CN106865860A - Energy recovery type Catalytic Wet Air Oxidation for Wastewater processing unit and method of wastewater treatment - Google Patents
Energy recovery type Catalytic Wet Air Oxidation for Wastewater processing unit and method of wastewater treatment Download PDFInfo
- Publication number
- CN106865860A CN106865860A CN201710164498.9A CN201710164498A CN106865860A CN 106865860 A CN106865860 A CN 106865860A CN 201710164498 A CN201710164498 A CN 201710164498A CN 106865860 A CN106865860 A CN 106865860A
- Authority
- CN
- China
- Prior art keywords
- reaction
- heat exchanger
- gas
- reaction tower
- outlet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002351 wastewater Substances 0.000 title claims abstract description 65
- 230000003197 catalytic effect Effects 0.000 title claims abstract description 31
- 238000011084 recovery Methods 0.000 title claims abstract description 17
- 238000004065 wastewater treatment Methods 0.000 title claims description 24
- 238000000034 method Methods 0.000 title claims description 22
- 238000007254 oxidation reaction Methods 0.000 title claims 7
- 230000003647 oxidation Effects 0.000 title claims 6
- 238000006243 chemical reaction Methods 0.000 claims abstract description 127
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 66
- 239000007788 liquid Substances 0.000 claims abstract description 57
- 238000011282 treatment Methods 0.000 claims abstract description 36
- 238000009279 wet oxidation reaction Methods 0.000 claims abstract description 28
- 239000007791 liquid phase Substances 0.000 claims abstract description 22
- 239000003054 catalyst Substances 0.000 claims abstract description 21
- 239000012071 phase Substances 0.000 claims abstract description 20
- 239000002815 homogeneous catalyst Substances 0.000 claims description 37
- 239000007789 gas Substances 0.000 claims description 23
- 150000003839 salts Chemical class 0.000 claims description 15
- 239000012452 mother liquor Substances 0.000 claims description 11
- 238000000926 separation method Methods 0.000 claims description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 8
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 8
- 238000001704 evaporation Methods 0.000 claims description 8
- 239000002638 heterogeneous catalyst Substances 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 8
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 claims description 8
- 230000008020 evaporation Effects 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 5
- 229910052684 Cerium Inorganic materials 0.000 claims description 4
- 229910052779 Neodymium Inorganic materials 0.000 claims description 4
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 4
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims description 4
- KTVIXTQDYHMGHF-UHFFFAOYSA-L cobalt(2+) sulfate Chemical compound [Co+2].[O-]S([O-])(=O)=O KTVIXTQDYHMGHF-UHFFFAOYSA-L 0.000 claims description 4
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 claims description 4
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 claims description 4
- 229910052746 lanthanum Inorganic materials 0.000 claims description 4
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 claims description 4
- 229940099596 manganese sulfate Drugs 0.000 claims description 4
- 235000007079 manganese sulphate Nutrition 0.000 claims description 4
- 239000011702 manganese sulphate Substances 0.000 claims description 4
- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 claims description 4
- SQQMAOCOWKFBNP-UHFFFAOYSA-L manganese(II) sulfate Chemical compound [Mn+2].[O-]S([O-])(=O)=O SQQMAOCOWKFBNP-UHFFFAOYSA-L 0.000 claims description 4
- 239000002808 molecular sieve Substances 0.000 claims description 4
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 claims description 4
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 claims description 4
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 claims description 4
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 claims description 4
- 229910000510 noble metal Inorganic materials 0.000 claims description 4
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 4
- 229910052763 palladium Inorganic materials 0.000 claims description 4
- 229910052697 platinum Inorganic materials 0.000 claims description 4
- 229910052703 rhodium Inorganic materials 0.000 claims description 4
- 239000010948 rhodium Substances 0.000 claims description 4
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 4
- 229910052707 ruthenium Inorganic materials 0.000 claims description 4
- 239000000377 silicon dioxide Substances 0.000 claims description 4
- 229910052709 silver Inorganic materials 0.000 claims description 4
- 239000004332 silver Substances 0.000 claims description 4
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 4
- 239000004408 titanium dioxide Substances 0.000 claims description 4
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 claims description 4
- 229910000368 zinc sulfate Inorganic materials 0.000 claims description 4
- 229960001763 zinc sulfate Drugs 0.000 claims description 4
- 230000008676 import Effects 0.000 claims 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims 4
- 238000007599 discharging Methods 0.000 claims 4
- 238000007172 homogeneous catalysis Methods 0.000 claims 4
- 229910052760 oxygen Inorganic materials 0.000 claims 4
- 239000001301 oxygen Substances 0.000 claims 4
- 239000006096 absorbing agent Substances 0.000 claims 2
- 230000002411 adverse Effects 0.000 claims 2
- 239000007792 gaseous phase Substances 0.000 claims 2
- 238000007210 heterogeneous catalysis Methods 0.000 claims 2
- VCJMYUPGQJHHFU-UHFFFAOYSA-N iron(3+);trinitrate Chemical compound [Fe+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O VCJMYUPGQJHHFU-UHFFFAOYSA-N 0.000 claims 2
- 238000010025 steaming Methods 0.000 claims 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims 1
- 239000012876 carrier material Substances 0.000 claims 1
- 229910017052 cobalt Inorganic materials 0.000 claims 1
- 239000010941 cobalt Substances 0.000 claims 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims 1
- 238000002425 crystallisation Methods 0.000 claims 1
- 230000008025 crystallization Effects 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 claims 1
- RUTXIHLAWFEWGM-UHFFFAOYSA-H iron(3+) sulfate Chemical group [Fe+3].[Fe+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O RUTXIHLAWFEWGM-UHFFFAOYSA-H 0.000 claims 1
- 229910000360 iron(III) sulfate Inorganic materials 0.000 claims 1
- 229910017604 nitric acid Inorganic materials 0.000 claims 1
- 238000010992 reflux Methods 0.000 claims 1
- 238000010521 absorption reaction Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 7
- 238000004064 recycling Methods 0.000 abstract description 4
- 238000011221 initial treatment Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 4
- 239000003570 air Substances 0.000 description 3
- UFMZWBIQTDUYBN-UHFFFAOYSA-N cobalt dinitrate Chemical compound [Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O UFMZWBIQTDUYBN-UHFFFAOYSA-N 0.000 description 3
- 229910001981 cobalt nitrate Inorganic materials 0.000 description 3
- 229910000361 cobalt sulfate Inorganic materials 0.000 description 3
- 229940044175 cobalt sulfate Drugs 0.000 description 3
- 229910000365 copper sulfate Inorganic materials 0.000 description 3
- 238000007865 diluting Methods 0.000 description 3
- 229910000358 iron sulfate Inorganic materials 0.000 description 3
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 3
- MVFCKEFYUDZOCX-UHFFFAOYSA-N iron(2+);dinitrate Chemical compound [Fe+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MVFCKEFYUDZOCX-UHFFFAOYSA-N 0.000 description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 3
- 235000012239 silicon dioxide Nutrition 0.000 description 3
- 238000003911 water pollution Methods 0.000 description 3
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 229910021645 metal ion Inorganic materials 0.000 description 2
- 239000002918 waste heat Substances 0.000 description 2
