CN105525245A - Ash scraping device for hot-dip galvanizing before dip plating - Google Patents
Ash scraping device for hot-dip galvanizing before dip plating Download PDFInfo
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- CN105525245A CN105525245A CN201610042394.6A CN201610042394A CN105525245A CN 105525245 A CN105525245 A CN 105525245A CN 201610042394 A CN201610042394 A CN 201610042394A CN 105525245 A CN105525245 A CN 105525245A
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- push rod
- electric
- scraping device
- scraper
- zinc
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- 238000007790 scraping Methods 0.000 title claims abstract description 79
- 238000005246 galvanizing Methods 0.000 title claims abstract description 40
- 238000007747 plating Methods 0.000 title description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 139
- 239000011701 zinc Substances 0.000 claims abstract description 138
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 138
- 239000000428 dust Substances 0.000 claims abstract description 42
- 239000000523 sample Substances 0.000 claims description 25
- 238000007598 dipping method Methods 0.000 claims description 20
- 239000004071 soot Substances 0.000 claims 4
- 238000010410 dusting Methods 0.000 abstract description 13
- 230000009467 reduction Effects 0.000 abstract description 7
- 238000001514 detection method Methods 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 description 16
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000004380 ashing Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 230000004630 mental health Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating With Molten Metal (AREA)
Abstract
本发明公开一种热浸镀锌浸镀前用刮灰装置,属于批量热浸镀锌用机械化操作技术领域。本发明所述装置包括电动小车、电动推杆、减速电机、转轴、轴承支座。锌锅两侧设有导轨,导轨上分别设有电动小车Ⅰ和电动小车Ⅱ,电动小车Ⅰ和电动小车Ⅱ上分别与电动推杆Ⅰ和电动推杆Ⅱ的下端连接;减速电机固定在电动推杆Ⅰ的上端,减速电机的输出轴与转轴一端连接,转轴的另一端固定在轴承支座上,轴承支座固定在电动推杆Ⅱ的伸缩杆上;转轴的下方设有刮板和红外探测器。本发明的热浸镀锌用刮灰装置在打灰操作时成对使用,分别分布在锌锅长度方向的两端。本发明的热浸镀锌用刮灰装置工作时完成批量热浸镀锌浸镀前锌浴表面的机械化打灰,代替传统的人工打灰,改善操作环境。
The invention discloses a dust scraping device used before hot-dip galvanizing and belongs to the technical field of mechanized operation for batch hot-dip galvanizing. The device of the present invention comprises an electric trolley, an electric push rod, a geared motor, a rotating shaft, and a bearing support. There are guide rails on both sides of the zinc pot, and the guide rails are respectively equipped with electric trolley Ⅰ and electric trolley Ⅱ, and the electric trolley Ⅰ and electric trolley Ⅱ are respectively connected with the lower ends of electric push rod Ⅰ and electric push rod Ⅱ; the reduction motor is fixed on the electric push rod The upper end of the rod Ⅰ, the output shaft of the deceleration motor is connected with one end of the rotating shaft, the other end of the rotating shaft is fixed on the bearing support, and the bearing support is fixed on the telescopic rod of the electric push rod II; a scraper and infrared detection are arranged under the rotating shaft device. The ash scraping device for hot-dip galvanizing of the present invention is used in pairs during the ash removal operation, and is respectively distributed at both ends of the zinc pot in the length direction. The dust-scraping device for hot-dip galvanizing of the present invention completes the mechanized dusting of the surface of the zinc bath before hot-dip galvanizing and galvanizing in batches, replaces traditional manual dusting, and improves the operating environment.
Description
技术领域 technical field
本发明涉及一种热浸镀锌浸镀前用刮灰装置,属于批量热浸镀锌用机械化操作技术领域。 The invention relates to a dust scraping device used before hot-dip galvanizing and belongs to the technical field of mechanized operation for batch hot-dip galvanizing.
背景技术 Background technique
批量热浸镀锌过程,锌锅内的液态锌与空气中的氧反应生成氧化锌浮在锌锅表面。工件浸镀时工件表面的助镀盐膜受热分解产生的浮渣也浮在锌浴表面,这些是热浸镀锌过程锌灰的主要来源。热浸镀锌过程浸镀前,人工用打灰耙将锌浴表面的锌灰扒至锌锅端部,锌锅内露出锌液镜面,锌锅上方的挂具下降,工件浸入锌锅直至浸没;若打灰不彻底,锌锅表面浮有锌灰,易造成漏镀、锌刺、夹层等质量缺陷,所以打灰操作是批量热浸镀锌工艺的一个重要工序。传统的人工打灰存在以下缺点:①锌耙深入锌浴内深度不能稳定控制,打灰速度不均匀,锌灰中包裹锌粒较多,产灰量高,锌浪费大;②工人近距离接触锌锅,锌灰及粉尘影响身心健康。针对这些问题热浸镀锌的工作者进行了一些技术改革,但在实践中并没有取得实质性的进步。如中国专利(专利号:ZL90200624.X)、中国专利(公告号:CN102494544A)分别公开了一种刮板捞渣机,中国专利(专利号:ZL200510042376.X)公开了一种钢水包浮渣清除方法,这些专利技术均用于钢水表面的捞渣,且应用的液面环境及前后工序的操作流程与批量热浸镀锌工艺相差甚远,彼此间相互借鉴意义不大。中国专利(专利号:ZL201020223710.8)公开了一种镀锌液面杂质清理装置,它由两组保温装置和杂质刮板组成,其刮板固定于保温装置上并可绕一个销轴旋转至锌液面下1厘米,当保温装置在卷扬机的驱动下沿着锌锅两侧的导轨移动时,刮板将锌灰刮至锌锅端部的杂质接收槽中,采用该专利技术,在工件浸镀之前,可以将锌锅内锌浴表面的锌灰清理干净;但该技术没有考虑锌锅内锌液随着耗锌量的增加锌液面下降,故该专利公开内容若继续工作则需要保证锌锅内锌液面高度不变或每次打灰时重新调整刮板位置,这在实际生产中是不可能实现的。为此,研究一种机械化甚至自动化的打灰装置代替现行的人工打灰操作,改善操作环境,降低锌耗将是批量热浸镀锌领域技术人员亟待解决的问题。 