CN114337013A - Oil-cooled motors and vehicles - Google Patents
Oil-cooled motors and vehicles Download PDFInfo
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- CN114337013A CN114337013A CN202111494268.1A CN202111494268A CN114337013A CN 114337013 A CN114337013 A CN 114337013A CN 202111494268 A CN202111494268 A CN 202111494268A CN 114337013 A CN114337013 A CN 114337013A
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- 238000001816 cooling Methods 0.000 claims abstract description 152
- 239000007921 spray Substances 0.000 claims abstract description 107
- 238000009434 installation Methods 0.000 claims abstract description 20
- 238000005507 spraying Methods 0.000 claims description 11
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000000498 cooling water Substances 0.000 abstract 1
- 230000017525 heat dissipation Effects 0.000 description 15
- 230000000694 effects Effects 0.000 description 13
- 230000009286 beneficial effect Effects 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 8
- 230000009471 action Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002826 coolant Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
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Abstract
本发明提供了一种油冷电机及车辆,其中,该油冷电机包括:壳体、定子组件、转子组件和冷却系统;壳体内设有安装腔,定子组件套设于转子组件的外侧,且定子组件和转子组件均设于安装腔内;冷却系统包括供油组件和第一冷却油路;第一冷却油路包括喷淋管道,喷淋管道设于壳体顶部,且位于定子组件的外侧,用于向定子组件的外侧喷淋冷却油;供油组件的输出端与喷淋管道相连接。第一冷却油路可以向定子组件的外侧喷淋冷却油,在对定子组件进行散热的基础上,实现油冷电机的有效冷却,提升了油冷电机的工作效率,并可以避免额外设置用于冷却的水套结构,从而降低了油冷电机的整体尺寸,对油冷电机的整箱质量和生产成本进行了有效控制。
The invention provides an oil-cooled motor and a vehicle, wherein the oil-cooled motor comprises: a casing, a stator assembly, a rotor assembly and a cooling system; a mounting cavity is arranged in the casing, the stator assembly is sleeved on the outer side of the rotor assembly, and Both the stator assembly and the rotor assembly are arranged in the installation cavity; the cooling system includes an oil supply assembly and a first cooling oil circuit; the first cooling oil circuit includes a spray pipe, and the spray pipe is arranged on the top of the casing and is located outside the stator assembly , used to spray cooling oil to the outside of the stator assembly; the output end of the oil supply assembly is connected to the spray pipe. The first cooling oil circuit can spray cooling oil to the outside of the stator assembly. On the basis of dissipating heat to the stator assembly, the effective cooling of the oil-cooled motor is realized, the working efficiency of the oil-cooled motor is improved, and additional settings for The cooling water jacket structure reduces the overall size of the oil-cooled motor and effectively controls the quality and production cost of the oil-cooled motor.
Description
技术领域technical field
本发明涉及电机技术领域,尤其涉及一种油冷电机及车辆。The invention relates to the technical field of motors, and in particular, to an oil-cooled motor and a vehicle.
背景技术Background technique
相关技术中,纯电动汽车或部分混合动力汽车的变速箱采用的驱动电机都为水冷电机,但是这类驱动电机需要采用水套结构,使冷却液在水套里进行循环,无法直接冷却,散热效果较差,电机效率较低,并且增大了电机的正向重量和生产成本。In the related art, the drive motors used in the gearboxes of pure electric vehicles or some hybrid vehicles are all water-cooled motors, but such drive motors need to adopt a water jacket structure, so that the coolant circulates in the water jacket, which cannot be directly cooled and dissipated. The effect is poor, the motor efficiency is low, and the forward weight and production cost of the motor are increased.
发明内容SUMMARY OF THE INVENTION
本发明旨在至少解决现有技术或相关技术中存在的技术问题之一。The present invention aims to solve at least one of the technical problems existing in the prior art or related technologies.
为此,本发明的第一方面提供了一种油冷电机。To this end, a first aspect of the present invention provides an oil-cooled motor.
本发明的第二方面提供了一种车辆。A second aspect of the present invention provides a vehicle.
有鉴于此,根据本申请实施例的第一方面提出了一种油冷电机,包括:In view of this, according to the first aspect of the embodiments of the present application, an oil-cooled motor is proposed, including:
壳体、定子组件、转子组件和冷却系统;housings, stator assemblies, rotor assemblies and cooling systems;
壳体内设有安装腔,定子组件套设于转子组件的外侧,且定子组件和转子组件均设于安装腔内;An installation cavity is arranged in the casing, the stator assembly is sleeved on the outer side of the rotor assembly, and both the stator assembly and the rotor assembly are arranged in the installation cavity;
冷却系统包括供油组件和第一冷却油路;The cooling system includes an oil supply assembly and a first cooling oil circuit;
第一冷却油路包括喷淋管道,喷淋管道设于壳体顶部,且位于定子组件的外侧,用于向定子组件的外侧喷淋冷却油;The first cooling oil circuit includes a spray pipe, and the spray pipe is arranged on the top of the casing and located outside the stator assembly, and is used for spraying cooling oil to the outside of the stator assembly;
供油组件的输出端与喷淋管道相连接。The output end of the oil supply assembly is connected with the spray pipe.
