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CN111534090A - Cavity type nylon heat insulation strip and preparation method thereof - Google Patents

Cavity type nylon heat insulation strip and preparation method thereof Download PDF

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Publication number
CN111534090A
CN111534090A CN202010488533.4A CN202010488533A CN111534090A CN 111534090 A CN111534090 A CN 111534090A CN 202010488533 A CN202010488533 A CN 202010488533A CN 111534090 A CN111534090 A CN 111534090A
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parts
cavity type
nylon
heat insulation
glass fiber
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罗会鹏
曹富沐
王亮
李国红
叶立奎
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Jinzhai Hongwei New Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • C08L77/06Polyamides derived from polyamines and polycarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a cavity type nylon heat insulation strip which comprises the following raw materials in parts by weight: nylon 66100 parts, nylon 620-30 parts, chitosan graft 4-10 parts, glass fiber 10-20 parts, glass fiber dispersant 0.5-1.5 parts, coupling agent 1-2 parts, antioxidant 1-2 parts, nucleating agent 1-2 parts, silicone master batch 1-2 parts, and compatilizer 1-2 parts. The invention discloses a preparation method of the cavity type nylon heat insulation strip, which comprises the following steps: uniformly mixing nylon 66, nylon 6 and chitosan grafts, adding glass fiber, glass fiber dispersing agent, coupling agent, antioxidant, nucleating agent, silicone master batch and compatilizer, uniformly stirring, feeding into a double-screw extruder, melting, extruding and granulating, drying, and performing extrusion molding, wherein the extrusion temperature is 240-plus-one-class 260 ℃, the rotating speed of the extruder is 200-plus-one-class 250r/min, and the molding temperature is 280-plus-one-class 300 ℃ to obtain the cavity type nylon heat insulation strip.

