CN107460015A - A kind of deep natural gas dewatering system device and dewatering - Google Patents
A kind of deep natural gas dewatering system device and dewatering Download PDFInfo
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 191
- 239000003345 natural gas Substances 0.000 title claims abstract description 95
- 239000007788 liquid Substances 0.000 claims abstract description 132
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 claims abstract description 89
- 238000011069 regeneration method Methods 0.000 claims abstract description 70
- 230000008929 regeneration Effects 0.000 claims abstract description 65
- 230000018044 dehydration Effects 0.000 claims abstract description 59
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 59
- 238000000034 method Methods 0.000 claims abstract description 58
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 57
- 238000010521 absorption reaction Methods 0.000 claims abstract description 15
- 230000005484 gravity Effects 0.000 claims abstract description 3
- 239000007789 gas Substances 0.000 claims description 109
- 239000012071 phase Substances 0.000 claims description 45
- 239000007791 liquid phase Substances 0.000 claims description 39
- 239000002994 raw material Substances 0.000 claims description 13
- 239000000446 fuel Substances 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 10
- 239000007787 solid Substances 0.000 claims description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 8
- 238000012856 packing Methods 0.000 claims description 6
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 3
- 238000004062 sedimentation Methods 0.000 claims description 2
- 230000005514 two-phase flow Effects 0.000 claims description 2
- 239000007792 gaseous phase Substances 0.000 claims 3
- 230000008020 evaporation Effects 0.000 claims 1
- 238000001704 evaporation Methods 0.000 claims 1
- 208000005156 Dehydration Diseases 0.000 abstract description 48
- 239000002250 absorbent Substances 0.000 abstract description 4
- 230000002745 absorbent Effects 0.000 abstract description 4
- 239000000047 product Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 238000001179 sorption measurement Methods 0.000 description 4
- 230000001172 regenerating effect Effects 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000003463 adsorbent Substances 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- 239000003949 liquefied natural gas Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000005501 phase interface Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L3/00—Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
- C10L3/06—Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
- C10L3/10—Working-up natural gas or synthetic natural gas
- C10L3/101—Removal of contaminants
- C10L3/106—Removal of contaminants of water
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1425—Regeneration of liquid absorbents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1431—Pretreatment by other processes
- B01D53/145—Pretreatment by separation of solid or liquid material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1493—Selection of liquid materials for use as absorbents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/18—Absorbing units; Liquid distributors therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/24—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by centrifugal force
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2252/00—Absorbents, i.e. solvents and liquid materials for gas absorption
- B01D2252/20—Organic absorbents
- B01D2252/202—Alcohols or their derivatives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/80—Water
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- Organic Chemistry (AREA)
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Abstract
本发明公开了一种天然气深度脱水系统装置,其特征在于:包括过滤分离器、第一超重力机、冷凝器、贫/富液换热器、增压泵、缓冲罐、再沸器、第二超重力机、闪蒸罐、输送泵、第一截止阀、第二截止阀、第三截止阀、第四截止阀、第五截止阀、减压阀、流量计、真空泵、气液分离器和三通阀;本发明还公开了一种脱水方法;本发明装置可以将再生后三甘醇贫液的纯度可提高到99.99wt%,使用该三甘醇贫液作为吸收剂,可使吸收系统中经吸水处理的天然气出口水露点降低至‑35℃以下,优选可至降至‑45℃以下;解决因三甘醇纯度不高导致的吸收系统中天然气脱水深度低的难题,满足低水露点天然气的脱水处理要求。
The invention discloses a natural gas deep dehydration system device, which is characterized in that it includes a filter separator, a first supergravity machine, a condenser, a lean/rich liquid heat exchanger, a booster pump, a buffer tank, a reboiler, a second Two super gravity machine, flash tank, transfer pump, first stop valve, second stop valve, third stop valve, fourth stop valve, fifth stop valve, pressure reducing valve, flow meter, vacuum pump, gas-liquid separator and a three-way valve; the present invention also discloses a dehydration method; the device of the present invention can improve the purity of triethylene glycol lean liquid to 99.99wt% after regeneration, and use the triethylene glycol lean liquid as an absorbent to absorb The dew point of the natural gas outlet water treated by water absorption in the system is reduced to below -35°C, preferably below -45°C; it solves the problem of low dehydration depth of natural gas in the absorption system caused by the low purity of triethylene glycol, and meets the requirements of low water Dehydration treatment requirements for dew point natural gas.
Description
技术领域technical field
本发明涉及石油天然气处理加工技术领域,尤其是涉及一种天然气深度脱水系统装置及脱水方法。The invention relates to the technical field of oil and natural gas treatment and processing, in particular to a natural gas deep dehydration system device and a dehydration method.
背景技术Background technique
天然气是一种清洁的燃料,燃烧污染小、热值高,在现代能源结构中所占的地位越来越重要。但是天然气从油气田中采出时或脱硫处理后都含有大量的水蒸气,天然气中存在的水在天然气的加工和传输过程中会产生若干问题。天然气中的饱和水蒸气会在特定的温度和压力下冷凝并形成固体水合物,而且低温高压的环境会加剧这一现象,固态的晶状水合物会造成管道、仪表和阀门的堵塞问题,给天然气的安全输送带来潜在危险。此外,天然气中还存在酸性气体,如硫化氢和二氧化碳等,这些酸性气体和水分结合会形成酸性物质,对输送管路和设备造成腐蚀。Natural gas is a clean fuel with low combustion pollution and high calorific value, and it plays an increasingly important role in the modern energy structure. However, natural gas contains a large amount of water vapor when it is extracted from oil and gas fields or after desulfurization treatment. The water in natural gas will cause some problems in the process of natural gas processing and transmission. Saturated water vapor in natural gas will condense and form solid hydrate at a specific temperature and pressure, and the low temperature and high pressure environment will aggravate this phenomenon. Solid crystalline hydrate will cause blockage of pipelines, instruments and valves, giving The safe delivery of natural gas poses potential hazards. In addition, there are acid gases in natural gas, such as hydrogen sulfide and carbon dioxide, which will form acid substances when combined with water, which will cause corrosion to pipelines and equipment.
目前,常用的天然气脱水的方法有固体吸附法、溶剂吸收法、冷冻分离法等。这三种方法中固体吸附法的脱水深度最高,但是其基础投资高,吸附剂再生能耗高,因此其应用范围受到了限制。溶剂吸收法因操作简单,处理量大是目前工业应用中首选的方法,该方法中广泛采用三甘醇作为吸收剂。三甘醇脱水系统由天然气脱水系统和三甘醇再生系统两部分组成。传统的三甘醇脱水主要采用填料塔作为脱水装置,精馏塔作为再生装置,存在着以下缺点:1、塔设备尺寸大,传质效率低,投资较高,难成撬;2、三甘醇再生温度高,系统能耗较大。At present, the commonly used natural gas dehydration methods include solid adsorption method, solvent absorption method, freeze separation method and so on. Among the three methods, the solid adsorption method has the highest dehydration depth, but its basic investment is high, and the energy consumption of adsorbent regeneration is high, so its application range is limited. The solvent absorption method is the preferred method in industrial applications because of its simple operation and large processing capacity. In this method, triethylene glycol is widely used as an absorbent. TEG dehydration system consists of two parts: natural gas dehydration system and TEG regeneration system. Traditional triethylene glycol dehydration mainly uses packed towers as dehydration devices, and rectification towers as regeneration devices, which have the following disadvantages: 1. The size of the tower equipment is large, the mass transfer efficiency is low, the investment is high, and it is difficult to pry; 2. Triethylene glycol The alcohol regeneration temperature is high, and the system consumes a lot of energy.
