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CN111063538B - A kind of metal wire groove winding fixing method - Google Patents

A kind of metal wire groove winding fixing method Download PDF

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Publication number
CN111063538B
CN111063538B CN201911351691.9A CN201911351691A CN111063538B CN 111063538 B CN111063538 B CN 111063538B CN 201911351691 A CN201911351691 A CN 201911351691A CN 111063538 B CN111063538 B CN 111063538B
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wire
wire groove
groove
fixing
metal
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CN111063538A (en
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朱宏伟
魏拾成
白世英
马寅光
郑宁
高玮
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Lanzhou Institute of Physics of Chinese Academy of Space Technology
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Lanzhou Institute of Physics of Chinese Academy of Space Technology
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/064Winding non-flat conductive wires, e.g. rods, cables or cords
    • H01F41/066Winding non-flat conductive wires, e.g. rods, cables or cords with insulation

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The application relates to the technical field of machining, in particular to a metal wire slot winding fixing method, which comprises the following steps: placing the wires at the bottom end of the wire groove in a surrounding manner; the top end of the round punch is abutted against the top end of the wire casing, and the tail end of the round punch is knocked by a metal hammer, so that a round sunken fixed point appears at the top end of the wire casing; one end of the fixed point is positioned in the range of the top end of the wire groove, and the other end of the fixed point protrudes out of the top end of the wire groove to fix the wire in the wire groove; and surrounding the wire groove, continuously knocking the punch by using a metal hammer to enable a plurality of circular sunken fixed points to appear at the top end of the wire groove, and completely fixing the whole circle of wires at the bottom end of the wire groove. The application provides a wire winding fixing method for a metal wire groove, which can stably fix a wire in the wire groove and ensure that the wire is not damaged.

Description

一种金属线槽绕线固定方法A kind of metal wire groove winding fixing method

技术领域technical field

本申请涉及机械加工技术领域,具体而言,涉及一种金属线槽绕线固定方法。The present application relates to the technical field of mechanical processing, and in particular, to a method for fixing wire of metal wire grooves.

背景技术Background technique

金属谐振腔是铯原子钟物理部分的核心组件,谐振腔线槽内安装的C磁场线圈,对铯原子钟的信噪比、稳定度等性能指标有直接的影响。现有的C磁场线圈在线槽内的绕线固定方法为:在线槽内放置厚度0.15mm的聚酰亚胺薄膜,用金属冲头将导线压入线槽并敲击冲头,使导线在线槽内与聚酰亚胺薄膜压紧,固定导线。但是在敲击金属冲头时,冲头顶端会直接接触导线,导线的绝缘层和内芯金属丝在冲击下容易受损,压紧后的聚酰亚胺薄膜可能因自身弹性将导线挤出线槽,使C磁场线圈脱离线槽,影响C磁场均匀性。The metal resonator is the core component of the physical part of the cesium atomic clock. The C magnetic field coil installed in the resonator cavity has a direct impact on the performance indicators such as the signal-to-noise ratio and stability of the cesium atomic clock. The existing method of winding and fixing the C magnetic field coil in the wire groove is as follows: placing a polyimide film with a thickness of 0.15 mm in the wire groove, pressing the wire into the wire groove with a metal punch and hitting the punch to make the wire in the wire groove Pressed with polyimide film inside to fix the wire. However, when the metal punch is struck, the top of the punch will directly contact the wire, the insulation layer of the wire and the inner core wire are easily damaged under the impact, and the compressed polyimide film may extrude the wire due to its own elasticity. Wire slot, so that the C magnetic field coil is separated from the wire slot, which affects the uniformity of the C magnetic field.

发明内容SUMMARY OF THE INVENTION

本申请的主要目的在于提供一种金属线槽绕线固定方法,可以将导线稳定的固定在线槽内,并确保导线不受损坏。The main purpose of the present application is to provide a method for fixing wires in a metal wire groove, which can stably fix the wires in the wire groove and ensure that the wires are not damaged.