在一种可行的实施方式中,第一冷却油路还包括:In a feasible embodiment, the first cooling oil circuit further includes:
第一壳体油道,设于壳体,第一壳体油道的两端分别连接于供油组件的输出端和喷淋管道;The first casing oil passage is arranged in the casing, and both ends of the first casing oil passage are respectively connected to the output end of the oil supply assembly and the spray pipe;
其中,喷淋管道沿定子组件的轴线方向设置,且喷淋管道的管壁上设有多个喷淋孔,喷淋孔朝向定子组件的外侧。Wherein, the spray pipe is arranged along the axial direction of the stator assembly, and the pipe wall of the spray pipe is provided with a plurality of spray holes, and the spray holes face the outside of the stator assembly.
在一种可行的实施方式中,喷淋管道包括间隔设置的多个喷淋支路,每个喷淋支路上间隔设有多个喷淋孔。In a feasible implementation manner, the spray pipeline includes a plurality of spray branches arranged at intervals, and each spray branch is provided with a plurality of spray holes at intervals.
在一种可行的实施方式中,喷淋管道为U型管,U型管包括第一纵管段、第二纵管段和横管段;In a feasible embodiment, the spray pipe is a U-shaped pipe, and the U-shaped pipe includes a first longitudinal pipe section, a second longitudinal pipe section and a transverse pipe section;
第一纵管段和第二纵管段均与第一壳体油道相连接,横管段位于第一纵管段和第二纵管段之间;Both the first longitudinal pipe section and the second longitudinal pipe section are connected with the oil passage of the first casing, and the transverse pipe section is located between the first longitudinal pipe section and the second longitudinal pipe section;
第一纵管段和第二纵管段均沿定子组件的轴线方向布置;Both the first longitudinal pipe section and the second longitudinal pipe section are arranged along the axial direction of the stator assembly;
其中,第一纵管段和第二纵管段上均间隔设置多个喷淋孔,横管段上设置有至少一个喷淋孔。Wherein, the first vertical pipe section and the second vertical pipe section are provided with a plurality of spray holes at intervals, and the horizontal pipe section is provided with at least one spray hole.
在一种可行的实施方式中,油冷电机还包括:In a feasible implementation manner, the oil-cooled motor further includes:
转轴,设置于壳体;The rotating shaft is arranged on the casing;
转子组件包括:Rotor assembly includes:
转子本体,套设于转轴;The rotor body is sleeved on the rotating shaft;
转子外毂,套设于转轴并与转子本体相连接,转子外毂包括位于转子本体一侧的第一部分和穿设于转子本体的第二部分;The rotor outer hub is sleeved on the rotating shaft and connected with the rotor body, and the rotor outer hub includes a first part located on one side of the rotor body and a second part penetrated through the rotor body;
转子前支撑盘,与转子外毂的第二部分相连接并位于转子本体的另一侧;a rotor front support plate, which is connected with the second part of the rotor outer hub and is located on the other side of the rotor body;
其中,冷却系统还包括第二冷却油路,用于冷却转子组件,第二冷却油路包括:Wherein, the cooling system further includes a second cooling oil circuit for cooling the rotor assembly, and the second cooling oil circuit includes:
第二壳体油道,设于壳体,第二壳体油道与供油组件的输出端相连接;The second casing oil passage is arranged in the casing, and the second casing oil passage is connected with the output end of the oil supply assembly;
转轴油道,设于转轴,转轴油道与第二壳体油道相连接;The rotating shaft oil passage is arranged on the rotating shaft, and the rotating shaft oil passage is connected with the oil passage of the second casing;
转子油腔,设于转子前支撑盘与转子外毂之间,且转子油腔与转轴油道相连通。The rotor oil cavity is arranged between the front support plate of the rotor and the outer hub of the rotor, and the rotor oil cavity is communicated with the oil passage of the rotating shaft.
在一种可行的实施方式中,第二冷却油路包括:In a feasible embodiment, the second cooling oil circuit includes:
方型油槽,设于转子本体与转子外毂的第二部分之间,且方型油槽与转子油腔相连通;The square oil groove is arranged between the rotor body and the second part of the rotor outer hub, and the square oil groove is communicated with the rotor oil cavity;
其中,方型油槽沿转子本体的轴向贯穿转子本体,第二冷却油路还用于向定子组件的内侧喷淋冷却油。Wherein, the square oil groove runs through the rotor body along the axial direction of the rotor body, and the second cooling oil passage is also used for spraying cooling oil to the inner side of the stator assembly.
在一种可行的实施方式中,方型油槽的数量为多个,多个方型油槽沿转子本体的周向均匀布置。In a feasible implementation manner, the number of square oil grooves is multiple, and the plurality of square oil grooves are evenly arranged along the circumferential direction of the rotor body.
