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CN105964294B - A kind of hydrogenating catalyst composition and preparation method thereof - Google Patents

A kind of hydrogenating catalyst composition and preparation method thereof Download PDF

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CN105964294B
CN105964294B CN201610348740.3A CN201610348740A CN105964294B CN 105964294 B CN105964294 B CN 105964294B CN 201610348740 A CN201610348740 A CN 201610348740A CN 105964294 B CN105964294 B CN 105964294B
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parts
molecular sieve
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catalyst composition
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CN105964294A (en
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李伟
王兴杰
宋峰
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Shandong Chengtai New Materials Co., Ltd.
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Shandong Chengtai Chemical Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/005Mixtures of molecular sieves comprising at least one molecular sieve which is not an aluminosilicate zeolite, e.g. from groups B01J29/03 - B01J29/049 or B01J29/82 - B01J29/89
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/18After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/08Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
    • B01J29/10Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y containing iron group metals, noble metals or copper
    • B01J29/106Y-type faujasite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/72Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing iron group metals, noble metals or copper
    • B01J29/76Iron group metals or copper
    • B01J29/7615Zeolite Beta
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/82Phosphates
    • B01J29/84Aluminophosphates containing other elements, e.g. metals, boron
    • B01J29/85Silicoaluminophosphates [SAPO compounds]

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Catalysts (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

The invention discloses a kind of hydrogenating catalyst compositions and preparation method thereof, by the material composition of following parts by weight, 30 parts of amorphous silica-alumina, 40 parts of molecular sieve, 12 parts of magnesia, 15 parts of diboron trioxide, 20 parts of di-iron trioxide, 25 parts of nano granular of zinc oxide, 8 parts of calcium oxide.The present invention uses the hydrogenating catalyst composition of above-mentioned technical proposal, hydrogenating function and acid function can effectively be adjusted, feed stock conversion is high, and stability is good, and activity is high, growing up for the active component crystal grain of catalyst during the reaction can also be effectively prevented, service life is long, has large hole appearance and specific surface area, the ability for handling macromolecular in heavy oil strong, it can be used for the single-stage hydrocracking technique of no refining stage, it can also be used to have the one-stage serial hydrocracking technique of refining stage.

