CN110869110B - 用于输送多个液体流的适配器 - Google Patents
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Abstract
本发明提供了一种用于改善静态混合器效率的适配器,该静态混合器用于混合反应性流体诸如环氧树脂粘合剂。这允许采用小型静态混合器,或者允许在分配操作期间较小的吹扫流。
Description
技术领域
本公开整体涉及多个液体流的输送,并且更具体地讲,涉及用于在多个源和静态混合器之间输送反应性液体的适配器。
背景技术
某些工业和商业方法涉及混合和递送由第一组合物和第二组合物形成的反应性混合物,例如由环氧树脂和固化剂形成的粘合剂。在一个常见构型中,将双筒注射器配合到静态混合和施用喷嘴。当从双筒注射器分配第一组合物和第二组合物时,它们穿过静态混合器确保在混合物离开静态混合器之后充分混合且基本上完全反应,以施用到工件上。
此类布置的缺点在于反应在第一组合物和第二组合物穿过静态混合器的传输过程中持续发生。如可能发生的,若流体流动在分配事件之间停止,例如若工人在施用双组分环氧树脂时采取制动,则两种组合物之间的反应不会停止。若所混合反应物分配之间的间隔延长,则反应将运行完成。由于许多此类组合物经历硬化反应,因此这将破坏静态混合器并且需要其替换件。为了避免这个问题,当所混合反应物分配之间的间隔延长时,施用装置将使用连续地运行组合物的吹扫流的机构。然而,这通常浪费包含吹扫流的组合物。
发明内容
本公开提供了一种适配器,该适配器可定位在此双流体源和静态混合器之间。在将彼此隔离的流递送到静态混合器之前,该适配器实现某种程度的分流。在一些实施方案中,这种初步分拆允许静态混合器具有更低的体积和/或更少的混合元件,并且仍然充分混合。这提供如下有益效果:使混合器保持活力所需的吹扫流量也会小得多。
在一个方面,本公开提供了一种分流装置,该分流装置包括:主体,该主体具有至少第一入口和第二入口以及至少第一出口和第二出口,其中第一流道在第一入口与第一出口和第二出口二者之间提供流体连通,并且其中第二流道在第二入口与第一出口和第二出口二者之间提供流体连通。在许多便捷的实施方案中,第一流道和第二流道进入彼此隔离的第一出口和第二出口二者。另外,在许多便捷的实施方案中,主体包括第一区段和第二区段,使得第一入口和第二入口处于第一区段中,并且使得第一出口和第二出口处于第二区段中。当设想注塑第一区段和第二区段时,此类布置是特别便捷的。
在第二方面,本公开提供了一种用于混合和递送由第一组合物和第二组合物形成的反应性组合物的系统,该系统包括:针对第一组合物和第二组合物的第一供给件和第二供给件,所述第一供给件和所述第二供给件分别具有第一分配口和第二分配口;分流适配器,该分流适配器包括:主体,该主体具有至少第一入口和第二入口,每个入口与至少两个出口对应并且与所述至少两个出口流体连通,其中第一入口和第二入口分别适于与第一分配口和第二分配口配合;以及混合喷嘴,该混合喷嘴适于与第一出口和第二出口能分离地配合。
示例性实施方案列表
实施方案A.一种分流装置,包括:
主体,所述主体具有至少第一入口和第二入口以及至少第一出口和第二出口,其中
第一流道在所述第一入口与所述第一出口和所述第二出口二者之间提供流体连通,并且其中
第二流道在所述第二入口与所述第一出口和所述第二出口二者之间提供流体连通。
实施方案B.根据实施方案A所述的流适配器,其中所述第一流道和所述第二流道进入彼此隔离的所述第一出口和所述第二出口二者。
实施方案C.根据实施方案A或B所述的流适配器,其中所述主体包括第一区段和第二区段,使得
所述第一入口和所述第二入口处于所述第一区段中,并且使得
所述第一出口和所述第二出口处于所述第二区段中。
实施方案D.一种用于混合和递送由第一组合物和第二组合物形成的反应性组合物的系统,包括:
针对所述第一组合物和所述第二组合物的第一供给件和第二供给件,所述第一供给件和所述第二供给件分别具有第一分配口和第二分配口;
分流适配器,所述分流适配器包括:
