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CN115805845A - A multi-branch battery system charging method and vehicle - Google Patents

A multi-branch battery system charging method and vehicle Download PDF

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Publication number
CN115805845A
CN115805845A CN202111070067.9A CN202111070067A CN115805845A CN 115805845 A CN115805845 A CN 115805845A CN 202111070067 A CN202111070067 A CN 202111070067A CN 115805845 A CN115805845 A CN 115805845A
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charging
soc
battery
abnormal
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胡大海
张红涛
王国强
裴世杰
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Zhengzhou Shenlan Power Technology Co Ltd
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Abstract

The invention provides a charging method of a multi-branch battery system and a vehicle, and belongs to the technical field of vehicle charging. Calculating branch SOC of each battery branch and monomer SOC of abnormal monomer battery cell corresponding to the highest voltage in each battery branch in real time; and judging the difference between the branch SOC of each battery branch, the difference between the single SOC of the abnormal single battery core and the branch SOC of the battery where the abnormal single battery core is located. After a period of charging, if the branch SOC difference between battery branches is delta SOC Branch-branch Difference delta SOC between monomer SOC higher than abnormal monomer battery cell and branch SOC of battery branch Monomer branch In the process, the BMS adopts a method of reducing charging current in a stepped mode, so that the SOC difference between each battery branch is reduced, and the monomer overvoltage phenomenon caused by charging abnormal monomer battery cores after the charging stage is finished is avoided.

Description

一种多支路电池系统充电方法及车辆A multi-branch battery system charging method and vehicle

技术领域technical field

本发明涉及一种多支路电池系统充电方法及车辆,属于车辆充电技术领域。The invention relates to a multi-branch battery system charging method and a vehicle, belonging to the technical field of vehicle charging.

背景技术Background technique

随着用户对电动汽车续航里程的要求越来越高,电动汽车配备的电池电量越来越高,但是受限于电动汽车工作电压限制(乘用车电池工作电压范围一般为300V-500V,客车电池工作电压一般为400-750V),所以需要通过增加电池容量使搭载电池电量增加,当前增加电池容量主要方法是增加电池的并联数量,形成多支路电池系统,尤其是客车搭载电池普遍使用并联方式。As users have higher and higher requirements for the cruising range of electric vehicles, the batteries equipped with electric vehicles are getting higher and higher, but they are limited by the operating voltage limit of electric vehicles (the operating voltage range of passenger car batteries is generally 300V-500V, passenger cars The working voltage of the battery is generally 400-750V), so it is necessary to increase the battery capacity by increasing the battery capacity. Currently, the main way to increase the battery capacity is to increase the number of parallel connections of batteries to form a multi-branch battery system, especially for passenger cars. Way.

但是,并联电池系统内的支路连接内阻、电池内阻不一致,会导致充放电过程中支路电流出现差异,尤其是充电过程中,内阻小的支路充电电流大,支路SOC高(SOC为电池单体或电池系统荷电容量,为电池单体或电池系统已有电量与额定电量的比值),进一步导致在充电结束后SOC高的支路向其他支路进行放电,容易造成被充电支路上的部分单体电芯出现过充问题。However, the internal resistance of the branch connection in the parallel battery system and the internal resistance of the battery are inconsistent, which will lead to differences in the branch current during the charging and discharging process, especially during the charging process, the charging current of the branch with small internal resistance is large, and the SOC of the branch is high. (SOC is the charging capacity of a battery cell or battery system, and is the ratio of the existing power of a battery cell or battery system to the rated power), which further causes the branch with a high SOC to discharge to other branches after charging, which is likely to cause damage Some single cells on the charging branch have overcharge problems.

当前很多电池厂家并未意识到此问题,或者少部分电池厂家发现此问题后给出解决方案是不满充,此解决方案会引起车辆续航里程短问题,造成客户体验差的不良感受。At present, many battery manufacturers are not aware of this problem, or a small number of battery manufacturers find out this problem and give a solution that is not enough to charge. This solution will cause the problem of short cruising range of the vehicle, resulting in poor customer experience.

发明内容Contents of the invention

本发明的目的在于提供一种多支路电池系统充电方法及车辆,用于解决在多支路电池系统充电结束时,存在高SOC支路向低SOC支路充电导致低SOC支路中单体电芯过充的问题。The purpose of the present invention is to provide a multi-branch battery system charging method and a vehicle, which are used to solve the problem that when the charging of the multi-branch battery system ends, there is a high SOC branch charging to a low SOC branch, which leads to the charging of the single battery in the low SOC branch. Core overcharge problem.

为了实现上述目的,本发明提供了一种多支路电池系统充电方法,所述多支路电池系统包括至少两条并联的电池支路,所述充电方法包括如下步骤:In order to achieve the above object, the present invention provides a multi-branch battery system charging method, the multi-branch battery system includes at least two parallel battery branches, the charging method includes the following steps:

1)获取各电池支路在充电时的支路SOC;1) Obtain the branch SOC of each battery branch when charging;

2)获得电池支路SOC差值的最大值ΔSOC;所述电池支路SOC差值为任意两条电池支路间的支路SOC差值;2) Obtain the maximum value ΔSOC of the battery branch SOC difference; the battery branch SOC difference is the branch SOC difference between any two battery branches;

3)获取充电时支路SOC最小的电池支路中异常单体电芯的单体SOC值:SOC;所述异常单体电芯为支路SOC最小的电池支路中单体SOC值最高的单体电芯;3) Obtain the single SOC value of the abnormal single cell in the battery branch with the smallest branch SOC during charging: SOC single ; the abnormal single cell has the highest single SOC value in the battery branch with the smallest branch SOC single cell;

4)若

Figure BDA0003260120250000021
大于第一设定值,则停止充电;若
Figure BDA0003260120250000022
小于第一设定值且大于第二设定值,则减小充电电流;若
Figure BDA0003260120250000023
小于第二设定值,则正常充电。4) if
Figure BDA0003260120250000021
is greater than the first set value, stop charging; if
Figure BDA0003260120250000022
Less than the first set value and greater than the second set value, then reduce the charging current; if
Figure BDA0003260120250000023
If it is less than the second set value, it will be charged normally.