During the batch hot-dip galvanizing process, the liquid zinc in the zinc pot reacts with the oxygen in the air to form zinc oxide that floats on the surface of the zinc pot. When the workpiece is dipped, the scum produced by the thermal decomposition of the helper salt film on the surface of the workpiece also floats on the surface of the zinc bath, which is the main source of zinc dust in the hot-dip galvanizing process. Before the hot-dip galvanizing process, the zinc ash on the surface of the zinc bath is manually scraped to the end of the zinc pot with an ash rake, the mirror surface of the zinc liquid is exposed in the zinc pot, the hanger above the zinc pot is lowered, and the workpiece is immersed in the zinc pot until it is submerged ; If the dusting is not thorough, there will be zinc dust floating on the surface of the zinc pot, which will easily cause quality defects such as missed plating, zinc thorns, interlayers, etc., so the dusting operation is an important process of the batch hot-dip galvanizing process. Traditional manual ash removal has the following disadvantages: ①The depth of the zinc rake into the zinc bath cannot be stably controlled, the speed of ash removal is uneven, more zinc particles are wrapped in the zinc ash, the ash production is high, and the zinc waste is large; ②Workers come into close contact Zinc pots, zinc ash and dust affect physical and mental health. In response to these problems, hot-dip galvanizing workers have carried out some technical reforms, but no substantial progress has been made in practice. For example, Chinese patent (patent number: ZL90200624.X) and Chinese patent (notification number: CN102494544A) respectively disclose a scraper slag removal machine, and Chinese patent (patent number: ZL200510042376.X) discloses a ladle scum removal machine. Methods, these patented technologies are all used to remove slag on the surface of molten steel, and the applied liquid surface environment and the operation process of the front and rear processes are far from the batch hot-dip galvanizing process, so there is little significance for mutual reference. Chinese patent (patent number: ZL201020223710.8) discloses a device for cleaning impurities on the galvanized liquid surface, which consists of two sets of heat preservation devices and impurity scrapers. 1 cm below the zinc liquid surface, when the heat preservation device moves along the guide rails on both sides of the zinc pot under the drive of the hoist, the scraper scrapes the zinc ash into the impurity receiving tank at the end of the zinc pot. Before dipping, the zinc ash on the surface of the zinc bath in the zinc pot can be cleaned; but this technology does not consider that the zinc liquid level in the zinc pot will drop with the increase of zinc consumption, so if the patent disclosure continues to work, it needs to be cleaned. It is impossible in actual production to ensure that the height of the zinc liquid level in the zinc pot remains unchanged or to readjust the position of the scraper every time the ash is hit. For this reason, researching a mechanized or even automated dusting device to replace the current manual dusting operation, improve the operating environment, and reduce zinc consumption will be an urgent problem to be solved by technicians in the field of batch hot-dip galvanizing.
发明内容 Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种热浸镀锌浸镀前用刮灰装置,用于批量热浸镀锌工艺的打灰操作,以代替传统的人工打灰,实现打灰操作的机械化,改善操作环境。 The purpose of the present invention is to overcome the deficiencies of the prior art, to provide a dust scraping device for hot-dip galvanizing before dipping, which is used for the ash removal operation of the batch hot-dip galvanization process, to replace the traditional manual ash removal, and to achieve The mechanization of ash operation improves the operating environment.
本发明所述热浸镀锌浸镀前用刮灰装置包括电动小车Ⅰ1、电动推杆Ⅰ2、减速电机3、转轴4、刮板5、红外探测器6、轴承支座7、电动小车Ⅱ8、电动推杆Ⅱ9,锌锅11两侧设有导轨10,导轨10上分别设有电动小车Ⅰ1和电动小车Ⅱ8,电动小车Ⅰ1和电动小车Ⅱ8上分别与电动推杆Ⅰ2和电动推杆Ⅱ9的下端连接;减速电机3固定在电动推杆Ⅰ2的上端,减速电机3的输出轴与转轴4连接,转轴4的另一端固定在轴承支座7上,轴承支座7固定在电动推杆Ⅱ9的伸缩杆上;转轴4的下方设有刮板5和红外探测器6。 The dust scraping device before hot-dip galvanizing and galvanizing according to the present invention includes an electric trolley I1, an electric push rod I2, a reduction motor 3, a rotating shaft 4, a scraper 5, an infrared detector 6, a bearing support 7, an electric trolley II8, There are guide rails 10 on both sides of the electric push rod Ⅱ9 and the zinc pot 11, and the guide rails 10 are respectively equipped with electric trolley Ⅰ1 and electric trolley Ⅱ8, and the lower ends of the electric push rod Ⅰ2 and electric push rod Ⅱ9 are connected to the electric trolley Ⅰ1 and electric trolley Ⅱ8 respectively. Connection; the deceleration motor 3 is fixed on the upper end of the electric push rod Ⅰ2, the output shaft of the deceleration motor 3 is connected with the rotating shaft 4, the other end of the rotating shaft 4 is fixed on the bearing support 7, and the bearing support 7 is fixed on the telescopic extension of the electric push rod II9. On the rod; the bottom of the rotating shaft 4 is provided with a scraper 5 and an infrared detector 6 .
本发明所述红外探测器6的探头61方向和刮板5的板面51方向一致。 The direction of the probe 61 of the infrared detector 6 in the present invention is consistent with the direction of the plate surface 51 of the scraper 5 .
本发明所述刮板5的板面51宽度小于锌锅宽度。 The width of the plate surface 51 of the scraper 5 of the present invention is smaller than the width of the zinc pot.
