CN109160004B - Acceleration conveying device of automatic leveling, shaping and collecting system for cigarette strip box skin - Google Patents
Acceleration conveying device of automatic leveling, shaping and collecting system for cigarette strip box skin Download PDFInfo
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- CN109160004B CN109160004B CN201811398864.8A CN201811398864A CN109160004B CN 109160004 B CN109160004 B CN 109160004B CN 201811398864 A CN201811398864 A CN 201811398864A CN 109160004 B CN109160004 B CN 109160004B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/16—Delivering or advancing articles from machines; Advancing articles to or into piles by contact of one face only with moving tapes, bands, or chains
- B65H29/18—Delivering or advancing articles from machines; Advancing articles to or into piles by contact of one face only with moving tapes, bands, or chains and introducing into a pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/52—Stationary guides or smoothers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H31/00—Pile receivers
- B65H31/04—Pile receivers with movable end support arranged to recede as pile accumulates
- B65H31/08—Pile receivers with movable end support arranged to recede as pile accumulates the articles being piled one above another
- B65H31/10—Pile receivers with movable end support arranged to recede as pile accumulates the articles being piled one above another and applied at the top of the pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1131—Size of sheets
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
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Abstract
Description
技术领域Technical field
本发明涉及卷烟条盒皮循环利用技术领域,尤其涉及一种卷烟条盒皮自动整平定型收集系统的加速输送装置。The invention relates to the technical field of recycling of cigarette strips and wrappers, and in particular to an accelerated conveying device for an automatic leveling and shaping collection system for cigarette strips and wrappers.
背景技术Background technique
在手工封烟装条盒的生产过程中,大多数卷烟厂采用包装机生产出的标准小包通过条烟包装时使用白盒皮不点胶并用条包透明纸进行外包装,到手工封烟装条盒时把白盒皮拆开收集。为了节约成本,白盒皮一般要进行循环二次或三次使用,但使用过的条盒皮在包装机上由于已经经过一次包装过程,白盒皮产生变形很难二次使用,所以在二次使用前必须进行整平。In the production process of hand-sealed cigarette cartons, most cigarette factories use packaging machines to produce standard packets. When packaging cigarette cartons, they use white box skin without glue and use transparent paper for outer packaging. When hand-sealing cigarette cartons, When stripping the boxes, remove the white box skins and collect them. In order to save costs, white box skins are generally recycled for two or three times. However, because the used strip box skins have already gone through a packaging process on the packaging machine, the white box skins are deformed and difficult to use again, so they are difficult to use for the second time. Leveling must be done before.
而针对白盒皮的整平,目前并无专门的设备可用。虽然存在一些纸张压平设备,但其并不能适用于变形后白盒皮的整平。As for the leveling of white box leather, there is currently no special equipment available. Although there are some paper flattening equipment, they are not suitable for flattening the deformed white box skin.
如CN207986272U的实用新型专利就公开了一种烟盒印刷生产线纸张压平装置,其通过设置有螺纹柱和第一固定块,且在第一固定块上均铰接有连接杆,连接杆的另一端均铰接有固定块,转动圆盘手轮时,使得固定块底部的安装板下降,从而实现对纸张的压紧,通过在安装板内设有螺纹杆和驱动电机,驱动电机工作时,使得螺纹杆上的第二活动块水平移动,方便压辊在纸张上来回压紧,使得纸张的平整效果更好,通过在工作台的安装腔内水平放置有电热管,在纸张压平的同时对纸张加热,方便烟盒在印刷时将图文转印到纸张上。For example, the utility model patent CN207986272U discloses a paper flattening device for a cigarette box printing production line. It is provided with a threaded column and a first fixed block, and a connecting rod is hingedly connected to the first fixed block. The other end of the connecting rod They are all hinged with fixed blocks. When the disc handwheel is turned, the mounting plate at the bottom of the fixed block is lowered, thereby compressing the paper. A threaded rod and a drive motor are provided in the mounting plate. When the drive motor works, the threads The second movable block on the rod moves horizontally, which facilitates the pressure roller to press back and forth on the paper, making the paper smoother. By placing an electric heating tube horizontally in the installation cavity of the workbench, the paper is flattened at the same time. Heating facilitates the transfer of graphics and text to the paper when printing the cigarette box.
该压平设备只适用于烟盒成型前成卷纸张的压平,而对于使用后的白盒皮,由于其上存有变形及折痕,现有的压平设备很难满足整平要求。This flattening equipment is only suitable for flattening the rolled paper before the cigarette box is formed. However, for the white box skin after use, it is difficult for the existing flattening equipment to meet the flattening requirements due to the deformation and creases on it.
目前针对手工封烟装条盒的生产过程中白盒皮循环使用的客观需求,一直使用人工整理并重力压平,时间长又浪费人力,与行业降本增效的理念不符。Currently, in response to the objective demand for the recycling of white box skins in the production process of hand-sealed cigarette cartons, manual sorting and gravity flattening have been used, which takes a long time and wastes manpower, and is inconsistent with the industry's concept of cost reduction and efficiency improvement.