超重力技术是一种能够强化质量传递的过程强化新兴技术。超重力技术利用高速旋转的转子产生的离心力,将液体粉碎成极度微小的液膜、液滴,相界面更新速度加快,大大强化传质过程,具有停留时间短、操作简单、汽液传质效率高、设备尺寸小的优点。Hypergravity technology is an emerging technology for process intensification that can enhance mass transfer. The super-gravity technology uses the centrifugal force generated by the high-speed rotating rotor to crush the liquid into extremely small liquid films and droplets, and the update speed of the phase interface is accelerated, which greatly enhances the mass transfer process. It has short residence time, simple operation, and high vapor-liquid mass transfer efficiency. The advantages of high height and small equipment size.
中国发明专利CN201410490633报道了一种超重力法三甘醇天然气脱水系统及其工艺,这种工艺采用超重力旋转填料床作为吸收和再生装置,提高了三甘醇-天然气脱水体系的传质效率,简化了天然气脱水系统,缩小了脱水设备的尺寸。这种系统及工艺最低可以将三甘醇贫液再生至99.0%纯度,采用该纯度的三甘醇溶液进行天然气脱水,水露点温度最低可降至约-18℃,可达到一般环境温度下天然气输送的要求,满足某些工艺中天然气初步脱水处理需要。Chinese invention patent CN201410490633 reports a high-gravity TEG natural gas dehydration system and its process. This process uses a high-gravity rotating packed bed as an absorption and regeneration device to improve the mass transfer efficiency of the TEG-natural gas dehydration system. The natural gas dehydration system is simplified and the size of the dehydration equipment is reduced. This system and process can regenerate the triethylene glycol lean solution to a minimum purity of 99.0%. Using this pure triethylene glycol solution for natural gas dehydration, the water dew point temperature can be reduced to about -18°C, which can reach natural gas at normal ambient temperatures. The requirements of transportation meet the needs of preliminary dehydration treatment of natural gas in some processes.
GB50251-2003中对管道输送天然气的水露点提出了明确要求:水露点应比输送条件下最低环境温度低5℃。这就对寒冷地区(如冬季极值温度低于-25℃的地区)的天然气输送提出了更高的要求。因此,寒冷地区为了得到低水露点的天然气来保证天然气的安全输送,必须对天然气进行深度脱水处理。液化天然气要求液化前水露点达到-100℃,这就需要采用固体吸附法进行深度脱水处理,而这种方法基础投资大,吸附剂再生能耗高,所以在液化天然气的实际工业生产中一般采用分段脱水,首先采用三甘醇对天然气进行深度脱水,去除天然气中绝大部分水,使其水露点降低到-35℃以下,再用固体吸附法脱除其中的低含量水,使其达到所要求的低露点温度。综上所述,为了得到低水露点的天然气,开发新的过程集约的天然气深度脱水处理系统和工艺是十分有必要的。GB50251-2003 puts forward clear requirements on the water dew point of natural gas transported by pipelines: the water dew point should be 5°C lower than the minimum ambient temperature under the transportation conditions. This puts forward higher requirements for natural gas transportation in cold regions (such as regions where the extreme temperature in winter is lower than -25°C). Therefore, in order to obtain natural gas with low water dew point to ensure the safe transportation of natural gas in cold regions, deep dehydration treatment of natural gas is necessary. Liquefied natural gas requires the dew point of water to reach -100°C before liquefaction, which requires the use of solid adsorption method for deep dehydration treatment, and this method requires a large basic investment and high energy consumption for adsorbent regeneration, so it is generally used in the actual industrial production of liquefied natural gas Sectional dehydration, first use triethylene glycol to deeply dehydrate natural gas, remove most of the water in the natural gas, reduce the water dew point to below -35°C, and then use solid adsorption to remove the low content of water to reach The required low dew point temperature. To sum up, in order to obtain natural gas with a low water dew point, it is necessary to develop a new process-intensive natural gas deep dehydration treatment system and process.
而使用上述专利CN201410490633中提出的系统及工艺只能将天然气水露点降至-18℃,显然不能满足低水露点天然气的脱水处理要求。这是由于在该系统中天然气脱水后所能达到的水露点温度本质上是由系统中循环使用的再生三甘醇贫液纯度所决定的,三甘醇再生纯度越高,在吸收系统处理后的天然气水露点越低。上述专利阐述的系统及工艺中,来自吸收系统的三甘醇富液通过贫/富液换热器获取热量升温后在再生超重力机中进行热再生,一方面由于受换热器换热效率限制,温升不充分,另一方面受再生超重力机中汽液平衡的化学限制,再生效果存在瓶颈。因此,采用该发明专利中的工艺在再生系统中一般只能得到99.0%左右的三甘醇贫液,而使用该贫液进行吸收脱水处理的天然气极限水露点温度只能达到约-18℃,不能满足低水露点天然气的深度脱水处理要求。However, using the system and process proposed in the above patent CN201410490633 can only reduce the water dew point of natural gas to -18°C, which obviously cannot meet the dehydration treatment requirements of natural gas with low water dew point. This is because the water dew point temperature that can be achieved after dehydration of natural gas in this system is essentially determined by the purity of the regenerated triethylene glycol lean liquid recycled in the system. The lower the natural gas water dew point. In the system and process described in the above-mentioned patent, the triethylene glycol-rich liquid from the absorption system obtains heat through the lean/rich liquid heat exchanger and then heats up in the regenerative supergravity machine. On the one hand, due to the heat transfer efficiency of the heat exchanger Limitation, insufficient temperature rise, on the other hand, due to the chemical limitation of the vapor-liquid balance in the regeneration supergravity machine, there is a bottleneck in the regeneration effect. Therefore, generally only about 99.0% of triethylene glycol lean liquid can be obtained in the regeneration system by using the process in this invention patent, and the limit water dew point temperature of natural gas that uses this lean liquid for absorption and dehydration treatment can only reach about -18°C. It cannot meet the requirements of deep dehydration treatment of natural gas with low water dew point.
发明内容Contents of the invention
本发明要解决的第一个技术问题是提供一种天然气深度脱水系统装置;该装置可以将再生后三甘醇贫液的纯度提高到99.99wt%,使用该三甘醇贫液作为吸收剂,可使吸收系统中经吸水处理的天然气出口水露点降低至-35℃以下,优选可至降至-45℃以下;从而解决因三甘醇纯度不高导致的吸收系统中天然气脱水深度低的难题,满足低水露点天然气的脱水处理要求。同时,天然气脱水和三甘醇再生两部分均使用超重力反应器,通过强化气液传质,降低设备尺寸和投资,使其能够满足海上平台等空间受限场合的天然气处理要求。The first technical problem to be solved by the present invention is to provide a natural gas deep dehydration system device; the device can improve the purity of the triethylene glycol lean liquid to 99.99wt% after regeneration, and use the triethylene glycol lean liquid as an absorbent, It can reduce the dew point of the natural gas outlet water treated by water absorption in the absorption system to below -35°C, preferably below -45°C; thus solving the problem of low dehydration depth of natural gas in the absorption system caused by the low purity of triethylene glycol , to meet the dehydration treatment requirements of natural gas with low water dew point. At the same time, both the dehydration of natural gas and the regeneration of triethylene glycol use high-gravity reactors. By strengthening the gas-liquid mass transfer, the equipment size and investment are reduced, so that it can meet the natural gas processing requirements of space-constrained occasions such as offshore platforms.