- 239000003643 water by type Substances 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 238000010170 biological method Methods 0.000 description 1
- HJSLFCCWAKVHIW-UHFFFAOYSA-N cyclohexane-1,3-dione Chemical compound O=C1CCCC(=O)C1 HJSLFCCWAKVHIW-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 239000010842 industrial wastewater Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 238000011272 standard treatment Methods 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F9/00—Multistage treatment of water, waste water or sewage
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/02—Treatment of water, waste water, or sewage by heating
- C02F1/04—Treatment of water, waste water, or sewage by heating by distillation or evaporation
- C02F1/048—Purification of waste water by evaporation
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/72—Treatment of water, waste water, or sewage by oxidation
- C02F1/725—Treatment of water, waste water, or sewage by oxidation by catalytic oxidation
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2301/00—General aspects of water treatment
- C02F2301/08—Multistage treatments, e.g. repetition of the same process step under different conditions
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/10—Energy recovery
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Treatment Of Water By Oxidation Or Reduction (AREA)
Abstract
本发明公开了一种能量回收型废水催化湿式氧化处理装置,废水储槽与催化剂储槽同时连通第一换热器,第一换热器连通第一反应塔,第一反应塔连通第二换热器,第二换热器连通第二反应塔,第二换热器的换热水出口连接透平发电机,第二反应塔连通第一气液分离器,第一气液分离器的气相出口与第一尾气吸收塔相通、液相出口与MVR蒸发器相通,MVR蒸发器连通第三换热器,第三换热器连通第三反应塔,第三反应塔连通第二气液分离器,第二气液分离器的气相出口连通第二尾气吸收塔的进口;空压机为第一反应塔、第二反应塔及第三反应塔提供反应空气。本发明优点是:能直接处理高浓度高含盐量废水,环保、成本低、效果好、占地面积小、可回收利用能量。
The invention discloses an energy recovery type wastewater catalytic wet oxidation treatment device. The wastewater storage tank and the catalyst storage tank are simultaneously connected to a first heat exchanger, the first heat exchanger is connected to a first reaction tower, and the first reaction tower is connected to a second heat exchanger. Heater, the second heat exchanger communicates with the second reaction tower, the outlet of the exchanged water of the second heat exchanger is connected with the turbine generator, the second reaction tower communicates with the first gas-liquid separator, and the gas phase of the first gas-liquid separator The outlet is connected to the first tail gas absorption tower, the liquid phase outlet is connected to the MVR evaporator, the MVR evaporator is connected to the third heat exchanger, the third heat exchanger is connected to the third reaction tower, and the third reaction tower is connected to the second gas-liquid separator , the gas phase outlet of the second gas-liquid separator is connected to the inlet of the second tail gas absorption tower; the air compressor provides reaction air for the first reaction tower, the second reaction tower and the third reaction tower. The invention has the advantages of being able to directly treat high-concentration and high-salt-content waste water, being environmentally friendly, low in cost, good in effect, small in floor space, and capable of recycling energy.
Description
技术领域technical field
本发明涉及一种工业有机废水处理技术领域,具体涉及一种用以处理高浓度高含盐工业有机废水的装置和方法。The invention relates to the technical field of industrial organic wastewater treatment, in particular to a device and method for treating industrial organic wastewater with high concentration and high salt content.
背景技术Background technique
水污染是一个我国目前需要着手解决的重要问题。解决水污染问题首先就应该解决污染的源头,即污水的产生与排放,而工厂产生的工业有机废水是水污染的主要来源之一。工业废水中污染物成分复杂、生物毒性大、COD高、盐度高、颜色深、味道重,处理十分困难。目前主要的处理方法有:生物法、萃取法、焚烧法、芬顿法和臭氧法等,但这些方法的缺点是:(1)处理成本高且处理效果差;(2)无法直接处理COD含量超过10万mg/L且高含盐量的废水,在处理高含盐废水前,必须先将高浓度高含盐废水的COD含量及盐含量稀释降低,处理步骤复杂繁琐;(3)所应用的设备占地面积大;(4)在废水处理过程中存在对环境的二次污染及能量的大量浪费,不节能环保。Water pollution is an important problem that our country needs to address at present. To solve the problem of water pollution, we should first solve the source of pollution, that is, the generation and discharge of sewage, and industrial organic wastewater produced by factories is one of the main sources of water pollution. The pollutants in industrial wastewater have complex components, high biological toxicity, high COD, high salinity, dark color, and strong taste, so it is very difficult to deal with them. At present, the main treatment methods are: biological method, extraction method, incineration method, Fenton method and ozone method, etc., but the disadvantages of these methods are: (1) high treatment cost and poor treatment effect; (2) cannot directly deal with COD content For wastewater with a high salt content exceeding 100,000 mg/L, the COD content and salt content of the high-concentration and high-salt wastewater must be diluted and reduced before the high-salt wastewater is treated, and the treatment steps are complicated and cumbersome; (3) the applied The equipment occupies a large area; (4) There are secondary pollution to the environment and a large waste of energy in the process of wastewater treatment, which is not energy-saving and environmentally friendly.
发明内容Contents of the invention
本发明的目的是提供一种可以直接且高效地处理高浓度高含盐有机废水、在废水处理过程中无二次污染且能有效回收利用能量的能量回收型废水催化湿式氧化处理装置及废水处理方法。The purpose of the present invention is to provide an energy recovery type wastewater catalytic wet oxidation treatment device and wastewater treatment device that can directly and efficiently treat high-concentration and high-salt organic wastewater, has no secondary pollution in the wastewater treatment process, and can effectively recycle and utilize energy method.
为实现上述目的,本发明采用了如下技术方案:所述的一种能量回收型废水催化湿式氧化处理装置,包括用以储存废水的废水储槽、用以储存催化剂的催化剂储槽、以及空压机,所述废水储槽的出水口与催化剂储槽的出料口同时与第一换热器的进料口相通,第一换热器的出料口与第一反应塔的进口相通,第一反应塔的出口与第二换热器的进料口相通,第二换热器的出料口与第二反应塔的进口相通,所述第二换热器的换热水出口连接透平发电机,所述第二反应塔的出口经第一换热器与第一气液分离器的进口相连通,第一气液分离器的气相出口与第一尾气吸收塔的进口相连通,第一气液分离器的液相出口与MVR蒸发器的进料口相连通,MVR蒸发器的冷凝水出口与第三换热器的进料口相连通,第三换热器的出料口与第三反应塔的进口相连通,第三反应塔的出口经第三换热器与第二气液分离器的进口相连通,第二气液分离器的气相出口与第二尾气吸收塔的进口相连通;所述空压机通过管路同时为第一反应塔、第二反应塔及第三反应塔提供反应用空气。In order to achieve the above object, the present invention adopts the following technical solution: The energy recovery type wastewater catalytic wet oxidation treatment device includes a wastewater storage tank for storing wastewater, a catalyst storage tank for storing catalyst, and a pneumatic machine, the water outlet of the waste water storage tank and the outlet of the catalyst storage tank communicate with the inlet of the first heat exchanger at the same time, the outlet of the first heat exchanger communicates with the inlet of the first reaction tower, and the outlet of the first heat exchanger communicates with the inlet of the first reaction tower. The outlet of the first reaction tower communicates with the inlet of the second heat exchanger, the outlet of the second heat exchanger communicates with the inlet of the second reaction tower, and the outlet of the second heat exchanger is connected to the turbine Generator, the outlet of the second reaction tower communicates with the inlet of the first gas-liquid separator through the first heat exchanger, the gas phase outlet of the first gas-liquid separator communicates with the inlet of the first tail gas absorption tower, the second The liquid phase outlet of a gas-liquid separator is connected with the feed port of the MVR evaporator, the condensed water outlet of the MVR evaporator is connected with the feed port of the third heat exchanger, and the discharge port of the third heat exchanger is connected with the feed port of the third heat exchanger. The inlet of the third reaction tower is connected, the outlet of the third reaction tower is connected with the inlet of the second gas-liquid separator through the third heat exchanger, and the gas phase outlet of the second gas-liquid separator is connected with the inlet of the second tail gas absorption tower The air compressor provides reaction air for the first reaction tower, the second reaction tower and the third reaction tower through the pipeline.
