CN105400088B - A kind of ethylene propylene diene rubber and neoprene co-vulcanization material and preparation method thereof - Google Patents
A kind of ethylene propylene diene rubber and neoprene co-vulcanization material and preparation method thereof Download PDFInfo
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- 229920002943 EPDM rubber Polymers 0.000 title claims abstract description 166
- 229920001084 poly(chloroprene) Polymers 0.000 title claims abstract description 134
- 239000000463 material Substances 0.000 title claims abstract description 99
- 238000004073 vulcanization Methods 0.000 title claims abstract description 65
- 238000002360 preparation method Methods 0.000 title claims abstract description 22
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 80
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 46
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 43
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 43
- 239000011593 sulfur Substances 0.000 claims abstract description 43
- 239000011787 zinc oxide Substances 0.000 claims abstract description 40
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims abstract description 34
- 235000021355 Stearic acid Nutrition 0.000 claims abstract description 32
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims abstract description 32
- 239000008117 stearic acid Substances 0.000 claims abstract description 32
- 238000002156 mixing Methods 0.000 claims abstract description 29
- 239000006087 Silane Coupling Agent Substances 0.000 claims abstract description 28
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000006229 carbon black Substances 0.000 claims abstract description 27
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 26
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 26
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims abstract description 26
- 229920001971 elastomer Polymers 0.000 claims description 43
- 239000005060 rubber Substances 0.000 claims description 43
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 35
- 230000003712 anti-aging effect Effects 0.000 claims description 19
- 239000000718 radiation-protective agent Substances 0.000 claims description 19
- 238000004078 waterproofing Methods 0.000 claims description 19
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 claims description 17
- 150000001875 compounds Chemical class 0.000 claims description 10
- 238000004898 kneading Methods 0.000 claims description 9
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 claims description 8
- OJOWICOBYCXEKR-KRXBUXKQSA-N (5e)-5-ethylidenebicyclo[2.2.1]hept-2-ene Chemical compound C1C2C(=C/C)/CC1C=C2 OJOWICOBYCXEKR-KRXBUXKQSA-N 0.000 claims description 5
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 claims description 5
- IBOFPAYRQXRWIR-UHFFFAOYSA-N C(=S)=CNC Chemical compound C(=S)=CNC IBOFPAYRQXRWIR-UHFFFAOYSA-N 0.000 claims description 4
- FZWLAAWBMGSTSO-UHFFFAOYSA-N Thiazole Chemical compound C1=CSC=N1 FZWLAAWBMGSTSO-UHFFFAOYSA-N 0.000 claims description 4
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 4
- YACLQRRMGMJLJV-UHFFFAOYSA-N chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 claims description 4
- AFZSMODLJJCVPP-UHFFFAOYSA-N dibenzothiazol-2-yl disulfide Chemical compound C1=CC=C2SC(SSC=3SC4=CC=CC=C4N=3)=NC2=C1 AFZSMODLJJCVPP-UHFFFAOYSA-N 0.000 claims description 4
- -1 ethylene, propylene Chemical group 0.000 claims description 4
- 229960002447 thiram Drugs 0.000 claims description 3
- 239000004636 vulcanized rubber Substances 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 5
- PDQAZBWRQCGBEV-UHFFFAOYSA-N Ethylenethiourea Chemical compound S=C1NCCN1 PDQAZBWRQCGBEV-UHFFFAOYSA-N 0.000 description 13
- OUBMGJOQLXMSNT-UHFFFAOYSA-N N-isopropyl-N'-phenyl-p-phenylenediamine Chemical compound C1=CC(NC(C)C)=CC=C1NC1=CC=CC=C1 OUBMGJOQLXMSNT-UHFFFAOYSA-N 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 11
- 239000000047 product Substances 0.000 description 9
- 238000012360 testing method Methods 0.000 description 7
- 238000011056 performance test Methods 0.000 description 5
- 238000010074 rubber mixing Methods 0.000 description 5
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 4
- 239000002131 composite material Substances 0.000 description 4
- 229920003051 synthetic elastomer Polymers 0.000 description 4
- 239000005061 synthetic rubber Substances 0.000 description 4
- 239000004709 Chlorinated polyethylene Substances 0.000 description 3
- 230000032683 aging Effects 0.000 description 3
- 239000012467 final product Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- WGACMNAUEGCUHG-VYBOCCTBSA-N (2s)-2-[[(2s)-2-[[(2s)-2-acetamidopropanoyl]amino]propanoyl]amino]-n-[(2s)-6-amino-1-[[(2s)-1-[(2s)-2-[[(2s)-1-[[(2s)-5-amino-1-[[(2s)-1-[[(2s)-1-[[(2s)-6-amino-1-[[(2s)-1-amino-3-(4-hydroxyphenyl)-1-oxopropan-2-yl]amino]-1-oxohexan-2-yl]amino]-3-hydroxy- Chemical compound CC(=O)N[C@@H](C)C(=O)N[C@@H](C)C(=O)N[C@@H](CCC(N)=O)C(=O)N[C@@H](CCCCN)C(=O)N[C@@H](CCCN=C(N)N)C(=O)N1CCC[C@H]1C(=O)N[C@@H](CO)C(=O)N[C@@H](CCC(N)=O)C(=O)N[C@@H](CCCN=C(N)N)C(=O)N[C@@H](CO)C(=O)N[C@@H](CCCCN)C(=O)N[C@H](C(N)=O)CC1=CC=C(O)C=C1 WGACMNAUEGCUHG-VYBOCCTBSA-N 0.000 description 2