在一种可行的实施方式中,冷却系统还包括:In a feasible embodiment, the cooling system further includes:
第三冷却油路,用于向定子组件的外侧喷淋冷却油,第三冷却油路包括:The third cooling oil circuit is used to spray cooling oil to the outside of the stator assembly, and the third cooling oil circuit includes:
第三壳体油道,设于壳体,第三壳体油道与供油组件的输出端相连接;The third casing oil passage is arranged on the casing, and the third casing oil passage is connected with the output end of the oil supply assembly;
多个第一油孔,第一油孔与第三壳体油道相连接且位于壳体的顶部,多个第一油孔沿定子组件的周向对称布置于喷淋管道的两侧;a plurality of first oil holes, the first oil holes are connected with the oil passage of the third casing and are located at the top of the casing, and the plurality of first oil holes are symmetrically arranged on both sides of the spray pipe along the circumferential direction of the stator assembly;
多个第二油孔,第二油孔与第三壳体油道相连接且位于壳体的顶部,多个第二油孔沿定子组件的周向对称布置于喷淋管道的两侧;a plurality of second oil holes, the second oil holes are connected with the oil passage of the third casing and are located at the top of the casing, and the plurality of second oil holes are symmetrically arranged on both sides of the spray pipe along the circumferential direction of the stator assembly;
其中,第一油孔和第二油孔分别位于定子组件的两端。Wherein, the first oil hole and the second oil hole are respectively located at two ends of the stator assembly.
在一种可行的实施方式中,安装腔的内底部按预设注油高度注有冷却油;In a feasible implementation manner, the inner bottom of the installation cavity is filled with cooling oil according to a preset oil filling height;
其中,预设注油高度大于或等于定子组件的外侧壁与壳体内底壁之间的最小距离,且小于或等于定子组件的内侧壁与壳体内底壁之间的最小距离。Wherein, the preset oil filling height is greater than or equal to the minimum distance between the outer side wall of the stator assembly and the inner bottom wall of the casing, and less than or equal to the minimum distance between the inner side wall of the stator assembly and the inner bottom wall of the casing.
根据本申请实施例的第二方面提出了一种车辆,包括:According to a second aspect of the embodiments of the present application, a vehicle is provided, including:
如上述第一方面中任一项提出的油冷电机。The oil-cooled motor as proposed in any one of the above-mentioned first aspects.
相比现有技术,本发明至少包括以下有益效果:本发明提供的油冷电机,包括:壳体、定子组件、转子组件和冷却系统;壳体内设有安装腔,定子组件套设于转子组件的外侧,且定子组件和转子组件均设于安装腔内;冷却系统包括供油组件和第一冷却油路;第一冷却油路包括喷淋管道,喷淋管道设于壳体顶部,且位于定子组件的外侧,用于向定子组件的外侧喷淋冷却油;供油组件的输出端与喷淋管道相连接。通过将第一冷却油路的喷淋管道设置在油冷电机的壳体顶部,且位于定子组件的外侧,第一冷却油路可以向定子组件的外侧喷淋冷却油,喷淋到定子组件的冷却油会在重力作用下沿定子组件的外侧表面向壳体底部的方向流淌,从而冷却油会吸收定子组件及与定子组件之间存在连接关系的其它组件的热量,进而实现对油冷电机的有效冷却,提升了油冷电机的工作效率。并且,通过第一冷却油路的设置,可以在实现对电机定子组件进行冷却的同时,避免额外设置用于冷却的水套结构,从而降低了油冷电机的整体尺寸,对油冷电机的整箱质量和生产成本进行了有效控制。Compared with the prior art, the present invention at least includes the following beneficial effects: the oil-cooled motor provided by the present invention includes: a casing, a stator assembly, a rotor assembly and a cooling system; an installation cavity is arranged in the casing, and the stator assembly is sleeved on the rotor assembly The outer side of the cooling system includes an oil supply assembly and a first cooling oil circuit; the first cooling oil circuit includes a spray pipe, and the spray pipe is arranged on the top of the casing and located in the The outer side of the stator assembly is used for spraying cooling oil to the outer side of the stator assembly; the output end of the oil supply assembly is connected with the spray pipe. By arranging the spray pipe of the first cooling oil circuit on the top of the casing of the oil-cooled motor and on the outside of the stator assembly, the first cooling oil circuit can spray the cooling oil to the outside of the stator assembly, and spray the cooling oil to the outer side of the stator assembly. The cooling oil will flow along the outer surface of the stator assembly to the bottom of the casing under the action of gravity, so that the cooling oil will absorb the heat of the stator assembly and other components that are connected with the stator assembly, thereby realizing the oil-cooled motor. Effective cooling improves the working efficiency of the oil-cooled motor. In addition, through the arrangement of the first cooling oil circuit, it is possible to realize the cooling of the motor stator assembly while avoiding additionally disposing a water jacket structure for cooling, thereby reducing the overall size of the oil-cooled motor and reducing the overall size of the oil-cooled motor. The box quality and production cost are effectively controlled.