发明内容Contents of the invention
本发明的目的在于提供一种卷烟条盒皮自动整平定型收集系统的加速输送装置。The object of the present invention is to provide an accelerated conveying device for an automatic leveling and shaping collection system for cigarette rods and boxes.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the above technical problems, the present invention adopts the following technical solutions:
卷烟条盒皮自动整平定型收集系统的加速输送装置,所述加速输送装置用于接受上游输送过来的盒皮并对其加速输送;加速输送装置包括加速皮带输送机、输送压辊机构和反向折弯机构,设定加速皮带输送机的输送方向为由右向左,加速皮带输送机的右端还设有加速接料机构;The accelerating conveying device of the automatic leveling and shaping collection system for cigarette carton wrappers. The accelerating conveying device is used to receive the carton wrappers transported from the upstream and accelerate the conveying thereof; the accelerating conveying device includes an accelerating belt conveyor, a conveying pressure roller mechanism and a reverse conveyor. To the bending mechanism, the conveying direction of the accelerating belt conveyor is set from right to left, and the right end of the accelerating belt conveyor is also equipped with an accelerating material receiving mechanism;
加速接料机构包括设于加速皮带输送机的右端并分别位于加速皮带输送机前后两侧的接料槽,接料槽与加速皮带输送机机架固定连接,且两接料槽的槽口相对设置;接料槽的左端与加速皮带输送机的皮带部对接,右端向外水平倾斜并扩口;两个接料槽配合形成进口大、出口小的接料结构;The accelerating material receiving mechanism includes material receiving troughs located at the right end of the accelerating belt conveyor and located at the front and rear sides of the accelerating belt conveyor respectively. The material receiving trough is fixedly connected to the frame of the accelerating belt conveyor, and the slots of the two receiving troughs are opposite to each other. Set up; the left end of the material receiving trough is connected to the belt part of the accelerating belt conveyor, and the right end is horizontally tilted outward and expanded; the two material receiving troughs cooperate to form a material receiving structure with a large inlet and a small outlet;
输送压辊机构包括在加速皮带输送机输送面上方沿左右方向间隔排布的输送压辊组件,每个输送压辊组件均包括架设固定在加速皮带输送机机架上的压辊轴,压辊轴上沿其长度方向间隔布置至少两个输送压轮;The conveying pressure roller mechanism includes conveying pressure roller assemblies arranged at intervals along the left and right directions above the conveying surface of the accelerating belt conveyor. Each conveying pressure roller assembly includes a pressure roller shaft that is erected and fixed on the frame of the accelerating belt conveyor. The pressure roller At least two conveying pressure wheels are arranged at intervals along the length of the shaft;
反向折弯机构包括折弯导向翘板组件和折痕压辊组件,折弯导向翘板组件包括设于加速皮带输送机的左端并分别位于加速皮带输送机前后两侧的折弯导向翘板;折弯导向翘板与加速皮带输送机机架固定连接,且右端与加速皮带输送机的皮带部对接,左端向加速皮带输送机的中线收缩并翘起在输送面上方;The reverse bending mechanism includes a bending guide rocker assembly and a crease roller assembly. The bending guide rocker assembly includes a bending guide rocker assembly located at the left end of the accelerating belt conveyor and located at the front and rear sides of the accelerating belt conveyor. ; The bending guide rocker is fixedly connected to the frame of the accelerating belt conveyor, and the right end is connected to the belt part of the accelerating belt conveyor, and the left end shrinks toward the center line of the accelerating belt conveyor and is tilted above the conveying surface;
折痕压辊组件包括架设固定在加速皮带输送机机架上的压辊轴,压辊轴上沿其长度方向间隔布置折痕压轮,折痕压轮的数量及位置与待处理的盒皮上的长折线的位置及数量一一对应。The crease pressure roller assembly includes a pressure roller shaft installed and fixed on the frame of the acceleration belt conveyor. Crease pressure wheels are arranged at intervals along the length of the pressure roller shaft. The number and position of the crease pressure rollers are related to the box skin to be processed. The position and number of the long polylines on the graph correspond one to one.
所述输送压轮由压轮架和压轮体组成,压轮架与对应的压辊轴连接,压轮体安装在压轮架上并可转动。The conveying pressure wheel is composed of a pressure wheel frame and a pressure wheel body. The pressure wheel frame is connected to the corresponding pressure roller shaft. The pressure wheel body is installed on the pressure wheel frame and can rotate.
所述输送压轮的压轮体为圆柱形结构;所述折痕压轮的压轮体为向外周处收缩的菱形结构。The pressing wheel body of the conveying pressing wheel is a cylindrical structure; the pressing wheel body of the crease pressing wheel is a rhombus-shaped structure that shrinks toward the outer periphery.
所述压轮架为张力下压式结构,其包括与压辊轴连接的固定架和与压轮体连接的活动架,固定架与活动架铰接连接,且固定架与活动架之间连接有张力机构,张力机构推动活动架向下压。The pressure roller frame is a tension-down pressure structure, which includes a fixed frame connected to the pressure roller shaft and a movable frame connected to the pressure roller body. The fixed frame and the movable frame are hingedly connected, and there is a connection between the fixed frame and the movable frame. The tension mechanism pushes the movable frame downward.
所述张力机构为压簧。The tension mechanism is a compression spring.
所述压轮架与压辊轴之间设有位置调整机构,位置调整结构包括在压辊轴上沿其长度方向设置的长槽,压轮架的固定架套设在压辊轴上,且该处穿过设有与其螺纹连接的位置锁定螺钉,位置锁定螺钉的端部位于长槽内并与其抵接配合。A position adjustment mechanism is provided between the pressure roller frame and the pressure roller shaft. The position adjustment structure includes a long groove provided on the pressure roller shaft along its length direction. The fixed frame of the pressure roller frame is sleeved on the pressure roller shaft, and A position locking screw threadedly connected to the position is passed through, and the end of the position locking screw is located in the long groove and abuts with it.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明的加速输送装置用于接受上游输送过来的盒皮并对其加速输送,同时还能实现对盒皮的反向折弯处理,其包括加速皮带输送机、输送压辊机构和反向折弯机构,且加速皮带输送机的右端对应设有加速接料机构,从而可高效接受上游输送过来的盒皮并对其加速输送。The accelerating conveying device of the present invention is used to receive the box skins transported from the upstream and accelerate the transportation thereof. At the same time, it can also realize the reverse bending process of the box skins. It includes an accelerating belt conveyor, a conveying pressure roller mechanism and a reverse folding device. There is a bending mechanism, and the right end of the accelerating belt conveyor is equipped with an accelerating material receiving mechanism, so that the box skins transported from the upstream can be efficiently received and accelerated.
加速接料机构包括设于加速皮带输送机的右端并分别位于加速皮带输送机前后两侧的接料槽,接料槽与加速皮带输送机机架固定连接,且两接料槽的槽口相对设置;接料槽的左端与加速皮带输送机的皮带部对接,右端向外水平倾斜并扩口;两个接料槽配合形成进口大、出口小的接料结构,通过接料槽的设置,上游输送过来的盒皮可无缝对接的导到加速皮带输送机,保证流水化作业。The accelerating material receiving mechanism includes material receiving troughs located at the right end of the accelerating belt conveyor and located at the front and rear sides of the accelerating belt conveyor respectively. The material receiving trough is fixedly connected to the frame of the accelerating belt conveyor, and the slots of the two receiving troughs are opposite to each other. Set up; the left end of the material receiving trough is connected to the belt part of the accelerating belt conveyor, and the right end is horizontally tilted outward and expanded; the two material receiving troughs cooperate to form a material receiving structure with a large inlet and a small outlet. Through the setting of the material receiving trough, The box skins transported from the upstream can be seamlessly guided to the accelerating belt conveyor to ensure streamlined operations.
输送压辊机构包括在加速皮带输送机输送面上方沿左右方向间隔排布的输送压辊组件,每个输送压辊组件均包括架设固定在加速皮带输送机机架上的压辊轴,压辊轴上沿其长度方向间隔布置至少两个输送压轮;由于加速皮带输送机要实现对盒皮的加速飞冲,加速皮带输送机只能选用普通带式输送机,输送压辊机构的设置可保证盒皮被压贴在皮带上,避免跑位。The conveying pressure roller mechanism includes conveying pressure roller assemblies arranged at intervals along the left and right directions above the conveying surface of the accelerating belt conveyor. Each conveying pressure roller assembly includes a pressure roller shaft that is erected and fixed on the frame of the accelerating belt conveyor. The pressure roller At least two conveying pressure rollers are arranged at intervals along the length of the shaft; since the accelerating belt conveyor needs to accelerate the box skin, the accelerating belt conveyor can only use an ordinary belt conveyor, and the setting of the conveying pressure roller mechanism can be Make sure the box skin is pressed against the belt to avoid shifting.
