CN112468579A - Punching equipment networking monitored control system - Google Patents
Punching equipment networking monitored control system Download PDFInfo
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- CN112468579A CN112468579A CN202011339387.5A CN202011339387A CN112468579A CN 112468579 A CN112468579 A CN 112468579A CN 202011339387 A CN202011339387 A CN 202011339387A CN 112468579 A CN112468579 A CN 112468579A
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- equipment
- gateway
- mould
- management system
- facility management
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- 238000004080 punching Methods 0.000 title claims abstract description 26
- 230000006855 networking Effects 0.000 title claims abstract description 10
- QVFWZNCVPCJQOP-UHFFFAOYSA-N chloralodol Chemical compound CC(O)(C)CC(C)OC(O)C(Cl)(Cl)Cl QVFWZNCVPCJQOP-UHFFFAOYSA-N 0.000 claims abstract description 26
- 238000012544 monitoring process Methods 0.000 claims abstract description 17
- 230000006698 induction Effects 0.000 claims abstract description 15
- 230000033001 locomotion Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000004458 analytical method Methods 0.000 abstract description 6
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 2
- 230000009466 transformation Effects 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/02—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
- G06K17/0029—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device the arrangement being specially adapted for wireless interrogation of grouped or bundled articles tagged with wireless record carriers
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/02—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
- H04L67/025—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- Engineering & Computer Science (AREA)
- Computer Networks & Wireless Communication (AREA)
- Signal Processing (AREA)
- Health & Medical Sciences (AREA)
- Computing Systems (AREA)
- General Health & Medical Sciences (AREA)
- Medical Informatics (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a punching equipment networking monitoring system which comprises punching equipment, a terminal, a facility management system, a gateway, equipment Lora nodes, a magnetic induction switch and a mould, wherein the mould is numbered through a unique RFID tag machine type and is stored in the facility management system, and each punching equipment is provided with the equipment Lora nodes, the magnetic induction switch and an RFID remote read-write head. The invention relates to a monitoring system, in particular to a punching equipment networking monitoring system, and belongs to the technical field of remote monitoring. Management personnel are provided for monitoring the production efficiency of the stamping equipment, the service life of a die and energy consumption analysis in real time; the system is automatically networked with the work order, and if the die does not conform to the work order, an alarm is given to avoid human errors; wiring is not needed, the existing production layout is changed, the transformation and installation are simple, and all wireless connections are realized; the coverage range is wide, the configuration is flexible, one gateway can be configured with up to 127 machines, and the range of 1KM is covered; the data viewing is simple, and the manager can view the data at any terminal in real time.
Description
Technical Field
The invention relates to a monitoring system, in particular to a punching equipment networking monitoring system, and belongs to the technical field of remote monitoring.
Background
Traditional punching press manufacturing enterprise's punching machine, there is not networking function, also there is not any mode record and save to the operating data, opening of machine, the operation setting all leans on the workman to operate, the mould of current operation also all is the manual work to place, check, managers can't be real-time to the project that current machine corresponds, the mould life-span, the operating frequency, operating time, energy consumption analysis monitors and rectifies, all information all rely on artifical rough statistics estimation afterwards, more can't analyze to historical data, the help is experienced the summary, the productivity analysis, production improvement, early warning in advance.
Disclosure of Invention
The invention aims to provide a punching equipment networking monitoring system, which utilizes intelligent equipment to configure a corresponding sensor to count the running state of a machine in real time, utilizes RFID (radio frequency identification) to manage a die device, corresponds data to a production plan, utilizes a Lora wireless transmission technology, communicates with a gateway, processes and operates the data by the gateway and uploads the data to a designated cloud or a network level, and an enterprise can see the running conditions of all machines in real time only by opening a corresponding webpage on any terminal device.
In order to achieve the purpose, the invention provides the following technical scheme: the punching equipment networking monitoring system comprises punching equipment, a terminal, a facility management system, a gateway, equipment Lora nodes, a magnetic induction switch and a mould, wherein the mould is numbered by a unique RFID tag machine type, and is stored in a facility management system, each stamping device is provided with a device Lora node, a magnetic induction switch and an RFID remote read-write head, the magnetic induction switch converts the up-and-down motion of the stamping equipment into pulse signals and transmits the pulse signals to an equipment Lora node, the RFID remote read-write head regularly reads whether a die is arranged on a stamping table arranged on the stamping equipment, and transmits the model number of the mold to an equipment Lora node, the equipment Lora node collects pulse signals transmitted by the magnetic induction switch and controls and reads the RFID information of the mold, and uploading the data to the die through a Lora wireless protocol, arranging the data by the facility management system, and displaying the data by the facility management system through a terminal.