Description

Cavity type nylon heat insulation strip and preparation method thereof
Technical Field
The invention relates to the technical field of heat insulation strips, in particular to a hollow cavity type nylon heat insulation strip and a preparation method thereof.
Background
Along with the improvement of living standard and living environment of people, the requirements of high heat preservation and energy conservation in northern severe cold areas are continuously improved, and the requirements of doors, windows and curtain walls of buildings are also continuously improved. More and more aluminum alloy heat-insulating energy-saving doors and windows or curtain walls are adopted on buildings, and the aluminum alloy heat-insulating energy-saving doors and windows or curtain walls not only can enable the structural rigidity to meet the requirements, but also are light and attractive, can realize the functions of internal and external double colors and the like, and are convenient for the installation of corresponding accessories.
However, the heat insulation performance of the current aluminum alloy window still cannot meet the requirement, and the reason is mainly that outdoor gas easily enters into the room from gaps between the window sash and the window frame and between the window sash and the double-layer vacuum glass due to unreasonable heat insulation strips and unreasonable connection structures arranged in the window sash, so that the indoor temperature is influenced, and great inconvenience is brought to a user. The cavity type nylon heat insulating strip is because its simple structure, can effectually avoid outdoor gas to enter into indoorly from the clearance between casement and window frame, casement and the double-deck vacuum glass, and thermal-insulated effect is fabulous, consequently is widely used at present, nevertheless because cavity type nylon heat insulating strip exists the heat resistance at present poorly, and tensile strength has satisfied the technical problem that the demand has not been satisfied, needs urgent solution.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides a hollow cavity type nylon heat insulation strip and a preparation method thereof.
A hollow cavity type nylon heat insulation strip comprises the following raw materials in parts by weight: nylon 66100 parts, nylon 620-30 parts, chitosan graft 4-10 parts, glass fiber 10-20 parts, glass fiber dispersant 0.5-1.5 parts, coupling agent 1-2 parts, antioxidant 1-2 parts, nucleating agent 1-2 parts, silicone master batch 1-2 parts, and compatilizer 1-2 parts.
Preferably, the compatibilizer is at least one of maleic anhydride grafted polyethylene, maleic anhydride grafted polyolefin elastomer, maleic anhydride grafted polypropylene, and maleic anhydride grafted acrylonitrile-butadiene-styrene copolymer.
Preferably, the antioxidant is a hindered phenolic antioxidant.
Preferably, the coupling agent is a silane coupling agent, and preferably at least one of the silane coupling agent KH-550, the silane coupling agent KH-560 and the silane coupling agent KH-570.
Preferably, the chitosan graft is prepared by adopting the following process: dissolving chitosan in acetic acid solution, adding sepiolite fiber, stirring, adding ethanol for precipitation, filtering, drying, crushing and sieving, sending into a plasma activation instrument, adjusting the pressure to be 150Pa, activating by using plasma carbon dioxide gas, adding polyvinyl alcohol and water into the product, stirring for 20-40s at the temperature of 120 ℃ and 150 ℃, and spray-drying to obtain the chitosan graft.
Preferably, the mass fraction of the acetic acid solution is 1.5-2%, and the mass ratio of the chitosan to the acetic acid solution to the sepiolite fibers to the polyvinyl alcohol is 10-16: 40-60: 5-15: 2-6.
Preferably, the glass fiber dispersant is an amide wax.
Preferably, the nucleating agent is a benzoate salt.
The preparation method of the cavity type nylon heat insulation strip comprises the following steps:
uniformly mixing nylon 66, nylon 6 and chitosan graft to obtain a base material;
adding glass fiber, glass fiber dispersing agent, coupling agent, antioxidant, nucleating agent, silicone master batch and compatilizer into the base material, and uniformly stirring to obtain premix;
and feeding the premix into a double-screw extruder, performing melt extrusion granulation at the extrusion temperature of 240-.
The technical effects of the invention are as follows:
in the chitosan graft, the sepiolite fiber is used as a core material, the surface of the core material is coated with chitosan, the mobility is excellent, the surface area of the core material can be effectively enhanced and the bonding strength with polyvinyl alcohol can be increased after plasma activation treatment, and the obtained chitosan graft not only has extremely high tensile strength, but also has extremely good heat-resistant stability.
Because the nylon 66 has poor heat resistance, the chitosan graft is added and compounded with the glass fiber, so that the compatibility of the glass fiber in the nylon 66 can be effectively enhanced, the chitosan graft can be subjected to graft reaction with the terminal amino group of the nylon 66 through melt extrusion, molecular chains are entangled, the dispersion and combination degree of the glass fiber in the chitosan graft are extremely high, the tensile strength is further enhanced, and the thermal stability is extremely excellent; the cavity type nylon heat insulation strip obtained by the invention has the advantages of good heat insulation effect, thermal conductivity coefficient of below 0.2W/(m.K), good heat resistance, excellent tensile strength, excellent dimensional stability, excellent bending strength and higher comprehensive performance, and can be widely applied to heat insulation strips of various door and window frames.
Detailed Description
The technical solution of the present invention will be described in detail below with reference to specific examples.
Example 1
A preparation method of a hollow cavity type nylon heat insulation strip comprises the following steps:
dissolving 10kg of chitosan in 60kg of acetic acid solution with the mass fraction of 1.5%, adding 15kg of sepiolite fibers, stirring at the speed of 150r/min for 2h, adding ethanol for precipitation, filtering, drying, crushing, sieving with a 200-mesh sieve, feeding into a plasma activation instrument, adjusting the pressure to 100Pa, activating with plasma carbon dioxide gas for 5min, adding 2kg of polyvinyl alcohol and 50kg of water into the product, stirring at 120 ℃ for 40s, and spray-drying to obtain a chitosan graft;
feeding 100kg of nylon 66, 20kg of nylon 6 and 10kg of chitosan graft into a high-speed mixer, and uniformly stirring at a high speed of 1000r/min to obtain a base material; adding 20kg of glass fiber, 0.5kg of amide wax, 2kg of silane coupling agent KH-550, 1kg of 2-tert-butyl-4-methylphenol, 2kg of benzoate, 1kg of silicone master batch and 2kg of maleic anhydride grafted acrylonitrile-butadiene-styrene copolymer into the base material, and uniformly stirring at the stirring speed of 200r/min to obtain a premix;