反向折弯机构包括折弯导向翘板组件和折痕压辊组件,折弯导向翘板组件包括设于加速皮带输送机的左端并分别位于加速皮带输送机前后两侧的折弯导向翘板;折弯导向翘板与加速皮带输送机机架固定连接,且右端与加速皮带输送机的皮带部对接,左端向加速皮带输送机的中线收缩并翘起在输送面上方;折痕压辊组件包括架设固定在加速皮带输送机机架上的压辊轴,压辊轴上沿其长度方向间隔布置折痕压轮,折痕压轮的数量及位置与待处理的盒皮上的长折线的位置及数量一一对应,该处反向折弯机构与加速皮带输送机的配合,实现了对盒皮长折线侧折页的折弯处理;工作中盒皮被输送到反向折弯机构时,折痕压轮正好压在长折线上,在盒皮继续向前输送过程中,盒皮最外侧的两折页被折弯导向翘板组件反向顶起,实现折弯处理,并且避免非折线处被反折,减少盒皮损耗,提高重复利用次数。The reverse bending mechanism includes a bending guide rocker assembly and a crease roller assembly. The bending guide rocker assembly includes a bending guide rocker assembly located at the left end of the accelerating belt conveyor and located at the front and rear sides of the accelerating belt conveyor. ; The bending guide rocker is fixedly connected to the frame of the accelerating belt conveyor, and the right end is connected to the belt part of the accelerating belt conveyor, and the left end shrinks toward the center line of the accelerating belt conveyor and tilts above the conveying surface; Crease roller assembly It includes a press roller shaft fixed on the frame of the acceleration belt conveyor. Crease press wheels are arranged at intervals along the length of the press roller shaft. The number and position of the crease press wheels are consistent with the long fold lines on the box skin to be processed. The position and quantity correspond one to one. The reverse bending mechanism here cooperates with the accelerating belt conveyor to realize the bending processing of the folding pages on the long fold line side of the box skin; when the box skin is transported to the reverse bending mechanism during work , the crease pressing wheel just presses on the long fold line. As the box skin continues to be transported forward, the two outermost folds of the box skin are reversely pushed up by the bending guide rocker assembly to achieve the bending process and avoid unnecessary bending. The folding line is reflected to reduce the loss of the box skin and increase the number of reuses.
本发明中输送压轮的压轮体为圆柱形结构,避免输送过程中盒皮被压出痕迹,保证盒皮质量;而折痕压轮的压轮体为向外周处收缩的菱形结构,方便实现对长折线的准确对照。In the present invention, the pressing wheel body of the conveying pressing wheel has a cylindrical structure, which prevents the box skin from being pressed out during the transportation process and ensures the quality of the box skin; while the pressing wheel body of the crease pressing wheel has a rhombus-shaped structure that shrinks toward the outer periphery, which is convenient Achieve accurate comparison of long polylines.
本发明中压轮架与压辊轴之间设有位置调整机构,位置调整结构包括在压辊轴上沿其长度方向设置的长槽,压辊轴在长孔处套设有与其滑动配合的压轮架定位套,压轮架定位套内穿过设有与其螺纹连接的位置锁定螺钉,位置锁定螺钉的端部位于长槽内并与其抵接配合,从而可根据盒皮规格设定压轮的不同位置,提高设备适用范围。In the present invention, a position adjustment mechanism is provided between the pressure wheel frame and the pressure roller shaft. The position adjustment structure includes a long groove provided on the pressure roller shaft along its length direction. The pressure roller shaft is sleeved with a sliding fitting at the long hole. The positioning sleeve of the pressure roller frame has a position locking screw threaded through the positioning sleeve of the pressure roller frame. The end of the position locking screw is located in the long groove and abuts with it, so that the pressure wheel can be set according to the specifications of the box skin. different positions to improve the applicable scope of the equipment.
本发明中压轮架为张力下压式结构,其包括与压辊轴连接的固定架和与压轮体连接的活动架,固定架与活动架铰接连接,且固定架与活动架之间连接有张力机构,张力机构推动活动架向下压,保证了对盒皮的稳定压合,避免其跑位。The pressure wheel frame in the present invention is a tension-down pressure structure, which includes a fixed frame connected to the pressure roller shaft and a movable frame connected to the pressure roller body. The fixed frame and the movable frame are hingedly connected, and the fixed frame and the movable frame are connected to each other. There is a tension mechanism that pushes the movable frame downward to ensure stable pressing of the box skin and prevent it from shifting.
附图说明Description of the drawings
图1是本发明实施例的总装立体示意图;Figure 1 is a schematic perspective view of the final assembly of the embodiment of the present invention;
图2是本发明实施例中取料装置的立体示意图;Figure 2 is a three-dimensional schematic view of the material taking device in the embodiment of the present invention;
图3是取料装置中料库部位的立体示意图;Figure 3 is a three-dimensional schematic view of the material warehouse in the material retrieval device;
图4是图3后视方向的立体示意图;Figure 4 is a schematic perspective view from the rear view direction of Figure 3;
图5是图3的仰视图;Figure 5 is a bottom view of Figure 3;
图6是取料装置中输送结构的立体示意图;Figure 6 is a three-dimensional schematic view of the conveying structure in the material reclaiming device;
图7是取料装置中吸盘机构的立体示意图;Figure 7 is a three-dimensional schematic view of the suction cup mechanism in the material picking device;
图8是本发明实施例中自动整平热压装置的立体示意图;Figure 8 is a three-dimensional schematic view of the automatic leveling and hot pressing device in the embodiment of the present invention;
图9是本发明实施例中加速输送装置的立体示意图;Figure 9 is a three-dimensional schematic diagram of the accelerated conveying device in the embodiment of the present invention;
图10是图9的俯视图;Figure 10 is a top view of Figure 9;
图11是图9的主视图;Figure 11 is a front view of Figure 9;
图12是加速输送装置中位置调整机构的俯视图;Figure 12 is a top view of the position adjustment mechanism in the accelerated conveying device;
图13是加速输送装置中压轮架的主视图;Figure 13 is a front view of the roller frame in the accelerated conveying device;
图14本发明实施例中收料整理装置的示意图;Figure 14 is a schematic diagram of the material collecting and sorting device in the embodiment of the present invention;
图15是收料整理装置中收料机架及收料仓的立体示意图;Figure 15 is a three-dimensional schematic diagram of the collecting frame and the collecting bin in the collecting and sorting device;
图16是图15的主视图;Figure 16 is a front view of Figure 15;
图17是收料整理装置中成摞导出机构的立体示意图;Figure 17 is a three-dimensional schematic view of the stack lead-out mechanism in the collection and sorting device;
图18是本发明实施例中盒皮的俯视图;。Figure 18 is a top view of the box cover according to the embodiment of the present invention;
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式作详细说明。Specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
如图1至图18所示,本实施例的卷烟条盒皮自动整平定型收集系统,包括取料装置1、自动整平热压装置2、加速输送装置3、收料整理装置4和电控装置5。As shown in Figures 1 to 18, the automatic leveling and shaping collection system of cigarette rods and boxes in this embodiment includes a material picking device 1, an automatic leveling and hot pressing device 2, an accelerated conveying device 3, a collecting and sorting device 4 and an electric Control device 5.