附图说明Description of drawings
通过阅读下文示例性实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出示例性实施方式的目的,而并不认为是对本申请的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of exemplary embodiments. The drawings are for the purpose of illustrating exemplary embodiments only and are not to be considered limiting of the present application. Also, the same components are denoted by the same reference numerals throughout the drawings. In the attached image:
图1为本申请提供的一种实施例的油冷电机的第一个角度示意性结构图;FIG. 1 is a schematic structural diagram of a first angle of an oil-cooled motor according to an embodiment of the present application;
图2为本申请提供的一种实施例的油冷电机的第二个角度示意性结构图;2 is a second perspective schematic structural diagram of an oil-cooled motor according to an embodiment of the present application;
图3为图1中A区域的局部放大示意图;Fig. 3 is the partial enlarged schematic diagram of A area in Fig. 1;
图4为本申请提供的一种实施例的油冷电机的喷淋管道的示意性结构图。FIG. 4 is a schematic structural diagram of a spray pipe of an oil-cooled motor according to an embodiment of the present application.
其中,图1至图4中附图标记与部件名称之间的对应关系为:Wherein, the corresponding relationship between the reference numerals and the component names in Fig. 1 to Fig. 4 is:
10油冷电机;10 Oil-cooled motor;
100壳体;200定子组件;300转子组件;400冷却系统;500转轴;100 shell; 200 stator assembly; 300 rotor assembly; 400 cooling system; 500 shaft;
110固定螺栓;120安装腔;310转子本体;320转子外毂;330转子前支撑盘;410供油组件;420第一冷却油路;430第二冷却油路;440第三冷却油路;510第一轴承;520第二轴承;110 fixing bolt; 120 mounting cavity; 310 rotor body; 320 rotor outer hub; 330 rotor front support plate; 410 oil supply assembly; 420 first cooling oil circuit; 430 second cooling oil circuit; 440 third cooling oil circuit; 510 The first bearing; 520 second bearing;
421第一壳体油道;422喷淋管道;431第二壳体油道;432转轴油道;433转子油腔;434方型油槽;441第一油孔;421 first housing oil passage; 422 spray pipe; 431 second housing oil passage; 432 shaft oil passage; 433 rotor oil chamber; 434 square oil groove; 441 first oil hole;
4221第一纵管段;4222第二纵管段;4223横管段;4224喷淋孔。4221 first vertical pipe section; 4222 second vertical pipe section; 4223 horizontal pipe section; 4224 spray holes.
具体实施方式Detailed ways
下面将参照附图更详细地描述本申请的示例性实施例。虽然附图中显示了本申请的示例性实施例,然而应当理解,可以以各种形式实现本申请而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更透彻地理解本申请,并且能够将本申请的范围完整的传达给本领域的技术人员。Exemplary embodiments of the present application will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present application are shown in the drawings, it should be understood that the present application may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that the application will be more thoroughly understood, and will fully convey the scope of the application to those skilled in the art.
如图1至图4所示,本申请实施例提出了一种油冷电机10,包括:壳体100、定子组件200、转子组件300和冷却系统400;壳体100内设有安装腔120,定子组件200套设于转子组件300的外侧,且定子组件200和转子组件300均设于安装腔120内;冷却系统400包括供油组件410和第一冷却油路420;第一冷却油路420包括喷淋管道422,喷淋管道422设于壳体100顶部,且位于定子组件200的外侧,用于向定子组件200的外侧喷淋冷却油;供油组件410的输出端与喷淋管道422相连接。As shown in FIGS. 1 to 4 , the embodiments of the present application propose an oil-cooled