通过实时计算各电池支路的支路SOC以及各个电池支路中对应最高电压的异常单体电芯的单体SOC;BMS实时判断各电池支路的支路SOC之间的差异、异常单体电芯的单体SOC和其所在电池的支路SOC之间的差异。在充电开始时,当异常单体电芯的单体SOC高于其所在电池支路的支路SOC时,对此异常单体电芯进行标记,以对其进行均衡,从而使得该异常单体电芯的单体SOC与本电池支路的支路SOC一致;在充电一段时间后,若电池支路之间的支路SOC差异ΔSOC支路-支路高于异常单体电芯的单体SOC与电池支路的支路SOC之间的差异ΔSOC单体-支路时,BMS采用阶梯式减小充电电流的方法,使各电池支路之间的SOC差异减小,从而避免异常单体电芯在充电阶段结束后被充电导致的单体过压现象。By calculating the branch SOC of each battery branch in real time and the single SOC of the abnormal single cell corresponding to the highest voltage in each battery branch; the BMS judges the difference between the branch SOCs of each battery branch and the abnormal cell The difference between the single SOC of a cell and the branch SOC of the battery it is in. At the beginning of charging, when the single SOC of the abnormal single cell is higher than the branch SOC of the battery branch where it is located, the abnormal single cell is marked to balance it, so that the abnormal single cell The single SOC of the battery cell is consistent with the branch SOC of the battery branch; after charging for a period of time, if the branch SOC difference between the battery branches ΔSOC branch-branch is higher than that of the abnormal single cell When the difference between the SOC and the branch SOC of the battery branch is ΔSOC monomer-branch , the BMS adopts a stepwise method of reducing the charging current to reduce the SOC difference between the battery branches, thereby avoiding abnormal cells The single overvoltage phenomenon caused by the charging of the battery after the end of the charging phase.

进一步地,在上述方法中,步骤1)中,获取各电池支路在充电时的支路SOC的方法为:获取充电前各电池支路的支路SOC、充电时各电池支路的充电电流和充电时间,根据充电前电池支路的支路SOC、充电时电池支路的充电电流和充电时间计算充电时电池支路的支路SOC。Further, in the above method, in step 1), the method of obtaining the branch SOC of each battery branch during charging is: obtaining the branch SOC of each battery branch before charging, and the charging current of each battery branch during charging and charging time, calculate the branch SOC of the battery branch during charging according to the branch SOC of the battery branch before charging, the charging current of the battery branch during charging, and the charging time.

进一步地,在上述方法中;步骤3)中,获取充电时第二电池支路内异常单体电芯的单体SOC值的方法为:获取充电前该异常单体电芯的单体SOC和充电时通过该异常单体电芯所在的电池支路的充电电流和充电时间,根据充电前该异常单体电芯的单体SOC和充电时该异常单体电芯所在的电池支路的充电电流和充电时间计算充电时电池支路内异常单体电芯的单体SOC。Further, in the above method; in step 3), the method of obtaining the SOC value of the abnormal single cell in the second battery branch during charging is: obtaining the single SOC and the value of the abnormal single cell before charging. The charging current and charging time of the battery branch where the abnormal single cell is located during charging, according to the SOC of the abnormal single cell before charging and the charging time of the battery branch where the abnormal single cell is located during charging The current and charging time are used to calculate the SOC of the abnormal single cell in the battery branch when charging.

进一步地,在上述方法中;步骤4)中,减小充电电流的方法为:将

Figure BDA0003260120250000031
小于第一设定值且大于第二设定值的区间分为至少两个充电区间,分别为第一充电区间和第二充电区间;Further, in the above method; in step 4), the method of reducing the charging current is:
Figure BDA0003260120250000031
The interval that is less than the first set value and greater than the second set value is divided into at least two charging intervals, namely the first charging interval and the second charging interval;

所述第一充电区间:

Figure BDA0003260120250000032
小于第一设定值且大于第三设定值,控制电池系统在第一充电区间的充电电流为第一充电电流;The first charging interval:
Figure BDA0003260120250000032
less than the first set value and greater than the third set value, controlling the charging current of the battery system in the first charging interval to be the first charging current;

所述第二充电区间:

Figure BDA0003260120250000033
小于第三设定值且大于第二设定值,控制电池系统在第二充电区间的充电电流为第二充电电流;The second charging interval:
Figure BDA0003260120250000033
less than the third set value and greater than the second set value, controlling the charging current of the battery system in the second charging interval to be the second charging current;

所述第一充电电流小于等于第二充电电流。The first charging current is less than or equal to the second charging current.

采用阶梯式降低充电电流的方法,在不同的充电区间内电池系统向充电机发送不同的充电请求电流,采用不同的充电电流来保护电池系统的安全。The method of reducing the charging current in steps is adopted, and the battery system sends different charging request currents to the charger in different charging intervals, and uses different charging currents to protect the safety of the battery system.

