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CN114517626A - A kind of flexible edge insulating glass and its making method - Google Patents

A kind of flexible edge insulating glass and its making method Download PDF

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Publication number
CN114517626A
CN114517626A CN202011305626.5A CN202011305626A CN114517626A CN 114517626 A CN114517626 A CN 114517626A CN 202011305626 A CN202011305626 A CN 202011305626A CN 114517626 A CN114517626 A CN 114517626A
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glass
spacer
insulating glass
sealing
hinged
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戴长虹
谭伟强
孙好芬
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Qingdao University of Technology
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    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/663Elements for spacing panes
    • E06B3/66309Section members positioned at the edges of the glazing unit
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C27/00Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
    • C03C27/06Joining glass to glass by processes other than fusing
    • C03C27/10Joining glass to glass by processes other than fusing with the aid of adhesive specially adapted for that purpose
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66Units comprising two or more parallel glass or like panes permanently secured together
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/663Elements for spacing panes
    • E06B3/66309Section members positioned at the edges of the glazing unit
    • E06B3/66342Section members positioned at the edges of the glazing unit characterised by their sealed connection to the panes
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/663Elements for spacing panes
    • E06B3/66309Section members positioned at the edges of the glazing unit
    • E06B3/66342Section members positioned at the edges of the glazing unit characterised by their sealed connection to the panes
    • E06B3/66347Section members positioned at the edges of the glazing unit characterised by their sealed connection to the panes with integral grooves or rabbets for holding the panes
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/67Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light
    • E06B3/6715Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light specially adapted for increased thermal insulation or for controlled passage of light
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/22Glazing, e.g. vaccum glazing

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  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Joining Of Glass To Other Materials (AREA)
  • Securing Of Glass Panes Or The Like (AREA)

Abstract

本发明提供了一种柔性边中空玻璃,包括玻璃、铰链式间隔条、分子筛、玻璃与铰链式间隔条之间粘接密封和玻璃周边的粘接密封,玻璃有两块,两块玻璃与铰链式间隔条之间形成一个封闭的中空层;在两块玻璃与铰链式间隔条的外侧边部采用密封胶、结构胶、密封带和密封胶带中的一种或数种进行整体密封。本发明不仅结构简单、制作方便,而且能够适应中空玻璃的呼吸现象,不会在边部密封处产生应力,防止密封部位开裂、产生缝隙,能够大大提高中空玻璃的使用寿命。

Figure 202011305626

The invention provides a flexible edge insulating glass, which includes glass, hinged spacers, molecular sieves, adhesive sealing between the glass and the hinged spacers, and adhesive sealing around the glass. There are two pieces of glass, two pieces of glass and hinges A closed hollow layer is formed between the hinged spacers; one or more of sealants, structural adhesives, sealing tapes and sealing tapes are used to seal the two pieces of glass and the outer edges of the hinged spacers as a whole. The invention is not only simple in structure and convenient in manufacture, but also can adapt to the breathing phenomenon of the insulating glass, does not generate stress at the edge seal, prevents cracking and gaps in the sealing part, and can greatly improve the service life of the insulating glass.

Figure 202011305626

Description

一种柔性边中空玻璃及其制作方法A kind of flexible edge insulating glass and its making method

技术领域technical field

本发明涉及玻璃深加工领域,具体涉及一种柔性边中空玻璃及其制作方法。The invention relates to the field of glass deep processing, in particular to a flexible edge insulating glass and a manufacturing method thereof.

背景技术Background technique

目前建筑的能源消耗已占社会总能源消耗的30%以上,而门窗的能耗又占建筑能耗的50%左右,提高门窗的保温性能是促进建筑物节能的主要途径;中空玻璃是一种具有良好的隔热、隔音性能的建筑节能产品,目前中空玻璃的应用已经非常普遍。在使用过程中,当中空玻璃的内外表面有温差时,其中间部位和边缘部位的传热是不同的。在中空玻璃的边部,由于间隔条通过密封胶与内外玻璃紧密接触,所以其传热方式以热传导为主,间隔条的导热性能对边部的传热影响极大;因为中空玻璃中空层内的气体的导热性能很差、保温隔热性能好,所以中空玻璃的边部就很容易形成冷桥。因为冷桥的存在,寒冷季节建筑外窗所用中空玻璃的四周部分温度下降明显,不仅导致建筑能耗增加,而且会在中空玻璃的边缘产生结露、结霜现象,既不卫生、又影响美观,还对窗框、窗台甚至墙壁造成损害。此外,中空玻璃中空层的气压还会随外界环境温度的变化而发生变化,如在夏季或白天气温上升,中空玻璃中空层的气体受热膨胀,对玻璃产生向外的推力、使玻璃中心部位凸起;到了冬季或夜间气温下降,中空玻璃中空层的气体遇冷收缩,对玻璃产生向内的吸力、使玻璃中心部位凹陷;即产生所谓的呼吸现象,由于中空玻璃的边部已经被密封胶、间隔条和结构胶粘接牢固,产生的应力无法释放,时间久了就会造成玻璃的边部密封开裂、产生缝隙,外界的水汽逐渐从缝隙进入到中空层内,间隔条内的干燥剂分子筛吸附的水分饱和后,中空层的湿度增大,玻璃的内表面就会起雾、返碱,发乌、变白、不透视,既影响外观和视觉效果,又影响保温隔热性能,在极端天气情况下还会造成玻璃的破裂,大大缩短中空玻璃的使用寿命。At present, the energy consumption of buildings has accounted for more than 30% of the total energy consumption of the society, and the energy consumption of doors and windows accounts for about 50% of the energy consumption of buildings. Improving the thermal insulation performance of doors and windows is the main way to promote energy conservation in buildings; insulating glass is a kind of Building energy-saving products with good heat insulation and sound insulation properties, the application of insulating glass has been very common at present. In the process of use, when there is a temperature difference between the inner and outer surfaces of the insulating glass, the heat transfer between the middle part and the edge part is different. At the edge of the insulating glass, since the spacer is in close contact with the inner and outer glass through the sealant, the heat transfer mode is mainly heat conduction, and the thermal conductivity of the spacer has a great influence on the heat transfer of the edge; The thermal conductivity of the insulating glass is poor, and the thermal insulation performance is good, so the edge of the insulating glass is easy to form a cold bridge. Due to the existence of the cold bridge, the temperature of the surrounding part of the insulating glass used in the exterior windows of buildings in cold seasons drops significantly, which not only leads to an increase in building energy consumption, but also causes condensation and frost on the edges of the insulating glass, which is unsanitary and affects the appearance. , and also cause damage to window frames, windowsills and even walls. In addition, the air pressure of the hollow layer of the insulating glass will also change with the change of the external ambient temperature. For example, in summer or during the day, the temperature rises, and the gas in the hollow layer of the insulating glass is heated and expanded, which produces an outward thrust on the glass, making the center of the glass convex. When the temperature drops in winter or at night, the gas in the hollow layer of the insulating glass shrinks when it is cold, which generates an inward suction force on the glass and dents the center of the glass; that is, the so-called breathing phenomenon occurs, because the edge of the insulating glass has been sealed with sealant , The spacer and the structural adhesive are firmly bonded, and the generated stress cannot be released. After a long time, the edge of the glass will be sealed and cracked and a gap will be formed. The external water vapor gradually enters the hollow layer from the gap. The desiccant in the spacer After the moisture adsorbed by the molecular sieve is saturated, the humidity of the hollow layer increases, and the inner surface of the glass will fog, return to alkali, become black, white, and not see-through, which not only affects the appearance and visual effect, but also affects the thermal insulation performance. Under extreme weather conditions, the glass will also be broken, greatly shortening the service life of insulating glass.

