CN105642942B - A kind of boring processing three-shaft linkage mechanical arm - Google Patents
A kind of boring processing three-shaft linkage mechanical arm Download PDFInfo
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- CN105642942B CN105642942B CN201610197746.5A CN201610197746A CN105642942B CN 105642942 B CN105642942 B CN 105642942B CN 201610197746 A CN201610197746 A CN 201610197746A CN 105642942 B CN105642942 B CN 105642942B
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- 238000005520 cutting process Methods 0.000 claims abstract description 60
- 230000008602 contraction Effects 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 196
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 56
- 230000007246 mechanism Effects 0.000 claims description 56
- 238000009434 installation Methods 0.000 claims description 55
- 229910052742 iron Inorganic materials 0.000 claims description 28
- 230000009467 reduction Effects 0.000 claims description 21
- 230000033001 locomotion Effects 0.000 claims description 7
- 230000000087 stabilizing effect Effects 0.000 claims description 7
- 230000013011 mating Effects 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000005457 optimization Methods 0.000 description 13
- 230000000694 effects Effects 0.000 description 11
- 238000003780 insertion Methods 0.000 description 11
- 230000037431 insertion Effects 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- 238000007667 floating Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 9
- 238000005192 partition Methods 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 6
- 238000003754 machining Methods 0.000 description 6
- 238000005096 rolling process Methods 0.000 description 6
- 230000001360 synchronised effect Effects 0.000 description 6
- 230000002441 reversible effect Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 230000035939 shock Effects 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 229910000639 Spring steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
- B23B41/02—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor for boring deep holes; Trepanning, e.g. of gun or rifle barrels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/02—Driving main working members
- B23Q5/027—Driving main working members reciprocating members
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- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
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Abstract
本发明公开了一种镗削加工三轴联动机械臂,包括整体呈圆柱状的刀柄和刀具,刀具安装在刀柄前端的切削段内,其特征在于,所述刀柄上切削段后端向后依次形成有用于控制刀具径向进给的径向进给控制段、用于控制刀具切削段周向旋转的周向旋转控制段和用于控制刀具切削段轴向伸缩的轴向伸缩控制段,刀柄上还设置有用于实现在被加工孔内支撑的刀具稳定支撑装置。本发明能够实现镗削独立加工,具有镗削加工范围大,适用性广,加工精度高等优点。
The invention discloses a three-axis linkage mechanical arm for boring processing, which includes a cylindrical tool handle and a tool as a whole, and the tool is installed in the cutting section at the front end of the tool handle, and is characterized in that the rear end of the cutting section on the tool handle A radial feed control section for controlling the radial feed of the tool, a circumferential rotation control section for controlling the circumferential rotation of the cutting section of the tool, and an axial telescopic control section for controlling the axial expansion and contraction of the cutting section of the tool are sequentially formed backward. section, and the tool handle is also provided with a stable support device for the tool to be supported in the processed hole. The invention can realize boring independent processing, and has the advantages of large boring processing range, wide applicability, high processing precision and the like.
Description
技术领域technical field
本发明属于复杂孔壁形状的镗削加工领域,具体涉及一种镗削加工三轴联动机械臂。The invention belongs to the field of boring processing of complex hole wall shapes, and in particular relates to a three-axis linkage mechanical arm for boring processing.
背景技术Background technique
镗削是一种用刀具扩大孔或其它圆形轮廓的内径切削工艺,其应用范围一般从半粗加工到精加工,所用刀具通常为镗刀或镗杆。镗孔是对锻出,铸出或钻出孔的进一步加工,属于镗削方式的一种。镗孔可扩大孔径,提高精度,减小表面粗糙度,还可以较好地纠正原来孔轴线的偏斜。Boring is the internal diameter cutting process of enlarging a hole or other circular profile with a tool. Its applications generally range from semi-roughing to finishing. The tool used is usually a boring tool or boring bar. Boring is the further processing of forged, cast or drilled holes, which is a kind of boring method. Boring can enlarge the aperture, improve precision, reduce surface roughness, and can better correct the deviation of the original hole axis.
普通的镗刀结构,一般包括刀柄和设置在刀柄前端的刀具,刀柄后端安装在机床上,使用时靠机床提供动力进行镗削加工。但对于一些不适合靠机床实现加工的情况,例如在一些已安装好的较大设备上进行技改需要扩孔镗削加工等情况,则很难采用现有的加工设备实现加工。The common boring tool structure generally includes a tool handle and a tool arranged at the front end of the tool handle, and the rear end of the tool handle is installed on the machine tool, and the machine tool is used to provide power for boring processing. However, for some situations that are not suitable for processing by machine tools, such as the technical transformation of some installed larger equipment that requires reaming and boring processing, it is difficult to use existing processing equipment to achieve processing.
另外,现有的镗刀,镗削加工性能有限,对于深度大于直径6倍以上的深孔镗削加工,以及一些比较复杂的结构例如螺旋式断隔槽、直槽、斜槽、圆弧槽、螺纹、螺旋面、圆弧面、内孔的局部扩大等加工时,也难以保证精度和加工效率。In addition, the existing boring tools have limited boring processing performance. For deep hole boring processing with a depth greater than 6 times the diameter, and some more complex structures such as spiral partition grooves, straight grooves, inclined grooves, and arc grooves , thread, helical surface, arc surface, local expansion of the inner hole, etc., it is difficult to guarantee the accuracy and processing efficiency.
发明内容Contents of the invention
针对上述现有技术的不足,本发明所要解决的技术问题是:如何提供一种能够实现镗削独立加工,镗削加工范围大,适用性广,加工精度高的镗削加工三轴联动机械臂。Aiming at the deficiencies of the above-mentioned prior art, the technical problem to be solved by the present invention is: how to provide a three-axis linkage mechanical arm for boring processing that can realize independent processing of boring, has a large range of boring processing, wide applicability, and high processing accuracy. .
为了解决上述技术问题,本发明采用了如下的技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种镗削加工三轴联动机械臂,包括整体呈圆柱状的刀柄和刀具,刀具安装在刀柄前端的切削段内,其特征在于,所述刀柄上切削段后端向后依次形成有用于控制刀具径向进给的径向进给控制段、用于控制刀具切削段周向旋转的周向旋转控制段和用于控制刀具切削段轴向伸缩的轴向伸缩控制段,刀柄上还设置有用于实现在被加工孔内支撑的刀具稳定支撑装置。A three-axis linkage mechanical arm for boring processing, including a cylindrical tool holder and a tool as a whole, the tool is installed in the cutting section at the front end of the tool holder, and is characterized in that the rear end of the cutting section on the tool holder is sequentially formed There is a radial feed control section for controlling the radial feed of the tool, a circumferential rotation control section for controlling the circumferential rotation of the cutting section of the tool, and an axial telescopic control section for controlling the axial expansion and contraction of the cutting section of the tool. There is also a stabilizing support device for the tool to be supported in the processed hole.
这样,本机械臂能够靠刀具稳定支撑装置支撑在被加工孔内部,然后加工过程中能够产生三轴联动,靠周向旋转控制段控制旋转镗削的同时能够控制刀具沿径向进给或伸缩运动,进而实现了镗削独立加工的同时,能够完成复杂结构和深孔结构的镗削加工。具有镗削加工范围大,适用性广的特点。In this way, the mechanical arm can be supported inside the hole to be machined by the tool stabilizing support device, and then three-axis linkage can be generated during the machining process, and the rotary boring can be controlled by the circumferential rotation control section, and at the same time, the tool can be controlled to feed or expand in the radial direction Movement, thereby realizing the independent processing of boring, and can complete the boring processing of complex structures and deep hole structures. It has the characteristics of large boring processing range and wide applicability.
作为优化,所述切削段包括一个切削段筒体,切削段筒体前部位置设置有刀具安装槽并用于安装刀具,刀具包括用于形成切削刃的刀头部分和用于实现安装和刀具径向进给传动的安装柄部分,刀头部分的切削刃位置外露出刀具安装槽,刀头部分和安装柄部分分体式设计且采用螺栓固定连接为一体,安装柄部分的内侧面上设置有传动齿条用于实现刀具径向进给传动。As an optimization, the cutting section includes a cutting section cylinder, the front position of the cutting section cylinder is provided with a tool installation slot and is used to install the cutter, and the cutter includes a cutter head part for forming a cutting edge and for realizing the installation and tool diameter. To the installation handle part of the feed transmission, the cutting edge position of the cutter head part exposes the tool installation groove. The cutter head part and the installation handle part are designed separately and connected by bolts. The inner surface of the installation handle part is provided with a transmission The rack is used to realize the radial feed transmission of the tool.
这样,刀具采用刀头和安装柄两部分结构实现,靠刀头部分形成切削刃,这样,可以针对切削和安装不同的要求各自采用不同的材料,以提高切削刃加工强度的同时降低成本。同时将刀具分为两个部分,方便安装柄部分上设置传动结构实现刀具径向进给传动。该传动结构采用传动齿条,可以方便和传动输入齿轮啮合实现刀具进给进给传动,结构简单且利于传动比精确控制。In this way, the tool is realized by the structure of the cutter head and the mounting handle, and the cutting edge is formed by the cutter head part. In this way, different materials can be used for different cutting and installation requirements, so as to improve the processing strength of the cutting edge and reduce the cost. At the same time, the cutting tool is divided into two parts, which is convenient for installing a transmission structure on the handle part to realize the radial feed transmission of the cutting tool. The transmission structure adopts a transmission rack, which can be easily meshed with the transmission input gear to realize the feed transmission of the tool. The structure is simple and is conducive to precise control of the transmission ratio.
作为优化,所述传动齿条包括第一传动齿条和第二传动齿条,第一传动齿条和第二传动齿条并列错位设置且同时和用于实现刀具径向进给传动的刀具径向进给传动齿轮啮合。As an optimization, the transmission rack includes a first transmission rack and a second transmission rack, the first transmission rack and the second transmission rack are juxtaposed and misplaced, and at the same time, they are used to realize the radial feed transmission of the tool. Engage the feed drive gear.
这样,设置两个传动齿条同时和刀具径向进给传动齿轮啮合,可以靠两个传动齿条的错位设置,使其两个传动齿条中错位相邻的两个轮齿分别贴合到刀具径向进给传动齿轮一个齿槽的前后两侧;这样就消除了采用齿轮啮合传动容易存在的啮合间隙,在较小啮合间隙导致的传动误差的同时极大地降低了对齿轮制造精度的要求。In this way, two transmission racks are set to mesh with the tool radial feed transmission gear at the same time, and the two transmission racks can be set by dislocation, so that the two adjacent gear teeth of the two transmission racks are respectively attached to the The tool radially feeds the front and rear sides of a tooth groove of the transmission gear; this eliminates the meshing gap that is easy to exist when using gear meshing transmission, and greatly reduces the requirements for gear manufacturing accuracy while reducing the transmission error caused by the small meshing gap .