本发明所述的刮板5的板面51宽度小于锌锅宽度5~10厘米。 The width of the plate surface 51 of the scraper 5 according to the present invention is 5-10 cm smaller than the width of the zinc pot.
打灰操作时,红外探测器6的探头61到锌浴表面的距离比红外探测器6的探头61至刮板5板面51最下端边缘的距离小1~2mm。 During dusting operation, the distance from the probe 61 of the infrared detector 6 to the surface of the zinc bath is 1-2 mm smaller than the distance from the probe 61 of the infrared detector 6 to the lowermost edge of the scraper 5 plate surface 51 .
本发明所述电动小车Ⅰ1和电动小车Ⅱ8沿着预铺设在锌锅长度方向两侧的导轨移动。 The electric trolley I1 and the electric trolley II8 in the present invention move along the guide rails pre-laid on both sides of the zinc pot in the length direction.
本发明所述减速电机3的输出轴可以带动转轴4旋转,并带动固定在转轴4上的刮板5和红外探测器6旋转。 The output shaft of the reduction motor 3 of the present invention can drive the rotating shaft 4 to rotate, and drive the scraper 5 and the infrared detector 6 fixed on the rotating shaft 4 to rotate.
本发明所述电动推杆的伸缩可以带动减速电机3和轴承支座7升降,最终带动转轴4及刮板5在锌锅上方升降。 The expansion and contraction of the electric push rod of the present invention can drive the reduction motor 3 and the bearing support 7 to lift, and finally drive the rotating shaft 4 and the scraper 5 to lift above the zinc pot.
本发明所述热浸镀锌浸镀前用刮灰装置使用时:热浸镀锌生产时,锌锅两侧铺设有导轨,刮灰装置A和刮灰装置B停留在锌锅两端处于等待位置;浸镀之前,电动小车Ⅰ和电动小车Ⅱ同时启动,两个刮灰装置以不同的速度分别沿着导轨相向而行(如图3中Ⅰ),其中速度较快的一个刮灰装置首先通过锌锅长度的中线,如图3中Ⅱ中的刮灰装置B,刮灰装置B的电动小车Ⅰ和电动小车Ⅱ同时停止移动,减速电机启动,转轴的旋转带动与其连接的刮板和探测器同时转动,当刮板板面和红外探测器探头旋转至垂直于锌浴液面时,减速电机停止,电动推杆Ⅰ和电动推杆Ⅱ同时收缩,带动刮板下降设定距离,此时刮灰装置B的板面下端浸入锌浴深度1~2mm(图3中Ⅱ→Ⅲ),之后刮灰装置B电动小车Ⅰ和电动小车Ⅱ同时启动并沿着导轨向锌锅的一端返回;当另一个刮灰装置A通过锌锅长度的中线时(如图3中的Ⅳ),刮灰装置A的电动小车Ⅰ和电动小车Ⅱ同时停止移动,减速电机启动,转轴的旋转带动与其连接的刮板和探测器同时转动,当刮板板面和红外探测器探头旋转至垂直于锌浴液面时,减速电机停止,电动推杆Ⅰ和电动推杆Ⅱ同时收缩,带动刮板下降设定距离,此时刮灰装置A的板面下端浸入锌浴深度1~2mm(图3中的Ⅴ),之后刮灰装置A电动小车Ⅰ和电动小车Ⅱ同时启动并沿着导轨向锌锅的一端返回。当两个刮灰装置都返回到锌锅的端部时,刮灰装置的电动小车Ⅰ和电动小车Ⅱ同时制动,电动推杆Ⅰ和电动推杆Ⅱ同时伸长,带动刮板上升至设定距离,减速电机启动,当刮板板面与锌浴液面平行时,减速电机停止,电动小车Ⅰ和电动小车Ⅱ同时启动并沿着导轨继续行走,带动刮灰装置离开锌锅上方至锌锅外端等待位置,两个刮灰装置又处于打灰工作以前的状态(图3中Ⅵ→Ⅶ→Ⅰ);至此,打灰操作完成,待镀工件移至锌浴上方,然后下降浸入锌浴开始浸镀。 When using the ash scraping device before hot-dip galvanizing and dipping according to the present invention: during hot-dip galvanizing production, guide rails are laid on both sides of the zinc pot, and the ash scraping device A and B stay at the two ends of the zinc pot and wait position; before immersion plating, the electric trolley Ⅰ and electric trolley Ⅱ start at the same time, and the two dust scraping devices move towards each other along the guide rails at different speeds (as shown in Figure 3, I), and the faster dust scraping device first Through the center line of the length of the zinc pot, as shown in Figure 3, the ash scraping device B in II, the electric trolley I and the electric trolley II of the ash scraping device B stop moving at the same time, the deceleration motor starts, and the rotation of the rotating shaft drives the scraper and detection connected to it. The device rotates at the same time. When the scraper plate surface and the infrared detector probe rotate to be perpendicular to the zinc bath liquid surface, the deceleration motor stops, and the electric push rod Ⅰ and electric push rod Ⅱ shrink at the same time, driving the scraper down the set distance. At this time The lower end of the plate surface of dust-scraping device B is immersed in the zinc bath to a depth of 1-2 mm (Ⅱ→Ⅲ in Figure 3), and then the electric trolley Ⅰ and electric trolley Ⅱ of dust-scraping device B start at the same time and return to one end of the zinc pot along the guide rail; When another dust-scraping device A passes through the center line of the length of the zinc pot (IV in Figure 3), the electric trolley Ⅰ and electric trolley Ⅱ of the dust-scraping device A stop moving at the same time, the deceleration motor starts, and the rotation of the rotating shaft drives the scraper connected to it. The plate and the detector rotate at the same time. When the scraper plate surface and the infrared detector probe rotate to be perpendicular to the zinc bath liquid surface, the deceleration motor stops, and the electric push rod Ⅰ and electric push rod Ⅱ shrink at the same time, driving the scraper down the set distance At this time, the lower end of the plate surface of the ash scraping device A is immersed in the zinc bath to a depth of 1-2mm (Ⅴ in Figure 3), and then the electric trolley I and the electric trolley II of the ash scraping device A start simultaneously and return to one end of the zinc pot along the guide rail . When the two dust scraping devices return to the end of the zinc pot, the electric trolley Ⅰ and electric trolley Ⅱ of the dust scraping device brake at the same time, and the electric push rod Ⅰ and electric push rod Ⅱ extend at the same time, driving the scraper to rise to the set position. At a fixed distance, the deceleration motor starts. When the surface of the scraper plate is parallel to the surface of the zinc bath, the deceleration motor stops, and the electric trolley Ⅰ and electric trolley Ⅱ start at the same time and continue to walk along the guide rail, driving the ash scraping device to leave the zinc pot to the zinc bath. At the waiting position at the outer end of the pot, the two ash scraping devices are in the state before the ash removal work (Ⅵ→VII→I in Fig. 3); at this point, the ash removal operation is completed, and the workpiece to be plated is moved to the top of the zinc bath, and then descended and immersed in the zinc bath. The bath starts dipping.
