CN110170377A - A kind of sorting consumer waste technique and household garbage sorting system - Google Patents
A kind of sorting consumer waste technique and household garbage sorting system Download PDFInfo
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- CN110170377A CN110170377A CN201910221566.XA CN201910221566A CN110170377A CN 110170377 A CN110170377 A CN 110170377A CN 201910221566 A CN201910221566 A CN 201910221566A CN 110170377 A CN110170377 A CN 110170377A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/30—Combinations with other devices, not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/18—Drum screens
- B07B1/22—Revolving drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/4609—Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B11/00—Arrangement of accessories in apparatus for separating solids from solids using gas currents
- B07B11/02—Arrangement of air or material conditioning accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B9/00—Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/40—Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/78—Recycling of wood or furniture waste
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Abstract
本发明公开了一种生活垃圾分选工艺,包括依次进行的生活垃圾的大件分选、生活垃圾破袋处理、垃圾初分选、垃圾细分选、有机物细分选步骤。本发明还公开了一种生活垃圾分选系统,包括通过运输装置依次连接设置的大件分拣台、垃圾储存坑、破袋机、第一人工分拣室、第一磁选装置、二级滚筒筛、第二人工分拣室、有机物细分选系统和塑料打包机。本发明通过筛分装置和人工分拣相结合对生活垃圾根据各自的差异性进行分离,实现垃圾全组分有效分离;同时还对分选的有机物进行细分选,获得的有机物原料纯度高,提高了有机物产能率,利于后续的有机物发酵资源化利用,充分回收了垃圾中的可利用资源。
The invention discloses a domestic garbage sorting process, which comprises the steps of large-scale sorting of domestic garbage, bag breaking treatment of domestic garbage, primary garbage sorting, fine garbage sorting, and fine organic matter sorting, which are carried out in sequence. The invention also discloses a household garbage sorting system, which includes a large-size sorting table, a garbage storage pit, a bag breaking machine, a first manual sorting room, a first magnetic separation device, a secondary Drum sieve, second manual sorting room, organic matter fine sorting system and plastic baler. The present invention separates domestic garbage according to their respective differences through the combination of screening device and manual sorting, so as to realize the effective separation of all components of garbage; at the same time, the sorted organic matter is subdivided, and the obtained organic matter raw material has high purity, The efficiency of organic matter production is improved, which is beneficial to the subsequent resource utilization of organic matter fermentation, and fully recovers the available resources in the garbage.
Description
技术领域technical field
本发明涉及生活垃圾分选技术领域,具体涉及一种生活垃圾分选工艺及采用该工艺的生活垃圾分选系统。The invention relates to the technical field of domestic waste sorting, in particular to a domestic waste sorting process and a domestic waste sorting system using the process.
背景技术Background technique
目前,国内外的生活垃圾处理技术,均以无害化、减量化、资源化为目标,最常用的处理方法主要有填埋、焚烧和堆肥,它们各有不同的使用范围和条件。对生活垃圾资源化处理的首要任务是,必须将生活垃圾进行有效的分选,实现垃圾中各组分分类,进而为实现各类物质的回收利用奠定强有力的基础条件,而现实中根本没有实现生活垃圾全部资源化处理的目的。其原因是多方面的,但主要原因是没有系统、可靠、实用的分选工艺技术,主要表现在:有的垃圾分选设施配置简单,分选效果差,回收率很低。由于分选效果不好,分选后的大部分产物无法回收利用或作为深加工原料,所以还要送到填埋场填埋或焚烧。At present, domestic and foreign domestic waste treatment technologies all aim at harmlessness, reduction, and recycling. The most commonly used treatment methods are landfill, incineration and composting, each of which has a different range of use and conditions. The primary task of recycling domestic waste is to effectively sort domestic waste, realize the classification of each component in the waste, and then lay a strong foundation for the realization of recycling and utilization of various substances, but in reality there is no such thing as Realize the purpose of recycling all domestic waste. There are many reasons for this, but the main reason is that there is no systematic, reliable, and practical sorting technology, which is mainly manifested in: some garbage sorting facilities are simple in configuration, poor in sorting effect, and low in recovery rate. Due to the poor sorting effect, most of the sorted products cannot be recycled or used as raw materials for further processing, so they have to be sent to landfills for landfill or incineration.
发明内容Contents of the invention
本发明的目的在于,克服现有技术中存在的缺陷,提供一种工序简单、将生活垃圾分类的更彻底也更细致的生活垃圾分选工艺及生活垃圾分选系统。The object of the present invention is to overcome the defects in the prior art and provide a household garbage sorting process and a household garbage sorting system with simple procedures and more thorough and detailed household garbage sorting.