进一步地,刀具安装槽前侧内壁倾斜设置且前侧内壁中和刀具径向进给方向一致的该端往靠近刀具的方向倾斜,该刀具安装槽前侧内壁和刀具前侧外壁之间配合设置有一块斜铁,斜铁和刀具安装槽前侧内壁相贴一侧为斜面,斜铁和刀具相贴一侧为和刀具进给方向一致的直面;这样能够更好地消除刀具安装产生的轴向间隙且方便刀具安装。进一步地,斜铁较大一端被固定于靠近刀具安装槽前侧内壁的切削段筒体外表面的限位螺钉限位固定;这样结构简单且方便斜铁的限位固定。再进一步地,第一传动齿条和第二传动齿条靠并列相接一侧对应设置的凹凸配合结构实现嵌接配合,所述凹凸配合结构中具有倾斜于相接侧面的一个斜向滑动配合面;这样,在装配时,先将第一传动齿条和第二传动齿条并列排布好,并使得二者相接一侧的凹凸配合结构先沿斜向滑动配合面相贴插入完成部分嵌入配合,将刀具径向进给传动齿轮安装到位,再将斜铁的较小一端从斜铁安装空间的较大一端插入,斜铁插入时依靠和刀具安装槽前侧的倾斜内壁的滑动配合挤压两块传动齿条相互并拢,两块传动齿条相互并拢过程中依靠二者之间凹凸配合结构中的斜向滑动配合面的配合带动两块传动齿条沿自身传动方向错位移动,直至刀具径向进给传动齿轮一个齿槽的两侧同时被两块传动齿条的一个轮齿相贴抵紧;此时斜铁无法再行插入,将斜铁保持位置固定完毕后完成装配。这样的装配过程直接依靠斜铁的插入配合就消除了齿轮传动导致的配合间隙的同时也一起消除了刀具安装的轴向间隙;而且极大地提高了装配效率,保证装配可靠性。再进一步地,可以在斜铁和刀具相贴一侧沿垂直于刀具径向进给方向设置多个滚柱槽,所述多个滚柱槽沿刀具径向进给方向均匀间隔排布,所述滚柱槽内安装有空心滚柱且空心滚柱外表面露出于滚柱槽并用于和刀具前侧面相贴合。这样空心滚柱将装配过程和后续刀具径向进给过程中的滑动摩擦转化为滚动摩擦,提高刀具装配和进给调整的顺畅性,同时依靠空心滚柱的弹性,可以更好地消除间隙并起到减震效果。Further, the inner wall on the front side of the tool installation groove is inclined, and the end of the inner wall on the front side that is consistent with the radial feed direction of the tool is inclined toward the direction close to the tool, and the inner wall on the front side of the tool installation groove is arranged in cooperation with the outer wall on the front side of the tool. There is a piece of inclined iron, the side of the inclined iron and the inner wall of the front side of the tool installation groove is a bevel, and the side of the inclined iron and the tool is a straight face consistent with the tool feed direction; this can better eliminate the axis caused by tool installation To the clearance and convenient tool installation. Further, the larger end of the slanting iron is fixed on the outer surface of the cylinder of the cutting section close to the front inner wall of the tool installation groove for limiting and fixing; this structure is simple and facilitates the limiting and fixing of the slanting iron. Still further, the first transmission rack and the second transmission rack are engaged by the concave-convex matching structure correspondingly arranged on the side parallel to each other to realize the engagement fit. In this way, when assembling, the first transmission rack and the second transmission rack are arranged side by side, and the concave-convex matching structure on the side where the two meet is first inserted along the oblique sliding matching surface to complete the partial embedding. Cooperate, install the tool radial feed transmission gear in place, and then insert the smaller end of the slanted iron from the larger end of the slanted iron installation space. Press the two transmission racks to move close to each other, relying on the cooperation of the oblique sliding mating surface in the concave-convex matching structure between the two transmission racks to drive the two transmission racks to move along their own transmission direction, until the tool The two sides of a tooth groove of the radial feed transmission gear are pressed against each other by one tooth of two transmission racks at the same time; at this time, the oblique iron can no longer be inserted, and the assembly is completed after the oblique iron is held in position and fixed. This kind of assembly process directly relies on the insertion fit of the inclined iron to eliminate the fit gap caused by the gear transmission and also eliminates the axial gap of the tool installation; it also greatly improves the assembly efficiency and ensures the assembly reliability. Still further, a plurality of roller grooves can be arranged on the side where the inclined iron and the cutter are attached along the direction perpendicular to the radial feed direction of the cutter, and the plurality of roller grooves are evenly spaced along the radial feed direction of the cutter, so Hollow rollers are installed in the roller grooves, and the outer surface of the hollow rollers is exposed in the roller grooves and is used to be attached to the front side of the tool. In this way, the hollow roller converts the sliding friction during the assembly process and the subsequent tool radial feeding process into rolling friction, which improves the smoothness of tool assembly and feed adjustment. At the same time, relying on the elasticity of the hollow roller, the gap can be better eliminated and Play a shock absorbing effect.
作为优化,所述径向进给控制段,包括一个同轴设置于机械臂前部的径向进给控制段筒体,径向进给控制段筒体前端和切削段筒体固定连接,径向进给控制段筒体内部安装有径向进给控制电机,所述径向进给控制电机输出轴向前设置并向前连接有减速传动系统,所述减速传动系统包括用于和刀具上的传动齿条啮合的刀具径向进给传动齿轮。As an optimization, the radial feed control section includes a radial feed control section cylinder coaxially arranged at the front of the mechanical arm, the front end of the radial feed control section cylinder is fixedly connected with the cutting section cylinder, and the diameter A radial feed control motor is installed inside the cylinder of the feed control section. The output shaft of the radial feed control motor is set forward and connected with a reduction transmission system forward. The reduction transmission system includes a The drive rack meshes with the tool radial feed drive gear.
这样,径向进给控制段中,靠径向进给控制电机输出转动至减速传动系统减速后,再靠刀具径向进给传动齿轮将转动传递到传动齿条转化为刀具径向伸缩的平动,进而实现刀具径向伸缩的控制,具有结构简单,控制可靠的优点。In this way, in the radial feed control section, the output rotation of the motor is controlled by the radial feed until the deceleration transmission system is decelerated, and then the rotation is transmitted to the transmission rack by the tool radial feed transmission gear and converted into a radially expandable flat surface of the tool. Motion, and then realize the control of the radial expansion and contraction of the tool, which has the advantages of simple structure and reliable control.
作为优化,所述减速传动系统包括谐波减速机构,谐波减速机构输出端和一个径向进给传动轴相连,径向进给传动轴前端延伸至切削段筒体内部空腔中并设置刀具径向进给传动齿轮。这样,采用谐波减速机构作为减速传动系统,能够极大地降低传动比,能够更好地提高刀具径向进给输出的控制精度。As an optimization, the deceleration transmission system includes a harmonic deceleration mechanism, the output end of the harmonic deceleration mechanism is connected to a radial feed transmission shaft, and the front end of the radial feed transmission shaft extends into the inner cavity of the cutting section cylinder and sets the tool Radial feed drive gear. In this way, using the harmonic reduction mechanism as the reduction transmission system can greatly reduce the transmission ratio, and can better improve the control accuracy of the radial feed output of the tool.
进一步地,所述谐波减速机构包括径向进给控制电机输出轴上同轴设置的谐波输入齿轮,谐波输入齿轮外均匀布置有数个谐波中间齿轮,谐波中间齿轮和谐波输入齿轮啮合,谐波中间齿轮外具有一个和谐波输入齿轮同轴设置的谐波转轮,谐波转轮具有内齿圈和谐波中间齿轮啮合,谐波转轮外套设有谐波柔轮,谐波转轮外表面沿直径方向的两端还对称安装有两个沿径向向外凸起的波发生构件,波发生构件外端和谐波柔轮内表面抵接并使得谐波柔轮变形呈椭圆形,谐波柔轮外表面形成有外齿圈且在椭圆形长轴的两端和一个与径向进给控制段筒体相对固定的内齿轮啮合,谐波柔轮前端为谐波减速机构的输出端且和径向进给传动轴后端相连。这样,工作时径向进给控制电机输出轴通过谐波输入齿轮带动谐波中间齿轮旋转,带动谐波转轮旋转,再靠波发生构件带动谐波柔轮和固定的外齿圈配合产生差速反转;这样该谐波减速机构中靠谐波中间齿轮先实现第一级减速传动,然后再次靠谐波柔轮实现差速传动后带动径向进给传动轴旋转输出,故可以极大地提高了减速传动效果,保证了刀具径向进给的稳定性和可控性,提高了径向进给控制精度。再进一步地,所述波发生构件为沿轴向设置的滚柱。这样滚柱的设置能够将波发生构件和谐波柔轮之间形成滚动配合,极大地减小摩擦降低磨损提高传动平稳性,而且更重要的是此处结构设置使得当刀具工作承受切削反向压力传递到此处后会转化为滚柱在沿谐波转轮径向上的压力,而且即使有部分其他方向的分力也会被滚柱自身旋转所抵消,不会再次往回传递,产生良好的反转自锁效果,极大地提高了刀具工作的稳定性。再进一步地,所述径向进给传动轴整体为前端直径减小的阶梯圆盘状,径向进给传动轴上位于刀具径向进给传动齿轮的两端位置各通过一个轴承安装在切削段筒体内腔中。这样可以更好地保证传动平稳,提高稳定性。再进一步地,径向进给传动轴后端周向上设置有插接凹槽和谐波柔轮前端沿周向外突设置的插接凸起配合实现连接。这样插接凹槽内留有供谐波柔轮前端的插接凸起沿径向波动的空间,采用这种活动连接传动可以消除谐波柔轮径向变形对传动过程带来的振动,保证传动平稳性。进一步地所述径向进给控制段筒体前端密封套接固定在切削段筒体后端外部,所述内齿轮固定设置在切削段筒体后端内腔表面上,这样结构整体性更好且更加利于密封设置。进一步地谐波减速机构前端位置还设置有整体呈圆盘状的谐波轮座,所述谐波轮座周边位置固定在径向进给控制段筒体内腔前部的一个台阶面上,所述谐波中间齿轮内部的齿轮转轴安装固定在谐波轮座上。这样谐波轮座的设置更加方便谐波减速机构中各构件的安装设置。进一步地,所述谐波转轮后端端面上具有外凸的限位凸起并配合插入到谐波轮座前端端面的一个限位槽内实现谐波转轮径向限位,所述径向进给传动轴后端端面上正对谐波转轮位置具有沿轴向向后的限位凸起用于实现对谐波转轮轴向上的定位。这样装配后能够更好地实现对谐波转轮在径向和轴向上的定位,而且使得径向进给传动轴后端端面和谐波中间齿轮前端端面之间留出安装空间,该安装空间供谐波中间齿轮在其齿轮转轴前端安装限位销实现对谐波中间齿轮的装配和限位。Further, the harmonic deceleration mechanism includes a harmonic input gear coaxially arranged on the output shaft of the radial feed control motor, and several harmonic intermediate gears are evenly arranged outside the harmonic input gear, and the harmonic intermediate gear and the harmonic input Gear meshing, the harmonic intermediate gear has a harmonic runner set coaxially with the harmonic input gear, the harmonic runner has an inner ring gear meshing with the harmonic intermediate gear, and the harmonic runner outer jacket is equipped with a harmonic soft spline The two ends of the outer surface of the harmonic runner along the diameter direction are also symmetrically installed with two wave generating members protruding radially outward, the outer ends of the wave generating members abut against the inner surface of the harmonic flex wheel and make the harmonic flex The deformation of the wheel is elliptical, and the outer surface of the harmonic flexspline is formed with an external ring gear, and the two ends of the long axis of the ellipse mesh with an internal gear that is relatively fixed to the cylinder of the radial feed control section. The front end of the harmonic flexspline is The output end of the harmonic reduction mechanism is connected with the rear end of the radial feed transmission shaft. In this way, during operation, the output shaft of the radial feed control motor drives the harmonic intermediate gear to rotate through the harmonic input gear, drives the harmonic runner to rotate, and then drives the harmonic flexwheel to cooperate with the fixed outer ring gear to generate a difference In this way, the harmonic intermediate gear first realizes the first-stage deceleration transmission in the harmonic reduction mechanism, and then the harmonic flexible gear realizes the differential transmission, and then drives the radial feed transmission shaft to rotate and output, so it can be greatly improved The reduction transmission effect is improved, the stability and controllability of the radial feed of the cutter are guaranteed, and the control precision of the radial feed is improved. Still further, the wave generating member is a roller arranged in the axial direction. The setting of the rollers in this way can form a rolling fit between the wave generating member and the harmonic flex wheel, which greatly reduces friction, reduces wear and improves transmission stability, and more importantly, the structural setting here makes it possible for the cutter to withstand cutting reverse After the pressure is transmitted here, it will be converted into the pressure of the rollers along the radial direction of the harmonic runner, and even if there are some component forces in other directions, they will be offset by the rotation of the rollers themselves, and will not be transmitted back again, resulting in a good The reverse self-locking effect greatly improves the working stability of the tool. Still further, the radial feed transmission shaft as a whole is in the shape of a stepped disc with a reduced diameter at the front end, and the two ends of the radial feed transmission gear on the radial feed transmission shaft are respectively installed on the cutting machine through a bearing. in the inner cavity of the cylinder. This can better ensure smooth transmission and improve stability. Still further, the rear end of the radial feed transmission shaft is provided with an insertion groove in the circumferential direction, and the insertion protrusion protruding outwards along the circumference of the front end of the harmonic flex wheel cooperates to realize the connection. In this way, there is a space in the insertion groove for the insertion protrusion at the front end of the harmonic flexspline to fluctuate in the radial direction. Using this kind of movable connection transmission can eliminate the vibration caused by the radial deformation of the harmonic flexspline to the transmission process, ensuring Transmission smoothness. Further, the front end of the cylinder body of the radial feed control section is sealed and fixed on the outside of the rear end of the cylinder body of the cutting section, and the internal gear is fixedly arranged on the surface of the inner cavity of the cylinder body at the rear end of the cutting section, so that the structural integrity is better And it is more conducive to the sealing setting. Further, the front end of the harmonic deceleration mechanism is also provided with a disc-shaped harmonic wheel seat, and the peripheral position of the harmonic wheel seat is fixed on a step surface at the front of the inner cavity of the radial feed control section, so that The gear rotating shaft inside the harmonic intermediate gear is installed and fixed on the harmonic wheel seat. In this way, the arrangement of the harmonic wheel seat is more convenient for the installation and arrangement of the components in the harmonic reduction mechanism. Further, the rear end surface of the harmonic runner has an outwardly protruding limiting protrusion and is inserted into a limiting groove on the front end surface of the harmonic wheel base to realize radial limitation of the harmonic runner. On the rear end face of the feed drive shaft facing the harmonic runner, there is an axially rearward limiting projection for positioning the harmonic runner axially. In this way, after assembly, the radial and axial positioning of the harmonic runner can be better realized, and an installation space is left between the rear end face of the radial feed transmission shaft and the front end face of the harmonic intermediate gear. Space is provided for the harmonic intermediate gear to install a limit pin at the front end of the gear shaft to realize assembly and positioning of the harmonic intermediate gear.