现有中空玻璃在国标中所标示的使用寿命也只有15年,而建筑物的寿命则高达70年,在建筑物的生命周期内需要多次更换所用的中空玻璃,不仅造成大量的人力、物力和财力的浪费,而且也给用户带来很多不必要的麻烦。中空玻璃的使用寿命只与玻璃本身和封边结构有关,玻璃是无机材料、性能非常稳定,可以与建筑物同寿命,所以中空玻璃封边的可靠性和耐久性就决定了中空玻璃的使用寿命。因此,提高中空玻璃的使用寿命尤其是提高中空玻璃的封边质量和性能是建筑领域节能降耗的关键。The service life of the existing insulating glass in the national standard is only 15 years, while the life of the building is as high as 70 years. During the life cycle of the building, the insulating glass used needs to be replaced many times, which not only causes a lot of manpower and material resources. It is a waste of financial resources, and it also brings a lot of unnecessary trouble to users. The service life of insulating glass is only related to the glass itself and the edge sealing structure. Glass is an inorganic material with very stable performance and can have the same service life as buildings. Therefore, the reliability and durability of insulating glass edge sealing determine the service life of insulating glass. . Therefore, improving the service life of insulating glass, especially the edge sealing quality and performance of insulating glass, is the key to energy saving and consumption reduction in the construction field.

发明内容SUMMARY OF THE INVENTION

为解决上述技术问题,本发明提供一种柔性边中空玻璃,能够适应中空玻璃的呼吸现象,不会在边部密封处产生应力,防止密封部位开裂、产生缝隙,大大提高中空玻璃的使用寿命。In order to solve the above technical problems, the present invention provides a flexible edge insulating glass, which can adapt to the breathing phenomenon of the insulating glass, does not generate stress at the edge seal, prevents the sealing part from cracking and creating gaps, and greatly improves the service life of the insulating glass.

本发明的目的通过以下技术方案来实现:The object of the present invention is achieved through the following technical solutions:

一种柔性边中空玻璃,包括玻璃、铰链式间隔条、分子筛、玻璃与铰链式间隔条之间粘接密封和玻璃周边的粘接密封,其特征在于玻璃有两块、并且长宽相等;铰链式间隔条的各部分预先组装在一起,分段直接粘接在第一块玻璃粘接面的周边并组成一个封闭的框、或者铰链式间隔条组成一个间隔框后再粘接在第一块玻璃粘接面的周边,第二块玻璃粘接在铰链式间隔条的另一面上、并使两块玻璃的周边对齐;或着铰链式间隔条的各部分先分段直接分别粘接在两块玻璃粘接面的周边并各自组成一个封闭的框、或者铰链式间隔条的各部分先组成一个间隔框后再分别粘接在两块玻璃粘接面的周边,两块玻璃再通过铰链式间隔条的各部分之间的连接合在一起;所述玻璃与铰链式间隔条通过密封胶或结构胶或双面胶带粘接在一起,两块玻璃与铰链式间隔条之间形成一个封闭的中空层;铰链式间隔条的各部分中至少有一条为空腔条,分子筛灌注到铰链式间隔条的空腔中;在两块玻璃与铰链式间隔条的外侧边部采用密封胶、结构胶、密封带和密封胶带中的一种或数种进行整体密封,封边后的中空玻璃无需养护固化就能直接运输和使用。A flexible edge insulating glass, comprising glass, hinged spacers, molecular sieves, adhesive sealing between glass and hinged spacers, and adhesive sealing around the glass, characterized in that there are two pieces of glass, and the length and width are equal; The parts of the spacer are pre-assembled together, and the segments are directly bonded to the periphery of the first piece of glass bonding surface to form a closed frame, or the hinged spacer forms a spacer frame and then is bonded to the first piece of glass. On the periphery of the glass bonding surface, the second piece of glass is bonded to the other side of the hinged spacer bar, and the peripheries of the two pieces of glass are aligned; or each part of the hinged spacer bar is directly bonded to the two The perimeter of the bonding surface of the glass is formed into a closed frame, or each part of the hinged spacer is first formed into a spacer frame and then bonded to the perimeter of the bonding surface of the two pieces of glass, and the two pieces of glass are then passed through the hinged spacer. The connection between the various parts of the spacer is combined; the glass and the hinged spacer are bonded together by sealant or structural adhesive or double-sided tape, and a closed space is formed between the two pieces of glass and the hinged spacer. Hollow layer; at least one of the parts of the hinged spacer is a cavity strip, and the molecular sieve is poured into the cavity of the hinged spacer; sealant, structural One or more of glue, sealing tape and sealing tape are used for integral sealing, and the edge-sealed insulating glass can be directly transported and used without curing and curing.

进一步,所述铰链式间隔条至少由两部分组成,一部分有凸棱、另一部分有凹槽或凸棱,一部分的凸棱能够嵌入另一部分的凹槽中或凸棱之间,并能以接触处为支点(线)相互转动,形成铰链结构。Further, the hinged spacer is composed of at least two parts, one part has ridges, the other part has grooves or ridges, and a part of the ridges can be embedded in the grooves of the other part or between the ridges, and can be in contact with each other. The fulcrum (line) rotates with each other to form a hinge structure.

进一步,密封带或密封胶带的宽度与中空玻璃的中空层厚度相等或与中空玻璃的厚度相同,优选其宽度与中空玻璃的厚度相同,不但密封效果好,而且对玻璃起到保护作用、防止玻璃边角的磕碰;密封带为金属箔带或复合材料带,如不锈钢带、铝箔带或铝塑复合带等,两端对接或搭接,搭接的密封效果更好,对接或搭接处需要用胶带或胶密封固定;密封胶带为金属箔胶带或复合材料胶带,密封胶带优选为铝箔胶带或复合铝箔胶带或铝塑玻纤复合胶带或复合材料胶带等,密封胶带上的胶与结构胶或相容、两者之间不发生化学反应,密封胶带上的胶还应具有防水功能,优选铝箔防水胶带或铝箔复合防水胶带;密封胶带位于中空玻璃侧面的部分有一定的伸缩量,能够适应中空玻璃的呼吸动作而不产生应力;密封胶带的宽度还可以大于中空玻璃的厚度,密封胶带包裹中空玻璃的侧面后粘贴在中空玻璃两个表面的边部、呈U型,优选能够遮盖住间隔条,不但能够防止结构胶或密封胶和间隔条受到紫外线的照射,而且给中空玻璃提供更好的密封性能、更好的保护和更高的力学强度,无论结构胶是否固化中空玻璃都可以移动和使用,从而提高中空玻璃的质量和缩短生产周期、提高生产效率;Further, the width of the sealing tape or the sealing tape is equal to the thickness of the hollow layer of the insulating glass or the same as the thickness of the insulating glass, preferably the width is the same as the thickness of the insulating glass, which not only has a good sealing effect, but also protects the glass. Bumping of edges and corners; the sealing tape is metal foil tape or composite material tape, such as stainless steel tape, aluminum foil tape or aluminum-plastic composite tape. Seal and fix with tape or glue; the sealing tape is metal foil tape or composite material tape, and the sealing tape is preferably aluminum foil tape or composite aluminum foil tape or aluminum-plastic glass fiber composite tape or composite material tape, etc. The glue on the sealing tape and structural adhesive or Compatible, no chemical reaction occurs between the two, the glue on the sealing tape should also have waterproof function, preferably aluminum foil waterproof tape or aluminum foil composite waterproof tape; the part of the sealing tape located on the side of the insulating glass has a certain amount of expansion and contraction, which can adapt to the hollow The breathing action of the glass does not generate stress; the width of the sealing tape can also be larger than the thickness of the insulating glass, and the sealing tape wraps the side of the insulating glass and then sticks to the edges of the two surfaces of the insulating glass in a U-shape, preferably covering the spacer. , not only can prevent the structural adhesive or sealant and spacer from being irradiated by ultraviolet rays, but also provide better sealing performance, better protection and higher mechanical strength to the insulating glass, no matter whether the structural adhesive is cured or not, the insulating glass can move and use, thereby improving the quality of insulating glass, shortening the production cycle, and improving production efficiency;

更进一步,在密封带或密封胶带的外面再包裹一层密封胶带,密封胶带包裹中空玻璃的侧面、或者包裹中空玻璃的侧面后呈U型,优选能够遮盖住间隔条,不但能够防止结构胶或密封胶和间隔条受到紫外线的照射,而且给中空玻璃提供更好的密封性能、更好的保护和更高的力学强度,无论结构胶是否固化中空玻璃都可以移动和使用,从而提高中空玻璃的质量和缩短生产周期、提高生产效率。Further, wrap another layer of sealing tape on the outside of the sealing tape or the sealing tape. The sealing tape wraps the side of the insulating glass, or wraps the side of the insulating glass in a U shape, preferably covering the spacer, not only preventing structural adhesive or The sealant and spacer are exposed to ultraviolet rays, and provide better sealing performance, better protection and higher mechanical strength to the insulating glass. No matter whether the structural adhesive is cured or not, the insulating glass can be moved and used, thereby improving the insulating glass. Quality and shorten production cycle, improve production efficiency.