取料装置由料库11、输送结构12和单张取料结构13组成。其中料库11位于输送结构12的上方,待处理的盒皮6成摞放置到料库11中,且盒皮6的外侧面朝上设置,方便单张取料结构13作用取料;单张取料结构13布置于料库11的下方,其用于单张抓取盒皮,并将其放置于输送结构12上;输送结构12的输送方向与上方料库11内盒皮的长折线方向相平行,方便后续加工处理,三者配合可根据生产节拍自动从料库内取出单张盒皮并放置到输送结构上实现步进式间歇输送。The material retrieval device consists of a material warehouse 11, a conveying structure 12 and a single material retrieval structure 13. The material warehouse 11 is located above the conveying structure 12, and the box skins 6 to be processed are placed in piles in the material warehouse 11, and the outer sides of the box skins 6 are placed upward to facilitate the single-sheet picking structure 13 to take materials; The material retrieval structure 13 is arranged below the material warehouse 11, and is used to grab the box skins individually and place them on the conveying structure 12; the conveying direction of the conveying structure 12 is consistent with the long fold line direction of the box skins in the upper material warehouse 11. They are parallel to each other to facilitate subsequent processing. The cooperation of the three can automatically take out a single box skin from the material warehouse according to the production rhythm and place it on the conveying structure to achieve step-by-step intermittent conveying.
料库11包括料库框架111及设于料库框架111内侧的导料结构,导料结构由与盒皮侧边对应的库侧板112和与盒皮顶角对应的库角板113组成,库侧板112和库角板113均与料库框架111固定连接,库侧板112和库角板113围合形成的区域即为盒皮放置区;料库框架111的下侧固设有用于支撑盒皮的支撑角114,支撑角114分设于料库框架111的四周并均向料库中心凸出设置,且四周的支撑角均位于同一水平高度,并且每个支撑角114均向下倾斜。The magazine 11 includes a magazine frame 111 and a material guide structure located inside the magazine frame 111. The material guide structure is composed of a magazine side plate 112 corresponding to the side of the box skin and a magazine corner plate 113 corresponding to the top corner of the box skin. The storage side plate 112 and the storage corner plate 113 are both fixedly connected to the storage frame 111. The area enclosed by the storage side plate 112 and the storage corner plate 113 is the box skin placement area; the lower side of the storage frame 111 is fixed with a The support angles 114 that support the box skin are arranged around the magazine frame 111 and protrude toward the center of the magazine. The surrounding support angles are all located at the same level, and each support angle 114 is inclined downwards. .
上述导料结构通过库侧板112和库角板113的配合,不仅实现对拆开盒皮的配合导向,而且能够避免盒皮在料库中再次变形。本实施例并可根据不同的盒皮规格采取直接更换料库的方式适应规格变换。The above-mentioned material guide structure not only realizes the cooperation and guidance of the disassembled box skin through the cooperation of the warehouse side plate 112 and the warehouse corner plate 113, but also can prevent the box skin from deforming again in the material warehouse. This embodiment can also adapt to specification changes by directly replacing the material library according to different box skin specifications.
本实施例中,库角板113为立式布置的90°角钢,库角板113顶部向外扩散延伸形成入料导向结构,方便盒皮在料库的入料放置;库侧板112为立式布置的条板。In this embodiment, the warehouse corner plate 113 is a vertically arranged 90° angle steel, and the top of the warehouse corner plate 113 extends outward to form a feeding guide structure to facilitate the placement of box skins in the warehouse; the warehouse side plate 112 is a vertical Arranged slats.
输送结构12的输送方向与上方料库11内盒皮的长折线方向相平行,设定输送结构的输送方向为由右至左;输送结构12包括输送机架122及布置在输送机架122上的吸风皮带121,吸风皮带121等间距布置有至少三条,且吸风皮带121在电机驱动下做步进式输送。吸风皮带121的设置能够实现对盒皮的紧密吸附定位,避免盒皮的输送过程中跑位。The conveying direction of the conveying structure 12 is parallel to the long fold line direction of the box skin in the upper material warehouse 11, and the conveying direction of the conveying structure is set from right to left; the conveying structure 12 includes a conveying frame 122 and is arranged on the conveying frame 122 There are at least three suction belts 121 arranged at equal intervals, and the suction belts 121 are driven by a motor for step-by-step conveyance. The setting of the air suction belt 121 can realize the tight adsorption and positioning of the box skin and prevent the box skin from shifting during the transportation process.
单张取料结构13布置于料库11的下方,其用于单张抓取盒皮,并将其放置于输送结构12上。单张取料结构包括下料控制机构、吸盘机构和推料机构,下料控制机构包括分别位于料库11下方并分别位于盒皮放置区左右两侧的左挡板131和右挡板132,左挡板131和右挡板132均沿前后方向延伸布置,并分别通过支架架设在输送机架上方;其中左挡板131与对应的支架转动连接,并通过下料驱动装置实现往复摆动;其中右挡板132与对应的支架固定连接。The single-sheet picking structure 13 is arranged below the magazine 11 and is used to grab the box skins individually and place them on the conveying structure 12 . The single sheet picking structure includes a unloading control mechanism, a suction cup mechanism and a pushing mechanism. The unloading control mechanism includes a left baffle 131 and a right baffle 132 respectively located below the material warehouse 11 and located on the left and right sides of the box skin placement area. The left baffle 131 and the right baffle 132 are both extended in the front-to-back direction, and are respectively erected above the conveyor frame through brackets; the left baffle 131 is rotationally connected to the corresponding bracket, and realizes reciprocating swing through the unloading driving device; wherein The right baffle 132 is fixedly connected to the corresponding bracket.
本实施例中,下料驱动装置选用气缸134,左挡板131两端通过挡板轴与对应的机架转动连接,挡板轴与气缸134的活塞杆之间通过连杆连接,以实现对左挡板131的往复摆动驱动。In this embodiment, the blanking drive device uses a cylinder 134. Both ends of the left baffle 131 are rotationally connected to the corresponding frame through a baffle shaft. The baffle shaft and the piston rod of the cylinder 134 are connected through a connecting rod to achieve alignment. The left baffle 131 is driven to reciprocate.