主体,所述主体具有至少第一入口和第二入口,每个入口与至少两个出口对应并且与所述至少两个出口流体连通,其中所述第一入口和所述第二入口分别适于与所述第一分配口和所述第二分配口配合;以及静态混合器,所述静态混合器适于与所述第一出口和所述第二出口能分离地配合。
已总结本公开的示例性实施方案的各种方面和优点。上面的发明内容并非旨在描述本公开的当前某些示例性实施方案的每个例示的实施方案或每种实施方式。下面的附图和具体实施方式更具体地举例说明了使用本文所公开的原理的某些优选实施方案。
附图说明
结合附图考虑本公开的各种实施方案的以下详细描述可更全面地理解本公开,其中:
图1为根据本公开的用于混合和递送反应性组合物的系统的平面分解图。
图2为图1中分流适配器的实施方案的透视图。
图3为类似于图2的侧视图,其中显露出内部结构的隐藏线。
图4为沿图3中剖面线4-4截取并倾斜的图3分流适配器的第二部分的透视图。
在附图中,相似的附图标号指示相似的元件。虽然可不按比例绘制的上面标识的附图阐述了本公开的各种实施方案,但还可想到如在具体实施方式中所提到的其它实施方案。在所有情况下,本公开以示例性实施方案的表示的方式而非通过表述限制来描述当前所公开的公开内容。应当理解,本领域的技术人员可想出许多其它修改和实施方案,这些修改和实施方案落在本公开的范围和实质内。
具体实施方式
对于以下定义术语的术语表,除非在权利要求书或说明书中的别处提供不同的定义,否则整个申请应以这些定义为准。
术语表
在整个说明书和权利要求书中使用某些术语,虽然大部分为人们所熟知,但仍可需要作出一些解释。应当理解,如本文所用:
术语“一种(共)聚合物”或“多种(共)聚合物”包括均聚物和共聚物,以及(如通过共挤出或通过(如)酯交换反应在内的反应)可在可混溶的共混物中形成的均聚物和共聚物。术语“共聚物”包括无规共聚物、嵌段共聚物和星形(例如,树枝状)共聚物。
关于特定层的术语“邻接”意指在某一位置与另一层接合或附接到另一层,在该位置处,两个层彼此紧挨(即,相邻)并直接接触,或彼此邻接但不直接接触(即,在两个层之间插入一个或多个附加层)。
通过所公开的涂覆制品中的各种元件的位置使用取向术语诸如“在…顶上”、“在…上”、“在…之上”“覆盖”、“最上方”、“在…下面”等,我们指元件相对于水平设置的、面向上方的基底的相对位置。然而,除非另外指明,否则本发明并非旨在基底或制品在制造期间或在制造后应具有任何特定的空间取向。
关于数值或形状的术语“约”或“大约”意指该数值或属性或特征的+/-5%,但明确地包括确切的数值。例如,“约”1Pa-sec的粘度是指粘度为0.95Pa-sec至1.05Pa-sec,但也明确地包括刚好1Pa-sec的粘度。
关于属性或特征的术语“基本上”意指该属性或特征表现出的程度大于该属性或特征的相背对面表现出的程度。例如,“基本上”透明的基底是指与不透射(例如,吸收和反射)相比透射更多辐射(例如,可见光)的基底。因此,透射入射在其表面上的可见光多于50%的基底是基本上透明的,但透射入射在其表面上的可见光的50%或更少的基底不是基本上透明的。
如本说明书和所附实施方案中所用,除非内容清楚指示其它含义,否则单数形式“一个”、“一种”和“所述”包括多个指代物。因此,例如,关于包含“一种复合物”的细旦纤维包括两种或更多种复合物的混合物。如本说明书和所附实施方案中所用的,除非内容清楚指示其它含义,否则术语“或”通常以其包括“和/或”的含义使用。
如本说明书中所用的,通过端点表述的数值范围包括该范围内所包括的所有数值(例如,1至5包括1、1.5、2、2.75、3、3.8、4和5)。
除非另外指明,否则本说明书和实施方案中所使用的表达量或成分、性质测量等的所有数字在所有情况下均应理解成由术语“约”来修饰。因此,除非有相反的说明,否则在上述说明书和所附实施方案列表中示出的数值参数可根据本领域的技术人员利用本公开的教导内容寻求获得的期望属性而变化。最低程度上说,并且在不试图将等同原则的应用限制到受权利要求书保护的实施方案的范围内的情况下,每个数值参数应至少根据所报告的数值的有效数位的数量并通过应用惯常的四舍五入法来解释。