作为优化,所述周向旋转控制段,包括一个同轴设置在机械臂中部的周向旋转控制段筒体,周向旋转控制段筒体内部安装有周向旋转控制电机,所述周向旋转控制电机输出轴向前和径向进给控制段筒体后端相连并用于带动径向进给控制段筒体旋转,所述周向旋转控制段筒体前半部同轴围设在径向进给控制段筒体后半部外且二者之间设置有滑环电刷。As an optimization, the circumferential rotation control section includes a circumferential rotation control section cylinder coaxially arranged in the middle of the mechanical arm, a circumferential rotation control motor is installed inside the circumferential rotation control section cylinder, and the circumferential rotation The output shaft of the control motor is connected to the rear end of the cylinder of the radial feed control section in front and is used to drive the cylinder of the radial feed control section to rotate. The front half of the cylinder of the circumferential rotation control section is coaxially arranged on the radial feed A slip ring brush is arranged outside the second half of the cylinder body of the control section and between the two.
这样,靠周向旋转控制电机带动径向进给控制段筒体后端整体旋转,实现对刀具旋转加工的控制,其中采用的滑环电刷保证实现了径向进给控制段筒体内部的电机的控制电流的导通,保证了刀具控制的可靠性。In this way, the rear end of the cylinder body of the radial feed control section is driven by the circumferential rotation control motor to rotate as a whole to realize the control of the rotary machining of the cutter. The conduction of the control current of the motor ensures the reliability of the tool control.
进一步地,所述周向旋转控制段筒体前半部和径向进给控制段筒体后半部之间还设置有旋转支撑轴承结构,所述旋转支撑轴承结构包括形成于周向旋转控制段筒体和径向进给控制段筒体之间的滚珠装配空间,所述滚珠装配空间内腔具有内外相对形成于周向旋转控制段筒体内表面和径向进给控制段筒体外表面上的球冠面并用于和滚珠配合装配,还具有位于两个球冠面之间的矩形体结构的保持架腔,保持架腔内安装有一圈端部断开但整体围呈圆环形的保持架,所述保持架上沿周向均匀设置有滚珠装配孔并供滚珠可转动地嵌入装配。这样,能够更好地实现对径向进给控制段筒体的旋转支撑,极大地提高旋转平稳性。进一步地,所述周向旋转控制段筒体外表面对应滚珠装配空间连通设置有滚珠进入开槽,滚珠进入开槽内靠插销固定有一开槽堵块,开槽堵块内表面和滚珠装配空间内壁表面一致。这样更加方便滚珠和保持架的装入。Further, a rotation support bearing structure is also provided between the front half of the cylinder of the circumferential rotation control section and the rear half of the cylinder of the radial feed control section, and the rotation support bearing structure includes The ball assembly space between the cylinder body and the cylinder body of the radial feed control section. The spherical crown surface is used to cooperate with the ball, and it also has a cage cavity with a rectangular structure located between the two spherical crown surfaces. A cage with a ring of broken ends but a circular ring is installed in the cage cavity. , the cage is uniformly provided with ball fitting holes along the circumference for the balls to be rotatably embedded and fitted. In this way, the rotation support for the cylinder body of the radial feed control section can be better realized, and the stability of rotation can be greatly improved. Further, the outer surface of the cylinder of the circumferential rotation control section corresponds to the ball assembly space and is connected with a ball entry slot, and a slot block is fixed by a bolt when the ball enters the slot, and the inner surface of the slot block and the inner wall of the ball assembly space The surface is consistent. This makes it easier to load the balls and the cage.
作为优化,所述周向旋转控制电机输出轴上设置有旋转传动主动齿轮,旋转传动主动齿轮外周均匀布置有多个旋转传动中间齿轮和旋转传动主动齿轮啮合,旋转传动中间齿轮同时和设置在径向进给控制段筒体后端内腔表面的旋转传动内齿轮啮合并带动径向进给控制段筒体旋转。这样旋转传动中间齿轮的设置方便调控旋转传动的传动比,同时能够进一步提高传动的稳定性,提高装置整体稳定性。As an optimization, the output shaft of the circumferential rotation control motor is provided with a rotation transmission driving gear, and a plurality of rotation transmission intermediate gears are evenly arranged on the outer circumference of the rotation transmission driving gear to engage with the rotation transmission driving gear, and the rotation transmission intermediate gears are simultaneously arranged on the radial The internal gear meshes with the rotation transmission internal gear on the surface of the inner cavity at the rear end of the cylinder body of the feed control section and drives the cylinder body of the radial feed control section to rotate. In this way, the arrangement of the rotary transmission intermediate gear facilitates the adjustment and control of the transmission ratio of the rotary transmission, and at the same time can further improve the stability of the transmission and improve the overall stability of the device.
进一步地周向旋转控制段筒体内腔沿轴向的中部向内延伸形成一隔断,隔断后方形成周向旋转控制电机安装空间,所述周向旋转控制电机输出轴可转动地穿过隔断设置,所述旋转传动中间齿轮安装设置在隔断上。这样更加方便各构件装配设置。Further, the inner cavity of the cylinder of the circumferential rotation control section extends inward along the middle part of the axial direction to form a partition, behind which a space for installing the circumferential rotation control motor is formed, and the output shaft of the circumferential rotation control motor is rotatably set through the partition, The rotary transmission intermediate gear is installed on the partition. This makes it easier to assemble and set each component.
作为优化,所述轴向伸缩控制段,包括一个同轴设置在机械臂后部的轴向伸缩控制段筒体,轴向伸缩控制段筒体后端内腔中安装有轴向伸缩控制电机,所述轴向伸缩控制电机输出轴向前设置并通过转向传动机构和周向旋转控制段筒体后端连接且能够带动周向旋转控制段筒体前后伸缩运动。这样,结构简单且方便实现对刀具的轴向伸缩控制。As an optimization, the axial telescopic control section includes an axial telescopic control section cylinder coaxially arranged at the rear of the mechanical arm, an axial telescopic control motor is installed in the inner cavity at the rear end of the axial telescopic control section cylinder, The output shaft of the axial telescopic control motor is set forward and is connected to the rear end of the cylinder of the circumferential rotation control section through the steering transmission mechanism, and can drive the cylinder of the circumferential rotation control section to move forward and backward. In this way, the structure is simple and it is convenient to realize the axial expansion and contraction control of the tool.
作为优化,所述转向传动机构包括一根和机械臂同轴设置的丝杠,丝杠后端和轴向伸缩控制电机输出轴相连,丝杠前端插入到一个同轴设置的螺母筒体内,螺母筒体后端内腔设置有内螺纹和丝杠啮合,螺母筒体前端和周向旋转控制段筒体后端连接,转向传动机构还包括用于防止周向旋转控制段筒体旋转的导向结构。这样,依靠丝杠螺母传动副的设置,采用简单的结构实现了将轴向伸缩控制电机输出轴的旋转输出转化为周向旋转控制段筒体的轴向平移,结构简单且控制可靠。As an optimization, the steering transmission mechanism includes a lead screw arranged coaxially with the mechanical arm, the rear end of the lead screw is connected to the output shaft of the axial telescopic control motor, the front end of the lead screw is inserted into a coaxially arranged nut barrel, and the nut The inner cavity at the rear end of the cylinder is provided with an internal thread to engage with the lead screw, the front end of the nut cylinder is connected to the rear end of the cylinder of the circumferential rotation control section, and the steering transmission mechanism also includes a guide structure for preventing the rotation of the cylinder of the circumferential rotation control section . In this way, relying on the setting of the screw nut transmission pair, the rotation output of the output shaft of the axial telescopic control motor is converted into the axial translation of the cylinder of the circumferential rotation control section with a simple structure, and the structure is simple and the control is reliable.
进一步地,所述导向结构包括位于轴向伸缩控制段筒体前端向前延伸至周向旋转控制段筒体后半部外的导向段,包括沿轴向设置在周向旋转控制段筒体外表面后半部的导向槽,还包括配合在导向槽内的一个固定在导向段内表面的导向滑块。这样,将导向结构设置在周向旋转控制段筒体后半部外,可以在方便装配的同时,更好地提高整体结构稳定性。Further, the guide structure includes a guide section located at the front end of the cylinder body of the axial telescopic control section and extending forward to the rear half of the cylinder body of the circumferential rotation control section, including a guide section arranged axially on the outer surface of the cylinder body of the circumferential rotation control section The guide groove of the rear half also includes a guide slide block fixed on the inner surface of the guide section that fits in the guide groove. In this way, the guide structure is arranged outside the second half of the cylindrical body of the circumferential rotation control section, which can better improve the stability of the overall structure while facilitating assembly.
