CN110657191A - Damping-adjustable vibration isolator for high-speed punch press - Google Patents
Damping-adjustable vibration isolator for high-speed punch press Download PDFInfo
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- CN110657191A CN110657191A CN201910811491.0A CN201910811491A CN110657191A CN 110657191 A CN110657191 A CN 110657191A CN 201910811491 A CN201910811491 A CN 201910811491A CN 110657191 A CN110657191 A CN 110657191A
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- speed punch
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- 238000013016 damping Methods 0.000 claims abstract description 148
- 239000007788 liquid Substances 0.000 claims abstract description 16
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 10
- 238000002955 isolation Methods 0.000 abstract description 6
- 238000006073 displacement reaction Methods 0.000 abstract description 5
- 239000012530 fluid Substances 0.000 description 11
- 238000004080 punching Methods 0.000 description 4
- 238000009423 ventilation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F13/00—Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs
- F16F13/005—Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a wound spring and a damper, e.g. a friction damper
- F16F13/007—Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a wound spring and a damper, e.g. a friction damper the damper being a fluid damper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/0076—Noise or vibration isolation means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Presses And Accessory Devices Thereof (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Vibration Prevention Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及隔振器领域,特别是涉及一种高速冲床阻尼可调隔振器。The invention relates to the field of vibration isolators, in particular to a damping adjustable vibration isolator for a high-speed punch.
背景技术Background technique
高速冲床在运转时,由于各种激振因素的存在,产生振动是不可避免的。冲床振动对零件的加工有较大影响,尤其对于高精度超精密机械,特别需要注意阻止四周环境对机械设备运转时的影响。高速冲床尤其是高速超精密冲床在工作过程中的振动不但影响加工精度,缩短模具寿命,降低生产效率,还会引起冲床的疲劳和损坏。因此,对高速冲床进行振动控制有着重要意义,高速冲床隔振装置的研究制造也占据着重要地位。When the high-speed punch is running, vibration is inevitable due to the existence of various excitation factors. Punch vibration has a great impact on the processing of parts, especially for high-precision ultra-precision machinery, special attention should be paid to preventing the impact of the surrounding environment on the operation of mechanical equipment. The vibration of high-speed punches, especially high-speed ultra-precision punches, not only affects the machining accuracy, shortens the life of the mold, reduces the production efficiency, but also causes fatigue and damage to the punch. Therefore, it is of great significance to control the vibration of high-speed punches, and the research and manufacture of vibration isolation devices for high-speed punches also occupy an important position.
高速冲床隔振装置一般设置在高速冲床与地基之间,利用减振元件(弹簧、阻尼等)的阻尼作用降低振动效果,从而起到控制高速冲床振动并保护周边设施的作用,也使振源的能量尽量少的传递到周围其他设备上去,以免影响其他设备的正常使用,目前高速冲床用隔振器的阻尼基本不可调节,常用的隔振器一般有纯橡胶垫隔振器,弹簧橡胶隔振器,弹簧隔振器等等。高速冲床在使用过程中运转速度的不同会产生不同的振动作用,所以高速冲床用隔振器阻尼可调是完全需要的。The high-speed punch vibration isolation device is generally installed between the high-speed punch and the foundation, and the damping effect of the damping element (spring, damping, etc.) is used to reduce the vibration effect, so as to control the vibration of the high-speed punch and protect the surrounding facilities. As little energy as possible is transmitted to other surrounding equipment, so as not to affect the normal use of other equipment. At present, the damping of vibration isolators for high-speed punching machines is basically unadjustable. Commonly used vibration isolators generally include pure rubber pad vibration isolators, spring rubber isolators Vibrators, spring isolators, etc. Different operating speeds of high-speed punching machines will produce different vibration effects during use, so it is completely necessary to adjust the damping of vibration isolators for high-speed punching machines.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种高速冲床阻尼可调隔振器,通过阻尼块的螺旋特征、可调节上下位移的螺钉结构,根据高速冲床所需的不同阻尼力以及需要达到的隔振效果,调节得到不同的阻尼隔振效果。The technical problem to be solved by the present invention is to provide a damping adjustable vibration isolator for a high-speed punch. Through the helical feature of the damping block and the screw structure that can adjust the upper and lower displacement, according to the different damping forces required by the high-speed punch and the vibration isolation that needs to be achieved effect, adjust to obtain different damping and vibration isolation effects.