在不脱离本公开实质和范围的情况下,可对本公开的示例性实施方案进行各种修改和更改。因此,应当理解,本公开的实施方案并不限于以下描述的示例性实施方案,而应受权利要求书及其任何等同物中示出的限制因素控制。
示例性设备和工艺
现在将具体参考附图对本公开的各种示例性实施方案进行描述。
现在参考图1,示出了根据本公开的用于混合和递送反应性组合物的系统20的平面分解图。系统20包括针对第一组合物和第二组合物的第一供给件22和第二供给件24。在例示的实施方案中,这些供给件被整合到双注射器26中。在该实施方案中,第一组合物和第二组合物通过双柱塞28的活动从第一供给件22和第二供给件24推进,但用于实现该活动的其它变通将为常规从业者所知。第一供给件22和第二供给件24分别具有第一分配口30和第二分配口32。在该实施方案中,双注射器26具有第一锁定凸起34和第二锁定凸起36。这些用于与连接头42上的锁定凸缘38和40交互以提供可释放的附接。连接头42继而可与静态混合器50可释放地连接。连接头42被内部成形以接收分流适配器(在本说明书中,分流适配器也称为“分流装置”)44并保持其与双注射器26和静态混合器50流体连通,如将结合图2于下文更具体地描述。
现在参考图2,示出了分流适配器44的替代实施方案的透视图。分流适配器44包括主体,该主体具有便捷地接合在分型线60c处的第一部分60a和第二部分60b。第一部分60a包括第一入口62和第二入口64。在例示的实施方案中,第一部分60a包括螺柱66和68以与例如双注射器建立索引和/或互锁。第二部分60b包括第一出口72和第二入口74,其可与诸如图1所见静态混合器交接。
在一个实施方案中,分流适配器44由合适的聚合物材料、金属、陶瓷或它们的一些混杂组合构成。在一个实施方案中,其可由增材制造方法(也称为3D打印)来制造。依据分流适配器的设计,其也可使用热塑性塑料、热固性塑料、光致固化聚合物、金属等而经由注塑来制作。另选地,可将分流适配器注塑在随后被溶解的材料上。或者,可将其制成子组件,然后通过合适的方法(例如通过粘合剂、焊接、压力、机械联接、激光焊接等)将那些子组件接合在一起。另外,分流适配器的制造可采用3D烧结或选择性激光烧结。在一个实施方案中,制作如本文所述的分流适配器的方法包括:使用增材制造方法来构建具有至少第一入口和第二入口以及至少第一出口和第二出口的主体,其中第一流道在第一入口与第一出口和第二出口二者之间提供流体连通,并且其中第二流道在第二入口与第一出口和第二出口二者之间提供流体连通。
现在参考图3,示出了图2分流适配器44的侧视图,其中仅显露出内部结构的隐藏线。在例示的实施方案中,第一入口62具有锥形壁62’以便捷地与例如双注射器形成锥形密封。第一流道82在第一入口62与第一出口72和第二出口74二者之间提供流体连通。第一流道82便捷地包括四个区段。第一区段82a将流体从第一入口62输送至第二区段82b。第二区段82b为分割流并将其递送至第三区段82c和第四区段82d的歧管。第三区段82c和第四区段82d分别与出口72和74流体连通。在例示的实施方案中,第一出口72和第二出口74分别具有锥形壁72’和74’,以便捷地与例如静态混合器形成锥形密封。
第二流道84在第二入口64(在该视图中隐藏在第一入口62的远侧上)与第一出口72和第二出口74二者之间提供流体连通。第二流道84便捷地包括四个区段。第一区段84a(在该视图中隐藏在第一区段82a的远侧上)将流体从第一入口64输送至第二区段84b。第二区段84b为分割流并将其递送至第三区段84c和第四区段84d的歧管。第三区段84c和第四区段84d分别与出口72和74流体连通。
现在参考图4,示出了沿图3中剖面线4-4截取并略微倾斜的图3分流适配器44的第二部分60b的透视图。在该视图中,第二区段82b和84b的布置更便捷地显现。
在例示的实施方案中,如在许多便捷的实施方案中一样,第三区段82c和84c中的流体流保持完全分离,直到它们释放到与第一出口72锥形配合的静态混合器中。类似地,第四区段82c和84c中的流体流保持完全分离,直到它们释放到与第一出口74锥形配合的静态混合器中。这阻止了两种流体之间在分流适配器44内发生任何反应。因此,即使需要在分配操作期间更换静态混合器,所述适配器仍将可用。