Description

A kind of hydrogenating catalyst composition and preparation method thereof
Technical field
The invention belongs to oil product processing technique field, a kind of hydrogenating catalyst composition and its preparation are concretely related to Method.
Background technology
Hydrocracking technology is one of the important means of crude oil secondary operation, heavy oil lighting.Since it is suitable with raw material Ying Xingqiang, production operation and products scheme have become the high-quality lightweight cleaning of production flexibly and the features such as good product quality Oil product and the important channel for solving industrial chemicals source.
Hydrocracking catalyst is usually bifunctional catalyst, and lytic activity and hydrogenation activity are by the acid in catalyst What property component and hydrogenation active component provided respectively.Acidic components in catalyst are usually the molecule contained in catalyst The refractory inorganic oxides of carrier are sieved and/or constitute to provide.Refractory inorganic oxides generally comprise amorphous silica-alumina, nothing It is one or more in the aluminium oxide that shapes.
The conjugation between molecular sieve and refractory inorganic oxides in carrier and dispersion degree have between reacting with it performance Inseparable relationship, the activity of catalyst and the selectivity to various purpose products are largely influenced.It is right For hydrocracking catalyst, matched difference can generate different reaction effects between cracking function and hydrogenating function, That is, it is directed to different purpose products, need the cracking function and hydrogenating function that adjust catalyst.Existing hydrogenation catalyst is deposited Poor in stability, service life is short, and hole holds and surface area is small, in processing heavy oil the shortcomings of macromolecular energy force difference.
Invention content
The technical problem to be solved by the present invention is to provide one kind in view of the deficiencies of the prior art and can effectively adjust to add hydrogen Function and acid function, feed stock conversion is high, and stability is good, and activity is high, can also be effectively prevented catalyst in reaction process In active component crystal grain grow up, service life is long, and there is large hole to hold and specific surface area, handle the energy of macromolecular in heavy oil Power is strong, can be used for the single-stage hydrocracking technique of no refining stage, it can also be used to have the one-stage serial hydrocracking technique of refining stage Hydrogenating catalyst composition.
The present invention also provides a kind of preparation methods of above-mentioned catalyst, and easily operated, the prices of raw materials are cheap, prepare Journey is discharged without NOx, can be met cleaning and be prepared catalyst requirement, reaction is continuous, and the reaction time is short, at low cost, suitable for industry Using.
The present invention uses following technical scheme to solve above-mentioned technical problem:A kind of hydrogenating catalyst composition, by following The material composition of parts by weight, 30 parts of amorphous silica-alumina, 40 parts of molecular sieve, 12 parts of magnesia, 15 parts of diboron trioxide, three oxidations two 20 parts of iron, 25 parts of nano granular of zinc oxide, 8 parts of calcium oxide.
It is further improvement of the present invention below:
The molecular sieve is the mixture of SAPO-11 molecular sieves, beta-zeolite molecular sieve and Y type molecular sieve, the SAPO- The mass ratio of 11 molecular sieves, beta-zeolite molecular sieve and Y type molecular sieve is 3:2:1.
It is further improved:
The relative crystallinity of the SAPO-11 molecular sieves is 98%, and crystal particle diameter is 2.5 μm.
It is further improved:
The relative crystallinity 95%~110% of the Y type molecular sieve, crystal particle diameter are 1.8 μm.
It is further improved:
The grain size of the nano granular of zinc oxide is 100-20nm, length 80-30nm.
It is further improved:
The amorphous silica-alumina silicon oxide-containing 8wt%-50wt%, specific surface area 700-800m2/ g, Kong Rongwei 1.6-1.8ml/g, bore dia 8-15nm, shared Kong Rong account for the 95%- 98% of total pore volume, and infrared total acid content is 0.30 - 0.45mmol/g, middle strong acid amount/infrared total acid content are that 0.56-0.81, L acid amount/B acid amounts are 1.40-2.30.
A kind of preparation method of hydrogenating catalyst composition, includes the following steps:
1), the amorphous silica-alumina of above-mentioned parts by weight, molecular sieve be sufficiently mixed in kneading machine, acetic acid and β-carboxylic is added Ethyl propylene acid esters mixed acid solution carries out peptization, is extruded into a diameter of 0.5mm cylindrical types, and then drying 2 is small at 300 DEG C When, it is roasted 2 hours at 800 DEG C, prepares molding catalyst carrier;
2), by 12 parts of magnesia, 15 parts of diboron trioxide, 20 parts of di-iron trioxide, 25 parts of nano granular of zinc oxide, oxidation 8 parts of calcium is uniformly mixed, and is sent into calcining furnace, is roasted 4-6 hours at 1500-2000 DEG C and obtain particle;
3), above-mentioned particle incorporated in the zinc nitrate solution of a concentration of 0.5mol/L, metallic compound mixed solution is made;
4), said catalyst carrier carries out to dip operation in above-mentioned metallic compound mixed solution, time 50min, Then it is dried;
5), material carries out impregnation using the ammonium hydroxide of a concentration of 8mol/L after drying, ammonia volume be it is dry after object Expect the 90% of water absorption rate, is then dried and roasts again, obtain final catalyst.
It is further improved:
Step 4)Middle drying temperature is 150 DEG C, 6 hours drying times.
It is further improved:
Step 5)Middle calcination temperature is 450 DEG C, and roasting time is 3 hours.
It is further improved:
Step 1)Described in acetic acid concentration be 6mol/L.
The present invention uses the hydrogenating catalyst composition of above-mentioned technical proposal, can effectively adjust hydrogenating function and acidity Function, feed stock conversion is high, and stability is good, and activity is high, can also be effectively prevented the activearm of catalyst during the reaction Divide growing up for crystal grain, service life is long, has large hole appearance and specific surface area, the ability for handling macromolecular in heavy oil is strong, can use In the single-stage hydrocracking technique of no refining stage, it can also be used to there is the one-stage serial hydrocracking technique of refining stage.The present invention adopts Easily operated with above-mentioned preparation method, the prices of raw materials are cheap, and preparation process is discharged without NOx, can meet cleaning preparation and urge Agent requirement, reaction is continuous, and the reaction time is short, at low cost, suitable for commercial Application.
Specific implementation mode
Embodiment, a kind of hydrogenating catalyst composition, by the material composition of following parts by weight, 30 parts of amorphous silica-alumina divides 40 parts of son sieve, 12 parts of magnesia, 15 parts of diboron trioxide, 20 parts of di-iron trioxide, 25 parts of nano granular of zinc oxide, calcium oxide 8 Part.