and (2) feeding the premix into a double-screw extruder, performing melt extrusion granulation at the extrusion temperature of 260 ℃ and the rotation speed of the extruder of 200r/min, drying, and performing extrusion molding at the molding temperature of 300 ℃ to obtain the hollow cavity type nylon heat insulation strip.
Example 2
A preparation method of a hollow cavity type nylon heat insulation strip comprises the following steps:
dissolving 16kg of chitosan in 40kg of acetic acid solution with the mass fraction of 2%, adding 5kg of sepiolite fibers, stirring at the speed of 200r/min for 1h, adding ethanol for precipitation, filtering, drying, crushing, sieving by a 200-mesh sieve, feeding into a plasma activation instrument, adjusting the pressure to 150Pa, activating by plasma carbon dioxide gas for 2min, adding 6kg of polyvinyl alcohol and 30kg of water into the product, stirring at 150 ℃ for 20s, and performing spray drying to obtain a chitosan graft;
feeding 100kg of nylon 66, 30kg of nylon 6 and 4kg of chitosan graft into a high-speed mixer, and uniformly stirring at a high speed of 1200r/min to obtain a base material; adding 10kg of glass fiber, 1.5kg of amide wax, 1kg of silane coupling agent KH-560, 2kg of 2, 2' -methylenebis (4-methyl-6-tert-butylphenol), 1kg of benzoate, 2kg of silicone master batch and 1kg of maleic anhydride grafted acrylonitrile-butadiene-styrene copolymer into the base material, and uniformly stirring at the stirring speed of 300r/min to obtain a premix;
and (3) feeding the premix into a double-screw extruder, performing melt extrusion granulation at the extrusion temperature of 240 ℃ and the rotation speed of the extruder of 250r/min, drying, and performing extrusion molding at the molding temperature of 280 ℃ to obtain the hollow cavity type nylon heat insulation strip.
Example 3
A preparation method of a hollow cavity type nylon heat insulation strip comprises the following steps:
dissolving 12kg of chitosan in 55kg of acetic acid solution with the mass fraction of 1.6%, adding 12kg of sepiolite fibers, stirring at the speed of 160r/min for 1.7h, adding ethanol for precipitation, filtering, drying, crushing, sieving with a 200-mesh sieve, feeding into a plasma activation instrument, adjusting the pressure to 120Pa, activating with plasma carbon dioxide gas for 4min, adding 3kg of polyvinyl alcohol and 45kg of water into the product, stirring at 130 ℃ for 35s, and spray-drying to obtain a chitosan graft;
feeding 100kg of nylon 66, 22kg of nylon 6 and 8kg of chitosan graft into a high-speed mixer, and uniformly stirring at a high speed of 1050r/min to obtain a base material; adding 18kg of glass fiber, 0.8kg of amide wax, 1.7kg of silane coupling agent KH-570, 1.3kg of bis (3, 5-di-tert-butyl-4-hydroxybenzyl) sulfide, 1.8kg of benzoate, 1.2kg of silicone master batch and 1.7kg of maleic anhydride grafted polypropylene into the base material, and uniformly stirring at the stirring speed of 220r/min to obtain a premix;
and (3) feeding the premix into a double-screw extruder, performing melt extrusion granulation at the extrusion temperature of 255 ℃ and the rotation speed of the extruder of 220r/min, drying, and performing extrusion molding at the molding temperature of 295 ℃ to obtain the cavity type nylon heat insulation strip.
Example 4
A preparation method of a hollow cavity type nylon heat insulation strip comprises the following steps:
dissolving 14kg of chitosan in 45kg of acetic acid solution with the mass fraction of 1.8%, adding 8kg of sepiolite fibers, stirring at the speed of 180r/min for 1.3h, adding ethanol for precipitation, filtering, drying, crushing, sieving with a 200-mesh sieve, feeding into a plasma activation instrument, adjusting the pressure to 140Pa, activating with plasma carbon dioxide gas for 3min, adding 5kg of polyvinyl alcohol and 35kg of water into the product, stirring at 140 ℃ for 25s, and spray-drying to obtain a chitosan graft;
100kg of nylon 66, 28kg of nylon 6 and 6kg of chitosan graft are sent into a high-speed mixer to be uniformly stirred at a high speed of 1150r/min to obtain a base material; adding 12kg of glass fiber, 1.2kg of amide wax, 1.3kg of silane coupling agent KH-560, 1.7kg of 2, 2' -methylene bis (4-methyl-6-tert-butylphenol), 1.2kg of benzoate, 1.8kg of silicone master batch and 1.3kg of maleic anhydride grafted polyolefin elastomer into the base material, and uniformly stirring at the stirring speed of 280r/min to obtain a premix;
and (3) feeding the premix into a double-screw extruder, performing melt extrusion granulation at the extrusion temperature of 245 ℃ and the rotation speed of the extruder of 240r/min, drying, and performing extrusion molding at the molding temperature of 285 ℃ to obtain the hollow cavity type nylon heat insulation strip.
Example 5
A preparation method of a hollow cavity type nylon heat insulation strip comprises the following steps:
dissolving 13kg of chitosan in 50kg of acetic acid solution with the mass fraction of 1.7%, adding 10kg of sepiolite fibers, stirring at the speed of 170r/min for 1.5h, adding ethanol for precipitation, filtering, drying, crushing, sieving with a 200-mesh sieve, feeding into a plasma activation instrument, adjusting the pressure to 130Pa, activating with plasma carbon dioxide gas for 3.5min, adding 4kg of polyvinyl alcohol and 40kg of water into the product, stirring at 135 ℃ for 30s, and spray-drying to obtain a chitosan graft;
feeding 100kg of nylon 66, 25kg of nylon 6 and 7kg of chitosan graft into a high-speed mixer, and uniformly stirring at a high speed of 1100r/min to obtain a base material; adding 15kg of glass fiber, 1kg of amide wax, 1.5kg of silane coupling agent KH-550, 1.5kg of 2-tert-butyl-4-methylphenol, 1.5kg of benzoate, 1.5kg of silicone master batch and 1.5kg of maleic anhydride grafted polyethylene into the base material, and uniformly stirring at the stirring speed of 250r/min to obtain a premix;
and (3) feeding the premix into a double-screw extruder, performing melt extrusion granulation at the extrusion temperature of 250 ℃ and the rotation speed of the extruder of 230r/min, drying, and performing extrusion molding at the molding temperature of 290 ℃ to obtain the cavity type nylon heat insulation strip.
The performance of the cavity type nylon heat insulation strip obtained in the embodiment 3-5 is tested, and the test result is as follows:
Figure BDA0002520148910000061
Figure BDA0002520148910000071
the tensile strength is detected according to GB 1040, and the test condition is 50 mm/min; the bending strength is detected according to GB 9341, 2 mm/min; detecting the thermal deformation temperature according to GB 1634, wherein the test condition is 1.8Mpa multiplied by 6.4 min; the thermal conductivity was measured according to GB 3139.
From the above results, it can be seen that: the cavity type nylon heat insulation strip obtained by the invention has the advantages of good heat insulation effect, thermal conductivity coefficient of below 0.2W/(m.K), good heat resistance, excellent tensile strength, excellent dimensional stability, excellent bending strength and higher comprehensive performance, and can be widely applied to heat insulation strips of various door and window frames.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (9)