工作时,左挡板131和右挡板132分别对应盒皮短折线外侧的折页,在盒皮被往下抓取时,可同时实现对该处折页的反向折弯(由于拆开盒皮是在折线处朝内侧面折弯,反向折弯处理后从而实现对盒皮的折平);同时左挡板131通过下料驱动装置进行往复摆动,盒皮在单张下料过程中,落至左、右挡板的下半部位置处,左挡板131下半部向左侧转动倾斜,使左、右挡板之间的区域变大,从而方便盒皮落料。When working, the left baffle 131 and the right baffle 132 respectively correspond to the folds outside the short fold line of the box skin. When the box skin is grabbed downwards, the reverse bending of the folds can be realized at the same time (due to the disassembly of the box skin). The box skin is bent toward the inner side at the folding line, and the box skin is folded flat after the reverse bending process); at the same time, the left baffle 131 swings back and forth through the unloading drive device, and the box skin is in the single blanking process , and falls to the lower half of the left and right baffles, the lower half of the left baffle 131 rotates and tilts to the left, making the area between the left and right baffles larger, thereby facilitating box blanking.
并且左挡板131和右挡板132对称布置,左挡板131上半部向左侧朝上倾斜设置,右挡板132上半部向右侧朝上倾斜设置,方便盒皮被往下抓取时落料,且能更好实现反向折弯效果。And the left baffle 131 and the right baffle 132 are arranged symmetrically, the upper half of the left baffle 131 is tilted upward to the left, and the upper half of the right baffle 132 is tilted upward to the right, making it convenient for the box skin to be grasped downwards. The material is blanked when taken out, and the reverse bending effect can be better achieved.
吸盘机构包括至少两列吸盘组件,对应列的吸盘组件位于吸风皮带121两侧的间隙123处,并沉入输送机架设置;每列吸盘组件均包括沿左右方向布置的吸盘安装架135和在吸盘安装架135上排布设置的吸盘136,吸盘136的吸口均朝向上方料库设置;吸盘安装架135的下方连接有吸盘升降结构,以控制吸盘组件升降;吸盘升降结构选用吸盘升降气缸137。The suction cup mechanism includes at least two rows of suction cup assemblies. The suction cup assemblies of the corresponding row are located in the gaps 123 on both sides of the suction belt 121 and are sunk into the conveyor frame; each row of suction cup assemblies includes suction cup mounting brackets 135 and 135 arranged along the left and right directions. The suction cups 136 are arranged on the suction cup mounting frame 135, and the suction ports of the suction cups 136 are arranged toward the upper material warehouse; a suction cup lifting structure is connected below the suction cup mounting frame 135 to control the lifting and lowering of the suction cup assembly; the suction cup lifting structure uses a suction cup lifting cylinder 137 .
吸盘组件在吸盘升降结构作用下升起至高位时,吸盘组件的吸盘136吸附到料库11中最底侧的一张盒皮;吸盘组件在吸盘升降结构作用下下降起至低位时,吸附的盒皮随之移动放置到输送结构12的吸风皮带121上。该吸盘机构与输送结构相结合,不仅互不干涉,保证设备的紧凑性,且作业效率高。When the suction cup assembly rises to a high position under the action of the suction cup lifting structure, the suction cup 136 of the suction cup assembly is adsorbed to a box skin at the bottom of the magazine 11; when the suction cup assembly descends to a low position under the action of the suction cup lifting structure, the sucked The box skin then moves and is placed on the suction belt 121 of the conveying structure 12 . The combination of the suction cup mechanism and the conveying structure not only does not interfere with each other, but also ensures the compactness of the equipment and high operating efficiency.
推料机构位于单张取料结构的右侧,其包括沿左右方向布置的推料气缸138和连接在推料气缸138活塞杆端的推料板133;推料板133指向左侧,并在推料气缸138作业用下由右挡板132与输送机架之间的间隙处往复伸缩。通过上述推料机构的设置,在盒皮落料过程中,由于右挡板132位置固定,盒皮短折线外侧的折页会搭在右挡板132上,此时推料机构伸出实现对该侧折页处的反向折弯,从而实现对盒皮该处的反向折弯。The pushing mechanism is located on the right side of the single-sheet retrieval structure. It includes a pushing cylinder 138 arranged along the left and right directions and a pushing plate 133 connected to the piston rod end of the pushing cylinder 138; the pushing plate 133 points to the left and is pushed when pushing. The material cylinder 138 reciprocally expands and contracts from the gap between the right baffle 132 and the conveyor frame during operation. Through the above setting of the pushing mechanism, during the blanking process of the box skin, since the position of the right baffle 132 is fixed, the folds outside the short fold line of the box skin will rest on the right baffle 132. At this time, the pushing mechanism extends to achieve alignment. The reverse bending of the side folding leaf realizes the reverse bending of the box skin.
自动整平热压装置2架设在输送结构12上方,并位于取料装置1的左侧位置处,料库11中的盒皮由单张取料结构13取出放置到输送结构12上,并在输送结构12的输送下运至自动整平热压装置处步进式停留,之后自动整平热压装置2下落并完成对盒皮的热压整平处理。The automatic leveling and hot pressing device 2 is set up above the conveying structure 12 and is located on the left side of the picking device 1. The box skins in the magazine 11 are taken out from the single picking structure 13 and placed on the conveying structure 12, and placed on the conveying structure 12. The conveyor structure 12 transports it down to the automatic leveling and hot pressing device and stops step by step. After that, the automatic leveling and hot pressing device 2 falls down and completes the hot pressing and leveling process of the box skin.
自动整平热压装置2包括位于输送结构12正上方的加热体21、用于推动加热体21往复升降的热压驱动机构以及对加热体往复升降起导向作用的热压导向机构。The automatic leveling and hot-pressing device 2 includes a heating body 21 located directly above the conveying structure 12, a hot-pressing driving mechanism for pushing the heating body 21 to move up and down, and a hot-pressing guide mechanism to guide the heating body 21 to move up and down.
热压导向机构包括与加热体21固定连接并分别朝前后方向伸出的支撑臂22,且支撑臂22在加热体的左右侧对称布置有两条,输送机架122上与支撑臂22对应处分别固定有导向座23,导向座23内设有与其在竖向方向上滑动配合的导向柱24,导向柱24向上与对应的支撑臂固定连接22。热压导向机构的上述设置实现对加热体的稳固导向,保证平稳作业。The hot pressing guide mechanism includes support arms 22 that are fixedly connected to the heating body 21 and extend in the front and rear directions respectively. There are two support arms 22 symmetrically arranged on the left and right sides of the heating body. The conveyor frame 122 corresponds to the support arms 22 The guide seats 23 are respectively fixed. The guide seats 23 are provided with guide posts 24 that slide with the guide posts 24 in the vertical direction. The guide posts 24 are upwardly fixedly connected to the corresponding support arms 22 . The above settings of the hot pressing guide mechanism achieve stable guidance of the heating body and ensure smooth operation.
