CN115096783A - Device and method for testing permeability of panel under multi-factor coupling effect - Google Patents
Device and method for testing permeability of panel under multi-factor coupling effect Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于混凝土渗透性测试技术领域,具体涉及一种测试多因素耦合作用下面板渗透性的装置及方法。The invention belongs to the technical field of concrete permeability testing, and in particular relates to a device and method for testing the permeability of a panel under the action of multi-factor coupling.
背景技术Background technique
我国特高坝工程日益增多,水布垭大坝(坝高233m)、玉龙喀什水利枢纽(坝高229.5m)、大石峡水利枢纽工程(坝高247m)、及两河口大坝(坝高295m)等陆续修建。面板是面板堆石坝主要防渗体,其渗透性牵涉到防渗体系的安全。实际服役条件下,面板防渗性能发展变化,当达不到设计要求时,将会威胁大坝的安全与稳定。因此,准确测试、评价混凝土面板在实际服役条件下的抗渗性至关重要。目前我国评价混凝土渗透性主要采用水压法和氯离子渗透法,试验采用的是圆台和圆柱体试样,测试过程中试件未受荷载作用。实际服役条件下,高面板坝坝肩和岸坡周边缝附近的混凝土面板常受到弯拉应力作用,弯拉应力极易导致混凝土面板表面及内部产生裂缝,进而严重降低面板抗渗性能。复杂环境条件下,上述区域面板除受弯拉应力作用外,还有环境条件的耦合作用。例如,寒区或高海拔地区水位变动区的面板混凝土,当丰水期库区水位升高时,面板混凝土浸泡在水下,受到弯拉应力和溶蚀的耦合作用;枯水期库区水位降低,越冬时面板混凝土暴露在空气中,受到弯拉应力和冻融的耦合作用。两种耦合作用交替进行,导致寒区或高海拔地区水位变动区面板混凝土破损尤为严重。为此,摸清寒区复杂条件下多因素耦合作用对面板抗渗性能的影响规律,对于客观评价实际服役条件下面板的抗渗性能及面板坝的安全稳定至关重要。而准确测试弯拉应力、冻融及溶蚀耦合作用下混凝土面板渗透性能,是获取多因素耦合作用对面板抗渗性能的影响规律前提和基础。截至目前,测试弯拉应力、冻融及加速溶蚀耦合作用下混凝土面板渗透性的试验装置及方法还未见报道。There are more and more extra-high dam projects in my country, such as Shuibuya Dam (dam height 233m), Yulong Kashi Water Control Project (dam height 229.5m), Dashixia Water Control Project (dam height 247m), and Lianghekou Dam (dam height 295m) ) and so on. The face plate is the main anti-seepage body of the face rockfill dam, and its permeability involves the safety of the anti-seepage system. Under the actual service conditions, the development and change of the anti-seepage performance of the panel will threaten the safety and stability of the dam when it fails to meet the design requirements. Therefore, it is very important to accurately test and evaluate the impermeability of concrete panels under actual service conditions. At present, the hydraulic method and chloride ion penetration method are mainly used to evaluate the permeability of concrete in my country. Under actual service conditions, the concrete panels near the abutments and the peripheral joints of the bank slope of high-face dams are often subjected to flexural and tensile stress, which can easily lead to cracks on the surface and interior of the concrete panels, thereby seriously reducing the impermeability of the panels. Under complex environmental conditions, in addition to the bending and tensile stress of the above-mentioned area panels, there is also the coupling effect of environmental conditions. For example, in cold regions or high-altitude areas where the water level fluctuates, the face concrete is immersed in water when the water level in the reservoir area rises during the wet season, and is subjected to the coupling effect of bending and tensile stress and dissolution; When the panel concrete is exposed to the air, it is subjected to the coupling effect of bending and tensile stress and freezing and thawing. The two coupling effects are alternately carried out, resulting in serious damage to the panel concrete in cold or high-altitude areas where the water level fluctuates. Therefore, it is very important to find out the influence law of multi-factor coupling effects on the impermeability of face slabs under complex conditions in cold regions, for objectively evaluating the impermeability performance of face slabs and the safety and stability of face slab dams under actual service conditions. Accurately testing the permeability of concrete slabs under the coupling action of bending and tensile stress, freeze-thaw and dissolution is the premise and basis for obtaining the influence of multi-factor coupling on the impermeability of slabs. Up to now, the test device and method for testing the permeability of concrete panels under the coupling action of bending-tensile stress, freeze-thaw and accelerated dissolution have not been reported.
公开号为CN113310878A,公开日为2021年8月27日的中国专利文献公开了一种混凝土渗透性测试装置,包括试验台、可拆卸的设置于试验台的模具,和通向模具靠近地面一端的加压液体管路,试验台上与加压液体管路相对应的位置设置有进液孔,加压液体管路通向进液孔中的加压液体为造影液体。该文献还公开了一种混凝土渗透性测试方法,使用混凝土渗透性测试装置进行测试,在测试完成后,使用造影设备纵向逐级扫描试样,获得混凝土孔隙渗透成像数据,适用于所有混凝土渗透性测试。该文献不能准确测试弯拉应力、冻融及加速溶蚀耦合作用下混凝土面板渗透性。The Chinese patent document with publication number CN113310878A and publication date of August 27, 2021 discloses a concrete permeability testing device, including a test bench, a detachable mold set on the test bench, and a For the pressurized liquid pipeline, the position corresponding to the pressurized liquid pipeline on the test bench is provided with a liquid inlet hole, and the pressurized liquid leading to the liquid inlet hole from the pressurized liquid pipeline is contrast liquid. This document also discloses a concrete permeability testing method, which uses a concrete permeability testing device for testing. After the test is completed, the imaging equipment is used to scan the sample vertically step by step to obtain concrete pore permeability imaging data, which is suitable for all concrete permeability test. This literature cannot accurately test the permeability of concrete panels under the coupling effects of bending-tensile stress, freeze-thaw and accelerated dissolution.
发明内容SUMMARY OF THE INVENTION
本发明提供的一种测试多因素耦合作用下面板渗透性的装置及方法目的是克服现有技术中不能准确测试测试弯拉应力、冻融及加速溶蚀耦合作用下混凝土面板渗透性的问题。The device and method for testing the permeability of a panel under the coupling action of multiple factors provided by the present invention aims to overcome the problem that the prior art cannot accurately test the permeability of the concrete panel under the coupling action of bending and tensile stress, freeze-thaw and accelerated dissolution.
为此,本发明提供了一种测试多因素耦合作用下面板渗透性的装置,包括面板试件弯拉加载装置、真空饱水机、面板试件电阻测试装置、低温试验箱、恒温水浴槽及恒温盐溶液槽;To this end, the present invention provides a device for testing the permeability of a panel under the action of multi-factor coupling, including a bending-pull loading device for a panel specimen, a vacuum water saturation machine, a resistance testing device for the panel specimen, a low temperature test chamber, a constant temperature water bath and Constant temperature salt solution tank;
面板试件弯拉加载装置用于对混凝土面板试件施加弯拉荷载;The panel specimen bending-tension loading device is used to apply bending-tension load to the concrete panel specimen;
真空饱水机用于对混凝土面板试件进行真空饱水;The vacuum water saturation machine is used for vacuum saturation of concrete panel specimens;
面板试件电阻测试装置用于测试未施加或者施加弯拉荷载的混凝土面板试件的电阻;The panel specimen resistance test device is used to test the resistance of concrete panel specimens without or with applied bending and tensile loads;
低温试验箱用于冻结未施加或者施加弯拉荷载的混凝土面板试件;The low-temperature test chamber is used to freeze the concrete panel specimens that are not applied or applied with bending and tensile loads;
恒温水浴槽用于融化冻结后的未施加或者施加弯拉荷载的混凝土面板试件;The constant temperature water bath is used for thawed and frozen concrete panel specimens without or with applied bending and tensile loads;
恒温盐溶液槽用于溶蚀融化后的未施加或者施加弯拉荷载的混凝土面板试件。The constant temperature salt solution bath is used to dissolve and melt the concrete panel specimens that have not applied or applied flexural and tensile loads.
