CN107052916A - A kind of grinding machine self-centering self-lock chuck - Google Patents
A kind of grinding machine self-centering self-lock chuck Download PDFInfo
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- CN107052916A CN107052916A CN201710402178.2A CN201710402178A CN107052916A CN 107052916 A CN107052916 A CN 107052916A CN 201710402178 A CN201710402178 A CN 201710402178A CN 107052916 A CN107052916 A CN 107052916A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/04—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
- B24B5/047—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally of workpieces turning about a vertical axis
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- Jigs For Machine Tools (AREA)
Abstract
本发明属于机械技术领域,具体指一种磨床自定心自锁卡盘,包括具有腔体的外壳和穿设在所述外壳内的顶针;所述外壳内套设有内壳,外壳与内壳可自由转动;所述内壳的上端面上设置有环形凸台,环形凸台的上端面上圆周均布设置有三个用于夹持工件的芯子,所述芯子的首部铰接在环形凸台上,所述芯子的尾部设置有一预紧弹簧,所述内壳内设有与顶针套接的轴套,所述轴套相对内壳只做同一方向上的自由转动;本发明的目的在于提供一种结构简单的磨床自定心自锁卡盘。
The invention belongs to the technical field of machinery, and specifically refers to a self-centering and self-locking chuck for a grinding machine, which includes an outer shell with a cavity and a thimble pierced in the outer shell; The shell can rotate freely; the upper end surface of the inner shell is provided with an annular boss, and three cores for clamping the workpiece are evenly distributed on the upper end surface of the annular boss, and the heads of the cores are hinged on the ring On the boss, the tail of the core is provided with a pre-tightening spring, and the inner shell is provided with a bushing that is socketed with the thimble, and the bushing is only free to rotate in the same direction relative to the inner shell; The purpose is to provide a self-centering and self-locking chuck of a grinding machine with a simple structure.
Description
技术领域technical field
本发明属于机械技术领域,具体指一种磨床自定心自锁卡盘。The invention belongs to the technical field of machinery, and specifically refers to a self-centering and self-locking chuck of a grinding machine.
背景技术Background technique
外圆磨床是一种主要用于磨削圆柱形和圆锥形外表面的磨床,工作时启动动力源,位于机身水平滑台一端的砂轮转动进给,同时位于机身水平滑台另一端的工件在另一动力源的带动下开始旋转,从而使得砂轮对工件进行切入磨削。Cylindrical grinder is a kind of grinding machine mainly used for grinding cylindrical and conical outer surfaces. When working, the power source is started, and the grinding wheel located at one end of the horizontal slide table of the fuselage rotates and feeds, and at the same time, the grinding wheel located at the other end The workpiece starts to rotate under the drive of another power source, so that the grinding wheel performs plunge grinding on the workpiece.
现有的外圆磨床通常是采用带有动力夹紧机构和放松机构的鸡芯夹头,在磨棒料时,通常用夹头的松紧螺丝来固定工件,两顶尖夹紧工件后,磨床上的磨头拨杆旋转时带动鸡芯夹头拨杆转动,鸡芯夹头拨杆再带动工件旋转磨轮进刀,实现工件外圆磨削,磨完一支棒料后,需要松开鸡芯夹头螺丝,才能取出工件。该类型的鸡芯夹头不仅内部结构复杂,装配需要人工去上下料,较为费时费力,同时,在固定工件时,要在机床外松紧夹头螺丝,大大增加了工人的劳动强度,生产效率也非常低,增加了生产成本。Existing cylindrical grinders usually use a chicken core chuck with a power clamping mechanism and a loosening mechanism. When grinding bar materials, the elastic screws of the chuck are usually used to fix the workpiece. After the workpiece is clamped by the two tops, the grinding machine When the grinding head lever rotates, it drives the chicken core chuck lever to rotate, and the chicken core chuck lever then drives the workpiece to rotate the grinding wheel to feed the tool, so as to realize the outer cylindrical grinding of the workpiece. After grinding a bar, the chicken core needs to be loosened. The chuck screw can be used to remove the workpiece. This type of chicken core chuck not only has a complex internal structure, but also requires manual loading and unloading for assembly, which is time-consuming and laborious. At the same time, when fixing the workpiece, the chuck screw must be tightened outside the machine tool, which greatly increases the labor intensity of the workers and reduces the production efficiency. Very low, increasing production costs.