本发明要解决的第二个技术问题是提供上述一种天然气深度脱水系统装置及脱水方法。The second technical problem to be solved by the present invention is to provide the above-mentioned natural gas deep dehydration system device and dehydration method.
为解决上述第一个技术问题,发明采用如下的技术方案:In order to solve the above-mentioned first technical problem, the invention adopts the following technical solutions:
本发明一种天然气深度脱水系统装置,包括过滤分离器、第一超重力机、冷凝器、贫/富液换热器、增压泵、缓冲罐、再沸器、第二超重力机、闪蒸罐、输送泵、第一截止阀、第二截止阀、第三截止阀、第四截止阀、第五截止阀、减压阀、流量计、真空泵、气液分离器和三通阀;The present invention is a deep dehydration system device for natural gas, comprising a filter separator, a first supergravity machine, a condenser, a lean/rich liquid heat exchanger, a booster pump, a buffer tank, a reboiler, a second supergravity machine, a flash Steam tank, delivery pump, first stop valve, second stop valve, third stop valve, fourth stop valve, fifth stop valve, pressure reducing valve, flow meter, vacuum pump, gas-liquid separator and three-way valve;
所述过滤分离器的出口与第一超重力机的气相进口连接,所述第一超重力机的气相出口与第一截止阀进口连接,第一截止阀出口通往下游工段;所述第一截止阀出口后的再生气支路上依次串联第三截止阀、减压阀和流量计,流量计的出口与再沸器的气相进口连接;The outlet of the filter separator is connected to the gas phase inlet of the first supergravity machine, the gas phase outlet of the first supergravity machine is connected to the first stop valve inlet, and the first stop valve outlet leads to the downstream section; the first A third cut-off valve, a pressure reducing valve and a flowmeter are connected in series on the regenerative gas branch after the outlet of the cut-off valve, and the outlet of the flowmeter is connected to the gas phase inlet of the reboiler;
所述再沸器的气相出口与第二超重力机的气相进口连接,所述第二超重力机的气相出口、所述缓冲罐的出气口和真空泵进口三者与三通阀连接,由真空泵为第二超重力机、再沸器、缓冲罐三者提供负压环境;所述再沸器的液相出口通过第二截止阀通向缓冲罐进口;The gas phase outlet of the reboiler is connected with the gas phase inlet of the second supergravity machine, the gas phase outlet of the second supergravity machine, the gas outlet of the buffer tank and the vacuum pump inlet are connected with a three-way valve, and the vacuum pump Provide a negative pressure environment for the second supergravity machine, reboiler, and buffer tank; the liquid phase outlet of the reboiler leads to the buffer tank inlet through the second shut-off valve;
所述真空泵出口与气液分离器的气相进口连接,所述气液分离器的气相出口通往再沸器作为其加热燃料;The outlet of the vacuum pump is connected to the gas phase inlet of the gas-liquid separator, and the gas phase outlet of the gas-liquid separator leads to the reboiler as its heating fuel;
所述第一超重力机的液相出口与贫/富液换热器的富液进口连接,所述贫/富液换热器的富液出口与闪蒸罐进口连接,所述闪蒸罐的气相出口也通往再沸器作为加热燃料,所述闪蒸罐的液体出口与输送泵的进口连接,所述闪蒸罐的气相出口连接到气液分离器;所述输送泵的出口与第二超重力机的液相进口连接,所述第二超重力机的液相出口与再沸器的液相进口连接,所述再沸器液相出口经第二截止阀与缓冲罐进口连接,所述缓冲罐液相出口与增压泵进口连接,所述增压泵的出口与贫/富液换热器的贫液进口连接,所述贫/富液换热器的贫液出口与冷凝器进口连接,所述冷凝器的出口与第一超重力机的液相进口相连接,实现三甘醇的循环。The liquid phase outlet of the first supergravity machine is connected to the rich liquid inlet of the lean/rich liquid heat exchanger, and the rich liquid outlet of the lean/rich liquid heat exchanger is connected to the flash tank inlet, and the flash tank The gas phase outlet of the flash tank also leads to the reboiler as heating fuel, the liquid outlet of the flash tank is connected to the inlet of the transfer pump, and the gas phase outlet of the flash tank is connected to the gas-liquid separator; the outlet of the transfer pump is connected to the The liquid phase inlet of the second supergravity machine is connected, the liquid phase outlet of the second supergravity machine is connected with the liquid phase inlet of the reboiler, and the liquid phase outlet of the reboiler is connected with the buffer tank inlet through the second stop valve , the liquid phase outlet of the buffer tank is connected to the inlet of the booster pump, the outlet of the booster pump is connected to the lean liquid inlet of the lean/rich liquid heat exchanger, and the lean liquid outlet of the lean/rich liquid heat exchanger is connected to The inlet of the condenser is connected, and the outlet of the condenser is connected with the liquid phase inlet of the first supergravity machine to realize the circulation of triethylene glycol.
作为技术方案的进一步改进,所述真空泵和三通阀连接的管路上,还设有第四截止阀。As a further improvement of the technical solution, a fourth cut-off valve is also provided on the pipeline connecting the vacuum pump and the three-way valve.
作为技术方案的进一步改进,在所述闪蒸罐的气相出口连接到气液分离器的管路上,通过分支管路与三通阀连接,且分支管路上设有第五截止阀。As a further improvement of the technical solution, the pipeline connecting the gas phase outlet of the flash tank to the gas-liquid separator is connected to a three-way valve through a branch pipeline, and a fifth stop valve is provided on the branch pipeline.