为实现上述目的,本发明的技术方案是设计一种生活垃圾分选工艺,包括如下步骤:In order to achieve the above object, the technical solution of the present invention is to design a sorting process of domestic waste, comprising the steps of:
S1:生活垃圾的大件分选,首先由市政垃圾收集车将生活垃圾运到分选车间内,通过人工分选系统将大件纺织物、木板、橡胶、石块、纸张、纸壳箱、尺寸大于1米的大块塑料、玻璃瓶分拣出来,然后将分拣出的物料分类堆放;S1: For large-scale sorting of domestic waste, the domestic waste is first transported to the sorting workshop by municipal waste collection vehicles, and the large-scale textiles, wood boards, rubber, stones, paper, cartons, Large pieces of plastic and glass bottles with a size greater than 1 meter are sorted out, and then the sorted materials are sorted and stacked;
S2:生活垃圾破袋处理,将经过大件分拣后的生活垃圾推进垃圾储存坑内储存,并收集渗滤液,然后通过运输装置将垃圾储存坑内的生活垃圾送入破袋机进行破袋;S2: Household garbage bag breaking treatment, push the large-sized sorted household garbage into the garbage storage pit for storage, and collect leachate, and then send the domestic garbage in the garbage storage pit to the bag breaking machine through the transport device for bag breaking;
S3:垃圾初分选,破袋后的生活垃圾通过人工分拣,进一步拣出在大件分拣工序中遗漏的玻璃瓶、饮料瓶和橡胶;余下部分经过磁选分选出金属物料后进入细分选工序;S3: Preliminary sorting of garbage. The domestic garbage after the bag is broken is sorted manually, and the glass bottles, beverage bottles and rubber missed in the large-size sorting process are further sorted out; the remaining parts are sorted out by magnetic separation. Subdivision selection process;
S4:垃圾细分选,初分选后的生活垃圾经过一体式二级滚筒筛筛分,分选出三种物料分别是,1)一级筛筛下物的砂石土,2)二级筛筛下物的有机物、不大于二级筛筛网孔径的碎塑料、不大于二级筛筛网孔径的遗漏的空饮料瓶/盒,3)二级筛筛上物为尺寸大于二级筛筛网孔径的整块塑料、大块有机物、石块和玻璃瓶;S4: Garbage fine selection, the domestic garbage after the primary sorting is screened by the integrated secondary drum sieve, and three kinds of materials are selected, respectively, 1) the sand and gravel soil under the primary sieve, 2) the secondary Organic matter under the sieve, broken plastics not larger than the aperture of the secondary sieve, empty beverage bottles/boxes not larger than the aperture of the secondary sieve, 3) the size of the sieve on the secondary sieve is larger than that of the secondary sieve Whole pieces of plastic, large pieces of organic matter, stones and glass vials;
S5:将步骤S4中的二级筛筛上物再次通过人工进行分拣,进一步将大块有机物、石块、玻璃瓶分选后进行分类堆放,剩余的塑料部分送至塑料打包机进行打包;S5: The material on the secondary sieve in step S4 is manually sorted again, and the large organic matter, stones, and glass bottles are further sorted and stacked, and the remaining plastic parts are sent to a plastic baler for packaging;
S6:有机物细分选,将步骤S4中二级筛筛下物送入弹跳风选一体式弹跳筛进行同步的弹跳、风选筛分,再次分选出进入弹跳筛筛下的有机物、在筛上风选出的碎塑料、弹跳收集的空饮料瓶/盒,然后进行分类堆放。S6: Finely select organic matter, send the material under the secondary sieve in step S4 to the integrated bouncing sieve for bouncing and winnowing to perform synchronous bouncing and winnowing screening, and then sort out the organic matter under the bouncing sieve again. The shredded plastics and empty beverage bottles/boxes collected by bouncing are sorted and stacked.
本发明通过自动化设备和人工分选相结合对生活垃圾根据各自的差异性逐一进行分离,分选出塑料、纺织品、建材原料、纸张、金属、有机物,该分选工艺流程设计合理、紧凑,实现垃圾全组分的有效分离;然后将分选出的物料进行分类堆放,有利于后续物料的回收利用,或再生成新产品,可将生活垃圾全部回收、加工循环利用,使其变废为宝,可最大化地创造经济效益、环境效益和社会效益;同时还通过人工分拣和弹跳风选一体式弹跳筛相结合对有机物进行细分选,获得的有机物原料纯度高,提高了有机物产能率,利于后续的有机物发酵资源化利用,充分回收了垃圾中的可利用资源。The present invention combines automatic equipment and manual sorting to separate domestic garbage one by one according to their differences, and sorts out plastics, textiles, building materials, paper, metals, and organic substances. Effective separation of all components of garbage; then the sorted materials are sorted and stacked, which is conducive to the recycling of subsequent materials, or regeneration into new products, and can recycle, process and recycle all domestic garbage, turning waste into treasure , can maximize the creation of economic, environmental and social benefits; at the same time, the organic matter is subdivided by combining manual sorting and bouncing winnowing integrated bouncing sieve, the obtained organic raw materials are of high purity, and the organic matter production rate is improved , which is conducive to the subsequent resource utilization of organic matter fermentation, and fully recovers the available resources in the garbage.