进一步地,前述的一种能量回收型废水催化湿式氧化处理装置,其中:第二反应塔的出口与第一换热器的壳层相连通,冷物料与热物料逆流经过第一换热器,第一换热器的壳层出口与第一气液分离器的进口相连通。Further, the aforementioned energy recovery type wastewater catalytic wet oxidation treatment device, wherein: the outlet of the second reaction tower is connected to the shell layer of the first heat exchanger, and the cold material and the hot material pass through the first heat exchanger in countercurrent, The shell outlet of the first heat exchanger communicates with the inlet of the first gas-liquid separator.
进一步地,前述的一种能量回收型废水催化湿式氧化处理装置,其中:第三反应塔的出口与第三换热器的壳层相连通,冷物料与热物料逆流经过第三换热器,第三换热器的壳层出口与第二气液分离器的进口相连通。Further, the aforementioned energy recovery type wastewater catalytic wet oxidation treatment device, wherein: the outlet of the third reaction tower is connected to the shell layer of the third heat exchanger, and the cold material and the hot material pass through the third heat exchanger in countercurrent, The shell outlet of the third heat exchanger communicates with the inlet of the second gas-liquid separator.
进一步地,前述的一种能量回收型废水催化湿式氧化处理装置,其中:第一气液分离器的液相出口与第一缓冲槽的进料口相连通,第一缓冲槽的出料口与MVR蒸发器的进料口相连通。Further, the aforementioned energy recovery type wastewater catalytic wet oxidation treatment device, wherein: the liquid phase outlet of the first gas-liquid separator is connected to the feed port of the first buffer tank, and the discharge port of the first buffer tank is connected to the The feed ports of the MVR evaporators are connected.
进一步地,前述的一种能量回收型废水催化湿式氧化处理装置,其中:MVR蒸发器的蒸余母液回流到催化剂储槽。Further, the aforementioned energy recovery type waste water catalytic wet oxidation treatment device, wherein: the mother liquor evaporated from the MVR evaporator flows back to the catalyst storage tank.
一种废水处理方法,包括如下步骤:A method for treating wastewater, comprising the steps of:
(1)先将均相催化剂与废水混合后再升温通入第一反应塔,混有均相催化剂的废水和第一反应塔内由空压机提供的反应用空气一起在第一反应塔内进行第一次均相催化湿式氧化反应,生成包含均相催化剂的初道处理水;(1) Mix the homogeneous catalyst and waste water first and then heat up and pass it into the first reaction tower. The waste water mixed with the homogeneous catalyst and the reaction air provided by the air compressor in the first reaction tower are together in the first reaction tower. Carry out the first homogeneous catalytic wet oxidation reaction to generate primary treated water containing a homogeneous catalyst;
(2)接着将步骤(1)生成的初道处理水降温后通入第二反应塔,然后使初道处理水与第二反应塔内由空压机提供的反应用空气一起在第二反应塔内进行第二次均相催化湿式氧化反应,生成包含均相催化剂的二道处理水;(2) Then pass the primary treatment water generated in step (1) into the second reaction tower after cooling down, and then make the primary treatment water and the reaction air provided by the air compressor in the second reaction tower together in the second reaction tower. The second homogeneous catalytic wet oxidation reaction is carried out in the tower to generate secondary treated water containing a homogeneous catalyst;
(3)然后将步骤(2)生成的二道处理水降温后通入第一气液分离器进行气液分离,生成气相及含有均相催化剂的液相;(3) Then cool down the secondary treated water generated in step (2) and pass it into the first gas-liquid separator for gas-liquid separation to generate a gas phase and a liquid phase containing a homogeneous catalyst;
(4)接着将步骤(3)生成的液相通入MVR蒸发器进行蒸发,生成无色结晶盐、冷凝水及含有均相催化剂的蒸余母液;(4) Then pass the liquid phase generated in step (3) into the MVR evaporator for evaporation to generate colorless crystalline salt, condensed water, and distilled mother liquor containing a homogeneous catalyst;
(5)然后将步骤(4)生成的冷凝水升温后通入第三反应塔,冷凝水和第三反应塔内多相催化剂以及由空压机提供的反应用空气一起在第三反应塔内进行多相催化湿式氧化反应,生成三道处理水;(5) Then heat up the condensed water generated in step (4) and pass it into the third reaction tower. The condensed water, the heterogeneous catalyst in the third reaction tower and the reaction air provided by the air compressor are together in the third reaction tower Carry out heterogeneous catalytic wet oxidation reaction to generate three-way treated water;
(6)接着将步骤(5)生成的三道处理水降温后通入第二气液分离器进行气液分离,生成气相及符合排放标准的液相。(6) Next, the temperature of the three treated water generated in step (5) is cooled and passed into the second gas-liquid separator for gas-liquid separation to generate a gas phase and a liquid phase that meets the emission standards.
所述的均相催化剂为硫酸铁、硝酸铁、硫酸铜、硝酸铜、硫酸锰、硝酸锰、硫酸钴、硝酸钴、硫酸锌、硝酸锌、硫酸镍、硝酸镍中的一种或几种。The homogeneous catalyst is one or more of iron sulfate, iron nitrate, copper sulfate, copper nitrate, manganese sulfate, manganese nitrate, cobalt sulfate, cobalt nitrate, zinc sulfate, zinc nitrate, nickel sulfate, nickel nitrate.
所述的多相催化剂为贵金属负载型催化剂,其载体为活性炭、二氧化钛、二氧化锆、三氧化二铝、二氧化硅和分子筛中的一种或多种组合,其活性组分为钌、铑、钯、银、铂、铈、镧、钕中的一种或多种。The heterogeneous catalyst is a noble metal supported catalyst, and its carrier is one or more combinations of activated carbon, titanium dioxide, zirconium dioxide, aluminum oxide, silicon dioxide and molecular sieves, and its active components are ruthenium, rhodium , palladium, silver, platinum, cerium, lanthanum, neodymium in one or more.
进一步地,前述的一种废水处理方法,其中:步骤(1)中均相催化湿式氧化反应的反应条件为:反应温度为(250~300)℃,反应压力为(4.5~9) MPa,液时空速为(0.5~3) h-1,其中均相催化剂的投加量为每升废水投加(50~500)mg(以金属离子量计)。Further, the aforementioned wastewater treatment method, wherein: the reaction conditions of the homogeneous catalytic wet oxidation reaction in step (1) are: the reaction temperature is (250~300) °C, the reaction pressure is (4.5~9) MPa, liquid The hourly space velocity is (0.5~3) h -1 , and the dosage of the homogeneous catalyst is (50~500) mg per liter of wastewater (calculated by the amount of metal ions).
进一步地,前述的一种废水处理方法,其中:步骤(2)中均相催化湿式氧化反应的反应条件为:反应温度为(220~290)℃,反应压力为(2.5~8) MPa,液时空速为(0.5~3) h-1,其中均相催化剂的投加量为每升废水投加(50~500)mg(以金属离子量计)。Furthermore, the aforementioned wastewater treatment method, wherein: the reaction conditions of the homogeneous catalytic wet oxidation reaction in step (2) are: the reaction temperature is (220~290) °C, the reaction pressure is (2.5~8) MPa, liquid The hourly space velocity is (0.5~3) h -1 , and the dosage of the homogeneous catalyst is (50~500) mg per liter of wastewater (calculated by the amount of metal ions).