为解决上述第二个技术问题,本发明利用上述天然气深度脱水系统装置的脱水方法,包括如下步骤:In order to solve the above-mentioned second technical problem, the present invention utilizes the dehydration method of the above-mentioned natural gas deep dehydration system device, comprising the following steps:
1)、压力为2-10MPa的天然气原料气进入过滤分离器,除去游离的液态水和固体杂质,之后由过滤分离器出口排出;1) The natural gas raw material gas with a pressure of 2-10MPa enters the filter separator to remove free liquid water and solid impurities, and then is discharged from the outlet of the filter separator;
2)、步骤1)中排出的天然气原料气进入第一超重力机,在第一超重力机内与三甘醇贫液逆流接触脱水,脱水后的天然气排出第一超重力机,一部分作为产品气,另取少部分作为再生气,再生气经过减压阀减压后,进入再沸器;2), the natural gas raw material gas discharged in step 1) enters the first supergravity machine, and dehydrates in the first supergravity machine with triethylene glycol poor liquid in countercurrent contact, and the dehydrated natural gas is discharged from the first supergravity machine, and a part is used as a product Gas, another small part is taken as the regeneration gas, and the regeneration gas enters the reboiler after being decompressed by the pressure reducing valve;
3)、步骤2)中吸水后的三甘醇富液自第一超重力机液体出口排出第一超重力机,与三甘醇贫液换热之后进入闪蒸罐;3), the triethylene glycol rich liquid after water absorption in step 2) discharges the first supergravity machine from the liquid outlet of the first supergravity machine, and enters the flash tank after heat exchange with the triethylene glycol poor liquid;
4)、步骤2)中从再沸器底部进入的再生气,在再沸器中与三甘醇接触后从再沸器顶部的出口排出,进入第二超重力机;4), the regenerated gas that enters from the bottom of the reboiler in step 2) is discharged from the outlet at the top of the reboiler after being contacted with triethylene glycol in the reboiler, and enters the second supergravity machine;
5)、步骤3)中的三甘醇经过闪蒸罐闪蒸后泵入第二超重力机,第二超重力机的气相出口、缓冲罐的出气口、真空泵三者通过三通阀连接,当打开第四截止阀并关闭第五截止阀时,真空泵为第二超重力机、再沸器和缓冲罐提供单一且稳定的负压环境;步骤3)中泵入第二超重力机的三甘醇富液与步骤4)中再沸器排出的再生气在负压环境下逆流接触再生;再生后的三甘醇贫液从第二超重力机的液相出口排出;再生气从第二超重力机气相出口排出;5), the triethylene glycol in step 3) is pumped into the second supergravity machine after being flashed by the flash tank, and the gas phase outlet of the second supergravity machine, the gas outlet of the buffer tank, and the vacuum pump are connected by a three-way valve, When opening the 4th shut-off valve and closing the 5th shut-off valve, the vacuum pump provides a single and stable negative pressure environment for the second supergravity machine, reboiler and surge tank; step 3) pumps into the third of the second supergravity machine The regeneration gas discharged from the reboiler in the glycol-rich solution and step 4) is countercurrently contacted and regenerated in a negative pressure environment; the regenerated triethylene glycol lean solution is discharged from the liquid phase outlet of the second supergravity machine; the regeneration gas is discharged from the second The gas phase outlet of the supergravity machine is discharged;
6)、步骤5)中从第二超重力机气相出口排出的再生气被真空泵排出后进入到气液分离器中,冷凝除去游离液态水之后可作为再沸器的加热燃料使用;6), in step 5), the regeneration gas discharged from the gas phase outlet of the second supergravity machine is discharged by the vacuum pump and enters the gas-liquid separator, and can be used as a heating fuel for the reboiler after condensing and removing free liquid water;
7)、步骤5)中从第二超重力机流出的三甘醇贫液进入再沸器,与再生气二次接触并充分补热后,从再沸器液相出口排出;7), in step 5), the triethylene glycol lean liquid flowing out from the second supergravity machine enters the reboiler, and after being contacted with the regeneration gas for the second time and fully replenishing heat, it is discharged from the liquid phase outlet of the reboiler;
8)、步骤7)从再沸器液相出口排出的三甘醇贫液进入缓冲罐,在缓冲罐中形成稳定液位;8), step 7) the triethylene glycol barren solution discharged from the liquid phase outlet of the reboiler enters the buffer tank, forming a stable liquid level in the buffer tank;
9)、步骤8)中缓冲罐内的三甘醇贫液由增压泵输送到贫/富液换热器;在贫/富液换热器中与步骤3)中三甘醇富液换热,之后经过冷凝器冷凝后再次进入第一超重力机,实现三甘醇的循环。9), the triethylene glycol poor liquid in the buffer tank in step 8) is transported to the lean/rich liquid heat exchanger by the booster pump; in the lean/rich liquid heat exchanger, it is exchanged with the triethylene glycol rich liquid in step 3) After being condensed by the condenser, it enters the first supergravity machine again to realize the circulation of triethylene glycol.
作为技术方案的进一步改进,步骤2)中,再生气用量与产品气的体积比为1:1000-1:10000。As a further improvement of the technical solution, in step 2), the volume ratio of regeneration gas consumption to product gas is 1:1000-1:10000.
作为技术方案的进一步改进,步骤2)中,三甘醇贫液与天然气原料气的体积比为1:5000~1:50000。As a further improvement of the technical solution, in step 2), the volume ratio of the triethylene glycol lean liquid to the natural gas raw material gas is 1:5000-1:50000.
作为技术方案的进一步改进,步骤2)中第一超重力机的超重力水平为20-1000,步骤5)中的第二超重力机的超重力水平为20-1000。As a further improvement of the technical solution, the supergravity level of the first supergravity machine in step 2) is 20-1000, and the supergravity level of the second supergravity machine in step 5) is 20-1000.
通过本发明的上述脱水工艺,步骤2)中三甘醇贫液纯度可达到99.99wt%,使用该纯度的三甘醇进行天然气脱水处理,天然气出口露点可达到-35℃以下,最低可降至-45℃以下。Through the above-mentioned dehydration process of the present invention, the purity of triethylene glycol lean liquid in step 2) can reach 99.99wt%, and the dehydration treatment of natural gas can be carried out by using triethylene glycol of this purity, and the dew point of the natural gas outlet can reach below -35°C, and the minimum can be reduced to Below -45°C.
作为技术方案的进一步改进,步骤5)中第二超重力机、再沸器和缓冲罐的真空度为50-90kPa。As a further improvement of the technical solution, the vacuum degree of the second supergravity machine, reboiler and buffer tank in step 5) is 50-90kPa.
作为技术方案的进一步改进,步骤7)中,再沸器温度为160-204℃。As a further improvement of the technical solution, in step 7), the temperature of the reboiler is 160-204°C.
作为技术方案的进一步改进,步骤9)中冷凝器温度为15-40℃。As a further improvement of the technical solution, the temperature of the condenser in step 9) is 15-40°C.
本发明所记载的任何范围包括端值以及端值之间的任何数值以及端值或者端值之间的任意数值所构成的任意子范围。Any range recited in the present invention includes the endpoints and any value between the endpoints and any sub-range formed by the endpoints or any value between the endpoints.
如无特殊说明,本发明中的各原料均可通过市售购买获得,本发明中所用的设备可采用所属领域中的常规设备或参照所属领域的现有技术进行。Unless otherwise specified, each raw material in the present invention can be purchased commercially, and the equipment used in the present invention can be carried out by using conventional equipment in the field or referring to the prior art in the field.
与现有技术相比较,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)脱水深度高。本发明提出的系统及工艺,在三甘醇再生系统中,开发新的再生工艺,通过再沸器的引入可为富液再生过程充分补充热量,促使其充分再生;通过再生气的引入,加强再生超重力机中液相湍动,降低气相中水分压;通过真空泵创造负压环境,促进水由液相向气相的转移,突破了原有工艺中常压热再生方式的限制。通过本发明提出的系统及工艺可以将再生后三甘醇贫液的纯度提高到99.99wt%,使用该三甘醇贫液作为吸收剂,可使吸收系统中经吸水处理的天然气出口水露点降低至-45℃以下。(1) The dehydration depth is high. The system and process proposed by the present invention, in the triethylene glycol regeneration system, develops a new regeneration process, through the introduction of a reboiler, it can fully supplement heat for the rich liquid regeneration process, and promote its full regeneration; through the introduction of regeneration gas, strengthen The turbulence of the liquid phase in the regenerative supergravity machine reduces the water pressure in the gas phase; the vacuum pump creates a negative pressure environment to promote the transfer of water from the liquid phase to the gas phase, breaking through the limitations of the normal pressure thermal regeneration method in the original process. The purity of the regenerated triethylene glycol lean liquid can be increased to 99.99wt% through the system and process proposed by the present invention, and the use of the triethylene glycol lean liquid as an absorbent can reduce the dew point of the natural gas outlet water treated by water absorption in the absorption system to below -45°C.