如图1所示,本申请实施例提供的油冷电机10包括壳体100,壳体100内部设置有安装腔120,安装腔120为油冷电机10的定子组件200和转子组件300提供安装空间,并保护定子组件200和转子组件300免受壳体100外部结构的磕碰,能够延长定子组件200和转子组件300的使用寿命,降低油冷电机10的维修维护成本。定子组件200套设于转子组件300的外侧,定子组件200与转子组件300均设置于安装腔120内部。As shown in FIG. 1 , the oil-cooled
图1中带箭头的虚线示意性地示出了冷却油的流动路径,油冷电机10的冷却系统400包括有供油组件410和喷淋管道422,供油组件410的输出端与喷淋管道422相连接,用于为喷淋管道422提供冷却油。通过将第一冷却油路420的喷淋管道422设置在油冷电机10的壳体100顶部,且位于定子组件200的外侧,可以向定子组件200的外侧喷淋冷却油,喷淋到定子组件200的冷却油会在重力作用下沿定子组件200的外侧表面向壳体100底部的方向流淌,从而冷却油会吸收定子组件200及与定子组件200之间存在连接关系的其它组件的热量,进而实现对油冷电机10的有效冷却,提升了油冷电机10的工作效率。The dotted line with arrows in FIG. 1 schematically shows the flow path of the cooling oil. The
并且,通过第一冷却油路420的设置,可以在实现对电机定子组件200进行冷却的同时,避免额外设置用于冷却的水套结构,从而降低了油冷电机10的整体尺寸,对油冷电机10的整箱质量和生产成本进行了有效控制。In addition, through the arrangement of the first
如图1所示,在一些可行的示例中,壳体100还包括有固定螺栓110,定子组件200通过固定螺栓110连接于所述壳体100。As shown in FIG. 1 , in some feasible examples, the
在一些可行的示例中,供油组件410包括油箱和油泵,油泵的输出端与喷淋管路相连接,油泵的输入端与油箱相连接,油箱内承装有冷却油。In some feasible examples, the
在一些可行的示例中,油箱可以为车辆的变速箱,变速箱的油腔内填充有变速箱油,油泵的输出端与变速箱的油腔之间通过输油管路相连通,输油管路上设置有油冷器,用于调节变速箱油的温度。可以理解的是,车辆的变速箱中通常填充有变速箱油,变速箱油可以用于保证变速箱正常工作并延长变速箱内部传动机构的使用寿命。可以通过油冷器将变速箱油的温度调整到适于电机冷却使用的温度,并利用油泵将变速箱油供给到第一冷却流路的喷淋管路。In some feasible examples, the oil tank may be a gearbox of a vehicle, the oil cavity of the gearbox is filled with gearbox oil, the output end of the oil pump and the oil cavity of the gearbox are connected through an oil delivery pipeline, and the oil delivery pipeline is provided with oil Cooler to regulate the temperature of the transmission oil. It can be understood that the gearbox of the vehicle is usually filled with gearbox oil, and the gearbox oil can be used to ensure the normal operation of the gearbox and prolong the service life of the transmission mechanism inside the gearbox. The temperature of the transmission oil can be adjusted to a temperature suitable for the cooling of the motor by the oil cooler, and the transmission oil can be supplied to the spray pipe of the first cooling flow path by the oil pump.
同时,变速箱油在对定子组件200的外侧进行冷却后,会流入安装腔120,可以进一步设置连通安装腔120和变速箱的油腔的循环管路,将安装腔120内的变速箱油输送至变速箱的油腔,重新供变速箱使用。从而,通过利用变速箱的变速箱油对油冷电机10进行冷却,可以无需额外设置油箱,降低冷却系统400的整体体积,并提升油冷电机10的结构紧凑性。At the same time, the transmission oil will flow into the
在一些可行的实施例中,定子组件200包括定子铁芯和设置于定子铁芯上的绕组。In some possible embodiments, the
如图1所示,在一些示例中,第一冷却油路420还包括:As shown in FIG. 1 , in some examples, the first
第一壳体油道421,设于壳体100,第一壳体油道421的两端分别连接于供油组件410的输出端和喷淋管道422;The first
其中,喷淋管道422沿定子组件200的轴线方向设置,且喷淋管道422的管壁上设有多个喷淋孔4224,喷淋孔4224朝向定子组件200的外侧。The
如图1所示,第一冷却油路420还包括有第一壳体油道421,第一壳体油道421设置于壳体100,且第一壳体油道421的两端分别与供油组件410的输出端和喷淋管道422相连接,从而通过设置在壳体100上的第一壳体油道421,在实现供油组件410的输出端与喷淋管道422相连接的同时,还提升了油冷电机10的结构紧凑性,有利于控制油冷电机10的整箱体积。As shown in FIG. 1 , the first
并且,喷淋管道422沿定子组件200的轴线方向设置,且在喷淋管道422的管壁上设置有多个喷淋孔4224,喷淋孔4224朝向于定子组件200的外侧,从而可以利用喷淋孔4224将冷却油沿定子组件200的轴线方向喷淋到定子组件200的外侧,提升了对定子组件200外侧的喷淋范围,可以更加均匀地对定子组件200,尤其是对定子组件200靠近壳体100顶部的外侧表面进行散热,进一步提升了对电机的散热效果,有利提高电机的工作效率。In addition, the