发明内容Contents of the invention
为了克服现有技术中的缺陷,本发明的目的在于提供一种结构简单的磨床自定心自锁卡盘。In order to overcome the defects in the prior art, the object of the present invention is to provide a self-centering and self-locking chuck of a grinding machine with a simple structure.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
一种磨床自定心自锁卡盘,包括具有腔体的外壳和穿设在所述外壳内的顶针;所述外壳内套设有内壳,外壳与内壳可自由转动;所述内壳的上端面上设置有环形凸台,环形凸台的上端面上圆周均布设置有三个用于夹持工件的芯子,所述芯子的首部铰接在环形凸台上,所述芯子的尾部设置有一预紧弹簧,所述内壳内设有与顶针套接的轴套,所述轴套相对内壳只做同一方向上的自由转动。A self-centering and self-locking chuck for a grinder, comprising an outer shell with a cavity and a thimble passing through the outer shell; an inner shell is set inside the outer shell, and the outer shell and the inner shell can rotate freely; the inner shell An annular boss is arranged on the upper end surface of the annular boss, and three cores for clamping the workpiece are evenly distributed on the upper end surface of the annular boss, the head of the core is hinged on the annular boss, and the cores are A pre-tension spring is provided at the tail, and a bushing that is socketed with the thimble is arranged inside the inner shell, and the bushing only rotates freely in the same direction relative to the inner shell.
采用上述结构后,通过工件的转动带动与顶针固定的轴套转动,通过三个芯子与预紧弹簧实现对工件的预夹紧,使工件在转动过程中,三个芯子对工件进行定心,待工件转动时芯子不浮动后然后对工件夹紧加工,实现自定心自锁的功能;反之,顶针反转,使轴套与内壳同一方向转动,使芯子朝预紧弹簧拉力的相反方向转动,使芯子处在松开状态,可以将工件拿取和安装。After adopting the above structure, the rotation of the workpiece drives the rotation of the shaft sleeve fixed with the thimble, and the pre-clamping of the workpiece is realized through the three cores and the pre-tension spring, so that the three cores can fix the workpiece during the rotation process. Centering, when the core does not float when the workpiece rotates, the workpiece is clamped and processed to realize the self-centering and self-locking function; otherwise, the thimble is reversed, so that the shaft sleeve and the inner shell rotate in the same direction, so that the core faces the pre-tension spring Rotate in the opposite direction of the pulling force, so that the core is in a loose state, and the workpiece can be taken and installed.
本发明进一步设置为:所述轴套与内壳之间通过单向轴承连接。The present invention is further provided that: the shaft sleeve and the inner shell are connected through a one-way bearing.
采用上述结构后,方便轴套与内壳之间的单向转动,同时也方便安装和更换。After the above structure is adopted, the one-way rotation between the shaft sleeve and the inner shell is facilitated, and the installation and replacement are also convenient.
本发明进一步设置为:所述芯子的尾部设置有一环形槽,所述外壳上设置有一限位杆,限位杆在环形槽内活动。The present invention is further provided that: the tail of the core is provided with an annular groove, and the outer shell is provided with a limiting rod, and the limiting rod moves in the annular groove.
采用上述结构后,通过限位杆和环形槽的配合来说实现对芯子转动的位置限定,避免芯子对工件造成过大的装夹力,而使芯子丧失自定心的功能。After adopting the above-mentioned structure, the rotation position of the core is limited through the cooperation of the limit rod and the annular groove, so as to prevent the core from causing excessive clamping force on the workpiece, thereby causing the core to lose its self-centering function.
本发明进一步设置为:所述预紧弹簧的一端连接于芯子的尾部,预紧弹簧的另一端连接于环形凸台。The present invention is further provided that: one end of the pre-tension spring is connected to the tail of the core, and the other end of the pre-tension spring is connected to the annular boss.
采用上述结构后,通过简单的连接结构使预紧弹簧处在预夹紧的状态,使工件在加工过程中芯子始终对其进行锁住的作用。After adopting the above-mentioned structure, the pre-tightening spring is in a pre-clamped state through a simple connection structure, so that the core can always lock the workpiece during processing.