(2)适用范围广。本发明系统同时具备负压强化再生和再生气强化再生两种三甘醇再生方法,该系统可根据实际情况选择合适的三甘醇再生方法,若对天然气脱水处理要求不高时,可采用单独使用其中的一种方法,以降低成本。若脱水处理要求较高时,可同时使用两种方法,满足不同要求的天然气脱水过程。(2) The scope of application is wide. The system of the present invention has two kinds of TEG regeneration methods: negative pressure enhanced regeneration and regeneration gas enhanced regeneration. The system can select a suitable TEG regeneration method according to the actual situation. If the requirements for natural gas dehydration are not high, a separate method can be used. Use one of these methods to keep costs down. If the dehydration treatment requirements are high, two methods can be used at the same time to meet the natural gas dehydration process with different requirements.
(3)过程集约。本发明中引入的再生气来自系统自身处理的天然气,无需外部介质加入,此外该部分再生气不仅能够作为工作介质,在三甘醇再生系统中通过增强液相湍动和降低水蒸气分压的方式强化再生,提高三甘醇贫液纯度,排出再生系统简单处理后还能作为系统中再沸器的加热燃料,实现系统的自身取热和能源的充分利用,过程集约。(3) Intensive process. The regeneration gas introduced in the present invention comes from the natural gas processed by the system itself, without the addition of external media. In addition, this part of the regeneration gas can not only be used as a working medium, but also in the triethylene glycol regeneration system by enhancing liquid phase turbulence and reducing water vapor partial pressure. The method strengthens regeneration, improves the purity of triethylene glycol lean liquid, and can be used as heating fuel for the reboiler in the system after simple treatment in the discharge regeneration system, so as to realize the system's own heat extraction and full utilization of energy, and the process is intensive.
(4)本发明系统中天然气脱水系统和三甘醇再生系统两部分均利用超重力反应器。因此,本系统兼具超重力技术自身的优点:大大增加气液接触面积、提高气液传质效率、操作简单、设备尺寸小、开停车容易,适用于空间受限区域,如海上平台和海上天然气开采作业船等。(4) Both the natural gas dehydration system and the triethylene glycol regeneration system in the system of the present invention utilize supergravity reactors. Therefore, this system has the advantages of supergravity technology: greatly increasing the gas-liquid contact area, improving the gas-liquid mass transfer efficiency, simple operation, small equipment size, easy to start and stop, suitable for space-constrained areas, such as offshore platforms and offshore Natural gas exploration operation ship, etc.
附图说明Description of drawings
下面结合附图对本发明的具体实施方式作进一步详细的说明Below in conjunction with accompanying drawing, specific embodiment of the present invention is described in further detail
图1为本发明天然气深度脱水系统装置结构示意图;Fig. 1 is the structural schematic diagram of the natural gas deep dehydration system device of the present invention;
图1中的数字标记:Numbers labeled in Figure 1:
1-过滤分离器; 2-第一超重力机; 3-冷凝器; 4-贫/富液换热器;1-filter separator; 2-first supergravity machine; 3-condenser; 4-lean/rich liquid heat exchanger;
5-增压泵; 6-缓冲罐; 7-再沸器; 8-第二超重力机;5-booster pump; 6-buffer tank; 7-reboiler; 8-second supergravity machine;
9-闪蒸罐; 10-输送泵; 11-第一截止阀; 12-第二截止阀9-flash tank; 10-delivery pump; 11-first stop valve; 12-second stop valve
13-第三截止阀; 19-第四截止阀; 20-第五截止阀; 14-减压阀;13-the third shut-off valve; 19-the fourth shut-off valve; 20-the fifth shut-off valve; 14-pressure reducing valve;
15-流量计; 16-真空泵; 17-气液分离器; 18-三通阀。15-flow meter; 16-vacuum pump; 17-gas-liquid separator; 18-three-way valve.
具体实施方式detailed description
为了更清楚地说明本发明,下面结合优选实施例对本发明做进一步的说明。本领域技术人员应当理解,下面所具体描述的内容是说明性的而非限制性的,不应以此限制本发明的保护范围。In order to illustrate the present invention more clearly, the present invention will be further described below in conjunction with preferred embodiments. Those skilled in the art should understand that the content specifically described below is illustrative rather than restrictive, and should not limit the protection scope of the present invention.
参见图1所示,本发明一种天然气深度脱水系统装置,包括过滤分离器1、第一超重力机2、冷凝器3、贫/富液换热器4、增压泵5、缓冲罐6、再沸器7、第二超重力机8、闪蒸罐9、输送泵10、第一截止阀11、第二截止阀12、第三截止阀13、第四截止阀19、第五截止阀20、减压阀14、流量计15、真空泵16、气液分离器17和三通阀18;Referring to Fig. 1, a natural gas deep dehydration system device of the present invention includes a filter separator 1, a first supergravity machine 2, a condenser 3, a lean/rich liquid heat exchanger 4, a booster pump 5, and a buffer tank 6 , reboiler 7, second supergravity machine 8, flash tank 9, delivery pump 10, first shut-off valve 11, second shut-off valve 12, third shut-off valve 13, fourth shut-off valve 19, fifth shut-off valve 20. Pressure reducing valve 14, flow meter 15, vacuum pump 16, gas-liquid separator 17 and three-way valve 18;
所述过滤分离器1的出口与第一超重力机2的气相进口连接,所述第一超重力机2的气相出口与第一截止阀11进口连接,第一截止阀11出口通往下游工段;所述第一截止阀11出口后的再生气支路上依次串联第三截止阀13、减压阀14和流量计15,流量计15的出口与再沸器7的气相进口连接;The outlet of the filter separator 1 is connected to the gas phase inlet of the first supergravity machine 2, the gas phase outlet of the first supergravity machine 2 is connected to the inlet of the first stop valve 11, and the outlet of the first stop valve 11 leads to the downstream section ; The regeneration gas branch after the outlet of the first cut-off valve 11 is connected in series with the third cut-off valve 13, pressure reducing valve 14 and flow meter 15, and the outlet of the flow meter 15 is connected with the gas phase inlet of the reboiler 7;
所述再沸器7的气相出口与第二超重力机8的气相进口连接,所述第二超重力机8的气相出口、所述缓冲罐6的出气口和真空泵16进口三者与三通阀18连接,由真空泵16为第二超重力机8、再沸器7、缓冲罐6三者提供负压环境;所述再沸器7的液相出口通过第二截止阀12通向缓冲罐6进口;The gas-phase outlet of the reboiler 7 is connected with the gas-phase inlet of the second supergravity machine 8, the gas-phase outlet of the second supergravity machine 8, the gas outlet of the buffer tank 6 and the vacuum pump 16 inlet three are connected with the tee The valve 18 is connected, and the vacuum pump 16 provides a negative pressure environment for the second supergravity machine 8, the reboiler 7, and the buffer tank 6; the liquid phase outlet of the reboiler 7 leads to the buffer tank through the second shut-off valve 12 6 imports;
所述真空泵16出口与气液分离器17的气相进口连接,所述气液分离器17的气相出口通往再沸器7作为其加热燃料;The outlet of the vacuum pump 16 is connected with the gas phase inlet of the gas-liquid separator 17, and the gas phase outlet of the gas-liquid separator 17 leads to the reboiler 7 as its heating fuel;
