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CN111865100A - Power conversion device - Google Patents

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Publication number
CN111865100A
CN111865100A CN202010136525.3A CN202010136525A CN111865100A CN 111865100 A CN111865100 A CN 111865100A CN 202010136525 A CN202010136525 A CN 202010136525A CN 111865100 A CN111865100 A CN 111865100A
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circuit unit
semiconductor switching
switching element
smoothing capacitor
power conversion
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CN202010136525.3A
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Chinese (zh)
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CN111865100B (en
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松永和久
岩丸阳介
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Fuji Electric Co Ltd
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Fuji Electric Co Ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M5/00Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases
    • H02M5/40Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC
    • H02M5/42Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC by static converters
    • H02M5/44Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC by static converters using discharge tubes or semiconductor devices to convert the intermediate DC into AC
    • H02M5/453Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC by static converters using discharge tubes or semiconductor devices to convert the intermediate DC into AC using devices of a triode or transistor type requiring continuous application of a control signal
    • H02M5/458Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC by static converters using discharge tubes or semiconductor devices to convert the intermediate DC into AC using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
    • H02M7/003Constructional details, e.g. physical layout, assembly, wiring or busbar connections
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
    • H02M7/42Conversion of DC power input into AC power output without possibility of reversal
    • H02M7/44Conversion of DC power input into AC power output without possibility of reversal by static converters
    • H02M7/48Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M7/483Converters with outputs that each can have more than two voltages levels
    • H02M7/49Combination of the output voltage waveforms of a plurality of converters
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
    • H02M7/42Conversion of DC power input into AC power output without possibility of reversal
    • H02M7/44Conversion of DC power input into AC power output without possibility of reversal by static converters
    • H02M7/48Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M7/53Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
    • H02M7/537Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
    • H02M7/5387Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters in a bridge configuration
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/06Control, e.g. of temperature, of power
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/0083Converters characterised by their input or output configuration

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Inverter Devices (AREA)

Abstract

The invention provides a power conversion device, which can restrain the enlargement of the device and the increase of the transmission loss and can increase the capacity of the supplied power.

Description

电力转换装置Power conversion device

技术领域technical field

本发明涉及一种电力转换装置,特别是涉及一种具备平滑电容器和逆变器部的电力转换装置。The present invention relates to a power conversion device, and more particularly, to a power conversion device including a smoothing capacitor and an inverter unit.

背景技术Background technique

以往,公开了具备平滑电容器和逆变器部的电力转换装置。这样的电力转换装置例如公开在日本特开2017-118693号公报中。Conventionally, a power conversion device including a smoothing capacitor and an inverter unit has been disclosed. Such a power conversion device is disclosed in, for example, Japanese Patent Laid-Open No. 2017-118693.

在日本特开2017-118693号公报中,记载有一种具备直流电源部(交流电源和转换器部)、平滑部(平滑电容器)、逆变器部以及输出部的感应加热用电源装置(电力转换装置)。在日本特开2017-118693号公报所记载的感应加热用电源装置中,直流电源部将由商用的交流电源供给的交流电力转换为直流电力。另外,平滑部使自直流电源部输出的直流电力的脉动电流平滑。另外,逆变器部将由平滑部平滑后的直流电力逆转换为高频的交流电力。另外,输出部将通过逆变器部转换后的交流电力向加热线圈输出。Japanese Patent Application Laid-Open No. 2017-118693 describes a power supply device for induction heating (power converter) including a DC power supply unit (AC power supply and converter unit), a smoothing unit (smoothing capacitor), an inverter unit, and an output unit device). In the power supply device for induction heating described in Japanese Patent Application Laid-Open No. 2017-118693, the DC power supply unit converts AC power supplied from a commercial AC power supply into DC power. In addition, the smoothing unit smoothes the pulsating current of the DC power output from the DC power supply unit. In addition, the inverter unit reversely converts the DC power smoothed by the smoothing unit into high-frequency AC power. In addition, the output unit outputs the AC power converted by the inverter unit to the heating coil.

在日本特开2017-118693号公报所记载的感应加热用电源装置中,逆变器部包含两个桥电路,该桥电路具有多个由两个功率半导体元件串联连接而成的桥臂。并且,两个桥电路的输出部侧相对于加热线圈并联连接。由此,向加热线圈进行的电力供给分散至两个桥电路。即,在日本特开2017-118693号公报所记载的感应加热用电源装置中,逆变器部在桥电路的输出侧以相互并联连接的方式设有多个(两个)。In the power supply device for induction heating described in Japanese Patent Laid-Open No. 2017-118693, the inverter unit includes two bridge circuits having a plurality of bridge arms in which two power semiconductor elements are connected in series. And the output part side of the two bridge circuits is connected in parallel with respect to the heating coil. Thereby, the power supply to the heating coil is distributed to the two bridge circuits. That is, in the power supply device for induction heating described in Japanese Patent Laid-Open No. 2017-118693, a plurality (two) of inverter units are provided on the output side of the bridge circuit so as to be connected in parallel with each other.

在此,在日本特开2017-118693号公报所记载的那样的以往的电力转换装置中,为了使能够供给的电力大容量化,考虑增加相互并联连接的逆变器部的并联数量而使供给的电流增加的方法。然而,在增加了电流的情况下,在并联后的逆变器部各自的电流汇合的部分,需要与增加的电流相对应地增粗导体,因此使装置大型化。另外,在电阻(导体)处作为热能失去的热损失取决于电流的大小,因此,在电流增加了的情况下,输电路径中的能量损失(输电损耗)变大。因此,在日本特开2017-118693号公报所记载的那样的以往的电力转换装置中,存在想要抑制装置的大型化和输电损耗的增大并且使能够供给的电力大容量化这样的期望。Here, in the conventional power conversion device as described in Japanese Patent Laid-Open No. 2017-118693, in order to increase the capacity of power that can be supplied, it is considered to increase the number of parallel-connected inverter units to supply power to each other. method of current increase. However, when the current is increased, it is necessary to increase the thickness of the conductor in accordance with the increased current in the portion where the currents of the paralleled inverter units converge, which increases the size of the device. In addition, the heat loss lost as heat energy at the resistance (conductor) depends on the magnitude of the current. Therefore, when the current increases, the energy loss (transmission loss) in the power transmission path becomes large. Therefore, in the conventional power conversion device as described in Japanese Patent Laid-Open No. 2017-118693, there is a desire to increase the capacity of the power that can be supplied while suppressing the increase in the size of the device and the increase in power transmission loss.

发明内容SUMMARY OF THE INVENTION

发明要解决的问题Invention to solve problem

本发明是为了解决上述那样的课题而做出的,本发明的1个目的在于,提供一种能够抑制装置的大型化和输电损耗的增大并且使能够供给的电力大容量化的电力转换装置。The present invention has been made in order to solve the above-mentioned problems, and an object of the present invention is to provide a power conversion device that can suppress an increase in the size of the device and increase in power transmission loss and increase the capacity of the power that can be supplied. .

用于解决问题的方案solution to the problem

为了实现上述目的,本发明的一技术方案提供一种电力转换装置,其中,该电力转换装置具备:平滑电容器,其与对交流电压进行整流的整流电路的输出侧相连接;以及逆变器部,其包含具有多个半导体开关元件的半导体开关元件部,通过半导体开关元件的开关来将被平滑电容器平滑后的直流电压转换为交流电压,包含平滑电容器和逆变器部的电路单元在逆变器电路的输出侧以相互串联连接的方式设有多个。In order to achieve the above object, an aspect of the present invention provides a power conversion device, wherein the power conversion device includes: a smoothing capacitor connected to an output side of a rectifier circuit that rectifies an AC voltage; and an inverter unit , which includes a semiconductor switching element section having a plurality of semiconductor switching elements, and converts the DC voltage smoothed by the smoothing capacitor into an AC voltage through switching of the semiconductor switching elements, and the circuit unit including the smoothing capacitor and the inverter section is in the inverter. A plurality of output sides of the circuit are connected in series with each other.

在本发明的一技术方案的电力转换装置中,如上述那样,包含平滑电容器和逆变器部的电路单元在逆变器部的输出侧以相互串联连接的方式设有多个。由此,连接起来的多个逆变器部整体的电压成为串联连接起来的多个逆变器部中的各逆变器部的电压的合计值,因此能够在不使在逆变器部流动的电流增加的情况下增大自电力转换装置输出的电压(高电压化)。并且,由于不使在逆变器部流动的电流增加,因此,不必如多个逆变器部并联地连接的情况那样增粗导体(使装置大型化)。另外,由于在电阻(导体)中作为热能失去的热损失不取决于电压的大小,因此,即使在逆变器部整体的电压变大的情况下,能量损失(输电损耗)也不会变大。其结果,能够抑制装置的大型化和输电损耗的增大并且使能够供给的电力大容量化。In the power conversion device according to an aspect of the present invention, as described above, a plurality of circuit units including the smoothing capacitor and the inverter unit are provided on the output side of the inverter unit so as to be connected in series with each other. As a result, the voltage of the entire plurality of inverter units connected in series becomes the sum of the voltages of the inverter units among the plurality of inverter units connected in series, so that it is possible to prevent the voltage from flowing through the inverter units. When the current of the power converter increases, the voltage output from the power conversion device is increased (higher voltage). Furthermore, since the current flowing in the inverter unit is not increased, it is not necessary to increase the thickness of the conductor (enlarge the device) as in the case of connecting a plurality of inverter units in parallel. In addition, since the heat loss lost as heat energy in the resistance (conductor) does not depend on the magnitude of the voltage, the energy loss (transmission loss) does not increase even when the voltage of the entire inverter unit increases. . As a result, it is possible to increase the capacity of power that can be supplied while suppressing an increase in the size of the device and an increase in power transmission loss.

在上述一技术方案的电力转换装置中,优选的是,多个电路单元中的各电路单元包含将平滑电容器与半导体开关元件部之间连接起来的单元内连接部,多个电路单元各自的单元内连接部以平滑电容器与半导体开关元件部之间的电感彼此相等的方式构成。在此,在进行半导体开关元件的开关的逆变器部,存在在开关元件的ON/OFF时产生浪涌电压(瞬间超过稳定状态而产生的大波电压)的情况。另外,在串联连接起来的各逆变器部,在产生了大小互不相同的浪涌电压的情况下,有时在串联连接起来的逆变器部彼此之间流动有预期以外的循环电流。即,在串联连接起来的各逆变器部,与浪涌电压彼此相等的情况相比,存在浪涌电压引起的装置的破损、误动作等的装置的不良。此外,浪涌电压取决于在电路流动的电流和电路中的电感。因此,通过如上述那样构成,从而在多个电路单元之间,平滑电容器与半导体开关元件部之间的电感彼此相等,因此,能够在多个电路单元之间抑制浪涌电压的差异变大。其结果,在串联连接起来的各逆变器部,能够抑制浪涌电压引起的装置的不良。In the power conversion device according to the above aspect, it is preferable that each of the plurality of circuit units includes an intra-unit connecting portion that connects the smoothing capacitor and the semiconductor switching element portion, and that each of the plurality of circuit units includes a unit of The internal connection portion is configured so that the inductances between the smoothing capacitor and the semiconductor switching element portion are equal to each other. Here, in the inverter unit that performs switching of the semiconductor switching elements, a surge voltage (a large wave voltage that is generated instantaneously exceeding a steady state) may be generated when the switching elements are turned ON/OFF. In addition, when surge voltages of different magnitudes are generated between the inverter units connected in series, an unexpected circulating current may flow between the inverter units connected in series. That is, in each inverter part connected in series, compared with a case where the surge voltages are equal to each other, there are device defects such as device breakage and malfunction due to the surge voltage. Furthermore, the surge voltage depends on the current flowing in the circuit and the inductance in the circuit. Therefore, by configuring as described above, the inductances between the smoothing capacitor and the semiconductor switching element portion are equal to each other among the plurality of circuit units, and therefore, it is possible to suppress a large difference in surge voltage among the plurality of circuit units. As a result, in each inverter unit connected in series, it is possible to suppress the failure of the device due to the surge voltage.

