CN112079182A - A device for doffing and sucking wire for texturing machine - Google Patents
A device for doffing and sucking wire for texturing machine Download PDFInfo
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- CN112079182A CN112079182A CN202010882871.6A CN202010882871A CN112079182A CN 112079182 A CN112079182 A CN 112079182A CN 202010882871 A CN202010882871 A CN 202010882871A CN 112079182 A CN112079182 A CN 112079182A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/16—Devices for entraining material by flow of liquids or gases, e.g. air-blast devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H65/00—Securing material to cores or formers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/08—Automatic end-finding and material-interconnecting arrangements
- B65H67/081—Automatic end-finding and material-interconnecting arrangements acting after interruption of the winding process, e.g. yarn breakage, yarn cut or package replacement
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/02—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
- D02G1/0206—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist by false-twisting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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- Mechanical Engineering (AREA)
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Abstract
本发明涉及一种加弹机落筒吸丝送丝装置,包括本体,右拨丝臂,左拨丝臂,吸丝器,行星减速机,伺服电机,齿轮,无杆气缸,齿条和送丝机构,所述无杆气缸设置在本体中,无杆气缸与齿条连接,所述齿轮与齿条啮合,所述齿轮与送丝机构连接,所述右拨丝臂和左拨丝臂分别通过行星减速机与伺服电机连接,伺服电机设置在主体中,吸丝器位于送丝机构上方。本发明的一种加弹机落筒吸丝送丝装置解决了手动夹弹机在落筒时自动断丝、吸丝、送丝动作时需要手动操作的问题,降低工人劳动强度,提高生产效率。同时解决现有半自动机构调整周期长,适应性差的问题。
The invention relates to a doffing wire suction wire feeding device of a texturing machine, which comprises a main body, a right wire pulling arm, a left wire pulling arm, a wire suction device, a planetary reducer, a servo motor, a gear, a rodless cylinder, a rack and a feeder. Wire mechanism, the rodless cylinder is arranged in the body, the rodless cylinder is connected with the rack, the gear is meshed with the rack, the gear is connected with the wire feeding mechanism, the right wire pulling arm and the left wire pulling arm are respectively It is connected with the servo motor through the planetary reducer, the servo motor is arranged in the main body, and the wire suction device is located above the wire feeding mechanism. The doffing wire suction wire feeding device of the texturing machine of the present invention solves the problem that manual operation is required when the manual clipping machine automatically breaks the wire during doffing, wire suction and wire feeding, reduces the labor intensity of workers, and improves production efficiency . At the same time, the problems of long adjustment period and poor adaptability of the existing semi-automatic mechanism are solved.
Description
技术领域technical field
本发明涉及加弹机技术领域,特别涉及一种加弹机落筒吸丝送丝装置。The invention relates to the technical field of texturing machines, in particular to a doffing wire suction and wire feeding device of a texturing machine.
背景技术Background technique
加弹机是一种可将涤纶(POY),丙纶等无捻丝,通过假捻变形加工成为具有中弹、低弹性能的弹力丝的一种纺织机械。现有的加弹机通常是手动和半自动设备,针对手动加弹机设备,主要送丝、吸丝均采用人工操作,重复性体力工作,工人劳动强度大,效率低。部分半自动设备,采用凸轮结构,虽然效率高,但调整过程复杂且柔性差,只针对单一型号手动加弹机适用,对于另一型号手动加弹机,就必需对机构进行大的改动,或者重新设计才能够满足生产需要。The texturing machine is a kind of textile machine that can process untwisted yarns such as polyester (POY) and polypropylene into elastic yarns with medium and low elastic properties through false twisting. The existing texturing machines are usually manual or semi-automatic equipment. For manual texturing machines, the main wire feeding and wire suction are manually operated, repetitive manual work, labor-intensive and low-efficiency. Some semi-automatic equipment adopts cam structure. Although the efficiency is high, the adjustment process is complicated and the flexibility is poor. It is only suitable for a single type of manual texturing machine. For another type of manual texturing machine, it is necessary to make major changes to the mechanism, or re- Design to meet production needs.
