CN110000338A - A kind of mold of scroll plate product - Google Patents
A kind of mold of scroll plate product Download PDFInfo
- Publication number
- CN110000338A CN110000338A CN201810009370.XA CN201810009370A CN110000338A CN 110000338 A CN110000338 A CN 110000338A CN 201810009370 A CN201810009370 A CN 201810009370A CN 110000338 A CN110000338 A CN 110000338A
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- China
- Prior art keywords
- mold
- runner
- casting
- riser
- pressure plate
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
- B22C9/082—Sprues, pouring cups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
- B22C9/088—Feeder heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/22—Moulds for peculiarly-shaped castings
- B22C9/24—Moulds for peculiarly-shaped castings for hollow articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
本发明涉及一种涡旋盘产品的模具,包括正压板和反压板;在正、反压板的下半部放置有两个非对称的铸件模芯;两模芯中心线的中垂线两侧设置有上部分别与两模芯相连通的小冒口;铸件模芯(的中心线的中垂线是竖浇道连通到设于正、反压板上部的横浇道;在横浇道边缘与浇口杯进行相连;竖浇道与下部竖浇道进行反压;下部竖浇道与反压冒口且反压冒口对称位置为内浇口与模芯相连的是砂芯;下部竖浇道最下端为集渣槽。本发明可有效解决铸件工艺出品率低与缩孔等问题,提高铸件的致密度,显著提高生产成本和铸件合格率,提高企业的产品质量和经济效益。
The invention relates to a mould for a scroll product, comprising a positive pressure plate and a counter pressure plate; two asymmetric casting mould cores are placed on the lower half of the positive pressure plate and the counter pressure plate; The side is provided with a small riser whose upper part is connected with the two mold cores respectively; the vertical line of the center line of the casting mold core (the center line is the vertical runner connected to the runner set on the upper part of the positive and reverse pressure plates; on the edge of the runner It is connected with the sprue cup; the vertical runner and the lower vertical runner carry out back pressure; the lower vertical runner and the back pressure riser and the symmetrical position of the back pressure riser is the sand core which is connected to the inner gate and the mold core; the lower vertical runner is connected with the mold core; The bottom end of the runner is a slag collecting trough. The invention can effectively solve the problems of low yield and shrinkage of the casting process, improve the density of the casting, significantly increase the production cost and the qualified rate of the casting, and improve the product quality and economic benefit of the enterprise.
Description
技术领域technical field
本发明涉及机械铸造行业模具的设计和制作,主要是针对一种机械零部件的铸造模具,具体的说是一种涡旋盘产品的模具。The invention relates to the design and manufacture of molds in the mechanical casting industry, and is mainly aimed at a casting mold for mechanical parts, specifically a mold for scroll products.
背景技术Background technique
目前,在传统机械行业的涡旋盘类制作中,仍然存在着许多问题,如图1所示,由于其重量较大,各位置间的厚度差别也较大,因此使得在涡旋盘类模具铸造时,在厚度大的地方,例如其中部,容易出现缩松或缩孔,工艺出口率低,严重影响了铸件的生产成本与铸件质量,同时也带来了能源的浪费。At present, there are still many problems in the production of scrolls in the traditional machinery industry. As shown in Figure 1, due to its large weight and the large difference in thickness between positions, it is difficult to make scroll molds. During casting, in places with large thickness, such as the middle, shrinkage porosity or shrinkage cavity is prone to occur, and the process export rate is low, which seriously affects the production cost and quality of castings, and also brings waste of energy.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种能够彻底解决涡旋盘类铸件,在生产铸造时出现缩孔和工艺出品率问题的技术方案。The purpose of the present invention is to provide a technical solution that can completely solve the problems of shrinkage cavities and process yield during the production and casting of scroll castings.