在一些示例中,喷淋管道422包括间隔设置的多个喷淋支路,每个喷淋支路上间隔设有多个喷淋孔4224。In some examples, the
喷淋管道422包括有多个间隔设置的喷淋支路,且每个喷淋支路上间隔地设置有多个喷淋孔4224,从而提升了喷淋管道422相对于定子组件200周向的喷淋范围,可以使定子组件200靠近壳体100顶部的外侧表面直接接受到更多的冷却油,进而提升了对定子组件200及与定子组件200之间存在连接关系的其它组件的冷却效果。The
如图2和图4所示,在一些示例中,喷淋管道422为U型管,U型管包括第一纵管段4221、第二纵管段4222和横管段4223;As shown in FIG. 2 and FIG. 4 , in some examples, the
第一纵管段4221和第二纵管段4222均与第一壳体油道421相连接,横管段4223位于第一纵管段4221和第二纵管段4222之间;The first
第一纵管段4221和第二纵管段4222均沿定子组件200的轴线方向布置;The first
其中,第一纵管段4221和第二纵管段4222上均间隔设置多个喷淋孔4224,横管段4223上设置有至少一个喷淋孔4224。The first
如图4所示,喷淋管道422为U型管,U型管包括有第一纵管段4221、第二纵管段4222和横管段4223。结合图2容易理解,U型管形式下的喷淋管道422,其横管段4223靠近于定子组件200的一端,相应的第一纵管段4221和第二纵管段4222的开口端靠近于定子组件200的另一端。其中,第一纵管段4221和第二纵管段4222与第一壳体油道421相连接,从而U型管形式的喷淋管道422能够接收到供油组件410提供的冷却油,且第一纵管段4221和第二纵管段4222上均间隔地设置有多个喷淋孔4224,进而可以沿着定子组件200的轴线方向对定子组件200喷淋冷却油,并利用第一纵管段4221和第二纵管段4222之间的间隔,增大对定子组件200的喷淋范围,提升了对定子组件200的冷却效果,进而改善了油冷电机10的整体散热效果,有利于提升油冷电机10的工作效率。As shown in FIG. 4 , the
可以理解的是,随着冷却油沿着第一纵管段4221和第二纵管段4222流动,并不断通过沿程设置的喷淋孔4224流出U型管,靠近横管段4223的位置的冷却油流量会略有降低,并且,经过第一纵管段4221的冷却油和经过第二纵管段4222的冷却油容易在横管段4223位置形成对冲。通过在横管段4223上设置至少一个喷淋孔4224,可以在保证冷却油顺利喷出喷淋管的同时,还能进一步提高对定子组件200远离U型管开口端的一侧的喷淋量,保证对定子组件200靠近壳体100顶部的外侧表面实施更加均匀的冷却,从而为油冷电机10的散热效果提供进一步的保障。It can be understood that, as the cooling oil flows along the first
在一些可行的示例中,如图4所示,在喷淋管道422为U型管的情况下,横管段4223靠近于定子组件200的第一端设置,第一纵管段4221和第二纵管段4222的开口端靠近于定子组件200的第二端设置,第一端和第二端为定子组件200沿其轴线方向相对的两端;横管段4223上设置有至少一个喷淋孔4224,第一纵管段4221和第二纵管段4222靠近于横管段4223的一侧分别设置有至少一个喷淋孔4224;第一纵管段4221和第二纵管段4222对应于第二端分别设置有至少一个喷淋孔4224;第一纵管段4221和第二纵管段4222对应于第一端和第二端之间的中部位置分别设置有至少一个喷淋孔4224。从而,喷淋管道422可以更加均匀地沿定子组件200的轴线方向,对定子组件200靠近壳体100顶部的外侧表面进行喷淋冷却,有利于进一步提升油冷电机10的散热效果。In some feasible examples, as shown in FIG. 4 , when the
如图1和图3所示,在一些示例中,油冷电机10还包括:As shown in FIGS. 1 and 3 , in some examples, the oil-cooled
转轴500,设置于壳体100;The
转子组件300包括:
转子本体310,套设于转轴500;The
转子外毂320,套设于转轴500并与转子本体310相连接,转子外毂320包括位于转子本体310一侧的第一部分和穿设于转子本体310的第二部分;The rotor
转子前支撑盘330,与转子外毂320的第二部分相连接并位于转子本体310的另一侧;The rotor
其中,冷却系统400还包括第二冷却油路430,用于冷却转子组件300,第二冷却油路430包括:The
第二壳体油道431,设于壳体100,第二壳体油道431与供油组件410的输出端相连接;The second
转轴油道432,设于转轴500,转轴油道432与第二壳体油道431相连接;The rotating
转子油腔433,设于转子前支撑盘330与转子外毂320之间,且转子油腔433与转轴油道432相连通。The
如图1所示,油冷电机10还包括设置于壳体100的转轴500,转子组件300包括转子本体310、转子外毂320和转子前支撑盘330。其中,转子本体310套设于转轴500,转子外毂320套设于转轴500并连接于转子本体310,且转子外毂320包括有第一部分和第二部分,第一部分位于转子本体310的一侧,第二部分穿设于转子本体310,转子前支撑盘330与转子外毂320的第二部分相连接并位于转子本体310的另一侧。As shown in FIG. 1 , the oil-cooled
如图1和图3所示,冷却系统400还包括有第二冷却油路430,第二冷却油路430可以对转子组件300进行冷却,从而可以进一步提升油冷电机10的散热效果。第二冷却油路430包括设置于壳体100的第二壳体油道431、设置于转轴500的转轴油道432和设置于转子前支撑盘330与转子外毂320之间的转子油腔433。其中,第二壳体油道431与供油组件410的输出端相连接,转轴油道432与第二壳体油道431相连接,转子油腔433与转轴油道432相连通。As shown in FIGS. 1 and 3 , the
从而,供油组件410输出的冷却油可以经过第二壳体油道431和转轴油道432,流入转子油腔433,进而一方面可以利用转子油腔433内的冷却油,通过热传导的形式对转子组件300进行散热,另一方面也在冷却油经过第二壳体油道431和转轴油道432的过程中,也能够对壳体100和转轴500进行散热,从而进一步提升了油冷电机10的散热效果,有利于提高油冷电机10的工作效率。并且,第二冷却油路430的设置依托于油冷电机10的壳体100、转轴500和转子组件300的结构,无需增置过多的结构部件,从而提升了油冷电机10的结构紧凑性,并有效控制了油冷电机10的整体质量和生产成本。Therefore, the cooling oil output from the