优选的,所述面板试件弯拉加载装置包括加载装置和应力测试装置,加载装置包括反力架、机械千斤顶和上压板,应力测试装置包括荷载传感器、应变计和温度计和数据采集装置,反力架的架体内自上向下依次连接机械千斤顶、荷载传感器和上压板,应变计和温度计均连接反力架,,荷载传感器、应变计和温度计均电连接数据采集装置。Preferably, the panel specimen bending-tension loading device includes a loading device and a stress testing device, the loading device includes a reaction force frame, a mechanical jack and an upper pressure plate, the stress testing device includes a load sensor, a strain gauge, a thermometer and a data acquisition device, and the reverse The frame body of the force frame is connected to the mechanical jack, the load sensor and the upper pressure plate in sequence from top to bottom, the strain gauge and the thermometer are connected to the reaction frame, and the load sensor, the strain gauge and the thermometer are all electrically connected to the data acquisition device.
优选的,所述反力架包括上横架、第一竖支架、第二竖支架、第三竖支架、第四竖支架和下横架,上横架和下横架自上向下横向对称设置,上横架前面左端通过第一竖支架连接下横架前面左端,上横架前面右端通过第二竖支架连接下横架前面右端,上横架后面左端通过第三竖支架连接下横架后面左端,上横架后面右端通过第四竖支架连接下横架后面右端。Preferably, the reaction force frame includes an upper horizontal frame, a first vertical frame, a second vertical frame, a third vertical frame, a fourth vertical frame and a lower horizontal frame, and the upper horizontal frame and the lower horizontal frame are laterally symmetrical from top to bottom The front left end of the upper horizontal frame is connected to the front left end of the lower horizontal frame through a first vertical bracket, the front right end of the upper horizontal frame is connected to the front right end of the lower horizontal frame through a second vertical bracket, and the rear left end of the upper horizontal frame is connected to the lower horizontal frame through a third vertical bracket. The rear left end and the rear right end of the upper horizontal frame are connected to the rear right end of the lower horizontal frame through a fourth vertical bracket.
优选的,所述上压板还包括2个第一支辊,反力架还包括2个第二支辊,2个第一支辊左右对称间隔纵向连接在上压板的下面,1个第二支辊纵向连接在第一竖支架和第三竖支架之间,另一个第二支辊纵向连接在第二竖支架和第四竖支架之间且2个第二支辊左右对称,2个第一支辊位于2个第二支辊的上方。Preferably, the upper platen further includes two first support rollers, and the reaction force frame further includes two second support rollers. The roller is longitudinally connected between the first vertical support and the third vertical support, and the other second support roller is longitudinally connected between the second vertical support and the fourth vertical support, and the two second support rollers are left and right symmetrical, and the two first support rollers The support rollers are located above the 2 second support rollers.
优选的,所述面板试件电阻测试装置包括正极试验槽、负极试验槽和交流电数字电桥,交流电数字电桥分别电连接正极试验槽和负极试验槽。Preferably, the panel test piece resistance testing device includes a positive test tank, a negative test tank and an AC digital bridge, and the AC digital bridge is electrically connected to the positive test tank and the negative test tank respectively.
优选的,所述正极试验槽包括第一试验槽、第一铜电极网板、第一密封垫圈和第一密封胶,第一试验槽的一侧中部由外向内水平开设有孔一,第一密封垫圈和第一铜电极网板由外向内套接在孔一内,正极试验槽上开通有第一注液孔和第一接线柱,第一注液孔依次穿过第一试验槽的上部和第一密封垫圈的上部且第一注液孔连通第一铜电极网板,第一接线柱的下端依次穿过第一试验槽的上部和第一密封垫圈的上部且第一接线柱的下端连接第一铜电极网板,第一接线柱的上端穿出第一试验槽,第一注液孔内注入盐溶液,第一接线柱电连接交流电数字电桥。Preferably, the positive test tank includes a first test tank, a first copper electrode mesh plate, a first sealing gasket and a first sealant, and a
优选的,所述真空饱水机包括壳体、真空饱水筒、电源、抽气装置、进排水装置、筒盖和排气件,筒盖连接在真空饱水筒的上面,真空饱水筒、电源和抽气装置均连于壳体内且电源和抽气装置位于真空饱水筒的筒外,电源电连接抽气装置,抽气装置的抽气端连通真空饱水筒,抽气装置的一端连接进排水装置的下端,抽气装置的另一端穿出壳体。Preferably, the vacuum-saturated water machine comprises a casing, a vacuum-saturated water cylinder, a power supply, an air pumping device, a water inlet and a drainage device, a cylinder cover and an exhaust part, the cylinder cover is connected to the top of the vacuum-saturated water cylinder, the vacuum-saturated water cylinder, the power supply and the The air extraction device is connected to the shell, and the power supply and air extraction device are located outside the cylinder of the vacuum saturated cylinder. The power supply is electrically connected to the air extraction device. The lower end of the air extraction device goes out of the casing.
优选的,所述恒温水浴槽和恒温盐溶液槽的外部均设置连接有外罩。Preferably, an outer cover is connected to the outside of the constant temperature water bath and the constant temperature salt solution tank.
优选的,所述外罩上均开设有引线孔。Preferably, the outer cover is provided with lead holes.
一种基于所述的测试多因素耦合作用下面板渗透性的装置的试验方法,包括如下步骤:A test method based on the device for testing the permeability of panels under the action of multi-factor coupling, comprising the following steps:
1)选取多种配合比的混凝土面板,采用相同的工艺将多种配合比的混凝土面板中的每种制成混凝土面板试件和混凝土圆台试件,然后将制成的每种配合比的混凝土面板试件和混凝土圆台试件养护至需要龄期,测试养护后的每种配合比的混凝土面板试件的电阻和其混凝土圆台试件的渗透系数,通过回归分析,建立混凝土面板试件电阻与渗透系数关系曲线;所述测试养护后的每种配合比的混凝土面板试件电阻时采用面板试件电阻测试装置,测试前采用真空饱水机对养护后的混凝土面板试件进行真空饱水;1) Select concrete panels of various mix ratios, and use the same process to make concrete panel specimens and concrete round table specimens from each of the concrete panels of various mix ratios, and then use the same process to make concrete panels of each mix ratio. The panel specimens and the concrete round table specimens are cured to the required age, and the resistance of the concrete panel specimens of each mix ratio after curing and the permeability coefficient of the concrete round table specimens are tested. The relationship curve of permeability coefficient; when testing the resistance of concrete panel specimens of each mix ratio after curing, a panel specimen resistance testing device is used, and a vacuum water saturation machine is used to perform vacuum saturation on the cured concrete panel specimens before the test;
2)根据待测的混凝土面板的配合比,制成待测的混凝土面板试件并养护至需要龄期,采用真空饱水机对养护后的待测的混凝土面板试件进行真空饱水;采用面板试件弯拉加载装置对真空饱水后的待测混凝土面板试件施加弯拉荷载;在施加弯拉荷载的同时,将待测混凝土面板试件及其面板试件弯拉加载装置一同置于低温试验箱内进行冻结;将冻结后的待测混凝土面板试件及其面板试件弯拉加载装置一同取出并置于恒温水浴槽内进行融化;重复上述冻结和融化过程至设计值后,将待测混凝土面板试件及其面板试件弯拉加载装置一同取出并置于至恒温盐溶液槽内进行溶蚀,当溶蚀时间达到设计值后,一同取出待测混凝土面板试件及其面板试件弯拉加载装置,并在混凝土面板试件的两端安装正极试验槽和负极试验槽,采用面板试件电阻测试装置测试弯拉荷载作用下待测混凝土面板试件的电阻;2) According to the mix ratio of the concrete panels to be tested, the concrete panel specimens to be tested are made and cured to the required age, and the cured concrete panel specimens to be tested are subjected to vacuum saturation with a vacuum water-saturating machine; The flexural-tensile loading device of the panel specimen applies flexural-tensile load to the concrete panel specimen to be tested after being saturated with vacuum; while applying the flexural-tensile load, the concrete panel specimen to be tested and the flexural-tensile loading device of the panel specimen are placed together Freeze in a low-temperature test chamber; take out the frozen concrete panel specimen to be tested and its bending-tension loading device together and place it in a constant temperature water bath for thawing; repeat the above freezing and thawing process to the design value, Take out the concrete panel specimen to be tested and its bending-tension loading device together and place it in a constant temperature salt solution tank for dissolution. When the dissolution time reaches the design value, take out the concrete panel specimen to be tested and its panel test specimen together. A bending-tension loading device is installed, and a positive test slot and a negative test slot are installed at both ends of the concrete panel specimen, and the panel specimen resistance test device is used to test the resistance of the concrete panel specimen to be tested under the bending and pulling load;
