CN113538877A

CN113538877A - All-position pipeline welding machine control remote controller

Info

Publication number: CN113538877A
Application number: CN202110791913.XA
Authority: CN
Inventors: 周建平; 薛瑞雷; 许建龙; 许燕; 鲍阳; 刘宏胜; 李晓娟; 夏磊
Original assignee: Xinjiang University
Current assignee: Xinjiang University
Priority date: 2021-07-13
Filing date: 2021-07-13
Publication date: 2021-10-22

Abstract

The invention discloses an all-position pipeline welding machine control remote controller, comprising a casing, a hand-held handle and a hanging ear. The front panel of the casing is provided with a display area, an indicator light area, a first control button area and a second control button area , Control the four areas of the twist area, the four areas in the display area are all electrically connected to the internal processor structure, the display area is located at the top and center of the shell, and is a rectangular display screen connected to the built-in circuit board through wires. The handle is symmetrically fixed on both sides of the shell through the fixed seat, and the hanging ears are located on the top of the shell. Through the set display area and hand-held handle, it is suitable for pipeline welding application scenarios, and can control the movement and welding parameters of the all-position pipeline welding trolley in real time. The adjustment is simple and convenient, and the operator can operate according to the keys to achieve the purpose of remote control.

Description

All-position pipeline welding machine control remote controller

Technical Field

The invention relates to the technical field of pipeline welding equipment, in particular to a control remote controller of an all-position pipeline welding machine.

Background

With the continuous development of pipeline transportation technology in China, the design characteristics of pipelines in China at present develop towards the directions of large caliber, high steel grade, high pressure and large wall thickness, and the manual or semi-automatic welding method adopted by the traditional pipeline welding unit has low efficiency, high labor intensity and unstable welding quality and cannot meet the requirements of current pipeline construction, so that the adoption of high-quality and high-efficiency all-position pipeline automatic welding is a necessary choice. The application of the all-position pipeline welding machine inevitably leaves no real-time control on the welding state, so that the welding parameters and the moving dressing table of the welding trolley are required to be preset and adjusted in real time by using the welding machine control remote controller to adapt to different welding scenes.

However, the traditional all-position pipeline welding machine control remote controller has the problems of large size, difficulty in operation, redundant functions, disordered key partitions and the like, the welding efficiency in actual welding is influenced, the difficulty of the welding operation is greatly improved, and the forming quality of a welding seam is also influenced. Therefore, the design of the all-position pipeline welding machine control remote controller with complete functions, simple operation, easy operation and stable performance becomes a great importance.

Disclosure of Invention

In order to solve the problems that the welding efficiency in actual welding is influenced and the hand-in difficulty in use of welding operation is greatly improved due to the fact that the existing remote controller is large in size, difficult to operate, redundant in function and disordered in key partition in the prior art, the invention provides the control remote controller for the all-position pipeline welding machine, which achieves the design requirements of complete control functions, reasonable key distribution, simple and understandable operation logic, easy hand-in, friendly man-machine interaction and the like, and can meet the control requirements of various performance indexes in all-position pipeline welding.

In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides an all-position pipe welding machine remote control ware, includes casing, handheld handle, hangers, the casing front panel is equipped with display area, and four regions in pilot lamp region, first control button district, second control button district and control knob district, four regions in the display area all with inside treater structure electric connection, display area is located the shell top position placed in the middle, meets with built-in circuit board for a rectangle display screen and through the wire, handheld handle is fixed in the casing both sides through the fixing base symmetry, the hangers is located the casing top.

As a preferred aspect of the present invention, the housing includes: the processor is respectively electrically connected with the display screen, the indicator lamp, the function key, the power supply device and the signal transmitter.