在该情况下,优选的是,电路单元包含相互串联连接且以沿第1方向排列的方式配置的第1电路单元和第2电路单元,第1电路单元内的构造和第2电路单元内的构造构成为彼此相对于与第1方向正交的、第1电路单元与第2电路单元之间的中央的中央面对称。若如此构成,则由于第1电路单元的单元内连接部和第2电路单元的单元内连接部成为彼此相同的形状,因此,在第1电路单元与第2电路单元之间,能够容易地实现使平滑电容器与半导体开关元件部之间的电感彼此相等那样的结构。另外,在各第1电路单元和各第2电路单元中,单元内连接部以外的构件也成为相同的形状,因此能够抑制在串联连接起来的第1电路单元与第2电路单元之间相互流动的电流在电气上变得不平衡。In this case, it is preferable that the circuit unit includes a first circuit unit and a second circuit unit which are connected in series to each other and are arranged in the first direction, and the structure in the first circuit unit and the structure in the second circuit unit are preferably included. The structure is configured to be symmetrical with respect to the center plane in the center between the first circuit unit and the second circuit unit, which is orthogonal to the first direction. With such a configuration, since the intra-unit connection portion of the first circuit unit and the intra-unit connection portion of the second circuit unit have the same shape, the connection between the first circuit unit and the second circuit unit can be easily realized. A structure in which the inductances between the smoothing capacitor and the semiconductor switching element portion are made equal to each other. In addition, in each of the first circuit unit and each of the second circuit units, the members other than the connecting portion within the unit have the same shape, so that the mutual flow between the first circuit unit and the second circuit unit connected in series can be suppressed. The current becomes electrically unbalanced.

在上述第1电路单元和第2电路单元彼此相对于第1电路单元与第2电路单元之间的中央的中央面对称的结构中,优选的是,第1电路单元和第2电路单元各自的平滑电容器具有包含供平滑电容器的端子配置的端子配置面的长方体形状,第1电路单元和第2电路单元各自的半导体开关元件部沿着与端子配置面交叉的侧面配置,第1电路单元和第2电路单元以第1电路单元的端子配置面和第2电路单元的端子配置面相对的方式配置。若如此构成,则由于第1电路单元和第2电路单元以第1电路单元的端子配置面和第2电路单元的端子配置面相对的方式配置,因此能够将与在第1电路单元的端子配置面配置的平滑电容器的端子相连接的单元内连接部和与在第2电路单元的端子配置面配置的平滑电容器的端子相连接的单元内连接部配置得比较近。因而,例如,在为了降低平滑电容器与半导体开关元件部之间的电感而在各第1电路单元和各第2电路单元中减小了单元内连接部上的平滑电容器与半导体开关元件部之间的距离的情况下,能够将第1电路单元的半导体开关元件部和第2电路单元的半导体开关元件部配置得比较近。在该情况下,能够抑制将第1电路单元与第2电路单元之间连接起来时的连接距离变大,因此能够降低平滑电容器与半导体开关元件部之间的电感,且也能够降低将单元间连接起来的构件中的电感。另外,在各第1电路单元和各第2电路单元,能够将半导体开关元件部沿着与供平滑电容器的端子配置的端子配置面交叉的侧面(与端子配置面不同的面)配置,由此,与半导体开关元件部沿着供平滑电容器的端子配置的面(端子配置面)配置的情况相比,能够为了配置构件而有效地使用具有长方体形状的平滑电容器的周围的空间。In the configuration in which the first circuit unit and the second circuit unit are symmetrical to each other with respect to the center plane between the first circuit unit and the second circuit unit, it is preferable that the first circuit unit and the second circuit unit are each The smoothing capacitor has a rectangular parallelepiped shape including a terminal arrangement surface for the terminal arrangement of the smoothing capacitor, the semiconductor switching element portions of the first circuit unit and the second circuit unit are arranged along the side surfaces intersecting with the terminal arrangement surface, and the first circuit unit and the The second circuit unit is arranged so that the terminal arrangement surface of the first circuit unit and the terminal arrangement surface of the second circuit unit face each other. With this configuration, since the first circuit unit and the second circuit unit are arranged so that the terminal arrangement surface of the first circuit unit and the terminal arrangement surface of the second circuit unit face each other, it is possible to arrange the terminals in the first circuit unit The intra-unit connection portion to which the terminal of the surface-arranged smoothing capacitor is connected and the intra-unit connection portion to which the terminal of the smoothing capacitor arranged on the terminal arrangement surface of the second circuit unit is connected are arranged relatively close to each other. Therefore, for example, in order to reduce the inductance between the smoothing capacitor and the semiconductor switching element portion, in each of the first circuit cells and each of the second circuit cells, the size between the smoothing capacitor and the semiconductor switching element portion at the connection portion within the cell is reduced. In the case of the distance, the semiconductor switching element portion of the first circuit unit and the semiconductor switching element portion of the second circuit unit can be arranged relatively close. In this case, the increase in the connection distance when connecting the first circuit unit and the second circuit unit can be suppressed, the inductance between the smoothing capacitor and the semiconductor switching element portion can be reduced, and the connection between the units can also be reduced. Inductance in connected components. In addition, in each of the first circuit units and each of the second circuit units, the semiconductor switching element portion can be arranged along a side surface (a surface different from the terminal arrangement surface) intersecting with the terminal arrangement surface on which the terminals of the smoothing capacitor are arranged. Compared with the case where the semiconductor switching element portion is arranged along the surface on which the terminals of the smoothing capacitor are arranged (terminal arrangement surface), the space around the smoothing capacitor having a rectangular parallelepiped shape can be effectively used for arranging members.

在该情况下,优选的是,该电力转换装置还具备使第1电路单元的半导体开关元件部和第2电路单元的半导体开关元件部相连接的单元间连接部,第1电路单元的半导体开关元件部在上述侧面以沿与第1方向正交的第2方向排列的方式设有多个,第2电路单元的半导体开关元件部以与第1电路单元的多个半导体开关元件部中的各半导体开关元件部相对应的方式在上述侧面沿与第1方向正交的第2方向排列地设有多个。若如此构成,则由于设于第1电路单元的多个半导体开关元件部和设于第2电路单元的多个半导体开关元件部以相互对应的方式均沿第2方向排列地配置,因此能够简化将第1电路单元的半导体开关元件部和第2电路单元的半导体开关元件部连接起来的单元间连接部的形状。In this case, it is preferable that the power conversion device further includes an inter-unit connection portion for connecting the semiconductor switching element portion of the first circuit unit and the semiconductor switching element portion of the second circuit unit, and the semiconductor switch of the first circuit unit A plurality of element portions are provided on the side surface in a manner of being aligned in a second direction orthogonal to the first direction, and the semiconductor switching element portion of the second circuit unit is provided with each of the plurality of semiconductor switching element portions of the first circuit unit. A plurality of semiconductor switching element portions are provided on the side surface in a row in a second direction orthogonal to the first direction in a corresponding manner. With this configuration, since the plurality of semiconductor switching element portions provided in the first circuit unit and the plurality of semiconductor switching element portions provided in the second circuit unit are arranged in a row in the second direction so as to correspond to each other, the simplification can be achieved. The shape of the inter-cell connection portion that connects the semiconductor switching element portion of the first circuit unit and the semiconductor switching element portion of the second circuit unit.

在具备上述单元间连接部的结构中,优选的是,单元间连接部包含缺口和通孔中的至少任意一者。若如此构成,则能够利用缺口和通孔中的至少任意一者进行调整,使得自电路单元的多个半导体开关元件部中的各半导体开关元件部的电流路径的长度的差异较小。其结果,能够抑制自电路单元的多个半导体开关元件部中的各半导体开关元件部流动的电流的电气不平衡变大。In the structure provided with the above-mentioned inter-cell connection portion, it is preferable that the inter-cell connection portion includes at least one of a notch and a through hole. With this configuration, at least one of the notch and the via hole can be used to adjust the difference in the length of the current path from each of the semiconductor switching element portions of the circuit unit to be small. As a result, it is possible to suppress an increase in electrical imbalance of the current flowing from each of the semiconductor switching element portions of the circuit unit.

在具备上述单元间连接部的结构中,优选的是,单元间连接部具有相对于沿着第1方向的、单元间连接部的第2方向上的中央线对称的形状。若如此构成,则由于能够使自电路单元的多个半导体开关元件部中的各半导体开关元件部的电流路径的长度以中央线为中心在第2方向上的一侧和另一侧相等,因此能够抑制自电路单元的多个半导体开关元件部中的各半导体开关元件部流动的电流的电气不平衡变大。In the structure provided with the above-mentioned inter-unit connection portion, it is preferable that the inter-unit connection portion has a symmetrical shape with respect to the center line of the inter-unit connection portion in the second direction along the first direction. With this configuration, the lengths of the current paths from the semiconductor switching element portions of the plurality of semiconductor switching element portions of the circuit unit can be made equal to one side and the other side in the second direction with the center line as the center. It is possible to suppress an increase in electrical unbalance of the current flowing from each of the semiconductor switching element portions of the circuit unit.

在具备上述单元间连接部的结构中,优选的是,单元间连接部包含:第1部分,其以沿着第2方向延伸的方式设于与第1电路单元的多个半导体开关元件部相对应的位置;第2部分,其以沿着第2方向延伸的方式设于与第2电路单元的多个半导体开关元件部相对应的位置;以及第3部分,其以沿第1方向延伸的方式相对于第1部分和第2部分独立地设置,并设为将第1部分和第2部分连接。若如此构成,则由于第3部分相对于设于第1电路单元的第1部分和设于第2电路单元的第2部分独立地设置,因此,通过将第1部分和第2部分分别作为与第1电路单元和第2电路单元相连接的各单元且将第3部分作为将单元彼此连接起来的连接部分进行处理,能够提高装置的组装、维护时的作业性。In the structure including the above-mentioned inter-cell connection portion, it is preferable that the inter-cell connection portion includes a first portion provided in a manner extending in the second direction in a phase with the plurality of semiconductor switching element portions of the first circuit unit. Corresponding positions; a second portion provided at positions corresponding to the plurality of semiconductor switching element portions of the second circuit unit so as to extend along the second direction; and a third portion with a portion extending along the first direction The mode is provided independently from the first part and the second part, and connects the first part and the second part. With this configuration, since the third part is provided independently of the first part provided in the first circuit unit and the second part provided in the second circuit unit, the first part and the second part are respectively set as the In each of the units connected to the first circuit unit and the second circuit unit, the third part is treated as a connection part that connects the units to each other, so that the workability at the time of assembly and maintenance of the device can be improved.

附图说明Description of drawings

图1是本发明的一个实施方式的电力转换装置的电路图。FIG. 1 is a circuit diagram of a power conversion device according to an embodiment of the present invention.

图2是表示本发明的一个实施方式的电力转换装置的概略构造的立体图。2 is a perspective view showing a schematic structure of the power conversion device according to the embodiment of the present invention.