进一步地,在上述方法中;所述第一充电电流为第一最大允许充电电流和最小请求电流中的较大值,所述第一最大允许充电电流为最大允许充电电流与第一设定阈值的乘积;Further, in the above method; the first charging current is the larger value of the first maximum allowable charging current and the minimum request current, and the first maximum allowable charging current is the maximum allowable charging current and the first set threshold the product of

所述第二充电电流为第二最大允许充电电流和最小请求电流中的较大值,所述第二最大允许充电电流为最大允许充电电流与第二设定阈值的乘积;The second charging current is the larger value of the second maximum allowable charging current and the minimum request current, and the second maximum allowable charging current is the product of the maximum allowable charging current and a second set threshold;

所述第一设定阈值小于第二设定阈值。The first set threshold is smaller than the second set threshold.

进一步地,在上述方法中;所述第一设定阈值和第二设定阈值的范围为0.25~1。Further, in the above method; the range of the first set threshold and the second set threshold is 0.25-1.

进一步地,在上述方法中;在充电时,对所述异常单体电芯进行均衡,以使其单体SOC降低。Further, in the above method; when charging, equalize the abnormal single cell, so as to reduce the SOC of the single cell.

进一步地,在上述方法中;对所述异常单体电芯进行均衡的方法为:由该异常单体电芯向与其连接的均衡电路放电,放电时间根据该异常单体电芯的单体SOC和其所在电池支路的支路SOC确定。Further, in the above method; the method of balancing the abnormal single cell is: discharge the abnormal single cell to the equalization circuit connected to it, and the discharge time is based on the single SOC of the abnormal single cell Determine with the branch SOC of the battery branch where it is located.

对异常单体电芯进行均衡,增强电池系统充电时的保护能力。Balance the abnormal single cells to enhance the protection ability of the battery system when charging.

本发明还提供一种车辆,包括多支路电池系统和控制器,所述多支路电池系统包括至少两条并联的电池支路,所述控制器连接各电池支路;所述控制器执行指令以实现上述的多支路电池系统充电方法。The present invention also provides a vehicle, including a multi-branch battery system and a controller, the multi-branch battery system includes at least two parallel battery branches, the controller is connected to each battery branch; the controller executes Instructions to implement the above charging method for a multi-branch battery system.

附图说明Description of drawings

图1为现有技术中多支路电池系统充电阶段的电气示意图;FIG. 1 is an electrical schematic diagram of the charging stage of a multi-branch battery system in the prior art;

图2为现有技术中多支路电池系统充电结束后环流阶段的电气示意图;FIG. 2 is an electrical schematic diagram of the circulation stage after charging of the multi-branch battery system in the prior art;

图3为现有技术中第1场景下多支路电池系统充电末期与环流结束后单体SOC分布示意图;Fig. 3 is a schematic diagram of the SOC distribution of single cells at the end of charging and after the circulation of the multi-branch battery system in the first scenario in the prior art;

图4为现有技术中第2场景下多支路电池系统充电末期与环流结束后单体SOC分布示意图;Fig. 4 is a schematic diagram of the SOC distribution of single cells at the end of charging and after the circulation of the multi-branch battery system in the second scenario in the prior art;

图5为现有技术中第3场景下多支路电池系统充电末期与环流结束后单体SOC分布示意图;Fig. 5 is a schematic diagram of the SOC distribution of single cells at the end of charging and after the circulation of the multi-branch battery system in the third scenario in the prior art;

图6为现有技术中第4场景下多支路电池系统充电末期与环流结束后单体SOC分布示意图;Fig. 6 is a schematic diagram of the SOC distribution of single cells at the end of charging and after the circulation of the multi-branch battery system in the fourth scenario in the prior art;

图7为本发明实施例中多支路电池系统充电方法的流程示意图。FIG. 7 is a schematic flowchart of a method for charging a multi-branch battery system in an embodiment of the present invention.

图中:1为第一电池支路;2为第二电池支路;3为单体电芯。In the figure: 1 is the first battery branch; 2 is the second battery branch; 3 is the single cell.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.

方法实施例:Method example:

多支路电池系统中包括n条并联的电池支路,如第一电池支路1、第二电池支路2,每条电池支路包括若干单体电芯,如第一电池支路中的单体电芯3,其余电池支路中也采用同样的单体电芯3。多支路电池系统在充电阶段如图1所示,充电电流从充电正向各电池支路充电,从充电负流出。在充电时,若存在一条电池支路的支路SOC高于其他电池支路的支路SOC,如第一电池支路1,则在充电结束后,第一电池支路1会向其他电池支路放电,如图2所示,此阶段即为多支路电池系统的搁置环流阶段。A multi-branch battery system includes n parallel battery branches, such as the first battery branch 1 and the second battery branch 2, and each battery branch includes several single cells, such as the first battery branch Single cell 3, the same single cell 3 is also used in the other battery branches. In the charging phase of a multi-branch battery system, as shown in Figure 1, the charging current is charged from the charging positive to each battery branch, and flows out from the charging negative. When charging, if there is a battery branch whose SOC is higher than that of other battery branches, such as the first battery branch 1, then after the charging is completed, the first battery branch 1 will send other battery branches circuit discharge, as shown in Figure 2, this stage is the shelving circulation stage of the multi-branch battery system.

