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CN107297835A - A kind of full-automatic plastic proportioner - Google Patents

A kind of full-automatic plastic proportioner Download PDF

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Publication number
CN107297835A
CN107297835A CN201710450225.0A CN201710450225A CN107297835A CN 107297835 A CN107297835 A CN 107297835A CN 201710450225 A CN201710450225 A CN 201710450225A CN 107297835 A CN107297835 A CN 107297835A
Authority
CN
China
Prior art keywords
mobile hopper
weight reduction
hopper
reduction scale
chain double
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710450225.0A
Other languages
Chinese (zh)
Inventor
李宏
廖伟亮
汪少柱
杨书军
王胜生
周文
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Pret Composites Co Ltd
Zhejiang Pret New Materials Co Ltd
Shanghai Pret Material Technology Co Ltd
Chongqing Pret New Materials Co Ltd
Shanghai Pret Chemical New Materials Co Ltd
Original Assignee
Shanghai Pret Composites Co Ltd
Zhejiang Pret New Materials Co Ltd
Shanghai Pret Material Technology Co Ltd
Chongqing Pret New Materials Co Ltd
Shanghai Pret Chemical New Materials Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Pret Composites Co Ltd, Zhejiang Pret New Materials Co Ltd, Shanghai Pret Material Technology Co Ltd, Chongqing Pret New Materials Co Ltd, Shanghai Pret Chemical New Materials Co Ltd filed Critical Shanghai Pret Composites Co Ltd
Priority to CN201710450225.0A priority Critical patent/CN107297835A/en
Publication of CN107297835A publication Critical patent/CN107297835A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/24Component parts, details or accessories; Auxiliary operations for feeding
    • B29B7/242Component parts, details or accessories; Auxiliary operations for feeding in measured doses
    • B29B7/244Component parts, details or accessories; Auxiliary operations for feeding in measured doses of several materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/28Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/58Component parts, details or accessories; Auxiliary operations
    • B29B7/60Component parts, details or accessories; Auxiliary operations for feeding, e.g. end guides for the incoming material
    • B29B7/603Component parts, details or accessories; Auxiliary operations for feeding, e.g. end guides for the incoming material in measured doses, e.g. proportioning of several materials
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G19/00Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
    • G01G19/22Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for apportioning materials by weighing prior to mixing them
    • G01G19/32Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for apportioning materials by weighing prior to mixing them using two or more weighing apparatus

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention discloses a kind of full-automatic plastic proportioner, including weight reduction scale dispensing area, it is placed with the weight reduction scale dispensing area at some storage bins, the bottom discharge mouthful of storage bin and weight reduction scale is installed.The chain double-track pipeline extended transversely through is provided with the bottom of the weight reduction scale, chain double-track pipeline can transmit mobile hopper;Way moving hanger rail is provided with the port of export side of the chain double-track pipeline, lifting assembly is installed on the way moving hanger rail, mobile hopper is moved at three-dimensional material mixer under the drive of way moving hanger rail;The three-dimensional material mixer clamps the mobile hopper by oil cylinder, and motor rotation carries out batch mixing to the raw material in mobile hopper, and the mobile hopper after batch mixing is finished is moved to feeding position by way moving hanger rail;AGV dollies are provided with the feeding position, the AGV dollies are used to mobile hopper being carried to production line.