3)根据步骤1)建立的混凝土面板试件电阻与渗透系数关系曲线,以及步骤2)待测混凝土面板试件的电阻,获得弯拉荷载、冻融及溶蚀耦合作用下混凝土面板试件的渗透系数。3) According to the relationship curve between the resistance and permeability coefficient of the concrete panel specimen established in step 1), and the resistance of the concrete panel specimen to be tested in step 2), the penetration of the concrete panel specimen under the coupling action of bending-tension load, freeze-thaw and dissolution is obtained. coefficient.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明提供的这种测试多因素耦合作用下面板渗透性的装置,包括混凝土面板试件,包括面板试件弯拉加载装置、真空饱水机、面板试件电阻测试装置、低温试验箱、恒温水浴槽及恒温盐溶液槽;面板试件弯拉加载装置用于对混凝土面板试件施加弯拉荷载;真空饱水机用于对混凝土面板试件进行真空饱水;面板试件电阻测试装置用于测试未施加或者施加弯拉荷载的混凝土面板试件的电阻;低温试验箱用于冻结未施加或者施加弯拉荷载的混凝土面板试件;恒温水浴槽用于融化冻结后的未施加或者施加弯拉荷载的混凝土面板试件;恒温盐溶液槽用于溶蚀融化后的未施加或者施加弯拉荷载的混凝土面板试件。实现了弯拉应力、冻融和加速溶蚀耦合作用下,混凝土面板渗透性的无损测试,操作简单、方便、快速;可实现高应力水平、冻融循环和盐溶液浸泡溶蚀条件下,混凝土面板试件所受弯拉应力长期稳定,因而通过本发明可观测高水平弯拉应力、冻融和加速溶蚀长期耦合作用对混凝土面板渗透性的影响作用。1. The device for testing the permeability of panels under the action of multi-factor coupling provided by the present invention includes concrete panel specimens, including panel specimen bending and tension loading devices, vacuum saturating machines, panel specimen resistance testing devices, and low temperature test chambers. , constant temperature water bath and constant temperature salt solution tank; panel specimen bending and tension loading device is used to apply bending tension load to concrete panel specimen; vacuum water saturation machine is used to vacuum saturated concrete panel specimen; panel specimen resistance test The device is used to test the resistance of concrete panel specimens with no or applied bending and tensile load; the low temperature test chamber is used to freeze the concrete panel specimens with no applied or applied bending and tensile load; Concrete panel specimens with flexural and tensile loads applied; constant temperature salt solution bath is used to dissolve and melted concrete panel specimens without or with flexural and tensile loads applied. It realizes the non-destructive testing of the permeability of concrete panels under the coupling action of bending-tensile stress, freeze-thaw and accelerated dissolution, and the operation is simple, convenient and fast; it can realize high stress levels, freeze-thaw cycles and salt solution immersion and dissolution conditions, the concrete panel test. The bending and tensile stress of the parts is stable for a long time, so the influence of high-level bending and tension stress, freeze-thaw and accelerated dissolution long-term coupling effect on the permeability of the concrete panel can be observed.
2、本发明提供的这种测试多因素耦合作用下面板渗透性的装置,面板试件弯拉加载装置包括加载装置和应力测试装置,通过机械千斤顶对混凝土面板试件进行四点弯曲加载,使混凝土面板试件受到均匀弯矩作用,模拟实际服役条件下面板受到的弯拉应力,通过调整机械千斤顶施加压力的大小,改变混凝土面板试件所受的弯拉应力值,该加载装置加载精度高,荷载可长期保持稳定,可实现对混凝土面板试件稳定施加不同水平的弯拉应力;应力测试装置可实时测试机械千斤顶施加的压力及混凝土面板试件的弯拉变形,可实时验证混凝土面板试件所受的弯拉应力的大小及稳定性,使混凝土面板试件弯拉强度允许范围内,任意调整弯拉应力的大小,从而实现不同弯拉应力水平下混凝土面板渗透性的测试。2. The device provided by the present invention for testing the permeability of the panel under the action of multi-factor coupling, the panel specimen bending and pulling loading device includes a loading device and a stress testing device, and four-point bending loading is performed on the concrete panel specimen through a mechanical jack, so that the The concrete panel specimen is subjected to a uniform bending moment to simulate the bending and tensile stress of the panel under actual service conditions. By adjusting the magnitude of the pressure exerted by the mechanical jack, the bending and tensile stress value of the concrete panel specimen is changed. The loading device has high loading accuracy. , the load can be kept stable for a long time, and different levels of bending and tensile stress can be applied to the concrete panel specimens stably; the stress testing device can test the pressure exerted by the mechanical jack and the bending and tensile deformation of the concrete panel specimens in real time, and can verify the concrete panel test specimens in real time. The size and stability of the flexural and tensile stress of the concrete panel specimen can be adjusted arbitrarily within the allowable range of flexural and tensile strength of the concrete panel, so as to realize the test of the permeability of the concrete panel under different flexural and tensile stress levels.
3、本发明提供的这种测试多因素耦合作用下面板渗透性的方法,根据步骤1)建立的混凝土面板试件电阻与渗透系数关系曲线,以及步骤2)待测混凝土面板试件的电阻,获得弯拉荷载、冻融及溶蚀耦合作用下混凝土面板试件的渗透系数。可实现弯拉应力、冻融和加速溶蚀耦合作用下混凝土面板渗透性测试,从而更为客观、准确评价高寒地区或高海拔地区实际服役条件下水位变动区面板受弯拉应力、冻融和溶蚀耦合作用下的渗透性,一方面可以准确评估高寒、高海拔地区水位变动区混凝土面板渗透性的演变规律,从而实现对复杂条件下面板坝防渗体系安全性的准确掌握和风险性的及时预警;另一方面可以获取复杂条件下弯拉应力、冻融和溶蚀耦合作用对混凝土面板渗透性的影响作用及影响规律,从而指导高寒、高海拔地区复杂条件下混凝土面板的优化设计。3. The method for testing the permeability of a panel under the action of multi-factor coupling provided by the present invention is based on the relationship curve between the resistance and permeability coefficient of the concrete panel specimen established in step 1), and the resistance of the concrete panel specimen to be tested in step 2), Obtain the permeability coefficient of the concrete panel specimen under the coupling action of bending-tension load, freeze-thaw and dissolution. It can realize the permeability test of concrete panels under the coupling action of flexural-tensile stress, freeze-thaw and accelerated dissolution, so as to more objectively and accurately evaluate the flexural-tensile stress, freeze-thaw and dissolution of panels in areas with water level fluctuations under actual service conditions in alpine areas or high-altitude areas On the one hand, the permeability under the coupling action can accurately evaluate the evolution law of the permeability of the concrete slab in the water level change area in the alpine and high-altitude areas, so as to realize the accurate grasp of the safety of the anti-seepage system of the face dam under complex conditions and the timely early warning of the risk. On the other hand, the influence and influence law of bending-tensile stress, freeze-thaw and dissolution coupling on the permeability of concrete panels under complex conditions can be obtained, so as to guide the optimal design of concrete panels under complex conditions in alpine and high-altitude areas.
附图说明Description of drawings
以下将结合附图对本发明做进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings.