本发明用于批量热浸镀锌浸镀前锌浴表面的锌灰清理,与现有技术相比它的优点在于: The present invention is used for the cleaning of zinc ash on the zinc bath surface before batch hot-dip galvanizing, and its advantage compared with prior art is:
(1)可实现浸镀前锌浴表面打灰的机械化操作,代替传统的人工打灰:热浸镀锌用刮灰板通过电动小车的移动、电动推杆的伸缩实现刮板在锌浴表面自由的匀速行走,进而将锌灰刮至锌锅的一端;本发明的热浸镀锌用刮灰板两个同时工作可独立完成打灰操作,不需要人工耙打灰的辅助,可以完全代替人工打灰,可彻底实现浸镀之前打灰的机械化操作。 (1) It can realize the mechanized operation of dusting on the surface of the zinc bath before dipping, instead of the traditional manual dusting: the scraper for hot-dip galvanizing can be moved on the surface of the zinc bath through the movement of the electric trolley and the expansion and contraction of the electric push rod. Walk freely at a constant speed, and then scrape the zinc ash to one end of the zinc pot; the two scraping boards for hot-dip galvanizing of the present invention can work independently to complete the ash removal operation, without the assistance of manual ash removal, and can completely replace Manual dusting can completely realize the mechanized operation of dusting before immersion plating.
(2)打灰速度均匀,生产率高,锌浴表面波动小:浸镀之前锌浴表面为完全敞开体系,当本发明的热浸镀锌浸镀前用刮灰装置两个同时工作时,可匀速控制从锌锅的中间部位将锌灰刮至锌锅的两端,与单一刮板的全行程(沿锌锅长度)打灰或人工手工耙打灰相比打灰所用时间明显缩短,显著提高了打灰效率。本发明所述锌灰刮板容易实现在导轨上匀速行走,锌灰刮板上的红外探测器根据探头到锌浴表面的距离变化自动调整并控制刮板板面浸入锌浴深度恒定,容易实现刮板在锌浴表面的恒定深度表面层打灰,避免了传统人工打灰时打灰耙浸入深度的随意性,减小了锌浴液面的波动,且有利于减少锌灰中锌粒的夹杂。 (2) Uniform dusting speed, high productivity, and small fluctuations on the surface of the zinc bath: the surface of the zinc bath is a completely open system before dipping, when the hot-dip galvanizing of the present invention uses two scraping devices to work simultaneously before dipping, it can The uniform speed control scrapes the zinc ash from the middle of the zinc pot to the two ends of the zinc pot. Compared with the full stroke of a single scraper (along the length of the zinc pot) or manual ash removal, the time required for ash removal is significantly shortened, significantly Improve the efficiency of dusting. The zinc ash scraper of the present invention is easy to realize walking at a constant speed on the guide rail, and the infrared detector on the zinc ash scraper is automatically adjusted according to the change of the distance from the probe to the surface of the zinc bath and controls the dipping depth of the scraper to be constant, which is easy to realize The scraper beats ash at a constant depth on the surface of the zinc bath, which avoids the arbitrariness of the immersion depth of the ash rake during traditional manual ashing, reduces the fluctuation of the zinc bath liquid level, and is beneficial to reduce the concentration of zinc particles in the zinc ash. Inclusion.
附图说明 Description of drawings
图1为采用本发明的结构示意图主视图。 Fig. 1 is the front view of the structure diagram of the present invention.
图2为采用本发明的结构示意图局部(A-A)左视图。 Fig. 2 is a left side view of a partial (A-A) structural schematic diagram of the present invention.
图3为采用本发明主要内容打灰工作时的动作及位置示意图。 Fig. 3 is a schematic diagram of action and position when adopting the main content of the present invention for dust removal work.
图中:1-电动小车Ⅰ;2-电动推杆Ⅰ;3-减速电机;4-转轴;5-刮板;51-刮板板面;6-红外探测器;61-红外探测器探头;7-轴承支座;8-电动小车Ⅱ;9-电动推杆Ⅱ,10-轨道;11-锌锅。 In the figure: 1-electric trolley Ⅰ; 2-electric push rod Ⅰ; 3-reduction motor; 4-rotating shaft; 5-scraper; 51-scraper surface; 6-infrared detector; 61-infrared detector probe; 7-bearing support; 8-electric trolley Ⅱ; 9-electric push rod Ⅱ, 10-track; 11-zinc pot.
具体实施方式 detailed description
下面结合附图和具体实施方式,对本发明作进一步说明,但本发明的内容并不限于此。 The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, but the content of the present invention is not limited thereto.