进一步优选的技术方案为,还包括将步骤S5中分选出的大块有机物、所述步骤S6分选出的有机物混合破碎后进入有机物储料仓堆放,然后再进入发酵系统进行发酵再利用。将分选出的有机物物料先进行破碎,然后再进入发酵系统中进行发酵,降低有机物的颗粒度,提高有机物的表面积,增加有机物与发酵菌株或发酵液的接触面积,提高发酵效率,使分选出的有机物部分利用更彻底,为社会提供更多的能源产品,有效的解决了生活垃圾回收利用成本高,利用率低,不易分离,浪费资源的问题。A further preferred technical solution is to further include mixing and crushing the bulk organic matter sorted in step S5 and the organic matter sorted out in step S6, putting them into the organic matter storage bin for stacking, and then entering the fermentation system for fermentation and reuse. The sorted organic materials are first crushed, and then enter the fermentation system for fermentation to reduce the particle size of the organic matter, increase the surface area of the organic matter, increase the contact area between the organic matter and the fermentation strain or fermentation liquid, and improve the fermentation efficiency. Part of the organic matter produced is more thoroughly utilized, providing more energy products for the society, and effectively solving the problems of high recycling cost, low utilization rate, difficult separation and waste of resources for domestic waste.
本发明还设计了一种生活垃圾分选系统,包括通过运输装置连接依次设置的大件分拣台、垃圾储存坑、破袋机、第一人工分拣室、第一磁选装置、二级滚筒筛、第二人工分拣室和塑料打包机;所述二级滚筒筛还通过有机物输送皮带机连接设有有机物细分选系统,所述有机物细分选系统包括与二级滚筒筛连接设置的第一有机物输送皮带机,与第一有机物输送皮带机连接设置的弹跳风选一体式弹跳筛,连接设置在第二人工分拣室和有机物破碎机之间的第二有机物输送皮带机,依次连接在弹跳风选一体式弹跳筛、有机物破碎机、有机物储料仓之间的第三有机物输送皮带机、第四有机物输送皮带机,设置在弹跳风选一体式弹跳筛和塑料打包机之间的碎塑料输送皮带机。本发明提供的生活垃圾分选系统,各个组成结构紧凑简洁,易于实现。The present invention also designs a domestic garbage sorting system, which includes a large-size sorting table, a garbage storage pit, a bag breaking machine, a first manual sorting room, a first magnetic separation device, a secondary Drum sieve, the second manual sorting room and plastic baler; the secondary drum sieve is also connected with an organic matter fine selection system through an organic matter conveying belt conveyor, and the organic matter fine selection system includes a device connected with the secondary drum sieve The first organic matter conveying belt conveyor is connected with the first organic matter conveying belt conveyor, and the integrated bouncing sieve for bouncing winnowing is connected with the second organic matter conveying belt conveyor arranged between the second manual sorting room and the organic matter crusher. The third organic matter conveying belt conveyor and the fourth organic matter conveying belt conveyor connected between the integrated bouncing screen for bouncing wind selection, organic matter crusher, and organic matter storage bin are set between the integrated bouncing screen for bouncing air separation and the plastic baler Shredded Plastic Conveyor Belt Conveyor. The domestic garbage sorting system provided by the invention has compact and simple structures and is easy to implement.
优选的技术方案为,所述二级滚筒筛由第一筛分段和第二筛分段构成,第一筛分段的筛板孔径小于第二筛分段的筛板孔径;第一筛分段和第二筛分段的下方分别设有第一漏料斗和第二漏料斗。一体式的二级滚筒筛通过不同的孔径设置第一筛分段和第二筛分段,可以一次性的将不同大小的物料进行筛分,减少了多个筛分机的设置和多个筛分机之间的物料的转运,使分选流程更紧凑。The preferred technical solution is that the secondary trommel screen is composed of a first screening section and a second screening section, and the sieve plate aperture of the first screening section is smaller than the sieve plate aperture of the second screening section; A first funnel hopper and a second funnel hopper are provided below the section and the second screening section respectively. The integrated secondary drum screen sets the first screening section and the second screening section through different apertures, which can screen materials of different sizes at one time, reducing the setting of multiple screening machines and multiple screening machines The transfer of materials between them makes the sorting process more compact.
进一步优选的技术方案为,所述第一漏料斗的下方设有砂石土皮带输送机;所述第二漏料斗的下方设有第一有机物输送皮带机,所述第一有机物输送皮带机的传送皮带上方设有第二磁选装置。对经过滚筒筛筛分的有机物进行再一次的磁选,除去有机物垃圾内的磁性金属,可分离出更多能够再利用的金属物料,同时也提高了有机物的纯度。进一步优选的,所述砂石土皮带输送机与砂石土破碎机连接。设置砂石土粉碎机对砂石土进行粉碎,然后作为制砖原材料进行混合,避免不同砂石土混合不均匀,造成制成的砖块物质分布不均,降低了砖块的结构应力,进一步影响后续建筑物的牢固程度和安全性。A further preferred technical solution is that a gravel soil belt conveyor is provided below the first funnel hopper; a first organic matter conveying belt conveyor is arranged under the second funnel hopper, and the first organic matter conveying belt conveyor A second magnetic separation device is arranged above the conveyor belt. The organic matter screened by the drum sieve is subjected to magnetic separation again to remove the magnetic metal in the organic waste, and more metal materials that can be reused can be separated, and the purity of the organic matter is also improved. Further preferably, the gravel soil belt conveyor is connected with a gravel soil crusher. Set up a gravel crusher to crush the gravel and then mix it as raw materials for brick making to avoid uneven mixing of different gravel and soil, resulting in uneven distribution of the bricks, reducing the structural stress of the bricks, and further Affect the firmness and safety of subsequent buildings.