本发明进一步设置为:所述外壳与内壳之间通过轴承连接。The present invention is further provided that: the outer shell and the inner shell are connected through bearings.
采用上述结构后,方便内壳的转动,避免转动时出现过大的晃动,保证加工精度。After the above-mentioned structure is adopted, the rotation of the inner shell is facilitated, excessive shaking during rotation is avoided, and machining accuracy is ensured.
本发明进一步设置为:所述芯子的首部为凸轮状设置。The present invention is further provided that: the head of the core is arranged in a cam shape.
采用上述结构后,方便对工件的抵接与夹紧。After adopting the above structure, it is convenient to abut and clamp the workpiece.
本发明进一步设置为:所述环形凸台上设置有安装槽,所述芯子首部在安装槽内转动。The present invention is further configured as follows: the annular boss is provided with a mounting groove, and the head of the core rotates in the mounting groove.
采用上述结构后,安装简单方便,避免安装时方向安装错误。After adopting the above structure, the installation is simple and convenient, and the installation in wrong direction can be avoided during installation.
本发明进一步设置为:所述芯子的尾端设置有向外凸出的扳手部,所述扳手部侧壁为圆弧设置。The present invention is further configured as follows: the tail end of the core is provided with a wrench portion protruding outward, and the side wall of the wrench portion is arranged in a circular arc.
采用上述结构后,扳手部的设置方便对芯子的控制,在需要对芯子进行打开操作时,可以通过扳手部进行操作,且圆弧的设置使使用时不会被刮伤。After adopting the above structure, the setting of the wrench part facilitates the control of the core. When the core needs to be opened, it can be operated through the wrench part, and the setting of the arc prevents it from being scratched during use.
本发明进一步设置为:所述外壳的端面盖设有外壳盖,所述内壳上盖设有内壳盖。The present invention is further configured as follows: the end face cover of the outer shell is provided with an outer shell cover, and the upper cover of the inner shell is provided with an inner shell cover.
采用上述结构后,能对内部零件进行保护,增加产品使用寿命。After adopting the above structure, the internal parts can be protected and the service life of the product can be increased.
本发明进一步设置为:所述单向轴承的两端分别设置有卡簧,所述卡簧对单向轴承进行轴向固定。In the present invention, it is further provided that: the two ends of the one-way bearing are respectively provided with snap springs, and the snap springs axially fix the one-way bearing.
采用上述结构后,方便卡簧对单向轴承进行轴向固定,防止单向轴承在转动时发生轴向移动,使转动更加稳定,提高了加工精度。After adopting the above structure, it is convenient for the circlip to fix the one-way bearing in the axial direction, preventing the one-way bearing from moving axially during rotation, making the rotation more stable and improving the machining accuracy.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明的剖视图;Fig. 2 is a sectional view of the present invention;
图3是本发明芯子的结构示意图;Fig. 3 is the structural representation of core of the present invention;
图4是本发明环形凸台的结构示意图。Fig. 4 is a schematic structural view of the annular boss of the present invention.
图中标号含义:The meaning of the symbols in the figure:
1-外壳;2-顶针;3-内壳;4-环形凸台;5-芯子;6-预紧弹簧;1-outer shell; 2-thimble; 3-inner shell; 4-ring boss; 5-core; 6-pretension spring;
7-单向轴承;8-环形槽;9-轴承;10-凸轮状;11-安装槽;12-扳手部;7-one-way bearing; 8-annular groove; 9-bearing; 10-cam shape; 11-installation groove; 12-wrench part;
13-外壳盖;14-内壳盖;15-卡簧;16-限位杆。13-shell cover; 14-inner shell cover; 15-circlip; 16-limit rod.