进一步地,前述的一种废水处理方法,其中:步骤(4)中MVR蒸发器的蒸发条件为:蒸发温度为(50~100)℃,蒸余母液量控制在步骤(3)生成的液相量的(1~10)%。Furthermore, the aforementioned wastewater treatment method, wherein: the evaporation condition of the MVR evaporator in step (4) is: the evaporation temperature is (50-100) ° C, and the amount of the mother liquor after distillation is controlled in the liquid phase generated in step (3) (1~10)% of the amount.
进一步地,前述的一种废水处理方法,其中:步骤(5)中多相催化湿式氧化反应的反应条件为:反应温度为(180~280)℃,反应压力为(2.0~7.5) MPa,液时空速为(0.5~3) h-1。Further, the aforementioned wastewater treatment method, wherein: the reaction conditions of the heterogeneous catalytic wet oxidation reaction in step (5) are: the reaction temperature is (180~280) °C, the reaction pressure is (2.0~7.5) MPa, liquid The hourly space velocity is (0.5~3) h -1 .
通过上述技术方案的实施,本发明废水处理装置的优点是:(1)处理成本低、处理效果好、占地面积小且自动化程度高;(2)无需稀释废水,就可以直接处理COD含量超过10万mg/L且高含盐量的废水;(3)在废水处理过程中不存在对环境的二次污染;(4)通过换热器回收多余热量,并将换热器产生的蒸汽用于透平发电机发电,达到了能量回收利用的目的,既实现环境效益又取得经济效益;本发明废水处理方法的优点是:处理效率好,COD去除率高,COD去除率大于95.5%,在废水处理过程中不存在对环境的二次污染,并且无需稀释废水,就可以直接处理COD含量超过10万mg/L且高含盐量的废水,尤其对处理有机成分易挥发的废水更具优势,MVR蒸余母液回用配制均相催化剂既解决了浓缩液的问题又达到循环利用的目的,并且析出盐为无色洁净盐,可回收再利用。Through the implementation of the above technical solution, the advantages of the wastewater treatment device of the present invention are: (1) low treatment cost, good treatment effect, small footprint and high degree of automation; (2) without diluting wastewater, it can directly treat COD content exceeding 100,000 mg/L wastewater with high salt content; (3) There is no secondary pollution to the environment during the wastewater treatment process; (4) Recover excess heat through the heat exchanger, and use the steam generated by the heat exchanger Power generation by turbine generators achieves the purpose of energy recovery and utilization, and both realizes environmental benefits and obtains economic benefits; the advantages of the wastewater treatment method of the present invention are: good treatment efficiency, high COD removal rate, COD removal rate greater than 95.5%. There is no secondary pollution to the environment during the wastewater treatment process, and without diluting the wastewater, it can directly treat wastewater with a COD content of more than 100,000 mg/L and high salt content, especially for wastewater with volatile organic components. , MVR distilled mother liquor is reused to prepare a homogeneous catalyst, which not only solves the problem of concentrated liquid but also achieves the purpose of recycling, and the precipitated salt is colorless and clean salt, which can be recycled and reused.
附图说明Description of drawings
图1为本发明所述的一种能量回收型废水催化湿式氧化处理装置的结构原理示意图。Fig. 1 is a schematic diagram of the structure and principle of an energy recovery type wastewater catalytic wet oxidation treatment device according to the present invention.
具体实施方式detailed description
下面结合附图和具体实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,所述的一种能量回收型废水催化湿式氧化处理装置,包括用以储存废水的废水储槽1、用以储存催化剂的催化剂储槽2、以及空压机3,所述废水储槽1的出水口通过设有第一隔膜泵4的第一管路5与管道混合器6的进口相连通,催化剂储槽2的出料口通过第二管路7与管道混合器6的进口相连通,管道混合器6的出口与第一换热器9的进料口相通,第一换热器9的出料口与第一反应塔10的进口相通,第一反应塔10顶部的出口通过第四管路12与第二换热器11的进料口相通,第二换热器11的出料口与第二反应塔13的进口相通,第二换热器11的换热水出口连接透平发电机14,第二反应塔13的顶部出口通过第五管路15与第一换热器9的换热水进口相连通,第一换热器9的换热水出口通过第六管路16与第一气液分离器17的进口相连通,这样可以使第二反应塔13生成的二道处理水的多余热量对经过第一换热器9的高浓度高含盐有机废水、均相催化剂及空气三者混合物进行加热升温,从而回收了热量,节约了能源;As shown in Figure 1, the described energy recovery type wastewater catalytic wet oxidation treatment device includes a wastewater storage tank 1 for storing wastewater, a catalyst storage tank 2 for storing catalysts, and an air compressor 3, the The water outlet of the waste water storage tank 1 communicates with the inlet of the pipeline mixer 6 through the first pipeline 5 provided with the first diaphragm pump 4, and the discharge port of the catalyst storage tank 2 communicates with the pipeline mixer 6 through the second pipeline 7 The inlet of the pipe mixer 6 is connected with the inlet of the first heat exchanger 9, and the outlet of the first heat exchanger 9 is connected with the inlet of the first reaction tower 10, and the top of the first reaction tower 10 The outlet of the second heat exchanger 11 communicates with the inlet of the second heat exchanger 11 through the fourth pipeline 12, and the outlet of the second heat exchanger 11 communicates with the inlet of the second reaction tower 13, and the heat exchange of the second heat exchanger 11 The water outlet is connected to the turbine generator 14, and the top outlet of the second reaction tower 13 communicates with the water exchange inlet of the first heat exchanger 9 through the fifth pipeline 15, and the water exchange outlet of the first heat exchanger 9 passes through The sixth pipeline 16 is communicated with the inlet of the first gas-liquid separator 17, so that the excess heat of the secondary treatment water generated by the second reaction tower 13 can be used for the high-concentration and high-salt organic matter passing through the first heat exchanger 9. The mixture of wastewater, homogeneous catalyst and air is heated to raise the temperature, thereby recovering heat and saving energy;
第一气液分离器17的气相出口通过第七管路18与第一尾气吸收塔19的进口相连通,第一气液分离器17的液相出口通过第八管路20与第一缓冲槽21的进料口相连通,第一缓冲槽21的出料口通过设有第二隔膜泵22的第九管路23与MVR蒸发器24的进料口相连通,MVR蒸发器24的冷凝水出口通过设有第三隔膜泵25的第十管路26与第三换热器27的进料口相连通,第三换热器27的出料口与第三反应塔28的进口相连通,第三反应塔28的顶部出口通过第十一管路29与第三换热器27的换热水进口相连通,第三换热器27的换热水出口通过第十二管路30与第二气液分离器31的进口相连通,这样可以使第三反应塔28生成的三道处理水的多余热量对经过第三换热器27的冷凝水进行加热升温,从而回收了热量,节约了能源;The gas phase outlet of the first gas-liquid separator 17 is communicated with the inlet of the first tail gas absorption tower 19 through the seventh pipeline 18, and the liquid phase outlet of the first gas-liquid separator 17 is connected with the first buffer tank through the eighth pipeline 20 21 is connected to the feed port, and the discharge port of the first buffer tank 21 is connected to the feed port of the MVR evaporator 24 through the ninth pipeline 23 provided with the second diaphragm pump 22, and the condensed water of the MVR evaporator 24 The outlet communicates with the inlet of the third heat exchanger 27 through the tenth pipeline 26 provided with the third diaphragm pump 25, and the outlet of the third heat exchanger 27 communicates with the inlet of the third reaction tower 28, The top outlet of the third reaction tower 28 communicates with the water exchange inlet of the third heat exchanger 27 through the eleventh pipeline 29, and the water exchange outlet of the third heat exchanger 27 communicates with the water exchange inlet of the third heat exchanger 27 through the twelfth pipeline 30. The inlets of the two gas-liquid separators 31 are connected, so that the excess heat of the three treatment waters generated by the third reaction tower 28 can be heated to raise the temperature of the condensed water passing through the third heat exchanger 27, thereby reclaiming heat and saving energy. energy;