同时,第二冷却油路430与第一冷却油路420相配合,可以分别对安装腔120内的定子组件200外侧和转子组件300进行针对性的散热,能够显著提升油冷电机10的散热效率以及冷却油的利用率。At the same time, the second
在一些可行的示例中,壳体100还包括第一轴承510和第二轴承520,第一轴承510的外圈和第二轴承520的外圈间隔设置于壳体100上,且第一轴承510的内圈和第二轴承520的内圈间隔套设于转轴500上,从而形成对转轴500的良好支撑,并为转轴500的提供良好的转动环境。In some feasible examples, the
如图3所示,在一些示例中,第二冷却油路430包括:As shown in FIG. 3, in some examples, the second
方型油槽434,设于转子本体310与转子外毂320的第二部分之间,且方型油槽434与转子油腔433相连通;The
其中,方型油槽434沿转子本体310的轴向贯穿转子本体310,第二冷却油路430还用于向定子组件200的内侧喷淋冷却油。The
如图3所示,图3中带箭头的虚直线示意性地示出了冷却油的流动方向。转子本体310与转子外毂320的第二部分之间设置有方型油槽434,转子油腔433对于方型油槽434相互连通,从而在转子组件300转动时,转子油腔433内的冷却油会在离心力作用下甩入方型油槽434内。方型油槽434沿转子本体310的轴向贯穿转子本体310布置,且由于转子组件300位于定子组件200的内侧,从而冷却油会从方油槽两端的开口溢出,并在离心力的作用下甩向定子组件200的内侧,实现对定子组件200内侧的喷淋冷却,进而利用第二冷却油路430在对转子组件300进行冷却散热的同时,还能够对定子组件200的内侧进行散热,进一步提高了冷却系统400的作用范围,提升了油冷电机10的散热效果。As shown in FIG. 3 , the dashed line with arrows in FIG. 3 schematically shows the flow direction of the cooling oil. A
同时,第二冷却油路430的上述布置可以配合第一冷却油路420,进一步扩大对定子组件200的喷淋冷却范围,使得对定子组件200的冷却更加均匀和高效。At the same time, the above arrangement of the second
在一些示例中,方型油槽434的数量为多个,多个方型油槽434沿转子本体310的周向均匀布置。In some examples, the number of the
通过设置多个沿转子本体310周向均匀布置的方型油槽434,可以在转子组件300转动的过程中,利用转子组件300产生的离心力向转子组件300外部甩出更多的冷却油,并更加均匀地将冷却油喷淋至定子组件200的内侧,从而进一步提升了定子组件200内侧的散热均匀性和散热效率。By arranging a plurality of
在一些可行的实施例中,方型油槽434的数量可以为2个、4个、6个、8个或10个。其中,在方型油槽434的数量为8个时,可以在对定子组件200内侧进行良好冷却的同时,保证转子组件300具有良好的整体结构强度,有利于保证转子组件300的可靠性和稳定性。In some feasible embodiments, the number of
如图2所示,在一些示例中,冷却系统400还包括:As shown in FIG. 2, in some examples,
第三冷却油路440,用于向定子组件200的外侧喷淋冷却油,第三冷却油路440包括:The third
第三壳体油道,设于壳体100,第三壳体油道与供油组件410的输出端相连接;The third casing oil passage is arranged in the
多个第一油孔441,第一油孔441与第三壳体油道相连接且位于壳体100的顶部,多个第一油孔441沿定子组件200的周向对称布置于喷淋管道422的两侧;A plurality of first oil holes 441 , the first oil holes 441 are connected with the oil passage of the third casing and are located at the top of the
多个第二油孔,第二油孔与第三壳体油道相连接且位于壳体100的顶部,多个第二油孔沿定子组件200的周向对称布置于喷淋管道422的两侧;A plurality of second oil holes, the second oil holes are connected with the oil passage of the third casing and are located at the top of the
其中,第一油孔441和第二油孔分别位于定子组件200的两端。The
如图2所示,冷却系统400还包括有第三冷却油路440,第三冷却油路440包括有第三壳体油道、多个第一油孔441和多个第二油孔。其中,第三壳体油道设置于壳体100,且第三壳体油道与供油组件410的输出端相连接,第一油孔441和第二油孔均与第三壳体油道相连接,从而供油组件410输出的冷却油可以顺利供向第一油孔441和第二油孔,并通过第一油孔441和第二油孔对定子组件200外侧表面喷淋冷却油。As shown in FIG. 2 , the
第一油孔441和第二油孔均设置于壳体100的顶部,并沿定子组件200的周向对称布置于喷淋管道422的两侧,同时,第一油孔441和第二油孔分别位于定子组件200的两端,从而可以利用第三冷却油路440进一步增大对定子组件200靠近壳体100顶部的外侧表面的喷淋范围,并对定子组件200的轴向两侧进行针对性的喷淋冷却,提升对定子组件200的散热效果,进而有利于进一步降低油冷电机10工作过程中的温度,并提高油冷电机10的工作效率。The
在一些可行的示例中,第一油孔441的数量为2个、4个、6个或8个,且第二油孔的数量与第一油孔441的数量相等。In some feasible examples, the number of the first oil holes 441 is 2, 4, 6 or 8, and the number of the second oil holes is equal to the number of the first oil holes 441 .