实施例1 Example 1
本实施例所述热浸镀锌浸镀前用刮灰装置包括电动小车Ⅰ1、电动推杆Ⅰ2、减速电机3、转轴4、刮板5、红外探测器6、轴承支座7、电动小车Ⅱ8、电动推杆Ⅱ9,锌锅11两侧设有导轨10,导轨10上分别设有电动小车Ⅰ1和电动小车Ⅱ8,电动小车Ⅰ1和电动小车Ⅱ8上分别与电动推杆Ⅰ2和电动推杆Ⅱ9的下端连接;减速电机3固定在电动推杆Ⅰ2的上端,减速电机3的输出轴与转轴4连接,转轴4的另一端固定在轴承支座7上,轴承支座7固定在电动推杆Ⅱ9的伸缩杆上;转轴4的下方设有刮板5和红外探测器6;红外探测器6的探头61方向和刮板5的板面51方向一致;刮板5的板面51宽度小于锌锅宽度5厘米,红外探测器6的探头61到锌浴表面的距离比红外探测器6的探头至61刮板板面51最下端边缘的距离小1mm。 The dust scraping device before hot-dip galvanizing and galvanizing described in this embodiment includes an electric trolley I1, an electric push rod I2, a reduction motor 3, a rotating shaft 4, a scraper 5, an infrared detector 6, a bearing support 7, and an electric trolley II8 , electric push rod Ⅱ9, guide rails 10 are provided on both sides of the zinc pot 11, electric trolley Ⅰ1 and electric trolley Ⅱ8 are respectively arranged on the guide rail 10, electric trolley Ⅰ1 and electric trolley Ⅱ8 are respectively connected with electric push rod Ⅰ2 and electric push rod Ⅱ9 The lower end is connected; the deceleration motor 3 is fixed on the upper end of the electric push rod I2, the output shaft of the deceleration motor 3 is connected with the rotating shaft 4, and the other end of the rotating shaft 4 is fixed on the bearing support 7, and the bearing support 7 is fixed on the electric push rod II9. On the telescopic rod; below the rotating shaft 4, there is a scraper 5 and an infrared detector 6; the direction of the probe 61 of the infrared detector 6 is consistent with the direction of the plate surface 51 of the scraper 5; the width of the plate surface 51 of the scraper 5 is smaller than the width of the zinc pot 5 cm, the distance from the probe 61 of the infrared detector 6 to the surface of the zinc bath is 1mm less than the distance from the probe of the infrared detector 6 to the lowermost edge of the 61 scraper plate surface 51.
热浸镀锌生产时,锌锅两侧铺设有导轨,刮灰装置A和刮灰装置B停留在锌锅两端处于等待位置;浸镀之前,电动小车Ⅰ和电动小车Ⅱ同时启动,两个刮灰装置以不同的速度分别沿着导轨相向而行(如图3中Ⅰ),其中速度较快的一个刮灰装置首先通过锌锅长度的中线,如图3中Ⅱ中的刮灰装置B,刮灰装置B的电动小车Ⅰ和电动小车Ⅱ同时停止移动,减速电机启动,转轴的旋转带动与其连接的刮板和探测器同时转动,当刮板板面和红外探测器探头旋转至垂直于锌浴液面时,减速电机停止,电动推杆Ⅰ和电动推杆Ⅱ同时收缩,带动刮板下降设定距离,此时刮灰装置B的板面下端浸入锌浴深度1mm(图3中Ⅱ→Ⅲ),之后刮灰装置B电动小车Ⅰ和电动小车Ⅱ同时启动并沿着导轨向锌锅的一端返回;当另一个刮灰装置A通过锌锅长度的中线时(如图3中的Ⅳ),刮灰装置A的电动小车Ⅰ和电动小车Ⅱ同时停止移动,减速电机启动,转轴的旋转带动与其连接的刮板和探测器同时转动,当刮板板面和红外探测器探头旋转至垂直于锌浴液面时,减速电机停止,电动推杆Ⅰ和电动推杆Ⅱ同时收缩,带动刮板下降设定距离,此时刮灰装置A的板面下端浸入锌浴深度1mm(图3中的Ⅴ),之后刮灰装置A电动小车Ⅰ和电动小车Ⅱ同时启动并沿着导轨向锌锅的一端返回。当两个刮灰装置都返回到锌锅的端部时,刮灰装置的电动小车Ⅰ和电动小车Ⅱ同时制动,电动推杆Ⅰ和电动推杆Ⅱ同时伸长,带动刮板上升至设定距离,减速电机启动,当刮板板面与锌浴液面平行时,减速电机停止,电动小车Ⅰ和电动小车Ⅱ同时启动并沿着导轨继续行走,带动刮灰装置离开锌锅上方至锌锅外端等待位置,两个刮灰装置又处于打灰工作以前的状态(图3中Ⅵ→Ⅶ→Ⅰ);至此,打灰操作完成,待镀工件移至锌浴上方,然后下降浸入锌浴开始浸镀。 During hot-dip galvanizing production, guide rails are laid on both sides of the zinc pot, and the dust scraping device A and dust scraping device B stay at the two ends of the zinc pot in a waiting position; before dipping, the electric trolley Ⅰ and electric trolley Ⅱ start at the same time, The dust-scraping devices run towards each other along the guide rails at different speeds (as shown in Figure 3, Ⅰ), and the faster-speed dust-scraping device first passes through the center line of the length of the zinc pot, as shown in Figure 3, the dust-scraping device B in II , the electric trolley Ⅰ and electric trolley Ⅱ of the dust scraping device B stop moving at the same time, the deceleration motor starts, the rotation of the rotating shaft drives the scraper and the detector connected to it to rotate at the same time, when the scraper surface and the infrared detector probe rotate to be perpendicular to When the liquid level of the zinc bath is reached, the deceleration motor stops, the electric push rod Ⅰ and the electric push rod Ⅱ shrink at the same time, and the scraper is driven down to a set distance. →Ⅲ), then the dust scraping device B electric trolley Ⅰ and electric trolley Ⅱ start simultaneously and return to one end of the zinc pot along the guide rail; when another dust scraping device A passes the midline of the zinc pot length (Ⅳ ), the electric trolley Ⅰ and electric trolley Ⅱ of the dust scraping device A stop moving at the same time, the deceleration motor starts, the rotation of the rotating shaft drives the scraper and the detector connected to it to rotate at the same time, when the scraper surface and the infrared detector probe rotate to vertical When the surface of the zinc bath liquid is reached, the deceleration motor stops, and the electric push rod Ⅰ and electric push rod Ⅱ contract simultaneously, driving the scraper down to a set distance. At this time, the lower end of the scraping device A is immersed in the zinc bath to a depth of 1 mm (Fig. 3 Ⅴ) After that, the electric trolley Ⅰ and electric trolley Ⅱ of the dust scraping device A start at the same time and return to one end of the zinc pot along the guide rail. When the two dust scraping devices return to the end of the zinc pot, the electric trolley Ⅰ and electric trolley Ⅱ of the dust scraping device brake at the same time, and the electric push rod Ⅰ and electric push rod Ⅱ extend at the same time, driving the scraper to rise to the set position. At a fixed distance, the deceleration motor starts. When the surface of the scraper plate is parallel to the surface of the zinc bath, the deceleration motor stops, and the electric trolley Ⅰ and electric trolley Ⅱ start at the same time and continue to walk along the guide rail, driving the ash scraping device to leave the zinc pot to the zinc bath. At the waiting position at the outer end of the pot, the two ash scraping devices are in the state before the ash removal work (Ⅵ→VII→I in Fig. 3); at this point, the ash removal operation is completed, and the workpiece to be plated is moved to the top of the zinc bath, and then descended and immersed in the zinc bath. The bath starts dipping.