本发明涉及一种高速冲床阻尼可调隔振器,包括上底板和下底板,所述的上底板和下底板之间设置有若干个弹簧,所述的下底板的中部设置有内置阻尼液的阻尼缸,所述的上底板下侧设置有下端没入阻尼液中的阻尼塞,所述的上底板的中部通过螺纹竖向连接有阻尼调节块,所述的阻尼调节块的下端没入阻尼液中且可通过转动进行上下移动。The invention relates to a damping adjustable vibration isolator for a high-speed punch, which comprises an upper base plate and a lower base plate, a plurality of springs are arranged between the upper and lower base plates, and a damper with built-in damping fluid is arranged in the middle of the lower base plate. Damping cylinder, the lower side of the upper bottom plate is provided with a damping plug whose lower end is immersed in the damping liquid, the middle part of the upper bottom plate is vertically connected with a damping adjustment block through threads, and the lower end of the damping adjustment block is immersed in the damping liquid And can be moved up and down by turning.
进一步的,所述的阻尼调节块整体呈锥状,且内部中空。Further, the damping adjustment block is in the shape of a cone as a whole, and the interior is hollow.
进一步的,所述的阻尼调节块的外部表面设置螺旋沟槽及与内部中空相连通的通气孔。Further, the outer surface of the damping adjustment block is provided with a spiral groove and a ventilation hole communicated with the inner hollow.
进一步的,所述的螺旋沟槽表面设置有不穿透凹坑或凸起或豁口特征。Further, the surface of the spiral groove is provided with features that do not penetrate pits, protrusions or gaps.
进一步的,所述的阻尼调节块的下端端面上设置有倾斜的切入槽,且切入槽外侧有凸起。Further, the lower end face of the damping adjustment block is provided with an inclined cut-in groove, and the outside of the cut-in groove has a protrusion.
进一步的,所述的上底板的下侧中部设置有螺纹定位圆筒,所述的阻尼调节块与螺纹定位圆筒的内侧壁螺纹连接,所述的阻尼调节块的中部设置有穿过上底板的中心柱。Further, a threaded positioning cylinder is arranged in the middle part of the lower side of the upper bottom plate, the damping adjustment block is threadedly connected with the inner side wall of the threaded positioning cylinder, and the middle part of the damping adjustment block is provided with a thread passing through the upper bottom plate. the center column.
进一步的,所述的阻尼调节块的上端连接有穿过上底板的至少一个固定螺钉。Further, the upper end of the damping adjustment block is connected with at least one fixing screw passing through the upper bottom plate.
进一步的,所述的阻尼缸为同轴布置的内外两层结构,内外两层之间通过阻尼孔进行连通。Further, the damping cylinder is a coaxially arranged inner and outer two-layer structure, and the inner and outer layers are communicated through a damping hole.
进一步的,所述的上底板的下侧面的两端竖向连接有限位螺钉,所述的限位螺钉的下端与下底板扣住。Further, the two ends of the lower side surface of the upper bottom plate are vertically connected with limit screws, and the lower ends of the limit screws are fastened with the lower bottom plate.
进一步的,所述的弹簧的上端通过弹簧上底座与上底板相连,该弹簧的下端通过弹簧下底座与下底板相连。Further, the upper end of the spring is connected with the upper bottom plate through the spring upper base, and the lower end of the spring is connected with the lower bottom plate through the spring lower base.
有益效果:本发明涉及一种高速冲床阻尼可调隔振器,结构新颖,增加了阻尼调节机构及限位固定机构,可根据高速冲床的工作状态,调节阻尼大小,适应高速冲床的不同工作状态,使得隔振器满足高速冲床不同冲压状态的需求;改变了阻尼调节块的外部特征,将阻尼调节块设置成整体锥度外形,并在阻尼调节块底部设置了切入槽特征,便于进行阻尼调节块上下位移、与阻尼液接触面积的调节,实现阻尼可调。Beneficial effects: The present invention relates to a damping adjustable vibration isolator for a high-speed punch, which has a novel structure, and a damping adjustment mechanism and a limit fixing mechanism are added. , so that the vibration isolator meets the needs of different stamping states of high-speed punching machines; the external characteristics of the damping adjustment block are changed, the damping adjustment block is set to an overall tapered shape, and the cut-in groove feature is set at the bottom of the damping adjustment block, which is convenient for the damping adjustment block. The adjustment of the up and down displacement and the contact area with the damping fluid realizes the adjustable damping.