第二气液分离器31的气相出口通过第十三管路32与第二尾气吸收塔33的进口相连通,第二气液分离器31的液相出口通过第十四管路34与第二缓冲槽35的进料口相连通;所述空压机3通过第三管路8与管道混合器6的进口相连通,从而为第一反应塔10提供反应用空气,并且通过与第四管路12相连通的第十五管路36为第二反应塔13提供反应用空气,同时通过与第十管路26相连通的第十六管路37为第三反应塔28提供反应用空气;The gas-phase outlet of the second gas-liquid separator 31 is communicated with the inlet of the second tail gas absorption tower 33 through the 13th pipeline 32, and the liquid-phase outlet of the second gas-liquid separator 31 is connected with the second gas-phase outlet through the 14th pipeline 34. The feed inlet of buffer tank 35 is communicated; Described air compressor 3 is communicated with the inlet of pipeline mixer 6 by the 3rd pipeline 8, thus provides reaction air for the first reaction tower 10, and passes through with the 4th pipeline The fifteenth pipeline 36 communicated with the road 12 provides reaction air for the second reaction tower 13, and simultaneously provides the reaction air for the third reaction tower 28 through the sixteenth pipeline 37 communicated with the tenth pipeline 26;
在本实施例中,催化剂储槽2内所储存的催化剂为均相催化剂,所述均相催化剂为硫酸铁、硝酸铁、硫酸铜、硝酸铜、硫酸锰、硝酸锰、硫酸钴、硝酸钴、硫酸锌、硝酸锌、硫酸镍、硝酸镍中的一种或几种,采用上述均相催化剂后可以更好地对高浓度高含盐有机废水进行处理,处理效果好;In this embodiment, the catalyst stored in the catalyst storage tank 2 is a homogeneous catalyst, and the homogeneous catalyst is iron sulfate, iron nitrate, copper sulfate, copper nitrate, manganese sulfate, manganese nitrate, cobalt sulfate, cobalt nitrate, One or more of zinc sulfate, zinc nitrate, nickel sulfate, and nickel nitrate can better treat high-concentration and high-salt organic wastewater after using the above-mentioned homogeneous catalyst, and the treatment effect is good;
在本实施例中,第三反应塔28内装填有多相催化剂,所述的多相催化剂为贵金属负载型催化剂,其载体为活性炭、二氧化钛、二氧化锆、三氧化二铝、二氧化硅分子筛中的一种或多种组合,其活性组分为钌、铑、钯、银、铂、铈、镧、钕中的一种或多种,采用上述多相催化剂后可以更好地对高浓度高含盐有机废水进行处理,处理效果好;In this embodiment, the third reaction tower 28 is filled with a multi-phase catalyst, the heterogeneous catalyst is a noble metal supported catalyst, and its carrier is activated carbon, titanium dioxide, zirconium dioxide, aluminum oxide, silicon dioxide molecular sieve One or more combination in, its active component is one or more in ruthenium, rhodium, palladium, silver, platinum, cerium, lanthanum, neodymium, after adopting above-mentioned heterogeneous catalyst, can be better to high concentration High-salt organic wastewater is treated, and the treatment effect is good;
本发明废水处理装置的工作原理如下:The operating principle of the waste water treatment device of the present invention is as follows:
先通过第一隔膜泵4将废水储槽1中所存储的高浓度高含盐有机废水经第一管路5通入管道混合器6,同时将催化剂储槽2中所存储的均相催化剂经第二管路7也通入管道混合器6,同时使空压机3将反应用空气通过第三管路8也通入管道混合器6,此时高浓度高含盐有机废水、均相催化剂及空气三者会在管道混合器6中混合后从第一换热器9的进料口进入第一换热器9,再从第一换热器9的出料口进入第一反应塔10中进行充分的均相催化湿式氧化反应,第一反应塔10会将反应后形成的初道处理水从第一反应塔10的顶部出口排入第四管路12,再从第四管路12进入第二换热器11的进料口,此时空压机3会将反应用空气通过第十五管路36也通入第二换热器11的进料口,第一反应塔10出来的初道处理水会与空气在第二换热器11中混合、并与第二换热器11中的水进行充分的换热,第二换热器11中的水经换热后会变成蒸汽供透平发电机发电,而二道处理水则被换热降温后排入第二反应塔13中进行第二道均相催化湿式氧化反应,第二反应塔13会将反应后形成的二道处理水从第二反应塔13的顶部出口排入第五管路15,再从第一换热器9的换热水进口进入第一换热器9,然后再从第一换热器9的换热水出口排入第六管路16,在第二反应塔13排出的二道处理水通过第一换热器9的过程中,二道处理水的余热会被经过第一换热器9的高浓度高含盐有机废水、均相催化剂及空气三者吸收,从而对经过第一换热器9的高浓度高含盐有机废水、均相催化剂及空气三者混合物进行加热升温,而自身经换热后则逐渐冷却降温;First pass the high-concentration and high-salt organic wastewater stored in the wastewater storage tank 1 into the pipeline mixer 6 through the first pipeline 5 through the first diaphragm pump 4, and simultaneously pass the homogeneous catalyst stored in the catalyst storage tank 2 through The second pipeline 7 is also passed into the pipeline mixer 6, and the air compressor 3 is also passed into the pipeline mixer 6 by the third pipeline 8 with the reaction air at the same time. and the air will enter the first heat exchanger 9 from the inlet of the first heat exchanger 9 after being mixed in the pipeline mixer 6, and then enter the first reaction tower 10 from the outlet of the first heat exchanger 9 Carry out sufficient homogeneous catalytic wet oxidation reaction in the middle, first reaction tower 10 can be discharged into the fourth pipeline 12 from the top outlet of the first reaction tower 10 with the primary treatment water formed after the reaction, and then from the fourth pipeline 12 Enter the feed port of the second heat exchanger 11, and now the air compressor 3 will also pass the reaction air into the feed port of the second heat exchanger 11 through the fifteenth pipeline 36, and the first reaction tower 10 comes out The primary treatment water will mix with the air in the second heat exchanger 11, and fully exchange heat with the water in the second heat exchanger 11, and the water in the second heat exchanger 11 will become The steam is supplied to the turbine generator to generate electricity, and the secondary treated water is discharged into the second reaction tower 13 after being cooled by heat exchange to carry out the second homogeneous catalytic wet oxidation reaction. The treated water is discharged into the fifth pipeline 15 from the top outlet of the second reaction tower 13, then enters the first heat exchanger 9 from the heat exchange water inlet of the first heat exchanger 9, and then flows from the first heat exchanger 9 The outlet of the exchanged water is discharged into the sixth pipeline 16. When the secondary treated water discharged from the second reaction tower 13 passes through the first heat exchanger 9, the waste heat of the secondary treated water will be passed through the first heat exchanger. 9’s high-concentration and high-salt organic wastewater, homogeneous catalyst and air are absorbed, so as to heat up the mixture of high-concentration and high-salt organic wastewater, homogeneous catalyst and air passing through the first heat exchanger 9, and After exchanging heat, it will gradually cool down;