进一步优选的技术方案为,所述弹跳风选一体式弹跳筛为倾斜式弹跳筛,所述弹跳风选一体式弹跳筛的供风装置的出风口位于倾斜筛面的低端侧,且朝向倾斜筛面的高端侧并高于筛面;所述弹跳风选一体式弹跳筛的高端侧低于筛网处设有环形收集箱。当物料在筛面上弹跳的过程中,供风装置吹轻风将碎塑料片吹到弹跳筛筛面的高端侧的边缘处,收集并送至输送皮带机上,与二级滚筒筛筛上塑料汇流,一并由塑料打包机打包后由叉车运到塑料处理车间作为制塑料颗粒的原料或外运销售;弹跳筛的高端侧低于筛网处还设有能够对小的空饮料瓶/盒进行收集的环形收集箱,避免空饮料瓶/盒四散在弹跳筛周边的地面上,增加工人的劳动强度。该环形收集箱只是设置在弹跳筛高端侧的靠近处,与弹跳筛不连接,不随着弹跳筛上下震动,避免收集箱收集到的空饮料瓶/盒随着弹跳筛的震动,再一次跳出收集箱。A further preferred technical solution is that the integrated bouncing screen for bouncing and winnowing is an inclined bouncing screen, and the air outlet of the air supply device of the integrated bouncing screen for bouncing and winnowing is located at the low end side of the inclined screen surface and faces the inclined screen. The high-end side of the screen surface is higher than the screen surface; the high-end side of the bouncing winnowing integrated bouncing screen is lower than the screen with an annular collection box. When the material is bouncing on the screen surface, the air supply device blows light wind to blow the broken plastic pieces to the edge of the high-end side of the bouncing screen surface, collects them and sends them to the conveyor belt conveyor, and merges with the plastic on the secondary trommel screen. , packed together by a plastic baler and transported by a forklift to the plastic processing workshop as raw materials for making plastic granules or for sale; the high-end side of the bouncing screen is lower than the screen, and there is also a small empty beverage bottle/box. The collected ring-shaped collection box prevents empty beverage bottles/boxes from being scattered on the ground around the bouncing screen, which increases the labor intensity of workers. The ring-shaped collection box is only set near the high-end side of the bouncing screen, and is not connected with the bouncing screen, and does not vibrate up and down with the bouncing screen, so as to prevent the empty beverage bottles/boxes collected by the collection box from jumping out of the collection again with the vibration of the bouncing screen box.
进一步优选的技术方案为,所述供风装置包括吹风机或外部供风风源,所述吹风机或外部供风风源的出风口通过管道与双百叶调向布风器相连,所述双百叶调向布风器的宽度与筛网宽度相适应。双百叶调向布风器的宽度与筛网的宽度相适应,可增加送风面积,能够最大效率的将处于弹跳筛筛面上的碎塑料吹至倾斜筛网的高端的边缘处,便于碎塑料的分离与收集。A further preferred technical solution is that the air supply device includes a blower or an external air supply source, and the air outlet of the blower or the external air supply source is connected to the double-louver direction-adjusting air distributor through a pipe, and the double-louver adjuster The width of the air distributor is adapted to the width of the screen. The width of the double louver adjustable air distributor is adapted to the width of the screen, which can increase the air supply area, and can blow the broken plastic on the screen surface of the bouncing screen to the high-end edge of the inclined screen with maximum efficiency, which is convenient for crushing Separation and collection of plastics.
进一步优选的技术方案为,所述第三有机物输送皮带机的头部滚筒为磁滚筒装置。对经过弹跳筛筛分出的有机物进行再一次的磁选,进一步除去有机物内的磁性金属,可分离出更多能够再利用的金属物料,同时也提高了有机物的纯度和保护有机物破碎机,避免金属物料损伤有机物破碎机。A further preferred technical solution is that the head roller of the third organic matter conveying belt conveyor is a magnetic roller device. The organic matter screened out by the bounce sieve is subjected to magnetic separation again to further remove the magnetic metal in the organic matter, which can separate more metal materials that can be reused, and also improve the purity of the organic matter and protect the organic matter crusher to avoid Metal materials damage the organic matter crusher.