如图3、图4、图5、图6所示,多支路电池系统在充电末期及搁置环流阶段分为以下4种场景:As shown in Figure 3, Figure 4, Figure 5, and Figure 6, the multi-branch battery system is divided into the following four scenarios at the end of charging and the stage of shelving circulation:

具体的,如图3所示为第1场景,在该场景下,充电阶段各电池支路的支路SOC不一致,且各电池支路中存在异常单体电芯,该异常单体电芯的单体SOC与支路SOC存在一致性差异,即该电池支路中存在一个或多个单体SOC高于其他单体电芯的异常单体电芯,但是该异常单体电芯的单体SOC与其所在电池支路的支路SOC的差距ΔSOC单体-支路,相较于不同电池支路的支路SOC之间的差距ΔSOC支路-支路,明显较小。因此,在充电阶段结束后的环流阶段,支路SOC低的电池支路被充电,使支路SOC上升,相应的,该电池支路中的异常单体电芯也被充电,但不会造成过充,因此在第1场景下,单体电芯在环流阶段不会出现单体过压现象。Specifically, as shown in Figure 3, the first scenario is shown. In this scenario, the branch SOC of each battery branch in the charging stage is inconsistent, and there are abnormal single cells in each battery branch. There is a consistent difference between the SOC of the single cell and the SOC of the branch circuit, that is, there are one or more abnormal single cells in the battery branch whose SOC is higher than that of other single cells, but the cells of the abnormal single cell The difference ΔSOC monomer-branch between the SOC and the branch SOC of the battery branch where it is located is significantly smaller than the difference ΔSOC branch-branch between the branch SOCs of different battery branches. Therefore, in the circulation phase after the end of the charging phase, the battery branch with a low SOC of the branch is charged, which increases the SOC of the branch. Correspondingly, the abnormal single cells in the battery branch are also charged, but it will not cause Overcharge, so in the first scene, the single cell will not have a single overvoltage phenomenon during the circulation phase.

如图4所示为第2场景,在该场景下,充电阶段各电池支路的支路SOC不一致,但是支路内阻一致性好,不存在异常单体电芯,因此,在充电阶段结束后的环流阶段,支路SOC高的电池支路放电,支路SOC低的电池支路充电,不会出现单体过压现象。As shown in Figure 4, it is the second scenario. In this scenario, the branch SOC of each battery branch in the charging stage is inconsistent, but the internal resistance of the branch is consistent, and there is no abnormal single cell. Therefore, at the end of the charging stage In the final circulation stage, the battery branch with high branch SOC is discharged, and the battery branch with low SOC is charged, so that there will be no single overvoltage phenomenon.

如图5所示为第3场景,在该场景下,充电阶段各电池支路的支路SOC不一致,且支路SOC低的电池支路存在一致性差的问题,即在支路SOC低的电池支路中存在异常单体电芯,但该异常单体电芯的单体SOC相较于其所在的电池支路的支路SOC明显较小,表现为向下的一致性差异,因此,在充电阶段结束后的环流阶段,支路SOC高的电池支路放电,支路SOC低的电池支路充电,不会出现单体过压现象。As shown in Figure 5, the third scenario, in this scenario, the branch SOC of each battery branch in the charging stage is inconsistent, and the battery branch with low branch SOC has the problem of poor consistency, that is, the battery with low branch SOC There are abnormal single cells in the branch, but the single SOC of the abnormal single cell is significantly smaller than the branch SOC of the battery branch where it is located, showing a downward consistency difference. Therefore, in In the circulating current stage after the charging stage, the battery branch with high branch SOC is discharged, and the battery branch with low SOC is charged, so that there will be no single overvoltage phenomenon.

如图6所示为第4场景,在该场景下,充电阶段各电池支路的支路SOC不一致,且支路SOC低的电池支路存在一致性的差问题,即在支路SOC低的电池支路中存在异常单体电芯,且该异常单体电芯的单体SOC相较于其所在的电池支路的支路SOC明显较大,表现为向上的一致性差异,因此,在充电阶段结束的环流阶段,支路SOC高的电池支路放电,支路SOC低的电池支路充电,支路SOC低的电池支路中单体SOC高的异常单体电芯会逐渐被充满,并在充满后继续被充电,出现单体过压现象。As shown in Figure 6, the fourth scenario, in this scenario, the branch SOC of each battery branch in the charging stage is inconsistent, and the battery branch with low branch SOC has poor consistency, that is, the battery branch with low branch SOC There are abnormal single cells in the battery branch, and the single SOC of the abnormal single cell is significantly larger than the branch SOC of the battery branch where it is located, showing an upward consistency difference. Therefore, in In the circulation phase at the end of the charging phase, the battery branch with high SOC branch is discharged, the battery branch with low SOC is charged, and the abnormal single cell with high SOC in the battery branch with low SOC will be gradually charged. , and continue to be charged after being fully charged, a single overvoltage phenomenon occurs.