图1是面板试件弯拉加载装置的结构左视图;Figure 1 is the left side view of the structure of the bending-tension loading device for the panel specimen;
图2是面板试件弯拉加载装置的结构主视图;Fig. 2 is the structural front view of the bending-tension loading device of the panel specimen;
图3是弯拉应力作用下加载装置应力随时间稳定图;Figure 3 is a graph showing the stability of the stress of the loading device over time under the action of bending and tensile stress;
图4是真空饱水机的结构俯视图;Fig. 4 is the top view of the structure of the vacuum water saturated machine;
图5是真空饱水机的结构主视图;Fig. 5 is the structural front view of the vacuum saturated machine;
图6是面板试件电阻测试装置的结构俯视图;6 is a top view of the structure of the panel test piece resistance testing device;
图7是正极试验槽的结构俯视图;7 is a top view of the structure of a positive test tank;
图8是正极板的注液孔处的剖视图;8 is a cross-sectional view of the liquid injection hole of the positive plate;
图9是混凝土面板试件电阻与渗透系数关系图;Figure 9 is a diagram showing the relationship between the resistance and the permeability coefficient of the concrete panel specimen;
图10是弯拉应力作用下混凝土面板试件电阻测试图;Figure 10 is the test diagram of the resistance of the concrete panel specimen under the action of flexural and tensile stress;
图11混凝土面板试件弯拉应力和冻结耦合试验轴测图;Fig. 11 Axonometric view of flexural-tensile stress and freezing coupling test of concrete panel specimen;
图12混凝土面板试件弯拉应力和融化耦合试验轴测图;Figure 12. Axonometric view of the coupling test of flexural tensile stress and melting of concrete panel specimens;
图13弯拉应力和冻融耦合作用下力值和温度曲线图;Figure 13. Curve diagram of force value and temperature under the coupled action of bending-tensile stress and freeze-thaw;
图14混凝土面板试件弯拉应力和加速溶蚀耦合试验轴测图。Fig. 14 Axonometric view of coupled test of flexural tensile stress and accelerated dissolution of concrete panel specimens.
附图标记说明:1、反力架;2、机械千斤顶;3、荷载传感器;4、上压板;5、混凝土面板试件;6、第一支辊;7、第二支辊;8、正极试验槽;9、排气件;10、气压表;11、应变计和温度计;12、壳体;13、真空饱水筒;14、电源;15、抽气装置;16、负极试验槽;17、进排水装置;18、筒盖;19、低温试验箱;20、恒温水浴槽;21、恒温盐溶液槽;1-1、上横架;1-2、第一竖支架;1-3、第二竖支架;1-4、第三竖支架;1-5、第四竖支架;1-6、下横架;1-7、凸台;1-11、第一上横板;1-12、第二上横板;1-13、第一肋板;1-61、第一下横板;1-62、第二肋板;8-1、第一试验槽;8-2、第一铜电极网板;8-3、第一密封垫圈;8-4、第一密封胶;8-5、孔一;8-6、第一注液孔;8-7、第一接线柱;13-1、第一密封垫;16-1、第二试验槽;16-2、第二铜电极网板;16-3、第二密封垫圈;16-4、第二密封胶;16-5、孔二;16-6、第二注液孔;16-7、第二接线柱;13-1、第一密封垫。Description of reference numerals: 1. Reaction frame; 2. Mechanical jack; 3. Load sensor; 4. Upper pressing plate; 5. Concrete panel specimen; 6. First support roller; 7. Second support roller; Test tank; 9. Exhaust parts; 10. Barometer; 11. Strain gauge and thermometer; 12. Housing; 13. Vacuum saturated cylinder; 14. Power supply; 15. Air extraction device; 16. Negative test tank; 17. Inlet and drainage device; 18, cylinder cover; 19, low temperature test box; 20, constant temperature water bath; 21, constant temperature salt solution tank; 1-1, upper horizontal frame; 1-2, first vertical support; 1-3, first vertical support Two vertical brackets; 1-4, the third vertical bracket; 1-5, the fourth vertical bracket; 1-6, the lower horizontal frame; 1-7, the boss; 1-11, the first upper horizontal plate; 1-12 , the second upper cross plate; 1-13, the first rib; 1-61, the first lower cross plate; 1-62, the second rib; 8-1, the first test slot; 8-2, the first Copper electrode mesh plate; 8-3, the first sealing gasket; 8-4, the first sealant; 8-5, the hole one; 8-6, the first liquid injection hole; 8-7, the first terminal; 13 -1, the first gasket; 16-1, the second test tank; 16-2, the second copper electrode mesh plate; 16-3, the second gasket; 16-4, the second sealant; 16-5, Hole two; 16-6, the second injection hole; 16-7, the second terminal; 13-1, the first gasket.
具体实施方式Detailed ways
实施例1:Example 1:
如图1、图2、图10-图14所示,一种测试多因素耦合作用下面板渗透性的装置,包括面板试件弯拉加载装置、真空饱水机、面板试件电阻测试装置、低温试验箱19、恒温水浴槽20及恒温盐溶液槽21;As shown in Figure 1, Figure 2, Figure 10-Figure 14, a device for testing the permeability of panels under the action of multi-factor coupling includes a bending and tension loading device for panel specimens, a vacuum water saturation machine, a resistance testing device for panel specimens, Low
面板试件弯拉加载装置用于对混凝土面板试件5施加弯拉荷载;The panel specimen bending-tension loading device is used to apply bending-tension load to the
真空饱水机用于对混凝土面板试件5进行真空饱水;The vacuum water saturation machine is used to vacuum water the
面板试件电阻测试装置用于测试未施加或者施加弯拉荷载的混凝土面板试件5的电阻;The panel specimen resistance testing device is used to test the resistance of the
低温试验箱19用于冻结未施加或者施加弯拉荷载的混凝土面板试件5;The low-
恒温水浴槽20用于融化冻结后的未施加或者施加弯拉荷载的混凝土面板试件5;The constant
恒温盐溶液槽21用于溶蚀融化后的未施加或者施加弯拉荷载的混凝土面板试件5。The constant temperature
实现了弯拉应力、冻融和加速溶蚀耦合作用下,混凝土面板渗透性的无损测试,操作简单、方便、快速;可实现高应力水平、冻融循环和盐溶液浸泡溶蚀条件下,混凝土面板试件所受弯拉应力长期稳定,因而通过本发明可观测高水平弯拉应力、冻融和加速溶蚀长期耦合作用对混凝土面板渗透性的影响作用。It realizes the non-destructive testing of the permeability of concrete panels under the coupling action of bending-tensile stress, freeze-thaw and accelerated dissolution, and the operation is simple, convenient and fast; it can realize high stress levels, freeze-thaw cycles and salt solution immersion and dissolution conditions, the concrete panel test. The bending and tensile stress of the parts is stable for a long time, so the influence of high-level bending and tension stress, freeze-thaw and accelerated dissolution long-term coupling effect on the permeability of the concrete panel can be observed.