附图说明Description of drawings
图1是本发明的主视半剖结构图;Fig. 1 is the front view half-section structure diagram of the present invention;
图2是本发明的阻尼调节块的结构图。FIG. 2 is a structural diagram of the damping adjustment block of the present invention.
图示:1、弹簧下底座;2、弹簧;3、通气孔;4、弹簧上底座;5、上底板;6、螺纹定位圆筒;7、阻尼调节块;8、固定螺钉;9、阻尼塞;10、阻尼液;11、阻尼缸;12、限位螺钉;13、下底板;14、阻尼孔;15、切入槽。Illustration: 1. Base under spring; 2. Spring; 3. Ventilation hole; 4. Base on spring; 5. Upper base plate; 6. Threaded positioning cylinder; 7. Damping adjusting block; 8. Fixing screw; 9. Damping plug; 10, damping fluid; 11, damping cylinder; 12, limit screw; 13, lower bottom plate; 14, damping hole; 15, cut-in groove.
具体实施方式Detailed ways
下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be further described below in conjunction with specific embodiments. It should be understood that these examples are only used to illustrate the present invention and not to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
如图1-2所示,本发明的实施方式涉及一种高速冲床阻尼可调隔振器,包括上底板5和下底板13,所述的上底板5和下底板13之间设置有若干个弹簧2,所述的下底板13的中部设置有内置阻尼液10的阻尼缸11,所述的上底板5下侧设置有下端没入阻尼液10中的阻尼塞9,所述的上底板5的中部通过螺纹竖向连接有阻尼调节块7,所述的阻尼调节块7的下端没入阻尼液10中且可通过转动进行上下移动。As shown in FIGS. 1-2 , the embodiment of the present invention relates to a damping adjustable vibration isolator for a high-speed punch, including an upper bottom plate 5 and a lower bottom plate 13 , and several Spring 2, the middle of the lower bottom plate 13 is provided with a damping cylinder 11 with built-in damping fluid 10, the lower side of the upper bottom plate 5 is provided with a damping plug 9 whose lower end is immersed in the damping fluid 10, the upper bottom plate 5 A damping adjusting block 7 is vertically connected to the middle part through threads, and the lower end of the damping adjusting block 7 is submerged in the damping liquid 10 and can be moved up and down by rotating.
通过转动阻尼调节块7来调节阻尼调节块7的上下位置,从而调节阻尼调节块7与阻尼液10之间的接触面积,实现对阻尼力的调节。The upper and lower positions of the damping adjusting block 7 are adjusted by rotating the damping adjusting block 7 , thereby adjusting the contact area between the damping adjusting block 7 and the damping liquid 10 , and adjusting the damping force.
所述的阻尼调节块7整体呈锥状,且内部中空,锥状的阻尼调节块7能比较明显快捷调节阻尼调节块7与阻尼液10之间的接触面积。The damping adjusting block 7 is in the shape of a cone as a whole, and the interior is hollow, and the conical damping adjusting block 7 can obviously and quickly adjust the contact area between the damping adjusting block 7 and the damping liquid 10 .
所述的阻尼调节块7的外部表面设置螺旋沟槽及与内部中空相连通的通气孔3,螺旋沟槽有助于提高阻尼力,通气孔3位于内部中空的上端,便于在调节过程中气体的释放。The outer surface of the damping adjustment block 7 is provided with a spiral groove and a ventilation hole 3 communicating with the inner hollow. The spiral groove helps to improve the damping force. The ventilation hole 3 is located at the upper end of the inner hollow, which is convenient for gas during the adjustment process. release.
为了进一步地提高阻尼力,可以在所述的螺旋沟槽表面设置有不穿透凹坑或凸起或豁口特征。In order to further improve the damping force, the surface of the helical groove can be provided with non-penetrating pits or protrusions or gaps.
所述的阻尼调节块7的下端端面上设置有倾斜的切入槽15,且切入槽15外侧有凸起,由于阻尼调节块7使旋转进行上下移动的,所以切入槽15方便阻尼调节块7在阻尼液中进行位移调节。The lower end face of the damping adjustment block 7 is provided with an inclined cut-in groove 15, and there are protrusions on the outside of the cut-in groove 15. Since the damping adjustment block 7 makes the rotation move up and down, the cut-in groove 15 is convenient for the damping adjustment block 7. Displacement adjustment in damping fluid.