进一步,上述方案得到的是单腔的中空玻璃,在玻璃的外表面再通过间隔条粘接一块同样大小的玻璃,就成了两腔的中空玻璃,依次可以制作多腔的中空玻璃。Further, the above solution obtains a single-chamber insulating glass, and then a piece of glass of the same size is bonded to the outer surface of the glass through a spacer to become a two-chamber insulating glass, and a multi-chamber insulating glass can be produced in turn.

更进一步,上述方案中两腔或多腔中空玻璃的中间玻璃可以用塑料膜来代替,制成隔膜中空玻璃或悬膜中空玻璃。Furthermore, in the above solution, the intermediate glass of the two-chamber or multi-chamber insulating glass can be replaced by a plastic film to make a diaphragm insulating glass or a suspended film insulating glass.

本发明还提供了上述柔性边中空玻璃的制作方法,包括如下步骤:The present invention also provides a method for manufacturing the above-mentioned flexible edge insulating glass, comprising the following steps:

第一步、制作玻璃:根据所制作中空玻璃的外形尺寸切割两块同样大小玻璃,并进行磨边、清洗和干燥,若需钢化玻璃、还要进行钢化处理;The first step, making glass: cut two pieces of glass of the same size according to the shape of the hollow glass to be produced, and carry out edge grinding, cleaning and drying. If tempered glass is required, tempering treatment is also required;

第二步、切割间隔条或制作间隔框:选取合适材质和尺寸的间隔条,根据玻璃的大小切割成相应长度的间隔条或制作相应大小的间隔框;间隔条的各部分可以整体切割或制成间隔框,或者间隔条的各部分可以分体切割或制成间隔框;The second step, cutting spacer bars or making spacer frames: select spacer bars of suitable material and size, and cut them into spacer bars of corresponding length or make spacer frames of corresponding size according to the size of the glass; each part of the spacer bar can be cut or fabricated as a whole. into a spacer frame, or each part of the spacer bar can be cut separately or made into a spacer frame;

第三步、固定间隔条或间隔框:在间隔条或玻璃的粘接面上涂上密封胶或结构胶或粘上双面胶带,将间隔条整体或分体粘接在玻璃上,并形成一个封闭的框;或者在间隔框或玻璃的粘接面上涂上密封胶或结构胶或粘上双面胶带,将间隔框整体或分体粘接在玻璃上;The third step, fix the spacer bar or spacer frame: apply sealant or structural adhesive or double-sided tape on the bonding surface of the spacer bar or glass, and bond the spacer bar as a whole or separately to the glass, and form A closed frame; or apply sealant or structural glue or double-sided tape on the bonding surface of the spacer frame or glass, and bond the spacer frame to the glass as a whole or separately;

第四步、两块玻璃合片:间隔条整体粘接时,在间隔条或间隔框或第二块玻璃的粘接面上涂上密封胶或结构胶或粘上双面胶带,将第二块玻璃粘接在间隔条或间隔框上;间隔条分体粘接时,两块玻璃通过间隔条的各部分之间的连接合在一起;The fourth step, two pieces of glass: when the spacer is integrally bonded, apply sealant or structural glue or double-sided tape on the spacer or spacer frame or the bonding surface of the second piece of glass. The piece of glass is bonded to the spacer bar or the spacer frame; when the spacer bar is bonded separately, the two pieces of glass are joined together by the connection between the various parts of the spacer bar;

第五步、板压或碾压:对合片后的两块玻璃进行板压或碾压,使其粘接牢固,并使两块玻璃保持平行;The fifth step, plate pressing or rolling: plate pressing or rolling on the two pieces of glass after splicing, so that the bonding is firm and the two pieces of glass are kept parallel;

第六步、灌注分子筛:通过在间隔条的侧面打孔或预留的间隔条开孔将分子筛灌注到间隔条的空腔中;The sixth step, perfuse molecular sieve: perfuse the molecular sieve into the cavity of the spacer by punching holes on the side of the spacer or opening the reserved spacer;

第七步、边部密封:用结构胶或密封胶或密封带或密封胶带对两块玻璃和间隔条的周边侧面进行整体密封;The seventh step, edge sealing: use structural glue or sealant or sealing tape or sealing tape to seal the peripheral sides of the two pieces of glass and the spacer as a whole;

第八步、强化密封:根据需要,用密封带和/或密封胶带对中空玻璃的周边再进行强化密封,进一步提高中空玻璃密封性能、力学强度和使用寿命。The eighth step, strengthen the sealing: according to the needs, use sealing tape and/or sealing tape to strengthen the sealing of the periphery of the insulating glass, so as to further improve the sealing performance, mechanical strength and service life of the insulating glass.

上述制作方法得到的是单腔中空玻璃,重复上述的第一步至第六步,可以得到双腔中空玻璃和多腔中空玻璃。The single-chamber insulating glass is obtained by the above manufacturing method, and the first to sixth steps above are repeated to obtain double-chamber insulating glass and multi-chamber insulating glass.

其中:in:

所述玻璃采用普通玻璃、超白玻璃、钢化玻璃、半钢化玻璃、Low-e玻璃、磨砂玻璃、着色玻璃、镀膜玻璃、压花玻璃、彩釉玻璃、变色玻璃、耐热玻璃、夹丝玻璃、夹层玻璃、覆膜玻璃、防火玻璃或真空玻璃等,还可以采用光伏玻璃,如透明的碲化镉光伏玻璃或不透明的晶硅光伏玻璃和薄膜光伏玻璃等;The glass adopts ordinary glass, ultra-white glass, tempered glass, semi-tempered glass, Low-e glass, frosted glass, colored glass, coated glass, patterned glass, colored glaze glass, color-changing glass, heat-resistant glass, wired glass , laminated glass, film-coated glass, fire-resistant glass or vacuum glass, etc., and photovoltaic glass, such as transparent cadmium telluride photovoltaic glass or opaque crystalline silicon photovoltaic glass and thin-film photovoltaic glass, etc.;

所述玻璃组成中空玻璃时,采用上述品种的一种、两种或三种;When the glass is composed of insulating glass, one, two or three kinds of the above-mentioned varieties are used;

所述玻璃是平面玻璃,或是弧面玻璃。The glass is flat glass or curved glass.

所述铰链式间隔条的各部分是采用模具制备的暖边间隔条、铝间隔条或不锈钢间隔条等,所述铰链式间隔条的各部分可以是相同材质,也可以是不同的材质;Each part of the hinged spacer is a warm edge spacer, an aluminum spacer or a stainless steel spacer, etc. prepared by using a mold, and each part of the hinged spacer can be made of the same material or different materials;

所述铰链式间隔条的各部分可以通过凸凹结构直接连接,也可以通过绝热件连接;所述绝热件可以是绝热性能好的塑料、橡胶等,也可以是复合材料如玻纤复合材料、气凝胶复合材料等。Each part of the hinged spacer can be directly connected by a convex-concave structure, or can be connected by a thermal insulation member; the thermal insulation member can be plastic, rubber, etc. with good thermal insulation performance, or composite materials such as glass fiber composite materials, gas Gel composites, etc.