针对第4场景下多支路电池系统在充电阶段可能出现的单体过压,本实施例中,通过实时计算各电池支路的支路SOC以及各个电池支路中对应最高电压的异常单体电芯的单体SOC;BMS实时判断各电池支路的支路SOC之间的差异、异常单体电芯的单体SOC和其所在电池的支路SOC之间的差异。在充电开始时,当异常单体电芯的单体SOC高于其所在电池支路的支路SOC时,对此异常单体电芯进行标记,以对其进行均衡,从而使得该异常单体电芯的单体SOC与本电池支路的支路SOC一致;在充电一段时间后,若电池支路之间的支路SOC差异ΔSOC支路-支路高于异常单体电芯的单体SOC与电池支路的支路SOC之间的差异ΔSOC单体-支路时,BMS采用阶梯式减小充电电流的方法,使各电池支路之间的SOC差异减小,从而避免异常单体电芯在充电阶段结束后被充电导致的单体过压现象。In view of the cell overvoltage that may occur in the charging phase of the multi-branch battery system in the fourth scenario, in this embodiment, the branch SOC of each battery branch and the abnormal cell corresponding to the highest voltage in each battery branch are calculated in real time The single SOC of the battery cell; the BMS judges the difference between the branch SOC of each battery branch in real time, the difference between the single SOC of the abnormal single cell and the branch SOC of the battery where it is located. At the beginning of charging, when the single SOC of the abnormal single cell is higher than the branch SOC of the battery branch where it is located, the abnormal single cell is marked to balance it, so that the abnormal single cell The single SOC of the battery cell is consistent with the branch SOC of the battery branch; after charging for a period of time, if the branch SOC difference between the battery branches ΔSOC branch-branch is higher than that of the abnormal single cell When the difference between the SOC and the branch SOC of the battery branch is ΔSOC monomer-branch , the BMS adopts a stepwise method of reducing the charging current to reduce the SOC difference between the battery branches, thereby avoiding abnormal cells The single overvoltage phenomenon caused by the charging of the battery after the end of the charging phase.

本实施例中,多支路电池系统充电方法如图7所示,包括如下步骤:In this embodiment, the multi-branch battery system charging method is shown in Figure 7, including the following steps:

1)BMS获取充电前各电池支路的支路SOC,分别为SOC支1、SOC支2、…、SOC支n。其中SOC支1对应第一电池支路1,SOC支2对应第二电池支路2,SOC支n对应第n条电池支路。BMS还获取充电前各电池支路中异常单体电芯(即单体SOC值最高的单体电芯)的单体SOC值,分别为SOC单1max、SOC单2max、SOC单n max,其中SOC单1max为第一电池支路1中异常单体电芯的单体SOC值,SOC单2max为第二电池支路2中异常单体电芯的单体SOC值,SOC单n max为第n条电池支路中异常单体电芯的单体SOC值。1) The BMS obtains the branch SOC of each battery branch before charging, which are SOC branch 1 , SOC branch 2 , ..., SOC branch n . The SOC branch 1 corresponds to the first battery branch 1, the SOC branch 2 corresponds to the second battery branch 2, and the SOC branch n corresponds to the nth battery branch. The BMS also obtains the individual SOC values of abnormal single cells (that is, the single cell with the highest single SOC value) in each battery branch before charging, which are SOC single 1max , SOC single 2max , and SOC single n max , among which The SOC unit 1max is the single SOC value of the abnormal single cell in the first battery branch 1, the SOC unit 2max is the single SOC value of the abnormal single cell in the second battery branch 2, and the SOC unit n max is the first Single SOC value of abnormal single cells in n battery branches.

2)BMS在充电阶段实时采集各电池支路的充电电流,分别为I1、I2、…、In,其中I1对应第一电池支路1,I2对应第二电池支路2,In对应第n条电池支路。2) The BMS collects the charging current of each battery branch in real time during the charging phase, which are I 1 , I 2 , ..., In , where I 1 corresponds to the first battery branch 1, and I 2 corresponds to the second battery branch 2, I n corresponds to the nth battery branch.

3)实时计算充电阶段中各电池支路的支路SOC值,分别为SOC充1、SOC充2、…、SOC充n3) Real-time calculation of the branch SOC values of each battery branch in the charging phase, which are respectively SOC charge 1 , SOC charge 2 , ..., SOC charge n .

Figure BDA0003260120250000061
Figure BDA0003260120250000061

Figure BDA0003260120250000062
Figure BDA0003260120250000062

Figure BDA0003260120250000071
Figure BDA0003260120250000071

式中,Q0为单体电芯额定容量。In the formula, Q 0 is the rated capacity of a single cell.

4)根据实时计算出的SOC充1、SOC充2、…、SOC充n,还实时计算各电池支路的支路SOC之间的差异ΔSOC支路-支路,计算公式为:4) According to the real-time calculated SOC charge 1 , SOC charge 2 , ..., SOC charge n , the difference ΔSOC branch-branch between the branch SOCs of each battery branch is also calculated in real time, and the calculation formula is:

ΔSOC支路-支路=max{SOC充i-SOC充j}ΔSOC branch - branch = max{SOC charge i -SOC charge j }

式中,SOC充i和SOC充j为充电阶段中任意两条电池支路的支路SOC。In the formula, SOC charge i and SOC charge j are the branch SOCs of any two battery branches in the charging phase.

5)还实时计算充电阶段中各电池支路中异常单体电芯的单体SOC值,分别为SOC充1max、SOC充2max、…、SOC充nmax5) The SOC values of the abnormal single cells in each battery branch in the charging phase are also calculated in real time, which are respectively SOC charging 1max , SOC charging 2max , ..., SOC charging nmax .

Figure BDA0003260120250000072
Figure BDA0003260120250000072

Figure BDA0003260120250000073
Figure BDA0003260120250000073

Figure BDA0003260120250000074
Figure BDA0003260120250000074

6)根据实时计算出的SOC充1max、SOC充2max、…、SOC充nmax,还实时计算各电池支路内异常单体电芯的剩余充电容量SOC,分别为SOC剩1、SOC剩2、…、SOC剩n,计算公式为:6) According to the real-time calculated SOC charge 1max , SOC charge 2max , ..., SOC charge nmax , the remaining charging capacity SOC of the abnormal single cell in each battery branch is also calculated in real time, which are respectively SOC 1 and SOC 2 , ..., SOC remaining n , the calculation formula is:

SOC剩n=1-SOC充n max SOC remaining n =1-SOC charging n max

式中,SOC剩n为第n条电池支路中异常单体电芯的剩余充电容量,SOC充n max为第n条电池支路中异常单体电芯的单体SOC值。In the formula, SOC remaining n is the remaining charging capacity of the abnormal single cell in the nth battery branch, and SOC charge n max is the single SOC value of the abnormal single cell in the nth battery branch.