As a preferred technical solution of the present invention, the indicator light regions are located at the upper right of the housing and are longitudinally arranged, and the indicator light regions are composed of five indicator lights including a power supply, a communication indicator light, a tracking indicator light L, a tracking indicator light T and an indicator light Fn, and each indicator light is as follows: power supply: the electric quantity is enough: green; weak electric quantity: extinguishing; communication: all CAN devices are in normal communication: green; otherwise: extinguishing; tracking L: the front gun enters a tracking state: green; the front gun exits the tracking state: extinguishing; tracking T: the rear gun enters a tracking state: green; the rear gun exits the tracking state: extinguishing; fn: pressing down an Fn key: green; fn rises: and (6) extinguishing.

As a preferred technical solution of the present invention, the first control button area is composed of nine keys, wherein the standby/welding key: lifting to a standby state and pressing to a welding state; a gun selecting key: lifting to be the front gun of the current welding gun, and pressing to be the rear gun of the current welding gun;

and

the functions of the key, the Up T-shirt and the Down T-shirt are different in different modes; fn is in the ON state and,

and

a key operation scheme, a and a t-cell key operation weld pass; the display screen displays the plan number and the weld bead number, and when the swing program is not started and Fn is in a rising state (OFF),

and

the keys, the Up T & ltx & gt and the Down T & ltx & gt keys are welding guns corresponding to the gun selection key.

As a preferred technical scheme of the invention, the second control button area consists of 8 keys, namely a 'vehicle positive/wire speed +' key and a 'vehicle negative/wire speed-' key, the positive and negative inching control of the trolley can be realized in different modes, and the wire feeding speed is adjusted to enhance the inner and outer electric arcs; the 'edge stop plus' and 'edge stop-' keys are matched with the gun selection key to set the maximum value of the melt width increase, and are matched with the gun selection key to set the included angle between the front gun and the rear gun and the center of the trolley; the 'gas measurement/swing speed plus' key detects whether the protection gas of the electric welding machine is connected or not, and can be matched with the 'swing gas-' key to set an inner side electric arc enhancement value to adjust swing frequency; the push buttons of 'wire feeding/swinging width +' and 'wire withdrawing/swinging width-' trigger the wire feeding or withdrawing of the wire feeder, and are matched with the gun selection push button to set an outer arc strengthening numerical value or adjust swinging frequency.

As a preferred technical solution of the present invention, the control knob area is composed of two control knobs and an Fn button.

As a preferred technical scheme of the invention, the power supply device is electrically connected with the remote controller of the welding machine, and the signal emitter penetrates through the back of the remote controller to extend out and is electrically connected with the welding trolley.

As a preferred technical scheme of the invention, the handheld grip is fixed by two hand belt fixing ends and symmetrically arranged on two sides of the remote controller shell.

As a preferable technical scheme of the invention, the hanging lug is positioned above the remote controller to form a mesopore triangle.

Compared with the prior art, the invention can achieve the following beneficial effects:

the pipeline welding trolley is suitable for pipeline welding application scenes through the arranged display area and the handheld handle, can control the movement of the pipeline welding trolley at all positions and the adjustment of welding parameters in real time, is simple and convenient, and can be operated by an operator according to keys to achieve the aim of remote control.

Drawings

Fig. 1 is an isometric view of the overall structure of the present invention.

Fig. 2 is a front view of the overall structure of the present invention.

Fig. 3 is a left side view of the overall structure of the present invention.

Fig. 4 is a top view of the overall structure of the present invention.

Wherein: 100. hanging a lug; 200. a housing; 201. a display area; 202. an indicator light area; 203. a first control button zone; 204. a second control button zone; 205. a control knob area; 300. a hand-held grip; 400. a signal emitter.

Detailed Description

The present invention will be further described with reference to specific embodiments for the purpose of facilitating an understanding of technical means, characteristics of creation, objectives and functions realized by the present invention, but the following embodiments are only preferred embodiments of the present invention, and are not intended to be exhaustive. Based on the embodiments in the implementation, other embodiments obtained by those skilled in the art without any creative efforts belong to the protection scope of the present invention. The experimental methods in the following examples are conventional methods unless otherwise specified, and materials, reagents and the like used in the following examples are commercially available unless otherwise specified.