为了阻尼调节块7的转动调节,方便所述的上底板5的下侧中部设置有螺纹定位圆筒6,所述的阻尼调节块7与螺纹定位圆筒6的内侧壁螺纹连接,所述的阻尼调节块7的中部设置有穿过上底板5的中心柱,操作的时候只需要转动中心柱就可以带动阻尼调节块7进行转动。In order to adjust the rotation of the damping adjustment block 7, a threaded positioning cylinder 6 is provided in the middle of the lower side of the upper bottom plate 5, and the damping adjustment block 7 is threadedly connected with the inner side wall of the threaded positioning cylinder 6. The middle of the damping adjustment block 7 is provided with a center column that passes through the upper bottom plate 5 , and only needs to rotate the center column to drive the damping adjustment block 7 to rotate during operation.
为了防止阻尼调节块7在无需调节的情况下进行自行转动,所述的阻尼调节块7的上端连接有穿过上底板5的至少一个固定螺钉8,通常设置有两个,对称设置,通过固定螺钉8可以有效锁定阻尼调节块7,在需要调节的时候将固定螺钉8拆除即可。In order to prevent the damping adjustment block 7 from rotating by itself without adjustment, the upper end of the damping adjustment block 7 is connected with at least one fixing screw 8 passing through the upper bottom plate 5, usually two, which are symmetrically arranged. The screw 8 can effectively lock the damping adjustment block 7, and the fixing screw 8 can be removed when adjustment is required.
所述的阻尼缸11为同轴布置的内外两层结构,内外两层之间通过阻尼孔14进行连通,阻尼缸11采用内外两层结构可以使阻尼塞9和阻尼调节块7受到的阻尼力不会相互影响,阻尼液在内外两层之间可以缓慢流动。The damping cylinder 11 is a coaxially arranged inner and outer two-layer structure, and the inner and outer layers are communicated through a damping hole 14. The damping cylinder 11 adopts an inner and outer two-layer structure, which can make the damping force of the damping plug 9 and the damping adjusting block 7 receive. Without mutual influence, the damping fluid can flow slowly between the inner and outer layers.
所述的上底板5的下侧面的两端竖向连接有限位螺钉12,所述的限位螺钉12的下端与下底板13扣住,上底板5和下底板13通过隔振器左右的限位螺钉12进行固定限位,并对弹簧2施加初步的压缩力,保证隔振器的基本外形完整。Both ends of the lower side of the upper base plate 5 are vertically connected with limit screws 12, the lower ends of the limit screws 12 are fastened with the lower base plate 13, and the upper base plate 5 and the lower base plate 13 pass through the left and right limits of the vibration isolator. The positioning screw 12 is fixed and limited, and a preliminary compressive force is applied to the spring 2 to ensure that the basic shape of the vibration isolator is complete.
所述的弹簧2的上端通过弹簧上底座4与上底板5相连,该弹簧2的下端通过弹簧下底座1与下底板13相连。The upper end of the spring 2 is connected to the upper base plate 5 through the spring upper base 4 , and the lower end of the spring 2 is connected to the lower base plate 13 through the spring lower base 1 .
本专利所述的阻尼可调隔振器工作前,先由于高速冲床自身的重压作用进一步压缩弹簧2,将隔振器上下底板压合迫近,所述阻尼调节块7没入所述阻尼缸11内阻尼液10中,阻尼液10与阻尼塞9内外表面大面积接触,并充满所述阻尼调节块7表面螺旋沟槽特征,螺旋沟槽表面的凹坑或通孔、槽等,进入所述阻尼调节块7内部与其内表面接触。Before the adjustable damping vibration isolator described in this patent works, the spring 2 is further compressed due to the heavy pressure of the high-speed punch itself, and the upper and lower bottom plates of the vibration isolator are pressed together and approached, and the damping adjustment block 7 is submerged into the damping cylinder 11 In the inner damping fluid 10, the damping fluid 10 is in large-area contact with the inner and outer surfaces of the damping plug 9, and is filled with the helical groove features on the surface of the damping adjustment block 7, and the pits or through holes, grooves, etc. on the surface of the helical groove enter the The inside of the damping adjustment block 7 is in contact with its inner surface.
