CN110294892A - A kind of environmentally protective polyformaldehyde fibre reinforced polypropylene compound material and preparation method thereof - Google Patents
A kind of environmentally protective polyformaldehyde fibre reinforced polypropylene compound material and preparation method thereof Download PDFInfo
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- -1 polypropylene Polymers 0.000 title claims abstract description 63
- 239000004743 Polypropylene Substances 0.000 title claims abstract description 38
- 229920001155 polypropylene Polymers 0.000 title claims abstract description 38
- 239000000835 fiber Substances 0.000 title claims abstract description 30
- 229920006324 polyoxymethylene Polymers 0.000 title claims abstract description 28
- 238000002360 preparation method Methods 0.000 title claims abstract description 22
- 239000000463 material Substances 0.000 title description 3
- 150000001875 compounds Chemical class 0.000 title 1
- 230000001681 protective effect Effects 0.000 title 1
- 229930040373 Paraformaldehyde Natural products 0.000 claims abstract description 27
- 239000002131 composite material Substances 0.000 claims abstract description 17
- 239000011347 resin Substances 0.000 claims abstract description 13
- 229920005989 resin Polymers 0.000 claims abstract description 13
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000012756 surface treatment agent Substances 0.000 claims abstract description 8
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims abstract description 5
- 238000001816 cooling Methods 0.000 claims abstract description 5
- 230000003647 oxidation Effects 0.000 claims abstract description 4
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 4
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical group O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 3
- 229920012196 Polyoxymethylene Copolymer Polymers 0.000 claims 1
- 239000003365 glass fiber Substances 0.000 abstract description 5
- 230000003746 surface roughness Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000012360 testing method Methods 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 6
- 241001422033 Thestylus Species 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000003344 environmental pollutant Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 231100000719 pollutant Toxicity 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 101100008049 Caenorhabditis elegans cut-5 gene Proteins 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 238000011208 chromatographic data Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 238000013100 final test Methods 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
- C08J5/06—Reinforcing macromolecular compounds with loose or coherent fibrous material using pretreated fibrous materials
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/10—Homopolymers or copolymers of propene
- C08J2323/12—Polypropene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2459/00—Characterised by the use of polyacetals containing polyoxymethylene sequences only
- C08J2459/02—Copolyoxymethylenes
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Abstract
本发明公开了一种绿色环保聚甲醛纤维增强聚丙烯复合材料及其制备方法,包括以下重量分的组分:聚丙烯树脂60‑80份,聚甲醛纤维3‑10份,相容剂0.5‑0.8份,纤维表面处理剂1‑2份;所述聚甲醛纤维增聚丙烯复合材料的制备方法:(1)在常温条件下,将相容剂和聚丙烯树脂在乙醇溶液中混合均匀;(2)在600‑800℃的高温条件下,将纤维表面处理剂和聚甲醛纤维在管式炉中加入臭氧进行氧化;(3)冷却到室温后,放入双螺杆挤出机挤塑得到产品。本申请的有益效果:大大减少了生产和制备过程中的污染,性能相对玻璃纤维降低不多,易于回收再利用,使聚丙烯应用更加广泛,减小了制品的表面粗糙程度,更易于成型,提升了制品的强度、模量和耐热性能。The invention discloses a green and environment-friendly polyoxymethylene fiber-reinforced polypropylene composite material and a preparation method thereof. 0.8 part, 1-2 part of fiber surface treatment agent; The preparation method of described polyoxymethylene fiber reinforced polypropylene composite material: (1) under normal temperature condition, compatibilizer and polypropylene resin are mixed homogeneously in ethanol solution; ( 2) At a high temperature of 600-800°C, add ozone to the fiber surface treatment agent and polyoxymethylene fiber in a tube furnace for oxidation; (3) After cooling to room temperature, put it into a twin-screw extruder to extrude to obtain the product . The beneficial effect of the application: greatly reduces the pollution in the production and preparation process, the performance is not much lower than that of glass fiber, easy to recycle and reuse, makes polypropylene more widely used, reduces the surface roughness of the product, and is easier to shape. Improve the strength, modulus and heat resistance of the product.