本发明提供的一种金属线槽绕线固定方法,方法包括:将导线环绕放置在线槽的底端;将圆形冲头的顶端抵住线槽的顶端,用金属锤敲击圆形冲头的末端,使线槽顶端出现圆形凹陷固定点;固定点的一端位于线槽顶端的范围内,另一端突出线槽顶端将导线固定在线槽中;围绕线槽,用金属锤不断敲击冲头,使线槽顶端出现多个圆形凹陷固定点,将整圈导线全部固定在线槽的底端。The invention provides a method for winding and fixing a metal wire slot, the method comprising: placing a wire around the bottom end of the wire slot; pressing the top of a circular punch against the top of the wire slot, and hitting the circular punch with a metal hammer At the end of the wire groove, a circular concave fixed point appears at the top of the wire groove; one end of the fixed point is located within the range of the top of the wire groove, and the other end protrudes from the top of the wire groove to fix the wire in the wire groove; around the wire groove, use a metal hammer to continuously strike the impact head, so that there are multiple circular recessed fixing points at the top of the wire groove, and the entire circle of wires is fixed at the bottom end of the wire groove.

进一步的,线槽的深度为0.8mm~1.2mm,线槽的底端宽度为0.8mm~1.2mm,线槽的顶端宽度为1.5mm~1.8mm。Further, the depth of the wire groove is 0.8mm-1.2mm, the width of the bottom end of the wire groove is 0.8mm-1.2mm, and the width of the top end of the wire groove is 1.5mm-1.8mm.

进一步的,圆形冲头的顶端直径为1.2mm~1.4mm。Further, the diameter of the top end of the circular punch is 1.2mm˜1.4mm.

进一步的,固定点的直径为1.8mm~2mm;固定点的深度为0.4mm~0.5mm。Further, the diameter of the fixed point is 1.8mm-2mm; the depth of the fixed point is 0.4mm-0.5mm.

进一步的,固定点的数量设置8~14个。Further, the number of fixed points is set to 8-14.

本申请提供的金属线槽绕线固定方法,具有以下有益效果:The method for fixing metal wire grooves provided by the present application has the following beneficial effects:

本发明提供的金属线槽绕线固定方法,利用圆形冲头的冲击力,使线槽顶端形成圆形凹陷的固定点,固定点一侧位于线槽顶端范围内,另一侧突出线槽顶端,与导线接触,将导线稳定的固定在线槽内,不会脱出线槽,固定点侧面突出部分为圆弧状,没有毛刺,不会使导线受损,敲击圆形冲头时,冲头的顶端不会直接接触导线,最大限度的降低了对导线的冲击,避免了导线受损,另外只需敲击出8~14个固定点就可以将一圈导线彻底固定在线槽上,工作量小,提高了加工的效率。The method for fixing the wire slot of the metal wire slot provided by the present invention utilizes the impact force of a circular punch to form a circular concave fixing point at the top of the wire slot. The top end is in contact with the wire, and the wire is stably fixed in the wire groove, and will not come out of the wire groove. The protruding part on the side of the fixed point is arc-shaped, without burrs, and the wire will not be damaged. The top of the head will not directly contact the wire, which minimizes the impact on the wire and avoids damage to the wire. In addition, only 8 to 14 fixing points can be tapped to completely fix a circle of wire on the wire groove. The amount is small, which improves the processing efficiency.

附图说明Description of drawings

构成本申请的一部分的附图用来提供对本申请的进一步理解,使得本申请的其它特征、目的和优点变得更明显。本申请的示意性实施例附图及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The accompanying drawings, which constitute a part of this application, are used to provide a further understanding of the application and make other features, objects and advantages of the application more apparent. The accompanying drawings and descriptions of the exemplary embodiments of the present application are used to explain the present application, and do not constitute an improper limitation of the present application. In the attached image:

图1为本发明实施例的金属线槽绕线固定方法的线槽的俯视图;FIG. 1 is a top view of a wire slot of a wire slot fixing method for a metal wire slot according to an embodiment of the present invention;

图2为本发明实施例的金属线槽绕线固定方法的线槽的侧视图;FIG. 2 is a side view of a wire slot of a method for fixing a wire slot of a metal wire slot according to an embodiment of the present invention;

图3为本发明实施例的金属线槽绕线固定方法的导线环绕线槽一圈的示意图;FIG. 3 is a schematic diagram of the wire wrapping around the wire groove for one turn in the method for fixing the wire of the metal wire groove according to the embodiment of the present invention;

图中:1-线槽、2-导线、21-顶端、22-底端、3-固定点。In the picture: 1-wire slot, 2-wire, 21-top, 22-bottom, 3-fixed point.