所述第一超重力机2的液相出口与贫/富液换热器4的富液进口连接,所述贫/富液换热器4的富液出口与闪蒸罐9进口连接,所述闪蒸罐9的气相出口也通往再沸器7作为加热燃料,所述闪蒸罐9的液体出口与输送泵10的进口连接,所述闪蒸罐9的气相出口连接到气液分离器17;所述输送泵10的出口与第二超重力机8的液相进口连接,所述第二超重力机8的液相出口与再沸器7的液相进口连接,所述再沸器7液相出口经第二截止阀12与缓冲罐6进口连接,所述缓冲罐6液相出口与增压泵5进口连接,所述增压泵5的出口与贫/富液换热器4的贫液进口连接,所述贫/富液换热器4的贫液出口与冷凝器3进口连接,所述冷凝器3的出口与第一超重力机2的液相进口相连接,实现三甘醇的循环。The liquid phase outlet of the first supergravity machine 2 is connected to the rich liquid inlet of the lean/rich liquid heat exchanger 4, and the rich liquid outlet of the lean/rich liquid heat exchanger 4 is connected to the flash tank 9 inlet, so The gas phase outlet of the flash tank 9 also leads to the reboiler 7 as heating fuel, the liquid outlet of the flash tank 9 is connected to the inlet of the transfer pump 10, and the gas phase outlet of the flash tank 9 is connected to the gas-liquid separation Device 17; the outlet of the transfer pump 10 is connected with the liquid phase inlet of the second supergravity machine 8, and the liquid phase outlet of the second supergravity machine 8 is connected with the liquid phase inlet of the reboiler 7, and the reboiler The liquid phase outlet of the device 7 is connected to the inlet of the buffer tank 6 through the second stop valve 12, the liquid phase outlet of the buffer tank 6 is connected to the inlet of the booster pump 5, and the outlet of the booster pump 5 is connected to the lean/rich liquid heat exchanger 4 is connected to the lean liquid inlet, the lean liquid outlet of the lean/rich liquid heat exchanger 4 is connected to the inlet of the condenser 3, and the outlet of the condenser 3 is connected to the liquid phase inlet of the first supergravity machine 2 to realize Triethylene glycol cycle.
作为技术方案的进一步改进,所述真空泵16和三通阀18连接的管路上,还设有第四截止阀19。As a further improvement of the technical solution, a fourth cut-off valve 19 is also provided on the pipeline connecting the vacuum pump 16 and the three-way valve 18 .
作为技术方案的进一步改进,在所述闪蒸罐9的气相出口连接到气液分离器17的管路上,通过分支管路与三通阀18连接,且分支管路上设有第五截止阀20。As a further improvement of the technical solution, the gas phase outlet of the flash tank 9 is connected to the pipeline of the gas-liquid separator 17, and is connected to the three-way valve 18 through a branch pipeline, and the fifth shut-off valve 20 is provided on the branch pipeline. .
本发明利用上述天然气深度脱水系统装置的脱水方法,包括如下步骤:The present invention utilizes the dehydration method of the above-mentioned natural gas deep dehydration system device, comprising the following steps:
1)、压力为2-10MPa的天然气原料气通入过滤分离器,利用重力沉降除去其中的液态水和固体杂质;1), the natural gas raw material gas with a pressure of 2-10MPa is passed into the filter separator, and the liquid water and solid impurities are removed by gravity sedimentation;
2)、步骤1)中排出的天然气原料气进入由第一超重力机气相进口进入第一超重力机,三甘醇贫液由第一超重力机的液相进口进入第一超重力机,经液体分布器均匀喷射在超重力机的丝网填料上,三甘醇由填料的内环向外环流动,天然气原料气由外环向内环流动,气液两相在填料层中沿径向逆流接触,天然气原料气中的水被液相三甘醇吸收,脱水后的天然气直接由超重力机气相出口离开第一超重力机,一部分作为产品气,另取少部分作为再生气,再生气经过减压阀减压后,进入再沸器;2), the natural gas raw material gas discharged in step 1) enters the first supergravity machine from the gas phase inlet of the first supergravity machine, and the triethylene glycol poor liquid enters the first supergravity machine from the liquid phase inlet of the first supergravity machine, The liquid distributor is evenly sprayed on the wire mesh packing of the supergravity machine, the triethylene glycol flows from the inner ring to the outer ring of the packing, the natural gas raw material gas flows from the outer ring to the inner ring, and the gas-liquid two-phase flows along the diameter of the packing layer. In countercurrent contact, the water in the natural gas raw material gas is absorbed by the liquid-phase triethylene glycol, and the dehydrated natural gas leaves the first supergravity machine directly from the gas phase outlet of the supergravity machine, part of it is used as product gas, and a small part is taken as regeneration gas. After the gas is decompressed by the pressure reducing valve, it enters the reboiler;
3)、步骤2)中吸水后的三甘醇富液自第一超重力机液体出口排出第一超重力机,与三甘醇贫液换热之后进入闪蒸罐;3), the triethylene glycol rich liquid after water absorption in step 2) discharges the first supergravity machine from the liquid outlet of the first supergravity machine, and enters the flash tank after heat exchange with the triethylene glycol poor liquid;
4)、步骤2)中从再沸器底部进入的再生气,在再沸器中与三甘醇接触后从再沸器顶部的出口排出,进入第二超重力机;4), the regenerated gas that enters from the bottom of the reboiler in step 2) is discharged from the outlet at the top of the reboiler after being contacted with triethylene glycol in the reboiler, and enters the second supergravity machine;
5)、步骤3)中的三甘醇经过闪蒸罐闪蒸后泵入第二超重力机,第二超重力机的气相出口、缓冲罐的出气口、真空泵三者通过三通阀连接,当打开第四截止阀并关闭第五截止阀时,真空泵为第二超重力机、再沸器和缓冲罐提供单一且稳定的负压环境;步骤3)中泵入第二超重力机的三甘醇富液与步骤4)中再沸器排出的再生气在负压环境下逆流接触再生;再生后的三甘醇贫液从第二超重力机的液相出口排出;再生气从第二超重力机气相出口排出;5), the triethylene glycol in step 3) is pumped into the second supergravity machine after being flashed by the flash tank, and the gas phase outlet of the second supergravity machine, the gas outlet of the buffer tank, and the vacuum pump are connected by a three-way valve, When opening the 4th shut-off valve and closing the 5th shut-off valve, the vacuum pump provides a single and stable negative pressure environment for the second supergravity machine, reboiler and surge tank; step 3) pumps into the third of the second supergravity machine The regeneration gas discharged from the reboiler in the glycol-rich solution and step 4) is countercurrently contacted and regenerated in a negative pressure environment; the regenerated triethylene glycol lean solution is discharged from the liquid phase outlet of the second supergravity machine; the regeneration gas is discharged from the second The gas phase outlet of the supergravity machine is discharged;
6)、步骤5)中从第二超重力机气相出口排出的再生气被真空泵排出后进入到气液分离器中,冷凝除去游离液态水之后可作为再沸器的加热燃料使用;6), in step 5), the regeneration gas discharged from the gas phase outlet of the second supergravity machine is discharged by the vacuum pump and enters the gas-liquid separator, and can be used as a heating fuel for the reboiler after condensing and removing free liquid water;
7)、步骤5)中从第二超重力机流出的三甘醇贫液进入再沸器,与再生气二次接触并充分补热后,从再沸器液相出口排出;7), in step 5), the triethylene glycol lean liquid flowing out from the second supergravity machine enters the reboiler, and after being contacted with the regeneration gas for the second time and fully replenishing heat, it is discharged from the liquid phase outlet of the reboiler;
8)、步骤7)从再沸器液相出口排出的三甘醇贫液进入缓冲罐,在缓冲罐中形成的稳定液位;8), step 7) the triethylene glycol barren solution discharged from the liquid phase outlet of the reboiler enters the buffer tank, forming a stable liquid level in the buffer tank;
9)、步骤8)中缓冲罐内的三甘醇贫液由增压泵输送到贫/富液换热器;在贫/富液换热器中与步骤3)中三甘醇富液换热,之后经过冷凝器冷凝后再次进入第一超重力机,实现三甘醇的循环。9), the triethylene glycol poor liquid in the buffer tank in step 8) is transported to the lean/rich liquid heat exchanger by the booster pump; in the lean/rich liquid heat exchanger, it is exchanged with the triethylene glycol rich liquid in step 3) After being condensed by the condenser, it enters the first supergravity machine again to realize the circulation of triethylene glycol.