发明内容SUMMARY OF THE INVENTION
本发明为了解决现有技术的问题,提供了一种能够实现全自动断丝、送丝、吸丝,提升生产效率,减少人工操作的加弹机落筒吸丝送丝装置。In order to solve the problems in the prior art, the present invention provides a doffer wire suction and wire feeding device for a texturing machine that can realize automatic wire breaking, wire feeding and wire suction, improve production efficiency and reduce manual operations.
具体技术方案如下:一种加弹机落筒吸丝送丝装置,包括本体,右拨丝臂,左拨丝臂,吸丝器,行星减速机,伺服电机,齿轮,无杆气缸,齿条和送丝机构,所述无杆气缸设置在本体中,无杆气缸与齿条连接,所述齿轮与齿条啮合,所述齿轮与送丝机构连接,所述右拨丝臂和左拨丝臂分别通过行星减速机与伺服电机连接,伺服电机设置在主体中,吸丝器位于送丝机构上方。The specific technical scheme is as follows: a doffing wire suction wire feeding device for a texturing machine, including a body, a right wire pulling arm, a left wire pulling arm, a wire suction device, a planetary reducer, a servo motor, a gear, a rodless cylinder, and a rack And the wire feeding mechanism, the rodless cylinder is arranged in the body, the rodless cylinder is connected with the rack, the gear is meshed with the rack, the gear is connected with the wire feeding mechanism, the right wire arm and the left wire The arms are respectively connected with the servo motor through the planetary reducer, the servo motor is arranged in the main body, and the wire suction device is located above the wire feeding mechanism.
作为优选方案,所述左拨丝臂与右拨丝臂设置在主体底部且交叉设置。As a preferred solution, the left wire pulling arm and the right wire pulling arm are arranged at the bottom of the main body and crossed.
作为优选方案,所述送丝机构位于主体底部。As a preferred solution, the wire feeding mechanism is located at the bottom of the main body.
作为优选方案,加弹机落筒吸丝送丝装置还包括摆动气缸和集丝臂,集丝臂通过铰接联接在吸丝器上且由摆动气缸驱动。As a preferred solution, the doffing wire suction wire feeding device of the texturing machine further comprises a swing cylinder and a wire collecting arm, and the wire collecting arm is hingedly connected to the wire suction device and is driven by the swing cylinder.
作为优选方案,所述摆动气缸设置在主体上方。As a preferred solution, the swing cylinder is arranged above the main body.
作为优选方案,加弹机落筒吸丝送丝装置还包括上拨丝臂,上拨丝臂固定于摆动气缸上。As a preferred solution, the doffing wire suction and wire feeding device of the texturing machine further includes an upper wire pulling arm, and the upper wire pulling arm is fixed on the swing cylinder.
作为优选方案,所述吸丝器包括收集管,真空发生器,吸丝嘴,上剪丝器,下剪丝器和气缸,所述收集管和吸丝嘴分别设置在真空发生器两端,所述气缸设置在支架上,气缸驱动上剪丝器和下剪丝器,上剪丝器和下剪丝器设置在支架上。As a preferred solution, the wire suction device includes a collection tube, a vacuum generator, a wire suction nozzle, an upper wire cutter, a lower wire cutter and an air cylinder, and the collection tube and the wire suction nozzle are respectively arranged at both ends of the vacuum generator, The air cylinder is arranged on the support, the air cylinder drives the upper wire cutter and the lower wire cutter, and the upper wire cutter and the lower wire cutter are arranged on the support.