热压驱动机构包括设于加热体上方的热压升降气缸25,热压升降气缸25通过支撑架26固定在输送机架上,且热压升降气缸25的活塞杆端与加热体21固定连接;支撑架26上位于热压升降气缸25的两侧分别设有拉杆通孔,拉杆通孔内设有竖向布置并与其滑动配合的拉杆27,拉杆27的下端与加热体21固定连接,拉杆27的上端固设有挡圈28;当热压升降气缸25推动加热体21与输送结构上盒皮热压接触时,拉杆27上的挡圈28与支撑架26抵接。热压驱动机构的上述设置实现了加热体21热压盒皮时的压力保证,并且拉杆27的设置避免热压体行程过大而与输送结构碰撞发生损坏。The hot-pressing driving mechanism includes a hot-pressing lifting cylinder 25 located above the heating body. The hot-pressing lifting cylinder 25 is fixed on the conveyor frame through a support frame 26, and the piston rod end of the hot-pressing lifting cylinder 25 is fixedly connected to the heating body 21; The support frame 26 is provided with a pull rod through hole on both sides of the hot pressure lifting cylinder 25. A pull rod 27 is arranged vertically in the pull rod through hole and slides with it. The lower end of the pull rod 27 is fixedly connected to the heating body 21. The pull rod 27 There is a retaining ring 28 fixed at the upper end; when the hot pressing lifting cylinder 25 pushes the heating body 21 to come into thermal contact with the upper box skin of the conveying structure, the retaining ring 28 on the pull rod 27 abuts against the support frame 26. The above-mentioned setting of the hot-pressing drive mechanism ensures the pressure of the heating body 21 when hot-pressing the box skin, and the setting of the pull rod 27 prevents the hot-pressing body from colliding with the conveying structure and causing damage due to excessive stroke.
本实施例中,支撑架26包括沿前后方向布置的气缸安装板,气缸安装板的两端分别固定连接有向下延伸的中支撑板,中支撑板的下端与输送机架固定连接。In this embodiment, the support frame 26 includes a cylinder mounting plate arranged along the front and rear direction. Both ends of the cylinder mounting plate are respectively fixedly connected with a downwardly extending middle support plate, and the lower end of the middle support plate is fixedly connected to the conveyor frame.
加速输送装置3接于输送结构12的左侧,用于接受经输送结构12输送过来的盒皮并对其加速输送;加速输送装置3包括加速皮带输送机31(加速皮带输送机31的输送速度大于输送结构12的输送速度)、输送压辊机构和反向折弯机构,加速皮带输送机31的输送方向与输送结构相重合,且加速皮带输送机31的右端设有加速接料机构,从而可高效接受经输送结构输送过来的盒皮并对其加速输送,使盒皮被加速输送并冲到收料整理装置4中。The accelerating conveying device 3 is connected to the left side of the conveying structure 12 and is used to receive the box skins conveyed through the conveying structure 12 and accelerate the conveying thereof; the accelerating conveying device 3 includes an accelerating belt conveyor 31 (accelerating the conveying speed of the belt conveyor 31 greater than the conveying speed of the conveying structure 12), the conveying pressure roller mechanism and the reverse bending mechanism, the conveying direction of the accelerating belt conveyor 31 coincides with the conveying structure, and the right end of the accelerating belt conveyor 31 is equipped with an accelerating material receiving mechanism, so that It can efficiently receive the box skins conveyed through the conveying structure and accelerate the transportation, so that the box skins are accelerated and transported and rushed into the collecting and sorting device 4.
加速接料机构包括设于加速皮带输送机31的右端并分别位于加速皮带输送机前后两侧的接料槽32,接料槽32与加速皮带输送机机架固定连接,且两接料槽32的槽口相对设置;接料槽32的左端与加速皮带输送机31的皮带部对接,右端向外水平倾斜并扩口;两个接料槽配32合形成进口大、出口小的接料结构。通过接料槽32的设置,输送结构输送过来的盒皮可无缝对接的导到加速皮带输送机31,保证流水化作业。The accelerating material receiving mechanism includes material receiving troughs 32 located at the right end of the accelerating belt conveyor 31 and respectively located at the front and rear sides of the accelerating belt conveyor. The material receiving trough 32 is fixedly connected to the accelerating belt conveyor frame, and the two receiving troughs 32 The slots are relatively arranged; the left end of the material receiving groove 32 is docked with the belt part of the accelerating belt conveyor 31, and the right end is horizontally tilted outward and expanded; the two material receiving grooves 32 are matched to form a material receiving structure with a large inlet and a small outlet. . Through the arrangement of the material receiving trough 32, the box skins transported by the conveying structure can be seamlessly guided to the accelerating belt conveyor 31 to ensure streamlined operations.
若加速输送装置3与输送结构12之间间隙过大,还可在输送结构左端固定连接的接料导板,接料导板沿左右方向延伸,且接料导板的左端导向加速皮带输送机。本实施例中,接料导板在附图中未表示。If the gap between the accelerating conveying device 3 and the conveying structure 12 is too large, a material receiving guide plate can be fixedly connected to the left end of the conveying structure. The material receiving guide plate extends in the left and right directions, and the left end of the material receiving guide plate is guided to the acceleration belt conveyor. In this embodiment, the material receiving guide plate is not shown in the drawings.
输送压辊机构包括在加速皮带输送机31输送面上方沿左右方向间隔排布的输送压辊组件,每个输送压辊组件均包括架设固定在加速皮带输送机机架上的压辊轴33,压辊轴33上沿其长度方向间隔布置至少两个输送压轮34。由于加速皮带输送机31要实现对盒皮的加速飞冲,加速皮带输送机1只能选用普通带式输送机,输送压辊机构的设置可保证盒皮被压贴在皮带上,避免跑位。The conveying pressure roller mechanism includes conveying pressure roller assemblies arranged at intervals in the left and right directions above the conveying surface of the accelerating belt conveyor 31. Each conveying pressure roller assembly includes a pressure roller shaft 33 fixed on the frame of the accelerating belt conveyor. At least two conveying pressure wheels 34 are arranged on the pressure roller shaft 33 at intervals along its length direction. Since the accelerating belt conveyor 31 needs to accelerate the box skin, the accelerating belt conveyor 1 can only use an ordinary belt conveyor. The setting of the conveying pressure roller mechanism can ensure that the box skin is pressed against the belt to avoid shifting. .