若期望额外的预混,则可能的实施方案是,在入口处建立一个以上流道,每个流道指定单独到达同一出口。仍然期望的是,当所有流终止在它们相应出口处时,它们保持彼此隔离。
本公开的某些示例性实施方案的操作将参照以下详述的非限制性实施例进一步描述。提供这些实施例以另外说明各种具体和优选的实施方案和技术。然而,应当理解,可做出许多变型和修改而仍落在本公开的范围内。
实施例
以下实施例仅是为了进行示例性的说明,并非旨在过度限制所附权利要求书的范围。
实施例1
组装大致如图2所示的设备。使用常规的增材制造技术来制造分流适配器。将填充有双组分环氧树脂粘合剂的双注射器(可以DP405LH Black从明尼苏达州圣保罗的3M公司(3M Company,St.Paul,MN)商购获得)联接到分流适配器的入口。继而将数个长度的T混合器型静态混合器(可以MIXPAC从瑞士温特图尔的苏尔寿公司(Sulzer AG,Winterthur,CH)商购获得)连接到分流适配器的出口。
对于每个长度的静态混合器进行了测试,将环氧树脂粘合剂分配到金属板上,同时测量柱塞上的背压。在没有分流适配器的情况下类似地执行控制分配。在布置粘合剂之前将每个金属板粘附到类似板上,并且执行粘结剪切强度的牵拉测试。剪切强度以完整混合双组分粘合剂的两个组分的代替方式进行。
据发现,对于给定的分配速率,与其对照相比,针对测试样本的背压仅在约5%至10%内。对于任何给定长度的静态混合器,利用混流适配器运行的粘结剪切强度明显高于其对照。另选地,可以说,当使用根据本公开的分流适配器时,小得多的静态混合器可成功地用于相同程度的固化。
本说明书中通篇提及的“一个实施方案”、“某些实施方案”、“一个或多个实施方案”或“实施方案”,无论在术语“实施方案”前是否包括术语“示例性的”都意指结合该实施方案描述的特定特征、结构、材料或特性包括在本公开的某些示例性实施方案中的至少一个实施方案中。因此,在本说明书中全篇中的各处出现的短语,例如“在一个或多个实施方案中”、“在某些实施方案中”、“在一个实施方案中”或“在某个实施方案中”,并非一定是指本发明的某些示例性实施方案中的相同实施方案。此外,特定特征、结构、材料或特性可在一个或多个实施方案中以任何合适的方式组合。
虽然本说明书已经详细地描述了某些示例性实施方案,但是应当理解,本领域的技术人员在理解上述内容后,可很容易地想到这些实施方案的更改、变型和等同物。因此,应当理解,本公开不应不当地受限于以上示出的示例性实施方案。特别地,如本文所用,用端值表述的数值范围旨在包括该范围内所包含的所有数值(例如,1至5包括1、1.5、2、2.75、3、3.80、4和5)。另外,本文所用的所有数字都被认为是被术语“约”修饰。
此外,本文引用的所有出版物和专利均以引用的方式全文并入本文中,如同各个单独的出版物或专利都特别地和单独地指出以引用方式并入一般。已对各个示例性实施方案进行了描述。这些实施方案以及其它实施方案均在以下权利要求书的范围内。
Claims (6)
1.一种分流装置,包括:
主体,所述主体是圆筒形构件并且具有第一部分和第二部分,所述第一部分和所述第二部分均为圆筒形并且接合在分型线处,所述第一部分包括至少第一入口和第二入口以及所述第二部分包括均为圆筒形的至少第一出口和第二出口,其中
第一流道在所述第一入口与所述第一出口和所述第二出口二者之间提供流体连通,并且其中
第二流道在所述第二入口与所述第一出口和所述第二出口二者之间提供流体连通,
其中所述第一流道和所述第二流道进入彼此隔离的所述第一出口和所述第二出口二者;所述第一流道和所述第二流道彼此隔离,所述第一出口在所述第一出口内的第一流道和第二流道的末端设置有一段长度的预混空间以供来自所述第一流道和所述第二流道的流体进行预混,所述第二出口在所述第二出口内的第一流道和第二流道的末端设置有一段长度的预混空间以供来自所述第一流道和所述第二流道的流体进行预混。
2.一种用于混合和递送由至少第一组合物和第二组合物形成的反应性组合物的系统,包括:
针对所述第一组合物和所述第二组合物的第一供给件和第二供给件,所述第一供给件和所述第二供给件分别具有第一分配口和第二分配口;