进一步地,所述螺母筒体前端和周向旋转控制段筒体后端之间设置有浮动连接结构,所述浮动连接结构包括设置在螺母筒体前端沿周向外凸的挂接盘和固定在周向旋转控制段筒体后端的一个挂接环,挂接环后端内表面向内凸起并挂接在挂接盘后侧面上;浮动连接结构还包括一个设置在螺母筒体前端端面中部和周向旋转控制段筒体后端端面中部之间位置的十字连接块,十字连接块的前侧面和周向旋转控制段筒体后端端面之间沿径向形成有第一凹凸配合结构,十字连接块的后侧面和螺母筒体前端端面之间沿径向形成有第二凹凸配合结构,第一凹凸配合结构和第二凹凸配合结构设置方向相互垂直且使得配合后十字连接块的前侧面和周向旋转控制段筒体后端端面之间以及十字连接块的后侧面和螺母筒体前端端面之间均留有浮动间隙。这样,螺母筒体靠十字连接块传递动力推动周向旋转控制段筒体前进,靠挂接环和挂接盘挂接传递动力带动周向旋转控制段筒体后退,在前进走刀过程中,十字连接块两侧的凹凸配合结构能够传递扭矩和推力,同时靠浮动间隙可以容许十字连接块产生一定角度的偏摆而不影响推力和扭矩的传递,进而就消除了丝杠螺母传动副传动时产生的抖动,保证了前端传动的稳定性。更好的选择是第一凹凸配合结构和第二凹凸配合结构中各自凹槽和凸起配合的顶接面为顺凹槽长度方向的弧形。这样弧形配合能够使得十字连接块摆动过程中顺弧形转动而不产生碰撞,更好地提高传动稳定性。Further, a floating connection structure is provided between the front end of the nut cylinder and the rear end of the circumferential rotation control section cylinder, and the floating connection structure includes an articulation plate arranged at the front end of the nut cylinder and protruding outward along the circumferential direction and fixed on An articulated ring at the rear end of the cylinder of the circumferential rotation control section, the inner surface of the rear end of the articulated ring protrudes inwards and is articulated on the rear side of the articulated plate; the floating connection structure also includes a middle part of the front end surface of the nut cylinder and The cross connection block located between the middle part of the rear end face of the cylindrical body of the circumferential rotation control section, the first concave-convex matching structure is formed radially between the front side of the cross connection block and the rear end face of the cylindrical body of the circumferential rotation control section, the cross A second concave-convex matching structure is radially formed between the rear side of the connecting block and the front end surface of the nut cylinder, and the first concave-convex matching structure and the second concave-convex matching structure are set in directions perpendicular to each other and make the front side of the cross connecting block and the Floating gaps are left between the rear end faces of the cylinder body of the circumferential rotation control section and between the rear side surface of the cross connection block and the front end face of the nut cylinder body. In this way, the nut cylinder pushes the cylinder body of the circumferential rotation control section forward by the power transmitted by the cross connection block, and the cylinder body of the circumferential rotation control section is driven backward by the transmission power transmitted by the articulated ring and the articulated plate. The concave-convex matching structure on both sides of the connecting block can transmit torque and thrust, and at the same time, the floating gap can allow the cross connecting block to produce a certain angle of deflection without affecting the transmission of thrust and torque, thereby eliminating the occurrence of screw nut drive pair transmission. The jitter ensures the stability of the front-end transmission. A better choice is that in the first concave-convex matching structure and the second concave-convex matching structure, the abutment surfaces where the respective grooves and protrusions fit together are arc-shaped along the length direction of the groove. In this way, the arc fit can make the cross connection block rotate along the arc during the swing process without collision, and better improve the transmission stability.
作为优化,刀具稳定支撑装置包括形成于刀柄外表面的一段小直径的外撑机构安装段,外撑机构安装段上沿周向均匀安装有多组外撑机构,外撑机构包括能够被控制沿径向向外伸出的支撑件。这样方便实现对刀柄自身在被加工孔内的支撑。实施时作为优选,外撑机构安装段可以设置在轴向伸缩控制段筒体外表面并位于内部丝杠所在位置,该位置能够起到更好地支撑稳定刀柄的效果。As an optimization, the tool stabilizing support device includes a section of small-diameter outrigger installation section formed on the outer surface of the tool handle, and multiple sets of outriggers are evenly installed on the outrigger installation section along the circumferential direction. The outriggers include a controllable A radially outwardly projecting support. This facilitates the realization of the support of the tool handle itself in the processed hole. As a preference during implementation, the installation section of the outer support mechanism can be arranged on the outer surface of the cylinder of the axially telescopic control section and at the position of the inner screw, which can better support and stabilize the knife handle.
进一步地,所述外撑机构可以为连杆式外撑机构,所述连杆式外撑机构包括沿轴向设置的液压缸和二连杆结构,二连杆结构包括第一连杆、第二连杆和支撑件,第一连杆的一端铰接在液压缸伸缩臂前方的外撑机构安装段上,第二连杆的一端铰接在液压缸伸缩臂前端位置,第一连杆和第二连杆的另一端均共同铰接在支撑件内侧同一铰轴上使得液压缸伸缩臂向外伸出时能够带动第一连杆和第二连杆较远端相对移动并将支撑件沿径向向外顶起。这样具有结构简单,控制方便等优点,同时二连杆结构可以进一步地使得将支撑件撑出顶紧在被加工孔内壁后连杆尽量呈现接近径向方向顶紧,这样产生自锁效果,液压缸不用承担较大的抵紧反作用力,保证支撑效果稳定可靠。进一步地,所述液压缸为双杆液压缸,所述二连杆结构对称布置于液压缸两端的伸缩臂前。这样,实现前后两处支撑点更好地提高支撑稳定性。作为优化,液压缸伸缩臂前端连接有一个同轴套设在外撑机构安装段上的同步套环,第二连杆铰接在同步套环上。这样能够更好地保证各组外撑机构一致性。Further, the outrigger mechanism may be a link-type outrigger mechanism, and the link-type outrigger mechanism includes a hydraulic cylinder arranged in the axial direction and a two-link structure, and the two-link structure includes a first link, a second Two connecting rods and supports, one end of the first connecting rod is hinged on the installation section of the external support mechanism in front of the telescopic arm of the hydraulic cylinder, one end of the second connecting rod is hinged at the front end of the telescopic arm of the hydraulic cylinder, the first connecting rod and the second The other ends of the connecting rods are jointly hinged on the same hinge shaft inside the support so that when the telescopic arm of the hydraulic cylinder stretches out, it can drive the relatively far ends of the first connecting rod and the second connecting rod to move relative to each other and move the supporting member radially. Jack up outside. This has the advantages of simple structure, convenient control, etc. At the same time, the two-link structure can further make the support member stretched out and tightened on the inner wall of the processed hole, and the connecting rod is as close to the radial direction as possible. The cylinder does not need to bear a large clamping reaction force to ensure a stable and reliable support effect. Further, the hydraulic cylinder is a double-rod hydraulic cylinder, and the two-link structure is symmetrically arranged in front of the telescopic arms at both ends of the hydraulic cylinder. In this way, the front and rear support points are realized to better improve the support stability. As an optimization, the front end of the telescopic arm of the hydraulic cylinder is connected with a synchronous collar coaxially sleeved on the installation section of the outer support mechanism, and the second connecting rod is hinged on the synchronous collar. In this way, the consistency of the external support mechanisms of each group can be better ensured.
另外,所述外撑机构还可以为楔块式外撑机构,所述楔块式外撑机构包括沿轴向设置的液压缸,依次设置在液压缸伸缩臂前方的楔块和支撑件,支撑件整体呈弧形块状结构且弧形方向的一端铰接在外撑机构安装段上构成内端,另一端在一个复位弹簧作用下抵接在楔块上构成外端,楔块和支撑件接触的该侧表面为朝支撑件方向沿径向向里倾斜的斜面,楔块远离支撑件一端和液压缸伸缩臂前端连接。这样,控制液压缸伸缩臂伸出可以带动楔块靠其斜面配合带动支撑件外端向外伸出抵接在被加工孔内壁上;故具有结构简单,装配方便,控制反应灵敏等优点;同时支撑时支撑件的反作用力大部分传递到楔块上形成沿楔块径向向内的分力进而被抵消,液压缸不用承担较大的抵紧反作用力,保证支撑效果稳定可靠。进一步地,所述支撑件外端设置有支撑滚轮并靠支撑滚轮表面和楔块以及被加工孔内壁接触实现支撑,这样靠滚动降低了摩擦力,提高支撑稳定性。进一步地,所述液压缸为双杆液压缸,且两端的伸缩臂前均布置有配合的楔块和支撑件结构。这样,实现前后两处支撑点更好地提高支撑稳定性。作为优化,各组外撑机构中对应的楔块沿周向连接为环状的整体形成同步滑环。这样能够更好地保证各组外撑机构一致性。进一步地,所述复位弹簧可以为设置在支撑件内端铰接处的扭簧或者为一个呈环状连接在支撑件外端的一圈伸缩弹簧。前者的扭簧结构小巧简单,后者的伸缩弹簧能够进一步提高支撑件动作同步性。In addition, the outrigger mechanism can also be a wedge-type outrigger mechanism, and the wedge-type outrigger mechanism includes a hydraulic cylinder arranged in the axial direction, a wedge and a support member arranged in sequence in front of the telescopic arm of the hydraulic cylinder, and supports The whole piece has an arc-shaped block structure and one end in the arc direction is hinged on the mounting section of the outer support mechanism to form the inner end, and the other end abuts against the wedge to form the outer end under the action of a return spring, and the wedge is in contact with the support The side surface is a slope inclined radially inward toward the support member, and the end of the wedge block away from the support member is connected to the front end of the telescopic arm of the hydraulic cylinder. In this way, controlling the extension of the telescopic arm of the hydraulic cylinder can drive the wedge to rely on its inclined surface to drive the outer end of the support to extend outward to abut against the inner wall of the processed hole; therefore, it has the advantages of simple structure, convenient assembly, and sensitive control response; at the same time When supporting, most of the reaction force of the support member is transmitted to the wedge to form a component force along the radial direction of the wedge, which is then offset. The hydraulic cylinder does not need to bear a large pressing reaction force, ensuring a stable and reliable support effect. Further, the outer end of the support is provided with support rollers, and the support is realized by contacting the surfaces of the support rollers with the wedges and the inner wall of the processed hole, so that the friction force is reduced by rolling, and the support stability is improved. Further, the hydraulic cylinder is a double-rod hydraulic cylinder, and the telescopic arms at both ends are equipped with matching wedges and support structures. In this way, the front and rear support points are realized to better improve the support stability. As an optimization, the corresponding wedges in each group of outriggers are connected circumferentially to form a synchronous slip ring as a whole. In this way, the consistency of the external support mechanisms of each group can be better ensured. Further, the return spring may be a torsion spring arranged at the hinge at the inner end of the support, or a coil of telescopic spring connected to the outer end of the support in a ring shape. The torsion spring structure of the former is small and simple, and the telescopic spring of the latter can further improve the synchronization of the movement of the support.
综上所述,本发明能够实现镗削独立加工,具有镗削加工范围大,适用性广,加工精度高等优点。To sum up, the present invention can realize boring independent processing, and has the advantages of large boring processing range, wide applicability and high processing precision.
附图说明Description of drawings
图1为最优实施方式的镗削加工三轴联动机械臂的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of a three-axis linkage mechanical arm for boring processing in an optimal embodiment.
图2为图1中刀具位置的A-A剖视图。Fig. 2 is an A-A sectional view of the cutter position in Fig. 1 .