具体实施方式Detailed ways

下面将结合本发明中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通的技术人员在没有做出创造性劳动的前提下所获得的所有其它实施例,都属于本发明的保护范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

如图1-图3所示,本发明提供的一种金属线槽绕线固定方法,方法包括:将导线2环绕放置在线槽1的底端22;将圆形冲头的顶端抵住线槽1的顶端21,用金属锤敲击圆形冲头的末端,使线槽1顶端21出现圆形凹陷固定点3;固定点3的一端位于线槽1顶端21的范围内,另一端突出线槽1顶端21将导线2固定在线槽1中;围绕线槽1,用金属锤不断敲击冲头,使线槽1顶端21出现多个圆形凹陷固定点3,将整圈导线2全部固定在线槽1的底端22。As shown in FIG. 1-FIG. 3, the present invention provides a method for winding and fixing a metal wire groove. The method includes: placing the wire 2 around the bottom end 22 of the wire groove 1; pressing the top of the circular punch against the wire groove At the top 21 of 1, hit the end of the round punch with a metal hammer, so that a circular depression fixing point 3 appears at the top 21 of the wire groove 1; one end of the fixing point 3 is located within the range of the top 21 of the wire groove 1, and the other end protrudes from the The top 21 of the groove 1 fixes the wire 2 in the wire groove 1; around the wire groove 1, the punch is continuously struck with a metal hammer, so that a plurality of circular concave fixing points 3 appear on the top 21 of the wire groove 1, and the whole circle of the wire 2 is all fixed. Bottom end 22 of wire slot 1.

具体的,在本发明实施例中,线槽1优选为铜质线槽,线槽1分为顶端21和底端22,线槽1的底端22设置在线槽1两个顶端21之间,主要用于放置导线2。将导线2沿线槽1的底端22环绕放置好,然后将圆形的冲头顶端放到线槽1的顶端21,用金属锤敲击圆形冲头的末端,敲击时根据实际情况调节敲击的力度和角度,在圆形冲头冲击力的作用下,线槽1的顶端21会向下凹陷形成圆形的固定点3,圆形固定点3的一侧位于线槽1顶端21范围内,另一侧会突出线槽1的顶端21,与位于线槽1底端22的导线2接触,将导线2稳定的卡在线槽1底端22,使导线2不会脱落。固定导线2时,需要将导线2整体环绕在线槽1的底端22,导线2环绕线槽1底端22一圈,需要多个固定点3对每个面的导线2进行固定,因此需要环绕线槽1,用金属锤敲击圆形冲头,在线槽1的顶端21形成多个圆形凹陷固定点3,使导线2整体环绕固定在线槽1的底端22。本发明实施例的金属线槽绕线固定方法,固定导线时具有可靠性,固定过程中导线不易损坏,加工效率高,可以作为通用方法应用于铜、铝等金属线槽内绕线的固定。Specifically, in the embodiment of the present invention, the wire groove 1 is preferably a copper wire groove, the wire groove 1 is divided into a top end 21 and a bottom end 22, and the bottom end 22 of the wire groove 1 is arranged between the two top ends 21 of the wire groove 1, Mainly used to place wire 2. Place the wire 2 around the bottom end 22 of the wire groove 1, then place the top of the round punch on the top 21 of the wire groove 1, hit the end of the round punch with a metal hammer, and adjust according to the actual situation. The strength and angle of the percussion, under the impact force of the circular punch, the top 21 of the wire groove 1 will be recessed downward to form a circular fixed point 3, and one side of the circular fixed point 3 is located at the top 21 of the wire groove 1. Within the range, the other side will protrude from the top 21 of the wire slot 1 and contact the wire 2 located at the bottom end 22 of the wire groove 1, and the wire 2 will be stably clamped at the bottom end 22 of the wire groove 1, so that the wire 2 will not fall off. When fixing the wire 2, the wire 2 needs to be wrapped around the bottom end 22 of the wire groove 1 as a whole, and the wire 2 is wrapped around the bottom end 22 of the wire groove 1. Multiple fixing points 3 are required to fix the wire 2 on each surface. Therefore, it is necessary to surround the wire 2. For wire groove 1, use a metal hammer to strike a circular punch to form a plurality of circular concave fixing points 3 at the top 21 of wire groove 1, so that the wire 2 is integrally fixed around the bottom end 22 of wire groove 1. The method for fixing the wire in the metal wire slot of the embodiment of the present invention has reliability when fixing the wire, the wire is not easily damaged during the fixing process, and has high processing efficiency, and can be used as a general method for fixing wires in metal wire grooves such as copper and aluminum.