具体实施方式detailed description
下面结合附图以具体实施例对本发明作进一步描述:The present invention will be further described below in conjunction with accompanying drawing with specific embodiment:
参见图1至图4所示,一种磨床自定心自锁卡盘,包括具有腔体的外壳1和穿设在所述外壳1内的顶针2;所述外壳1内套设有内壳3,外壳1与内壳3可自由转动;所述内壳3的上端面上设置有环形凸台4,环形凸台4的上端面上圆周均布设置有三个用于夹持工件的芯子5,所述芯子5的首部铰接在环形凸台4上,所述芯子5的尾部设置有一预紧弹簧6,本实施例中,所述预紧弹簧6的一端连接于芯子5的尾部,预紧弹簧6的另一端连接于环形凸台4,通过简单的连接结构使预紧弹簧6处在预夹紧的状态,使工件在加工过程中芯子5始终对其进行锁住的作用;所述内壳3内设有与顶针2套接的轴套,所述轴套相对内壳3只做同一方向上的自由转动,通过工件的转动带动与顶针2固定的轴套转动,通过三个芯子5与预紧弹簧6实现对工件的预夹紧,使工件在转动过程中,三个芯子5对工件进行定心,待工件转动时芯子5不浮动后然后对工件夹紧加工,实现自定心自锁的功能;反之,顶针2反转,使轴套与内壳3同一方向转动,使芯子5朝预紧弹簧6拉力的相反方向转动,使芯子5处在松开状态,可以将工件拿取和安装。Referring to Figures 1 to 4, a self-centering self-locking chuck for a grinding machine includes a housing 1 with a cavity and a thimble 2 pierced in the housing 1; the housing 1 is sleeved with an inner housing 3. The outer shell 1 and the inner shell 3 can rotate freely; the upper end surface of the inner shell 3 is provided with an annular boss 4, and the upper end surface of the annular boss 4 is evenly distributed with three cores for clamping the workpiece 5. The head of the core 5 is hinged on the annular boss 4, and the tail of the core 5 is provided with a pre-tension spring 6. In this embodiment, one end of the pre-tension spring 6 is connected to the core 5 At the tail, the other end of the pre-tension spring 6 is connected to the annular boss 4. The pre-tension spring 6 is in a pre-clamped state through a simple connection structure, so that the core 5 always locks the workpiece during processing. Function: the inner shell 3 is provided with a bushing that is socketed with the thimble 2, and the bushing is only free to rotate in the same direction relative to the inner shell 3, and the bushing fixed to the thimble 2 is driven by the rotation of the workpiece to rotate. The pre-clamping of the workpiece is realized by the three cores 5 and the pre-tension spring 6. During the rotation of the workpiece, the three cores 5 center the workpiece. Clamping process realizes the function of self-centering and self-locking; on the contrary, the thimble 2 is reversed, so that the shaft sleeve and the inner shell 3 rotate in the same direction, so that the core 5 rotates in the opposite direction of the tension of the pre-tension spring 6, so that the core 5 In the loose state, the workpiece can be taken and installed.
本实施例中,所述轴套与内壳3之间通过单向轴承7连接,方便轴套与内壳3之间的单向转动,同时也方便安装和更换。In this embodiment, the shaft sleeve and the inner casing 3 are connected by a one-way bearing 7, which facilitates the one-way rotation between the shaft sleeve and the inner casing 3, and also facilitates installation and replacement.
进一步设置为:所述芯子5的尾部设置有一环形槽8,所述外壳1上设置有一限位杆16,限位杆16在环形槽8内活动,通过限位杆16和环形槽8的配合来说实现对芯子5转动的位置限定,避免芯子5对工件造成过大的装夹力,而使芯子5丧失自定心的功能。It is further set as follows: the tail of the core 5 is provided with an annular groove 8, and the housing 1 is provided with a limit rod 16, the limit rod 16 moves in the annular groove 8, and passes through the gap between the limit rod 16 and the annular groove 8. In terms of cooperation, the rotation position of the core 5 is limited, so as to prevent the core 5 from causing excessive clamping force on the workpiece, and thus make the core 5 lose its self-centering function.
进一步设置为:所述外壳1与内壳3之间通过轴承9连接,方便内壳3的转动,避免转动时出现过大的晃动,保证加工精度。It is further configured that: the outer shell 1 and the inner shell 3 are connected through a bearing 9, so as to facilitate the rotation of the inner shell 3, avoid excessive shaking during rotation, and ensure machining accuracy.