Description
技术领域technical field
本发明涉及高分子材料领域,具体涉及一种绿色环保聚甲醛纤维增强聚丙烯复合材料及其制备方法。The invention relates to the field of polymer materials, in particular to a green and environment-friendly polyoxymethylene fiber reinforced polypropylene composite material and a preparation method thereof.
背景技术Background technique
聚丙烯(PP)具有密度小,价格低、加工性能优异等特点,但同时存在冲击性能差、收缩率大等缺陷,这限制了其进一步的应用。为改善PP的力学性能,将高模量纤维加入其中,所制纤增强聚丙烯复合材料的强度、模量和耐热性能等明显提升,且成本优势明显,可替代工程塑料应用于汽车、建筑工业、电气设备、货物周转箱、泵体等。Polypropylene (PP) has the characteristics of low density, low price, and excellent processing performance, but at the same time, it has defects such as poor impact performance and large shrinkage rate, which limit its further application. In order to improve the mechanical properties of PP, high-modulus fibers are added to it, and the strength, modulus and heat resistance of the fiber-reinforced polypropylene composite materials are significantly improved, and the cost advantage is obvious. It can replace engineering plastics in automobiles and buildings. Industrial, electrical equipment, cargo turnover boxes, pump bodies, etc.
常规的纤维增强聚丙烯复合材料,采用玻纤增强,生产和制备过程污染非常严重,且不易回收。废旧塑料的回收一般有两种途径,一种是和其他废旧塑料共混,制备对性能和卫生性要求不高的制品,玻纤增强树脂和常规树脂共混会造成制品表面粗糙,用在膜材料上甚至无法成型;另一种是裂解为燃料油,如果里面含有无机成分,会大增加大量杂质,油品无法使用。Conventional fiber-reinforced polypropylene composite materials are reinforced with glass fibers, and the production and preparation processes are very polluted and difficult to recycle. There are generally two ways to recycle waste plastics. One is to blend with other waste plastics to prepare products that do not require high performance and hygiene. The blending of glass fiber reinforced resin and conventional resin will cause the surface of the product to be rough. The material cannot even be molded; the other is cracked into fuel oil. If it contains inorganic components, a large amount of impurities will be added, and the oil product cannot be used.
发明内容Contents of the invention
鉴于现有技术中的上述缺陷或不足,期望提供一种绿色环保聚甲醛纤维增强聚丙烯复合材料及其制备方法,使得产品的强度、模量和耐热性能等明显提升。In view of the above-mentioned defects or deficiencies in the prior art, it is desired to provide a green polyoxymethylene fiber-reinforced polypropylene composite material and a preparation method thereof, so that the strength, modulus and heat resistance of the product can be significantly improved.
根据本申请实施例提供的技术方案,一种绿色环保聚甲醛纤维增强聚丙烯复合材料及其制备方法,包括以下重量分的组分:聚丙烯树脂60-80 份,聚甲醛纤维3-10份,相容剂0.5-0.8份,纤维表面处理剂1-2份;所述聚甲醛纤维增聚丙烯复合材料的制备方法:(1)在常温条件下,将相容剂和聚丙烯树脂在乙醇溶液中混合均匀;(2)在600-800℃的高温条件下,将纤维表面处理剂和聚甲醛纤维在管式炉中加入臭氧进行氧化;(3)冷却到室温后,放入双螺杆挤出机挤塑得到产品。According to the technical solution provided in the embodiments of the present application, a green and environment-friendly polyoxymethylene fiber reinforced polypropylene composite material and its preparation method include the following components in parts by weight: 60-80 parts of polypropylene resin, 3-10 parts of polyoxymethylene fiber , 0.5-0.8 part of compatibilizer, 1-2 part of fiber surface treatment agent; The preparation method of described polyoxymethylene fiber reinforced polypropylene composite material: (1) under normal temperature condition, compatibilizer and polypropylene resin are mixed in ethanol (2) Add ozone to the fiber surface treatment agent and polyoxymethylene fiber in a tube furnace for oxidation at a high temperature of 600-800°C; (3) After cooling to room temperature, put it into a twin-screw extruder The product is obtained by extruding from the machine.