反向折弯机构包括折弯导向翘板组件和折痕压辊组件,折弯导向翘板组件包括设于加速皮带输送机31的左端并分别位于加速皮带输送机前后两侧的折弯导向翘板35;折弯导向翘板35与加速皮带输送机机架固定连接,且右端与加速皮带输送机的皮带部对接,左端向加速皮带输送机的中线收缩并翘起在输送面上方。The reverse bending mechanism includes a bending guide rocker assembly and a crease pressure roller assembly. The bending guide rocker assembly includes a bending guide rocker assembly located at the left end of the acceleration belt conveyor 31 and located at the front and rear sides of the acceleration belt conveyor respectively. Plate 35; the bending guide rocker 35 is fixedly connected to the acceleration belt conveyor frame, and the right end is docked with the belt part of the acceleration belt conveyor, and the left end shrinks toward the center line of the acceleration belt conveyor and tilts above the conveying surface.
折痕压辊组件包括架设固定在加速皮带输送机机架上的压辊轴36,压辊轴36上沿其长度方向间隔布置折痕压轮37。折痕压轮37的数量及位置与待处理的盒皮上的长折线的位置及数量一一对应。本实施例中,折痕压轮37设有四个,与盒皮上四条长折线一一对应。The crease press roller assembly includes a press roller shaft 36 erected and fixed on the frame of the acceleration belt conveyor. Crease press wheels 37 are arranged on the press roller shaft 36 at intervals along its length direction. The number and position of the crease pressing wheels 37 correspond to the position and number of the long fold lines on the box skin to be processed. In this embodiment, four crease pressing wheels 37 are provided, corresponding to the four long fold lines on the box skin.
该处反向折弯机构与加速皮带输送机的配合,实现了对盒皮长折线侧折页的折弯处理;工作中盒皮被输送到反向折弯机构时,折痕压轮37正好压在长折线上,在盒皮继续向前输送过程中,盒皮最外侧的两折页被折弯导向翘板组件反向顶起,实现折弯处理,并且避免非折线处被反折,减少盒皮损耗,提高重复利用次数。The cooperation between the reverse bending mechanism and the accelerating belt conveyor realizes the bending processing of the folding pages on the long fold line side of the box skin; during work, when the box skin is transported to the reverse bending mechanism, the crease pressing wheel 37 is just right Pressed on the long fold line, while the box skin continues to be transported forward, the two outermost folds of the box skin are reversely pushed up by the bending guide rocker assembly to achieve the bending process and avoid the non-fold line from being re-folded. Reduce the loss of box skin and increase the number of reuses.
输送压轮34和折痕压轮37均由压轮架38和压轮体39组成,压轮架38与对应的压辊轴连接,压轮体39安装在压轮架37上并可转动。本实施例中,输送压轮34的压轮体为圆柱形结构,避免输送过程中盒皮被压出痕迹,保证盒皮质量;折痕压轮37的压轮体为向外周处收缩的菱形结构,方便实现对长折线的准确对照。The conveying roller 34 and the crease roller 37 are both composed of a roller frame 38 and a roller body 39. The roller frame 38 is connected to the corresponding roller shaft, and the roller body 39 is installed on the roller frame 37 and can rotate. In this embodiment, the pressing wheel body of the conveying pressing wheel 34 is a cylindrical structure, which prevents the box skin from being pressed out during the transportation process and ensures the quality of the box skin; the pressing wheel body of the crease pressing wheel 37 is a diamond shape that shrinks toward the outer periphery. structure to facilitate accurate comparison of long polylines.
并且,压轮架38为张力下压式结构,其包括与压辊轴连接的固定架381和与压轮体39连接的活动架382,固定架381与活动架382铰接连接,且固定架381与活动架382之间连接有张力机构383,张力机构383推动活动架向下压,保证了对盒皮的稳定压合,避免其跑位。本实施例中,所述张力机构383选用压簧。Moreover, the pressure roller frame 38 is a tension-down pressure structure, which includes a fixed frame 381 connected to the pressure roller shaft and a movable frame 382 connected to the pressure roller body 39. The fixed frame 381 is hingedly connected to the movable frame 382, and the fixed frame 381 A tension mechanism 383 is connected to the movable frame 382. The tension mechanism 383 pushes the movable frame downward to ensure stable pressing of the box skin and prevent it from shifting. In this embodiment, a compression spring is used as the tension mechanism 383 .
压轮架38与压辊轴之间设有位置调整机构,位置调整结构包括在压辊轴上沿其长度方向设置的长槽384,压轮架38的固定架381套设在压辊轴上,且该处穿过设有与其螺纹连接的位置锁定螺钉,位置锁定螺钉的端部位于长槽384内并与其抵接配合,从而可根据盒皮规格设定压轮的不同位置,提高设备适用范围。A position adjustment mechanism is provided between the pressure roller frame 38 and the pressure roller shaft. The position adjustment structure includes a long groove 384 provided on the pressure roller shaft along its length direction. The fixed frame 381 of the pressure roller frame 38 is sleeved on the pressure roller shaft. , and there is a position locking screw threaded therethrough. The end of the position locking screw is located in the long slot 384 and abuts with it, so that different positions of the pressure wheel can be set according to the specifications of the box skin, improving the applicability of the equipment. scope.
收料整理装置4设于加速输送装置3的左侧,包括收料机架41、收料仓和成摞导出机构,经加速输送装置3单张输送来的盒皮被导向输送到收料仓中并成摞收集,收集到预定数量后移到成摞导出机构上导出,方便收集后的再次利用。The collecting and sorting device 4 is located on the left side of the accelerating conveying device 3 and includes a collecting frame 41, a collecting bin and a stack export mechanism. The box skins conveyed individually by the accelerating conveying device 3 are guided and transported to the collecting bin. Collect them in piles, and after collecting a predetermined number, move them to the pile export mechanism for export to facilitate reuse after collection.
所述收料仓安装于收料机架41上,且收料机架41上与加速皮带输送机31左端部对应处设有入料口42。The material collecting bin is installed on the material collecting frame 41, and the material collecting frame 41 is provided with a material inlet 42 corresponding to the left end of the acceleration belt conveyor 31.
收料仓包括固定导向部和活动部,活动部包括立式布置的支座43以及在收料机架41上沿竖向设置的滑轨44和升降丝杠45,支座43与滑轨44滑动配合,并与升降丝杠45的螺母座连接,升降丝杠45转动驱动支座43沿滑轨44升降移动;支座43上固定有横向凸出的支撑梁46,支撑梁46沿水平方向间隔排布至少两个,用于支撑进入收料仓的盒皮。The material collecting bin includes a fixed guide part and a movable part. The movable part includes a vertically arranged support 43 and a slide rail 44 and a lifting screw 45 arranged vertically on the material collecting frame 41. The support 43 and the slide rail 44 Sliding fit and connected with the nut seat of the lifting screw 45, the lifting screw 45 rotates to drive the support 43 to move up and down along the slide rail 44; a transversely protruding support beam 46 is fixed on the support 43, and the support beam 46 moves in the horizontal direction Arrange at least two at intervals to support the box skins entering the receiving bin.