此时第六管路16中经过冷却降温后的二道处理水会进入第一气液分离器17进行气液分离,第一气液分离器17将二道处理水气液分离后生成的气相经第七管路18排入第一尾气吸收塔19,经第一尾气吸收塔19进行处理达标后排放,而第一气液分离器17将二道处理水气液分离后生成的液相会经第八管路20进入第一缓冲槽21,再被第二隔膜泵22经第九管路23打入MVR蒸发器24进行处理,MVR蒸发器24处理后会形成蒸余母液与冷凝水,其中蒸余母液可用于回用配制均相催化剂,而冷凝水则被第三隔膜泵25经第十管路26打入第三换热器27的进料口,此时空压机3会将反应用空气通过第十六管路37也通入第三换热器27的进料口,冷凝水会与空气在第三换热器27中混合后从第三换热器27的出料口通入第三反应塔28,并与第三反应塔28中的多相催化剂一起进行充分的多相催化湿化氧化反应,第三反应塔28会将反应后形成的三道处理水从顶部出口排入第十一管路29,再从第三换热器27的换热水进口进入第三换热器27,然后再从第三换热器27的换热水出口排入第十二管路30,在第三反应塔28排出的催化湿式氧化反应后形成的三道处理水经过第三换热器27的过程中,该三道处理水的余热会被经过第三换热器27的冷凝水与空气所吸收,从而对经过第三换热器27中的冷凝水及空气进行加热升温,而自身经换热后则逐渐冷却降温;降温后的三道处理水会从第三换热器27的换热口排入第十二管路30,再从第十二管路30进入第二气液分离器31,第二气液分离器31将三道处理水进行气液分离后生成气相与液相,所生成的气相会经第十三管路32排入第二尾气吸收塔33进行达标处理后排放,而所生成的液相会经第十四管路34进入第二缓冲槽21,再从第二缓冲槽21直接排入外界或进入生化系统处理,通过上述操作,即完成了对高浓度高含盐有机废水的处理。At this time, the cooled secondary treated water in the sixth pipeline 16 will enter the first gas-liquid separator 17 for gas-liquid separation, and the first gas-liquid separator 17 will separate the secondary treated water into the gas phase It is discharged into the first tail gas absorption tower 19 through the seventh pipeline 18, and is discharged after being treated up to the standard through the first tail gas absorption tower 19, and the first gas-liquid separator 17 separates the liquid phase generated after the two-way treated water gas-liquid separation. Enter the first buffer tank 21 through the eighth pipeline 20, and then be pumped into the MVR evaporator 24 by the second diaphragm pump 22 through the ninth pipeline 23 for treatment. Among them, the mother liquor after distillation can be used for recycling to prepare a homogeneous catalyst, and the condensed water is pumped into the feed port of the third heat exchanger 27 by the third diaphragm pump 25 through the tenth pipeline 26. At this time, the air compressor 3 will convert the reaction Air is also passed into the feed port of the third heat exchanger 27 through the sixteenth pipeline 37, and the condensed water can be mixed with air in the third heat exchanger 27 and passed from the discharge port of the third heat exchanger 27 into the third reaction tower 28, and carry out sufficient heterogeneous catalytic wet oxidation reaction together with the heterogeneous catalyst in the third reaction tower 28, the third reaction tower 28 will discharge the three-way treatment water formed after the reaction from the top outlet into the eleventh pipeline 29, then enter the third heat exchanger 27 from the inlet of the third heat exchanger 27, and then discharge into the twelfth pipeline from the outlet of the third heat exchanger 27 30. When the three-pass treated water formed after the catalytic wet oxidation reaction discharged from the third reaction tower 28 passes through the third heat exchanger 27, the waste heat of the three-pass treated water will be condensed by the third heat exchanger 27 absorbed by water and air, so as to heat up the condensed water and air passing through the third heat exchanger 27, and gradually cool down after the heat exchange itself; The heat exchange port of 27 is discharged into the twelfth pipeline 30, and then enters the second gas-liquid separator 31 from the twelfth pipeline 30, and the second gas-liquid separator 31 performs gas-liquid separation of the three treatment waters to generate a gas phase and the liquid phase, the generated gas phase will be discharged into the second tail gas absorption tower 33 through the thirteenth pipeline 32 for up-to-standard treatment, and the generated liquid phase will enter the second buffer tank 21 through the fourteenth pipeline 34 , and then directly discharged from the second buffer tank 21 into the outside world or into the biochemical system for treatment. Through the above operations, the treatment of high-concentration and high-salt organic wastewater is completed.
本发明废水处理装置的优点是:(1)处理成本低、处理效果好、占地面积小且自动化程度高;(2)无需稀释废水,就可以直接处理COD含量超过10万mg/L且高含盐量的废水;(3)在废水处理过程中不存在对环境的二次污染;(4)通过换热器回收多余热量,并将换热器产生的蒸汽用于透平发电机发电,达到了能量回收利用的目的。The advantages of the wastewater treatment device of the present invention are: (1) low treatment cost, good treatment effect, small floor space and high degree of automation; Salt wastewater; (3) There is no secondary pollution to the environment in the wastewater treatment process; (4) Recover excess heat through the heat exchanger, and use the steam generated by the heat exchanger for the turbine generator to generate electricity, The purpose of energy recovery is achieved.
一种废水处理方法,包括如下步骤:A method for treating wastewater, comprising the steps of:
(1)处理一种有机中间体生产废水,该废水主要含有1,3-环己二酮、氯化钠等成分,COD为125360 mg/L,pH=3.5,盐度为12.5%;先将均相催化剂与废水混合后再升温通入第一反应塔,混有均相催化剂的废水和第一反应塔内由空压机提供的反应用空气一起在第一反应塔内进行第一次均相催化湿式氧化反应,生成包含均相催化剂的初道处理水;其中均相催化湿式氧化反应的反应条件为:反应温度为(250~300)℃,反应压力为(4.5~9) MPa,液时空速为(0.5~3) h-1,其中均相催化剂的投加量为每升废水投加(50~500)mg;(1) Treat a kind of organic intermediate production wastewater, the wastewater mainly contains 1,3-cyclohexanedione, sodium chloride and other components, COD is 125360 mg/L, pH=3.5, salinity is 12.5%; After the homogeneous catalyst is mixed with wastewater, the temperature is raised and passed into the first reaction tower. The wastewater mixed with the homogeneous catalyst and the reaction air provided by the air compressor in the first reaction tower are used for the first homogenization in the first reaction tower. Phase catalyzed wet oxidation reaction to generate primary treated water containing homogeneous catalyst; the reaction conditions of homogeneous catalyzed wet oxidation reaction are: reaction temperature is (250~300) ℃, reaction pressure is (4.5~9) MPa, liquid The hourly space velocity is (0.5~3) h -1 , and the dosage of the homogeneous catalyst is (50~500) mg per liter of wastewater;
(2)接着将步骤(1)生成的初道处理水降温后通入第二反应塔,然后使初道处理水与第二反应塔内由空压机提供的反应用空气一起在第二反应塔内进行第二次均相催化湿式氧化反应,生成包含均相催化剂的二道处理水,其中均相催化湿式氧化反应的反应条件为:反应温度为(220~290)℃,反应压力为(2.5~8) MPa,液时空速为(0.5~3) h-1,其中均相催化剂的投加量为每升废水投加(50~500)mg;(2) Then pass the primary treatment water generated in step (1) into the second reaction tower after cooling down, and then make the primary treatment water and the reaction air provided by the air compressor in the second reaction tower together in the second reaction tower. The second homogeneous catalytic wet oxidation reaction is carried out in the tower to generate secondary treated water containing a homogeneous catalyst. The reaction conditions of the homogeneous catalytic wet oxidation reaction are: the reaction temperature is (220~290) °C, and the reaction pressure is ( 2.5~8) MPa, the liquid hourly space velocity is (0.5~3) h -1 , and the dosage of the homogeneous catalyst is (50~500) mg per liter of wastewater;
(3)然后将步骤(2)生成的二道处理水降温后通入第一气液分离器进行气液分离,生成气相及含有均相催化剂的液相;(3) Then cool down the secondary treated water generated in step (2) and pass it into the first gas-liquid separator for gas-liquid separation to generate a gas phase and a liquid phase containing a homogeneous catalyst;