图3为图1中刀具所在位置能够显示斜铁和传动齿条平面结构的局部示意图。Fig. 3 is a partial schematic view showing the planar structure of the inclined iron and the drive rack at the position of the cutter in Fig. 1 .
图4为图1中旋转支撑轴承结构位置的C-C剖视方向单独显示旋转支撑轴承结构的示意图。FIG. 4 is a schematic diagram showing the structure of the rotary support bearing alone along the C-C sectional direction of the position of the rotary support bearing structure in FIG. 1 .
图5为作为另外一种实施方式的楔块式外撑机构的结构示意图。Fig. 5 is a schematic structural view of a wedge-type outrigger mechanism as another embodiment.
图6为图1中能够显示切削段和径向进给控制段结构的局部放大示意图。Fig. 6 is a partially enlarged schematic view showing the structures of the cutting segment and the radial feed control segment in Fig. 1 .
图7为图1中能够显示部分轴向伸缩控制段结构的局部放大示意图。FIG. 7 is a partially enlarged schematic view showing the structure of a part of the axially telescopic control section in FIG. 1 .
具体实施方式Detailed ways
下面结合一种镗削加工三轴联动机械臂的最优实施方式及其附图对本发明作进一步的详细说明。The present invention will be further described in detail below in combination with an optimal implementation mode of a boring machining three-axis linkage robot arm and the accompanying drawings.
如图1-7所示,一种镗削加工三轴联动机械臂的最优实施方式,包括整体呈圆柱状的刀柄和刀具,刀具安装在刀柄前端的切削段内,其中,所述刀柄上切削段后端向后依次形成有用于控制刀具径向进给的径向进给控制段、用于控制刀具切削段周向旋转的周向旋转控制段和用于控制刀具切削段轴向伸缩的轴向伸缩控制段,刀柄上还设置有用于实现在被加工孔内支撑的刀具稳定支撑装置。As shown in Figures 1-7, an optimal implementation of a three-axis linkage robot arm for boring processing includes a cylindrical handle and a tool as a whole, and the tool is installed in the cutting section at the front end of the handle, wherein the The rear end of the cutting section on the tool holder is sequentially formed with a radial feed control section for controlling the radial feed of the tool, a circumferential rotation control section for controlling the circumferential rotation of the cutting section of the tool, and a shaft for controlling the cutting section of the tool. To the telescopic axial telescopic control section, the tool handle is also provided with a tool stabilizing support device for supporting in the processed hole.
这样,本机械臂能够靠刀具稳定支撑装置支撑在被加工孔内部,然后加工过程中能够产生三轴联动,靠周向旋转控制段控制旋转镗削的同时能够控制刀具沿径向进给或伸缩运动,进而实现了镗削独立加工的同时,能够完成复杂结构和深孔结构的镗削加工。具有镗削加工范围大,适用性广的特点。In this way, the mechanical arm can be supported inside the hole to be machined by the tool stabilizing support device, and then three-axis linkage can be generated during the machining process, and the rotary boring can be controlled by the circumferential rotation control section, and at the same time, the tool can be controlled to feed or expand in the radial direction Movement, thereby realizing the independent processing of boring, and can complete the boring processing of complex structures and deep hole structures. It has the characteristics of large boring processing range and wide applicability.
其中,所述切削段包括一个切削段筒体1,切削段筒体1前部位置设置有刀具安装槽并用于安装刀具,刀具包括用于形成切削刃的刀头部分2和用于实现安装和刀具径向进给传动的安装柄部分3,刀头部分2的切削刃位置外露出刀具安装槽,刀头部分3和安装柄部分3分体式设计且采用螺栓固定连接为一体,安装柄部分3的内侧面上设置有传动齿条用于实现刀具径向进给传动。Wherein, the cutting segment includes a cutting segment barrel 1, the front position of the cutting segment barrel 1 is provided with a tool mounting groove and is used for installing a tool, and the tool includes a cutter head portion 2 for forming a cutting edge and for realizing installation and The installation handle part 3 of the radial feed transmission of the tool, the cutting edge position of the cutter head part 2 exposes the tool installation groove, the cutter head part 3 and the installation handle part 3 are designed in a split type and are fixed and connected as one by bolts, and the installation handle part 3 A transmission rack is provided on the inner side of the tool to realize the radial feed transmission of the tool.
这样,刀具采用刀头和安装柄两部分结构实现,靠刀头部分形成切削刃,这样,可以针对切削和安装不同的要求各自采用不同的材料,以提高切削刃加工强度的同时降低成本,具体地说,刀头部分采用硬质合金材料制得,安装柄部分采用45号钢制得。同时将刀具分为两个部分,方便安装柄部分上设置传动结构实现刀具径向进给传动。该传动结构采用传动齿条,可以方便和传动输入齿轮啮合实现刀具进给进给传动,结构简单且利于传动比精确控制。In this way, the tool is realized by the structure of the cutter head and the mounting handle, and the cutting edge is formed by the cutter head part. In this way, different materials can be used according to different requirements for cutting and installation, so as to improve the processing strength of the cutting edge and reduce the cost. In other words, the cutter head part is made of hard alloy material, and the mounting handle part is made of No. 45 steel. At the same time, the cutting tool is divided into two parts, which is convenient for installing a transmission structure on the handle part to realize the radial feed transmission of the cutting tool. The transmission structure adopts a transmission rack, which can be easily meshed with the transmission input gear to realize the feed transmission of the tool. The structure is simple and is conducive to precise control of the transmission ratio.
其中,所述传动齿条包括第一传动齿条4和第二传动齿条5,第一传动齿条4和第二传动齿条5并列错位设置且同时和用于实现刀具径向进给传动的刀具径向进给传动齿轮6啮合。Wherein, the transmission rack includes a first transmission rack 4 and a second transmission rack 5, and the first transmission rack 4 and the second transmission rack 5 are arranged side by side and misaligned, and are simultaneously and used to realize the radial feed transmission of the tool. The tool radial feed transmission gear 6 meshes.
这样,设置两个传动齿条同时和刀具径向进给传动齿轮啮合,可以靠两个传动齿条的错位设置,使其两个传动齿条中错位相邻的两个轮齿分别贴合到刀具径向进给传动齿轮一个齿槽的前后两侧;这样就消除了采用齿轮啮合传动容易存在的啮合间隙,在较小啮合间隙导致的传动误差的同时极大地降低了对齿轮制造精度的要求。In this way, two transmission racks are set to mesh with the tool radial feed transmission gear at the same time, and the two transmission racks can be set by dislocation, so that the two adjacent gear teeth of the two transmission racks are respectively attached to the The tool radially feeds the front and rear sides of a tooth groove of the transmission gear; this eliminates the meshing gap that is easy to exist when using gear meshing transmission, and greatly reduces the requirements for gear manufacturing accuracy while reducing the transmission error caused by the small meshing gap .
其中,刀具安装槽前侧内壁倾斜设置且前侧内壁中和刀具径向进给方向一致的该端往靠近刀具的方向倾斜,该刀具安装槽前侧内壁和刀具前侧外壁之间配合设置有一块斜铁7,斜铁7和刀具安装槽前侧内壁相贴一侧为斜面,斜铁7和刀具相贴一侧为和刀具进给方向一致的直面;这样能够更好地消除刀具安装产生的轴向间隙且方便刀具安装。进一步地,斜铁7较大一端被固定于靠近刀具安装槽前侧内壁的切削段筒体外表面的限位螺钉8限位固定;这样结构简单且方便斜铁的限位固定。再进一步地,第一传动齿条4和第二传动齿条5靠并列相接一侧对应设置的凹凸配合结构9实现嵌接配合,所述凹凸配合结构9中具有倾斜于相接侧面的一个斜向滑动配合面;这样,在装配时,先将第一传动齿条和第二传动齿条并列排布好,并使得二者相接一侧的凹凸配合结构先沿斜向滑动配合面相贴插入完成部分嵌入配合,将刀具径向进给传动齿轮安装到位,再将斜铁的较小一端从斜铁安装空间的较大一端插入,斜铁插入时依靠和刀具安装槽前侧的倾斜内壁的滑动配合挤压两块传动齿条相互并拢,两块传动齿条相互并拢过程中依靠二者之间凹凸配合结构中的斜向滑动配合面的配合带动两块传动齿条沿自身传动方向错位移动,直至刀具径向进给传动齿轮一个齿槽的两侧同时被两块传动齿条的一个轮齿相贴抵紧;此时斜铁无法再行插入,将斜铁保持位置固定完毕后完成装配。这样的装配过程直接依靠斜铁的插入配合就消除了齿轮传动导致的配合间隙的同时也一起消除了刀具安装的轴向间隙;而且极大地提高了装配效率,保证装配可靠性。再进一步地,可以在斜铁7和刀具相贴一侧沿垂直于刀具径向进给方向设置多个滚柱槽,所述多个滚柱槽沿刀具径向进给方向均匀间隔排布,所述滚柱槽内安装有空心滚柱10且空心滚柱10外表面露出于滚柱槽并用于和刀具前侧面相贴合。这样空心滚柱将装配过程和后续刀具径向进给过程中的滑动摩擦转化为滚动摩擦,提高刀具装配和进给调整的顺畅性,同时依靠空心滚柱的弹性,可以更好地消除间隙并起到减震效果,进一步地空心滚柱采用60Si2Mn的弹簧钢材料,以更好地产生弹性提高减震效果。Wherein, the inner wall on the front side of the tool installation groove is inclined, and the end of the inner wall on the front side that is consistent with the radial feed direction of the tool is inclined toward the direction close to the tool, and the inner wall on the front side of the tool installation groove and the outer wall on the front side of the tool are cooperatively arranged. A piece of inclined iron 7, the side of the inclined iron 7 and the inner wall of the front side of the tool installation groove is a slope, and the side of the inclined iron 7 and the tool is a straight face consistent with the feeding direction of the tool; this can better eliminate the tool installation. Axial clearance and easy tool installation. Further, the larger end of the slanting iron 7 is fixed to the limit screw 8 on the outer surface of the cutting section cylinder near the front inner wall of the tool installation groove; this structure is simple and facilitates the limiting and fixing of the slanting iron. Still further, the first transmission rack 4 and the second transmission rack 5 are engaged by the concave-convex matching structure 9 correspondingly arranged on the side parallel to each other, and the concave-convex matching structure 9 has a side inclined to the side of the connection. The oblique sliding mating surface; in this way, when assembling, the first transmission rack and the second transmission rack are arranged side by side, and the concave-convex mating structure on the side where the two are connected is first attached to the oblique sliding mating surface After the insertion is completed, the part is embedded and fitted, and the radial feed transmission gear of the tool is installed in place, and then the smaller end of the slanted iron is inserted from the larger end of the slanted iron installation space. When the slanted iron is inserted, it relies on the inclined inner wall on the front side of the tool installation groove The sliding fit extrudes the two transmission racks close together, and the two transmission racks are displaced along their own transmission direction by the cooperation of the oblique sliding mating surface in the concave-convex matching structure between the two transmission racks. Move until the two sides of a tooth groove of the radial feed transmission gear of the tool are pressed against one tooth of two transmission racks at the same time; at this time, the oblique iron can no longer be inserted, and it is completed after the oblique iron is held in place and fixed assembly. This kind of assembly process directly relies on the insertion fit of the inclined iron to eliminate the fit gap caused by the gear transmission and also eliminates the axial gap of the tool installation; it also greatly improves the assembly efficiency and ensures the assembly reliability. Still further, a plurality of roller grooves can be arranged on the side where the inclined iron 7 and the tool are in contact along the direction perpendicular to the radial feeding direction of the tool, and the plurality of roller grooves are evenly spaced along the radial feeding direction of the tool, Hollow rollers 10 are installed in the roller grooves, and the outer surface of the hollow rollers 10 is exposed in the roller grooves and is used to be attached to the front side of the tool. In this way, the hollow roller converts the sliding friction during the assembly process and the subsequent tool radial feeding process into rolling friction, which improves the smoothness of tool assembly and feed adjustment. At the same time, relying on the elasticity of the hollow roller, the gap can be better eliminated and To achieve the shock absorption effect, the hollow roller is further made of 60Si2Mn spring steel material to better generate elasticity and improve the shock absorption effect.