所述阻尼调节块7随高速冲床不同转速进行上下小幅度运动,隔振器的上底板5与高速冲床底座固定,高速冲床向下运动时,压缩弹簧2,其运动受到弹簧2的迟滞作用,阻尼塞9与阻尼调节块7更深入的没于阻尼液10中,阻尼液10充满其表面;当高速冲床向上运动时,上底板5带动所述阻尼调节块7向上运动,弹簧2有回到原长的趋势,其整体受向上的拉力,其没于阻尼液10的部分受到阻尼液10的黏附阻碍作用,有向下的拉力作用,在阻尼塞9与阻尼调节块7缓慢向上脱离阻尼液10的运动过程中,迟滞了返回速度,吸收部分振动能量,降低高速冲床的振动效应。The damping adjustment block 7 moves up and down in small amplitudes with different rotational speeds of the high-speed punch. The upper bottom plate 5 of the vibration isolator is fixed with the base of the high-speed punch. When the high-speed punch moves downward, the spring 2 is compressed, and its movement is subject to the hysteresis of the spring 2. The damping plug 9 and the damping adjusting block 7 are deeply submerged in the damping fluid 10, and the damping fluid 10 fills its surface; when the high-speed punch moves upward, the upper bottom plate 5 drives the damping adjusting block 7 to move upward, and the spring 2 returns. The trend of the original length is that the whole is subject to upward pulling force, and the part that is not below the damping liquid 10 is hindered by the adhesion of the damping liquid 10, and has a downward pulling force, and the damping plug 9 and the damping adjusting block 7 are slowly separated upward from the damping liquid. During the movement of 10, the return speed is delayed, part of the vibration energy is absorbed, and the vibration effect of the high-speed punch is reduced.
当高速冲床需要不同的阻尼效果时,转动阻尼调节块7的中心柱,调节阻尼塞、阻尼调节块与阻尼液接触面积,得到不同的阻尼效果。When the high-speed punch needs different damping effects, rotate the center column of the damping adjustment block 7 to adjust the contact area between the damping plug, the damping adjustment block and the damping liquid, so as to obtain different damping effects.
本发明结构新颖,增加了阻尼调节机构及限位固定机构,可根据高速冲床的工作状态,调节阻尼大小,适应高速冲床的不同工作状态,使得隔振器满足高速冲床不同冲压状态的需求;改变了阻尼调节块的外部特征,将阻尼调节块设置成整体锥度外形,并在阻尼调节块底部设置了切入槽特征,便于进行阻尼调节块上下位移、与阻尼液接触面积的调节,实现阻尼可调。The invention has a novel structure, adds a damping adjustment mechanism and a limit fixing mechanism, can adjust the size of the damping according to the working state of the high-speed punch, and adapt to different working states of the high-speed punch, so that the vibration isolator can meet the needs of the different stamping states of the high-speed punch; change; The external characteristics of the damping adjustment block are set, the damping adjustment block is set to an overall taper shape, and the cut-in groove feature is set at the bottom of the damping adjustment block, which is convenient for the adjustment of the up and down displacement of the damping adjustment block and the contact area with the damping liquid, so as to realize adjustable damping. .
Claims (10)
Priority Applications (1)
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CN114810917A (en) * | 2022-05-18 | 2022-07-29 | 太原科技大学 | A heavy-duty engineering equipment cab vibration isolation device |
Citations (4)
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US4648577A (en) * | 1984-06-27 | 1987-03-10 | Gerb Gesellschaft Fur Isolierung Mbh & Co., Kg | Viscous damper having a conical plunger tube |
CN1096861A (en) * | 1993-06-24 | 1994-12-28 | 株式会社日立制作所 | Vibration control apparatus |
CN101457554A (en) * | 2007-12-14 | 2009-06-17 | 尹学军 | Damping ratio adjustable tuning quality damper |
CN101825152A (en) * | 2009-03-05 | 2010-09-08 | 尹学军 | Spring damping vibration isolator |
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2019
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4648577A (en) * | 1984-06-27 | 1987-03-10 | Gerb Gesellschaft Fur Isolierung Mbh & Co., Kg | Viscous damper having a conical plunger tube |
CN1096861A (en) * | 1993-06-24 | 1994-12-28 | 株式会社日立制作所 | Vibration control apparatus |
CN101457554A (en) * | 2007-12-14 | 2009-06-17 | 尹学军 | Damping ratio adjustable tuning quality damper |
CN101825152A (en) * | 2009-03-05 | 2010-09-08 | 尹学军 | Spring damping vibration isolator |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114810917A (en) * | 2022-05-18 | 2022-07-29 | 太原科技大学 | A heavy-duty engineering equipment cab vibration isolation device |
CN114810917B (en) * | 2022-05-18 | 2023-10-03 | 太原科技大学 | Cab vibration isolation device for heavy engineering equipment |
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