本发明的技术方案是:一种涡旋盘产品的模具,包括正压板和反压板;在正、反压板的下半部放置有两个非对称的铸件模芯;两模芯中心线的中垂线两侧设置有上部分别与两模芯相连通的小冒口;铸件模芯(的中心线的中垂线是竖浇道连通到设于正、反压板上部的横浇道;在横浇道边缘与浇口杯进行相连;竖浇道与下部竖浇道进行反压;下部竖浇道与反压冒口且反压冒口对称位置为内浇口与模芯相连的是砂芯;下部竖浇道最下端为集渣槽。The technical scheme of the invention is as follows: a mold for a scroll product includes a positive pressure plate and a counter pressure plate; two asymmetric casting mold cores are placed on the lower half of the positive pressure plate and the counter pressure plate; On both sides of the vertical line, there are small risers whose upper part is connected with the two mold cores; The edge of the runner is connected with the sprue cup; the vertical runner is back pressured with the lower vertical runner; the lower vertical runner is connected with the back pressure riser and the symmetrical position of the back pressure riser is that the inner gate is connected to the mold core. Core; the bottom end of the lower vertical runner is the slag collecting groove.
在模具的内浇口上方加上梯形冒口,可彻底解决疏松和缩孔现象的技术,同时在砂芯中加入石墨粉同样可以疏松和缩孔现象的技术,可以实现提高产品质量的目的。Adding a trapezoidal riser above the inner gate of the mold can completely solve the technology of loosening and shrinkage. At the same time, adding graphite powder to the sand core can also loosen and shrink the technology, which can achieve the purpose of improving product quality.
涡旋盘类模具浇筑采用复合成型技术,使工件两端中心、两端平面、大小外圆误差在0.5mm范围以内,同时采用复合档孔技术,使内孔与外圆的同轴度一次性成型在0.5mm范围内。The casting of the scroll type mold adopts the composite molding technology, so that the center of the workpiece at both ends, the plane at both ends, and the size and outer circle error are within 0.5mm. Formed within 0.5mm.
进一步,所述两模芯中心线的中垂线两侧设置有底部分别与两模芯相连通的小冒口且在砂芯中加入石墨粉。Further, the two sides of the center line of the two mold cores are provided with small risers whose bottoms are respectively connected with the two mold cores, and graphite powder is added into the sand cores.
进一步,所述的模芯头采用倒斜插入方式,模芯优选的倒斜斜角为2-5度。Further, the mold core head adopts an oblique insertion method, and the preferred oblique angle of the mold core is 2-5 degrees.
进一步,所述小冒口为冷冒口,外形为随型梯形。Further, the small riser is a cold riser, and the shape is a trapezoidal shape.
本发明的有益效果:本发明可有效解决铸件缩孔与工艺出品率低等问题,可进一步提高铸件的致密度,显著提高冒口的补缩效率和铸件出品率, 提高企业产品质量。Beneficial effects of the present invention: the present invention can effectively solve the problems of casting shrinkage and low process yield, can further improve the density of the casting, significantly improve the feeding efficiency of the riser and the casting yield, and improve the product quality of the enterprise.
附图说明Description of drawings
图1是本发明中涡旋盘铸件的示意图。Figure 1 is a schematic view of a scroll casting in the present invention.
图2是本发明正压板示意图。Figure 2 is a schematic diagram of the positive pressure plate of the present invention.
图3是本发明反压板示意图。Fig. 3 is the schematic diagram of the back pressure plate of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步的说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
如图2和图3所示,本发明包括正压板(1)和反压板(2);在正、反压板的下半部放置有两个非对称的铸件模芯(6);两模芯中心线的中垂线两侧设置有上部分别与两模芯相连通的小冒口(7);铸件模芯(6)的中心线的中垂线是竖浇道(4)连通到设于正、反压板上部的横浇道(10);在横浇道(10)边缘与浇口杯(3)进行相连;竖浇道(4)与下部竖浇道(8)进行反压,下部竖浇道(8)与反压冒口(5)且反压冒口对称位置为内浇口(11)与模芯相连的是砂芯(12),下部竖浇道(8)最下端为集渣槽(9)。As shown in Figures 2 and 3, the present invention includes a positive pressure plate (1) and a counter pressure plate (2); two asymmetric casting mold cores (6) are placed on the lower half of the positive pressure plate and the counter pressure plate; Both sides of the vertical line of the core center line are provided with small risers (7) whose upper parts are connected with the two mold cores respectively; the vertical line of the center line of the casting mold core (6) is the vertical runner (4) connected to the device. The runner (10) on the upper part of the positive and reverse pressure plates; the edge of the runner (10) is connected with the sprue cup (3); the vertical runner (4) is back pressured with the lower vertical runner (8), The lower vertical runner (8) and the back pressure riser (5) and the symmetrical position of the back pressure riser are the sand core (12) connected to the inner gate (11) and the mold core, and the lowermost end of the lower vertical runner (8) For the slag collection tank (9).