The molecular sieve is the mixture of SAPO-11 molecular sieves, beta-zeolite molecular sieve and Y type molecular sieve, the SAPO- The mass ratio of 11 molecular sieves, beta-zeolite molecular sieve and Y type molecular sieve is 3:2:1.
The relative crystallinity of the SAPO-11 molecular sieves is 98%, and crystal particle diameter is 2.5 μm.
The relative crystallinity 95%~110% of the Y type molecular sieve, crystal particle diameter are 1.8 μm.
The grain size of the nano granular of zinc oxide is 100-20nm, length 80-30nm.
The amorphous silica-alumina silicon oxide-containing 8wt%-50wt%, specific surface area 700-800m2/ g, Kong Rongwei 1.6-1.8ml/g, bore dia 8-15nm, shared Kong Rong account for the 95%- 98% of total pore volume, and infrared total acid content is 0.30 - 0.45mmol/g, middle strong acid amount/infrared total acid content are that 0.56-0.81, L acid amount/B acid amounts are 1.40-2.30.
The preparation method of amorphous silica-alumina described above is as follows:
A, sodium aluminate solution and sodium silicate solution are prepared respectively;
B, part or all of sodium silicate solution will be added in sodium aluminate solution, then passes to CO2Gas, control reaction temperature Degree is 40 DEG C of 10-, and the pH values for controlling cemented into bundles are 8- 11;Wherein as the CO being passed through2 Gas flow accounts for total intake 40%~100%, remaining sodium silicate solution is added;
C, at the control temperature and pH values of step b, the mixture ventilation obtained by step b is stablized 40-60 minutes ;
D, the solidliquid mixture obtained by step c is filtered, Washing of Filter Cake;
E, the filter cake obtained by step d is beaten, then carries out hydro-thermal process, through filtering, drying, obtains amorphous silica-alumina ;The hydrothermal conditions are as follows:Under 120~150 DEG C, 0.5~4.0MPa water vapor pressures processing 2~ 5 hours.
In step b, as the CO being passed through2When gas flow accounts for the 50%-80% of total intake, it is added remaining
Sodium silicate solution.
In the step a, a concentration of 15-55g Al of sodium aluminate solution2O3/ l, sodium silicate solution it is dense
Degree is 50-200g SiO2/l。
All or part of sodium silicate solution is added in step b, the whole sodium silicate solutions being as added 5wt%- 100wt%.
The CO2A concentration of 30v%-60v% of gas.
The detailed process of step b is using one of following methods:(1) it after whole sodium metasilicate are added into sodium aluminate, is passed through CO2Gas;(2) after part sodium metasilicate being added into sodium aluminate, whole CO are passed through2Then gas is added into mixture Remaining sodium silicate solution;(3) after part sodium metasilicate being added into sodium aluminate, it is passed through part CO2Gas, then lead to CO on one side2 Remaining sodium silicate solution is added in gas on one side.
Washing described in step d is that filter cake is washed till neutrality with 50-90 DEG C of deionized water.
It is 8 that mashing described in step e, which is by solid-liquid volume ratio,:1 - 10:1, into filter cake plus water is beaten.
Drying condition described in step e is as follows:It is 6-8 hours dry at 110-130 DEG C.
The preparation method of above-mentioned Y types molecular sieve includes following processes:Fresh NaY Crystallization of Zeolite slurries are filtering When separation molecular sieve filter cake, concentration of lye 0.001-0.5mol/L, alkali are rinsed with the lye of 4-6 times of molecular sieve butt quality Liquid temperature is 30-90 DEG C;Then above-mentioned NaY molecular sieves filter cake is beaten, the compound solution of the ion containing H+ is added, So that the pH values of NaY molecular sieve pulps are maintained at 2.5-7.0, reaction temperature is 5-100 DEG C, exchange reaction 0.2-6 Hour, it is swapped with H+ and the sodium in zeolite, H+ has filtering, washing, roasting process after exchanging.
The preparation method of above-mentioned nano granular of zinc oxide is as follows:
1, methanol is added in round-bottomed flask first, sequentially adds potassium hydroxide and acetic acid dihydrate zinc, electromagnetic agitation 1-5 minutes, obtain the solution of water white transparency;
It 2 and then is stirred 40 hours in 80 DEG C of heating temperature, being heated at reflux in device for 15 DEG C of circulating water temperature, obtains breast The solution of white;
3, supernatant liquor is outwelled after obtained milky white solution being stood 4-8 hours, is cleaned with methanol, centrifuge separation It is 3-5 times, finally that particle is dry in vacuum drying chamber, obtain nano granular of zinc oxide.
The mass concentration of the potassium hydroxide is not less than 85%.
The mass concentration of the acetic acid dihydrate zinc is not less than 99%.
The volumetric concentration of the methanol solution is not less than 99.5%.
The drying temperature is 20-30 DEG C, and the time is 24-96 hours.
The preparation method of the SAPO-11 molecular sieves is as follows, and the raw material phosphoric acid of 90% aqueous solution is mixed with deionized water After stir evenly, boehmite is added under stiring, is added containing SiO after stirring evenly2For 25% Ludox, stir After mixing reaction plastic, finally diethylamine solution and hydrofluoric acid solution are slowly added into above-mentioned gel again, continues stirring and is made Gel reaction mixture;Above-mentioned reaction mixture is fitted into the crystallizing kettle with polytetrafluoroethylene bushing, it is spontaneous in 160 DEG C Crystallization product, is finally washed with deionized, filters by crystallization 48 hours under pressure, is dried in 100 DEG C of air, is made SAPO-11 molecular sieves, relative crystallinity 98%.
A kind of preparation method of hydrogenating catalyst composition, includes the following steps:
1), the amorphous silica-alumina of above-mentioned parts by weight, molecular sieve be sufficiently mixed in kneading machine, acetic acid and β-carboxylic is added Ethyl propylene acid esters mixed acid solution carries out peptization, is extruded into a diameter of 0.5mm cylindrical types, and then drying 2 is small at 300 DEG C When, it is roasted 2 hours at 800 DEG C, prepares molding catalyst carrier.
2), by 12 parts of magnesia, 15 parts of diboron trioxide, 20 parts of di-iron trioxide, 25 parts of nano granular of zinc oxide, oxidation 8 parts of calcium is uniformly mixed, and is sent into calcining furnace, is roasted 4-6 hours at 1500-2000 DEG C and obtain particle;
3), above-mentioned particle incorporated in the zinc nitrate solution of a concentration of 0.5mol/L, metallic compound mixed solution is made.
4), said catalyst carrier carries out to dip operation in above-mentioned metallic compound mixed solution, time 50min, Then it is dried.
5), material carries out impregnation using the ammonium hydroxide of a concentration of 8mol/L after drying, ammonia volume be it is dry after object Expect the 90% of water absorption rate, is then dried and roasts again, obtain final catalyst.
Step 4)Middle drying temperature is 150 DEG C, 6 hours drying times.
Step 5)Roasting roasts 3 hours at 450 DEG C.
Step 1)Described in acetic acid concentration be 6mol/L.