Example (b):

as shown in fig. 1-4, the present invention provides a control remote controller for an all-position pipe welding machine, which comprises a casing 200, a handheld handle 300, and a hanging lug 100, wherein a front panel of the casing 200 is provided with a display area 201, an indicator light area 202, a first control button area 203, a second control button area 204, and a control knob area 205, the four areas in the display area 201 are electrically connected with an internal processor structure, the display area 201 is located at the center of the top of the casing 200, and is a rectangular display screen connected with an internal circuit board through a wire, and displays parameters and a welding state during welding, the handheld handle 300 is symmetrically fixed at two sides of the casing 200 through a fixing seat, and the hanging lug 100 is located above the casing 200, so as to facilitate the user to carry, hang, and carry.

In other embodiments, the housing 200 includes internally: power supply unit, treater and signal transmitter 400, the treater respectively with display screen, pilot lamp, function key, power supply unit and signal transmitter 400 electric connection.

In other embodiments, the indicator light area 202 is located at the upper right of the housing 200 and is formed by five indicator lights of power supply, communication, tracking L, tracking T and Fn, each indicator light being schematically shown as follows: power supply: the electric quantity is enough: green; weak electric quantity: extinguishing; communication: all CAN devices are in normal communication: green; otherwise: extinguishing; tracking L: the front gun enters a tracking state: green; the front gun exits the tracking state: extinguishing; tracking T: the rear gun enters a tracking state: green; the rear gun exits the tracking state: extinguishing; fn: pressing down an Fn key: green; fn rises: and (6) extinguishing.

In other embodiments, the first control button zone 203 consists of nine keys, where the standby/weld key: lifting to a standby state and pressing to a welding state; a gun selecting key: lifting to be the front gun of the current welding gun, and pressing to be the rear gun of the current welding gun;

and

and

and

the key, the Up T & ltx & gt and the Down T & ltx & gt key realize inching of the X axis and the Z axis of the welding gun according to the welding gun corresponding to the gun selecting key; the start key and the stop key control the start and stop of welding gun welding in different modes.

In other embodiments, the second control button area 204 is composed of 8 buttons, two buttons of "vehicle positive/wire speed +" and "vehicle negative/wire speed-" can realize positive and negative inching control of the trolley in different modes, and adjust the wire feeding speed to enhance the inner and outer arcs; the 'edge stop plus' and 'edge stop-' keys are matched with the gun selection key to set the maximum value of the melt width increase, and are matched with the gun selection key to set the included angle between the front gun and the rear gun and the center of the trolley; the 'gas measurement/swing speed plus' key detects whether the protection gas of the electric welding machine is connected or not, and can be matched with the 'swing gas-' key to set an inner side electric arc enhancement value to adjust swing frequency; the push buttons of 'wire feeding/swinging width +' and 'wire withdrawing/swinging width-' trigger the wire feeding or withdrawing of the wire feeder, and are matched with the gun selection push button to set an outer arc strengthening numerical value or adjust swinging frequency.

In other embodiments, the control knob region 205 is composed of two control knobs and an Fn button, wherein the "current/voltage" knob cooperates with the Fn button to adjust the current/voltage parameters during welding; the Fn key is mainly used for switching modes so as to expand the functions of the original keys; the speed knob is used for adjusting the moving speed of the welding trolley.

In other embodiments, the power supply device is electrically connected to the remote controller of the welding machine, and the signal transmitter 400 extends through the back of the remote controller and is electrically connected to the welding carriage, so as to facilitate the welding carriage to receive and transmit signals.

In other embodiments, the hand grip 300 is fixed by two hand straps and symmetrically arranged on two sides of the remote controller shell, so that the hand grip is convenient to hold and operate.

In other embodiments, the hanging loop 100 is positioned above the remote controller to form a central hole triangle, which is convenient for storage.