其中,所述径向进给控制段,包括一个同轴设置于机械臂前部的径向进给控制段筒体11,径向进给控制段筒体11前端和切削段筒体固定连接,径向进给控制段筒体内部安装有径向进给控制电机12,所述径向进给控制电机12输出轴向前设置并向前连接有减速传动系统,所述减速传动系统包括用于和刀具上的传动齿条啮合的刀具径向进给传动齿轮6。Wherein, the radial feed control section includes a radial feed control section cylinder 11 coaxially arranged at the front of the mechanical arm, and the front end of the radial feed control section cylinder 11 is fixedly connected to the cutting section cylinder, A radial feed control motor 12 is installed inside the cylinder body of the radial feed control section. The output shaft of the radial feed control motor 12 is set forward and connected with a reduction transmission system forward. The reduction transmission system includes The cutter radial feed transmission gear 6 engaged with the transmission rack on the cutter.
这样,径向进给控制段中,靠径向进给控制电机输出转动至减速传动系统减速后,再靠刀具径向进给传动齿轮将转动传递到传动齿条转化为刀具径向伸缩的平动,进而实现刀具径向伸缩的控制,具有结构简单,控制可靠的优点。In this way, in the radial feed control section, the output rotation of the motor is controlled by the radial feed until the deceleration transmission system is decelerated, and then the rotation is transmitted to the transmission rack by the tool radial feed transmission gear and converted into a radially expandable flat surface of the tool. Motion, and then realize the control of the radial expansion and contraction of the tool, which has the advantages of simple structure and reliable control.
其中,所述减速传动系统包括谐波减速机构,谐波减速机构输出端和一个径向进给传动轴19相连,径向进给传动轴19前端延伸至切削段筒体1内部空腔中并设置刀具径向进给传动齿轮6。这样,采用谐波减速机构作为减速传动系统,能够极大地降低传动比,能够更好地提高刀具径向进给输出的控制精度。Wherein, the deceleration transmission system includes a harmonic deceleration mechanism, the output end of the harmonic deceleration mechanism is connected to a radial feed transmission shaft 19, and the front end of the radial feed transmission shaft 19 extends into the inner cavity of the cutting section cylinder 1 and Tool radial feed transmission gear 6 is set. In this way, using the harmonic reduction mechanism as the reduction transmission system can greatly reduce the transmission ratio, and can better improve the control accuracy of the radial feed output of the tool.
其中,所述谐波减速机构包括径向进给控制电机输出轴上同轴设置的谐波输入齿轮13,谐波输入齿轮13外均匀布置有数个谐波中间齿轮14,谐波中间齿轮14和谐波输入齿轮13啮合,谐波中间齿轮14外具有一个和谐波输入齿轮同轴设置的谐波转轮15,谐波转轮15具有内齿圈和谐波中间齿轮14啮合,谐波转轮15外套设有谐波柔轮16,谐波转轮15外表面沿直径方向的两端还对称安装有两个沿径向向外凸起的波发生构件17,波发生构件17外端和谐波柔轮15内表面抵接并使得谐波柔轮变形呈椭圆形,谐波柔轮15外表面形成有外齿圈且在椭圆形长轴的两端和一个与径向进给控制段筒体相对固定的内齿轮18啮合,谐波柔轮16前端为谐波减速机构的输出端且和径向进给传动轴19后端相连。这样,工作时径向进给控制电机输出轴通过谐波输入齿轮带动谐波中间齿轮旋转,带动谐波转轮旋转,再靠波发生构件带动谐波柔轮和固定的外齿圈配合产生差速反转;这样该谐波减速机构中靠谐波中间齿轮先实现第一级减速传动,然后再次靠谐波柔轮实现差速传动后带动径向进给传动轴旋转输出,故可以极大地提高了减速传动效果,保证了刀具径向进给的稳定性和可控性,提高了径向进给控制精度。再进一步地,所述波发生构件17为沿轴向设置的滚柱。这样滚柱的设置能够将波发生构件和谐波柔轮之间形成滚动配合,极大地减小摩擦降低磨损提高传动平稳性,而且更重要的是此处结构设置使得当刀具工作承受切削反向压力传递到此处后会转化为滚柱在沿谐波转轮径向上的压力,而且即使有部分其他方向的分力也会被滚柱自身旋转所抵消,不会再次往回传递,产生良好的反转自锁效果,极大地提高了刀具工作的稳定性。再进一步地,所述径向进给传动轴19整体为前端直径减小的阶梯圆盘状,径向进给传动轴上位于刀具径向进给传动齿轮的两端位置各通过一个轴承安装在切削段筒体1内腔中。这样可以更好地保证传动平稳,提高稳定性。再进一步地,径向进给传动轴19后端周向上设置有插接凹槽和谐波柔轮16前端沿周向外突设置的插接凸起配合实现连接。这样插接凹槽内留有供谐波柔轮前端的插接凸起沿径向波动的空间,采用这种活动连接传动可以消除谐波柔轮径向变形对传动过程带来的振动,保证传动平稳性。进一步地所述径向进给控制段筒体11前端密封套接固定在切削段筒体1后端外部,所述内齿轮18固定设置在切削段筒体1后端内腔表面上,这样结构整体性更好且更加利于密封设置。进一步地谐波减速机构前端位置还设置有整体呈圆盘状的谐波轮座20,所述谐波轮座20周边位置固定在径向进给控制段筒体11内腔前部的一个台阶面上,所述谐波中间齿轮内部的齿轮转轴安装固定在谐波轮座上。这样谐波轮座的设置更加方便谐波减速机构中各构件的安装设置。进一步地,所述谐波转轮15后端端面上具有外凸的限位凸起并配合插入到谐波轮座20前端端面的一个限位槽内实现谐波转轮径向限位,所述径向进给传动轴19后端端面上正对谐波转轮15位置具有沿轴向向后的限位凸起用于实现对谐波转轮15轴向上的定位。这样装配后能够更好地实现对谐波转轮在径向和轴向上的定位,而且使得径向进给传动轴后端端面和谐波中间齿轮前端端面之间留出安装空间,该安装空间供谐波中间齿轮在其齿轮转轴前端安装限位销实现对谐波中间齿轮的装配和限位。Wherein, the harmonic deceleration mechanism includes a harmonic input gear 13 coaxially arranged on the output shaft of the radial feed control motor, and several harmonic intermediate gears 14 are evenly arranged outside the harmonic input gear 13, and the harmonic intermediate gears 14 and The harmonic input gear 13 meshes, and the harmonic intermediate gear 14 has a harmonic runner 15 coaxially arranged with the harmonic input gear. The outer surface of the wheel 15 is provided with a harmonic flexible wheel 16, and the two ends of the outer surface of the harmonic wheel 15 along the diameter direction are symmetrically installed with two radially outwardly protruding wave generating members 17, and the outer ends of the wave generating member 17 and The inner surface of the harmonic flexspline 15 abuts and deforms the harmonic flexspline 15 into an ellipse, and the outer surface of the harmonic flexspline 15 is formed with an external ring gear, and at both ends of the long axis of the ellipse and a radial feed control section The cylinder meshes with the fixed internal gear 18, and the front end of the harmonic flex spline 16 is the output end of the harmonic reduction mechanism and is connected to the rear end of the radial feed transmission shaft 19. In this way, during operation, the output shaft of the radial feed control motor drives the harmonic intermediate gear to rotate through the harmonic input gear, drives the harmonic runner to rotate, and then drives the harmonic flexwheel to cooperate with the fixed outer ring gear to generate a difference In this way, the harmonic intermediate gear first realizes the first-stage deceleration transmission in the harmonic reduction mechanism, and then the harmonic flexible gear realizes the differential transmission, and then drives the radial feed transmission shaft to rotate and output, so it can be greatly improved The reduction transmission effect is improved, the stability and controllability of the radial feed of the cutter are guaranteed, and the control precision of the radial feed is improved. Still further, the wave generating member 17 is a roller arranged in the axial direction. The setting of the rollers in this way can form a rolling fit between the wave generating member and the harmonic flex wheel, which greatly reduces friction, reduces wear and improves transmission stability, and more importantly, the structural setting here makes it possible for the cutter to withstand cutting reverse After the pressure is transmitted here, it will be converted into the pressure of the rollers along the radial direction of the harmonic runner, and even if there are some component forces in other directions, they will be offset by the rotation of the rollers themselves, and will not be transmitted back again, resulting in a good The reverse self-locking effect greatly improves the working stability of the tool. Furthermore, the radial feed transmission shaft 19 is generally in the shape of a stepped disc with a reduced diameter at the front end, and the two ends of the radial feed transmission gear on the radial feed transmission shaft are installed on each of the radial feed transmission gears through a bearing. In the inner cavity of the cylinder body 1 of the cutting section. This can better ensure smooth transmission and improve stability. Still further, the rear end of the radial feed transmission shaft 19 is provided with an insertion groove in the circumferential direction, and the insertion protrusion provided on the front end of the harmonic flex spline 16 protrudes outward along the circumferential direction to cooperate to realize the connection. In this way, there is a space in the insertion groove for the insertion protrusion at the front end of the harmonic flexspline to fluctuate in the radial direction. Using this kind of movable connection transmission can eliminate the vibration caused by the radial deformation of the harmonic flexspline to the transmission process, ensuring Transmission smoothness. Further, the front end of the cylinder body 11 of the radial feed control section is sealed and fixed on the outside of the rear end of the cylinder body 1 of the cutting section, and the internal gear 18 is fixedly arranged on the surface of the inner cavity at the rear end of the cylinder body 1 of the cutting section. Better integrity and more conducive to sealing settings. Further, the front end of the harmonic deceleration mechanism is also provided with a disc-shaped harmonic wheel seat 20, and the peripheral position of the harmonic wheel seat 20 is fixed on a step at the front of the inner cavity of the cylinder body 11 of the radial feed control section. On the surface, the gear shaft inside the harmonic intermediate gear is installed and fixed on the harmonic wheel seat. In this way, the arrangement of the harmonic wheel seat is more convenient for the installation and arrangement of the components in the harmonic reduction mechanism. Further, the rear end surface of the harmonic runner 15 has an outwardly protruding limiting protrusion and is inserted into a limiting groove on the front end surface of the harmonic wheel seat 20 to realize radial limitation of the harmonic runner. The rear end surface of the radial feed transmission shaft 19 facing the position of the harmonic runner 15 has an axially backward limiting protrusion for positioning the harmonic runner 15 in the axial direction. In this way, after assembly, the radial and axial positioning of the harmonic runner can be better realized, and an installation space is left between the rear end face of the radial feed transmission shaft and the front end face of the harmonic intermediate gear. Space is provided for the harmonic intermediate gear to install a limit pin at the front end of the gear shaft to realize assembly and positioning of the harmonic intermediate gear.