进一步优选的技术方案为所述垃圾储存坑与所述破袋机之间通过桥式抓斗吊车和链板式给料机进行垃圾物料的转运连接,所述链板式给料机与所述破袋机之间设置布料机,所述布料机和第一人工分拣室之间通过垃圾输送皮带机进行物料的转运连接。链板式给料机与破袋机之间设置布料机,使吊车转运的袋装垃圾进入破袋机之间进行均匀布料,避免破袋机堵塞,影响破袋机的工作,同时布料机的均匀布料,能够使破袋后的垃圾在垃圾输送皮带机上进行大面积,低厚度的摊开,便于后续人工分拣,提高人工分拣速度,尽量将需要人工分拣的物料分离,使垃圾分拣的更完全,更细致。A further preferred technical solution is that the garbage storage pit and the bag breaking machine are connected by a bridge grab crane and a chain plate feeder for the transfer of garbage materials, and the chain plate feeder is connected to the bag breaking machine. A distributing machine is arranged between the machines, and the transfer connection of materials is carried out between the distributing machine and the first manual sorting room through a garbage conveying belt conveyor. A distributing machine is set between the chain plate feeder and the bag breaking machine, so that the bagged garbage transported by the crane enters between the bag breaking machines for uniform distribution, avoiding the blockage of the bag breaking machine and affecting the work of the bag breaking machine, while the uniformity of the distributing machine The cloth can make the garbage after the broken bags spread out in a large area and low thickness on the garbage conveyor belt conveyor, which is convenient for subsequent manual sorting, improves the speed of manual sorting, and separates the materials that need manual sorting as much as possible, so that the garbage sorting more complete and detailed.
进一步优选的技术方案,所述有机物储料仓通过输送皮带机与沼气发酵系统的给料装置相连,所述垃圾储存坑内设置通过地沟连接的渗滤液收集池,所述渗滤液收集池通过管路与沼气发酵系统的给料装置相连,所述管路上设置输出泵。对分选出的有机物和收集的含有有机物的渗滤液通过沼气发酵,可利用控温的厌氧发酵工艺对破碎后的有机物进行处理,可有效地灭杀有机物中的虫卵、草种等有害物质。发酵过程中在产出沼气的同时,还能生产出高质量的沼渣,为后续生产有机肥奠定强有力的基础。In a further preferred technical solution, the organic matter storage bin is connected to the feeding device of the biogas fermentation system through a conveyor belt conveyor, and a leachate collection pool connected through a trench is set in the garbage storage pit, and the leachate collection pool is connected through a pipeline It is connected with the feeding device of the biogas fermentation system, and an output pump is set on the pipeline. The sorted organic matter and the collected leachate containing organic matter are fermented with biogas, and the crushed organic matter can be treated with a temperature-controlled anaerobic fermentation process, which can effectively kill insect eggs and grass seeds in the organic matter. substance. During the fermentation process, while biogas is produced, high-quality biogas residues can also be produced, which lays a strong foundation for the subsequent production of organic fertilizers.
本发明的优点和有益效果在于:本发明提供的生活垃圾分选工艺通过自动化筛分设备和人工分选相结合,使生活垃圾分类的更彻底也更细致;本发明对生活垃圾根据各自的差异性逐一进行分离,分选出塑料、纺织品、建材原料、纸张、金属、有机物,实现垃圾全组分有效分离,进而有效利用;同时还对分选的有机物进行细分选,获得的有机物原料纯度高,提高了有机物产能率,利于后续的有机物发酵资源化利用,充分回收了垃圾中的可利用资源;将分选出的有机物物料先进行破碎,然后再进入发酵系统中进行发酵,降低有机物的颗粒度,提高有机物的表面积,增加有机物与发酵菌株或发酵液的接触面积,提高发酵效率,使分选出的有机物利用更彻底,为社会提供更多的能源产品,有效的解决了生活垃圾回收利用成本高,利用率低,不易分离,浪费资源的问题;本发明提供的生活垃圾分选系统各个组成结构紧凑简洁,易于实现;一体式的二级滚筒筛可以一次性的将不同大小的物料进行筛分,减少了筛分机的设置和筛分机之间的物料的转运,使分选流程更紧凑;对经过滚筒筛筛分的有机物进行再一次的磁选,除去有机物垃圾内的磁性金属,可分离出更多能够再利用的金属物料,同时也提高了有机物的纯度;弹跳筛设置供风装置,当物料在筛面上弹跳的过程中,由供风装置吹轻风将碎塑料片吹到弹跳筛上端,收集并送至输送皮带机上,与二级滚筒筛筛上塑料汇流,一并由塑料打包机打包后由叉车运到塑料处理车间作为制塑料颗粒的原料或外运销售;弹跳筛的高端侧低于筛网处还设有能够对空的饮料瓶/盒进行收集的环形收集箱,避免饮料瓶/盒四散在弹跳筛的周边,增加工人的劳动强度;链板式给料机与破袋机之间设置布料机,使吊车转运的装袋垃圾进入破袋机之间进行均匀布料,避免破袋机堵塞,影响破袋机的工作,同时布料机的均匀布料,能够使破袋后的垃圾在垃圾输送皮带机上进行大面积,低厚度的摊开,便于后续人工分拣,提高人工分拣速度,尽量将需要人工分拣的物料分离,使垃圾分拣的更完全,更细致;对分选出的有机物和收集的含有有机物的渗滤液通过沼气发酵工序中可利用控温的厌氧发酵工艺对破碎后的有机物进行处理,可有效地灭杀有机物中的虫卵、草种等有害物质。发酵过程中在产出沼气的同时,还能生产出高质量的沼渣,为后续生产有机肥奠定强有力的基础;本发明实现了生活垃圾的有效分离,最终全部利用加工为产品,无二次污染,实现零焚烧、零填埋、零排放,真正实现资源化、无害化高效利用。The advantages and beneficial effects of the present invention are: the domestic waste sorting process provided by the present invention is combined with automatic screening equipment and manual sorting, so that the domestic waste can be classified more thoroughly and meticulously; Separation one by one, sort out plastics, textiles, building materials, paper, metal, organic matter, realize the effective separation of all garbage components, and then effectively use; at the same time, the sorted organic matter is also subdivided to obtain the purity of organic matter raw materials High, which improves the production rate of organic matter, which is conducive to the subsequent resource utilization of organic matter fermentation, and fully recovers the available resources in garbage; the sorted organic matter materials are first crushed, and then enter the fermentation system for fermentation, reducing the waste of organic matter Granularity, increase the surface area of organic matter, increase the contact area between organic matter and fermentation strains or fermentation liquid, improve fermentation efficiency, make the use of sorted organic matter more thorough, provide more energy products for the society, and effectively solve the problem of domestic waste recycling The use cost is