Description

A kind of full-automatic plastic proportioner
Technical field
The present invention relates to plastics-production device field, specifically, a kind of full-automatic plastic proportioner is related specifically to.
Background technology
Typically by a variety of plastic raw materials after mixing, plastic grain is made in granulation modification to modified plastics product, then will Modified plastic grain is processed obtained modified plastics product via forming machine.Existing doses of plastics device is all wrapped substantially Containing the parts such as storage bin, weigher composition.
The defect of existing doses of plastics device is:
1. existing doses of plastics device mostly configures single weighing sensor, it is impossible to while ensureing vast scale component and small ratio The weighing precision of example component material.
2. existing doses of plastics device is mostly used alone or partial automation, full-automation can not be generally realized.Otherwise Cost of investment is high, workshop space requirement is big.
3. in the case of the mostly no error prevention device of existing doses of plastics device, many component dispensings, there is risk of error.
4th, there is material branch problem between existing each link of doses of plastics device, there are a large amount of material wastes and dust flies Raise.
The content of the invention
It is an object of the invention to for of the prior art not enough there is provided a kind of full-automatic plastic proportioner, to solve Certainly problems of the prior art.
Technical problem solved by the invention can be realized using following technical scheme:
A kind of full-automatic plastic proportioner, including weight reduction scale dispensing area, if being placed with the weight reduction scale dispensing area It is placed with dry storage bin, the storage bin at raw material, the bottom discharge mouthful of storage bin and weight reduction scale is installed, weight reduction scale is under The raw material that storage bin is placed is measured and is transported in mobile hopper by material mouth;
The chain double-track pipeline extended transversely through, the one of the chain double-track pipeline are provided with the bottom of the weight reduction scale End is set to arrival end, and the other end of chain double-track pipeline is set to the port of export;Shifting can be transmitted in the chain double-track pipeline Dynamic hopper, waist and the chain double-track pipeline of the mobile hopper are fixed;
Feeding mouth is offered at the top of the mobile hopper, material lid is installed at feeding mouth, the bottom of mobile hopper is opened Provided with discharging opening, air-operated valve is installed in the discharge outlet;
Way moving hanger rail is provided with the port of export side of the chain double-track pipeline, on the way moving hanger rail Lifting assembly is installed, the lifting assembly includes cylinder and one group of prong being connected with the output end of the cylinder, described Prong is used to fix the mobile hopper, and mobile hopper is moved at three-dimensional material mixer under the drive of way moving hanger rail;
The three-dimensional material mixer clamps the mobile hopper by oil cylinder, and is rotated by motor to the original in mobile hopper Material carries out batch mixing, and the mobile hopper after batch mixing is finished is moved to feeding position by way moving hanger rail;
AGV dollies are provided with the feeding position, the AGV dollies are used to mobile hopper being carried to production line, described The air-operated valve of mobile hopper is automatically opened up after being docked with the pneumatic operated valve rotary part installed on the surge bunker on production line, will Mixing material in mobile hopper is put into surge bunker.
Further, it is provided with the weight reduction scale dispensing area on chain double-track pipeline for the mobile hopper The suction means of the material lid at top.
Further, bar code and bar code scan check system are provided with the mobile hopper.
Further, provided with locking device and bar code scan verification unlocking system on the storage bin lid.
Further, in addition to intelligent control system, for being believed with downstream production line equipment, upstream ERP system Breath interconnects
Compared with prior art, beneficial effects of the present invention are as follows:
Used 1. raw material aggregate-storing system, Weighing system are coupled with producing line aggregate-storing system by total system, realize life Production process is full-automatic.
2. the configuration of the weight-loss type weigher of many different sensors precision, it is to avoid single accurate sensor can not be simultaneously The drawbacks of meeting multiple component required precisions.
3. barcode scanning identifying system effectively prevents the generation of mismatch material problem.
4. by the technology, the dispensing demand of a plurality of production line multiple formulations can be met simultaneously, cost of investment is low, take Space is small, flexible high;And in the absence of intermediate material transfer, do not result in material waste and dust from flying.
5. intelligence control system can obtain task and formula automatically, constantly information can be uploaded and preserved, effectively prevented Mistake and raising can review ability.
Brief description of the drawings
Fig. 1 is the front view of Full automatic material preparation device of the present invention.
Fig. 2 is the top view of Full automatic material preparation device of the present invention.
Embodiment
To be easy to understand the technical means, the inventive features, the objects and the advantages of the present invention, with reference to Embodiment, is expanded on further the present invention.