其中,所述周向旋转控制段,包括一个同轴设置在机械臂中部的周向旋转控制段筒体21,周向旋转控制段筒体21内部安装有周向旋转控制电机22,所述周向旋转控制电机22输出轴向前和径向进给控制段筒体11后端相连并用于带动径向进给控制段筒体11旋转,所述周向旋转控制段筒体21前半部同轴围设在径向进给控制段筒体后半部外且二者之间设置有滑环电刷23。Wherein, the circumferential rotation control section includes a circumferential rotation control section barrel 21 coaxially arranged in the middle of the mechanical arm, and a circumferential rotation control motor 22 is installed inside the circumferential rotation control section barrel 21. The output shaft to the rotation control motor 22 is connected to the rear end of the cylinder body 11 of the radial feed control section forward and used to drive the cylinder body 11 of the radial feed control section to rotate, and the front half of the cylinder body 21 of the circumferential rotation control section is coaxial It is surrounded by the rear half of the cylinder of the radial feed control section and a slip ring brush 23 is arranged between the two.
这样,靠周向旋转控制电机带动径向进给控制段筒体后端整体旋转,实现对刀具旋转加工的控制,其中采用的滑环电刷保证实现了径向进给控制段筒体内部的电机的控制电流的导通,保证了刀具控制的可靠性。In this way, the rear end of the cylinder body of the radial feed control section is driven by the circumferential rotation control motor to rotate as a whole to realize the control of the rotary machining of the cutter. The conduction of the control current of the motor ensures the reliability of the tool control.
其中,所述周向旋转控制段筒体前半部和径向进给控制段筒体后半部之间还设置有旋转支撑轴承结构,所述旋转支撑轴承结构包括形成于周向旋转控制段筒体和径向进给控制段筒体之间的滚珠装配空间,所述滚珠装配空间内腔具有内外相对形成于周向旋转控制段筒体内表面和径向进给控制段筒体外表面上的球冠面并用于和滚珠24配合装配,还具有位于两个球冠面之间的矩形体结构的保持架腔,保持架腔内安装有一圈端部断开但整体围呈圆环形的保持架25,所述保持架25上沿周向均匀设置有滚珠装配孔并供滚珠24可转动地嵌入装配。这样,能够更好地实现对径向进给控制段筒体的旋转支撑,极大地提高旋转平稳性。进一步地,所述周向旋转控制段筒体外表面对应滚珠装配空间连通设置有滚珠进入开槽,滚珠进入开槽内靠插销27固定有一开槽堵块26,开槽堵块26内表面和滚珠装配空间内壁表面一致。这样更加方便滚珠和保持架的装入。Wherein, a rotation support bearing structure is also provided between the front half of the cylinder of the circumferential rotation control section and the rear half of the cylinder of the radial feed control section, and the rotation support bearing structure includes a cylinder formed on the cylinder of the circumferential rotation control section The ball assembly space between the body and the cylinder of the radial feed control section, the inner cavity of the ball assembly space has balls formed on the inner surface of the cylinder of the circumferential rotation control section and the outer surface of the cylinder of the radial feed control section. The crown surface is also used to cooperate with the ball 24. It also has a cage cavity with a rectangular structure located between the two spherical crown surfaces. A ring-shaped cage with a disconnected end but a circular ring is installed in the cage cavity. 25, the cage 25 is evenly provided with ball assembly holes along the circumference, and the balls 24 are rotatably embedded and assembled. In this way, the rotation support for the cylinder body of the radial feed control section can be better realized, and the stability of rotation can be greatly improved. Further, the outer surface of the cylinder of the circumferential rotation control section corresponds to the ball assembly space and is connected with a ball entering the slot. The ball enters the slot and is fixed with a slotted block 26 by a bolt 27. The inner surface of the slotted block 26 and the ball The surface of the inner wall of the assembly space is consistent. This makes it easier to load the balls and the cage.
其中,所述周向旋转控制电机22输出轴上设置有旋转传动主动齿轮27,旋转传动主动齿轮27外周均匀布置有多个旋转传动中间齿轮28和旋转传动主动齿轮啮合,旋转传动中间齿轮28同时和设置在径向进给控制段筒体后端内腔表面的旋转传动内齿轮29啮合并带动径向进给控制段筒体11旋转。这样旋转传动中间齿轮的设置方便调控旋转传动的传动比,同时能够进一步提高传动的稳定性,提高装置整体稳定性。Wherein, the output shaft of the circumferential rotation control motor 22 is provided with a rotation transmission driving gear 27, and a plurality of rotation transmission intermediate gears 28 are evenly arranged on the outer circumference of the rotation transmission driving gear 27 to mesh with the rotation transmission driving gear, and the rotation transmission intermediate gears 28 are simultaneously It meshes with the rotary transmission internal gear 29 arranged on the inner cavity surface of the rear end of the cylinder body of the radial feed control section and drives the cylinder body 11 of the radial feed control section to rotate. In this way, the arrangement of the rotary transmission intermediate gear facilitates the adjustment and control of the transmission ratio of the rotary transmission, and at the same time can further improve the stability of the transmission and improve the overall stability of the device.
其中,周向旋转控制段筒体内腔沿轴向的中部向内延伸形成一隔断30,隔断30后方形成周向旋转控制电机安装空间,所述周向旋转控制电机输出轴可转动地穿过隔断30设置,所述旋转传动中间齿轮28安装设置在隔断上。这样更加方便各构件装配设置。Wherein, the inner cavity of the cylinder of the circumferential rotation control section extends inward along the middle part of the axial direction to form a partition 30, and behind the partition 30 forms a space for installing the circumferential rotation control motor, and the output shaft of the circumferential rotation control motor rotatably passes through the partition 30, and the rotary transmission intermediate gear 28 is installed on the partition. This makes it easier to assemble and set each component.
其中,所述轴向伸缩控制段,包括一个同轴设置在机械臂后部的轴向伸缩控制段筒体31,轴向伸缩控制段筒体31后端内腔中安装有轴向伸缩控制电机32,所述轴向伸缩控制电机32输出轴向前设置并通过转向传动机构和周向旋转控制段筒体21后端连接且能够带动周向旋转控制段筒体21前后伸缩运动。这样,结构简单且方便实现对刀具的轴向伸缩控制。Wherein, the axial telescopic control section includes an axial telescopic control section cylinder 31 coaxially arranged at the rear of the mechanical arm, and an axial telescopic control motor is installed in the inner cavity of the rear end of the axial telescopic control section cylinder 31 32. The output shaft of the axial telescopic control motor 32 is set forward and connected to the rear end of the cylinder 21 of the circumferential rotation control section through the steering transmission mechanism, and can drive the cylinder 21 of the circumferential rotation control section to move forward and backward. In this way, the structure is simple and it is convenient to realize the axial expansion and contraction control of the tool.
其中,所述转向传动机构包括一根和机械臂同轴设置的丝杠33,丝杠33后端和轴向伸缩控制电机31输出轴相连,丝杠33前端插入到一个同轴设置的螺母筒体34内,螺母筒体34后端内腔设置有内螺纹和丝杠33啮合,螺母筒体34前端和周向旋转控制段筒体21后端连接,转向传动机构还包括用于防止周向旋转控制段筒体21旋转的导向结构。这样,依靠丝杠螺母传动副的设置,采用简单的结构实现了将轴向伸缩控制电机输出轴的旋转输出转化为周向旋转控制段筒体的轴向平移,结构简单且控制可靠。Wherein, the steering transmission mechanism includes a lead screw 33 coaxially arranged with the mechanical arm, the rear end of the lead screw 33 is connected to the output shaft of the axial telescopic control motor 31, and the front end of the lead screw 33 is inserted into a coaxially arranged nut cylinder In the body 34, the inner cavity at the rear end of the nut cylinder 34 is provided with an internal thread to engage with the lead screw 33, the front end of the nut cylinder 34 is connected to the rear end of the cylinder 21 of the circumferential rotation control section, and the steering transmission mechanism also includes a function to prevent the circumferential rotation from rotating. A guiding structure for the rotation of the cylinder body 21 of the rotation control section. In this way, relying on the setting of the screw nut transmission pair, the rotation output of the output shaft of the axial telescopic control motor is converted into the axial translation of the cylinder of the circumferential rotation control section with a simple structure, and the structure is simple and the control is reliable.
其中,所述导向结构包括位于轴向伸缩控制段筒体31前端向前延伸至周向旋转控制段筒体21后半部外的导向段,包括沿轴向设置在周向旋转控制段筒体外表面后半部的导向槽35,还包括配合在导向槽35内的一个固定在导向段内表面的导向滑块36。这样,将导向结构设置在周向旋转控制段筒体后半部外,可以在方便装配的同时,更好地提高整体结构稳定性。Wherein, the guide structure includes a guide section located at the front end of the axial telescopic control section cylinder 31 and extending forward to the rear half of the circumferential rotation control section cylinder 21, including a guide section arranged axially outside the circumferential rotation control section cylinder. The guide groove 35 on the rear half of the surface also includes a guide slider 36 fitted in the guide groove 35 and fixed on the inner surface of the guide section. In this way, the guide structure is arranged outside the second half of the cylindrical body of the circumferential rotation control section, which can better improve the stability of the overall structure while facilitating assembly.
其中,所述螺母筒体34前端和周向旋转控制段筒体21后端之间设置有浮动连接结构,所述浮动连接结构包括设置在螺母筒体34前端沿周向外凸的挂接盘37和固定在周向旋转控制段筒体21后端的一个挂接环38,挂接环38后端内表面向内凸起并挂接在挂接盘37后侧面上;浮动连接结构还包括一个设置在螺母筒体前端端面中部和周向旋转控制段筒体后端端面中部之间位置的十字连接块39,十字连接块39的前侧面和周向旋转控制段筒体后端端面之间沿径向形成有第一凹凸配合结构,十字连接块39的后侧面和螺母筒体34前端端面之间沿径向形成有第二凹凸配合结构,第一凹凸配合结构和第二凹凸配合结构设置方向相互垂直且使得配合后十字连接块39的前侧面和周向旋转控制段筒体21后端端面之间以及十字连接块39的后侧面和螺母筒体34前端端面之间均留有浮动间隙。这样,螺母筒体靠十字连接块传递动力推动周向旋转控制段筒体前进,靠挂接环和挂接盘挂接传递动力带动周向旋转控制段筒体后退,在前进走刀过程中,十字连接块两侧的凹凸配合结构能够传递扭矩和推力,同时靠浮动间隙可以容许十字连接块产生一定角度的偏摆而不影响推力和扭矩的传递,进而就消除了丝杠螺母传动副传动时产生的抖动,保证了前端传动的稳定性。更好的选择是第一凹凸配合结构和第二凹凸配合结构中各自凹槽和凸起配合的顶接面为顺凹槽长度方向的弧形。这样弧形配合能够使得十字连接块摆动过程中顺弧形转动而不产生碰撞,更好地提高传动稳定性。Wherein, a floating connection structure is provided between the front end of the nut cylinder 34 and the rear end of the circumferential rotation control section cylinder 21, and the floating connection structure includes an articulation plate 37 that is arranged on the front end of the nut cylinder 34 and protrudes outward along the circumferential direction. And an articulated ring 38 fixed on the rear end of the cylindrical body 21 of the circumferential rotation control section, the inner surface of the rear end of the articulated ring 38 protrudes inwardly and is articulated on the rear side of the articulated disc 37; the floating connection structure also includes a The cross connecting block 39 at the position between the middle part of the front end face of the nut cylinder and the middle part of the rear end face of the circumferential rotation control section cylinder, the front side of the cross connection block 39 and the rear end face of the circumferential rotation control section A first concave-convex matching structure is formed, and a second concave-convex matching structure is formed radially between the rear side of the cross connection block 39 and the front end surface of the nut cylinder 34, and the setting directions of the first concave-convex matching structure and the second concave-convex matching structure are perpendicular to each other. Moreover, there are floating gaps between the front side of the rear cross connection block 39 and the rear end surface of the circumferential rotation control section cylinder 21 and between the rear side of the cross connection block 39 and the front end surface of the nut cylinder 34 . In this way, the nut cylinder pushes the cylinder body of the circumferential rotation control section forward by the power transmitted by the cross connection block, and the cylinder body of the circumferential rotation control section is driven backward by the transmission power transmitted by the articulated ring and the articulated plate. The concave-convex matching structure on both sides of the connecting block can transmit torque and thrust, and at the same time, the floating gap can allow the cross connecting block to produce a certain angle of deflection without affecting the transmission of thrust and torque, thereby eliminating the occurrence of screw nut drive pair transmission. The jitter ensures the stability of the front-end transmission. A better choice is that in the first concave-convex matching structure and the second concave-convex matching structure, the abutment surfaces where the respective grooves and protrusions fit together are arc-shaped along the length direction of the groove. In this way, the arc fit can make the cross connection block rotate along the arc during the swing process without collision, and better improve the transmission stability.