本发明中,所述聚丙烯树脂为等规聚丙烯。In the present invention, the polypropylene resin is isotactic polypropylene.
本发明中,所述聚甲醛纤维为共聚甲醛,结晶度为70%-75%。In the present invention, the polyoxymethylene fiber is polyoxymethylene, and the crystallinity is 70%-75%.
本发明中,所述相容剂为马来酸酐相容剂,其接枝率为0.8%-1.0%。In the present invention, the compatibilizer is a maleic anhydride compatibilizer, and its grafting rate is 0.8%-1.0%.
综上所述,本申请的有益效果:大大减少了生产和制备过程中的污染,性能相对玻璃纤维降低不多,易于回收再利用,使聚丙烯应用更加广泛,减小了制品的表面粗糙程度,更易于成型,提升了制品的强度、模量和耐热性能。In summary, the beneficial effects of this application: greatly reduce the pollution in the production and preparation process, the performance is not much lower than that of glass fiber, easy to recycle and reuse, make polypropylene more widely used, and reduce the surface roughness of products , easier to form, and improve the strength, modulus and heat resistance of the product.
具体实施方式Detailed ways
下面结合实施例对本申请作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释相关发明,而非对该发明的限定。另外还需要说明的是,为了便于描述,实施例中仅示出了与发明相关的部分。The present application will be further described in detail below in conjunction with the examples. It should be understood that the specific embodiments described here are only used to explain related inventions, rather than to limit the invention. It should also be noted that, for the convenience of description, only the parts related to the invention are shown in the embodiments.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将结合实施例来详细说明本申请。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application will be described in detail below in conjunction with embodiments.
一种绿色环保聚甲醛纤维增强聚丙烯复合材料及其制备方法,包括以下重量分的组分:聚丙烯树脂60-80份,聚甲醛纤维3-10份,相容剂 0.5-0.8份,纤维表面处理剂1-2份;所述聚甲醛纤维增聚丙烯复合材料的制备方法:(1)在常温条件下,将相容剂和聚丙烯树脂在乙醇溶液中混合均匀;(2)在600-800℃的高温条件下,将纤维表面处理剂和聚甲醛纤维在管式炉中加入臭氧进行氧化;(3)冷却到室温后,放入双螺杆挤出机挤塑得到产品。所述聚丙烯树脂为等规聚丙烯。所述聚甲醛纤维为共聚甲醛,结晶度为70%-75%。所述相容剂为马来酸酐相容剂,其接枝率为 0.8%-1.0%。A green and environment-friendly polyoxymethylene fiber reinforced polypropylene composite material and a preparation method thereof, comprising the following components by weight: 60-80 parts of polypropylene resin, 3-10 parts of polyoxymethylene fiber, 0.5-0.8 part of compatibilizer, fiber 1-2 parts of surface treatment agent; the preparation method of the polyoxymethylene fiber reinforced polypropylene composite material: (1) under normal temperature conditions, the compatibilizer and polypropylene resin are mixed uniformly in ethanol solution; (2) at 600 Under the high temperature condition of -800°C, the fiber surface treatment agent and the polyoxymethylene fiber are oxidized in a tube furnace by adding ozone; (3) after cooling to room temperature, they are put into a twin-screw extruder to extrude to obtain the product. The polypropylene resin is isotactic polypropylene. The polyoxymethylene fiber is polyoxymethylene, and the crystallinity is 70%-75%. The compatibilizer is a maleic anhydride compatibilizer, and its grafting rate is 0.8%-1.0%.