在本发明的某些实施例中,步骤2)中,再生气用量与产品气的体积比为1:1000-1:10000,或1:1000-1:2000,或1:1000-1:3000,或1:1000-1:4000,或1:1000-1:5000,或1:1000-1:6000,或1:1000-1:7000,或1:1000-1:8000,或1:1000-1:9000。In some embodiments of the present invention, in step 2), the volume ratio of regeneration gas consumption to product gas is 1:1000-1:10000, or 1:1000-1:2000, or 1:1000-1:3000 , or 1:1000-1:4000, or 1:1000-1:5000, or 1:1000-1:6000, or 1:1000-1:7000, or 1:1000-1:8000, or 1:1000 -1: 9000.
在本发明的某些实施例中,步骤2)中,三甘醇贫液与天然气原料气的体积比为1:5000-1:50000,或1:5000-1:45000,或1:5000-1:40000,或1:5000-1:35000,或1:5000-1:30000,或1:5000-1:25000,或1:5000-1:20000,或1:5000-1:15000,或1:5000-1:10000。In some embodiments of the present invention, in step 2), the volume ratio of triethylene glycol lean liquid to natural gas feed gas is 1:5000-1:50000, or 1:5000-1:45000, or 1:5000- 1:40000, or 1:5000-1:35000, or 1:5000-1:30000, or 1:5000-1:25000, or 1:5000-1:20000, or 1:5000-1:15000, or 1:5000-1:10000.
在本发明的某些实施例中,步骤2)中第一超重力机的超重力水平为20-1000,或50-1000,或50-900,或50-800,或50-700,或50-600,或50-500,或50-400,或50-300,或50-200,或50-100,或100-1000,或100-900,或100-800,或100-700,或100-600,或100-500,或100-400,或100-300,或100-200,或300-1000,或300-900,或300-800,或300-700,或300-600,或300-500,或300-400;步骤5)中的第二超重力机的超重力水平为20-1000,或50-1000,或50-900,或50-800,或50-700,或50-600,或50-500,或50-400,或50-300,或50-200,或50-100,或100-1000,或100-900,或100-800,或100-700,或100-600,或100-500,或100-400,或100-300,或100-200,或300-1000,或300-900,或300-800,或300-700,或300-600,或300-500,或300-400。In some embodiments of the present invention, the supergravity level of the first supergravity machine in step 2) is 20-1000, or 50-1000, or 50-900, or 50-800, or 50-700, or 50 -600, or 50-500, or 50-400, or 50-300, or 50-200, or 50-100, or 100-1000, or 100-900, or 100-800, or 100-700, or 100 -600, or 100-500, or 100-400, or 100-300, or 100-200, or 300-1000, or 300-900, or 300-800, or 300-700, or 300-600, or 300 -500, or 300-400; the supergravity level of the second supergravity machine in step 5) is 20-1000, or 50-1000, or 50-900, or 50-800, or 50-700, or 50- 600, or 50-500, or 50-400, or 50-300, or 50-200, or 50-100, or 100-1000, or 100-900, or 100-800, or 100-700, or 100- 600, or 100-500, or 100-400, or 100-300, or 100-200, or 300-1000, or 300-900, or 300-800, or 300-700, or 300-600, or 300- 500, or 300-400.
通过本发明的上述脱水工艺,步骤2)中三甘醇贫液纯度可达到99.99wt%,使用该纯度的三甘醇进行天然气脱水处理,天然气出口露点可达到-35℃以下,最低可降至-45℃以下。Through the above-mentioned dehydration process of the present invention, the purity of triethylene glycol lean liquid in step 2) can reach 99.99wt%, and the dehydration treatment of natural gas can be carried out by using triethylene glycol of this purity, and the dew point of the natural gas outlet can reach below -35°C, and the minimum can be reduced to Below -45°C.
在本发明的某些实施例中,步骤5)中第二超重力机、再沸器和缓冲罐的真空度为50-90kPa。In some embodiments of the present invention, the vacuum degree of the second supergravity machine, reboiler and buffer tank in step 5) is 50-90kPa.
在本发明的某些实施例中,步骤7)中,再沸器温度为160-204℃。In some embodiments of the present invention, in step 7), the temperature of the reboiler is 160-204°C.
在本发明的某些实施例中,步骤9)中冷凝器温度为15-40℃。In some embodiments of the present invention, the temperature of the condenser in step 9) is 15-40°C.
实施例1Example 1
同时采用负压强化再生和再生气强化再生方法,使用上述的装置和工艺进行三甘醇深度脱除天然气中水:打开第三截止阀13、第四截止阀19,关闭第五截止阀20。At the same time, adopt negative pressure enhanced regeneration and regeneration gas enhanced regeneration methods, use the above-mentioned device and process to remove water from natural gas with triethylene glycol: open the third stop valve 13, the fourth stop valve 19, and close the fifth stop valve 20.
进入本系统的天然气压力为7MPa,再生气用量与产品气的体积比为1:2000,三甘醇贫液与天然气原料气的体积比为1:10000,一号超重力机的超重力水平为200,二号超重力机的超重力水平为200,真空度为80kPa,再沸器温度190℃,冷凝器温度为30℃。此工艺条件下,再生后三甘醇贫液纯度达到99.99wt%左右,出口天然气水露点达到-50℃以下。The pressure of natural gas entering the system is 7MPa, the volume ratio of regeneration gas to product gas is 1:2000, the volume ratio of triethylene glycol lean liquid to natural gas raw material gas is 1:10000, and the supergravity level of No. 1 supergravity machine is 200, the supergravity level of the No. 2 supergravity machine is 200, the vacuum degree is 80kPa, the reboiler temperature is 190℃, and the condenser temperature is 30℃. Under this process condition, the purity of the triethylene glycol lean liquid after regeneration reaches about 99.99wt%, and the water dew point of the exported natural gas reaches below -50°C.