其中,刀具稳定支撑装置包括形成于刀柄外表面的一段小直径的外撑机构安装段,外撑机构安装段上沿周向均匀安装有多组外撑机构,外撑机构包括能够被控制沿径向向外伸出的支撑件。这样方便实现对刀柄自身在被加工孔内的支撑。实施时作为优选,外撑机构安装段可以设置在轴向伸缩控制段筒体外表面并位于内部丝杠所在位置,该位置能够起到更好地支撑稳定刀柄的效果。Wherein, the cutter stabilizing support device includes a section of small-diameter outrigger installation section formed on the outer surface of the knife handle, and multiple sets of outriggers are evenly installed on the outrigger installation section along the circumferential direction. A radially outwardly projecting support. This facilitates the realization of the support of the tool handle itself in the processed hole. As a preference during implementation, the installation section of the outer support mechanism can be arranged on the outer surface of the cylinder of the axially telescopic control section and at the position of the inner screw, which can better support and stabilize the knife handle.
其中,所述外撑机构可以为连杆式外撑机构,所述连杆式外撑机构包括沿轴向设置的液压缸40和二连杆结构,二连杆结构包括第一连杆41、第二连杆42和支撑件43,第一连杆41的一端铰接在液压缸伸缩臂前方的外撑机构安装段上,第二连杆42的一端铰接在液压缸40伸缩臂前端位置,第一连杆41和第二连杆42的另一端均共同铰接在支撑件43内侧同一铰轴上使得液压缸伸缩臂向外伸出时能够带动第一连杆41和第二连杆42较远端相对移动并将支撑件43沿径向向外顶起。这样具有结构简单,控制方便等优点,同时二连杆结构可以进一步地使得将支撑件撑出顶紧在被加工孔内壁后连杆尽量呈现接近径向方向顶紧,这样产生自锁效果,液压缸不用承担较大的抵紧反作用力,保证支撑效果稳定可靠。进一步地,所述液压缸40为双杆液压缸,所述二连杆结构对称布置于液压缸两端的伸缩臂前。这样,实现前后两处支撑点更好地提高支撑稳定性。作为优化,液压缸伸缩臂前端连接有一个同轴套设在外撑机构安装段上的同步套环44,第二连杆42铰接在同步套环上。这样能够更好地保证各组外撑机构一致性。再进一步地,所述支撑件43整体呈矩形块状且外表面为外凸的弧形面,这样可以更好地利于支撑件外表面和待加工孔内壁贴合实现支撑。更进一步地所述支撑件43外表面具有一层弹性材料层。这样,当代加工孔内径变化导致支撑件外表面弧形不一致时可以靠弹性变形实现贴合,提高支撑强度。Wherein, the outrigger mechanism may be a link-type outrigger mechanism, and the link-type outrigger mechanism includes a hydraulic cylinder 40 arranged in the axial direction and a two-link structure, and the two-link structure includes a first link 41, The second connecting rod 42 and the support member 43, one end of the first connecting rod 41 is hinged on the outer support mechanism installation section in front of the telescopic arm of the hydraulic cylinder, and one end of the second connecting rod 42 is hinged at the front end of the telescopic arm of the hydraulic cylinder 40. The other ends of the first connecting rod 41 and the second connecting rod 42 are jointly hinged on the same hinge shaft inside the support member 43 so that when the telescopic arm of the hydraulic cylinder stretches out, it can drive the first connecting rod 41 and the second connecting rod 42 farther. The ends move relative to each other and push up the support member 43 radially outward. This has the advantages of simple structure, convenient control, etc. At the same time, the two-link structure can further make the support member stretched out and tightened on the inner wall of the processed hole, and the connecting rod is as close to the radial direction as possible. The cylinder does not need to bear a large clamping reaction force to ensure a stable and reliable support effect. Further, the hydraulic cylinder 40 is a double-rod hydraulic cylinder, and the two-link structure is symmetrically arranged in front of the telescopic arms at both ends of the hydraulic cylinder. In this way, the front and rear support points are realized to better improve the support stability. As an optimization, the front end of the telescopic arm of the hydraulic cylinder is connected with a synchronous collar 44 coaxially sleeved on the installation section of the outer support mechanism, and the second connecting rod 42 is hinged on the synchronous collar. In this way, the consistency of the external support mechanisms of each group can be better ensured. Still further, the support member 43 is in the shape of a rectangular block as a whole and its outer surface is a convex arc surface, which can better facilitate the fit between the outer surface of the support member and the inner wall of the hole to be processed to achieve support. Furthermore, the outer surface of the support member 43 has a layer of elastic material. In this way, when the inner diameter of the contemporary machining hole causes inconsistent arcs on the outer surface of the support, elastic deformation can be used to achieve fit and improve the support strength.
另外,所述外撑机构还可以为楔块式外撑机构(参见图5),所述楔块式外撑机构包括沿轴向设置的液压缸45,依次设置在液压缸45伸缩臂前方的楔块46和支撑件47,支撑件47整体呈弧形块状结构且弧形方向的一端铰接在外撑机构安装段上构成内端,另一端在一个复位弹簧48作用下抵接在楔块上构成外端,楔块46和支撑件47接触的该侧表面为朝支撑件方向沿径向向里倾斜的斜面,楔块46远离支撑件47一端和液压缸伸缩臂前端连接。这样,控制液压缸伸缩臂伸出可以带动楔块靠其斜面配合带动支撑件外端向外伸出抵接在被加工孔内壁上;故具有结构简单,装配方便,控制反应灵敏等优点;同时支撑时支撑件的反作用力大部分传递到楔块上形成沿楔块径向向内的分力进而被抵消,液压缸不用承担较大的抵紧反作用力,保证支撑效果稳定可靠。进一步地,所述支撑件47外端设置有支撑滚轮50并靠支撑滚轮表面和楔块以及被加工孔内壁接触实现支撑,这样靠滚动降低了摩擦力,提高支撑稳定性。进一步地所述楔块46的斜面上顺轴向设置有滑槽,所述滚轮配合限位在滑槽内滚动。这样更好地实现限位,保证外撑过程的平稳性。进一步地,所述液压缸45为双杆液压缸,且两端的伸缩臂前均布置有配合的楔块和支撑件结构。这样,实现前后两处支撑点更好地提高支撑稳定性。作为优化,各组外撑机构中对应的楔块46沿周向连接为环状的整体形成同步滑环49。这样能够更好地保证各组外撑机构一致性。进一步地,所述复位弹簧48可以为设置在支撑件内端铰接处的扭簧或者为一个呈环状连接在支撑件外端的一圈伸缩弹簧。前者的扭簧结构小巧简单,后者的伸缩弹簧能够进一步提高支撑件动作同步性。In addition, the outrigger mechanism can also be a wedge-type outrigger mechanism (see FIG. 5 ), and the wedge-type outrigger mechanism includes a hydraulic cylinder 45 arranged in the axial direction. The wedge 46 and the support 47, the support 47 has an arc-shaped block structure as a whole and one end of the arc is hinged on the mounting section of the outer support mechanism to form the inner end, and the other end abuts against the wedge under the action of a return spring 48 Constitute the outer end, the side surface where the wedge 46 contacts with the support 47 is a slope inclined radially inward toward the support, and the end of the wedge 46 away from the support 47 is connected to the front end of the telescopic arm of the hydraulic cylinder. In this way, controlling the extension of the telescopic arm of the hydraulic cylinder can drive the wedge to rely on its inclined surface to drive the outer end of the support to extend outward to abut against the inner wall of the processed hole; therefore, it has the advantages of simple structure, convenient assembly, and sensitive control response; at the same time When supporting, most of the reaction force of the support member is transmitted to the wedge to form a component force along the radial direction of the wedge, which is then offset. The hydraulic cylinder does not need to bear a large pressing reaction force, ensuring a stable and reliable support effect. Further, the outer end of the support member 47 is provided with a support roller 50, and the support is realized by contacting the surface of the support roller with the wedge block and the inner wall of the processed hole, so that the friction force is reduced by rolling, and the support stability is improved. Further, a sliding groove is arranged on the inclined surface of the wedge 46 along the axial direction, and the rollers cooperate with the limit to roll in the sliding groove. In this way, the limit can be better realized and the stability of the external support process can be guaranteed. Further, the hydraulic cylinder 45 is a double-rod hydraulic cylinder, and the telescopic arms at both ends are equipped with matching wedges and support structures. In this way, the front and rear support points are realized to better improve the support stability. As an optimization, the corresponding wedges 46 in each group of outriggers are connected circumferentially to form a synchronous slip ring 49 as a whole. In this way, the consistency of the external support mechanisms of each group can be better ensured. Further, the return spring 48 may be a torsion spring arranged at the hinge at the inner end of the support, or a ring-shaped telescopic spring connected to the outer end of the support in a ring shape. The torsion spring structure of the former is small and simple, and the telescopic spring of the latter can further improve the synchronization of the movement of the support.
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CN1188866A (en) * | 1996-12-31 | 1998-07-29 | 三星电子株式会社 | Double gear |
CN100356031C (en) * | 2004-10-20 | 2007-12-19 | 重庆大学 | Drilling robot for installing pipe |
CN101961793B (en) * | 2009-08-18 | 2012-03-21 | 西安航空发动机(集团)有限公司 | Tip-extension type deep hole boring cutter rod |
CN202431885U (en) * | 2011-11-15 | 2012-09-12 | 王斌武 | Clearance-eliminating rack |
CN202621993U (en) * | 2011-11-30 | 2012-12-26 | 上海重型机床厂有限公司 | Numerical control heavy type deep hole drilling boring mill double rack feeding mechanism |
CN102717118B (en) * | 2012-06-25 | 2015-12-30 | 中北大学 | A kind of cylinder deep hole boring device with supplemental support |
JP5602218B2 (en) * | 2012-12-25 | 2014-10-08 | マキノジェイ株式会社 | Boring tools and machine tools |
CN103072131B (en) * | 2013-01-07 | 2016-02-24 | 重庆工商职业学院 | Deep hole machining machinery hand |
CN103495892A (en) * | 2013-09-29 | 2014-01-08 | 大连机床(数控)股份有限公司 | Double-staggered-teeth slider tool |
CN104964022B (en) * | 2015-07-08 | 2017-11-17 | 湖北汽车工业学院 | Rack pinion anti-backlash mechanism |
CN104942609B (en) * | 2015-07-08 | 2017-09-26 | 湖北汽车工业学院 | A kind of gear-rack drive rotary table |
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2016
- 2016-03-31 CN CN201610197746.5A patent/CN105642942B/en not_active Expired - Fee Related
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