实施例2 Example 2
本实施例所述热浸镀锌浸镀前用刮灰装置包括电动小车Ⅰ1、电动推杆Ⅰ2、减速电机3、转轴4、刮板5、红外探测器6、轴承支座7、电动小车Ⅱ8、电动推杆Ⅱ9,锌锅11两侧设有导轨10,导轨10上分别设有电动小车Ⅰ1和电动小车Ⅱ8,电动小车Ⅰ1和电动小车Ⅱ8上分别与电动推杆Ⅰ2和电动推杆Ⅱ9的下端连接;减速电机3固定在电动推杆Ⅰ2的上端,减速电机3的输出轴与转轴4连接,转轴4的另一端固定在轴承支座7上,轴承支座7固定在电动推杆Ⅱ9的伸缩杆上;转轴4的下方设有刮板5和红外探测器6;红外探测器6的探头61方向和刮板5的板面51方向一致;刮板5的板面51宽度小于锌锅宽度10厘米,红外探测器6的探头61到锌浴表面的距离比红外探测器6的探头至61刮板板面51最下端边缘的距离小2mm。 The dust scraping device before hot-dip galvanizing and galvanizing described in this embodiment includes an electric trolley I1, an electric push rod I2, a reduction motor 3, a rotating shaft 4, a scraper 5, an infrared detector 6, a bearing support 7, and an electric trolley II8 , electric push rod Ⅱ9, guide rails 10 are provided on both sides of the zinc pot 11, electric trolley Ⅰ1 and electric trolley Ⅱ8 are respectively arranged on the guide rail 10, electric trolley Ⅰ1 and electric trolley Ⅱ8 are respectively connected with electric push rod Ⅰ2 and electric push rod Ⅱ9 The lower end is connected; the deceleration motor 3 is fixed on the upper end of the electric push rod I2, the output shaft of the deceleration motor 3 is connected with the rotating shaft 4, and the other end of the rotating shaft 4 is fixed on the bearing support 7, and the bearing support 7 is fixed on the electric push rod II9. On the telescopic rod; below the rotating shaft 4, there is a scraper 5 and an infrared detector 6; the direction of the probe 61 of the infrared detector 6 is consistent with the direction of the plate surface 51 of the scraper 5; the width of the plate surface 51 of the scraper 5 is smaller than the width of the zinc pot 10 centimeters, the distance from the probe 61 of the infrared detector 6 to the surface of the zinc bath is 2mm less than the distance from the probe of the infrared detector 6 to the lowermost edge of the 61 scraper plate surface 51.
热浸镀锌生产时,锌锅两侧铺设有导轨,刮灰装置A和刮灰装置B停留在锌锅两端处于等待位置;浸镀之前,电动小车Ⅰ和电动小车Ⅱ同时启动,两个刮灰装置以不同的速度分别沿着导轨相向而行(如图3中Ⅰ),其中速度较快的一个刮灰装置首先通过锌锅长度的中线,如图3中Ⅱ中的刮灰装置B,刮灰装置B的电动小车Ⅰ和电动小车Ⅱ同时停止移动,减速电机启动,转轴的旋转带动与其连接的刮板和探测器同时转动,当刮板板面和红外探测器探头旋转至垂直于锌浴液面时,减速电机停止,电动推杆Ⅰ和电动推杆Ⅱ同时收缩,带动刮板下降设定距离,此时刮灰装置B的板面下端浸入锌浴深度2mm(图3中Ⅱ→Ⅲ),之后刮灰装置B电动小车Ⅰ和电动小车Ⅱ同时启动并沿着导轨向锌锅的一端返回;当另一个刮灰装置A通过锌锅长度的中线时(如图3中的Ⅳ),刮灰装置A的电动小车Ⅰ和电动小车Ⅱ同时停止移动,减速电机启动,转轴的旋转带动与其连接的刮板和探测器同时转动,当刮板板面和红外探测器探头旋转至垂直于锌浴液面时,减速电机停止,电动推杆Ⅰ和电动推杆Ⅱ同时收缩,带动刮板下降设定距离,此时刮灰装置A的板面下端浸入锌浴深度2mm(图3中的Ⅴ),之后刮灰装置A电动小车Ⅰ和电动小车Ⅱ同时启动并沿着导轨向锌锅的一端返回。当两个刮灰装置都返回到锌锅的端部时,刮灰装置的电动小车Ⅰ和电动小车Ⅱ同时制动,电动推杆Ⅰ和电动推杆Ⅱ同时伸长,带动刮板上升至设定距离,减速电机启动,当刮板板面与锌浴液面平行时,减速电机停止,电动小车Ⅰ和电动小车Ⅱ同时启动并沿着导轨继续行走,带动刮灰装置离开锌锅上方至锌锅外端等待位置,两个刮灰装置又处于打灰工作以前的状态(图3中Ⅵ→Ⅶ→Ⅰ);至此,打灰操作完成,待镀工件移至锌浴上方,然后下降浸入锌浴开始浸镀。 During hot-dip galvanizing production, guide rails are laid on both sides of the zinc pot, and the dust scraping device A and dust scraping device B stay at the two ends of the zinc pot in a waiting position; before dipping, the electric trolley Ⅰ and electric trolley Ⅱ start at the same time, The dust-scraping devices move towards each other along the guide rails at different speeds (as shown in Figure 3, Ⅰ), and the faster-speed dust-scraping device first passes through the center line of the zinc pot length, as shown in Figure 3. The dust-scraping device B in II , the electric trolley Ⅰ and electric trolley Ⅱ of the dust scraping device B stop moving at the same time, the deceleration motor starts, the rotation of the rotating shaft drives the scraper and the detector connected to it to rotate at the same time, when the scraper surface and the infrared detector probe rotate to be perpendicular to When the liquid level of the zinc bath is reached, the deceleration motor stops, the electric push rod Ⅰ and the electric push rod Ⅱ shrink at the same time, and the scraper is driven down to a set distance. →Ⅲ), then the dust scraping device B electric trolley Ⅰ and electric trolley Ⅱ start simultaneously