实施例2:Embodiment 2:
在实施例1的基础上,所述面板试件弯拉加载装置包括加载装置和应力测试装置,加载装置包括反力架1、机械千斤顶2和上压板4,应力测试装置包括荷载传感器3、应变计和温度计11和数据采集装置,反力架1的架体内自上向下依次连接机械千斤顶2、荷载传感器3和上压板4,应变计和温度计11均连接反力架1,荷载传感器3、应变计和温度计11均电连接数据采集装置。On the basis of Example 1, the panel specimen bending-tension loading device includes a loading device and a stress testing device, the loading device includes a
使用时,将混凝土面板试件5放于反力架1上,从反力架1的架体上取下应变计和温度计11,并将应变计和温度计11连接在混凝土面板试件5的下面,通过机械千斤顶对混凝土面板试件5进行加载,使混凝土面板试件5受到均匀弯矩作用,模拟实际服役条件下混凝土面板受到的弯拉应力,通过调整机械千斤顶施加压力的大小,改变混凝土面板试件5所受的弯拉应力值,该加载装置加载精度高,荷载可长期保持稳定,可实现对混凝土面板试件5稳定施加不同水平的弯拉应力;应力测试装置通过荷载传感器3和应变计和温度计11实时采集混凝土面板试件5的弯拉应力、应变数据和温度数据,并将采集的数据实时传送至数据采集装置,根据采集的数据调整机械千斤顶的施加压力,实时测试机械千斤顶施加的压力及混凝土面板试件5的弯拉变形,实时验证混凝土面板试件5所受的弯拉应力的大小及稳定性,使混凝土面板试件5弯拉强度允许范围内,任意调整弯拉应力的大小,从而实现不同弯拉应力水平下混凝土面板渗透性的测试。所述数据采集装置为现有装置,在此不对其做详细介绍,可采用采用澳大利亚进口Data taker DT80数采仪。When in use, place the
本发明应变计和温度计11连接在混凝土面板试件5的下面,为外部应变计和温度计,既满足测量精度,又经济实用。The strain gauge and
优选的,所述反力架1包括上横架1-1、第一竖支架1-2、第二竖支架1-3、第三竖支架1-4、第四竖支架1-5和下横架1-6,上横架1-1和下横架1-6自上向下横向对称设置,上横架1-1前面左端通过第一竖支架1-2连接下横架1-6前面左端,上横架1-1前面右端通过第二竖支架1-3连接下横架1-6前面右端,上横架1-1后面左端通过第三竖支架1-4连接下横架1-6后面左端,上横架1-1后面右端通过第四竖支架1-5连接下横架1-6后面右端。Preferably, the
该反力架1结构简单稳定,可将混凝土面板试件5、面板试件弯拉加载装置的其余部件和面板试件电阻测试装置稳定安装在一起,占地小,操作稳定。The
优选的,所述上横架1-1的下面设置连接有凸台1-7,凸台1-7连接机械千斤顶2的顶部。Preferably, a boss 1-7 is connected to the bottom of the upper cross frame 1-1, and the boss 1-7 is connected to the top of the
凸台的孔径与机械千斤顶2的顶部尺寸相同,便于将机械千斤顶2放置正中位置。The hole diameter of the boss is the same as that of the top of the
优选的,所述上压板4还包括2个第一支辊6,反力架1还包括2个第二支辊7,2个第一支辊6左右对称间隔纵向连接在上压板4的下面,1个第二支辊7纵向连接在第一竖支架1-2和第三竖支架1-4之间,另一个第二支辊7纵向连接在第二竖支架1-3和第四竖支架1-5之间且2个第二支辊7左右对称,2个第一支辊6位于2个第二支辊7的上方。Preferably, the
使用时,在2个第一支辊6和2个第二支辊7之间连接混凝土面板试件5,2个第一支辊6和2个第二支辊7形成四点弯曲加载,四点弯曲试验条件下,混凝土面板试件5简化为一简支梁,混凝土面板试件5的2个第一支辊6之间形成纯弯段,弯矩均匀分布,通过调整2个第一支辊6之间的位置,可使面板试件的大部分受到均匀弯矩作用,从而更好模拟实际服役条件下混凝土面板受到的弯拉应力作用。When in use, connect the
优选的,所述2个第一支辊6之间的距离可调。根据需要调整2个第一支辊6之间的距离,可使面板试件的大部分受到均匀弯矩作用,从而更好模拟实际服役条件下混凝土面板受到的弯拉应力作用。Preferably, the distance between the two
优选的,所述上横架1-1包括第一上横板1-11、第二上横板1-12和多个第一肋板1-13,第一上横板1-11和第二上横板1-12上下对称横向设置,第一上横板1-11和第二上横板1-12之间通过多个第一肋板1-13连接且多个第一肋板1-13均匀间隔竖直连接;所述下横架1-6包括第一下横板1-61和多个第二肋板1-62,第一下横板1-61的上面连接第二支辊7,第一下横板1-61的下面均匀间隔竖直连接第二肋板1-62,第二上横板1-12的下面连接凸台1-7。结构简单,稳定性高。Preferably, the upper horizontal frame 1-1 includes a first upper horizontal plate 1-11, a second upper horizontal plate 1-12 and a plurality of first rib plates 1-13, the first upper horizontal plate 1-11 and the first upper horizontal plate 1-11 The two upper transverse plates 1-12 are arranged symmetrically up and down, and the first upper transverse plate 1-11 and the second upper transverse plate 1-12 are connected by a plurality of first rib plates 1-13 and a plurality of first rib plates 1 -13 Connected vertically at even intervals; the lower horizontal frame 1-6 includes a first lower horizontal plate 1-61 and a plurality of second rib plates 1-62, and the upper surface of the first lower horizontal plate 1-61 is connected to the second support For the
优选的,所述反力架1采用高强镀铬防腐钢板焊接而成,上压板4采用高强镀铬防腐钢板,第一支辊6和第二支辊7均采用高强镀铬防腐支辊。Preferably, the
高强镀铬防腐钢板和高强镀铬防腐支辊均能保证在加载过程中不变形,保证弯拉荷载长期稳定;耐腐蚀,暴露在空气中及接触饱水混凝土面板试件5不易发生锈蚀。保证加载装置具有足够的刚度,可保证弯拉荷载长期稳定如图3所示。Both the high-strength chrome-plated anti-corrosion steel plate and the high-strength chrome-plated anti-corrosion support roller can ensure no deformation during the loading process, and ensure long-term stability of the bending and tensile load; corrosion resistance, exposure to air and contact with saturated
本发明面板试件弯拉加载装置的使用方法为:The method of using the bending-tension loading device for the panel test piece of the present invention is as follows:
在2个第二支辊7的上面放置混凝土面板试件5,然后在混凝土面板试件5的上面放置上压板4,使2个第一支辊6连接混凝土面板试件5的上面,通过机械千斤顶对混凝土面板试件5进行四点加载,使混凝土面板试件5受到均匀弯矩作用,模拟实际服役条件下混凝土面板受到的弯拉应力,通过调整机械千斤顶施加压力的大小,改变混凝土面板试件5所受的弯拉应力值,该加载装置加载精度高,荷载可长期保持稳定,可实现对混凝土面板试件5稳定施加不同水平的弯拉应力;应力测试装置通过荷载传感器3和应变计和温度计11实时采集混凝土面板试件5的弯拉数据和温度数据,并将采集的数据实时传送至数据采集装置,根据采集的数据调整机械千斤顶的施加压力,实时测试机械千斤顶施加的压力及混凝土面板试件5的弯拉变形,实时验证混凝土面板试件5所受的弯拉应力的大小及稳定性,使混凝土面板试件5弯拉强度允许范围内,任意调整弯拉应力的大小,从而实现不同弯拉应力水平下混凝土面板渗透性的测试。Place the concrete
实施例3:Embodiment 3:
如图6-图8所示,在实施例2的基础上,所述面板试件电阻测试装置包括正极试验槽8、负极试验槽16和交流电数字电桥,交流电数字电桥分别电连接正极试验槽8和负极试验槽16。As shown in Figures 6-8, on the basis of Example 2, the panel test piece resistance testing device includes a
使用时,正极试验槽8连接混凝土面板试件5的一端,负极试验槽16连接混凝土面板试件5的另一端,交流电数字电桥分别连接正极试验槽8和负极试验槽16,正极试验槽8作为正极,负极试验槽16作为负极,试验开始读取记录交流电数字电桥的阻值,电极通过连接线将混凝土面板试件5作为电阻接入交流电数字电桥,数字电桥可直接测试出混凝土面板试件5的电阻。结构简单,操作方便,测量精准。When in use, the
优选的,所述正极试验槽8包括第一试验槽8-1、第一铜电极网板8-2、第一密封垫圈8-3和第一密封胶8-4,第一试验槽8-1的一侧中部由外向内水平开设有孔一8-5,第一密封垫圈8-3和第一铜电极网板8-2由外向内套接在孔一8-5内,正极试验槽8上开通有第一注液孔8-6和第一接线柱8-7,第一注液孔8-6依次穿过第一试验槽8-1的上部和第一密封垫圈8-3的上部且第一注液孔8-6连通第一铜电极网板8-2,第一接线柱8-7的下端依次穿过第一试验槽8-1的上部和第一密封垫圈8-3的上部且第一接线柱8-7的下端连接第一铜电极网板8-2,第一接线柱8-7的上端穿出第一试验槽8-1,第一注液孔8-6内注入盐溶液,第一接线柱8-7电连接交流电数字电桥。Preferably, the
优选的,所述负极试验槽16包括第二试验槽16-1、第二铜电极网板16-2、第二密封垫圈16-3和第二密封胶16-4,第二试验槽16-1的一侧中部由外向内水平开设有孔二16-5,第二密封垫圈16-3和第二铜电极网板16-2由外向内套接在孔二16-5内,负极试验槽16上开通有第二注液孔16-6和第二接线柱16-7,第二注液孔16-6依次穿过第二试验槽16-1的上部和第二密封垫圈16-3的上部且第二注液孔16-6连通第二铜电极网板16-2,第二接线柱16-7的下端依次穿过第二试验槽16-1的上部和第二密封垫圈16-3的上部且第二接线柱16-7的下端连接第二铜电极网板16-2,第二接线柱16-7的上端穿出第二试验槽16-1,第二注液孔16-6内注入盐溶液,第二接线柱16-7电连接交流电数字电桥。Preferably, the