所述铰链式间隔条的各部分之间的连接可以点连接,也可以是线连接;点连接的隔热性能更好,线连接的密封性能和机械强度更高。The connection between the various parts of the hinged spacer can be point connection or line connection; the point connection has better thermal insulation performance, and the line connection has higher sealing performance and mechanical strength.

所述铰链式间隔条与玻璃之间的粘接密封可以点粘接,也可以是线粘接;点粘接的隔热性能更好,线粘接的密封性能和机械强度更高。The adhesive seal between the hinged spacer and the glass can be point-bonded or wire-bonded; the point-bonded thermal insulation performance is better, and the wire-bonded sealing performance and mechanical strength are higher.

分子筛可以在玻璃合片后灌注,也可以在玻璃合片前灌注。Molecular sieves can be poured after glass lamination or before glass lamination.

所述中空层内可以有分隔条或分隔网,分隔条或分隔网可以起到分隔、支撑和装饰等作用。The hollow layer may have dividing strips or dividing nets, and the dividing strips or dividing nets may play the roles of separation, support and decoration.

所述中空层有单腔、两腔和多腔,所述中空层内一个空腔的厚度为3-30 mm,优选为6-15mm,以尽量在减小中空玻璃厚度的同时还具有较好的隔热保温性能;The hollow layer has a single cavity, two cavities and multiple cavities, and the thickness of one cavity in the hollow layer is 3-30 mm, preferably 6-15 mm, so as to reduce the thickness of the insulating glass as much as possible, and at the same time have better performance. thermal insulation performance;

所述双腔或多腔中空玻璃中空层空腔的厚度为等厚或不等厚,优选不等厚,如从环境侧开始,中空层空腔的厚度依次增加,各中空层空腔厚度可以按等差或等比数列来取值,这样可以更有效地改善中空玻璃的呼吸现象,同时提高隔热和隔音性能;The thickness of the double-cavity or multi-cavity insulating glass hollow layer cavity is equal or unequal thickness, preferably unequal thickness, such as starting from the environment side, the thickness of the hollow layer cavity increases sequentially, and the thickness of each hollow layer cavity can be Take the value according to the arithmetic difference or the proportional sequence, which can more effectively improve the breathing phenomenon of the insulating glass, and at the same time improve the thermal insulation and sound insulation performance;

所述中空层可以充气以取代空气,如充入惰性气体氩气或温室气体二氧化碳等,以提高保温、隔热性能和抗氧化性能、防止膜氧化等;The hollow layer can be inflated to replace air, such as inert gas argon or greenhouse gas carbon dioxide, etc., to improve thermal insulation, thermal insulation performance and anti-oxidation performance, prevent film oxidation, etc.;

所述中空层可以安装灯光、影像等装置。The hollow layer can be installed with lighting, video and other devices.

所述密封胶,优选气密性好的密封胶,如丁基胶、热熔胶、UV胶、压敏胶、AB胶、瞬干胶、硅酮胶、聚氨酯胶、聚硫胶、丙烯酸胶、厌氧胶、氯丁胶、PVC胶、沥青胶、酚醛树脂胶或环氧树脂胶等。The sealant is preferably a sealant with good air tightness, such as butyl glue, hot melt glue, UV glue, pressure sensitive glue, AB glue, instant glue, silicone glue, polyurethane glue, polysulfide glue, acrylic glue , anaerobic glue, neoprene glue, PVC glue, asphalt glue, phenolic resin glue or epoxy resin glue, etc.

所述结构胶,优选固化时间短、发挥力学性能快的结构胶,如热熔胶、UV胶、压敏胶、AB胶、瞬干胶、硅酮胶、聚氨酯胶、聚硫胶、丙烯酸胶、热固性的酚醛树脂胶或环氧树脂胶等。The structural adhesive is preferably a structural adhesive with short curing time and fast mechanical properties, such as hot melt adhesive, UV adhesive, pressure-sensitive adhesive, AB adhesive, instant adhesive, silicone adhesive, polyurethane adhesive, polysulfide adhesive, acrylic adhesive , thermosetting phenolic resin glue or epoxy resin glue, etc.

所述隔膜和悬膜为塑料薄膜,如pvc、pe、ps、pp、pc、pet或pof膜等,优选透光率高、雾度小的pc、pet膜;The diaphragm and the suspension film are plastic films, such as pvc, pe, ps, pp, pc, pet or pof films, etc., preferably pc and pet films with high light transmittance and small haze;

所述隔膜和悬膜可以是普通薄膜,也可以是功能膜,如热镜膜、彩印膜、发光膜、变色膜、阻隔红外线膜和阻隔紫外线膜以及水汽阻隔膜等。The diaphragm and suspension film can be ordinary films or functional films, such as thermal mirror film, color printing film, luminescent film, color-changing film, infrared blocking film, ultraviolet blocking film, and water vapor barrier film.

本发明的优点和有益效果为:The advantages and beneficial effects of the present invention are:

本发明的铰链式间隔条至少由两部分组成,相邻部分之间通过凸凹结构形成铰链相连接,在中空玻璃的中空层内气体因压力变化而产生呼吸现象时上下两块玻璃可以绕上述铰链转动,避免玻璃与间隔条之间的密封层产生剥离力和剪切力,还可以消除边部密封结构产生应力,因而可以有效保护边部密封结构免遭破坏、延长中空玻璃的使用寿命;铰链式间隔条相邻部分之间通过凸凹结构或绝热材料相连接,通过减小相邻部分连接处的导热系数、增加热传导距离和减小热传导面积还可以实现间隔条热传递的断桥效应,大大提高了间隔条的隔热保温性能,使中空玻璃的边部不再形成冷桥,不仅降低了建筑能耗,而且还避免了中空玻璃的边缘产生结露、结霜现象。The hinged spacer bar of the present invention is composed of at least two parts, and the adjacent parts are connected by a hinge formed by a convex-concave structure. When the gas in the hollow layer of the insulating glass is breathing due to the pressure change, the upper and lower glass can be wound around the hinge. Rotation can avoid peeling force and shearing force of the sealing layer between the glass and the spacer, and can also eliminate the stress generated by the edge sealing structure, so it can effectively protect the edge sealing structure from damage and prolong the service life of the insulating glass; hinge The adjacent parts of the spacer are connected by a convex-concave structure or a heat insulating material. By reducing the thermal conductivity at the connection of the adjacent parts, increasing the heat conduction distance and reducing the heat conduction area, the bridge-breaking effect of the heat transfer of the spacer can also be realized, which greatly reduces the thermal conductivity of the spacer. The thermal insulation performance of the spacer is improved, so that the edge of the insulating glass no longer forms a cold bridge, which not only reduces the energy consumption of the building, but also avoids condensation and frost formation on the edge of the insulating glass.