(4)接着将步骤(3)生成的液相通入MVR蒸发器进行蒸发,生成无色结晶盐、冷凝水及含有均相催化剂的蒸余母液,其中MVR蒸发器的蒸发条件为:蒸发温度为(50~100)℃,蒸余母液量控制在步骤(3)生成的液相量的(1~10)%;(4) Next, pass the liquid phase generated in step (3) into the MVR evaporator for evaporation to generate colorless crystalline salt, condensed water, and distilled mother liquor containing a homogeneous catalyst. The evaporation conditions of the MVR evaporator are: evaporation temperature (50~100)°C, the amount of distilled mother liquor is controlled at (1~10)% of the liquid phase generated in step (3);
(5)然后将步骤(4)生成的冷凝水升温后通入第三反应塔,冷凝水和第三反应塔内多相催化剂以及由空压机提供的反应用空气一起在第三反应塔内进行多相催化湿式氧化反应,生成三道处理水,其中多相催化湿式氧化反应的反应条件为:反应温度为(180~280)℃,反应压力为(2.0~7.5) MPa,液时空速为(0.5~3) h-1;(5) Then heat up the condensed water generated in step (4) and pass it into the third reaction tower. The condensed water, the heterogeneous catalyst in the third reaction tower and the reaction air provided by the air compressor are together in the third reaction tower Carry out heterogeneous catalytic wet oxidation reaction to generate three treated water. The reaction conditions of heterogeneous catalytic wet oxidation reaction are: reaction temperature is (180~280) ℃, reaction pressure is (2.0~7.5) MPa, liquid hourly space velocity is (0.5~3) h -1 ;
(6)接着将步骤(5)生成的三道处理水降温后通入第二气液分离器进行气液分离,生成气相及符合排放标准的液相。(6) Next, the temperature of the three treated water generated in step (5) is cooled and passed into the second gas-liquid separator for gas-liquid separation to generate a gas phase and a liquid phase that meets the emission standards.
所述的均相催化剂为硫酸铁、硝酸铁、硫酸铜、硝酸铜、硫酸锰、硝酸锰、硫酸钴、硝酸钴、硫酸锌、硝酸锌、硫酸镍、硝酸镍中的一种或几种。The homogeneous catalyst is one or more of iron sulfate, iron nitrate, copper sulfate, copper nitrate, manganese sulfate, manganese nitrate, cobalt sulfate, cobalt nitrate, zinc sulfate, zinc nitrate, nickel sulfate, nickel nitrate.
所述的多相催化剂为贵金属负载型催化剂,其载体为活性炭、二氧化钛、二氧化锆、三氧化二铝、二氧化硅和分子筛中的一种或多种组合,其活性组分为钌、铑、钯、银、铂、铈、镧、钕中的一种或多种。The heterogeneous catalyst is a noble metal supported catalyst, and its carrier is one or more combinations of activated carbon, titanium dioxide, zirconium dioxide, aluminum oxide, silicon dioxide and molecular sieves, and its active components are ruthenium, rhodium , palladium, silver, platinum, cerium, lanthanum, neodymium in one or more.
下表为原废水经过两次均相催化湿式氧化反应后、以及经过多相催化湿式氧化反应后得到的处理水中的COD、COD去除率、盐含量及PH值,并且从表上可以看到本废水处理方法的处理效果好。The following table shows the COD, COD removal rate, salt content and PH value in the treated water obtained after two homogeneous catalytic wet oxidation reactions and heterogeneous catalytic wet oxidation reactions. The treatment effect of the wastewater treatment method is good.
本发明废水处理方法的优点是:处理效率好,COD去除率高,COD去除率大于95%,在废水处理过程中不存在对环境的二次污染,并且无需稀释废水,就可以直接处理COD含量超过10万mg/L且高含盐量的废水,尤其对处理有机成分易挥发的废水更具优势,MVR蒸余母液回用配制均相催化剂既解决了浓缩液的问题又达到循环利用的目的,并且析出盐为无色洁净盐,可回收再利用。The advantages of the wastewater treatment method of the present invention are: good treatment efficiency, high COD removal rate, the COD removal rate is greater than 95%, there is no secondary pollution to the environment during the wastewater treatment process, and the COD content can be directly treated without diluting the wastewater Wastewater with a high salt content exceeding 100,000 mg/L is especially advantageous for treating waste water with volatile organic components. MVR distilled mother liquor is reused to prepare a homogeneous catalyst, which not only solves the problem of concentrated liquid but also achieves the purpose of recycling , and the precipitated salt is colorless clean salt, which can be recycled and reused.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710164498.9A CN106865860B (en) | 2017-03-20 | 2017-03-20 | Energy recovery type wastewater catalytic wet oxidation treatment device and wastewater treatment method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710164498.9A CN106865860B (en) | 2017-03-20 | 2017-03-20 | Energy recovery type wastewater catalytic wet oxidation treatment device and wastewater treatment method |
Publications (2)
Publication Number | Publication Date |
---|---|
CN106865860A true CN106865860A (en) | 2017-06-20 |
CN106865860B CN106865860B (en) | 2020-09-04 |
Family
ID=59172280
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201710164498.9A Active CN106865860B (en) | 2017-03-20 | 2017-03-20 | Energy recovery type wastewater catalytic wet oxidation treatment device and wastewater treatment method |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN106865860B (en) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107758964A (en) * | 2017-11-16 | 2018-03-06 | 凯姆德(北京)能源环境科技有限公司 | A kind of system and its processing method for spent lye processing |
CN108383231A (en) * | 2018-03-09 | 2018-08-10 | 涂学炎 | A method of based on MVR system two-phase catalytic treatments high concentrated organic wastewater with high salt |
CN109179791A (en) * | 2018-11-16 | 2019-01-11 | 佛山科学技术学院 | A kind of catalytic wet oxidation processing equipment of the industrial wastewater with multistage filtering |
CN109293116A (en) * | 2018-11-07 | 2019-02-01 | 苏州工业园区承叶环境科技有限公司 | A kind for the treatment of process of high concentration cymoxanil waste water |
CN109399846A (en) * | 2017-08-18 | 2019-03-01 | 中国科学院大连化学物理研究所 | A kind of method of catalytic wet oxidation processing high concentration cymoxanil waste water |
CN110921806A (en) * | 2019-12-12 | 2020-03-27 | 山东沾化金嘉利化工科技有限公司 | Oxidation treatment method of calcium chloride-containing high-salinity wastewater |
CN112456720A (en) * | 2021-01-25 | 2021-03-09 | 华夏碧水环保科技有限公司北京分公司 | CWO and MVR combined wastewater pretreatment system and pretreatment method |
CN112694163A (en) * | 2019-10-23 | 2021-04-23 | 中国石油化工股份有限公司 | Method for quenching waste water of catalytic wet-type acrylonitrile oxidation device |
CN113880217A (en) * | 2021-09-30 | 2022-01-04 | 中化环境科技工程有限公司 | Method for treating nitrogenous heterocyclic pesticide wastewater |
CN115259456A (en) * | 2022-07-26 | 2022-11-01 | 爱环吴世(苏州)环保股份有限公司 | Catalytic wet oxidation wastewater treatment system and treatment process |
CN117509953A (en) * | 2023-11-09 | 2024-02-06 | 盐城师范学院 | System for strengthening wet oxidation treatment of vitamin B1 centrifugal mother liquor and using method thereof |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106495386A (en) * | 2016-12-31 | 2017-03-15 | 湖南平安环保股份有限公司 | A kind of processing method and processing device of high salinity organic wastewater with difficult degradation thereby |
CN106495404A (en) * | 2016-11-29 | 2017-03-15 | 湖南平安环保股份有限公司 | A kind of processing method of the high salinity cupric organic wastewater of highly acidity |