实施例2Example 2
如实施例1所述,其他条件不变,将第一超重力机的超重力水平调为100,经过本工艺处理后,再生后三甘醇贫液纯度达到99.99wt%左右,天然气水露点达到-48℃以下。As described in Example 1, other conditions remain unchanged, the supergravity level of the first supergravity machine is adjusted to 100, after this process, the purity of triethylene glycol lean liquid after regeneration reaches about 99.99wt%, and the dew point of natural gas water reaches Below -48°C.
实施例3Example 3
如实施例1所述,其他条件不变,将第一超重力机的超重力水平调为20,经过本工艺处理后,再生后三甘醇贫液纯度达到99.99wt%左右,天然气水露点达到-28℃以下。As described in Example 1, other conditions remain unchanged, the supergravity level of the first supergravity machine is adjusted to 20, after this process, the purity of triethylene glycol lean liquid after regeneration reaches about 99.99wt%, and the dew point of natural gas water reaches Below -28°C.
实施例4Example 4
如实施例1所述,其他条件不变,将第二超重力机的超重力水平调为20,经过本工艺处理后,再生后三甘醇贫液纯度达到99.86wt%左右,天然气水露点达到-28℃以下。As described in Example 1, other conditions remain unchanged, the supergravity level of the second supergravity machine is adjusted to 20, after this process, the purity of triethylene glycol lean liquid after regeneration reaches about 99.86wt%, and the dew point of natural gas water reaches Below -28°C.
实施例5Example 5
如实施例1所述,其他条件不变,将三甘醇贫液与天然气原料气的体积比调为1:20000,经过本工艺处理后,再生后三甘醇贫液纯度达到99.99wt%左右,天然气水露点达到-35℃以下。As described in Example 1, other conditions remain the same, the volume ratio of the triethylene glycol lean liquid to the natural gas feed gas is adjusted to 1:20000, after this process, the purity of the regenerated triethylene glycol lean liquid reaches about 99.99wt% , The water dew point of natural gas is below -35°C.
实施例6Example 6
如实施例1所述,其他条件不变,将再生气用量与产品气的体积比调为1:10000,经过本工艺处理后,再生后三甘醇贫液纯度达到99.90wt%左右,天然气水露点达到-36℃以下。As described in Example 1, other conditions remain unchanged, and the volume ratio of regeneration gas to product gas is adjusted to 1:10000. After this process, the purity of triethylene glycol lean liquid after regeneration reaches about 99.90wt%, and the natural gas water The dew point reaches below -36°C.
实施例7Example 7
如实施例1所述,其他条件不变,将真空度调为60kPa,经处理后,再生后三甘醇贫液纯度达到99.93wt%左右,天然气水露点达到-38℃以下。As described in Example 1, other conditions remain unchanged, and the vacuum degree is adjusted to 60kPa. After treatment, the purity of the regenerated triethylene glycol lean liquid reaches about 99.93wt%, and the dew point of natural gas water reaches below -38°C.
实施例8Example 8
如实施例1所述,其他条件不变,将再沸器温度调为160℃,经处理后,再生后三甘醇贫液纯度达到99.85wt%左右,天然气水露点达到-27℃以下。As described in Example 1, with other conditions unchanged, the temperature of the reboiler was adjusted to 160°C. After the treatment, the purity of the regenerated triethylene glycol barren liquid reached about 99.85wt%, and the dew point of natural gas water reached below -27°C.
实施例9Example 9
如实施例1所述,其他条件不变,将冷凝器温度调为40℃,经处理后,再生后三甘醇贫液纯度达到99.99wt%左右,天然气水露点达到-30℃以下。As described in Example 1, other conditions remain unchanged, and the temperature of the condenser is adjusted to 40°C. After treatment, the purity of the regenerated triethylene glycol lean liquid reaches about 99.99wt%, and the dew point of natural gas water reaches below -30°C.
实施例10Example 10
单独使用再生气强化再生,使用上述的装置和工艺进行三甘醇深度脱除天然气中水。Regeneration gas is used alone to enhance regeneration, and the above-mentioned device and process are used to remove water from natural gas in depth with triethylene glycol.
如实施例1所述,其他条件不变,打开第三截止阀13、第五截止阀20,关闭第四截止阀19,此时真空度为0kPa,经过处理后,再生后三甘醇贫液纯度达到99.86wt%左右,天然气水露点达到-34℃以下。As described in embodiment 1, other conditions are constant, open the 3rd shut-off valve 13, the 5th shut-off valve 20, close the 4th shut-off valve 19, this moment vacuum degree is 0kPa, after the treatment, the triethylene glycol barren liquid after regeneration The purity reaches about 99.86wt%, and the dew point of natural gas water reaches below -34°C.
实施例11Example 11
单独使用负压强化再生,使用上述的装置和工艺进行三甘醇深度脱除天然气中水:Use negative pressure to strengthen regeneration alone, and use the above-mentioned device and process to remove water from natural gas with triethylene glycol:
如实施例1所述,其他条件不变,打开第四截止阀19,关闭第三截止阀13和第五截止阀20,此时再生气用量为0m3/h,经过后,再生后三甘醇贫液纯度达到99.70wt%左右,天然气水露点达到-28℃以下。As described in Example 1, with other conditions unchanged, the fourth shut-off valve 19 is opened, the third shut-off valve 13 and the fifth shut-off valve 20 are closed. At this time, the regeneration gas consumption is 0 m 3 /h. The purity of the alcohol lean liquid reaches about 99.70wt%, and the dew point of natural gas water reaches below -28°C.
对比例1Comparative example 1
既不使用负压强化再生,也不使用再生气强化再生方法使用上述的装置和工艺进行三甘醇深度脱除天然气中水:Neither negative pressure enhanced regeneration nor regeneration gas enhanced regeneration method is used for deep removal of water from natural gas with triethylene glycol using the above-mentioned device and process:
如实施例1所述,其他条件不变,打开第五截止阀20,关闭第三截止阀13和第四截止阀19,此时无再生气,真空度为0kPa,经过处理后,再生后三甘醇贫液纯度达到98.85wt%左右,天然气水露点达到-16℃以下。As described in Embodiment 1, other conditions remain unchanged, the fifth stop valve 20 is opened, the third stop valve 13 and the fourth stop valve 19 are closed, there is no regeneration gas at this time, and the vacuum degree is 0kPa. The purity of glycol lean liquid reaches about 98.85wt%, and the dew point of natural gas water reaches below -16°C.
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无法对所有的实施方式予以穷举。凡是属于本发明的技术方案所引伸出的显而易见的变化或变动仍处于本发明的保护范围之列。Apparently, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. All the implementation manners cannot be exhaustively listed here. All obvious changes or variations derived from the technical solutions of the present invention are still within the protection scope of the present invention.
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CN114437842A (en) * | 2020-10-20 | 2022-05-06 | 中国石油化工股份有限公司 | Gas continuous separation system of hydrate method combined membrane method and disturbance device thereof |
CN114682050A (en) * | 2020-12-30 | 2022-07-01 | 中国石油化工股份有限公司 | Flue gas treatment device and method |
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