本发明采用间隔条代替间隔框直接粘接在玻璃上,不但省去了制作间隔框这一工艺过程,而且能够用简单的设备比如机械手就可以实现间隔条的自动安放,有利于机械化、自动化生产,不仅安放速率快、而且安装精度高,无论多大的玻璃,都能保证间隔条的平直性;用间隔条代替间隔框,可以在间隔条的两端涂密封胶后再拼装,就能实现密封胶对中空腔的全密封,从而提高密封效果;用间隔条代替间隔框,可以在相邻的间隔条接头处留有空隙,对于热膨胀系数大于玻璃的间隔条如金属间隔条就能减弱或防止其在夏季因阳光照射升温而导致的膨胀变形而导致密封胶层的破坏和中空玻璃使用寿命的缩减;用间隔条代替间隔框,可以在相邻的间隔条接头处留有空隙,间隔条内的分子筛通过空隙就可以吸附中空层内的水汽,从而省去了在间隔条上开气孔的工艺,进一步简化中空玻璃的生产工艺,提高生产效率;The invention adopts the spacer bar instead of the spacer frame to be directly bonded on the glass, which not only saves the process of making the spacer frame, but also can realize the automatic placement of the spacer bar with simple equipment such as a manipulator, which is beneficial to mechanized and automated production. , not only the placement rate is fast, but also the installation accuracy is high. No matter how big the glass is, the straightness of the spacer can be guaranteed; if the spacer is used instead of the spacer frame, the two ends of the spacer can be coated with sealant and then assembled. The sealant completely seals the hollow cavity, thereby improving the sealing effect; replacing the spacer frame with spacer bars can leave a gap at the joints of the adjacent spacer bars. To prevent the damage of the sealant layer and the shortening of the service life of the insulating glass due to the expansion and deformation caused by the heating of sunlight in summer; the use of spacer bars to replace the spacer frame can leave gaps at the joints of adjacent spacer bars. The molecular sieve inside can absorb the water vapor in the hollow layer through the gap, thus eliminating the process of opening pores on the spacer, further simplifying the production process of insulating glass and improving production efficiency;

本发明采用密封胶、结构胶以及密封带和密封胶带的各种不同组合对中空玻璃的边部进行粘接固定和密封,充分发挥几种材料之间的协同作用,兼顾密封性能、机械强度和流水线生产的时间要求,使中空玻璃的边部密封既有高的封接强度、又有更好的密封性能、还有更快的生产效率,使中空玻璃下线后即可使用,省去了现有中空玻璃24-48小时的结构胶固化时间;尤其是采用密封带和/或密封胶带封边后,中空层的密封性能提高数百倍以上(丁基密封胶的水汽渗透系数是0.2克/平米天,铝塑复合膜的水汽渗透系数低于0.001克/平米天,金属箔带则不会透过水汽和空气),不但大幅度提高中空玻璃的使用寿命,而且由于密封带和密封胶带能够提供很好的夹持和保护作用,中空玻璃的边部即使有尚未固化的结构胶也不妨碍中空玻璃下线后的移动和搬运,中空玻璃下线后即可使用,大大节省了中空玻璃的储存时间和储存场地。The invention adopts sealant, structural adhesive, and various combinations of sealing tape and sealing tape to bond, fix and seal the edge of the insulating glass, give full play to the synergistic effect between several materials, and take into account sealing performance, mechanical strength and The time requirements of assembly line production make the edge sealing of insulating glass have high sealing strength, better sealing performance, and faster production efficiency, so that the insulating glass can be used after it is offline, eliminating the need for The structural adhesive curing time of the existing insulating glass is 24-48 hours; especially after sealing the edges with sealing tape and/or sealing tape, the sealing performance of the hollow layer is improved by hundreds of times (the water vapor permeability coefficient of the butyl sealant is 0.2 g / square meter day, the water vapor permeability coefficient of the aluminum-plastic composite film is lower than 0.001 g/square meter day, and the metal foil tape will not penetrate water vapor and air), which not only greatly improves the service life of insulating glass, but also greatly improves the service life of insulating glass. It can provide good clamping and protection. Even if there is uncured structural adhesive on the edge of the insulating glass, it will not hinder the movement and handling of the insulating glass after it is offline. The insulating glass can be used after it is offline, which greatly saves the insulating glass. storage time and storage location.

本发明采用在线灌注分子筛的新工艺,不但避免了间隔条在车间内的来回运输、使生产线更加紧凑,而且避免了分子筛吸附环境中的湿气,大大提高了分子筛的使用寿命,加之极好的边部密封,因而中空玻璃的使用寿命会大大延长。The present invention adopts a new process of online infusion of molecular sieve, which not only avoids the back and forth transportation of spacer bars in the workshop, makes the production line more compact, but also avoids the moisture in the adsorption environment of molecular sieve, greatly improves the service life of molecular sieve, and has excellent The edge is sealed, so the service life of the insulating glass will be greatly extended.

本发明通过密封带和密封胶带对中空玻璃的边、角进行整体包裹和保护,防止了中空玻璃在搬运过程中对边、角部位的损伤和微裂纹的产生;密封带和密封胶带属于柔性或弹性材料,在中空玻璃的安装和使用过程中能够为中空玻璃的形变、膨胀提供缓冲空间,防止应力的产生;因而避免了中空玻璃在搬运、安装和使用过程中的破裂和自爆,从而大大提高中空玻璃的使用寿命。The invention wraps and protects the edges and corners of the insulating glass as a whole through the sealing tape and the sealing tape, so as to prevent the damage to the edges and corners of the insulating glass and the generation of micro-cracks during the handling process; the sealing tape and the sealing tape are flexible or The elastic material can provide buffer space for the deformation and expansion of the insulating glass during the installation and use of the insulating glass, and prevent the generation of stress; thus avoiding the rupture and self-explosion of the insulating glass during the handling, installation and use, thereby greatly improving the The service life of insulating glass.

国标中现有中空玻璃的使用寿命只有15年,铝箔防水胶带在露天情况下的使用寿命已达30年以上,中空玻璃的边部处于窗框的保护中,所以用铝箔防水胶带封边的中空玻璃其使用寿命至少在30年以上,采用多层密封的边部密封结构可以使中空玻璃甚至于与建筑物同寿命。The service life of the existing insulating glass in the national standard is only 15 years, and the service life of the aluminum foil waterproof tape in the open air has reached more than 30 years. The service life of glass is at least 30 years, and the use of multi-layer sealing edge sealing structure can make the insulating glass even have the same service life as the building.

附图说明Description of drawings

图1为本发明的柔性边中空玻璃的结构示意图;Fig. 1 is the structure schematic diagram of the flexible edge insulating glass of the present invention;

图2为本发明的另一种柔性边中空玻璃的结构示意图;2 is a schematic structural diagram of another flexible edge insulating glass of the present invention;

图3为本发明的另一种柔性边中空玻璃的结构示意图;3 is a schematic structural diagram of another flexible edge insulating glass according to the present invention;

图4为本发明的另一种柔性边中空玻璃的结构示意图;4 is a schematic structural diagram of another flexible edge insulating glass according to the present invention;

图5为本发明的另一种柔性边中空玻璃的结构示意图;5 is a schematic structural diagram of another flexible edge insulating glass according to the present invention;

图6为本发明的另一种柔性边中空玻璃的结构示意图;6 is a schematic structural diagram of another flexible edge insulating glass of the present invention;

图7为本发明的另一种柔性边中空玻璃的结构示意图;7 is a schematic structural diagram of another flexible edge insulating glass of the present invention;

图8为本发明的另一种柔性边中空玻璃的结构示意图;8 is a schematic structural diagram of another flexible edge insulating glass according to the present invention;

图9为本发明的另一种柔性边中空玻璃的结构示意图;9 is a schematic structural diagram of another flexible edge insulating glass of the present invention;

图10为本发明的间隔条摆放的结构示意图;10 is a schematic structural diagram of the arrangement of spacers of the present invention;

图11为本发明的另一种间隔条摆放的结构示意图;11 is a schematic structural diagram of another spacer arrangement of the present invention;

图12为本发明的另一种间隔条摆放的结构示意图。FIG. 12 is a schematic structural diagram of another arrangement of spacers according to the present invention.

图中:1、玻璃,2、间隔条,3、密封一,4、密封二,5、密封三,6、密封4。In the picture: 1, glass, 2, spacer, 3, seal 1, 4, seal 2, 5, seal 3, 6, seal 4.

具体实施方式Detailed ways

下面结合附图、通过具体实施例对本发明作进一步详述,以下实施例只是描述性的,不是限定性的,不能以此限定本发明的保护范围。The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments. The following embodiments are only descriptive, not restrictive, and cannot limit the protection scope of the present invention.