1. A hollow cavity type nylon heat insulation strip is characterized by comprising the following raw materials in parts by weight: nylon 66100 parts, nylon 620-30 parts, chitosan graft 4-10 parts, glass fiber 10-20 parts, glass fiber dispersant 0.5-1.5 parts, coupling agent 1-2 parts, antioxidant 1-2 parts, nucleating agent 1-2 parts, silicone master batch 1-2 parts, and compatilizer 1-2 parts.
2. A cavity type nylon thermal insulating strip as claimed in claim 1, wherein the compatibilizer is at least one of maleic anhydride grafted polyethylene, maleic anhydride grafted polyolefin elastomer, maleic anhydride grafted polypropylene, and maleic anhydride grafted acrylonitrile-butadiene-styrene copolymer.
3. A cavity type nylon heat insulating strip as claimed in claim 1, wherein the antioxidant is hindered phenol antioxidant.
4. The cavity type nylon heat insulation strip as claimed in claim 1, wherein the coupling agent is a silane coupling agent, preferably at least one of a silane coupling agent KH-550, a silane coupling agent KH-560 and a silane coupling agent KH-570.
5. A cavity type nylon heat insulation strip as defined in claim 1, wherein the chitosan graft is prepared by the following process: dissolving chitosan in acetic acid solution, adding sepiolite fiber, stirring, adding ethanol for precipitation, filtering, drying, crushing and sieving, sending into a plasma activation instrument, adjusting the pressure to be 150Pa, activating by using plasma carbon dioxide gas, adding polyvinyl alcohol and water into the product, stirring for 20-40s at the temperature of 120 ℃ and 150 ℃, and spray-drying to obtain the chitosan graft.
6. A cavity type nylon heat insulation strip as claimed in claim 5, wherein the mass fraction of the acetic acid solution is 1.5-2%, and the mass ratio of the chitosan, the acetic acid solution, the sepiolite fiber and the polyvinyl alcohol is 10-16: 40-60: 5-15: 2-6.
7. A cavity type nylon thermal insulating strip as claimed in claim 1, wherein the glass fiber dispersing agent is amide wax.
8. A cavity type nylon heat insulating strip as claimed in claim 1, wherein the nucleating agent is benzoate.
9. A method for preparing a hollow nylon heat-insulating strip as defined in any one of claims 1-8, comprising the following steps:
uniformly mixing nylon 66, nylon 6 and chitosan graft to obtain a base material;
adding glass fiber, glass fiber dispersing agent, coupling agent, antioxidant, nucleating agent, silicone master batch and compatilizer into the base material, and uniformly stirring to obtain premix;
and feeding the premix into a double-screw extruder, performing melt extrusion granulation at the extrusion temperature of 240-.
CN202010488533.4A 2020-06-02 2020-06-02 Cavity type nylon heat insulation strip and preparation method thereof Pending CN111534090A (en)

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CN112126225A (en) * 2020-09-24 2020-12-25 安徽优泰新材料有限公司 High-temperature-resistant and high-strength nylon heat insulation strip and manufacturing method thereof
CN116731509A (en) * 2023-07-05 2023-09-12 河南神马华威塑胶股份有限公司 Nylon 66 toughened heat insulation strip and preparation method thereof

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CN116731509A (en) * 2023-07-05 2023-09-12 河南神马华威塑胶股份有限公司 Nylon 66 toughened heat insulation strip and preparation method thereof
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Application publication date: 20200814