测试混凝土面板试件5的电阻或者测试弯拉荷载作用下的混凝土面板试件5的电阻时,将待测的混凝土面板试件5擦干,使其处于面干状态,并将试件安装于正极试验槽8和负极试验槽16之间(即混凝土面板试件5的一端连于孔一8-5内且混凝土面板试件5位于第一铜电极网板8-2和第一密封垫圈8-3的外侧,混凝土面板试件5和第一试验槽8-1之间填充第一密封胶8-4;混凝土面板试件5的另一端连于孔二16-5内且混凝土面板试件5位于第二铜电极网板16-2和第二密封垫圈16-3的外侧,混凝土面板试件5和第二试验槽16-1之间填充第二密封胶16-4),混凝土面板试件5和第一试验槽8-1之间填充第一密封胶8-4,保证混凝土面板试件5和第一试验槽8-1之间不漏液为止,混凝土面板试件5和第二试验槽16-1之间填充第二密封胶16-4,保证混凝土面板试件5与第二试验槽16-1之间不漏液为止,正极试验槽8通过第一接线柱8-7和盐溶液、负极试验槽16通过第二接线柱16-7和盐溶液,交流电数字电桥将交流电压施加在混凝土面板试件5的两端,在混凝土内部形成稳定电流。When testing the resistance of the concrete panel specimen 5 or testing the resistance of the concrete panel specimen 5 under the action of bending and tensile load, dry the concrete panel specimen 5 to be tested to make it in a dry state, and install the specimen on the Between the positive test tank 8 and the negative test tank 16 (that is, one end of the concrete panel test piece 5 is connected to the hole one 8-5 and the concrete panel test piece 5 is located in the first copper electrode mesh plate 8-2 and the first sealing gasket 8 On the outside of -3, the first sealant 8-4 is filled between the concrete panel specimen 5 and the first test groove 8-1; the other end of the concrete panel specimen 5 is connected to the hole 2 16-5 and the concrete panel specimen 5 is located on the outside of the second copper electrode mesh plate 16-2 and the second sealing gasket 16-3, the second sealant 16-4) is filled between the concrete panel specimen 5 and the second test groove 16-1, and the concrete panel test Fill the first sealant 8-4 between the specimen 5 and the first test slot 8-1 to ensure that there is no leakage between the concrete panel specimen 5 and the first test slot 8-1. The second sealant 16-4 is filled between the test grooves 16-1 to ensure that there is no leakage between the concrete
正极试验槽8采用第一铜电极网板8-2和盐溶液,负极试验槽16采用第二铜电极网板16-2和盐溶液,导电性能更加稳定,盐溶液与混凝土面板试件5端面充分接触、接触面积恒定,确保交流电压下,混凝土内部电流稳定,从而确保将面板试件接入交流电数字电桥后,电阻测试结果准确、可靠。The
第一接线柱8-7有两个作用,一是将浸泡在盐溶液中的第一铜电极网板8-2固定;二是连接连接线即导线;第二接线柱16-7有两个作用,一是将浸泡在盐溶液中的第二铜电极网板16-2固定;二是连接连接线即导线。The first terminal 8-7 has two functions, one is to fix the first copper electrode mesh plate 8-2 immersed in the salt solution; the other is to connect the connecting wire, that is, the wire; the second terminal 16-7 has two The function is to fix the second copper electrode mesh plate 16-2 immersed in the salt solution;
优选的,所述第二试验槽16-1和第二密封垫圈16-3之间、第二试验槽16-1和混凝土面板试件5之间、第一试验槽8-1和第一密封垫圈8-3之间、第一试验槽8-1和混凝土面板试件5之间均通过螺栓紧固连接;经济实用,安装拆卸方便。Preferably, between the second test groove 16-1 and the second sealing gasket 16-3, between the second test groove 16-1 and the
优选的,所述螺栓的数量为多个,多个螺栓沿第一试验槽8-1或第二试验槽16-1周向等间距分布。提高连接密封的稳定性。Preferably, the number of the bolts is multiple, and the multiple bolts are distributed at equal intervals along the circumference of the first test groove 8-1 or the second test groove 16-1. Improve the stability of the connection seal.
优选的,所述第一密封垫圈8-3和第二密封垫圈16-3均采用橡胶密封垫圈。橡胶密封垫圈主要起到止水作用,防止盐溶液从试验槽与混凝土面板试件5的接触表面渗出,同时也会起到降低试件对试验槽边壁磨损的作用。Preferably, both the first sealing washer 8-3 and the second sealing washer 16-3 are rubber sealing washers. The rubber sealing gasket mainly acts as a water stopper, preventing the salt solution from seeping out from the contact surface of the test tank and the
优选的,所述盐溶液为3%NaCl溶液。3%NaCl溶液满足导电性的要求,且腐蚀性较小。Preferably, the salt solution is a 3% NaCl solution. The 3% NaCl solution meets the requirements of electrical conductivity and is less corrosive.
优选的,所述第一铜电极网板8-2和第二铜电极网板16-2为穿孔铜板,尺寸为80mm*155mm,厚度为0.50±0.05mm,穿孔铜板的网孔径为0.95mm±0.09mm。可以确保电极的导电性。Preferably, the first copper electrode mesh plate 8-2 and the second copper electrode mesh plate 16-2 are perforated copper plates, the size is 80mm*155mm, the thickness is 0.50±0.05mm, and the mesh diameter of the perforated copper plate is 0.95mm±0.95mm± 0.09mm. The conductivity of the electrodes can be ensured.
优选的,所述交流电数字电桥通过连接线分别电连接第一接线柱8-7和第二接线柱16-7,连接线为铜线,铜线直径大于0.3mm。满足试验承载电流的要求,且不易折断。Preferably, the AC digital bridge is electrically connected to the first terminal 8-7 and the second terminal 16-7 respectively through connecting wires, the connecting wires are copper wires, and the diameter of the copper wires is greater than 0.3 mm. It meets the requirements of the test carrying current and is not easy to break.
优选的,所述第一试验槽8-1和第二试验槽16-1均为硬质有机玻璃槽。防腐且刚度满足使用要求。Preferably, the first test tank 8-1 and the second test tank 16-1 are both hard plexiglass tanks. Anti-corrosion and rigidity meet the requirements of use.
本发明的面板试件电阻测试装置的使用方法为:The use method of the panel test piece resistance testing device of the present invention is:
将混凝土面板试件5连接在正极试验槽8和负极试验槽16之间,交流电数字电桥通过电极分别连接第一接线柱8-7和第二接线柱16-7,正极试验槽8作为正极,负极试验槽16作为负极,分别向第一注液孔8-6和第二注液孔16-6内注入盐溶液,试验开始读取记录交流电数字电桥的阻值,电极通过连接线将混凝土面板试件5作为电阻接入交流电数字电桥,数字电桥可直接测试出混凝土面板试件5的电阻。The concrete
实施例4:Embodiment 4:
如图4和图5所示,在实施例3的基础上,所述真空饱水机包括壳体12、真空饱水筒13、电源14、抽气装置15、进排水装置17、筒盖18和排气件9,筒盖18连接在真空饱水筒13的上面,真空饱水筒13、电源14和抽气装置15均连于壳体12内且电源14和抽气装置15位于真空饱水筒13的筒外,电源14电连接抽气装置15,抽气装置15的抽气端连通真空饱水筒13,抽气装置15的一端连接进排水装置17的下端,抽气装置15的另一端穿出壳体12。As shown in FIGS. 4 and 5 , on the basis of
电源14为抽气装置15供电,抽气装置15用于将真空饱水筒13内的气压抽取至目标气压;进排水装置17方便真空饱水筒13内进水和排水;排气件9便于真空饱水筒13排压。The
本发明的真空饱水机的使用方法为:The using method of the vacuum saturated machine of the present invention is:
当进行真空饱水实验时,将混凝土面板试件5放在真空饱水筒13中,向真空饱水筒13内注入蒸馏水,抽气装置15可使真空饱水筒13内的气压达到实验要求,水在负压条件下进入混凝土面板试件5内部保持至其达到饱和状态。When carrying out the vacuum-saturated experiment, place the
优选的,所述筒盖18的上面设置连接有气压表10。气压表10便于检测真空饱水筒13内的气压。Preferably, an
优选的,所述进排水装置17包括进水阀、排水阀、进水管和排水管,真空饱水筒13一路通过进水阀连接进水管,真空饱水筒13的另一路通过排水阀连接排水管。结构简单,进排水方便。Preferably, the water inlet and
优选的,所述真空饱水筒13和筒盖18之间设置连接有第一密封垫13-1。确保真空饱水筒13的密闭性。Preferably, a first sealing gasket 13-1 is arranged and connected between the vacuum-saturated
优选的,所述真空饱水筒13与进排水装置17的连接处设置连接有第二密封件。保证连接处可以达到密封的状态。Preferably, a second sealing member is provided at the connection between the vacuum water-saturated
优选的,所述真空饱水筒13采用不锈钢材质。不锈钢材质的耐腐蚀性好。Preferably, the vacuum saturated
实施例4:Embodiment 4:
在实施例3的基础上,所述恒温水浴槽20和恒温盐溶液槽21的外部均设置连接有外罩。On the basis of Example 3, outer covers are provided and connected to the outside of the constant
恒温水浴槽20和恒温盐溶液槽21均采用现有装置,在此不对其结果做详细介绍,其中恒温水浴槽20通过外部连接有外罩,防止恒温水浴槽20内水分过快蒸发;恒温盐溶液槽21通过外部连接有外罩,防止盐溶液槽内水分过快蒸发。The constant
优选的,所述外罩为塑料外罩。经济实用,取材方便。Preferably, the outer cover is a plastic outer cover. Economical and practical, easy to obtain materials.