In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, a first feature being "on," "over," and "above" a second feature includes the first feature being directly on and obliquely above the second feature, or simply being at a higher level than the second feature. A first feature being "under," "beneath," and "beneath" a second feature includes the first feature being directly under and obliquely beneath the second feature, or simply being at a lesser level than the second feature.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. An all-position pipeline welding machine control remote controller, characterized in that it comprises a casing (200), a hand-held handle (300), and a hanging ear (100), and a front panel of the casing (200) is provided with a display area (201), the indicator light area (202), the first control button area (203), the second control button area (204) and the control knob area (205) are four areas, and there are four areas in the display area (201). Both are electrically connected to the internal processor structure, the display area (201) is located at the uppermost and central position of the casing (200), is a rectangular display screen and is connected to the built-in circuit board through wires, and the hand grip (300) ) is symmetrically fixed on both sides of the casing (200) through the fixing seat, and the hanging ears (100) are located above the casing (200).

2. An all-position pipeline welding machine control remote controller according to claim 1, characterized in that: the casing (200) comprises: a power supply device, a processor and a signal transmitter (400), wherein the processor is respectively It is electrically connected with the display screen, the indicator light, the function key, the power supply device and the transmission signal transmitter (400).

3. An all-position pipeline welding machine control remote controller according to claim 1, characterized in that: the indicator light area (202) is arranged longitudinally at the upper right of the housing (200), and has a common power supply, communication, tracking L. Tracking T and Fn are composed of five indicator lights, each indicator is as follows: power supply: full battery: green; low battery: off; communication: all CAN devices communicate normally: green; otherwise: off; tracking L: front gun enters Tracking status: green; front gun exits tracking status: off; tracking T: rear gun enters tracking status: green; rear gun exits tracking status: off; Fn: Fn key press: green; Fn rises: off.

4. An all-position pipeline welding machine control remote controller according to claim 1, characterized in that: the first control button area (203) is composed of nine buttons, wherein the standby/welding button: rising is standby state, press it for welding state; gun selection key: when it is raised, the current welding gun is the front gun, and when it is pressed, the current welding gun is the rear gun;

and

The functions of the keys, Up▲ and Down▼ keys are different in different modes; Fn is in the ON state,

and

Key operation scheme, ▲ and ▼ keys to operate the weld bead; the display screen will show the scheme number and weld bead number, when the swing program is not started and the Fn is raised (OFF),

and

key, Up▲ and Down▼ keys according to the welding gun corresponding to the "Select Gun" button.

5. An all-position pipeline welding machine control remote controller according to claim 1, characterized in that: the second control button area (204) is made up of 8 buttons, "car positive/wire speed+" and " Car negative/wire speed -" two buttons, in different modes, the forward and reverse jog control of the trolley can be realized, and the wire feeding speed can be adjusted to enhance the inner and outer arcs; the "side stop +" and "side stop -" buttons are set with the gun selection button. The maximum melting width is increased, and the angle between the front and rear guns and the center of the trolley is set with the gun selection button; the "Gas measurement/swing speed +" button detects whether the shielding gas of the welding machine is connected, and the inner arc can be set with the "Swing gas -" button. The enhancement value adjusts the swing frequency; the "wire feed/swing width +" and "wire withdrawal/swing width -" buttons trigger the wire feeder to feed or withdraw the wire, and cooperate with the gun selection button to set the outer arc enhancement value or adjust the swing frequency.

6. An all-position pipeline welding machine control remote controller according to claim 1, characterized in that: the control knob area (205) is composed of two control knobs and one Fn button.

7. The all-position pipeline welding machine control remote control according to claim 2, wherein the power supply device is electrically connected with the welding machine remote control, and the signal transmitter (400) extends through the back of the remote control, Electrical connection with welding trolley.

8 . The all-position pipeline welding machine control remote controller according to claim 1 , wherein the hand-held handle ( 300 ) is fixed and symmetrically installed on both sides of the remote controller housing by two fixed ends of the hand strap. 9 .

9 . The all-position pipeline welding machine control remote controller according to claim 1 , wherein the mounting ears ( 100 ) are located above the remote controller in a triangular shape with a middle hole. 10 .