图3是本发明的一个实施方式的电力转换装置的堆叠部(日文:スタック)的立体图。3 is a perspective view of a stacking portion (Japanese: スタック) of the power conversion device according to the embodiment of the present invention.

图4是本发明的一个实施方式的电力转换装置的堆叠部的分解立体图(1)。4 is an exploded perspective view ( 1 ) of the stacking portion of the power conversion device according to the embodiment of the present invention.

图5是本发明的一个实施方式的电力转换装置的剖视图(侧视图)。5 is a cross-sectional view (side view) of the power conversion device according to the embodiment of the present invention.

图6是本发明的一个实施方式的电力转换装置的分解立体图(2)。6 is an exploded perspective view ( 2 ) of the power conversion device according to the embodiment of the present invention.

图7是用于说明本发明的一个实施方式的电力转换装置的堆叠部之间的配置的主视图。FIG. 7 is a front view for explaining the arrangement between stacking parts of the power conversion device according to the embodiment of the present invention.

图8是用于说明本发明的一个实施方式的电力转换装置的堆叠部之间的配置的侧视图。FIG. 8 is a side view for explaining the arrangement between stacking parts of the power conversion device according to the embodiment of the present invention.

具体实施方式Detailed ways

以下,基于附图来说明使本发明具体化的实施方式。Hereinafter, embodiments that embody the present invention will be described based on the drawings.

参照图1~图8说明本发明的一个实施方式的电力转换装置100的结构。电力转换装置100是用于通过感应加热进行金属的熔化的熔化炉的感应加热装置200用的电力转换装置100。电力转换装置100构成为使用半导体开关元件31自交流电源300生成交流。The configuration of a power conversion device 100 according to an embodiment of the present invention will be described with reference to FIGS. 1 to 8 . The power conversion device 100 is the power conversion device 100 for the induction heating device 200 of a melting furnace for melting metal by induction heating. The power conversion device 100 is configured to generate alternating current from the alternating current power supply 300 using the semiconductor switching element 31 .

(电力转换装置的电路结构)(Circuit Configuration of Power Conversion Device)

首先,参照图1说明电力转换装置100的电路结构。First, the circuit configuration of the power conversion device 100 will be described with reference to FIG. 1 .

如图1所示,电力转换装置100具备多个整流电路10(整流电路10a~10d)、多个平滑电容器20(平滑电容器20a~20d)、以及多个逆变器部30(逆变器部30a~30d)。As shown in FIG. 1 , the power conversion device 100 includes a plurality of rectifier circuits 10 (rectifier circuits 10a to 10d ), a plurality of smoothing capacitors 20 (smoothing capacitors 20a to 20d ), and a plurality of inverter units 30 (inverter units 30a~30d).

整流电路10将自交流电源300输入的交流电压转换为直流电压。整流电路10相对于1个交流电源300设有多个(两个)。即,相对于交流电源301(变压器301),设有整流电路10a和整流电路10b。另外,相对于交流电源302(变压器302)设有整流电路10c和整流电路10d。并且,整流电路10a的阳极侧和阴极侧分别与整流电路10c的阳极侧和阴极侧电连接。另外,整流电路10b的阳极侧和阴极侧分别与整流电路10d的阳极侧和阴极侧电连接。The rectifier circuit 10 converts the AC voltage input from the AC power source 300 into a DC voltage. The rectifier circuit 10 is provided in plural (two) with respect to one AC power source 300 . That is, the rectifier circuit 10a and the rectifier circuit 10b are provided with respect to the AC power supply 301 (transformer 301). Moreover, the rectifier circuit 10c and the rectifier circuit 10d are provided with respect to the alternating current power supply 302 (transformer 302). In addition, the anode side and the cathode side of the rectifier circuit 10a are electrically connected to the anode side and the cathode side of the rectifier circuit 10c, respectively. In addition, the anode side and the cathode side of the rectifier circuit 10b are electrically connected to the anode side and the cathode side of the rectifier circuit 10d, respectively.

平滑电容器20与对交流电压进行整流的整流电路10的输出侧相连接。平滑电容器20相对于每个整流电路10设有一个。即,在整流电路10a、10b、10c、10d的输出侧分别连接有平滑电容器20a、20b、20c、20d。并且,平滑电容器20a的正极侧和负极侧分别与平滑电容器20c的正极侧和负极侧电连接。另外,平滑电容器20b的正极侧和负极侧分别与平滑电容器20d的正极侧和负极侧电连接。The smoothing capacitor 20 is connected to the output side of the rectifier circuit 10 that rectifies the AC voltage. One smoothing capacitor 20 is provided for each rectifier circuit 10 . That is, smoothing capacitors 20a, 20b, 20c, and 20d are connected to the output sides of the rectifier circuits 10a, 10b, 10c, and 10d, respectively. In addition, the positive electrode side and the negative electrode side of the smoothing capacitor 20a are electrically connected to the positive electrode side and the negative electrode side of the smoothing capacitor 20c, respectively. In addition, the positive electrode side and the negative electrode side of the smoothing capacitor 20b are electrically connected to the positive electrode side and the negative electrode side of the smoothing capacitor 20d, respectively.

逆变器部30通过半导体开关元件31的开关来将被整流电路10平滑后的直流电压转换为交流电压。然后,转换后的交流电压自逆变器部30向感应加热装置200的感应加热线圈210输出。另外,逆变器部30相对于每个整流电路10设有一个。即,相对于整流电路10a、10b、10c、10d,分别设有逆变器部30a、30b、30c、30d。The inverter unit 30 converts the DC voltage smoothed by the rectifier circuit 10 into an AC voltage by switching the semiconductor switching element 31 . Then, the converted AC voltage is output from the inverter unit 30 to the induction heating coil 210 of the induction heating device 200 . In addition, one inverter unit 30 is provided for each rectifier circuit 10 . That is, inverter units 30a, 30b, 30c, and 30d are provided with respect to the rectifier circuits 10a, 10b, 10c, and 10d, respectively.

逆变器部30包含具有多个半导体开关元件31的半导体组件32(半导体组件32a和半导体组件32b)。在半导体组件32a容纳有半导体开关元件31a和半导体开关元件31b。在半导体组件32b容纳有半导体开关元件31c和半导体开关元件31d。此外,半导体组件32是权利要求书的“半导体开关元件部”的一个例子。The inverter section 30 includes a semiconductor package 32 (semiconductor package 32a and semiconductor package 32b ) having a plurality of semiconductor switching elements 31 . The semiconductor switch element 31a and the semiconductor switch element 31b are accommodated in the semiconductor package 32a. The semiconductor switch element 31c and the semiconductor switch element 31d are accommodated in the semiconductor package 32b. In addition, the semiconductor element 32 is an example of the "semiconductor switching element part" of a claim.

并且,在图1中虽未图示,但对于半导体组件32a和半导体组件32b而言,多个半导体组件分别并联连接,例如,分别以6并联的方式设置。另外,由半导体开关元件31a~31d构成全桥电路。另外,逆变器部30a(逆变器部30c)的半导体开关元件31a与半导体开关元件31b连接的连接点同感应加热线圈210的一端侧电连接。另外,逆变器部30b(逆变器部30d)的半导体开关元件31c与半导体开关元件31d连接的连接点同感应加热线圈210的另一端侧电连接。In addition, although not shown in FIG. 1, the semiconductor element 32a and the semiconductor element 32b are each connected in parallel with each other, for example, each of six semiconductor elements is provided in parallel. In addition, a full bridge circuit is constituted by the semiconductor switching elements 31a to 31d. In addition, the connection point where the semiconductor switching element 31a of the inverter unit 30a (inverter unit 30c) and the semiconductor switching element 31b are connected is electrically connected to one end side of the induction heating coil 210 . In addition, the connection point where the semiconductor switching element 31c of the inverter unit 30b (inverter unit 30d ) and the semiconductor switching element 31d are connected is electrically connected to the other end side of the induction heating coil 210 .

此外,在电力转换装置100中,由平滑电容器20和逆变器部30构成堆叠部(电路单元)40。并且,堆叠部40设有多个(堆叠部40a~40d)。此外,堆叠部40a和堆叠部40c是权利要求书的“第1电路单元”的一个例子。另外,堆叠部40b和堆叠部40d是权利要求书的“第2电路单元”的一个例子。Further, in the power conversion device 100 , the stacking portion (circuit unit) 40 is constituted by the smoothing capacitor 20 and the inverter portion 30 . Moreover, the stacking part 40 is provided with a plurality of (stacking parts 40a to 40d). In addition, the stacking part 40a and the stacking part 40c are an example of the "1st circuit unit" of a claim. In addition, the stacking part 40b and the stacking part 40d are an example of the "2nd circuit unit" of a claim.

具体而言,由平滑电容器20a和逆变器部30a构成堆叠部40a。另外,由平滑电容器20b和逆变器部30b构成堆叠部40b。另外,由平滑电容器20c和逆变器部30c构成堆叠部40c。另外,由平滑电容器20d和逆变器部30d构成堆叠部40d。Specifically, the stacking portion 40a is constituted by the smoothing capacitor 20a and the inverter portion 30a. In addition, the stacking portion 40b is constituted by the smoothing capacitor 20b and the inverter portion 30b. In addition, the stacking portion 40c is constituted by the smoothing capacitor 20c and the inverter portion 30c. In addition, the stacking portion 40d is constituted by the smoothing capacitor 20d and the inverter portion 30d.

在此,在本实施方式中,包含平滑电容器20和逆变器部30的堆叠部40在逆变器部30的输出侧相互串联连接。详细而言,堆叠部40a的逆变器部30a的输出侧和堆叠部40b的逆变器部30b的输出侧串联地电连接。另外,堆叠部40c的逆变器部30c的输出侧和堆叠部40d的逆变器部30d的输出侧串联地电连接。Here, in the present embodiment, the stacking parts 40 including the smoothing capacitor 20 and the inverter part 30 are connected in series with each other on the output side of the inverter part 30 . In detail, the output side of the inverter part 30a of the stacking part 40a and the output side of the inverter part 30b of the stacking part 40b are electrically connected in series. In addition, the output side of the inverter portion 30c of the stack portion 40c and the output side of the inverter portion 30d of the stack portion 40d are electrically connected in series.

具体而言,逆变器部30a的半导体开关元件31c和半导体开关元件31d的连接点同逆变器部30b的半导体开关元件31a和半导体开关元件31b的连接点电连接。另外,逆变器部30c的半导体开关元件31c和半导体开关元件31d的连接点同逆变器部30d的半导体开关元件31a和半导体开关元件31b的连接点电连接。Specifically, the connection point of the semiconductor switching element 31c and the semiconductor switching element 31d of the inverter part 30a is electrically connected to the connection point of the semiconductor switching element 31a and the semiconductor switching element 31b of the inverter part 30b. In addition, the connection point of the semiconductor switching element 31c and the semiconductor switching element 31d of the inverter part 30c is electrically connected to the connection point of the semiconductor switching element 31a and the semiconductor switching element 31b of the inverter part 30d.

(电力转换装置的概略构造)(Schematic structure of power conversion device)

接下来,参照图2说明电力转换装置100的概略构造。Next, a schematic configuration of the power conversion device 100 will be described with reference to FIG. 2 .