如图2所示,在一些示例中,安装腔120的内底部按预设注油高度注有冷却油;As shown in FIG. 2 , in some examples, the inner bottom of the
其中,预设注油高度大于或等于定子组件200的外侧壁与壳体100内底壁之间的最小距离,且小于或等于定子组件200的内侧壁与壳体100内底壁之间的最小距离。Wherein, the preset oil injection height is greater than or equal to the minimum distance between the outer side wall of the
图2中示意性的示出了一种可行的预设注油高度H,图2中的两条虚直线中,相对靠上的一条虚直线表示气隙分界面,相对靠下的一条虚直线表示位于壳体100底部的定子组件200外侧壁与壳体100内底壁连接面的切面,该切面与气隙分界面均垂直于壳体100的高度方向,两条虚直线之间的距离可以视为定子组件200的内侧壁与壳体100内底壁之间的最小距离。Fig. 2 schematically shows a feasible preset oil injection height H. Among the two dashed lines in Fig. 2, the upper dashed line represents the air gap interface, and the relatively lower dashed line represents the air gap interface. The tangential plane of the connection surface between the outer side wall of the
通过在安装腔120的内底部按照预设注油高度H注入冷却油,可以对定子组件200靠近壳体100底部的一侧实施持续的浸油冷却,对定子组件200靠近壳体100底部的一侧的温度进行有效控制,并可以配合冷却系统400对定子组件200实施更为全面的散热。预设注油高度大于或等于定子组件200的外侧壁与壳体100内底壁之间的最小距离,且小于或等于定子组件200的内侧壁与壳体100内底壁之间的最小距离,从而一方面能够保证靠近壳体100底部的至少部分定子组件200能够浸入冷却油中得到冷却,另一方面也能够避免冷却油进入到定子组件200于转子组件300之间的气隙中,可以极大程度上防止冷却油产生对转子组件300转动的阻力,降低转子组件300的搅油损失,有利于保证油冷电机10的工作效率。By injecting cooling oil at the inner bottom of the
根据本申请实施例的第二方面提出了一种车辆,包括:According to a second aspect of the embodiments of the present application, a vehicle is provided, including:
如上述第一方面中任一项提出的油冷电机10。The oil-cooled
由于该车辆包括如上述第一方面中任一项实施例提供的油冷电机10,为便于阅读,本车辆实施例不再对前述油冷电机10实施例中的细节内容进行逐一赘述,但应当明确,本申请实施例中的车辆能够对应实现前述油冷电机10实施例中的全部内容。可以进一步说明的是,在该车辆包括如上述第一方面中任一项实施例提供的油冷电机10的情况下,由于油冷电机10具有良好的散热效果和工作效率,该车辆的运行效率也能够得到大幅提升,从而可以实现高效运行,并可以显著提高整车行驶里程。Since the vehicle includes the oil-cooled
在本发明中,术语“第一”、“第二”、“第三”仅用于描述的目的,而不能理解为指示或暗示相对重要性;术语“多个”则指两个或两个以上,除非另有明确的限定。术语“安装”、“相连”、“连接”、“固定”等术语均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;“相连”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, the terms "first", "second" and "third" are only used for the purpose of description, and cannot be construed as indicating or implying relative importance; the term "multiple" refers to two or two above, unless otherwise expressly defined. The terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be It is directly connected or indirectly connected through an intermediary. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
本发明的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或单元必须具有特定的方向、以特定的方位构造和操作,因此,不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "front", "rear", etc. are based on the orientations shown in the accompanying drawings Or the positional relationship is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or unit must have a specific direction, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiment", etc. means that a particular feature, structure, material or characteristic described in connection with the embodiment or example is included in the present invention at least one embodiment or example of . In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or instance. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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