实施例1Example 1
制备工艺:在常温条件下,将相容剂和聚丙烯树脂在乙醇溶液中混合均匀;在600-800℃的高温条件下,将纤维表面处理剂和聚甲醛纤维在管式炉中加入臭氧进行氧化;冷却到室温后,放入双螺杆挤出机挤塑得到产品。Preparation process: under normal temperature conditions, mix compatibilizer and polypropylene resin in ethanol solution evenly; Oxidation; after cooling to room temperature, put it into a twin-screw extruder to extrude to obtain the product.
实施例2Example 2
制备工艺同上。The preparation process is the same as above.
实施例3Example 3
制备工艺同上。The preparation process is the same as above.
对比实施例4Comparative Example 4
对比实施例5Comparative Example 5
制备工艺同上。The preparation process is the same as above.
实施例6,聚甲醛纤维增聚丙烯复合材料制品的强度、模量、耐热性能、表面粗糙度和污染物的考察试验:Embodiment 6, investigation test of strength, modulus, heat resistance, surface roughness and pollutants of polyoxymethylene fiber reinforced polypropylene composite product:
(1)使用塑料拉伸强度测试仪测定制品的强度实验:用取样器分别从样品横纵向裁取5条宽15mm,长200mm的长条试样,将试样两端分别装夹在设备的上、下夹头,试样的长轴方向应与上、下夹具的中心连线重合,设置试验速度、试样宽度等参数信息,点击试验开始选项,试验开始,仪器自动计算、显示最终的试验结果。(1) Use a plastic tensile strength tester to measure the strength of the product: use a sampler to cut 5 strips of 15mm wide and 200mm long strips from the sample horizontally and vertically, and clamp the two ends of the sample in the equipment respectively. The upper and lower clamps, the long axis direction of the sample should coincide with the center line of the upper and lower clamps, set the test speed, sample width and other parameter information, click the test start option, the test starts, the instrument automatically calculates and displays the final test results.
(2)使用杨氏模量测定仪测定制品的模量实验:调整好杨氏模量测量仪,调节目镜,在钢丝下加两个砝码,以使钢丝拉直。记下此时望远镜中观察到的直尺刻度值,此即为n0值。逐个加砝码,每加1个,记下相应的直尺刻度值,直到n7,此时钢丝下已悬挂9个砝码,再加1个砝码,但不记数据,然后去掉这个砝码,记下望远镜中直尺刻度值,此为n7’,逐个减砝码,每减1个,记下相应的直尺刻度值,直到n0’。用米尺测量平面镜到直尺的距离L;将光杠杆三足印在纸上,用游标卡尺测出b;用米尺测量钢丝长度l;用千分尺在钢丝的上、中、下三部位测量钢丝的直径d,每部位纵、横各测一次。(2) Use the Young's modulus measuring instrument to measure the modulus of the product: adjust the Young's modulus measuring instrument, adjust the eyeglass, and add two weights under the steel wire to straighten the steel wire. Write down the ruler scale value observed in the telescope at this time, this is the n0 value. Add weights one by one, each time you add one, write down the corresponding scale value of the ruler until n7, at this time, 9 weights have been hung under the steel wire, add another weight, but don’t record the data, then remove this weight , write down the scale value of the ruler in the telescope, this is n7', subtract the weights one by one, and write down the corresponding scale value of the ruler until n0'. Measure the distance L from the plane mirror to the ruler with a meter ruler; print the tripod of the optical lever on paper, and measure b with a vernier caliper; measure the length l of the steel wire with a meter ruler; measure the steel wire at the upper, middle and lower parts of the steel wire with a micrometer The diameter d of each part is measured vertically and horizontally.
(3)热变形测试仪测试制品耐热性能实验:安放试样,加负荷,调整百分表,升高温度至200℃,测定变形:由等速升温时刻开始计时,并隔一定时间记录百分表读数、温度及时间。直到百分表读数为2mm为止,开始记录时间间隔可在15分钟左右,当形变剧烈时每0.5~1分钟记录一次。(3) Thermal deformation tester to test the heat resistance performance of the product: place the sample, load, adjust the dial gauge, raise the temperature to 200°C, and measure the deformation: start timing from the time of constant temperature rise, and record the hundred at certain intervals Sub-meter reading, temperature and time. Until the reading of the dial indicator is 2mm, the time interval to start recording can be about 15 minutes, and when the deformation is severe, record once every 0.5 to 1 minute.