如图2所示,在电力转换装置100中,两个堆叠部40(堆叠部40a和堆叠部40b)在1个壳体50中以沿上下方向(Z方向)排列的方式配置。并且,堆叠部40a和堆叠部40b在壳体50中分别配置于下侧(Z2侧)和上侧(Z1侧)。此外,堆叠部40c和堆叠部40d的配置结构与堆叠部40a和堆叠部40b的配置结构大致相同,在图2中对此未图示。As shown in FIG. 2 , in the power conversion device 100 , two stacking parts 40 (stacking part 40 a and stacking part 40 b ) are arranged in a row in the vertical direction (Z direction) in one housing 50 . In addition, the stacking portion 40a and the stacking portion 40b are respectively arranged on the lower side (Z2 side) and the upper side (Z1 side) in the casing 50 . In addition, the arrangement structure of the stacking portion 40c and the stacking portion 40d is substantially the same as the arrangement structure of the stacking portion 40a and the stacking portion 40b, which is not shown in FIG. 2 .

在以下的说明中,将壳体50的上下方向、左右方向以及前后方向分别称为Z方向、X方向以及Y方向。另外,将上方向(上侧)、下方向(下侧)、左侧、右侧、前侧和后侧分别称为Z1方向(Z1侧)、Z2方向(Z2侧)、X1侧、X2侧、Y1侧以及Y2侧。此外,Z方向和Y方向分别是权利要求书的“第1方向”和“第2方向”的一个例子。In the following description, the up-down direction, the left-right direction, and the front-rear direction of the casing 50 are referred to as the Z direction, the X direction, and the Y direction, respectively. In addition, the upper direction (upper side), the lower direction (lower side), the left side, the right side, the front side, and the rear side are referred to as the Z1 direction (Z1 side), the Z2 direction (Z2 side), the X1 side, and the X2 side, respectively. , Y1 side and Y2 side. In addition, the Z direction and the Y direction are examples of the "first direction" and the "second direction" in the claims, respectively.

(堆叠部的构造)(Structure of Stacking Section)

接下来,参照图3~图6说明堆叠部40的构造。此外,在图3~图6中,作为堆叠部40,使用图2所示的堆叠部40a的配置(方向)进行说明。Next, the structure of the stacking portion 40 will be described with reference to FIGS. 3 to 6 . In addition, in FIGS. 3-6, as the stacking part 40, the arrangement|positioning (direction) of the stacking part 40a shown in FIG. 2 is used and demonstrated.

如图3和图4所示,平滑电容器20由具有大致长方体形状的薄膜电容器构成。并且,如图4所示,平滑电容器20包含供平滑电容器20的端子21呈直线状配置的端子配置面22。端子配置面22是平滑电容器20的Z1侧的面。另外,端子21包含正侧端子21p和负侧端子21n。正侧端子21p和负侧端子21n在端子配置面22上沿着Y方向交替地配置。As shown in FIGS. 3 and 4 , the smoothing capacitor 20 is constituted by a film capacitor having a substantially rectangular parallelepiped shape. Further, as shown in FIG. 4 , the smoothing capacitor 20 includes a terminal arrangement surface 22 on which the terminals 21 of the smoothing capacitor 20 are linearly arranged. The terminal arrangement surface 22 is the surface on the Z1 side of the smoothing capacitor 20 . In addition, the terminal 21 includes a positive-side terminal 21p and a negative-side terminal 21n. The positive-side terminals 21p and the negative-side terminals 21n are alternately arranged along the Y direction on the terminal arrangement surface 22 .

半导体组件32包含正侧端子32p、负侧端子32n、以及输出端子32o。正侧端子32p、负侧端子32n、以及输出端子32o按照正侧端子32p、负侧端子32n、以及输出端子32o的顺序自Z1侧朝向Z2侧配置。The semiconductor element 32 includes a positive-side terminal 32p, a negative-side terminal 32n, and an output terminal 32o. The positive side terminal 32p, the negative side terminal 32n, and the output terminal 32o are arranged in the order of the positive side terminal 32p, the negative side terminal 32n, and the output terminal 32o from the Z1 side toward the Z2 side.

半导体组件32沿着平滑电容器20的与端子配置面22交叉的侧面23配置,该侧面23相对于呈直线状配置的端子21成为线对称。另外,半导体组件32在侧面23上沿Y方向排列地设有多个。具体而言,多个半导体组件32中的例如6并联(6个)半导体组件32a在平滑电容器20的X2侧的侧面23a上沿着Y方向配置。另外,如图5所示,6并联(6个)半导体组件32b在平滑电容器20的X1侧的侧面23b上沿着Y方向配置。另外,半导体组件32以半导体组件32的表面(设有正侧端子32p、负侧端子32n以及输出端子32o的面)沿着侧面23的方式配置。The semiconductor element 32 is arranged along the side surface 23 of the smoothing capacitor 20 that intersects with the terminal arrangement surface 22 , and the side surface 23 is line-symmetric with respect to the linearly arranged terminals 21 . In addition, a plurality of semiconductor elements 32 are arranged in the Y direction on the side surface 23 . Specifically, among the plurality of semiconductor elements 32 , for example, six semiconductor elements 32 a in parallel (six pieces) are arranged along the Y direction on the side surface 23 a on the X2 side of the smoothing capacitor 20 . In addition, as shown in FIG. 5 , six parallel (six) semiconductor elements 32 b are arranged along the Y direction on the side surface 23 b on the X1 side of the smoothing capacitor 20 . In addition, the semiconductor element 32 is arranged so that the surface of the semiconductor element 32 (the surface on which the positive-side terminal 32p, the negative-side terminal 32n, and the output terminal 32o are provided) follows the side surface 23 .

另外,如图4所示,半导体组件32在Z方向上配置于端子配置面22的附近。具体而言,半导体组件32配置于比侧面23的Z方向上的中央C靠Z1侧的位置。由此,能够使半导体组件32的正侧端子32p与平滑电容器20的正侧端子21p之间的距离比较小。另外,能够使半导体组件32的负侧端子32n与平滑电容器20的负侧端子21n之间的距离比较小。其结果,能够谋求将半导体组件32的正侧端子32p与平滑电容器20的正侧端子21p之间连接起来的汇流条60(后述)的低电感化和将半导体组件32的负侧端子32n与平滑电容器20的负侧端子21n之间连接起来的汇流条60(后述)的低电感化。In addition, as shown in FIG. 4 , the semiconductor element 32 is arranged in the vicinity of the terminal arrangement surface 22 in the Z direction. Specifically, the semiconductor element 32 is arranged at a position closer to the Z1 side than the center C in the Z direction of the side surface 23 . Thereby, the distance between the positive-side terminal 32p of the semiconductor element 32 and the positive-side terminal 21p of the smoothing capacitor 20 can be made relatively small. In addition, the distance between the negative-side terminal 32n of the semiconductor element 32 and the negative-side terminal 21n of the smoothing capacitor 20 can be made relatively small. As a result, it is possible to reduce the inductance of the bus bar 60 (described later) that connects the positive-side terminal 32p of the semiconductor element 32 and the positive-side terminal 21p of the smoothing capacitor 20 and to connect the negative-side terminal 32n of the semiconductor element 32 to the The inductance of the bus bar 60 (described later) connected between the negative-side terminals 21 n of the smoothing capacitor 20 is reduced.

另外,如图5所示,配置于相对于平滑电容器20的端子21靠X2侧的侧面23a的半导体组件32a的相对于平滑电容器20而言的高度位置h1和配置于相对于平滑电容器20的端子21靠X1侧的侧面23b的半导体组件32b的相对于平滑电容器20而言的高度位置h2大致相等。具体而言,半导体组件32a的Z1侧的端部的高度位置h1和半导体组件32b的Z1侧的端部的高度位置h2大致相等。另外,6个半导体组件32a的高度位置h1彼此相等。另外,6个半导体组件32b的高度位置h2彼此相等。In addition, as shown in FIG. 5 , the height position h1 of the semiconductor element 32 a arranged on the side surface 23 a on the X2 side with respect to the terminal 21 of the smoothing capacitor 20 with respect to the smoothing capacitor 20 and the terminal arranged with respect to the smoothing capacitor 20 The height position h2 of the semiconductor element 32b on the side surface 23b on the X1 side of 21 with respect to the smoothing capacitor 20 is substantially equal. Specifically, the height position h1 of the end portion on the Z1 side of the semiconductor element 32a and the height position h2 of the end portion on the Z1 side of the semiconductor element 32b are substantially equal. In addition, the height positions h1 of the six semiconductor elements 32a are equal to each other. In addition, the height positions h2 of the six semiconductor elements 32b are equal to each other.

另外,如图3所示,在堆叠部40设有将平滑电容器20与半导体组件32之间连接起来的汇流条60(正侧汇流条61和负侧汇流条62)。正侧汇流条61电连接于半导体组件32的正侧端子32p和平滑电容器20的正侧端子21p。负侧汇流条62电连接于半导体组件32的负侧端子32n和平滑电容器20的负侧端子21n。此外,汇流条60是权利要求书的“单元内连接部”的一个例子。In addition, as shown in FIG. 3 , the stack portion 40 is provided with bus bars 60 (positive side bus bar 61 and negative side bus bar 62 ) that connect between the smoothing capacitor 20 and the semiconductor element 32 . The positive side bus bar 61 is electrically connected to the positive side terminal 32p of the semiconductor element 32 and the positive side terminal 21p of the smoothing capacitor 20 . The negative side bus bar 62 is electrically connected to the negative side terminal 32n of the semiconductor element 32 and the negative side terminal 21n of the smoothing capacitor 20 . In addition, the bus bar 60 is an example of the "connection part in a cell" of a claim.

在此,在电力转换装置100中,多个半导体组件32以多个半导体组件32中的各半导体组件32与平滑电容器20之间的阻抗(各阻抗)大致相等的方式配置于相对于端子配置面22靠X2侧的侧面23a和相对于端子配置面22靠X1侧的侧面23b这两者。Here, in the power conversion device 100 , the plurality of semiconductor elements 32 are arranged on the surface with respect to the terminal arrangement so that the impedances (each impedance) between each of the plurality of semiconductor elements 32 and the smoothing capacitor 20 are substantially equal. Both the side surface 23 a on the X2 side of 22 and the side surface 23 b on the X1 side with respect to the terminal arrangement surface 22 .

具体而言,如图5所示,配置于平滑电容器20的一侧(侧面23a)的半导体组件32a的正侧端子32p与平滑电容器20的端子21之间的在正侧汇流条61上的距离L1(由图5的单点划线表示的距离)同配置于平滑电容器20的另一侧(侧面23b)的半导体组件32b的正侧端子32p与平滑电容器20的端子21之间的在正侧汇流条61上的距离L2大致相等。另外,半导体组件32a的负侧端子32n与平滑电容器20的端子21之间的在负侧汇流条62上的距离L11同半导体组件32b的负侧端子32n与平滑电容器20的端子21之间的在负侧汇流条62上的距离L12大致相等。由此,能够使多个半导体组件32中的各半导体组件32与平滑电容器20之间的阻抗(各阻抗)大致相等,因此能够谋求在半导体组件32与平滑电容器20之间流动的电流的稳定化。Specifically, as shown in FIG. 5 , the distance on the positive side bus bar 61 between the positive side terminal 32 p of the semiconductor element 32 a arranged on one side (side surface 23 a ) of the smoothing capacitor 20 and the terminal 21 of the smoothing capacitor 20 L1 (the distance indicated by the one-dot chain line in FIG. 5 ) is on the positive side between the positive side terminal 32 p of the semiconductor element 32 b arranged on the other side (side surface 23 b ) of the smoothing capacitor 20 and the terminal 21 of the smoothing capacitor 20 The distances L2 on the bus bars 61 are approximately equal. In addition, the distance L11 on the negative side bus bar 62 between the negative side terminal 32n of the semiconductor element 32a and the terminal 21 of the smoothing capacitor 20 is the same as the distance L11 between the negative side terminal 32n of the semiconductor element 32b and the terminal 21 of the smoothing capacitor 20 on the negative side The distance L12 on the negative side bus bar 62 is approximately equal. As a result, the impedance (each impedance) between each of the semiconductor elements 32 and the smoothing capacitor 20 can be made substantially equal, so that the current flowing between the semiconductor elements 32 and the smoothing capacitor 20 can be stabilized .