作为优选方案,所述吸丝器还包括上集丝臂和下集丝臂,上集丝臂和下集丝臂通过铰接轴连接,铰接轴设置在支架上,上集丝臂和下集丝臂平行设置。As a preferred solution, the wire suction device further comprises an upper wire collecting arm and a lower wire collecting arm, the upper wire collecting arm and the lower wire collecting arm are connected by a hinge shaft, the hinge shaft is arranged on the bracket, and the upper wire collecting arm and the lower wire collecting arm are connected by a hinge shaft. Arms are set parallel.
作为优选方案,所述送丝机构包括连杆固定座,曲连杆,连杆,直臂和引丝器,所述连杆固定座与齿轮连接,曲连杆两端分别与连杆固定座和直臂连接,直臂分别与连杆和引丝器连接。As a preferred solution, the wire feeding mechanism includes a connecting rod fixing seat, a crank connecting rod, a connecting rod, a straight arm and a thread guide, the connecting rod fixing seat is connected with a gear, and both ends of the crank connecting rod are respectively connected with the connecting rod fixing seat It is connected with the straight arm, and the straight arm is connected with the connecting rod and the thread guide respectively.
作为优选方案,所述直臂包括第一直臂和第二直臂,第一直臂通过铰接轴座与曲连杆连接,第二直臂一端与第一直臂通过铰接轴连接,另一端与连杆铰接。As a preferred solution, the straight arm includes a first straight arm and a second straight arm, the first straight arm is connected to the crank link through a hinge shaft seat, one end of the second straight arm is connected to the first straight arm through a hinge shaft, and the other end Hinged with connecting rod.
本发明的技术效果:本发明的一种加弹机落筒吸丝送丝装置解决了手动夹弹机在落筒时自动断丝、吸丝、送丝动作时需要手动操作的问题,降低工人劳动强度,提高生产效率。同时解决现有半自动机构调整周期长,适应性差的问题。Technical effect of the present invention: The doffing wire suction and wire feeding device of the texturing machine of the present invention solves the problem that manual operation is required when the manual clipping machine automatically breaks, sucks and feeds the wire during doffing, and reduces labor costs. Labor intensity, improve production efficiency. At the same time, the problems of long adjustment period and poor adaptability of the existing semi-automatic mechanism are solved.
附图说明Description of drawings
图1是本发明实施例的一种加弹机落筒吸丝送丝装置的示意图。FIG. 1 is a schematic diagram of a doffing wire suction and wire feeding device of a texturing machine according to an embodiment of the present invention.
图2是本发明实施例的一种加弹机落筒吸丝送丝装置的另一示意图。FIG. 2 is another schematic diagram of a doffer wire suction and wire feeding device of a texturing machine according to an embodiment of the present invention.
图3是本发明实施例的一种加弹机落筒吸丝送丝装置的侧视图。Fig. 3 is a side view of a doffer wire suction wire feeding device of a texturing machine according to an embodiment of the present invention.
图4是本发明实施例的吸丝器的示意图。FIG. 4 is a schematic diagram of a silk suction device according to an embodiment of the present invention.
图5是本发明实施例的吸丝器的另一示意图。FIG. 5 is another schematic diagram of the silk suction device according to the embodiment of the present invention.
图6是本发明实施例的送丝机构的示意图。6 is a schematic diagram of a wire feeding mechanism according to an embodiment of the present invention.
图7是本发明实施例的送丝机构的另一示意图。Fig. 7 is another schematic diagram of the wire feeding mechanism according to the embodiment of the present invention.
具体实施方式Detailed ways
下面,结合实例对本发明的实质性特点和优势作进一步的说明,但本发明并不局限于所列的实施例。Hereinafter, the substantial features and advantages of the present invention will be further described with reference to examples, but the present invention is not limited to the listed embodiments.