进一步的,线槽1的深度为0.8mm~1.2mm,线槽1的底端22宽度为0.8mm~1.2mm,线槽1的顶端21宽度为1.5mm~1.8mm。线槽1的深度、线槽1的底端22宽度和线槽1的顶端21宽度可以根据实际要放置导线2的长度和大小进行选择。在本发明实施例中,线槽1的深度优选为1.05mm,线槽1底端22的宽度优选为1mm,线槽1顶端21的宽度优选为1.67mm,可以更加方便快捷的将导线2放置到线槽1的底端22。Further, the depth of the wire groove 1 is 0.8mm-1.2mm, the width of the bottom end 22 of the wire groove 1 is 0.8mm-1.2mm, and the width of the top end 21 of the wire groove 1 is 1.5mm-1.8mm. The depth of the wire groove 1, the width of the bottom end 22 of the wire groove 1 and the width of the top end 21 of the wire groove 1 can be selected according to the actual length and size of the wire 2 to be placed. In the embodiment of the present invention, the depth of the wire groove 1 is preferably 1.05 mm, the width of the bottom end 22 of the wire groove 1 is preferably 1 mm, and the width of the top end 21 of the wire groove 1 is preferably 1.67 mm, so that the wire 2 can be placed more conveniently and quickly. to the bottom end 22 of the trunking 1.

进一步的,圆形冲头的顶端21直径为1.2mm~1.4mm。在本发明实施例中,圆形冲头顶端21直径优选为1.4mm,方便对线槽1顶端21的冲击,更加快速的形成圆形凹陷固定点3。Further, the diameter of the top end 21 of the circular punch is 1.2 mm˜1.4 mm. In the embodiment of the present invention, the diameter of the top end 21 of the circular punch is preferably 1.4 mm, which facilitates the impact on the top end 21 of the wire groove 1 and forms the circular recessed fixing point 3 more quickly.

进一步的,固定点3的直径为1.8mm~2mm;固定点3的深度为0.4mm~0.5mm。在本发明实施例中,固定点3的直径优选为1.8mm,固定点3的深度优选为0.45mm,通过圆形冲头的冲击,在线槽1的顶端21形成凹陷固定点3,固定点3的直径大于线槽1顶端21的宽度,可以确保固定点3的一侧位于线槽1顶端21范围内,另一侧突出线槽1的顶端21与导线2接触,将导线2稳定的卡在线槽1底端22,使导线2不会脱落。Further, the diameter of the fixed point 3 is 1.8 mm˜2 mm; the depth of the fixed point 3 is 0.4 mm˜0.5 mm. In the embodiment of the present invention, the diameter of the fixed point 3 is preferably 1.8 mm, and the depth of the fixed point 3 is preferably 0.45 mm. Through the impact of the circular punch, a concave fixed point 3 is formed at the top 21 of the wire groove 1, and the fixed point 3 The diameter of the wire groove 1 is larger than the width of the top 21 of the wire groove 1, which can ensure that one side of the fixed point 3 is located within the range of the top 21 of the wire groove 1, and the other side protrudes from the top 21 of the wire groove 1 and contacts the wire 2, and the wire 2 is stably clamped to the wire Bottom end 22 of slot 1, so that wire 2 will not fall off.