Referring to Fig. 1 and Fig. 2, a kind of full-automatic plastic proportioner of the present invention, including weight reduction scale dispensing area 1, It is placed with the weight reduction scale dispensing area 1 in some storage bins 2, the storage bin 2 and is placed with raw material, the bottom of storage bin 2 goes out Weight reduction scale 3 is installed, the raw material that storage bin 2 is placed is measured and is transported to mobile hopper 5 by weight reduction scale 3 by feed opening at material mouth It is interior;
The chain double-track pipeline 4 extended transversely through, the chain double-track pipeline 4 are provided with the bottom of the weight reduction scale 3 One end be set to arrival end 41, the other end of chain double-track pipeline 4 is set to the port of export 42;In the chain double-track pipeline 4 The mobile hopper 5 of transmission, the waist of the mobile hopper 5 is fixed with chain double-track pipeline;
The top of the mobile hopper 5 offers feeding mouth, and material lid, the bottom of mobile hopper 5 are provided with feeding mouth Discharging opening is offered, air-operated valve 51 is installed in the discharge outlet;
Way moving hanger rail 6 is provided with the port of export side of the chain double-track pipeline 4, in the way moving hanger rail Lifting assembly is installed, the lifting assembly includes cylinder 61 and one group of fork being connected with the output end of the cylinder 61 on 6 Tooth 62, the prong 62 is used to fix the mobile hopper 5, and mobile hopper 5 is moved to three under the drive of way moving hanger rail 6 Tie up at batch mixer 7;
The three-dimensional material mixer 7 clamps the mobile hopper 5 by oil cylinder 71, and is rotated by motor 72 to mobile hopper Raw material in 5 carries out batch mixing, and the mobile hopper 5 after batch mixing is finished is moved to feeding position by way moving hanger rail 6;
AGV dollies 8 are provided with the feeding position, the AGV dollies 8 are used to mobile hopper 5 being carried to production line, institute State after the air-operated valve 51 of mobile hopper 5 is docked with pneumatic operated valve rotary part on the surge bunker on production line and automatically open up, will Mixing material in mobile hopper is put into surge bunker.
Air-operated valve is installed in described mobile hopper bottom, pneumatic operated valve is installed in production line surge bunker charging aperture Rotary part, by the docking of valve body and rotary part, automatic start rotary part puts the material in mobile hopper automatically Into production line surge bunker.A manipulator sucker is configured on described chain double-track pipeline, in chain double-track pipeline Lid on mobile hopper is picked up and is transferred to side by arrival end, the mobile hopper synchronizing moving of tracking, in the outlet of chain double-track pipeline End, manipulator sucker will be covered on mobile hopper and put back on mobile hopper.Locking is configured on described weight reduction scale storage bin lid Device, is checked, confirmation could open locking device when throwing material, it is necessary to scan material bar code with default Fed intake.Bar code is configured with described mobile hopper, when entering dispensing area's dispensing, after scanning cross-check information is errorless Dispensing could be started, be transported to when moving hopper by AGV at production line surge bunker, system in the case of scanning cross-check information is errorless Pneumatic operated valve rotary part could be started and carry out blowing.
The absorption that the material lid at the top for moving the mobile hopper 5 is provided with the weight reduction scale dispensing area 1 is filled Put.
Bar code and bar code scanning check system are provided with the mobile hopper 5.
Provided with locking device and bar code scan verification unlocking system on the lid of storage bin 2.
The course of work of the present invention is as follows:
1) chain double-track pipeline drives mobile hopper to the feed opening splicing of corresponding weight reduction scale.Chain double-track pipeline Suction means synchronizing moving on the outside of track is also driven simultaneously.After the completion of the weighing of all components, mobile hopper is moved to chain The exit of double track pipeline 4, suction means turns to and material lid is placed on above mobile hopper.Way moving hanger rail is moved through Come, two prongs extend into the place that forks of mobile hopper, mobile hopper is improved disengaging chain track, way moving by lifting cylinder Mobile hopper is moved at three-dimensional material mixer by hanger rail, is placed on ground, and mobile hanger rail, which is retreated, to be waited.
2) three-dimensional material mixer blocks mobile hopper automatically, and will cover compression, tilt-lift upset on mobile hopper with oil cylinder Mixing, when reaching the incorporation time of setting, upset stops, and three-dimensional material mixer, which unclamps mobile hopper, is placed on ground.
3) way moving hanger rail is moved through coming, and two prongs extend into the place that forks of mobile hopper, and lifting cylinder will be mobile Hopper is improved, and way moving hanger rail retreats setpoint distance, then moves laterally to feeding position, is placed on after ground, mobile hanger rail Move back wait next task.
4) AGV dollies are received after instruction, and mobile hopper is forked to the buffering for being transported to correspondence production line to feeding position Storehouse interface, is docked, automatically by the air-operated valve of mobile hopper bottom with the pneumatic operated valve rotary part on surge bunker interface Valve is opened, the mixed plastic in mobile hopper is put into surge bunker.
5) when mobile material in hopper all puts into surge bunker, system sends instruction notification AGV and removes mobile hopper Transport to the compounding of the mobile hopper porch progress of storage of feed proportioning system chain double-track conveyer belt next time.
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the simply explanation described in above-described embodiment and specification is originally The principle of invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its Equivalent thereof.