实施例1:参考图1和图10,一种柔性边中空玻璃,包括玻璃1、间隔条2、密封一3、密封二4和密封三5,根据所制作的中空玻璃的大小切割两块同样大小的玻璃1,并进行磨边和清洗;当需要钢化玻璃时,进钢化炉进行钢化处理;采用现有的中空玻璃间隔条的材质、优选暖边条材质制成铰链式间隔条2,间隔条2分为上下两部分,其下部分和上部分通过凸凹结构连接,两者的凸棱交叉连接、但接触处只有一个点(线),间隔条的下部分和上部分通过上述点(线)可以相互转动;间隔条2的两部分可以先合在一起、也可以先分别固定在玻璃1上再合在一起;根据玻璃1的大小和形状以及密封二4所用结构胶的涂胶厚度按照图10的摆放方式来确定各条间隔条2的长度,长方形的中空玻璃采用4条间隔条2、异形的中空玻璃根据玻璃的形状和大小来确定间隔条2的数量;在图10中4条间隔条2的两端分别切割成45度角、使其能够拼装成一个间隔框,或者直接用折弯机将间隔条2折成间隔框;在玻璃1或间隔条2的粘接处涂有密封胶(如丁基胶、热熔胶等)或采用结构胶(如瞬干胶或压敏胶等)或采用双面胶带等,然后利用专用设备如机械手直接将4条间隔条2分别固定在玻璃1上、并拼装成一个间隔框;间隔框的4个角的拼接处可以是相邻的两条间隔条2直接对接在一起,也可以是涂上密封胶后再对接、便于对中空层进行全密封,还可以留有一定的空隙,空隙的大小小于分子筛的直径、防止分子筛流出,留有空隙的好处是既便于间隔条2的安放,又给间隔条2的膨胀留有空间,还有利于分子筛吸附中空层内的水汽、省去在间隔条上打吸气孔的工艺,或者直接将折好的间隔框粘接固定在玻璃1上;在另一块玻璃1上或间隔条2或间隔框的另一面涂上密封胶或结构胶或采用双面胶带等,把两块玻璃1合在一起、周边对齐,利用板压或碾压使之粘接牢固、并使两块玻璃1保持平行;两块玻璃合片后处于立式或倾斜状态如在中空玻璃立式生产线上,利用分子筛灌装机在上部的间隔条2的两个角或一个角打孔将分子筛灌注到竖立的间隔条中;分子筛灌注完毕,立即用打胶机在两块玻璃1与间隔条2的外侧形成的空间中涂满密封二4如硅酮结构胶或聚硫胶或热熔胶或丁基胶等,避免了分子筛吸附环境中的水汽;最后在玻璃1的周边、密封二4的外面缠上密封三5如密封带(不锈钢带、铝箔带或铝塑复合膜带等)或密封胶带(铝箔复合胶带、丁基胶防水胶带等),中空玻璃下线后即可使用,大大节省了中空玻璃的储存时间和储存场地。Example 1: Referring to Figure 1 and Figure 10, a flexible edge insulating glass, including glass 1, spacer 2, seal 1 3, seal 2 4 and seal 3 5, cut two pieces according to the size of the produced insulating glass. size glass 1, and carry out edge grinding and cleaning; when tempered glass is required, it is tempered in a tempering furnace; the existing insulating glass spacer material, preferably the material of the warm edge strip, is used to make the hinged spacer bar 2. The strip 2 is divided into upper and lower parts, the lower part and the upper part are connected by the convex and concave structure, the convex edges of the two are cross-connected, but there is only one point (line) at the contact point, and the lower part and the upper part of the spacer bar pass through the above point (line). ) can be rotated with each other; the two parts of the spacer 2 can be put together first, or can be fixed on the glass 1 first and then put together; according to the size and shape of the glass 1 and the thickness of the structural adhesive used for the seal 2 4 according to The length of each spacer 2 is determined by the placement method in Figure 10. The rectangular insulating glass adopts 4 spacers 2, and the special-shaped insulating glass determines the number of spacers 2 according to the shape and size of the glass; in Figure 10, 4 The two ends of the spacer bar 2 are respectively cut into a 45-degree angle so that they can be assembled into a spacer frame, or the spacer bar 2 can be directly folded into a spacer frame with a bending machine; There are sealants (such as butyl glue, hot melt adhesive, etc.) or structural adhesives (such as instant adhesive or pressure-sensitive adhesive, etc.) or double-sided tapes, etc., and then use special equipment such as manipulators to directly separate the 4 spacers 2 It is fixed on the glass 1 and assembled into a spacer frame; the splicing point of the four corners of the spacer frame can be directly butted together by two adjacent spacers The hollow layer is fully sealed, and a certain gap can also be left. The size of the gap is smaller than the diameter of the molecular sieve to prevent the molecular sieve from flowing out. The advantage of leaving a gap is that it is convenient for the placement of the spacer 2 and leaves space for the expansion of the spacer 2. , it is also beneficial to the molecular sieve to absorb the water vapor in the hollow layer, eliminating the process of making air holes on the spacer, or directly bonding and fixing the folded spacer frame on the glass 1; on another piece of glass 1 or the spacer 2 or the other side of the spacer frame is coated with sealant or structural adhesive or double-sided tape, etc., put the two pieces of glass 1 together, align the periphery, use plate pressing or rolling to make them firmly bonded, and make the two pieces of glass 1. 1 Keep parallel; after the two pieces of glass are combined, they are in a vertical or inclined state. For example, in the vertical production line of insulating glass, the molecular sieve filling machine is used to punch two or one corners of the upper spacer bar 2 to fill the molecular sieve to the vertical position. After the molecular sieve is poured, immediately use a glue machine to fill the space formed by the two pieces of glass 1 and the outer side of the spacer 2 with sealing two 4, such as silicone structural glue or polysulfide glue or hot melt glue or butyl Glue, etc., to avoid the adsorption of water vapor in the environment by molecular sieve; finally, wrap around the periphery of glass 1 and the outside of seal 24, such as sealing tape (stainless steel tape, aluminum foil tape or aluminum-plastic composite film tape, etc.) or sealing tape ( Aluminum foil composite tape, butyl rubber waterproof tape, etc.), the insulating glass can be used after it is offline, which greatly saves the storage time and storage space of the insulating glass.

实施例2:参考图2和图11,一种柔性边中空玻璃,包括玻璃1、间隔条2、密封一3、密封二4和密封四6,基本上同实施例7,不同之处在于间隔条2的摆放方式如图11所示,左右两侧竖立放置的间隔条2的上端开口部分暴露在外(暴露的大小可以通过切角的大小来调节),方便分子筛的灌注,省去了在间隔条2上打孔这一工序,节省了设备投入和加工时间;不同之处还在于用密封四6来代替密封三5,密封四6为密封胶带(铝箔复合胶带、丁基胶防水胶带等),密封四6呈U型密封中空玻璃的周边,与实施例7相比,不但密封效果好、密封时效长,而且对两块玻璃1有更好的夹持固定和保护作用,此外还对间隔条2和密封一3有很好的保护作用,防止紫外线对它们的损伤。Embodiment 2: Referring to FIG. 2 and FIG. 11, a flexible edge insulating glass includes glass 1, spacer bar 2, seal 1 3, seal 2 4 and seal 4 6, basically the same as Embodiment 7, the difference is the interval The arrangement of the strips 2 is shown in Figure 11. The upper openings of the spacer strips 2 placed upright on the left and right sides are exposed (the size of the exposure can be adjusted by the size of the cut angle), which is convenient for the perfusion of the molecular sieve and saves the The process of punching holes on the spacer bar 2 saves equipment investment and processing time; the difference is that the sealing 46 is used instead of the sealing 35, and the sealing 46 is the sealing tape (aluminum foil composite tape, butyl rubber waterproof tape, etc. ), the seal 4 6 is a U-shaped seal around the insulating glass. Compared with the embodiment 7, not only the sealing effect is good, the sealing time is long, but also the two pieces of glass 1 are better clamped, fixed and protected. Spacer 2 and Seal 1 3 have a good protective effect against UV damage to them.