进一步的,如图3所示,固定点3的数量设置8~14个。在本发明实施例中,线槽1分为4个面,要将一圈导线2全部环绕固定在线槽1底端22,需要在线槽1的每个面都设置固定点3进行固定,最少两个固定点3即可固定线槽1的一个面,线槽1的4个面需要8个固定点3,如果导线2的实际长度较长,则需要在线槽1长度较大的两个面按等分的位置补上4~6个固定点3即可。因此,环绕线槽1顶端21,设置8~14个固定点3,即可将一圈导线2全部环绕固定在线槽1的底端22。Further, as shown in FIG. 3 , the number of the fixed points 3 is set to 8-14. In the embodiment of the present invention, the wire slot 1 is divided into 4 faces. To fix a circle of wires 2 around the bottom end 22 of the wire slot 1, it is necessary to set a fixing point 3 on each face of the wire slot 1 for fixing. At least two Only one fixing point 3 can fix one surface of the wire slot 1. The 4 faces of the wire slot 1 need 8 fixing points 3. If the actual length of the wire 2 is longer, you need to press the two faces with the longer length of the wire slot 1. It is enough to add 4 to 6 fixed points 3 to the equally divided position. Therefore, by setting 8 to 14 fixing points 3 around the top 21 of the wire groove 1 , all the wires 2 in a circle can be fixed around the bottom end 22 of the wire groove 1 .

以上仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the protection scope of this application.

Claims (4)

1.一种金属线槽绕线固定方法,其特征在于,所述方法包括:1. A metal wire slot winding fixing method, wherein the method comprises: 将导线环绕放置在线槽的底端;Place the wire around the bottom of the slot; 将圆形冲头的顶端抵住线槽的顶端,用金属锤敲击圆形冲头的末端,使线槽顶端出现圆形凹陷固定点;所述固定点的一端位于线槽顶端的范围内,另一端突出线槽顶端将导线固定在线槽中;Press the top of the circular punch against the top of the wire groove, and hit the end of the circular punch with a metal hammer to make a circular concave fixed point at the top of the wire groove; one end of the fixed point is located within the range of the top of the wire groove , and the other end protrudes from the top of the wire groove to fix the wire in the wire groove; 围绕线槽,用金属锤不断敲击冲头,使线槽顶端出现多个圆形凹陷固定点,将整圈导线全部固定在线槽的底端;Around the wire groove, use a metal hammer to continuously strike the punch, so that there are multiple circular recessed fixing points on the top of the wire groove, and the whole circle of wires is fixed at the bottom end of the wire groove; 所述固定点的数量设置8~14个。The number of the fixed points is set to 8-14. 2.根据权利要求1所述的金属线槽绕线固定方法,其特征在于,所述线槽的深度为0.8mm~1.2mm,所述线槽的底端宽度为0.8mm~1.2mm,所述线槽的顶端宽度为1.5mm~1.8mm。2 . The method for fixing wire in a metal wire slot according to claim 1 , wherein the depth of the wire slot is 0.8mm~1.2mm, and the width of the bottom end of the wire slot is 0.8mm~1.2mm, so the The width of the top of the wire groove is 1.5mm-1.8mm. 3.根据权利要求1所述的金属线槽绕线固定方法,其特征在于,所述圆形冲头的顶端直径为1.2mm~1.4mm。3 . The method for fixing wire in a metal wire groove according to claim 1 , wherein the diameter of the top end of the circular punch is 1.2 mm˜1.4 mm. 4 . 4.根据权利要求1所述的金属线槽绕线固定方法,其特征在于,所述固定点的直径为1.8mm~2mm;所述固定点的深度为0.4mm~0.5mm。4 . The method for fixing a wire in a metal wire slot according to claim 1 , wherein the diameter of the fixing point is 1.8 mm˜2 mm, and the depth of the fixing point is 0.4 mm˜0.5 mm. 5 .
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