high, the utilization rate is low, it is not easy to separate, and the waste of resources is a problem; the structure of each component of the domestic waste sorting system provided by the present invention is compact and simple, and it is easy to realize; the integrated secondary drum screen can separate materials of different sizes at one time Screening reduces the setting of the screening machine and the transfer of materials between the screening machines, making the sorting process more compact; the organic matter screened by the drum sieve is subjected to magnetic separation again to remove the magnetic metal in the organic waste, More metal materials that can be reused can be separated, and the purity of organic matter is also improved; the bouncing screen is equipped with an air supply device, and when the material is bouncing on the screen surface, the air supply device blows light wind to blow the broken plastic pieces to The upper end of the bouncing sieve is collected and sent to the conveyor belt conveyor, where it merges with the plastic on the secondary drum sieve, packed by a plastic baler, and then transported to the plastic processing workshop by a forklift as raw material for making plastic granules or for sale abroad; bouncing sieve The high-end side of the high-end side is lower than the screen, and there is also an annular collection box that can collect empty beverage bottles/boxes, so as to prevent beverage bottles/boxes from being scattered around the bouncing screen and increase the labor intensity of workers; chain plate feeder and A distributing machine is installed between the bag breaking machines, so that the bagged garbage transferred by the crane enters between the bag breaking machines for uniform distribution, avoiding the blockage of the bag breaking machine and affecting the work of the bag breaking machine. At the same time, the uniform distribution of the distributing machine can make the bag breaking The final garbage is spread out in a large area and low thickness on the garbage conveyor belt conveyor, which is convenient for subsequent manual sorting, improves the speed of manual sorting, and separates the materials that need manual sorting as much as possible, so that the garbage sorting is more complete and detailed ; The sorted organic matter and the collected leachate containing organic matter can be processed through the anaerobic fermentation process with temperature control in the biogas fermentation process, which can effectively kill insect eggs and grass seeds in the organic matter and other harmful substances. During the fermentation process, while biogas is produced, high-quality biogas residues can also be produced, which lays a strong foundation for the subsequent production of organic fertilizers; the invention realizes the effective separation of domestic garbage, and finally uses and processes them all into products, without any difference Secondary pollution, zero incineration, zero landfill, zero discharge, truly realize resourceful, harmless and efficient utilization.
附图说明Description of drawings
图1是本发明生活垃圾分选工艺的流程图;Fig. 1 is the flow chart of house refuse sorting process of the present invention;
图2是本发明生活垃圾分选系统的结构示意图。Fig. 2 is a schematic structural diagram of the domestic waste sorting system of the present invention.
图中:1、大件分拣台;2、垃圾储存坑;3、桥式抓斗吊车;4、链板式给料机;5、布料机;6、破袋机;7、第一垃圾输送皮带机;8、第一人工分拣室;9、第一磁选装置;10、二级滚筒筛;11、第二人工分拣室;12、塑料打包机;13、第一有机物输送皮带机;14、弹跳风选一体式弹跳筛;15、第二有机物输送皮带机;16、有机物破碎机; 17、有机物储料仓;18、第三有机物输送皮带机;19、第四有机物输送皮带机;20、碎塑料输送皮带机;21、砂石土皮带输送机;22、第二磁选装置;23、收集箱;24、磁滚筒装置;25、第二垃圾输送皮带机;26、第一漏料斗;27、第二漏料斗;28、吹风机。In the figure: 1. Large-size sorting table; 2. Garbage storage pit; 3. Bridge grab crane; 4. Chain plate feeder; 5. Distributor; 6. Bag breaker; 7. First garbage conveyer Belt conveyor; 8. The first manual sorting room; 9. The first magnetic separation device; 10. Secondary drum screen; 11. The second manual sorting room; 12. Plastic baler; 13. The first organic material conveying belt conveyor ; 14. Bounce winnowing integrated bouncing screen; 15. The second organic matter conveying belt conveyor; 16. Organic matter crusher; 17. Organic matter storage bin; 18. The third organic matter conveying belt conveyor; 19. The fourth organic matter conveying belt conveyor ;20, broken plastic conveyor belt conveyor; 21, gravel soil belt conveyor; 22, the second magnetic separation device; 23, collection box; 24, magnetic drum device; 25, the second garbage conveyor belt conveyor; 26, the first Funnel hopper; 27, the second funnel hopper; 28, blower.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。The specific implementation manners of the present invention will be further described below in conjunction with the drawings and examples. The following examples are only used to illustrate the technical solution of the present invention more clearly, but not to limit the protection scope of the present invention.