实施例3:参考图3和图12,一种柔性边中空玻璃,包括玻璃1、间隔条2、密封一3、密封二4、密封三5和密封四6,基本上同实施例7,不同之处在于间隔条2采用凸凹结构连接的间隔条、间隔条2的摆放方式如图12所示,间隔条2为平切口,与45度角的斜切口相比可以减少一半多的切割量,而且不产生或少产生下脚料;此外,摆放定位也比较简单,分子筛的灌装也比较方便;不同之处还在于同时具有密封一3、密封二4、密封三5和密封四6四道密封,所以密封性能更好、对玻璃的固定和保护作用更强。Embodiment 3: Referring to FIG. 3 and FIG. 12, a flexible edge insulating glass includes glass 1, spacer bar 2, seal 1 3, seal 2 4, seal 3 5 and seal 4 6, basically the same as Embodiment 7, but different. The difference is that the spacer 2 is connected by a convex-concave structure, and the arrangement of the spacer 2 is shown in Figure 12. The spacer 2 is a flat incision, which can reduce the cutting amount by more than half compared with a 45-degree oblique incision. , and no or less waste is produced; in addition, the positioning is relatively simple, and the filling of the molecular sieve is also more convenient; the difference is that it has seal 1 3, seal 2 4, seal 3 5 and seal 4 64 at the same time It is sealed, so the sealing performance is better, and the fixation and protection of the glass are stronger.

实施例4:参考图4,一种柔性边中空玻璃,包括玻璃1、间隔条2、密封一3和密封四6,其边部密封基本上同实施例2,不同之处在于边部密封省去了密封二4,在保证密封性能的前提下使中空玻璃的边部更窄、视野更大、边部隔热性能更好。Embodiment 4: Referring to FIG. 4, a flexible edge insulating glass includes glass 1, spacer 2, seal 1 3 and seal 4 6, and its edge seal is basically the same as that of Embodiment 2, except that the edge seal is less The seal 24 is removed, and under the premise of ensuring the sealing performance, the edge of the insulating glass is narrower, the field of view is larger, and the heat insulation performance of the edge is better.

实施例5:参考图5,一种柔性边中空玻璃,包括玻璃1、间隔条2、密封一3、密封三5和密封四6,其边部密封基本上同实施例3,不同之处在于省去了密封二4,在保证密封性能的前提下使中空玻璃的边部更窄、视野更大、边部隔热性能更好。Embodiment 5: Referring to FIG. 5, a flexible edge insulating glass includes glass 1, spacer 2, seal 1 3, seal 3 5 and seal 4 6, the edge seal is basically the same as that of embodiment 3, the difference is The sealing 24 is omitted, and under the premise of ensuring the sealing performance, the edge of the insulating glass is narrower, the visual field is larger, and the heat insulation performance of the edge is better.

实施例6:参考图6,一种柔性边中空玻璃,包括玻璃1、间隔条2、密封一3、密封二4和密封三5,其边部密封基本上同实施例1,不同之处在于密封三5置于密封二4的里面,这样与现有的中空玻璃在外观上一样,密封性能却大幅度提高,使用寿命也相应提高。Embodiment 6: Referring to FIG. 6, a flexible edge insulating glass includes glass 1, spacer 2, seal 1 3, seal 2 4 and seal 3 5, the edge seal is basically the same as that of Embodiment 1, the difference is The seal 3 5 is placed inside the seal 2 4, so that the appearance is the same as the existing insulating glass, but the sealing performance is greatly improved, and the service life is correspondingly improved.

实施例7:参考图7,一种柔性边中空玻璃,包括玻璃1、间隔条2、密封一3、密封二4和密封三5,其边部密封基本上同实施例1,不同之处在于密封二4的里面又增加了一道密封三5,其密封性能又进一步提高,使用寿命也相应提高。Embodiment 7: Referring to FIG. 7, a flexible edge insulating glass includes glass 1, spacer bars 2, seal 1 3, seal 2 4 and seal 3 5, and the edge seal is basically the same as that of Embodiment 1, the difference is Inside the second seal 4, another seal 3 5 is added, and its sealing performance is further improved, and the service life is also increased accordingly.

实施例8:参考图8,一种柔性边中空玻璃,包括玻璃1、间隔条2、密封一3、密封二4、密封三5和密封四6,其边部密封基本上同实施例2,不同之处在于密封二4的里面又增加了一道密封三5,其密封性能又进一步提高,使用寿命也相应提高。Embodiment 8: Referring to FIG. 8, a flexible edge insulating glass includes glass 1, spacer bar 2, seal one 3, seal two 4, seal three 5 and seal four 6, and its edge seal is basically the same as that of embodiment 2, The difference is that another seal 3 5 is added inside the second seal 4, and its sealing performance is further improved, and the service life is also increased accordingly.

实施例9:参考图9,一种柔性边中空玻璃,包括玻璃1、间隔条2、密封一3、密封二4、密封三5和密封四6,其边部密封基本上同实施例3,不同之处在于密封二4的里面又增加了一道密封三5,其密封性能又进一步提高,使用寿命也相应提高。Embodiment 9: Referring to FIG. 9, a flexible edge insulating glass includes glass 1, spacer bar 2, seal one 3, seal two 4, seal three 5 and seal four 6, and its edge seal is basically the same as that of embodiment 3, The difference is that another seal 3 5 is added inside the second seal 4, and its sealing performance is further improved, and the service life is also increased accordingly.

Claims (10)