另外,在电力转换装置100中,如图4所示,正侧汇流条61和负侧汇流条62分别设置为相对于多个半导体组件32共用。并且,如图5所示,正侧汇流条61和负侧汇流条62分别具有覆盖端子配置面22以及平滑电容器20的两侧的侧面23a和侧面23b的区域的大致U字形状。具体而言,相对于平滑电容器20,正侧汇流条61和负侧汇流条62按照正侧汇流条61和负侧汇流条62的顺序层叠。即,在大致U字形状的负侧汇流条62的内侧配置有大致U字形状的正侧汇流条61。另外,正侧汇流条61和负侧汇流条62是分别通过将1个金属板弯折而形成的。由此,与汇流条60由多个金属板连接而成的情况相比,能够谋求汇流条60的低电感化。In addition, in the power conversion device 100 , as shown in FIG. 4 , the positive-side bus bar 61 and the negative-side bus bar 62 are provided in common with the plurality of semiconductor elements 32 , respectively. 5 , the positive side bus bar 61 and the negative side bus bar 62 each have a substantially U shape covering the terminal arrangement surface 22 and the regions of the side surfaces 23 a and 23 b on both sides of the smoothing capacitor 20 . Specifically, with respect to the smoothing capacitor 20 , the positive side bus bar 61 and the negative side bus bar 62 are stacked in the order of the positive side bus bar 61 and the negative side bus bar 62 . That is, the substantially U-shaped positive side bus bar 61 is arranged inside the substantially U-shaped negative side bus bar 62 . In addition, the positive side bus bar 61 and the negative side bus bar 62 are each formed by bending one metal plate. Thereby, compared with the case where the bus bar 60 is formed by connecting a plurality of metal plates, it is possible to reduce the inductance of the bus bar 60 .

另外,如图6所示,在正侧汇流条61与负侧汇流条62之间配置有绝缘纸70。绝缘纸70以多张重叠的方式设置。即,汇流条60是导电层和绝缘层相叠合而成的、层压构造的汇流条。In addition, as shown in FIG. 6 , insulating paper 70 is arranged between the positive side bus bar 61 and the negative side bus bar 62 . The insulating paper 70 is provided in a manner of overlapping a plurality of sheets. That is, the bus bar 60 is a bus bar having a laminated structure in which a conductive layer and an insulating layer are stacked.

另外,如图5所示,正侧汇流条61包含沿着X方向延伸的第1部分61a和自第1部分61a的X方向的两端部朝向Z2侧延伸的第2部分61b。另外,负侧汇流条62包含沿着X方向延伸的第1部分62a和自第1部分62a的X方向的两端部朝向Z2侧延伸的第2部分62b。并且,正侧汇流条61的第1部分61a的在X方向上的长度L21小于负侧汇流条62的第1部分62a的在X方向上的长度L22。另外,正侧汇流条61的第2部分61b的在Z方向上的长度L31小于负侧汇流条62的第2部分62b的在Z方向上的长度L32。Further, as shown in FIG. 5 , the positive side bus bar 61 includes a first portion 61a extending in the X direction and a second portion 61b extending toward the Z2 side from both ends of the first portion 61a in the X direction. In addition, the negative bus bar 62 includes a first portion 62a extending in the X direction and a second portion 62b extending toward the Z2 side from both ends of the first portion 62a in the X direction. Furthermore, the length L21 in the X direction of the first portion 61 a of the positive side bus bar 61 is smaller than the length L22 in the X direction of the first portion 62 a of the negative side bus bar 62 . In addition, the length L31 in the Z direction of the second portion 61b of the positive side bus bar 61 is smaller than the length L32 in the Z direction of the second portion 62b of the negative side bus bar 62 .

正侧汇流条61具有与半导体组件32a的正侧端子32p和半导体组件32b的正侧端子32p相连接的腿部61c。另外,负侧汇流条62具有与半导体组件32a的负侧端子32n和半导体组件32b的负侧端子32n相连接的腿部62c。正侧汇流条61的腿部61c通过螺纹件71连接于半导体组件32的正侧端子32p。另外,负侧汇流条62的腿部62c通过螺纹件71连接于半导体组件32的负侧端子32n。另外,腿部61c和腿部62c沿着X方向设置。另外,正侧汇流条61的腿部61c的在X方向上的长度L41小于负侧汇流条62的腿部62c的在X方向上的长度L42。The positive side bus bar 61 has a leg portion 61c connected to the positive side terminal 32p of the semiconductor package 32a and the positive side terminal 32p of the semiconductor package 32b. In addition, the negative side bus bar 62 has a leg portion 62c connected to the negative side terminal 32n of the semiconductor element 32a and the negative side terminal 32n of the semiconductor element 32b. The leg portion 61c of the positive-side bus bar 61 is connected to the positive-side terminal 32p of the semiconductor package 32 through the screw member 71 . In addition, the leg portion 62c of the negative-side bus bar 62 is connected to the negative-side terminal 32n of the semiconductor package 32 through the screw 71 . Moreover, the leg part 61c and the leg part 62c are provided along the X direction. In addition, the length L41 in the X direction of the leg portion 61 c of the positive side bus bar 61 is smaller than the length L42 in the X direction of the leg portion 62 c of the negative side bus bar 62 .

正侧汇流条61的第1部分61a与负侧汇流条62的第1部分62a之间的在Z方向上的间隔D1比较小。另外,正侧汇流条61的第2部分61b与负侧汇流条62的第2部分62b之间的在X方向上的间隔D2比较小。另一方面,正侧汇流条61的腿部61c与负侧汇流条62的腿部62c之间的在Z方向上的间隔D3比较大。然而,正侧汇流条61的全部区域中的、与负侧汇流条62之间的间隔比较大的部分仅是腿部61c(仅是比较小的区域)。由此,腿部61c(腿部62c)对于通过正侧汇流条61和负侧汇流条62夹着绝缘纸70层叠而实现的、汇流条60(正侧汇流条61和负侧汇流条62)的低电感化的效果造成的影响较小。The interval D1 in the Z direction between the first portion 61a of the positive side bus bar 61 and the first portion 62a of the negative side bus bar 62 is relatively small. In addition, the interval D2 in the X direction between the second portion 61b of the positive side bus bar 61 and the second portion 62b of the negative side bus bar 62 is relatively small. On the other hand, the interval D3 in the Z direction between the leg portion 61c of the positive side bus bar 61 and the leg portion 62c of the negative side bus bar 62 is relatively large. However, in the entire region of the positive side bus bar 61, a portion having a relatively large interval with the negative side bus bar 62 is only the leg portion 61c (only a relatively small region). Thereby, the leg portion 61c (leg portion 62c) corresponds to the bus bar 60 (the positive side bus bar 61 and the negative side bus bar 62) realized by laminating the positive side bus bar 61 and the negative side bus bar 62 with the insulating paper 70 therebetween. The effect of low inductance is less affected.

另外,如图6所示,在正侧汇流条61设有多个孔部61d。另外,在负侧汇流条62设有多个孔部62d。另外,在绝缘纸70设有多个孔部70a。并且,螺纹件71自Z1侧经由负侧汇流条62的孔部62d、绝缘纸70的孔部70a以及正侧汇流条61螺纹接合于平滑电容器20的正侧端子21p。由此,正侧汇流条61与平滑电容器20的正侧端子21p相连接。另外,螺纹件71自Z1侧经由负侧汇流条62、绝缘纸70的孔部70a以及正侧汇流条61的孔部61d螺纹接合于平滑电容器20的负侧端子21n。由此,负侧汇流条62与平滑电容器20的负侧端子21n相连接。In addition, as shown in FIG. 6 , the front-side bus bar 61 is provided with a plurality of hole portions 61d. In addition, the negative-side bus bar 62 is provided with a plurality of hole portions 62d. In addition, the insulating paper 70 is provided with a plurality of hole portions 70a. The screw 71 is screwed to the positive terminal 21p of the smoothing capacitor 20 from the Z1 side via the hole 62d of the negative bus bar 62, the hole 70a of the insulating paper 70, and the positive bus bar 61. Thereby, the positive side bus bar 61 is connected to the positive side terminal 21p of the smoothing capacitor 20 . The screw 71 is screwed to the negative terminal 21n of the smoothing capacitor 20 from the Z1 side via the negative bus bar 62, the hole 70a of the insulating paper 70, and the hole 61d of the positive bus bar 61. Thereby, the negative side bus bar 62 is connected to the negative side terminal 21 n of the smoothing capacitor 20 .

(多个堆叠部之间的结构)(Structure between a plurality of stacked parts)

接下来,参照图7和图8说明电力转换装置100的多个堆叠部40之间的结构。Next, the structure between the plurality of stacking parts 40 of the power conversion device 100 will be described with reference to FIGS. 7 and 8 .

如图7所示,在本实施方式中,多个堆叠部40分别包含将平滑电容器20与半导体组件32之间连接起来的汇流条60。并且,汇流条60分别以平滑电容器20与半导体组件32之间的电感成为彼此大致相等的方式构成。As shown in FIG. 7 , in the present embodiment, each of the plurality of stacked parts 40 includes a bus bar 60 that connects the smoothing capacitor 20 and the semiconductor element 32 . In addition, the bus bars 60 are configured so that the inductances between the smoothing capacitor 20 and the semiconductor element 32 are substantially equal to each other.

详细而言,如图7和图8所示,堆叠部40a的汇流条60和堆叠部40b的汇流条60构成为彼此相对于与Z方向正交的、堆叠部40a与堆叠部40b之间的中央的中央面90大致对称。即,在电力转换装置100中,多个堆叠部40(堆叠部40a~40d)内的构造(堆叠部40内的构件的形状和堆叠部40内的构件之间的相对的配置)构成为彼此大致相等。Specifically, as shown in FIGS. 7 and 8 , the bus bars 60 of the stacking portion 40a and the busbars 60 of the stacking portion 40b are configured to be orthogonal to each other with respect to the Z direction between the stacking portion 40a and the stacking portion 40b The central central plane 90 is substantially symmetrical. That is, in the power conversion device 100, the configurations in the plurality of stacking parts 40 (the stacking parts 40a to 40d) (the shapes of the members in the stacking part 40 and the relative arrangement between the members in the stacking part 40) are configured to be mutually roughly equal.