7)根据步骤3)和5)的计算结果,实时计算各电池支路中异常单体电芯的单体SOC与该电池支路的支路SOC的差值。7) According to the calculation results of steps 3) and 5), the difference between the SOC of the abnormal single cell in each battery branch and the branch SOC of the battery branch is calculated in real time.

8)由于均衡电路发挥均衡作用所需的时间较长,在充电阶段中才对异常单体电芯进行均衡处理,仍然存在较大的安全隐患。因此本实施例中,在充电阶段开始时,BMS实时判断电池支路内是否存在异常单体电芯,若存在异常单体电芯,则根据该异常单体电芯的单体SOC和其所在电池支路的支路SOC的差异,对异常单体电芯进行均衡,保证每支电池支路内保持一致性,然后向充电机发送充电请求电流,请求充电。8) Since it takes a long time for the equalization circuit to perform the equalization function, the abnormal single cells are only balanced during the charging stage, and there are still great potential safety hazards. Therefore, in this embodiment, at the beginning of the charging phase, the BMS judges in real time whether there is an abnormal cell in the battery branch. The difference in the SOC of the branch of the battery branch is to balance the abnormal single cells to ensure the consistency in each battery branch, and then send the charging request current to the charger to request charging.

若max{SOC充i-SOC充j}>SOC充nmax-SOC充n>0,则BMS控制满足该条件的异常单体电芯开启均衡,由该异常单体电芯向均衡电路放电,使其单体SOC降低至与支路SOC保持较好的一致性时结束均衡。均衡时间设置为T=(SOC充nmax-SOC充n)*Q0/I均衡,式中I均衡的值根据均衡电路的阻值进行确定,

Figure BDA0003260120250000081
当BMS检测到SOC充nmax-SOC充n≤0时,控制均衡电路切断,结束对异常单体电芯的均衡。If max{SOC charging i -SOC charging j }>SOC charging nmax -SOC charging n >0, then the BMS controls the abnormal single cell that meets this condition to start equalization, and the abnormal single cell discharges to the equalization circuit, so that The balance ends when the monomer SOC decreases to a better consistency with the branch SOC. The equalization time is set as T=(SOC charging nmax -SOC charging n )*Q 0 /I equalization , where the value of I equalization is determined according to the resistance value of the equalization circuit,
Figure BDA0003260120250000081
When the BMS detects that SOC charging nmax -SOC charging n ≤ 0, the control equalization circuit is cut off, and the equalization of abnormal single cells is ended.

9)充电阶段结束后的环流阶段,支路SOC高的电池支路(第i条电池支路)向支路SOC低的电池支路(第j条电池支路)放电,放电最大容量Q=max{SOC充i-SOC充j}*Q0*1/2;被充电的电池支路中异常单体电芯充满所需的充电容量Q剩余=(1-SOC充k max)*Q09) In the circulation phase after the charging phase, the battery branch with a high branch SOC (the i-th battery branch) discharges to the battery branch with a low branch SOC (the j-th battery branch), and the discharge maximum capacity Q loop =max{SOC charging i -SOC charging j }*Q 0 *1/2; the remaining charging capacity Q required for the abnormal single cell in the charged battery branch to be fully charged=(1-SOC charging k max )*Q 0 .

充电阶段结束后的环流阶段中,异常单体电芯被充电至单体过压的充分不必要条件为:Q>Q剩余,即需要满足max{SOC充i-SOC充j}*Q0*1/2>(1-SOC充j max)*Q0。即满足max{SOC充i-SOC充j}>2(1-SOC充j max)时,第j条电池支路中的异常单体电芯在环流阶段可能发生单体过压现象。In the circulation phase after the end of the charging phase, the sufficient and unnecessary condition for the abnormal single cell to be charged to the single overvoltage is: Q ring > Q remaining , that is, it needs to satisfy max{SOC charge i -SOC charge j }*Q 0 *1/2>(1-SOC charge j max )*Q 0 . That is to say, when max{SOC charging i -SOC charging j }>2(1-SOC charging j max ), the abnormal single cell in the jth battery branch may have a single overvoltage phenomenon during the circulation phase.