Claims (5)

1. a kind of hydrogenating catalyst composition, it is characterised in that:By the material composition of following parts by weight, 30 parts of amorphous silica-alumina, 40 parts of molecular sieve, 12 parts of magnesia, 15 parts of diboron trioxide, 20 parts of di-iron trioxide, 25 parts of nano granular of zinc oxide, calcium oxide 8 parts;
The molecular sieve is the mixture of SAPO-11 molecular sieves, beta-zeolite molecular sieve and Y type molecular sieve, and the SAPO-11 divides The mass ratio of son sieve, beta-zeolite molecular sieve and Y type molecular sieve is 3:2:1;
The relative crystallinity of the SAPO-11 molecular sieves is 98%, and crystal particle diameter is 2.5 μm;
The relative crystallinity 95%~110% of the Y type molecular sieve, crystal particle diameter are 1.8 μm;
The grain size of the nano granular of zinc oxide is 100-20nm, length 80-30nm;
The amorphous silica-alumina silicon oxide-containing 8wt%-50wt%, specific surface area are 700-800m 2/g, Kong Rongwei 1.6- 1.8ml/g, bore dia 8-15nm, shared Kong Rong account for the 95%- 98% of total pore volume, and infrared total acid content is 0.30- 0.45mmol/g, middle strong acid amount/infrared total acid content are that 0.56-0.81, L acid amount/B acid amounts are 1.40-2.30.
2. the preparation method of hydrogenating catalyst composition according to claim 1, it is characterised in that:Include the following steps:
1), the amorphous silica-alumina of above-mentioned parts by weight, molecular sieve be sufficiently mixed in kneading machine, acetic acid and β-carboxyethyl is added Crylic acid ester mixture acid solution carries out peptization, is extruded into a diameter of 0.5mm cylindrical types, then 2 hours dry at 300 DEG C, It is roasted 2 hours at 800 DEG C, prepares molding catalyst carrier;
2), by 12 parts of magnesia, 15 parts of diboron trioxide, 20 parts of di-iron trioxide, 25 parts of nano granular of zinc oxide, calcium oxide 8 Part is uniformly mixed, and is sent into calcining furnace, is roasted 4-6 hours at 1500-2000 DEG C and obtain particle;
3), above-mentioned particle incorporated in the zinc nitrate solution of a concentration of 0.5mol/L, metallic compound mixed solution is made;
4), said catalyst carrier carries out to dip operation in above-mentioned metallic compound mixed solution, time 50min, then It is dried;
5), material carries out impregnation using the ammonium hydroxide of a concentration of 8mol/L after drying, ammonia volume be it is dry after material inhale Then the 90% of water rate is dried and roasts again, obtain final catalyst.
3. the preparation method of hydrogenating catalyst composition according to claim 2, it is characterised in that:Step 4)In, it is dry Temperature is 150 DEG C, 6 hours drying times.
4. the preparation method of hydrogenating catalyst composition according to claim 2, it is characterised in that:Step 5)In, roasting Temperature is 450 DEG C, and roasting time is 3 hours.
5. the preparation method of hydrogenating catalyst composition according to claim 2, it is characterised in that:Step 1)In, it is described Acetic acid concentration is 6mol/L.
CN201610348740.3A 2016-05-24 2016-05-24 A kind of hydrogenating catalyst composition and preparation method thereof Active CN105964294B (en)

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