and return to one end of the zinc pot along the guide rail; when another dust scraping device A passes the midline of the zinc pot length (Ⅳ ), the electric trolley Ⅰ and electric trolley Ⅱ of the dust scraping device A stop moving at the same time, the deceleration motor starts, the rotation of the rotating shaft drives the scraper and the detector connected to it to rotate at the same time, when the scraper surface and the infrared detector probe rotate to vertical When the surface of the zinc bath liquid is reached, the deceleration motor stops, and the electric push rod Ⅰ and electric push rod Ⅱ contract simultaneously, driving the scraper down to a set distance. At this time, the lower end of the scraper A is immersed in the zinc bath to a depth of 2 mm (Fig. 3 Ⅴ) After that, the electric trolley Ⅰ and electric trolley Ⅱ of the dust scraping device A start at the same time and return to one end of the zinc pot along the guide rail. When the two dust scraping devices return to the end of the zinc pot, the electric trolley Ⅰ and electric trolley Ⅱ of the dust scraping device brake at the same time, and the electric push rod Ⅰ and electric push rod Ⅱ extend at the same time, driving the scraper to rise to the set position. At a fixed distance, the deceleration motor starts. When the surface of the scraper plate is parallel to the surface of the zinc bath, the deceleration motor stops, and the electric trolley Ⅰ and electric trolley Ⅱ start at the same time and continue to walk along the guide rail, driving the ash scraping device to leave the zinc pot to the zinc bath. At the waiting position at the outer end of the pot, the two ash scraping devices are in the state before the ash removal work (Ⅵ→VII→I in Fig. 3); at this point, the ash removal operation is completed, and the workpiece to be plated is moved to the top of the zinc bath, and then descended and immersed in the zinc bath. The bath starts dipping.
实施例3: Example 3:
本实施例所述热浸镀锌浸镀前用刮灰装置包括电动小车Ⅰ1、电动推杆Ⅰ2、减速电机3、转轴4、刮板5、红外探测器6、轴承支座7、电动小车Ⅱ8、电动推杆Ⅱ9,锌锅11两侧设有导轨10,导轨10上分别设有电动小车Ⅰ1和电动小车Ⅱ8,电动小车Ⅰ1和电动小车Ⅱ8上分别与电动推杆Ⅰ2和电动推杆Ⅱ9的下端连接;减速电机3固定在电动推杆Ⅰ2的上端,减速电机3的输出轴与转轴4连接,转轴4的另一端固定在轴承支座7上,轴承支座7固定在电动推杆Ⅱ9的伸缩杆上;转轴4的下方设有刮板5和红外探测器6;红外探测器6的探头61方向和刮板5的板面51方向一致;刮板5的板面51宽度小于锌锅宽度8厘米,红外探测器6的探头61到锌浴表面的距离比红外探测器6的探头至61刮板板面51最下端边缘的距离小1.5mm。 The dust scraping device before hot-dip galvanizing and galvanizing described in this embodiment includes an electric trolley I1, an electric push rod I2, a reduction motor 3, a rotating shaft 4, a scraper 5, an infrared detector 6, a bearing support 7, and an electric trolley II8 , electric push rod Ⅱ9, guide rails 10 are provided on both sides of the zinc pot 11, electric trolley Ⅰ1 and electric trolley Ⅱ8 are respectively arranged on the guide rail 10, electric trolley Ⅰ1 and electric trolley Ⅱ8 are respectively connected with electric push rod Ⅰ2 and electric push rod Ⅱ9 The lower end is connected; the deceleration motor 3 is fixed on the upper end of the electric push rod I2, the output shaft of the deceleration motor 3 is connected with the rotating shaft 4, and the other end of the rotating shaft 4 is fixed on the bearing support 7, and the bearing support 7 is fixed on the electric push rod II9. On the telescopic rod; below the rotating shaft 4, there is a scraper 5 and an infrared detector 6; the direction of the probe 61 of the infrared detector 6 is consistent with the direction of the plate surface 51 of the scraper 5; the width of the plate surface 51 of the scraper 5 is smaller than the width of the zinc pot 8 cm, the distance from the probe 61 of the infrared detector 6 to the surface of the zinc bath is 1.5mm less than the distance from the probe of the infrared detector 6 to the lowermost edge of the 61 scraper plate surface 51.