进一步设置为:所述芯子5的首部为凸轮状10设置,方便对工件的抵接与夹紧。It is further set as follows: the head of the core 5 is set in a cam shape 10, which is convenient for abutting and clamping the workpiece.
进一步设置为:所述环形凸台4上设置有安装槽11,所述芯子5首部在安装槽11内转动,安装简单方便,避免安装时方向安装错误。It is further set as follows: the annular boss 4 is provided with a mounting groove 11, the head of the core 5 rotates in the mounting groove 11, the installation is simple and convenient, and the wrong direction is avoided during installation.
进一步设置为:所述芯子5的尾端设置有向外凸出的扳手部12,所述扳手部12侧壁为圆弧设置,扳手部12的设置方便对芯子5的控制,在需要对芯子5进行手工打开操作时,可以通过扳手部12进行操作,且圆弧的设置使使用时不会被刮伤。It is further set as: the tail end of the core 5 is provided with an outwardly protruding wrench portion 12, the side wall of the wrench portion 12 is set in a circular arc, and the setting of the wrench portion 12 is convenient for controlling the core 5. When the core 5 is manually opened, it can be operated through the wrench part 12, and the setting of the arc prevents it from being scratched during use.
进一步设置为:所述外壳1的端面盖设有外壳盖13,所述内壳3上盖设有内壳盖14,能对内部零件进行保护,增加产品使用寿命。It is further set as follows: the end face cover of the outer shell 1 is provided with an outer shell cover 13, and the upper cover of the inner shell 3 is provided with an inner shell cover 14, which can protect internal parts and increase the service life of the product.
进一步设置为:所述单向轴承7的两端分别设置有卡簧15,所述卡簧15对单向轴承7进行轴向固定,本实施例中,轴承9的两端也设置卡簧15,方便卡簧15对单向轴承7和卡簧15进行轴向固定,防止单向轴承7和轴承9在转动时发生轴向移动,使转动更加稳定,提高了加工精度。It is further set as follows: the two ends of the one-way bearing 7 are respectively provided with circlips 15, and the circlips 15 axially fix the one-way bearing 7. In this embodiment, the two ends of the bearing 9 are also provided with circlips 15 , to make it easier for the circlip 15 to axially fix the one-way bearing 7 and the circlip 15 to prevent the one-way bearing 7 and the bearing 9 from moving axially during rotation, so that the rotation is more stable and the machining accuracy is improved.
操作时,通过工件的转动带动与顶针2固定的轴套转动,通过三个芯子5与预紧弹簧6实现对工件的预夹紧,使工件在转动过程中,由于芯子5有一定的摆动空间,且在预紧弹簧6的作用下,芯子5会随着工件的转动而在芯子5自身的活动范围内摆动,即三个芯子5对工件进行定心,待工件转动时芯子5不摆动后然后对工件加工,实现自定心自锁的功能;反之,顶针2反转,使轴套与内壳3同一方向转动,由于单向轴承7的作用,使芯子5朝预紧弹簧6拉力的相反方向转动,使芯子5的首部朝环形凸台4中心外摆动,使芯子5处在松开状态,可以将工件拿取和安装。During operation, the rotation of the workpiece drives the shaft sleeve fixed to the thimble 2 to rotate, and the pre-clamping of the workpiece is realized through the three cores 5 and the pre-tightening spring 6, so that during the rotation of the workpiece, since the core 5 has a certain Swing space, and under the action of the pre-tension spring 6, the core 5 will swing with the rotation of the workpiece within the range of motion of the core 5 itself, that is, the three cores 5 center the workpiece, and when the workpiece rotates After the core 5 does not swing, the workpiece is processed to realize the function of self-centering and self-locking; on the contrary, the thimble 2 is reversed, so that the shaft sleeve and the inner shell 3 rotate in the same direction, and the core 5 is driven by the action of the one-way bearing 7. Rotate toward the opposite direction of pretension spring 6 pulling force, make the head of core 5 swing outward towards the center of annular boss 4, make core 5 be in unclamped state, workpiece can be taken and installed.
上述实施例仅为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The foregoing embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Therefore, all equivalent changes made according to the structures, shapes and principles of the present invention shall be covered by the protection of the present invention. within range.
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