如图1至图7所示,本实施例的一种加弹机落筒吸丝送丝装置包括本体1,右拨丝臂2,左拨丝臂3,吸丝器4,行星减速机5,伺服电机6,齿轮8,无杆气缸9,齿条10和送丝机构11,所述无杆气缸9设置在本体1中,无杆气缸9与齿条10连接。所述齿轮8与齿条10啮合,所述齿轮8与送丝机构11连接,所述右拨丝臂2和左拨丝臂3分别通过行星减速机5与伺服电机6连接,伺服电机设置在主体1中。吸丝器4位于送丝机构11上方。上述技术方案中,无杆气缸9驱动齿条10作直线移动,齿条10与齿轮8啮合,齿轮8带动送丝机构11向前运动,达到送丝的效果,同时无杆气缸9的行程能够快速调整,并间接调整送丝机构11的行程。伺服电机6通过行星减速机5能驱动右拨丝臂2和左拨丝臂3,这样能很好控制加弹机前的丝线拨开角度大小。As shown in FIGS. 1 to 7 , a doffing wire suction wire feeding device of a texturing machine in this embodiment includes a main body 1 , a right
本实施例中,所述左拨丝臂3与右拨丝臂2设置在主体1底部且交叉设置,从而能够将丝线拨开一定角度。In this embodiment, the left wire-pulling arm 3 and the right wire-pulling
本实施例中,所述送丝机构11位于主体1底部,从而实现丝线送丝。In this embodiment, the
本实施例中,加弹机落筒吸丝送丝装置还包括摆动气缸7和集丝臂12,集丝臂12通过铰接联接在吸丝器4上且由摆动气缸驱动7,从而实现摆动气缸7控制集丝臂摆动。本实施例中,所述摆动气缸设置在主体上方。In this embodiment, the doffing wire suction and wire feeding device of the texturing machine further includes a swing cylinder 7 and a wire collecting arm 12. The wire collecting arm 12 is hingedly connected to the wire suction device 4 and is driven 7 by the swing cylinder, so as to realize the swing cylinder 7. Control the swing of the wire collecting arm. In this embodiment, the swing cylinder is arranged above the main body.
本实施例中,加弹机落筒吸丝送丝装置还包括上拨丝臂13,上拨丝臂13固定于摆动气缸7上。In this embodiment, the doffing wire suction and wire feeding device of the texturing machine further includes an upper
本实施例中,所述吸丝器4包括收集管41,真空发生器42,吸丝嘴43,上剪丝器44,下剪丝器45和气缸46,所述收集管41和吸丝嘴43分别设置在真空发生器42两端,所述气缸46设置在支架47上,气缸46驱动上剪丝器44和下剪丝器45,上剪丝器44和下剪丝器45设置在支架47上。上述技术方案中,通过上、下剪丝器能够将丝线剪断,通过真空发生器42产生的负压吸力使得丝线通过吸丝嘴43进入收集管41内,实现丝线收集。所述上、下剪丝器通过气缸46驱动,实现自动剪丝和吸丝。In this embodiment, the wire suction device 4 includes a
本实施例中,所述真空发生器42和吸丝嘴43通过转接头48连接,从而使吸丝嘴43能够转换方向。In this embodiment, the
本实施例中,所述吸丝器4还包括上集丝臂48和下集丝臂49,上集丝臂48和下集丝臂49通过铰接轴40连接,铰接轴40设置在支架47上,上集丝臂48和下集丝臂49平行设置,从而能够调节上、下集丝臂的角度。In this embodiment, the wire suction device 4 further includes an upper
本实施例中,所述上集丝臂48和下集丝臂49为结构相同的集丝臂,集丝臂包括臂部481和延伸部482,臂部481和延伸部482之间形成夹角,臂部和连接部之间具有凹槽483,从而实现对丝线的限位。In this embodiment, the upper
本实施例中,所述支架47具有U型槽471,所述上剪丝器44和下剪丝器45设置在U型槽471中,从而方便剪丝器收容。In this embodiment, the
本实施例中,支架47中设有第一连接板472和第二连接板473,第一连接板472与上剪丝器44连接,第二连接板473与下剪丝器45连接,从而使气缸能够通过连接板带动剪丝器运动。In this embodiment, the
本实施例中,所述吸丝嘴43位于上剪丝器44和下剪丝器45之间,从而便于将丝线吸入。In this embodiment, the
本实施例中,所述送丝机构11包括连杆固定座111,曲连杆112,连杆113,直臂114和引丝器115,所述连杆固定座111与齿轮连接,曲连杆112两端分别与连杆固定座111和直臂114连接,直臂114分别与连杆113和引丝器115连接。上述技术方案中,通过无杆气缸9带动齿轮8转动,从而使连杆固定座11转动,实现曲连杆112的转动,通过直臂114带动引丝器115摆动,从而实现自动送丝。通过设置连杆113,能够使直臂114更稳固。In this embodiment, the
本实施例中,所述连杆113一端与无杆气缸9下方的固定板91通过铰接杆92连接,从而使连接杆113能够相对固定板91转动。In this embodiment, one end of the connecting