分流适配器,所述分流适配器包括:
主体,所述主体是圆筒形构件并且具有第一部分和第二部分,所述第一部分和所述第二部分均为圆筒形并且接合在分型线处,所述第一部分包括至少第一入口和第二入口,所述第二部分包括均为圆筒形的至少第一出口和第二出口,每个入口与所述第一出口和所述第二出口对应并且与所述第一出口和所述第二出口流体连通,其中第一流道在所述第一入口与所述第一出口和所述第二出口二者之间提供流体连通,并且其中第二流道在所述第二入口与所述第一出口和所述第二出口二者之间提供流体连通,所述第一流道和所述第二流道进入彼此隔离的所述第一出口和所述第二出口二者;所述第一流道和所述第二流道彼此隔离,所述第一出口在所述第一出口内的第一流道和第二流道的末端设置有一段长度的预混空间以供来自所述第一流道和所述第二流道的流体进行预混,所述第二出口在所述第二出口内的第一流道和第二流道的末端设置有一段长度的预混空间以供来自所述第一流道和所述第二流道的流体进行预混,其中所述第一入口和所述第二入口分别适于与所述第一分配口和所述第二分配口配合;以及
静态混合器,所述静态混合器适于与所述第一出口和所述第二出口能分离地配合。
3.根据权利要求2所述的系统,其中所述反应性组合物包括环氧树脂。
4.一种制作分流装置的方法,所述方法包括:
制造主体,所述主体是圆筒形构件并且具有第一部分和第二部分,所述第一部分和所述第二部分均为圆筒形并且接合在分型线处,所述第一部分包括至少第一入口和第二入口以及所述第二部分包括均为圆筒形的至少第一出口和第二出口,其中
第一流道在所述第一入口与所述第一出口和所述第二出口二者之间提供流体连通,并且其中
第二流道在所述第二入口与所述第一出口和所述第二出口二者之间提供流体连通,
其中所述第一流道和所述第二流道进入彼此隔离的所述第一出口和所述第二出口二者;所述第一流道和所述第二流道彼此隔离,所述第一出口在所述第一出口内的第一流道和第二流道的末端设置有一段长度的预混空间以供来自所述第一流道和所述第二流道的流体进行预混,所述第二出口在所述第二出口内的第一流道和第二流道的末端设置有一段长度的预混空间以供来自所述第一流道和所述第二流道的流体进行预混。
5.根据权利要求4所述的方法,其中制造包括使用增材制造方法。
6.根据权利要求4所述的方法,其中制造包括注塑。
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-
2018
- 2018-07-06 JP JP2020501368A patent/JP7186213B2/ja active Active
- 2018-07-06 US US16/629,744 patent/US11813581B2/en active Active
- 2018-07-06 CN CN201880046423.3A patent/CN110869110B/zh active Active
- 2018-07-06 WO PCT/IB2018/055019 patent/WO2019012399A1/en unknown
- 2018-07-06 EP EP18831339.9A patent/EP3651887A4/en active Pending
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EP3651887A4 (en) | 2021-04-14 |
JP7186213B2 (ja) | 2022-12-08 |
US20200139320A1 (en) | 2020-05-07 |
US11813581B2 (en) | 2023-11-14 |
EP3651887A1 (en) | 2020-05-20 |
JP2020526391A (ja) | 2020-08-31 |
CN110869110A (zh) | 2020-03-06 |
WO2019012399A1 (en) | 2019-01-17 |
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