如图1、2所示,本发明是一种生活垃圾分选工艺,包括如下步骤:As shown in Fig. 1, 2, the present invention is a kind of house refuse sorting process, comprises the following steps:
S1:生活垃圾的大件分选,首先由市政垃圾收集车将生活垃圾运到分选车间内,通过人工分选系统将大件纺织物、木板、橡胶、石块、纸张、纸壳箱、尺寸大于1米的大块塑料、玻璃瓶分拣出来,然后将分拣出的物料分类堆放;S1: For large-scale sorting of domestic waste, the domestic waste is first transported to the sorting workshop by municipal waste collection vehicles, and the large-scale textiles, wood boards, rubber, stones, paper, cartons, Large pieces of plastic and glass bottles with a size greater than 1 meter are sorted out, and then the sorted materials are sorted and stacked;
S2:生活垃圾破袋处理,将经过大件分拣后的生活垃圾推进垃圾储存坑内储存,并收集渗滤液,然后通过运输装置将垃圾储存坑内的生活垃圾送入破袋机进行破袋;S2: Household garbage bag breaking treatment, push the large-sized sorted household garbage into the garbage storage pit for storage, and collect leachate, and then send the domestic garbage in the garbage storage pit to the bag breaking machine through the transport device for bag breaking;
S3:垃圾初分选,破袋后的生活垃圾通过人工分拣,进一步拣出在大件分拣工序中遗漏的玻璃瓶、饮料瓶和橡胶;余下部分经过磁选分选出金属物料后进入细分选工序;S3: Preliminary sorting of garbage. The domestic garbage after the bag is broken is sorted manually, and the glass bottles, beverage bottles and rubber missed in the large-size sorting process are further sorted out; the remaining parts are sorted out by magnetic separation. Subdivision selection process;
S4:垃圾细分选,初分选后的生活垃圾经过一体式二级滚筒筛筛分,分选出三种物料分别是,1)一级筛筛下物的砂石土,2)二级筛筛下物的有机物、不大于二级筛筛网孔径的碎塑料、不大于二级筛筛网孔径的遗漏的空饮料瓶/盒,3)二级筛筛上物为尺寸大于二级筛筛网孔径的整块塑料、大块有机物、石块和玻璃瓶;S4: Garbage fine selection, the domestic garbage after the primary sorting is screened by the integrated secondary drum sieve, and three kinds of materials are selected, respectively, 1) the sand and gravel soil under the primary sieve, 2) the secondary Organic matter under the sieve, broken plastics not larger than the aperture of the secondary sieve, empty beverage bottles/boxes not larger than the aperture of the secondary sieve, 3) the size of the sieve on the secondary sieve is larger than that of the secondary sieve Whole pieces of plastic, large pieces of organic matter, stones and glass vials;
S5:将步骤S4中的二级筛筛上物再次通过人工进行分拣,进一步将大块有机物、石块、玻璃瓶分选后进行分类堆放,剩余的塑料部分送至塑料打包机进行打包;S5: The material on the secondary sieve in step S4 is manually sorted again, and the large organic matter, stones, and glass bottles are further sorted and stacked, and the remaining plastic parts are sent to a plastic baler for packaging;
S6:有机物细分选,将步骤S4中二级筛筛下物送入弹跳风选一体式弹跳筛进行同步的弹跳、风选筛分,再次分选出进入弹跳筛筛下的有机物、在筛上风选出的碎塑料、弹跳收集的空饮料瓶/盒,然后进行分类堆放;S6: Finely select organic matter, send the material under the secondary sieve in step S4 to the integrated bouncing sieve for bouncing and winnowing to perform synchronous bouncing and winnowing screening, and then sort out the organic matter under the bouncing sieve again. The shredded plastics and empty beverage bottles/boxes collected by bouncing are sorted and stacked;
S7:将步骤S5中分选出的大块有机物、所述步骤S6分选出的有机物混合破碎后进入有机物储料仓堆放,然后再进入发酵系统进行发酵再利用。其中,破碎后的有机物的粒径为15-25mm。S7: The bulk organic matter sorted in step S5 and the organic matter sorted in step S6 are mixed and crushed, and then put into the organic matter storage bin for stacking, and then enter the fermentation system for fermentation and reuse. Wherein, the particle size of the crushed organic matter is 15-25mm.