热浸镀锌生产时,锌锅两侧铺设有导轨,刮灰装置A和刮灰装置B停留在锌锅两端处于等待位置;浸镀之前,电动小车Ⅰ和电动小车Ⅱ同时启动,两个刮灰装置以不同的速度分别沿着导轨相向而行(如图3中Ⅰ),其中速度较快的一个刮灰装置首先通过锌锅长度的中线,如图3中Ⅱ中的刮灰装置B,刮灰装置B的电动小车Ⅰ和电动小车Ⅱ同时停止移动,减速电机启动,转轴的旋转带动与其连接的刮板和探测器同时转动,当刮板板面和红外探测器探头旋转至垂直于锌浴液面时,减速电机停止,电动推杆Ⅰ和电动推杆Ⅱ同时收缩,带动刮板下降设定距离,此时刮灰装置B的板面下端浸入锌浴深度1.5mm(图3中Ⅱ→Ⅲ),之后刮灰装置B电动小车Ⅰ和电动小车Ⅱ同时启动并沿着导轨向锌锅的一端返回;当另一个刮灰装置A通过锌锅长度的中线时(如图3中的Ⅳ),刮灰装置A的电动小车Ⅰ和电动小车Ⅱ同时停止移动,减速电机启动,转轴的旋转带动与其连接的刮板和探测器同时转动,当刮板板面和红外探测器探头旋转至垂直于锌浴液面时,减速电机停止,电动推杆Ⅰ和电动推杆Ⅱ同时收缩,带动刮板下降设定距离,此时刮灰装置A的板面下端浸入锌浴深度1.5mm(图3中的Ⅴ),之后刮灰装置A电动小车Ⅰ和电动小车Ⅱ同时启动并沿着导轨向锌锅的一端返回。当两个刮灰装置都返回到锌锅的端部时,刮灰装置的电动小车Ⅰ和电动小车Ⅱ同时制动,电动推杆Ⅰ和电动推杆Ⅱ同时伸长,带动刮板上升至设定距离,减速电机启动,当刮板板面与锌浴液面平行时,减速电机停止,电动小车Ⅰ和电动小车Ⅱ同时启动并沿着导轨继续行走,带动刮灰装置离开锌锅上方至锌锅外端等待位置,两个刮灰装置又处于打灰工作以前的状态(图3中Ⅵ→Ⅶ→Ⅰ);至此,打灰操作完成,待镀工件移至锌浴上方,然后下降浸入锌浴开始浸镀。 During hot-dip galvanizing production, guide rails are laid on both sides of the zinc pot, and the dust scraping device A and dust scraping device B stay at the two ends of the zinc pot in a waiting position; before dipping, the electric trolley Ⅰ and electric trolley Ⅱ start at the same time, The dust-scraping devices move towards each other along the guide rails at different speeds (as shown in Figure 3, Ⅰ), and the faster-speed dust-scraping device first passes through the center line of the zinc pot length, as shown in Figure 3. The dust-scraping device B in II , the electric trolley Ⅰ and electric trolley Ⅱ of the dust scraping device B stop moving at the same time, the deceleration motor starts, the rotation of the rotating shaft drives the scraper and the detector connected to it to rotate at the same time, when the scraper surface and the infrared detector probe rotate to be perpendicular to When the liquid level of the zinc bath is reached, the deceleration motor stops, and the electric push rod Ⅰ and the electric push rod Ⅱ contract simultaneously, driving the scraper down to a set distance. At this time, the lower end of the plate surface of the dust scraping device B is immersed in the zinc bath to a depth of 1.5mm (Fig. 3 Ⅱ→Ⅲ), then the dust scraping device B electric trolley Ⅰ and electric trolley Ⅱ start simultaneously and return to one end of the zinc pot along the guide rail; when another dust scraping device A passes the midline of the zinc pot length (as shown in Figure Ⅳ), the electric trolley Ⅰ and electric trolley Ⅱ of the dust scraping device A stop moving at the same time, the deceleration motor starts, and the rotation of the rotating shaft drives the scraper and the detector connected to it to rotate at the same time. When the scraper surface and the infrared detector probe rotate to When it is perpendicular to the liquid surface of the zinc bath, the deceleration motor stops, and the electric push rod Ⅰ and the electric push rod Ⅱ shrink at the same time, driving the scraper down to a set distance. At this time, the lower end of the scraping device A is immersed in the zinc bath to a depth of 1.5mm (Fig. Ⅴ in 3), then the dust scraping device A electric trolley Ⅰ and electric trolley Ⅱ start at the same time and return to one end of the zinc pot along the guide rail. When the two dust scraping devices return to the end of the zinc pot, the electric trolley Ⅰ and electric trolley Ⅱ of the dust scraping device brake at the same time, and the electric push rod Ⅰ and electric push rod Ⅱ extend at the same time, driving the scraper to rise to the set position. At a fixed distance, the deceleration motor starts. When the surface of the scraper plate is parallel to the surface of the zinc bath, the deceleration motor stops, and the electric trolley Ⅰ and electric trolley Ⅱ start at the same time and continue to walk along the guide rail, driving the ash scraping device to leave the zinc pot to the zinc bath. At the waiting position at the outer end of the pot, the two ash scraping devices are in the state before the ash removal work (Ⅵ→VII→I in Fig. 3); at this point, the ash removal operation is completed, and the workpiece to be plated is moved to the top of the zinc bath, and then descended and immersed in the zinc bath. The bath starts dipping.
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CN116121679A (en) * | 2022-12-14 | 2023-05-16 | 河北燕赵蓝天板业集团有限责任公司 | Hot galvanizing ash scraping and slag dragging device and method |
CN116121679B (en) * | 2022-12-14 | 2023-09-19 | 河北燕赵蓝天板业集团有限责任公司 | Hot galvanizing ash scraping and slag dragging device and method |
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