Co. (Gmbh & Co. Kg) | Method and device for producing cigarette packets |
| CN211336617U (en) * | 2019-11-08 | 2020-08-25 | 颐中(青岛)烟草机械有限公司 | Cigarette packet overturning and pushing device |
| CN114506521A (en) * | 2022-03-21 | 2022-05-17 | 龙岩烟草工业有限责任公司 | Cigarette packing machine set |
| CN217945697U (en) * | 2022-09-06 | 2022-12-02 | 湖北中烟工业有限责任公司 | Hard barrel conveying device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102897347A (en) * | 2012-11-01 | 2013-01-30 | 广东中烟工业有限责任公司 | Feeding system of carton cigarette transparent paper packaging machine |
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