-
2017
- 2017-03-20 CN CN201710164498.9A patent/CN106865860B/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106495404A (en) * | 2016-11-29 | 2017-03-15 | 湖南平安环保股份有限公司 | A kind of processing method of the high salinity cupric organic wastewater of highly acidity |
CN106495386A (en) * | 2016-12-31 | 2017-03-15 | 湖南平安环保股份有限公司 | A kind of processing method and processing device of high salinity organic wastewater with difficult degradation thereby |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109399846A (en) * | 2017-08-18 | 2019-03-01 | 中国科学院大连化学物理研究所 | A kind of method of catalytic wet oxidation processing high concentration cymoxanil waste water |
CN107758964B (en) * | 2017-11-16 | 2024-04-26 | 凯姆德(北京)能源环境科技有限公司 | System for treating waste alkali liquid and treatment method thereof |
CN107758964A (en) * | 2017-11-16 | 2018-03-06 | 凯姆德(北京)能源环境科技有限公司 | A kind of system and its processing method for spent lye processing |
CN108383231B (en) * | 2018-03-09 | 2021-01-12 | 涂学炎 | Method for double-phase catalytic treatment of high-salt high-concentration organic wastewater based on MVR system |
CN108383231A (en) * | 2018-03-09 | 2018-08-10 | 涂学炎 | A method of based on MVR system two-phase catalytic treatments high concentrated organic wastewater with high salt |
CN109293116A (en) * | 2018-11-07 | 2019-02-01 | 苏州工业园区承叶环境科技有限公司 | A kind for the treatment of process of high concentration cymoxanil waste water |
CN109179791A (en) * | 2018-11-16 | 2019-01-11 | 佛山科学技术学院 | A kind of catalytic wet oxidation processing equipment of the industrial wastewater with multistage filtering |
CN112694163A (en) * | 2019-10-23 | 2021-04-23 | 中国石油化工股份有限公司 | Method for quenching waste water of catalytic wet-type acrylonitrile oxidation device |
CN110921806A (en) * | 2019-12-12 | 2020-03-27 | 山东沾化金嘉利化工科技有限公司 | Oxidation treatment method of calcium chloride-containing high-salinity wastewater |
CN112456720A (en) * | 2021-01-25 | 2021-03-09 | 华夏碧水环保科技有限公司北京分公司 | CWO and MVR combined wastewater pretreatment system and pretreatment method |
CN113880217A (en) * | 2021-09-30 | 2022-01-04 | 中化环境科技工程有限公司 | Method for treating nitrogenous heterocyclic pesticide wastewater |
CN115259456A (en) * | 2022-07-26 | 2022-11-01 | 爱环吴世(苏州)环保股份有限公司 | Catalytic wet oxidation wastewater treatment system and treatment process |
CN117509953A (en) * | 2023-11-09 | 2024-02-06 | 盐城师范学院 | System for strengthening wet oxidation treatment of vitamin B1 centrifugal mother liquor and using method thereof |
Also Published As
Publication number | Publication date |
---|---|
CN106865860B (en) | 2020-09-04 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN106865860A (en) | Energy recovery type Catalytic Wet Air Oxidation for Wastewater processing unit and method of wastewater treatment | |
Chen et al. | Advanced ammonia nitrogen removal and recovery technology using electrokinetic and stripping process towards a sustainable nitrogen cycle: A review | |
CN101264948B (en) | Device and method for reducing ammonia nitrogen wastewater discharge and utilizing ammonia nitrogen resources | |
CN106830558B (en) | Steam-rich type high-salt and high-concentration wastewater treatment device and wastewater treatment method | |
CN106495386A (en) | A kind of processing method and processing device of high salinity organic wastewater with difficult degradation thereby | |
CN104211244B (en) | Renewable and the gaseous state embrane method process of by-product strong aqua of a kind of absorption agent is containing the method for ammonia feed liquid or waste water | |
CN102503016B (en) | Device and method for treating ammonia nitrogen wastewater, recycling ammonia and preparing ammonium sulfate | |
Zhu et al. | High-value conversion of waste Na2SO4 by a bipolar membrane electrodialysis metathesis system | |
CN102030386A (en) | Efficient energy-saving coupling stripping deamination equipment and method | |
CN110606470B (en) | Device for concentrating, resolving and producing hydrogen chloride from hydrochloric acid | |
CN108383231A (en) | A method of based on MVR system two-phase catalytic treatments high concentrated organic wastewater with high salt | |
CN106986490A (en) | A kind of recovery processing technique and device of carboxylate industrial production wastewater | |
CN102633350B (en) | Method for recycling excessive oxygen and carbon dioxide in supercritical water oxidation system | |
CN105692995A (en) | Recycling treatment method of amino acid wastewater | |
CN105540975B (en) | A kind of recycling processing method and its system of PCB circuit board etching waste liquor | |
CN104860465B (en) | Double-tower catalysis thermal-coupling reflux deamination method and deamination device thereof | |
CN104671574B (en) | A kind of m-nitrobenzene sodium sulfonate produces the process technique of waste water | |
CN207891095U (en) | A kind of alkali device gives up the device that light liquid is recycled with ammonia-containing gas | |
CN212369872U (en) | System for absorbing and purifying byproduct hydrogen chloride gas in chlorination workshop section to form acid | |
CN211111046U (en) | Device for producing hydrogen chloride by concentration and resolution in hydrochloric acid | |
CN104724776A (en) | Device and method for mixing secondary steam into pressurized water in pressurized evaporation | |
CN101503257B (en) | Method and apparatus for recovering and treating ammonium nitrate condensate liquid wastewater | |
CN103449591A (en) | High-concentration ammonia nitrogen wastewater treatment device | |
CN106007138A (en) | Wet-method chromium alloy waste water treatment system | |
CN113087267A (en) | High ammonia nitrogen waste liquid purification process |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right |
Effective date of registration: 20240304 Address after: 116023 No. 457, Zhongshan Road, Liaoning, Dalian Patentee after: DALIAN INSTITUTE OF CHEMICAL PHYSICS, CHINESE ACADEMY OF SCIENCES Country or region after: China Address before: Room 207, Building A, Emerging Industry Development Center, Zhangjiagang Free Trade Zone, Suzhou City, Jiangsu Province 215600. Zhangjiagang Industrial Technology Research Institute Co., Ltd., Dalian Institute of Chemical Physics, Chinese Academy of Sciences Patentee before: ZHANGJIAGANG INDUSTRY TECHNOLOGY RESEARCH INSTITUTE CO.,LTD. DALIAN INSTITUTE OF CHEMICAL PHYSICS CHINESE ACADEMY OF SCIENCES Country or region before: China |
|
TR01 | Transfer of patent right |