因此,在多支路电池系统进入充电阶段后,对进入多支路电池系统的充电电流进行控制,若max{SOC充i-SOC充j}≤(1-SOC充j max),则BMS控制充电请求电流为max(最大允许充电电流,最小请求电流),进行正常充电;若(1-SOC充j max)<max{SOC充i-SOC充j}<1.5*(1-SOC充j max),则BMS控制充电请求电流为max(0.5*最大允许充电电流,最小请求电流);若1.5*(1-SOC充j max)≤max{SOC充i-SOC充j}<1.8*(1-SOC充j max),则BMS控制充电请求电流为max(0.25*最大允许充电电流,最小请求电流);若1.8*(1-SOC充j max)≤max{SOC充i-SOC充j}<2*(1-SOC充j max),则BMS控制充电请求电流为最小请求电流;若max{SOC充i-SOC充j}≥2.0*(1-SOC充j max)时,BMS请求停止充电。Therefore, after the multi-branch battery system enters the charging stage, the charging current entering the multi-branch battery system is controlled. If max{SOC charge i -SOC charge j }≤(1-SOC charge j max ), then the BMS controls The charging request current is max (maximum allowable charging current, minimum request current), and normal charging is performed; if (1-SOC charging j max )<max{SOC charging i -SOC charging j }<1.5*(1-SOC charging j max ), the BMS controls the charging request current to be max(0.5*maximum allowable charging current, minimum request current); if 1.5*(1-SOC charging j max )≤max{SOC charging i -SOC charging j }<1.8*(1 -SOC charging j max ), then the BMS controls the charging request current to be max(0.25*maximum allowable charging current, minimum request current); if 1.8*(1-SOC charging j max )≤max{SOC charging i -SOC charging j } <2*(1-SOC charging j max ), the BMS controls the charging request current to be the minimum request current; if max{SOC charging i -SOC charging j }≥2.0*(1-SOC charging j max ), the BMS requests to stop Charge.

本实施例中,为增强充电阶段的安全性,因此在(1-SOC充j max)<max{SOC充i-SOC充j}<1.5*(1-SOC充j max)时,BMS控制充电请求电流为max(0.5*最大允许充电电流,最小请求电流),作为其他实施方式;在1.5*(1-SOC充j max)≤max{SOC充i-SOC充j}<1.8*(1-SOC充j max)时,BMS控制充电请求电流为max(0.25*最大允许充电电流,最小请求电流)。作为其他实施方式,也可以对区间(1-SOC充j max)≤max{SOC充i-SOC充j}<2*(1-SOC充j max)进行多个阶梯划分,并且选用不同的阶梯标准,BMS对充电请求电流的标准进行相应的设计。In this embodiment, in order to enhance the safety of the charging stage, when (1-SOC charging j max )<max{SOC charging i -SOC charging j }<1.5*(1-SOC charging j max ), the BMS controls the charging The request current is max(0.5*maximum allowable charging current, minimum request current), as other implementation; when 1.5*(1-SOC charging j max )≤max{SOC charging i -SOC charging j }<1.8*(1- When the SOC is charging j max ), the BMS controls the charging request current to max (0.25*maximum allowable charging current, minimum request current). As other implementations, it is also possible to divide the interval (1-SOC charge j max )≤max{SOC charge i -SOC charge j }<2*(1-SOC charge j max ) into multiple steps, and select different steps According to the standard, the BMS makes a corresponding design for the standard of the charging request current.

车辆实施例:Vehicle Example:

本实施的车辆采用方法实施例中所述的多支路电池系统充电方法,包括如下步骤:The vehicle in this implementation adopts the multi-branch battery system charging method described in the method embodiment, including the following steps:

1)获取充电阶段前多支路电池系统的支路SOC和各电池支路中单体SOC值最大的异常单体电芯的单体SOC;1) Obtain the branch SOC branch of the multi-branch battery system before the charging stage and the single SOC of the abnormal single cell with the largest single SOC value in each battery branch;

2)获取充电阶段时各电池支路的充电电流;2) Obtain the charging current of each battery branch during the charging phase;

3)计算充电阶段时各电池支路的实时支路SOC和各电池支路中异常单体电芯的实时单体SOC;3) Calculate the real-time branch SOC of each battery branch and the real-time single SOC of abnormal single cells in each battery branch during the charging phase;

4)计算各电池支路的实时支路SOC之间的差值,即SOC充i-SOC充j;计算各电池支路的异常单体电芯距离充满所需的剩余充电容量,即1-SOC充j max4) Calculate the difference between the real-time branch SOC of each battery branch, that is, SOC charge i -SOC charge j ; calculate the remaining charging capacity required for the abnormal single cell distance of each battery branch to be full, that is, 1- SOC charge j max .

若SOC充i-SOC充j>2(1-SOC充j max),则认为在充电阶段结束后的环流阶段,异常单体电芯可能发生过压现象,因此,BMS在充电阶段执行如下控制方法:If SOC charging i -SOC charging j > 2 (1-SOC charging j max ), it is considered that in the circulation phase after the charging phase, the abnormal single cell may have overvoltage phenomenon, therefore, the BMS performs the following control during the charging phase method:

若max{SOC充i-SOC充j}≤(1-SOC充j max),则BMS控制充电请求电流为max(最大允许充电电流,最小请求电流),进行正常充电;If max{SOC charging i -SOC charging j }≤(1-SOC charging j max ), then the BMS controls the charging request current to max (maximum allowable charging current, minimum request current), and performs normal charging;

若(1-SOC充j max)<max{SOC充i-SOC充j}<1.5*(1-SOC充j max),则BMS控制充电请求电流为max(0.5*最大允许充电电流,最小请求电流);If (1-SOC charging j max )<max{SOC charging i -SOC charging j }<1.5*(1-SOC charging j max ), then the BMS controls the charging request current to max(0.5*maximum allowable charging current, minimum request current);

若1.5*(1-SOC充j max)≤max{SOC充i-SOC充j}<1.8*(1-SOC充j max),则BMS控制充电请求电流为max(0.25*最大允许充电电流,最小请求电流);If 1.5*(1-SOC charging j max )≤max{SOC charging i -SOC charging j }<1.8*(1-SOC charging j max ), then the BMS controls the charging request current to be max(0.25*maximum allowable charging current, minimum request current);

若1.8*(1-SOC充j max)≤max{SOC充i-SOC充j}<2*(1-SOC充j max),则BMS控制充电请求电流为最小请求电流;If 1.8*(1-SOC charging j max )≤max{SOC charging i -SOC charging j }<2*(1-SOC charging j max ), then the BMS controls the charging request current to be the minimum request current;

若max{SOC充i-SOC充j}≥2.0*(1-SOC充j max)时,BMS请求停止充电。If max{SOC charging i -SOC charging j }≥2.0*(1-SOC charging j max ), the BMS requests to stop charging.