As a preferred technical solution of the present invention, the gateway uploads the data to the facility management system by using a manner including, but not limited to, ethernet, 4G and Wifi.
As a preferred technical solution of the present invention, the RFID read/write head is installed on a side surface of the stamping device, and corresponds to a position of the stamping station.
As a preferred technical solution of the present invention, the gateway is connected to 127 devices Lora nodes at most.
Compared with the prior art, the invention has the beneficial effects that:
1. management personnel are provided for monitoring the production efficiency of the stamping equipment, the service life of a die and energy consumption analysis in real time;
2. the system is automatically networked with the work order, and if the die does not conform to the work order, an alarm is given to avoid human errors;
3. wiring is not needed, the existing production layout is changed, the transformation and installation are simple, and all wireless connections are realized;
4. the coverage range is wide, the configuration is flexible, one gateway can be configured with up to 127 machines, and the range of 1KM is covered;
5. the data viewing is simple, and the manager can view the data at any terminal in real time.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
In the figure: 1. a terminal; 2. a facility management system; 3. a gateway; 4. a device Lora node; 5. a magnetic induction switch; 6. and (5) molding.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a punching device networking monitoring system, which includes a punching device, a terminal 1, a facility management system 2, a gateway 3, a device Lora node 4, a magnetic induction switch 5 and a die 6, wherein the die 6 is numbered by a unique RFID tag model and stored in the facility management system 2, each punching device is provided with a device Lora node 4, a magnetic induction switch 5 and an RFID remote read-write head, the magnetic induction switch 5 converts the up-and-down movement of the punching device into a pulse signal and transmits the pulse signal to the device Lora node 4, the RFID read-write head is installed on the side surface of the punching device and corresponds to the position of a punching table, periodically reads whether the die 6 is on the punching table provided by the punching device and transmits the model of the die 6 to the device Lora node 4, the device Lora node 4 collects the pulse signal transmitted by the magnetic induction switch 5 and controls and reads the RFID information of the die 6, and uploads the, the facility management system 2 arranges the data, the facility management system 2 displays the data through the terminal 1, the gateway 3 is connected with 127 Lora nodes 4 at most, and the gateway 3 uploads the data to the facility management system 2 in a mode including but not limited to Ethernet, 4G and Wifi.
The working principle of the present invention will be specifically explained below: according to the invention, the running states of the machines are counted in real time by using the corresponding sensors configured by the intelligent equipment, the data correspond to the production plan by using the RFID management die equipment, the data are processed and calculated by the gateway 3 and uploaded to a designated cloud end or a network level by using the Lora wireless transmission technology and communicating with the gateway 3, and an enterprise can see the running conditions of all the machines in real time only by opening the corresponding webpage on any terminal equipment.
Place a gateway in the first floor of mill for collect all Lora node data on this layer, carry out the operation analysis, and can connect the display, show real-time data, also can upload to server or high in the clouds with data, supply managers real time monitoring management, gateway 3 can connect and reach 127 nodes, cover the 1KM scope, and all historical data will also be preserved and carry out corresponding analysis according to the management needs.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. Punching equipment networking monitoring system, characterized by, including punching equipment, terminal (1), facility management system (2), gateway (3), equipment Lora node (4), magnetic induction switch (5) and mould (6), mould (6) are numbered through only RFID label model to save facility management system (2), every punching equipment all installs equipment Lora node (4), magnetic induction switch (5) and RFID long-range head, magnetic induction switch (5) convert punching equipment up-and-down motion into pulse signal and transmit for equipment Lora node (4), RFID long-range head regularly reads whether there is mould (6) on the punching press platform that punching equipment was equipped with, and transmits mould (6) model for equipment Lora node (4), equipment Lora node (4) collect the pulse signal that magnetic induction switch (5) passed into and control and read the RFID information of mould (6), and uploading the data to a gateway (3) through a Lora wireless protocol, arranging the data by the facility management system (2), and displaying the data by the facility management system (2) through a terminal (1).
2. The networked monitoring system of a stamping apparatus of claim 1, wherein: the gateway (3) uploads data to the facility management system (2) in ways including, but not limited to, ethernet, 4G and Wifi.
3. The networked monitoring system of a stamping apparatus of claim 1, wherein: the RFID read-write head is installed on the side face of the stamping equipment and corresponds to the position of the stamping platform.