(4)表面粗糙度测试仪测试制品粗糙度实验:传感器安装好开始测量时请参照触针位置,尽量将触针位置光标调整至佳“0”位,使用触针位置来确定传感器的位置。尽量使触针在中间位置进行测量。在主界面状态下,按触针位置键用于切换触针位置,在主界面状态下,按启动测量键开始测量(4) Surface roughness tester to test the roughness of the product: When the sensor is installed and starts to measure, please refer to the position of the stylus, try to adjust the cursor of the stylus position to the best "0" position, and use the position of the stylus to determine the position of the sensor. Try to keep the stylus in the middle position for measurement. In the main interface state, press the stylus position key to switch the stylus position. In the main interface state, press the start measurement key to start measurement
(5)气相色谱仪测试污染物实验:打开氮气、氢气和空气发生器(或氮气瓶主阀)的电源开关,将输出压力调节到大约0.4Mpa,设定每个工作部门的温度。起始温度50℃,初始时间10min,加热速率5℃/min,终止温度 250℃,终止时间10min;(B)取样和检测器:250℃。色谱条件为:柱温 140℃,起始时间5min,加热速率4℃/min,终止温度240℃,终止时间15min, (B)取样温度260℃,检测器温度280℃。点火,在基线稳定进样后,同时单击“开始”按钮或色谱旁边的快捷按钮来分析色谱数据。(5) Gas chromatograph test for pollutants: Turn on the power switch of the nitrogen, hydrogen and air generators (or the main valve of the nitrogen cylinder), adjust the output pressure to about 0.4Mpa, and set the temperature of each working department. The initial temperature is 50°C, the initial time is 10min, the heating rate is 5°C/min, the end temperature is 250°C, and the end time is 10min; (B) Sampling and detector: 250°C. The chromatographic conditions are: column temperature 140°C, start time 5min, heating rate 4°C/min, end temperature 240°C, end time 15min, (B) sampling temperature 260°C, detector temperature 280°C. Ignite, and after the baseline has stabilized and injected, simultaneously click the "Start" button or the shortcut button next to the chromatogram to analyze the chromatographic data.
表1Table 1
上述表1表明,实施例1-3制备的聚甲醛纤维增聚丙烯复合材料强度、模量和耐热性这几种性能相对玻璃纤维降低不多,但制备过程中污染物的含量和表面粗糙度大大下降,相比聚丙烯材料来看各项力学指标都有所提升。The above table 1 shows that the strength, modulus and heat resistance of the polyoxymethylene fiber-reinforced polypropylene composite material prepared in Examples 1-3 are not much lower than that of glass fiber, but the content of pollutants and surface roughness in the preparation process The degree is greatly reduced, and all mechanical indexes have been improved compared with polypropylene materials.
以上描述仅为本申请的较佳实施例以及对所运用技术原理等方案的说明。同时,本申请中所涉及的发明范围,并不限于上述技术特征的特定组合而成的技术方案,同时也应涵盖在不脱离所述发明构思的情况下,由上述技术特征或其等同特征进行任意组合而形成的其它技术方案。例如上述特征与本申请中公开的(但不限于)具有类似功能的技术特征进行互相替换而形成的技术方案。The above description is only a description of the preferred embodiments of the present application and the technical principles used. At the same time, the scope of the invention involved in this application is not limited to the technical solution formed by the specific combination of the above-mentioned technical features, but also covers the technical solutions made by the above-mentioned technical features or their equivalent features without departing from the inventive concept. Other technical solutions formed by any combination. For example, a technical solution formed by replacing the above-mentioned features with technical features with similar functions disclosed in (but not limited to) this application.
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