此外,BMS还在充电阶段对异常单体电芯进行均衡控制,控制方法为:In addition, the BMS also performs balanced control on abnormal single cells during the charging phase. The control method is as follows:

若max{SOC充i-SOC充j}>SOC充nmax-SOC充n>0,则BMS控制满足该条件的异常单体电芯开启均衡,均衡时间设置为T=(SOC充nmax-SOC充n)*Q0/I均衡,式中I均衡的值依据均衡电路进行确定,

Figure BDA0003260120250000101
直到SOC充nmax-SOC充n≤0时,BMS控制均衡关闭。If max{SOC charging i -SOC charging j }>SOC charging nmax -SOC charging n >0, then the BMS controls the abnormal single cells that meet this condition to start equalization, and the equalization time is set as T=(SOC charging nmax -SOC charging n )*Q 0 /I balance , where the value of I balance is determined according to the balance circuit,
Figure BDA0003260120250000101
Until SOC charge nmax -SOC charge n ≤ 0, BMS control balance is turned off.

各步骤的实现在方法实施例中已经介绍的清楚明白,此处不再赘述。The implementation of each step has been clearly described in the method embodiments, and will not be repeated here.

Claims (9)

1. A charging method of a multi-branch battery system is characterized in that the multi-branch battery system comprises at least two battery branches which are connected in parallel, and the charging method comprises the following steps:
1) Acquiring branch SOC of each battery branch during charging;
2) Obtaining the maximum value delta SOC of the SOC difference value of the battery branch; the battery branch SOC difference value is a branch SOC difference value between any two battery branches;
3) Acquiring a monomer SOC value of an abnormal monomer battery cell in a battery branch with the minimum branch SOC during charging: SOC Sheet (ii) a The abnormal single battery cell is the single battery cell with the highest single SOC value in the battery branch with the smallest branch SOC;
4) If it is
Figure FDA0003260120240000011
If the voltage is larger than the first set value, stopping charging; if it is
Figure FDA0003260120240000012
If the current is smaller than the first set value and larger than the second set value, the charging current is reduced; if it is
Figure FDA0003260120240000013
And if the charging voltage is less than the second set value, the charging is normally carried out.
2. The charging method for the multi-branch battery system according to claim 1, wherein in step 1), the method for obtaining the branch SOC of each battery branch during charging is: the branch SOC of each battery branch before charging, the charging current and the charging time of each battery branch during charging are obtained, and the branch SOC of each battery branch during charging is calculated according to the branch SOC of each battery branch before charging, the charging current and the charging time of each battery branch during charging.
3. The charging method for the multi-branch battery system according to claim 1, wherein in step 3), the method for obtaining the cell SOC value of the abnormal cell in the second battery branch during charging includes: acquiring the monomer SOC of the abnormal monomer battery cell before charging and the charging current and the charging time of the battery branch where the abnormal monomer battery cell is located during charging, and calculating the monomer SOC of the abnormal monomer battery cell in the battery branch during charging according to the monomer SOC of the abnormal monomer battery cell before charging and the charging current and the charging time of the battery branch where the abnormal monomer battery cell is located during charging.
4. The multi-branch battery system charging method according to claim 1, wherein in the step 4), the method for reducing the charging current comprises: will be provided with
Figure FDA0003260120240000014
The interval which is smaller than the first set value and larger than the second set value is divided into at least two charging intervals which are a first charging interval and a second charging interval respectively;
the first charging interval:
Figure FDA0003260120240000015
the charging current of the battery system in the first charging interval is controlled to be the first charging current when the charging current is smaller than the first set value and larger than the third set value;
the second charging interval:
Figure FDA0003260120240000021
the charging current of the battery system in the second charging interval is controlled to be a second charging current when the charging current is smaller than the third set value and larger than the second set value;
the first charging current is less than or equal to the second charging current.
5. The multi-branch battery system charging method according to claim 4, wherein the first charging current is a larger value of a first maximum allowable charging current and a minimum request current, the first maximum allowable charging current being a product of the maximum allowable charging current and a first set threshold;
the second charging current is the larger value of a second maximum allowable charging current and a minimum request current, and the second maximum allowable charging current is the product of the maximum allowable charging current and a second set threshold;
the first set threshold is less than a second set threshold.
6. The multi-branch battery system charging method according to claim 5, wherein the first set threshold and the second set threshold range from 0.25 to 1.
7. The charging method for a multi-branch battery system according to claim 1, wherein the abnormal unit cells are equalized to lower the unit SOC thereof during charging.
8. The charging method for the multi-branch battery system according to claim 6, wherein the method for equalizing the abnormal single cells comprises: and discharging to an equalizing circuit connected with the abnormal single battery cell by the abnormal single battery cell, wherein the discharging time is determined according to the single SOC of the abnormal single battery cell and the branch SOC of the battery branch where the abnormal single battery cell is located.
9. A vehicle is characterized by comprising a multi-branch battery system and a controller, wherein the multi-branch battery system comprises at least two battery branches connected in parallel, and the controller is connected with each battery branch; the controller executes instructions to implement the multi-branch battery system charging method of any one of claims 1-8.
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