优选的,所述外罩上均开设有引线孔。引线孔便于传感器引线,方便监测。Preferably, the outer cover is provided with lead holes. The lead hole is convenient for the sensor lead, which is convenient for monitoring.
优选的,所述低温试验箱19、恒温水浴槽20和恒温盐溶液槽21的尺寸均可容纳面板试件弯拉加载装置。便于顺利进行试验。Preferably, the dimensions of the low
优选的,所述恒温水浴槽20和恒温盐溶液槽21均采用玻璃钢或不锈钢材质。耐腐蚀,延长使用寿命。Preferably, both the constant
优选的,所述低温试验箱19的最低温度降至-40℃,温度均匀度≤±2℃,温度波动度≤±0.5℃,温度控制精度±0.2℃。试验范围广、精度高。Preferably, the minimum temperature of the low
实施例5:Embodiment 5:
一种基于所述的测试多因素耦合作用下面板渗透性的装置的试验方法,包括如下步骤:A test method based on the device for testing the permeability of panels under the action of multi-factor coupling, comprising the following steps:
1)选取多种配合比的混凝土面板,采用相同的工艺将多种配合比的混凝土面板中的每种制成混凝土面板试件和混凝土圆台试件,然后将制成的每种配合比的混凝土面板试件和混凝土圆台试件养护至需要龄期,测试养护后的每种配合比的混凝土面板试件的电阻和其混凝土圆台试件的渗透系数,通过回归分析,建立混凝土面板试件电阻与渗透系数关系曲线;所述测试养护后的每种配合比的混凝土面板试件电阻时采用面板试件电阻测试装置,测试前采用真空饱水机对养护后的混凝土面板试件进行真空饱水;1) Select concrete panels of various mix ratios, and use the same process to make concrete panel specimens and concrete round table specimens from each of the concrete panels of various mix ratios, and then use the same process to make concrete panels of each mix ratio. The panel specimens and the concrete round table specimens are cured to the required age, and the resistance of the concrete panel specimens of each mix ratio after curing and the permeability coefficient of the concrete round table specimens are tested. The relationship curve of permeability coefficient; when testing the resistance of concrete panel specimens of each mix ratio after curing, a panel specimen resistance testing device is used, and a vacuum water saturation machine is used to perform vacuum saturation on the cured concrete panel specimens before the test;
2)根据待测的混凝土面板的配合比,制成待测的混凝土面板试件并养护至需要龄期,采用真空饱水机对养护后的待测的混凝土面板试件进行真空饱水;采用面板试件弯拉加载装置对真空饱水后的待测混凝土面板试件施加弯拉荷载;在施加弯拉荷载的同时,将待测混凝土面板试件及其面板试件弯拉加载装置一同置于低温试验箱19内进行冻结;将冻结后的待测混凝土面板试件及其面板试件弯拉加载装置一同取出并置于恒温水浴槽20内进行融化;重复上述冻结和融化过程至设计值后,将待测混凝土面板试件及其面板试件弯拉加载装置一同取出并置于至恒温盐溶液槽21内进行溶蚀,当溶蚀时间达到设计值后,一同取出待测混凝土面板试件及其面板试件弯拉加载装置,并在混凝土面板试件的两端安装正极试验槽8和负极试验槽16,采用面板试件电阻测试装置测试弯拉荷载作用下待测混凝土面板试件的电阻;2) According to the mix ratio of the concrete panels to be tested, the concrete panel specimens to be tested are made and cured to the required age, and the cured concrete panel specimens to be tested are subjected to vacuum saturation with a vacuum water-saturating machine; The flexural-tensile loading device of the panel specimen applies flexural-tensile load to the concrete panel specimen to be tested after being saturated with vacuum; while applying the flexural-tensile load, the concrete panel specimen to be tested and the flexural-tensile loading device of the panel specimen are placed together Freeze in the low-temperature test chamber 19; take out the frozen concrete panel specimen to be tested and its panel specimen bending-tension loading device together and place it in a constant temperature water bath 20 for thawing; repeat the above freezing and thawing process to the design value Then, take out the concrete panel specimen to be tested and its bending-tension loading device together and place it in the constant temperature salt solution tank 21 for dissolution, when the dissolution time reaches the design value, take out the concrete panel specimen to be tested and The panel specimen bending and tension loading device is installed, and the positive test slot 8 and the negative electrode test slot 16 are installed at both ends of the concrete panel specimen. ;
3)根据步骤1建立的混凝土面板试件电阻与渗透系数关系曲线,以及步骤2待测混凝土面板试件的电阻,获得弯拉荷载、冻融及溶蚀耦合作用下混凝土面板试件的渗透系数。3) According to the relationship curve between the resistance and permeability coefficient of the concrete panel specimen established in
可实现弯拉应力、冻融和加速溶蚀耦合作用下混凝土面板渗透性测试,从而更为客观、准确评价高寒地区或高海拔地区实际服役条件下水位变动区面板受弯拉应力、冻融和溶蚀耦合作用下的渗透性,一方面可以准确评估高寒、高海拔地区水位变动区混凝土面板渗透性的演变规律,从而实现对复杂条件下面板坝防渗体系安全性的准确掌握和风险性的及时预警;另一方面可以获取复杂条件下弯拉应力、冻融和溶蚀耦合作用对混凝土面板渗透性的影响作用及影响规律,从而指导高寒、高海拔地区复杂条件下混凝土面板的优化设计。It can realize the permeability test of concrete panels under the coupling action of flexural-tensile stress, freeze-thaw and accelerated dissolution, so as to more objectively and accurately evaluate the flexural-tensile stress, freeze-thaw and dissolution of panels in areas with water level fluctuations under actual service conditions in alpine areas or high-altitude areas On the one hand, the permeability under the coupling action can accurately evaluate the evolution law of the permeability of the concrete slab in the water level change area in the alpine and high-altitude areas, so as to realize the accurate grasp of the safety of the anti-seepage system of the face dam under complex conditions and the timely early warning of the risk. On the other hand, the influence and influence law of bending-tensile stress, freeze-thaw and dissolution coupling on the permeability of concrete panels under complex conditions can be obtained, so as to guide the optimal design of concrete panels under complex conditions in alpine and high-altitude areas.