具体而言,如图7所示,在电力转换装置100中,堆叠部40a和堆叠部40b以堆叠部40a的端子配置面22和堆叠部40b的端子配置面22相对的方式配置。即,堆叠部40a以端子配置面22成为上侧(Z1侧)的方式配置于壳体50的下侧(Z2侧)。另外,堆叠部40b以端子配置面22成为下侧的方式配置于壳体50的上侧。Specifically, as shown in FIG. 7 , in the power conversion device 100 , the stacking portion 40a and the stacking portion 40b are arranged such that the terminal arrangement surface 22 of the stacking portion 40a and the terminal arrangement surface 22 of the stacking portion 40b face each other. That is, the stacking portion 40a is arranged on the lower side (Z2 side) of the housing 50 so that the terminal arrangement surface 22 becomes the upper side (Z1 side). In addition, the stack portion 40b is arranged on the upper side of the housing 50 so that the terminal arrangement surface 22 becomes the lower side.

与此相伴,堆叠部40a的正侧汇流条61(负侧汇流条62)的第1部分61a(第1部分62a)配置于堆叠部40a的上侧(Z1侧)。另外,堆叠部40b的正侧汇流条61(负侧汇流条62)的第1部分61a(第1部分62a)配置于堆叠部40b的下侧(Z2侧)。Along with this, the first portion 61a (first portion 62a) of the positive side bus bar 61 (negative side bus bar 62) of the stack portion 40a is arranged on the upper side (Z1 side) of the stack portion 40a. Moreover, the 1st part 61a (1st part 62a) of the positive side bus bar 61 (negative side bus bar 62) of the stack part 40b is arrange|positioned on the lower side (Z2 side) of the stack part 40b.

另外,堆叠部40a的半导体组件32成为在侧面23上以沿与Z方向正交的Y方向排列的方式设有多个的状态。另外,堆叠部40b的半导体组件32成为以与堆叠部40a的多个半导体组件32中的各半导体组件32相对应的方式在侧面23上沿与Z方向正交的Y方向排列地设有多个的状态。In addition, a plurality of semiconductor elements 32 of the stacked portion 40a are provided on the side surface 23 so as to be aligned in the Y direction orthogonal to the Z direction. In addition, a plurality of semiconductor elements 32 of the stack portion 40b are provided on the side surface 23 in a row in the Y direction orthogonal to the Z direction so as to correspond to each of the semiconductor elements 32 of the plurality of semiconductor elements 32 of the stack portion 40a. status.

在此,在本实施方式中,如图8所示,电力转换装置100具备将堆叠部40a的半导体组件32和堆叠部40b的半导体组件32连接起来的汇流条80。此外,汇流条80是权利要求书的“单元间连接部”的一个例子。Here, in the present embodiment, as shown in FIG. 8 , the power conversion device 100 includes a bus bar 80 that connects the semiconductor elements 32 of the stack portion 40 a and the semiconductor elements 32 of the stack portion 40 b. Moreover, the bus bar 80 is an example of the "inter-unit connection part" of a claim.

详细而言,汇流条80具有相对于沿着Z方向的、汇流条80的Y方向上的中央线91大致对称的形状。另外,汇流条80包含设于堆叠部40a侧的第1部分81、设于堆叠部40b侧的第2部分82以及以将第1部分81和第2部分82连接起来的方式设置的第3部分83。Specifically, the bus bar 80 has a substantially symmetrical shape with respect to the center line 91 in the Y direction of the bus bar 80 along the Z direction. Further, the bus bar 80 includes a first portion 81 provided on the stack portion 40a side, a second portion 82 provided on the stack portion 40b side, and a third portion provided so as to connect the first portion 81 and the second portion 82 83.

具体而言,第1部分81以沿着Y方向延伸的方式设于与堆叠部40a的多个半导体组件32相对应的位置。另外,第2部分82以沿着Y方向延伸的方式设于与堆叠部40b的多个半导体组件32相对应的位置。另外,第3部分83以将第1部分81和第2部分82连接起来的方式沿Z方向延伸地设置。Specifically, the first portion 81 is provided at a position corresponding to the plurality of semiconductor elements 32 of the stack portion 40a so as to extend in the Y direction. In addition, the second portion 82 is provided at a position corresponding to the plurality of semiconductor elements 32 of the stack portion 40b so as to extend in the Y direction. Moreover, the 3rd part 83 is extended in the Z direction so that the 1st part 81 and the 2nd part 82 may be connected.

第1部分81、第2部分82以及第3部分83相互独立地设置,在第1部分81与第3部分83之间和第2部分82与第3部分83之间,通过螺栓和螺母进行紧固。另外,第3部分83在Y方向上配置于第1部分81和第2部分82的大致中央。The first part 81 , the second part 82 and the third part 83 are provided independently of each other, and between the first part 81 and the third part 83 and between the second part 82 and the third part 83 are tightened with bolts and nuts. solid. Moreover, the 3rd part 83 is arrange|positioned at the approximate center of the 1st part 81 and the 2nd part 82 in the Y direction.

另外,在本实施方式中,汇流条80包含通孔80a。具体而言,在第1部分81的大致中央部和第2部分82的大致中央部,分别设有以沿Y方向延伸的方式呈狭缝状形成的通孔80a。此外,通孔80a的在Y方向上的长度大于第3部分83的在Y方向上的长度。In addition, in this embodiment, the bus bar 80 includes the through hole 80a. Specifically, a through hole 80a formed in a slit shape so as to extend in the Y direction is provided in the substantially central portion of the first portion 81 and the substantially central portion of the second portion 82, respectively. Moreover, the length in the Y direction of the through-hole 80a is larger than the length in the Y direction of the third portion 83 .

(实施方式的效果)(Effect of Embodiment)

在本实施方式中,能够获得以下那样的效果。In the present embodiment, the following effects can be obtained.

在本实施方式中,如上述那样,将包含平滑电容器20和逆变器部30的堆叠部40在逆变器部30的输出侧以相互串联连接的方式设有多个。由此,连接起来的多个逆变器部30整体的电压成为串联连接起来的多个逆变器部30中的各逆变器部30的电压的合计值,因此能够在不使在逆变器部30流动的电流增加的情况下增大自电力转换装置100输出的电压(高电压化)。并且,由于不使在逆变器部30流动的电流增加,因此,不必如多个逆变器部30并联地连接的情况那样增粗导体(使电力转换装置100大型化)。另外,由于在电阻(导体)中作为热能失去的热损失不取决于电压的大小,因此,即使在逆变器部30整体的电压变大的情况下,能量损失(输电损耗)也不会变大。其结果,能够抑制电力转换装置100的大型化和输电损耗的增大并且使能够供给的电力大容量化。In the present embodiment, as described above, a plurality of stacking sections 40 including the smoothing capacitor 20 and the inverter section 30 are provided on the output side of the inverter section 30 to be connected to each other in series. As a result, the voltage of the entire plurality of inverter units 30 connected in series becomes the total value of the voltage of each inverter unit 30 among the plurality of inverter units 30 connected in series. When the current flowing through the power converter 30 increases, the voltage output from the power conversion device 100 is increased (higher voltage). Furthermore, since the current flowing in the inverter unit 30 is not increased, it is not necessary to increase the thickness of the conductor (enlarge the power conversion device 100 ) as in the case of connecting a plurality of inverter units 30 in parallel. In addition, since the heat loss lost as heat energy in the resistance (conductor) does not depend on the magnitude of the voltage, the energy loss (transmission loss) does not change even when the voltage of the entire inverter unit 30 increases. big. As a result, it is possible to increase the capacity of power that can be supplied while suppressing an increase in size of the power conversion device 100 and an increase in power transmission loss.

另外,在本实施方式中,如上述那样,使多个堆叠部40中的各堆叠部40构成为包含将平滑电容器20与半导体组件32之间连接起来的汇流条60。并且,使多个堆叠部40各自的汇流条60以平滑电容器20与半导体组件32之间的电感彼此大致相等的方式构成。由此,在多个堆叠部40之间,平滑电容器20与半导体组件32之间的电感彼此大致相等,因此,能够在多个堆叠部40之间抑制浪涌电压的差异变大。其结果,在串联连接起来的各逆变器部30,能够抑制浪涌电压引起的电力转换装置100的不良。In addition, in the present embodiment, as described above, each of the plurality of stacked portions 40 is configured to include the bus bar 60 that connects the smoothing capacitor 20 and the semiconductor element 32 . In addition, the bus bars 60 of the plurality of stacked portions 40 are configured so that the inductances between the smoothing capacitor 20 and the semiconductor element 32 are substantially equal to each other. Thereby, the inductances between the smoothing capacitor 20 and the semiconductor element 32 are substantially equal to each other among the plurality of stacked parts 40 , and therefore, it is possible to suppress a large difference in surge voltage among the plurality of stacked parts 40 . As a result, in each inverter unit 30 connected in series, the failure of the power conversion device 100 due to the surge voltage can be suppressed.

另外,在本实施方式中,如上述那样,使堆叠部40构成为包含相互串联连接且以沿Z方向排列的方式配置的堆叠部40a(堆叠部40c)和堆叠部40b(堆叠部40d)。并且,使堆叠部40a(堆叠部40c)内的构造和堆叠部40b(堆叠部40d)内的构造构成为彼此相对于与Z方向正交的、堆叠部40a(堆叠部40c)与堆叠部40b(堆叠部40d)之间的中央的中央面90大致对称。由此,堆叠部40a(堆叠部40c)的汇流条60和堆叠部40b(堆叠部40d)的汇流条60成为彼此大致相同的形状,因此,在堆叠部40a(堆叠部40c)与堆叠部40b(堆叠部40d)之间,能够容易地实现使平滑电容器20与半导体组件32之间的电感彼此大致相等那样的结构。另外,在各堆叠部40a(堆叠部40c)和各堆叠部40b(堆叠部40d)中,汇流条60以外的构件也成为大致相同的形状,因此能够抑制在串联连接起来的堆叠部40a(堆叠部40c)与堆叠部40b(堆叠部40d)之间相互流动的电流在电气上变得不平衡。In addition, in the present embodiment, as described above, the stacking portion 40 is configured to include the stacking portion 40a (stacking portion 40c) and the stacking portion 40b (stacking portion 40d) that are connected in series to each other and are arranged in line in the Z direction. Also, the structure in the stacking portion 40a (stacking portion 40c ) and the structure in the stacking portion 40b (stacking portion 40d ) are configured such that the stacking portion 40a (stacking portion 40c ) and the stacking portion 40b are orthogonal to each other with respect to the Z direction The center surface 90 of the center between (stack part 40d) is substantially symmetrical. As a result, the bus bars 60 of the stacking portion 40a (stacking portion 40c) and the busbars 60 of the stacking portion 40b (stacking portion 40d) have substantially the same shape. Between (stacked portions 40d), a structure in which the inductances between the smoothing capacitor 20 and the semiconductor element 32 are made substantially equal to each other can be easily realized. In addition, in each stacking portion 40a (stacking portion 40c ) and each stacking portion 40b (stacking portion 40d ), members other than the bus bars 60 have substantially the same shape, so that the stacking portion 40a (stacking portion 40d ) connected in series can be suppressed from forming. The mutual currents flowing between the portion 40c) and the stack portion 40b (stack portion 40d) become electrically unbalanced.