本实施例中,所述直臂114包括第一直臂100和第二直臂200,第一直臂100通过铰接轴座116与曲连杆112连接,第二直臂200一端与第一直臂100通过铰接轴117连接,另一端与连杆铰接。In this embodiment, the
本实施例中,所述齿条10设置在联接板118上,联接板118设置在无杆气缸9上。In this embodiment, the
本实施例中,所述连杆固定座111与齿轮8之间设置轴承座119连接,齿轮8通过齿轮轴81固定在轴承座119上,从而使齿轮8能够灵活转动。In this embodiment, a
本实施例中,所述第一直臂100内设有剪线器120,用于剪断丝线。In this embodiment, the first
本实施例中,所述送丝机构11包括钩线器121,钩线器121通过连接杆122与摆缸123连接,钩线器121位于第一直臂100下方,从而通过摆缸123能够驱动钩线器121运动。本实施例中,引线器115与直臂114位于一条直线上。In this embodiment, the
本实施例的一种加弹机落筒吸丝送丝装置解决了手动夹弹机在落筒时自动断丝、吸丝、送丝动作时需要手动操作的问题,降低工人劳动强度,提高生产效率。同时解决现有半自动机构调整周期长,适应性差的问题。The doffing wire suction and wire feeding device of the texturing machine in this embodiment solves the problem that manual operation is required for the manual clipping machine to automatically break the wire during doffing, wire suction, and wire feeding, thereby reducing the labor intensity of workers and improving production. efficiency. At the same time, the problems of long adjustment period and poor adaptability of the existing semi-automatic mechanism are solved.
需要指出的是,上述较佳实施例仅为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。It should be pointed out that the above-mentioned preferred embodiment is only to illustrate the technical concept and characteristics of the present invention, and its purpose is to enable those who are familiar with the technology to understand the content of the present invention and implement it accordingly, and cannot limit the present invention. protected range. All equivalent changes or modifications made according to the spirit of the present invention should be included within the protection scope of the present invention.
Claims (10)
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CN202010882871.6A CN112079182B (en) | 2020-08-28 | A wire suction and feeding device for a texturizing machine |
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CN112079182A true CN112079182A (en) | 2020-12-15 |
CN112079182B CN112079182B (en) | 2025-04-11 |
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CN112079180A (en) * | 2020-08-28 | 2020-12-15 | 苏州澳钍智能科技有限公司 | Wire feeding mechanism of elasticizer |
CN113388907A (en) * | 2021-06-11 | 2021-09-14 | 广东大红马纺织新材料有限公司 | Intelligent wire dropping robot and automatic wire dropping method thereof |
CN113788366A (en) * | 2021-09-23 | 2021-12-14 | 苏州澳钍智能科技有限公司 | Automatic doffing robot of elasticizer |
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CN113388907A (en) * | 2021-06-11 | 2021-09-14 | 广东大红马纺织新材料有限公司 | Intelligent wire dropping robot and automatic wire dropping method thereof |
CN113788366A (en) * | 2021-09-23 | 2021-12-14 | 苏州澳钍智能科技有限公司 | Automatic doffing robot of elasticizer |
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