1.一种柔性边中空玻璃,包括玻璃、铰链式间隔条、分子筛、玻璃与铰链式间隔条之间粘接密封和玻璃周边的粘接密封,其特征在于玻璃有两块、并且长宽相等;铰链式间隔条的各部分预先组装在一起,分段直接粘接在第一块玻璃粘接面的周边并组成一个封闭的框、或者铰链式间隔条组成一个间隔框后再粘接在第一块玻璃粘接面的周边,第二块玻璃粘接在铰链式间隔条的另一面上、并使两块玻璃的周边对齐;或着铰链式间隔条的各部分先分段直接分别粘接在两块玻璃粘接面的周边并各自组成一个封闭的框、或者铰链式间隔条的各部分先组成一个间隔框后再分别粘接在两块玻璃粘接面的周边,两块玻璃再通过铰链式间隔条的各部分之间的连接合在一起;所述玻璃与铰链式间隔条通过密封胶或结构胶或双面胶带粘接在一起,两块玻璃与铰链式间隔条之间形成一个封闭的中空层;铰链式间隔条的各部分中至少有一条为空腔条,分子筛灌注到铰链式间隔条的空腔中;在两块玻璃与铰链式间隔条的外侧边部采用密封胶、结构胶、密封带和密封胶带中的一种或数种进行整体密封,封边后的中空玻璃无需养护固化就能直接运输和使用。1. A flexible edge insulating glass, comprising glass, hinged spacer, molecular sieve, adhesive seal between glass and hinged spacer and the adhesive seal of the glass periphery, it is characterized in that the glass has two pieces, and the length and width are equal ; The parts of the hinged spacer are pre-assembled together, and the segments are directly bonded to the periphery of the first glass bonding surface to form a closed frame, or the hinged spacer is formed into a spacer frame and then bonded to the first glass. The periphery of the bonding surface of a piece of glass, the second glass is bonded to the other side of the hinged spacer, and the peripheries of the two pieces of glass are aligned; or the parts of the hinged spacer are directly bonded separately A closed frame is formed on the periphery of the two glass bonding surfaces, or each part of the hinged spacer is first formed into a spacer frame and then bonded to the periphery of the two glass bonding surfaces respectively, and the two pieces of glass pass through. The connection between the various parts of the hinged spacer is combined; the glass and the hinged spacer are bonded together by sealant or structural adhesive or double-sided tape, and the two pieces of glass and the hinged spacer form a A closed hollow layer; at least one of the parts of the hinged spacer is a cavity strip, and the molecular sieve is poured into the cavity of the hinged spacer; sealant is used on the outer edges of the two pieces of glass and the hinged spacer , structural adhesive, sealing tape and one or more of the sealing tape are integrally sealed, and the insulating glass after edge sealing can be directly transported and used without curing and curing. 2.根据权利要求1所述的柔性边中空玻璃,其特征在于所述铰链式间隔条至少由两部分组成,一部分有凸棱、另一部分有凹槽或凸棱,一部分的凸棱能够嵌入另一部分的凹槽中或凸棱之间,并能以接触处为支点(线)相互转动,形成铰链结构。2 . The flexible edge insulating glass according to claim 1 , wherein the hinged spacer is composed of at least two parts, one part has a convex edge, the other part has a groove or a convex edge, and a part of the convex edge can be embedded in the other part. A part of the grooves or between the ridges, and can rotate with each other with the contact point as a fulcrum (line) to form a hinge structure. 3.根据权利要求1所述的柔性边中空玻璃,其特征在于所述铰链式间隔条各部分之间的连接或是点连接,或是线连接。3 . The flexible edge insulating glass according to claim 1 , wherein the connection between each part of the hinged spacer bar is either a point connection or a line connection. 4 . 4.根据权利要求1所述的柔性边中空玻璃,其特征在于所述间隔条与玻璃之间的粘接密封是点粘接,或是线粘接。4 . The flexible edge insulating glass according to claim 1 , wherein the adhesive sealing between the spacers and the glass is point bonding or line bonding. 5 . 5.根据权利要求1所述的柔性边中空玻璃,其特征在于所述玻璃采用普通玻璃、超白玻璃、钢化玻璃、半钢化玻璃、Low-e玻璃、磨砂玻璃、着色玻璃、镀膜玻璃、压花玻璃、彩釉玻璃、变色玻璃、耐热玻璃、夹丝玻璃、夹层玻璃、覆膜玻璃、防火玻璃、复合玻璃、真空玻璃或光伏玻璃中的一种或两种。5. The flexible edge insulating glass according to claim 1, characterized in that the glass adopts ordinary glass, ultra-white glass, tempered glass, semi-tempered glass, Low-e glass, frosted glass, colored glass, coated glass, pressed glass, etc. One or both of stained glass, colored glaze glass, color-changing glass, heat-resistant glass, wired glass, laminated glass, film-coated glass, fire-resistant glass, composite glass, vacuum glass or photovoltaic glass. 6.根据权利要求1所述的柔性边中空玻璃,其特征在于所述密封带或密封胶带的宽度与中空玻璃的中空层厚度相等或与中空玻璃的厚度相同,所述密封胶带的宽度或大于中空玻璃的厚度,所述密封胶带包裹中空玻璃的侧面后粘贴在中空玻璃两个表面的边部、呈U型,能够遮盖住间隔条。6 . The flexible edge insulating glass according to claim 1 , wherein the width of the sealing tape or the sealing tape is equal to the thickness of the hollow layer of the insulating glass or the same as the thickness of the insulating glass, and the width of the sealing tape is greater than or equal to the thickness of the insulating glass. 7 . The thickness of the insulating glass, the sealing tape wraps the sides of the insulating glass and then sticks to the edges of the two surfaces of the insulating glass, forming a U shape, which can cover the spacers. 7.根据权利要求1所述的柔性边中空玻璃,其特征在于所述中空层内有支撑物、装饰物或气凝胶板材,或者充入水溶液、水凝胶或气凝胶。7 . The flexible edge insulating glass according to claim 1 , wherein the hollow layer has a support, a decoration or an aerogel sheet, or is filled with an aqueous solution, hydrogel or aerogel. 8 . 8.根据权利要求1所述的柔性边中空玻璃,其特征在于所述中空层抽真空至负压状态。8 . The flexible edge insulating glass according to claim 1 , wherein the hollow layer is evacuated to a negative pressure state. 9 . 9.根据权利要求1所述的柔性边中空玻璃,其特征在于所述中空层有单腔、两腔和多腔,相邻两腔之间为玻璃或塑料膜。9 . The flexible edge insulating glass according to claim 1 , wherein the hollow layer has a single cavity, two cavities and multiple cavities, and a glass or plastic film is formed between two adjacent cavities. 10 . 10.基于权利要求1所述的柔性边中空玻璃的制作方法,其特征在于包括以下步骤:10. The manufacturing method of the flexible edge insulating glass according to claim 1, characterized in that it comprises the following steps: 第一步、制作玻璃:根据所制作中空玻璃的外形尺寸切割两块同样大小玻璃,并进行磨边、清洗和干燥,若需钢化玻璃、还要进行钢化处理;The first step, making glass: cut two pieces of glass of the same size according to the shape of the hollow glass to be produced, and carry out edge grinding, cleaning and drying. If tempered glass is required, tempering treatment is also required; 第二步、切割间隔条或制作间隔框:选取合适材质和尺寸的间隔条,根据玻璃的大小切割成相应长度的间隔条或制作相应大小的间隔框;间隔条的各部分可以整体切割或制成间隔框,或者间隔条的各部分可以分体切割或制成间隔框;The second step, cutting spacer bars or making spacer frames: select spacer bars of suitable material and size, and cut them into spacer bars of corresponding length or make spacer frames of corresponding size according to the size of the glass; each part of the spacer bar can be cut or fabricated as a whole. into a spacer frame, or each part of the spacer bar can be cut separately or made into a spacer frame; 第三步、固定间隔条或间隔框:在间隔条或玻璃的粘接面上涂上密封胶或结构胶或粘上双面胶带,将间隔条整体或分体粘接在玻璃上,并形成一个封闭的框;或者在间隔框或玻璃的粘接面上涂上密封胶或结构胶或粘上双面胶带,将间隔框整体或分体粘接在玻璃上;The third step, fix the spacer bar or spacer frame: apply sealant or structural adhesive or double-sided tape on the bonding surface of the spacer bar or glass, and bond the spacer bar as a whole or separately to the glass, and form A closed frame; or apply sealant or structural glue or double-sided tape on the bonding surface of the spacer frame or glass, and bond the spacer frame to the glass as a whole or separately; 第四步、两块玻璃合片:间隔条整体粘接时,在间隔条或间隔框或第二块玻璃的粘接面上涂上密封胶或结构胶或粘上双面胶带,将第二块玻璃粘接在间隔条或间隔框上;间隔条分体粘接时,两块玻璃通过间隔条的各部分之间的连接合在一起;The fourth step, two pieces of glass are combined: when the spacer is integrally bonded, apply sealant or structural adhesive or double-sided tape on the bonding surface of the spacer or the spacer frame or the second piece of glass. The piece of glass is bonded to the spacer bar or the spacer frame; when the spacer bar is bonded separately, the two pieces of glass are joined together by the connection between the various parts of the spacer bar; 第五步、板压或碾压:对合片后的两块玻璃进行板压或碾压,使其粘接牢固,并使两块玻璃保持平行;The fifth step, plate pressing or rolling: plate pressing or rolling on the two pieces of glass after splicing, so that the bonding is firm and the two pieces of glass are kept parallel; 第六步、灌注分子筛:通过在间隔条的侧面打孔或预留的间隔条开孔将分子筛灌注到间隔条的空腔中;The sixth step, perfuse molecular sieve: perfuse the molecular sieve into the cavity of the spacer by punching holes on the side of the spacer or by opening the reserved spacer; 第七步、边部密封:用结构胶或密封胶或密封带或密封胶带对两块玻璃和间隔条的周边侧面进行整体密封;The seventh step, edge sealing: use structural glue or sealant or sealing tape or sealing tape to seal the peripheral sides of the two pieces of glass and the spacer as a whole; 第八步、强化密封:根据需要,用密封带和/或密封胶带对中空玻璃的周边再进行强化密封,进一步提高中空玻璃密封性能、力学强度和使用寿命。The eighth step, strengthen the sealing: as required, use sealing tape and/or sealing tape to strengthen the sealing of the periphery of the insulating glass to further improve the sealing performance, mechanical strength and service life of the insulating glass.
CN202011305626.5A 2020-11-20 2020-11-20 A kind of flexible edge insulating glass and its making method Pending CN114517626A (en)

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