另外,在本实施方式中,如上述那样,使堆叠部40a(堆叠部40c)和堆叠部40b(堆叠部40d)各自的平滑电容器20构成为具有包含供平滑电容器20的端子21配置的端子配置面22的大致长方体形状。另外,将堆叠部40a(堆叠部40c)和堆叠部40b(堆叠部40d)各自的半导体组件32沿着与端子配置面22交叉的侧面23配置。并且,将堆叠部40a(堆叠部40c)和堆叠部40b(堆叠部40d)以堆叠部40a(堆叠部40c)的端子配置面22和堆叠部40b(堆叠部40d)的端子配置面22相对的方式配置。由此,由于堆叠部40a(堆叠部40c)和堆叠部40b(堆叠部40d)以堆叠部40a(堆叠部40c)的端子配置面22和堆叠部40b(堆叠部40d)的端子配置面22相对的方式配置,因此能够将与在堆叠部40a(堆叠部40c)的端子配置面22配置的平滑电容器20的端子21相连接的汇流条60和与在堆叠部40b(堆叠部40d)的端子配置面22配置的平滑电容器20的端子21相连接的汇流条60配置得比较近。因而,在为了降低平滑电容器20与半导体组件32之间的电感而在各堆叠部40a(堆叠部40c)和各堆叠部40b(堆叠部40d)中减小了汇流条60上的平滑电容器20与半导体组件32之间的距离的情况下,能够将堆叠部40a(堆叠部40c)的半导体组件32和堆叠部40b(堆叠部40d)的半导体组件32配置得比较近。其结果,能够抑制将堆叠部40a(堆叠部40c)与堆叠部40b(堆叠部40d)之间连接起来时的连接距离变大,因此能够降低平滑电容器20与半导体组件32之间的电感,且也能够降低将堆叠部40间连接起来的构件(汇流条80)中的电感。另外,在各堆叠部40a(堆叠部40c)和各堆叠部40b(堆叠部40d),能够将半导体组件32沿着与供平滑电容器20的端子21配置的端子配置面22交叉的侧面23(与端子配置面22不同的面)配置,由此,与半导体组件32沿着供平滑电容器20的端子21配置的面(端子配置面22)配置的情况相比,能够为了配置构件而有效地使用具有大致长方体形状的平滑电容器20的周围的空间。In addition, in the present embodiment, as described above, the smoothing capacitors 20 of the stacking portion 40a (stacking portion 40c ) and the stacking portion 40b (stacking portion 40d ) are configured to have a terminal arrangement including the arrangement of the terminals 21 of the smoothing capacitors 20 . The substantially rectangular parallelepiped shape of the face 22 . In addition, the semiconductor elements 32 of the stacking portion 40 a (stacking portion 40 c ) and the stacking portion 40 b (stacking portion 40 d ) are arranged along the side surfaces 23 intersecting with the terminal arrangement surface 22 . In addition, the stacking portion 40a (stacking portion 40c ) and the stacking portion 40b (stacking portion 40d ) face the terminal arrangement surface 22 of the stacking portion 40a (stacking portion 40c ) and the terminal arrangement surface 22 of the stacking portion 40b (stacking portion 40d ) way to configure. Thus, since the stacking portion 40a (stacking portion 40c ) and the stacking portion 40b (stacking portion 40d ) face each other with the terminal arrangement surface 22 of the stacking portion 40a (stacking portion 40c ) and the terminal arrangement surface 22 of the stacking portion 40b (stacking portion 40d ) Therefore, the bus bar 60 connected to the terminal 21 of the smoothing capacitor 20 arranged on the terminal arrangement surface 22 of the stack portion 40a (stack portion 40c ) and the terminal of the stack portion 40b (stack portion 40d ) can be arranged The bus bars 60 to which the terminals 21 of the smoothing capacitors 20 arranged on the surface 22 are connected are arranged relatively close. Therefore, in order to reduce the inductance between the smoothing capacitor 20 and the semiconductor element 32, the smoothing capacitor 20 on the bus bar 60 and the smoothing capacitor 20 and the In the case of the distance between the semiconductor elements 32, the semiconductor elements 32 of the stack part 40a (stack part 40c) and the semiconductor elements 32 of the stack part 40b (stack part 40d) can be arranged relatively close. As a result, it is possible to suppress the increase in the connection distance when connecting the stacking portion 40a (stacking portion 40c ) and the stacking portion 40b (stacking portion 40d ), so that the inductance between the smoothing capacitor 20 and the semiconductor element 32 can be reduced, and It is also possible to reduce the inductance in the member (the bus bar 80 ) that connects the stacked portions 40 . In addition, in each stacking portion 40a (stacking portion 40c) and each stacking portion 40b (stacking portion 40d), the semiconductor element 32 can be placed along the side surface 23 (with the terminal arrangement surface 22 where the terminals 21 of the smoothing capacitor 20 are arranged) intersecting with each other. Compared with the case where the semiconductor components 32 are arranged along the surface on which the terminals 21 of the smoothing capacitor 20 are arranged (the terminal arrangement surface 22 ), it is possible to effectively use for the arrangement member The space around the smoothing capacitor 20 having a substantially rectangular parallelepiped shape.

另外,在本实施方式中,如上述那样,使电力转换装置100构成为具备将堆叠部40a(堆叠部40c)的半导体组件32和堆叠部40b(堆叠部40d)的半导体组件32连接起来的汇流条80。并且,将堆叠部40a(堆叠部40c)的半导体组件32在与端子配置面22交叉的侧面23上以沿与Z方向正交的Y方向排列的方式设有多个。另外,将堆叠部40b(堆叠部40d)的半导体组件32以与堆叠部40a(堆叠部40c)的多个半导体组件32中的各半导体组件32相对应的方式在与端子配置面22交叉的侧面23上沿与Z方向正交的Y方向排列地设有多个。由此,设于堆叠部40a(堆叠部40c)的多个半导体组件32和设于堆叠部40b(堆叠部40d)的多个半导体组件32以相互对应的方式均沿Y方向排列地配置,因此能够简化将堆叠部40a(堆叠部40c)的半导体组件32和堆叠部40b(堆叠部40d)的半导体组件32连接起来的汇流条80的形状。In addition, in the present embodiment, as described above, the power conversion device 100 is configured to include a bus that connects the semiconductor elements 32 of the stacking portion 40a (stacking portion 40c ) and the semiconductor elements 32 of the stacking portion 40b (stacking portion 40d ). Article 80. In addition, a plurality of semiconductor elements 32 of the stacked portion 40a (stacked portion 40c) are provided on the side surface 23 intersecting with the terminal arrangement surface 22 so as to be aligned in the Y direction orthogonal to the Z direction. In addition, the semiconductor elements 32 of the stacking portion 40b (stacking portion 40d) are placed on the side intersecting the terminal arrangement surface 22 so as to correspond to each semiconductor element 32 of the plurality of semiconductor elements 32 of the stacking portion 40a (stacking portion 40c). 23, a plurality of them are arranged in the Y direction orthogonal to the Z direction. As a result, the plurality of semiconductor elements 32 provided in the stacking portion 40a (stacking portion 40c ) and the plurality of semiconductor elements 32 provided in the stacking portion 40b (stacking portion 40d ) are aligned in the Y direction so as to correspond to each other. The shape of the bus bar 80 that connects the semiconductor elements 32 of the stack portion 40a (stack portion 40c) and the semiconductor elements 32 of the stack portion 40b (stack portion 40d) can be simplified.

另外,在本实施方式中,如上述那样,使汇流条80构成为包含通孔80a。由此,能够利用通孔80a进行调整,使得自堆叠部40的(以沿Y方向排列的方式配置的)多个半导体组件32中的各半导体组件32的电流路径的长度的差异较小。其结果,能够抑制自堆叠部40的多个半导体组件32中的各半导体组件32流动的电流的电气不平衡变大。In addition, in the present embodiment, as described above, the bus bar 80 is configured to include the through hole 80a. Thereby, the through hole 80a can be used to adjust so that the difference in the length of the current path of each semiconductor element 32 from among the plurality of semiconductor elements 32 (arranged in the Y direction) from the stack portion 40 is small. As a result, it is possible to suppress an increase in the electrical imbalance of the current flowing from each of the semiconductor elements 32 in the stack portion 40 .

另外,在本实施方式中,如上述那样,使汇流条80构成为具有相对于沿着Z方向的、汇流条80的Y方向上的中央线91大致对称形状。由此,能够使自堆叠部40的多个半导体开关元件部中的各半导体开关元件部的电流路径的长度以中央线91为中心在Y方向上的一侧(Y1侧)和另一侧(Y2侧)大致相等,因此能够抑制自堆叠部40的多个半导体组件32中的各半导体组件32流动的电流的电气不平衡变大。In the present embodiment, as described above, the bus bar 80 is configured to have a substantially symmetrical shape with respect to the center line 91 of the bus bar 80 in the Y direction along the Z direction. Thereby, the lengths of the current paths from each of the semiconductor switching element portions of the stack portion 40 can be made on one side (the Y1 side) and the other side (the Y1 side) in the Y direction with the center line 91 as the center. Y2 side) are substantially equal, so that it is possible to suppress an increase in the electrical imbalance of the current flowing from each of the semiconductor elements 32 of the plurality of semiconductor elements 32 in the stack portion 40 .

另外,在本实施方式中,如上述那样,使汇流条80构成为包含第1部分81、第2部分82以及第3部分83。并且,将第1部分81以沿着Y方向延伸的方式设于与堆叠部40a的多个半导体组件32相对应的位置。另外,将第2部分82以沿着Y方向延伸的方式设于与堆叠部40b的多个半导体组件32相对应的位置。另外,将第3部分83以沿Z方向延伸的方式相对于第1部分81和第2部分82独立地设置,并将第3部分83设为将第1部分81和第2部分82连接。由此,第3部分83相对于设于堆叠部40a(堆叠部40c)的第1部分81和设于堆叠部40b(堆叠部40d)的第2部分82独立地设置,因此,通过将第1部分81和第2部分82分别作为与堆叠部40a和堆叠部40b相连接的各单元且将第3部分83作为将单元彼此连接起来的连接部分进行处理,能够提高电力转换装置100的组装、维护时的作业性。In addition, in the present embodiment, the bus bar 80 is configured to include the first portion 81 , the second portion 82 , and the third portion 83 as described above. In addition, the first portion 81 is provided at a position corresponding to the plurality of semiconductor elements 32 of the stack portion 40a so as to extend in the Y direction. In addition, the second portion 82 is provided at a position corresponding to the plurality of semiconductor elements 32 of the stack portion 40b so as to extend in the Y direction. In addition, the third portion 83 is provided independently of the first portion 81 and the second portion 82 so as to extend in the Z direction, and the third portion 83 connects the first portion 81 and the second portion 82 . Thus, the third portion 83 is provided independently of the first portion 81 provided in the stacking portion 40a (stacking portion 40c ) and the second portion 82 provided in the stacking portion 40b (stacking portion 40d ). The part 81 and the second part 82 are treated as the units connected to the stacking part 40a and the stacking part 40b, respectively, and the third part 83 is handled as a connecting part that connects the units to each other, so that the assembly and maintenance of the power conversion device 100 can be improved. time workability.

[变形例][Variation]

应该认为本次公开的实施方式在所有方面都是例示性的而不是限制性的。本发明的范围是由权利要求书表示,而不是由上述的实施方式的说明表示,本发明的范围还包括与权利要求书等同的含义和范围内的所有变更(变形例)。The embodiments disclosed this time should be considered to be illustrative and not restrictive in all respects. The scope of the present invention is indicated by the claims, not the description of the above-described embodiments, and the scope of the present invention includes the meaning equivalent to the claims and all the changes (modifications) within the scope.