浇注时,铁水从浇口杯浇入,通过横浇道再与竖浇道反搭后,上部竖浇道再和下部浇道进行反搭后进入反压冒口与内浇口,再进入模芯及与模芯连通的小冒口。在冒口与石墨的作用下,可有效避免铸件厚度较大的部位出现松缩和缩孔的现象。When pouring, the molten iron is poured from the sprue cup, and after passing through the horizontal runner and then back-lapped with the vertical runner, the upper vertical runner and the lower runner are back-lapped into the back pressure riser and inner gate, and then into the mold. The core and the small riser communicated with the core. Under the action of the riser and graphite, the phenomenon of shrinkage and shrinkage in the thick part of the casting can be effectively avoided.
本发明未涉及部分均与现有技术相同或可采用现有技术加以实现。The parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art.
Claims (4)
Priority Applications (1)
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CN201810009370.XA CN110000338A (en) | 2018-01-05 | 2018-01-05 | A kind of mold of scroll plate product |
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CN201810009370.XA CN110000338A (en) | 2018-01-05 | 2018-01-05 | A kind of mold of scroll plate product |
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CN110000338A true CN110000338A (en) | 2019-07-12 |
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CN201810009370.XA Pending CN110000338A (en) | 2018-01-05 | 2018-01-05 | A kind of mold of scroll plate product |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116372110A (en) * | 2023-06-01 | 2023-07-04 | 江苏永瀚特种合金技术股份有限公司 | Pouring system and method for multi-connected solid guide vane group castings of heavy gas turbine |
Citations (6)
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JP2003230943A (en) * | 2002-02-14 | 2003-08-19 | Mazda Motor Corp | Mold structure |
CN203304494U (en) * | 2013-05-29 | 2013-11-27 | 江苏凌特精密机械有限公司 | Casting mould for flange |
CN203992261U (en) * | 2014-08-29 | 2014-12-10 | 江苏凌特精密机械有限公司 | A kind of novel slim cylinder mold |
KR101687210B1 (en) * | 2016-07-01 | 2016-12-19 | 세화금속공업주식회사 | mold using multi-riser |
CN106903267A (en) * | 2017-03-23 | 2017-06-30 | 江苏凌特精密机械有限公司 | A kind of mould for improving brake disc yield rate |
CN208131926U (en) * | 2018-01-05 | 2018-11-23 | 江苏凌特精密机械有限公司 | A kind of mold of scroll plate product |
-
2018
- 2018-01-05 CN CN201810009370.XA patent/CN110000338A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003230943A (en) * | 2002-02-14 | 2003-08-19 | Mazda Motor Corp | Mold structure |
CN203304494U (en) * | 2013-05-29 | 2013-11-27 | 江苏凌特精密机械有限公司 | Casting mould for flange |
CN203992261U (en) * | 2014-08-29 | 2014-12-10 | 江苏凌特精密机械有限公司 | A kind of novel slim cylinder mold |
KR101687210B1 (en) * | 2016-07-01 | 2016-12-19 | 세화금속공업주식회사 | mold using multi-riser |
CN106903267A (en) * | 2017-03-23 | 2017-06-30 | 江苏凌特精密机械有限公司 | A kind of mould for improving brake disc yield rate |
CN208131926U (en) * | 2018-01-05 | 2018-11-23 | 江苏凌特精密机械有限公司 | A kind of mold of scroll plate product |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116372110A (en) * | 2023-06-01 | 2023-07-04 | 江苏永瀚特种合金技术股份有限公司 | Pouring system and method for multi-connected solid guide vane group castings of heavy gas turbine |
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Application publication date: 20190712 |