优选的,所述恒温水浴槽20内注入自来水,恒温盐溶液槽21内注入温度为18℃~20℃的3mol/L NH4Cl溶液,且恒温水浴槽20内自来水的液面高出混凝土面板试件20-30mm,恒温盐溶液槽21内NH4Cl溶液的液面高出混凝土面板试件20-30mm。保证混凝土面板试件完全浸没在溶液内,加快冻融和溶蚀速度。Preferably, tap water is injected into the constant
实施例6:Embodiment 6:
一种基于所述的测试多因素耦合作用下面板渗透性的装置的试验方法,包括如下步骤:A test method based on the device for testing the permeability of panels under the action of multi-factor coupling, comprising the following steps:
1)建立混凝土面板试件电阻与渗透系数关系曲线;1) Establish the relationship curve between the resistance and permeability coefficient of the concrete panel specimen;
选取5种配合比的混凝土面板,采用相同的工艺将5种配合比的混凝土面板中的每种制成混凝土面板试件尺寸为550mm*150mm*75mm和混凝土圆台试件尺寸按照SL/T 352-2020中“混凝土相对渗透性试验”的要求,拆模后标准养护至需要龄期。Select concrete panels of 5 mix ratios, and use the same process to make each of the concrete panels of 5 mix ratios. According to the requirements of "concrete relative permeability test" in 2020, standard curing to the required age after formwork removal.
在3d、7d、14d、28d、56d和90d养护龄期,分别测试混凝土面板试件的电阻和混凝土圆台试件的渗透系数。混凝土面板试件电阻测试采用前述的面板试件电阻测试装置进行,测试前采用真空饱水机对混凝土面板试件进行抽真空3h,饱水18h。混凝土圆台试件的渗透系数按照按照SL/T 352-2020中“混凝土相对渗透性试验”的要求进行。At the 3d, 7d, 14d, 28d, 56d and 90d curing age, the resistance of the concrete panel specimens and the permeability coefficient of the concrete round table specimens were tested respectively. The resistance test of the concrete panel specimen was carried out using the aforementioned panel specimen resistance test device. Before the test, the concrete panel specimen was evacuated by a vacuum water saturation machine for 3 hours and saturated with water for 18 hours. The permeability coefficient of the concrete round table specimen is carried out in accordance with the requirements of "relative permeability test of concrete" in SL/T 352-2020.
通过回归分析,建立混凝土面板试件电阻与渗透系数关系曲线见附图9,其中,y是面板试件渗透系数,x是面板试件电阻,R2是决定系数。Through regression analysis, the relationship curve between the resistance and permeability coefficient of the concrete panel specimen is established, as shown in Figure 9, where y is the permeability coefficient of the panel specimen, x is the resistance of the panel specimen, and R 2 is the coefficient of determination.
2)弯拉应力、冻融和溶蚀耦合作用下待测混凝土面板试件电阻测试;2) Resistance test of the concrete panel specimen to be tested under the coupling action of bending and tensile stress, freeze-thaw and dissolution;
根据待测的混凝土面板的配合比,制成待测的混凝土面板试件,尺寸为550mm*150mm*75mm,标准条件下养护至28d,随即采用真空饱水机对混凝土面板试件进行抽真空3h,饱水18h;采用前述面板试件弯拉加载装置对真空饱水后的待测混凝土面板试件施加弯拉荷载;在施加弯拉荷载的同时,将待测混凝土面板试件及其面板试件弯拉加载装置一同置于低温试验箱19内,-20℃冻结6h;将冻结后的待测混凝土面板试件及其面板试件弯拉加载装置一同取出并置于恒温水浴槽20内,向恒温水浴槽20注入温度为18℃~20℃的自来水,加水时间不超过10min,并盖上塑料外罩,恒温水浴槽20内水面高出混凝土试件20-30mm,融化时间不小于6h;重复上述冻结和融化过程至设计值后,实现弯拉应力和冻融耦合作用。According to the mix ratio of the concrete panel to be tested, the concrete panel test piece to be tested is made, the size is 550mm*150mm*75mm, and it is cured to 28d under standard conditions, and then the concrete panel test piece is evacuated for 3h with a vacuum saturator. , saturated with water for 18h; use the aforementioned panel specimen bending-tension loading device to apply bending-tension load to the concrete panel specimen to be tested after being saturated with vacuum; while applying the bending-tension load, the concrete panel specimen to be tested and its panel The bending and pulling loading device is placed in the low-
当冻结和融化过程至设计值后,将待测混凝土面板试件及其面板试件弯拉加载装置一同取出并置于至恒温盐溶液槽21内,向恒温盐溶液槽21内注入温度为18℃~20℃的3mol/L NH4Cl溶液,恒温盐溶液槽21内的NH4Cl溶液面高出混凝土试件20-30mm。实现弯拉应力和加速溶蚀的耦合作用。When the freezing and thawing process reaches the design value, take out the concrete panel specimen to be tested and the bending-tension loading device of the panel specimen together and place it in the constant temperature
当溶蚀时间达到设计值后,一同取出待测混凝土面板试件及其面板试件弯拉加载装置,并在混凝土面板试件的两端安装正极试验槽8和负极试验槽16,采用面板试件电阻测试装置测试弯拉荷载作用下待测混凝土面板试件的电阻;When the dissolution time reaches the design value, take out the concrete panel specimen to be tested and its bending-tension loading device, and install the
3)根据步骤1建立的混凝土面板试件电阻与渗透系数关系曲线,以及步骤2待测混凝土面板试件的电阻,获得弯拉荷载、冻融及溶蚀耦合作用下混凝土面板试件的渗透系数。3) According to the relationship curve between the resistance and permeability coefficient of the concrete panel specimen established in
加载监测系统实时监测荷载传感器和温度传感器读数,结果表明,冻融循环过程中,弯拉荷载长期稳定,环境温度满足要求。根据混凝土面板所处的环境严酷程度,上述弯拉应力和冻融耦合作用、弯拉应力和溶蚀耦合作用可以交替循环进行,并分别在冻融循坏和溶蚀时间达到设计值后,测试弯拉应力作用下面板试件的电阻。The loading monitoring system monitors the readings of the load sensor and temperature sensor in real time. The results show that during the freeze-thaw cycle, the bending-tension load is stable for a long time and the ambient temperature meets the requirements. According to the harshness of the environment where the concrete panels are located, the above-mentioned flexural-tensile stress and freeze-thaw coupling, flexural-tensile stress and dissolution coupling can be performed alternately and cyclically. The resistance of the panel specimen under stress.
本发明可实现高应力水平条件下,混凝土面板所受弯拉荷载长期稳定。因而通过本发明,可观测高水平弯拉应力长期作用对混凝土面板渗透性的影响作用。The invention can realize the long-term stability of the bending and tensile load on the concrete panel under the condition of high stress level. Thus, with the present invention, the effect of long-term effects of high-level flexural-tensile stress on the permeability of concrete panels can be observed.
本发明可在面板弯拉强度允许范围内,任意调整弯拉应力的大小,从而实现不同弯拉应力水平下混凝土面板渗透性的测试。The invention can arbitrarily adjust the bending and tensile stress within the allowable range of the bending and tensioning strength of the panel, thereby realizing the test of the permeability of the concrete panel under different bending and tensioning stress levels.
本发明可实现高应力水平、冻融循环和盐溶液浸泡溶蚀条件下,混凝土面板所受弯拉应力长期稳定。因而通过本发明,可观测高水平弯拉应力、冻融和加速溶蚀长期耦合作用对混凝土面板渗透性的影响作用。The invention can realize long-term stability of the bending and tensile stress on the concrete panel under the conditions of high stress level, freeze-thaw cycle and salt solution immersion and corrosion. Therefore, through the present invention, the effect of long-term coupling action of high-level flexural-tensile stress, freeze-thaw and accelerated dissolution on the permeability of concrete panels can be observed.
本发明实现了弯拉应力、冻融和加速溶蚀耦合作用下,混凝土面板渗透性的无损测试,操作简单、方便、快速。The invention realizes the non-destructive testing of the permeability of concrete panels under the coupling action of bending-tensile stress, freeze-thaw and accelerated dissolution, and the operation is simple, convenient and fast.
本发明的描述中,需要理解的是,若有术语“上”、“内”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "inside", "lower", etc. is based on the orientation or positional relationship shown in the drawings, rather than indicated or implied. The device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so the terms describing the positional relationship in the accompanying drawings are only used for exemplary illustration and should not be construed as limiting the present invention.
以上例举仅仅是对本发明的举例说明,并不构成对本发明的保护范围的限制,凡是与本发明相同或相似的设计均属于本发明的保护范围之内。The above examples are only examples of the present invention, and do not constitute a limitation on the protection scope of the present invention, and all designs that are identical or similar to the present invention belong to the protection scope of the present invention.
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