本发明还提供了一种生活垃圾分选系统,包括通过运输装置连接依次设置的大件分拣台1、垃圾储存坑2、破袋机6、第一人工分拣室8、第一磁选装置9、二级滚筒筛10、第二人工分拣室11和塑料打包机12;所述二级滚筒筛还通过有机物输送皮带机连接设有有机物细分选系统,所述有机物细分选系统包括与二级滚筒筛连接设置的第一有机物输送皮带机13,与第一有机物输送皮带机连接设置的弹跳风选一体式弹跳筛14,连接设置在第二人工分拣室和有机物破碎机16之间的第二有机物输送皮带机15,依次连接在弹跳风选一体式弹跳筛、有机物破碎机、有机物储料仓之间的第三有机物输送皮带机18、第四有机物输送皮带机19,设置在弹跳风选一体式弹跳筛和塑料打包机之间的碎塑料输送皮带机20。The present invention also provides a household garbage sorting system, which includes a large-size sorting table 1, a garbage storage pit 2, a bag breaking machine 6, a first manual sorting room 8, a first magnetic separation Device 9, secondary drum sieve 10, the second manual sorting chamber 11 and plastic baler 12; described secondary drum sieve is also connected with organic matter fine separation system by organic matter conveying belt conveyor, and described organic matter fine matter separation system Including the first organic matter conveying belt conveyor 13 connected with the secondary drum screen, the bouncing winnowing integrated bouncing screen 14 connected with the first organic matter conveying belt conveyor, connected and arranged in the second manual sorting room and the organic matter crusher 16 The second organic matter conveying belt conveyor 15 between is connected successively between the 3rd organic matter conveying belt conveyer 18 and the 4th organic matter conveying belt conveyer 19 between the bouncing winnowing integrated bouncing screen, the organic matter crusher, the organic matter storage bin, set The crushed plastic conveyor belt conveyor 20 between the bouncing winnowing integrated bouncing screen and the plastic baler.
所述二级滚筒筛由第一筛分段和第二筛分段构成,第一筛分段的筛板孔径小于第二筛分段的筛板孔径;第一筛分段和第二筛分段的下方分别设有第一漏料斗26和第二漏料斗27。The secondary drum screen is composed of a first screening section and a second screening section, the sieve plate aperture of the first screening section is smaller than the sieve plate aperture of the second screening section; the first screening section and the second screening section A first funnel hopper 26 and a second funnel hopper 27 are respectively provided below the section.
所述第一漏料斗的下方设有砂石土皮带输送机21;所述第二漏料斗的下方设有第一有机物输送皮带机13,所述第一有机物输送皮带机的传送皮带上方设有第二磁选装置22。The below of described first funnel hopper is provided with gravel soil belt conveyor 21; The second magnetic separation device 22.
所述弹跳风选一体式弹跳筛14为倾斜式弹跳筛,所述弹跳风选一体式弹跳筛的供风装置的出风口位于倾斜筛面的低端侧,且朝向倾斜筛面的高端侧并高于筛面;所述弹跳风选一体式弹跳筛的高端侧低于筛网处设有环形收集箱23。所述供风装置包括吹风机28或外部供风风源,所述吹风机或外部供风风源的出风口通过管道与双百叶调向布风器相连,所述双百叶调向布风器的宽度与筛网宽度相适应。这样可以提高对碎塑料的风选效率,使碎塑料能够被分离并集中于筛网的环形收集箱23,便于收集。The integrated bouncing screen 14 of the bouncing and winnowing type is an inclined bouncing screen, and the air outlet of the air supply device of the integrated bouncing screen for bouncing and winnowing is located at the low end side of the inclined screen surface, and faces the high end side of the inclined screen surface. Higher than the screen surface; the high-end side of the bouncing winnowing integrated bouncing screen is provided with an annular collection box 23 below the screen. The air supply device includes a blower 28 or an external air supply air source, and the air outlet of the blower or the external air supply air source is connected to the double-louver air distributor through a pipeline, and the double-louver air distributor is adjusted to the width of the air distributor. Compatible with screen width. This can improve the winnowing efficiency of the broken plastics, so that the broken plastics can be separated and concentrated in the ring-shaped collection box 23 of the screen for easy collection.
所述第三有机物输送皮带机的头部滚筒为磁滚筒装置24。The head drum of the third organic matter conveying belt conveyor is a magnetic drum device 24 .
所述垃圾储存坑与所述破袋机之间通过桥式抓斗吊车3和链板式给料机4进行垃圾物料的转运连接,所述链板式给料机与所述破袋机之间设置布料机5,所述布料机和第一人工分拣室之间通过第一垃圾输送皮带机7进行物料的转运连接,二级滚筒筛通过第二垃圾输送皮带机25与第二人工分拣室之间进行物料转运。The garbage storage pit and the bag breaking machine are connected by bridge grab crane 3 and chain plate feeder 4 for transfer of garbage materials, and the chain plate feeder and the bag breaking machine are set Distributing machine 5, between the said distributing machine and the first manual sorting room, carry out the transfer connection of materials through the first garbage conveying belt conveyor 7, and the secondary drum screen passes through the second garbage conveying belt conveyor 25 and the second manual sorting room Material transfer between.
所述有机物储料仓17通过输送皮带机与沼气发酵系统的给料装置相连,所述垃圾储存坑内设置通过地沟连接的渗滤液收集池,所述渗滤液收集池通过管路与沼气发酵系统的给料装置相连,所述管路上设置输出泵。The organic matter storage bin 17 is connected to the feeding device of the biogas fermentation system through a conveyor belt conveyor, and a leachate collection pool connected by a ditch is arranged in the garbage storage pit, and the leachate collection pool is connected to the biogas fermentation system through a pipeline. The feeding device is connected, and an output pump is arranged on the pipeline.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.
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