固定导向部包括与入料口42相对并分别固定在活动部相对两侧的导向挡板,分别为高导向挡板47和低导向挡板48,低导向挡板48临近入料口设置,且其高度低于入料口,高导向挡板47远离入料口设置,且其高度高于入料口;高导向挡板47和低导向挡板48之间形成将盒皮导向收料仓活动部的导向定位结构。The fixed guide part includes guide baffles that are opposite to the feed inlet 42 and fixed on opposite sides of the movable part, namely a high guide baffle 47 and a low guide baffle 48. The low guide baffle 48 is arranged adjacent to the feed inlet, and Its height is lower than the material inlet, and the high guide baffle 47 is set away from the material inlet, and its height is higher than the material inlet; an activity is formed between the high guide baffle 47 and the low guide baffle 48 to guide the box skin to the collecting bin. The internal guiding and positioning structure.
高导向挡板47和低导向挡板48的相对侧设有与盒皮形状配合的凸起定位,并且高导向挡板47和低导向挡板48之间还固定连接有前挡板49,前挡板49与高导向挡板47、低导向挡板48以及收料机架41围合形成与盒皮现状相适配的所述固定导向部。The opposite sides of the high guide baffle 47 and the low guide baffle 48 are provided with protruding positioning shapes that match the shape of the box skin, and a front baffle 49 is fixedly connected between the high guide baffle 47 and the low guide baffle 48. The baffle 49, the high guide baffle 47, the low guide baffle 48 and the collecting frame 41 are enclosed to form the fixed guide portion that is adapted to the current situation of the box skin.
收料仓通过上述结构设计,盒皮经加速输送装置被加速输送并飞起进入到入料口,在高导向挡板47的阻挡下进入固定导向部区域并落至活动部的支撑梁46上,从而实现加速接料效果。Through the above structural design of the receiving bin, the box skin is accelerated and transported by the accelerating conveyor device and flies up into the material inlet. Under the obstruction of the high guide baffle 47, it enters the fixed guide area and falls onto the support beam 46 of the movable part. , thereby achieving the effect of accelerating material splicing.
收料仓内还设有用于检测进入收料仓盒皮数量的计数器,计数器与升降丝杠控制连接;单张盒皮进入收料仓,计数器计数一次,并发送控制信号至升降丝杠,升降丝杠控制收料仓下移预设距离,预设距离与盒皮厚度对应,从而为上方入料移开空间,提高收料仓中的存盒皮数量,并保证成摞收集效果,且计数后便于生产管理。The receiving bin is also equipped with a counter for detecting the number of boxes entering the receiving bin. The counter is connected to the lifting screw control; when a single box enters the receiving bin, the counter counts once and sends a control signal to the lifting screw to lift. The screw controls the collecting bin to move down a preset distance. The preset distance corresponds to the thickness of the box skin, thereby removing space for the material from above, increasing the number of box skins in the collecting bin, and ensuring the stack collection effect and counting. Finally, it is convenient for production management.
所述成摞导出机构包括导出皮带输送机411,本实施中导出皮带输送机411与加速输送装置垂直布置。导出皮带输送机411的起始端设于入料仓的下方;导出皮带输送机411的起始端延伸设有输送粱412,输送粱412间隔布设多个,并分别与上方收料仓中活动部的相邻支撑梁46之间的间隙对应;导出皮带输送机411的皮带对应输送粱412设置多条。The stack derivation mechanism includes a derivation belt conveyor 411. In this embodiment, the derivation belt conveyor 411 is arranged perpendicularly to the acceleration conveyor device. The starting end of the lead-out belt conveyor 411 is located below the feed bin; the starting end of the lead-out belt conveyor 411 is extended with conveying beams 412, and multiple conveying beams 412 are arranged at intervals, and are respectively connected with the movable portion of the upper receiving bin. The gaps between adjacent support beams 46 correspond to each other; there are multiple belts leading out of the belt conveyor 411 corresponding to the conveying beams 412 .
成摞导出机构通过上述设计,收料仓收集到预定数量盒皮后,收料仓的活动部下降,其支撑梁46下降至对应的输送粱412之间的间隙,支撑梁46携带的成摞盒皮与导出皮带输送机411的皮带接触并导出,从而实现了收料仓中收集盒皮的自动化导出。Through the above design of the stack export mechanism, after the receiving bin collects a predetermined number of box skins, the movable part of the receiving bin descends, and its support beam 46 drops to the gap between the corresponding conveying beams 412. The stacks carried by the support beam 46 The box skins come into contact with the belt of the lead-out belt conveyor 411 and are exported, thus realizing the automatic export of the collected box skins in the receiving bin.
电控装置5可配合实现整套设备的控制功能,控制核心选用西门子PLC和伺服系统和变频调速系统,并设计有人机交互系统进行参数设置和生产统计及维修报告等功能。The electronic control device 5 can cooperate to realize the control function of the entire set of equipment. The control core uses Siemens PLC, servo system and frequency conversion speed control system, and a human-machine interactive system is designed for parameter setting, production statistics, maintenance reporting and other functions.
本实施例通过取料装置1、自动整平热压装置2、加速输送装置3、收料整理装置4和电控装置5的配合,可实现对手工封烟人工拆开收集的白盒皮进行自动抓取、整平定型和收集整理,且盒皮整平效率高,从而可以高效地对白条盒皮进行二次或多次循环使用,节省了手工封烟条盒皮采购费用。In this embodiment, through the cooperation of the material retrieval device 1, the automatic leveling and hot-pressing device 2, the accelerated conveying device 3, the collecting and sorting device 4 and the electronic control device 5, it is possible to realize the processing of the white box skins collected by manual sealing of cigarettes. Automatic grabbing, leveling, shaping and collection, and the box skin leveling efficiency is high, so that the white strip box skin can be efficiently recycled twice or multiple times, saving the purchase cost of manual sealing cigarette strip box skin.
以上实施例仅用以说明而非限制本发明的技术方案,尽管参照上述实施例对本发明进行了详细说明,本领域的普通技术人员应当理解:依然可以对本发明进行修改或者等同替换,而不脱离本发明的精神和范围的任何修改或局部替换,其均应涵盖在本发明的权利要求范围当中。The above embodiments are only used to illustrate but not limit the technical solution of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that the present invention can still be modified or equivalently substituted without departing from the above embodiments. Any modification or partial replacement of the spirit and scope of the present invention shall be covered by the claims of the present invention.
在本发明的描述中,需要理解的是,术语 “前”、“后”、“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为便于描述本发明和简化描述,而不是指示或暗指所指的装置或元件必须具有特定的方位、为特定的方位构造和操作,因而不能理解为对本发明保护内容的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "front", "back", "upper", "lower", "left", "right", etc. are based on those shown in the accompanying drawings. The orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the protection of the present invention. limits.
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