Claims (5)

1. a kind of full-automatic plastic proportioner, it is characterised in that:Including weight reduction scale dispensing area (1), in the weight reduction scale dispensing It is placed with area (1) in storage bin (2), the storage bin (2) and is placed with raw material, is installed at the bottom discharge mouthful of storage bin (2) There is weight reduction scale (3), the raw material that weight reduction scale (3) is placed storage bin (2) by feed opening is by measuring and being transported to mobile hopper (5) in;
The chain double-track pipeline (4) extended transversely through, the chain double-track pipeline are provided with the bottom of the weight reduction scale (3) (4) one end is set to arrival end (41), and the other end of chain double-track pipeline (4) is set to the port of export (42);It is double in the chain Mobile hopper (5) can be transmitted on rail pipeline (4), the waist of the mobile hopper (5) is fixed with chain double-track pipeline;
Feeding mouth is offered at the top of the mobile hopper (5), material lid, the bottom of mobile hopper (5) are installed at feeding mouth Discharging opening is offered, air-operated valve (51) is installed in the discharge outlet;
Way moving hanger rail (6) is provided with the port of export side of the chain double-track pipeline (4), in the way moving hanger rail (6) lifting assembly is installed, the lifting assembly includes cylinder (61) and is connected with the output end of the cylinder (61) on One group of prong (62), the prong (62) is used to fix the mobile hopper (5), and mobile hopper (5) is in way moving hanger rail (6) Drive under be moved to three-dimensional material mixer (7) place;
The three-dimensional material mixer (7) clamps the mobile hopper (5) by oil cylinder (71), and by motor (72) rotation to movement Raw material in hopper (5) carries out batch mixing, and the mobile hopper (5) after batch mixing is finished is moved to feeding position by way moving hanger rail (6) Put;
AGV dollies (8) are provided with the feeding position, the AGV dollies (8) are used to mobile hopper (5) being carried to production line, The air-operated valve (51) of the mobile hopper (5) is beaten automatically after being docked with the surge bunker pneumatic operated valve rotary part on production line Open, the mixing material in mobile hopper is put into surge bunker.
2. full-automatic plastic proportioner according to claim 1, it is characterised in that:In the weight reduction scale dispensing area (1) The manipulator Acetabula device of the material lid at the top of the mobile hopper (5) is inside installed.
3. full-automatic plastic proportioner according to claim 1, it is characterised in that:Set on the mobile hopper (5) There are bar code and bar code scan check system.
4. full-automatic plastic proportioner according to claim 1, it is characterised in that:Provided with locking on storage bin lid Device and bar code scan verification unlocking system.
5. full-automatic plastic proportioner according to claim 1, it is characterised in that:Also include intelligent control system, It is used to carry out information interconnection and intercommunication with downstream production line equipment, upstream ERP system.
CN201710450225.0A 2017-06-15 2017-06-15 A kind of full-automatic plastic proportioner Pending CN107297835A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710450225.0A CN107297835A (en) 2017-06-15 2017-06-15 A kind of full-automatic plastic proportioner