例如,在上述实施方式中,示出了使汇流条80构成为包含在与堆叠部40a(堆叠部40c)的多个半导体组件32相对应的位置设置的第1部分81、在与堆叠部40b(堆叠部40d)的多个半导体组件32相对应的位置设置的第2部分82、以及相对于第1部分81和第2部分82独立设置并设为将第1部分和第2部分连接的第3部分83的例子,但本发明并不限于此。在本发明中,也可以构成为,将“单元间连接部”设为由第1部分、第2部分以及第3部分一体地设置而成的1个构件。For example, in the above-described embodiment, the bus bar 80 is configured to include the first portion 81 provided at the position corresponding to the plurality of semiconductor elements 32 of the stack portion 40 a (stack portion 40 c ), and the first portion 81 provided in the stack portion 40 b A second portion 82 provided at positions corresponding to the plurality of semiconductor elements 32 of the stack portion 40 d , and a second portion provided independently of the first portion 81 and the second portion 82 to connect the first portion and the second portion 3 part 83 example, but the present invention is not limited to this. In the present invention, the "inter-unit connection portion" may be configured as one member in which the first part, the second part, and the third part are integrally provided.

另外,在上述实施方式中,示出了使汇流条80构成为包含通孔80a的例子,但本发明并不限于此。在本发明中,也可以使“单元间连接部”构成为包含缺口来替代通孔。另外,也可以使“单元间连接部”构成为包含通孔和缺口这两者。In addition, in the above-mentioned embodiment, the example in which the bus bar 80 is comprised so that the through hole 80a may be included was shown, but this invention is not limited to this. In the present invention, the "inter-cell connection portion" may be configured to include a notch instead of a through hole. In addition, the "inter-cell connection portion" may be configured to include both a through hole and a notch.

另外,在上述实施方式中,示出了将堆叠部40a(堆叠部40c)的半导体组件32以沿Y方向排列的方式设有多个且将堆叠部40b(堆叠部40d)的半导体组件32以与堆叠部40a(堆叠部40c)的多个半导体组件32中的各半导体组件32相对应的方式沿Y方向排列地设有多个的例子,但本发明并不限于此。在本发明中,也可以使“第1电路单元”的“半导体开关元件部”和“第2电路单元”的“半导体开关元件部”构成为沿互不相同的方向排列地设有多个。In addition, in the above-described embodiment, the semiconductor elements 32 of the stacking portion 40a (stacking portion 40c ) are provided in a plurality of arrays in the Y direction, and the semiconductor elements 32 of the stacking portion 40b (stacking portion 40d ) are Although a plurality of semiconductor elements 32 of the plurality of semiconductor elements 32 in the stacking portion 40a (stacking portion 40c) are arranged in a row in the Y direction so as to correspond to each other, the present invention is not limited to this example. In the present invention, the “semiconductor switching element portion” of the “first circuit unit” and the “semiconductor switching element portion” of the “second circuit unit” may be configured to be arranged in a plurality of directions that are different from each other.

另外,在上述实施方式中,示出了使堆叠部40a(堆叠部40c)和堆叠部40b(堆叠部40d)各自的平滑电容器20构成为具有包含供平滑电容器20的端子21配置的端子配置面22的大致长方体形状、且将堆叠部40a(堆叠部40c)和堆叠部40b(堆叠部40d)以堆叠部40a(堆叠部40c)的端子配置面22和堆叠部40b(堆叠部40d)的端子配置面22相对的方式配置的例子,但本发明并不限于此。在本发明中,也可以将“第1电路单元”和“第2电路单元”以“第1电路单元”的端子配置面和“第2电路单元”的端子配置面不相对的方式配置。In addition, in the above-described embodiment, the smoothing capacitors 20 of the stacking portion 40a (stacking portion 40c ) and the stacking portion 40b (stacking portion 40d ) are each configured to have a terminal arrangement surface including a terminal arrangement surface where the terminals 21 of the smoothing capacitor 20 are arranged. 22 has a substantially rectangular parallelepiped shape, and the stacking portion 40a (stacking portion 40c) and stacking portion 40b (stacking portion 40d) are arranged with the terminal arrangement surface of stacking portion 40a (stacking portion 40c) 22 and the stacking portion 40b (stacking portion 40d) terminals An example in which the arrangement surfaces 22 are arranged so as to face each other, but the present invention is not limited to this. In the present invention, the "first circuit unit" and the "second circuit unit" may be arranged such that the terminal arrangement surface of the "first circuit unit" and the terminal arrangement surface of the "second circuit unit" do not face each other.

另外,在上述实施方式中,示出了使堆叠部40a(堆叠部40c)和堆叠部40b(堆叠部40d)各自的平滑电容器20构成为具有包含供平滑电容器20的端子21配置的端子配置面22的大致长方体形状、且将堆叠部40a(堆叠部40c)和堆叠部40b(堆叠部40d)各自的半导体组件32沿着与端子配置面22交叉的侧面23配置的例子,但本发明并不限于此。在本发明中,也可以将“第1电路单元”和“第2电路单元”各自的“半导体开关元件部”沿着与供平滑电容器的端子配置的端子配置面等端子配置面交叉的侧面以外的面配置。In addition, in the above-described embodiment, the smoothing capacitors 20 of the stacking portion 40a (stacking portion 40c ) and the stacking portion 40b (stacking portion 40d ) are each configured to have a terminal arrangement surface including a terminal arrangement surface where the terminals 21 of the smoothing capacitor 20 are arranged. 22 has a substantially rectangular parallelepiped shape, and the semiconductor elements 32 of the stacking portion 40a (stacking portion 40c) and the stacking portion 40b (stacking portion 40d) are arranged along the side surface 23 intersecting the terminal arrangement surface 22, but the present invention does not limited to this. In the present invention, the “semiconductor switching element portion” of each of the “first circuit unit” and the “second circuit unit” may be arranged along a side other than a side surface intersecting with a terminal arrangement surface such as a terminal arrangement surface where the terminals of the smoothing capacitor are arranged. face configuration.

另外,在上述实施方式中,示出了使堆叠部40构成为包含相互串联连接且以沿Z方向排列的方式配置的两个堆叠部40(堆叠部40a(堆叠部40c)和堆叠部40b(堆叠部40d))的例子,但本发明并不限于此。在本发明中,也可以使“电路单元”构成为包含相互串联连接且以相互沿Z方向排列的方式配置的3个以上的“电路单元”。In addition, in the above-described embodiment, the stacking portion 40 is shown to include two stacking portions 40 (stacking portion 40 a (stacking portion 40 c ) and stacking portion 40 b (stacking portion 40 a (stacking portion 40 c ) and stacking portion 40 b ( An example of the stacking portion 40d)), but the present invention is not limited to this. In the present invention, the “circuit unit” may be configured to include three or more “circuit units” that are connected in series with each other and arranged to be aligned with each other in the Z direction.

例如,在上述实施方式中,示出了使堆叠部40a(堆叠部40c)和堆叠部40b(堆叠部40d)构成为彼此相对于与Z方向正交的、堆叠部40a(堆叠部40c)与堆叠部40b(堆叠部40d)之间的中央的中央面90大致对称的例子,但本发明并不限于此。在本发明中,也可以使“第1电路单元”和“第2电路单元”构成为彼此相对于“第1电路单元”与“第2电路单元”之间的中央面以外的面大致对称。另外,也可以使“第1电路单元”和“第2电路单元”以彼此非对称的方式构成。在该情况下,期望使“第1电路单元”和“第2电路单元”构成为平滑电容器与“半导体开关元件部”之间的电感彼此大致相等。For example, in the above-described embodiment, the stacking portion 40a (stacking portion 40c) and the stacking portion 40b (stacking portion 40d) are shown to be configured to be orthogonal to each other with respect to the Z direction, the stacking portion 40a (stacking portion 40c) and the stacking portion 40c are shown. Although the center surface 90 of the center between the stacking parts 40b (stacking part 40d) is substantially symmetrical, this invention is not limited to this. In the present invention, the “first circuit unit” and the “second circuit unit” may be configured to be substantially symmetrical to each other with respect to a plane other than the central plane between the “first circuit unit” and the “second circuit unit”. In addition, the "first circuit unit" and the "second circuit unit" may be configured to be asymmetrical to each other. In this case, it is desirable to configure the “first circuit unit” and the “second circuit unit” so that the inductances between the smoothing capacitor and the “semiconductor switching element portion” are substantially equal to each other.

Claims (8)

1. A power conversion apparatus, wherein,
the power conversion device is provided with:
a smoothing capacitor connected to an output side of a rectifier circuit that rectifies an alternating-current voltage; and
an inverter unit including a semiconductor switching element unit having a plurality of semiconductor switching elements, the inverter unit converting the DC voltage smoothed by the smoothing capacitor into an AC voltage by switching the semiconductor switching elements,
A plurality of circuit units including the smoothing capacitor and the inverter unit are provided on an output side of the inverter unit so as to be connected in series with each other.
2. The power conversion apparatus according to claim 1,
each of the plurality of circuit units includes an intra-unit connection portion connecting the smoothing capacitor and the semiconductor switching element portion,
the intra-cell connection portion of each of the plurality of circuit cells is configured such that inductances between the smoothing capacitor and the semiconductor switching element portion are equal to each other.
3. The power conversion apparatus according to claim 2,
the circuit units include a 1 st circuit unit and a 2 nd circuit unit connected in series with each other and arranged in a manner of being arranged in a 1 st direction,
the 1 st and 2 nd circuit units are configured to be plane-symmetric with respect to a center of a center between the 1 st and 2 nd circuit units, the center being orthogonal to the 1 st direction.
4. The power conversion apparatus according to claim 3,
the smoothing capacitor of each of the 1 st circuit unit and the 2 nd circuit unit has a rectangular parallelepiped shape including a terminal arrangement surface on which terminals of the smoothing capacitor are arranged,
The semiconductor switching element portions of the 1 st circuit unit and the 2 nd circuit unit are arranged along a side surface intersecting the terminal arrangement surface,
the 1 st circuit unit and the 2 nd circuit unit are arranged such that the terminal arrangement surface of the 1 st circuit unit and the terminal arrangement surface of the 2 nd circuit unit face each other.
5. The power conversion apparatus according to claim 4,
the power conversion device further includes an inter-cell connection portion that connects the semiconductor switching element portion of the 1 st circuit cell and the semiconductor switching element portion of the 2 nd circuit cell,
a plurality of the semiconductor switching element portions of the 1 st circuit unit are provided on the side surface so as to be aligned in a 2 nd direction orthogonal to the 1 st direction,
the semiconductor switching element portions of the 2 nd circuit unit are provided in plurality in the 2 nd direction orthogonal to the 1 st direction on the side surface so as to correspond to the respective semiconductor switching element portions of the plurality of semiconductor switching element portions of the 1 st circuit unit.
6. The power conversion apparatus according to claim 5,
the inter-unit connection portion includes at least any one of a notch and a through hole.
7. The power conversion apparatus according to claim 5 or 6,
the inter-cell connecting portion has a shape symmetrical with respect to a center line in the 2 nd direction of the inter-cell connecting portion along the 1 st direction.
8. The power conversion apparatus according to claim 5,
the inter-cell connection portion includes:
a 1 st portion provided at a position corresponding to the plurality of semiconductor switching element portions of the 1 st circuit unit so as to extend in the 2 nd direction;
a 2 nd portion provided at a position corresponding to the plurality of semiconductor switching element portions of the 2 nd circuit unit so as to extend along the 2 nd direction; and
a 3 rd part provided independently from the 1 st part and the 2 nd part in such a manner as to extend in the 1 st direction, and provided to connect the 1 st part and the 2 nd part.
CN202010136525.3A 2019-04-04 2020-03-02 Power conversion device Active CN111865100B (en)

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