4. The networked monitoring system of a stamping apparatus of claim 1, wherein: the gateway (3) is connected with 127 Lora nodes (4) at most.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011339387.5A CN112468579A (en) | 2020-11-25 | 2020-11-25 | Punching equipment networking monitored control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011339387.5A CN112468579A (en) | 2020-11-25 | 2020-11-25 | Punching equipment networking monitored control system |
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| Publication Number | Publication Date |
|---|---|
| CN112468579A true CN112468579A (en) | 2021-03-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011339387.5A Pending CN112468579A (en) | 2020-11-25 | 2020-11-25 | Punching equipment networking monitored control system |
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Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003164928A (en) * | 2001-11-27 | 2003-06-10 | Amada Eng Center Co Ltd | Id readout system for punch press die |
| CN102223733A (en) * | 2011-04-08 | 2011-10-19 | 南京邮电大学 | Intellectualized uptown method under wireless sensor network based on radio frequency identification |
| CN106444659A (en) * | 2016-09-21 | 2017-02-22 | 广东省自动化研究所 | Production management method and system for stamping workshop |
| CN107180214A (en) * | 2017-06-11 | 2017-09-19 | 广东金宝力化工科技装备股份有限公司 | A kind of equipment monitoring system of all-dimensional multi-angle |
| CN207541675U (en) * | 2017-11-30 | 2018-06-26 | 青岛海尔智能技术研发有限公司 | The intelligent management apapratus and system of a kind of mold |
| WO2018115075A2 (en) * | 2016-12-22 | 2018-06-28 | Trumpf Werkzeugmaschinen Gmbh + Co. Kg | Method for identifying workpieces, associated manufacturing station and associated re-fitting method |
| CN108259538A (en) * | 2016-12-29 | 2018-07-06 | 广东省智能制造研究所 | Press workshop data collecting system based on built-in Linux |
| CN209971655U (en) * | 2019-04-08 | 2020-01-21 | 扬州大祺自动化技术有限公司 | A press tonnage monitoring device |
| CN110766926A (en) * | 2019-09-26 | 2020-02-07 | 重庆溢希恩真节能电力设备有限公司 | Wireless data acquisition and monitoring system for stamping equipment |
| CN111160580A (en) * | 2019-12-31 | 2020-05-15 | 浙江大学 | Product full life cycle management system based on industrial Internet of things technology |
| JP2020088703A (en) * | 2018-11-28 | 2020-06-04 | Ｃａｃｈ株式会社 | Monitoring system |
| CN210788905U (en) * | 2019-08-28 | 2020-06-19 | 中国第一汽车股份有限公司 | A mould recognition device that is used for full-automatic intelligent mould hoist overhead traveling crane |
-
2020
- 2020-11-25 CN CN202011339387.5A patent/CN112468579A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003164928A (en) * | 2001-11-27 | 2003-06-10 | Amada Eng Center Co Ltd | Id readout system for punch press die |
| CN102223733A (en) * | 2011-04-08 | 2011-10-19 | 南京邮电大学 | Intellectualized uptown method under wireless sensor network based on radio frequency identification |
| CN106444659A (en) * | 2016-09-21 | 2017-02-22 | 广东省自动化研究所 | Production management method and system for stamping workshop |
| WO2018115075A2 (en) * | 2016-12-22 | 2018-06-28 | Trumpf Werkzeugmaschinen Gmbh + Co. Kg | Method for identifying workpieces, associated manufacturing station and associated re-fitting method |
| CN108259538A (en) * | 2016-12-29 | 2018-07-06 | 广东省智能制造研究所 | Press workshop data collecting system based on built-in Linux |
| CN107180214A (en) * | 2017-06-11 | 2017-09-19 | 广东金宝力化工科技装备股份有限公司 | A kind of equipment monitoring system of all-dimensional multi-angle |
| CN207541675U (en) * | 2017-11-30 | 2018-06-26 | 青岛海尔智能技术研发有限公司 | The intelligent management apapratus and system of a kind of mold |
| JP2020088703A (en) * | 2018-11-28 | 2020-06-04 | Ｃａｃｈ株式会社 | Monitoring system |
| CN209971655U (en) * | 2019-04-08 | 2020-01-21 | 扬州大祺自动化技术有限公司 | A press tonnage monitoring device |
| CN210788905U (en) * | 2019-08-28 | 2020-06-19 | 中国第一汽车股份有限公司 | A mould recognition device that is used for full-automatic intelligent mould hoist overhead traveling crane |
| CN110766926A (en) * | 2019-09-26 | 2020-02-07 | 重庆溢希恩真节能电力设备有限公司 | Wireless data acquisition and monitoring system for stamping equipment |
| CN111160580A (en) * | 2019-12-31 | 2020-05-15 | 浙江大学 | Product full life cycle management system based on industrial Internet of things technology |
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| SE01 | Entry into force of request for substantive examination | ||
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Application publication date: 20210309 |