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710450225.0A CN107297835A (en) 2017-06-15 2017-06-15 A kind of full-automatic plastic proportioner

Publications (1)

Publication Number Publication Date
CN107297835A true CN107297835A (en) 2017-10-27

Family

ID=60134813

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710450225.0A Pending CN107297835A (en) 2017-06-15 2017-06-15 A kind of full-automatic plastic proportioner

Country Status (1)

Country Link
CN (1) CN107297835A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111569698A (en) * 2020-06-06 2020-08-25 江西奥基德信科技有限公司 Over-and-under type powder coating automation line
CN111823432A (en) * 2020-07-31 2020-10-27 汤啸 Automatic weighing method for rubber parts

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US3959636A (en) * 1975-03-10 1976-05-25 Mangood Corporation Batching system
US4525071A (en) * 1984-05-31 1985-06-25 Crawford & Russell, Inc. Additive inventory control, batching and delivery system
US5599099A (en) * 1995-08-11 1997-02-04 K-Tron Technologies, Inc. Material blending apparatus having a pivotally mounted hopper
US20020113080A1 (en) * 2001-02-14 2002-08-22 John Beal Removable material hopper assembly and method of using same to eliminate residual ingredient material
US20070091717A1 (en) * 2003-05-12 2007-04-26 Kurt Steinwald Device for dosing and mixing powdery materials
CN203040558U (en) * 2013-01-22 2013-07-10 温岭市方圆食品有限公司 Beating machine
CN104493991A (en) * 2014-12-08 2015-04-08 江门市携成机械有限公司 Mixer
CN205187185U (en) * 2015-11-17 2016-04-27 苏州方力自动化科技有限公司 AGV dolly material transporting device
CN207088237U (en) * 2017-06-15 2018-03-13 浙江普利特新材料有限公司 A kind of full-automatic plastic proportioner

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3959636A (en) * 1975-03-10 1976-05-25 Mangood Corporation Batching system
US4525071A (en) * 1984-05-31 1985-06-25 Crawford & Russell, Inc. Additive inventory control, batching and delivery system
US5599099A (en) * 1995-08-11 1997-02-04 K-Tron Technologies, Inc. Material blending apparatus having a pivotally mounted hopper
US20020113080A1 (en) * 2001-02-14 2002-08-22 John Beal Removable material hopper assembly and method of using same to eliminate residual ingredient material
US20070091717A1 (en) * 2003-05-12 2007-04-26 Kurt Steinwald Device for dosing and mixing powdery materials
CN203040558U (en) * 2013-01-22 2013-07-10 温岭市方圆食品有限公司 Beating machine
CN104493991A (en) * 2014-12-08 2015-04-08 江门市携成机械有限公司 Mixer
CN205187185U (en) * 2015-11-17 2016-04-27 苏州方力自动化科技有限公司 AGV dolly material transporting device
CN207088237U (en) * 2017-06-15 2018-03-13 浙江普利特新材料有限公司 A kind of full-automatic plastic proportioner

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111569698A (en) * 2020-06-06 2020-08-25 江西奥基德信科技有限公司 Over-and-under type powder coating automation line
CN111823432A (en) * 2020-07-31 2020-10-27 汤啸 Automatic weighing method for rubber parts
CN111823432B (en) * 2020-07-31 2021-07-06 浙江天台祥和实业股份有限公司 Automatic weighing method for rubber parts

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Application publication date: 20171027

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