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- 150000001412 amines Chemical class 0.000 description 2
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- 238000004132 cross linking Methods 0.000 description 2
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- 108010074544 myelin peptide amide-12 Proteins 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
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- 238000013040 rubber vulcanization Methods 0.000 description 2
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- 238000009423 ventilation Methods 0.000 description 2
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
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- 239000012990 dithiocarbamate Substances 0.000 description 1
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- 150000002148 esters Chemical class 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 150000002357 guanidines Chemical class 0.000 description 1
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- 239000000203 mixture Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229920013657 polymer matrix composite Polymers 0.000 description 1
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- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000011814 protection agent Substances 0.000 description 1
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- 230000002940 repellent Effects 0.000 description 1
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- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010059 sulfur vulcanization Methods 0.000 description 1
- 238000005987 sulfurization reaction Methods 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- 150000003557 thiazoles Chemical class 0.000 description 1
- 150000003585 thioureas Chemical class 0.000 description 1
- XTIIITNXEHRMQL-UHFFFAOYSA-N tripotassium methoxy(trioxido)silane Chemical compound [K+].[K+].[K+].CO[Si]([O-])([O-])[O-] XTIIITNXEHRMQL-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/26—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment
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Abstract
本发明提供了一种三元乙丙橡胶与氯丁橡胶共硫化材料及其制备方法,由混合物料依次经混炼和硫化制成;以质量份数计,所述混合物料包括:60~100份的三元乙丙橡胶;x份的氯丁橡胶;0<x<40;5~10份的氧化锌;3~4份的氧化镁;4~6份的硬脂酸;10~30份的炭黑;1~5份的硅烷偶联剂Si69;1~10份的马来酸酐;1~5份的甲基丙烯酸缩水甘油酯;1~2份的硫磺;4~8份的硫化促进剂。本发明采用硅烷偶联剂Si69、马来酸酐和甲基丙烯酸缩水甘油酯来处理三元乙丙橡胶,提高EPDM与硫磺的结合能力,提高EPDM相的硫化速率,从而改善三元乙丙橡胶与氯丁橡胶共硫化的效果,使EPDM/CR共硫化橡胶具有优异的力学性能等特点。The invention provides a co-vulcanized material of EPDM rubber and chloroprene rubber and a preparation method thereof, which is prepared by mixing and vulcanizing the mixed material in sequence; in parts by mass, the mixed material includes: 60-100 Parts of EPDM rubber; x parts of chloroprene rubber; 0<x<40; 5-10 parts of zinc oxide; 3-4 parts of magnesium oxide; 4-6 parts of stearic acid; 10-30 parts carbon black; 1-5 parts of silane coupling agent Si69; 1-10 parts of maleic anhydride; 1-5 parts of glycidyl methacrylate; 1-2 parts of sulfur; 4-8 parts of vulcanization accelerator agent. The present invention adopts silane coupling agent Si69, maleic anhydride and glycidyl methacrylate to process EPDM rubber, improve the binding ability of EPDM and sulfur, improve the vulcanization rate of EPDM phase, thereby improve the EPDM rubber and The co-vulcanization effect of chloroprene rubber makes EPDM/CR co-vulcanized rubber have excellent mechanical properties and other characteristics.
Description
技术领域technical field
本发明涉及复合橡胶技术领域,尤其涉及一种三元乙丙橡胶与氯丁橡胶共硫化材料及其制备方法。The invention relates to the technical field of composite rubber, in particular to a co-vulcanized material of EPDM rubber and chloroprene rubber and a preparation method thereof.
背景技术Background technique
社会的现代化使得橡胶工业蓬勃发展,橡胶制品被普遍用于各种行业。其中,三元乙丙橡胶(EPDM)是乙烯、丙烯和少量非共轭二烯烃的共聚物,因其优异的电绝缘性、低密度高填充性、耐低温性、耐热性、耐臭氧性及耐天候老化性等性能得到了广泛地应用,在世界合成橡胶消费总量中,约占7%,位居第三。但是EPDM自粘性、互粘性差,阻燃性能差,不耐油的缺点也很明显,这些限制了EPDM的应用范围。The modernization of society has made the rubber industry flourish, and rubber products are widely used in various industries. Among them, ethylene-propylene-diene rubber (EPDM) is a copolymer of ethylene, propylene and a small amount of non-conjugated diene, because of its excellent electrical insulation, low density and high filling, low temperature resistance, heat resistance, ozone resistance Properties such as weather resistance and aging resistance have been widely used, accounting for about 7% of the world's total synthetic rubber consumption, ranking third. However, EPDM has poor self-adhesiveness, poor mutual adhesion, poor flame retardancy, and obvious shortcomings of oil resistance, which limit the application range of EPDM.
氯丁橡胶(简称氯丁胶,CR)享有“万能胶”之美誉,其既具有良好的耐油性、耐热性、耐臭氧性、耐酸碱性和耐化学介质性,又具有可室温固化、难燃、初粘力大、粘接强度较高和综合性能优良等优势。将CR混入到EPDM中后,相应的改性产品不仅能够解决EPDM难加工、易燃和不耐油的缺点,而且能够得到耐老化、耐酸碱、易结合等综合性能优良的弹性材料。Neoprene (referred to as neoprene, CR) enjoys the reputation of "universal glue". It not only has good oil resistance, heat resistance, ozone resistance, acid and alkali resistance and chemical medium resistance, but also has room temperature curing. , Flame retardant, high initial adhesion, high bonding strength and excellent comprehensive performance. After mixing CR into EPDM, the corresponding modified product can not only solve the shortcomings of EPDM such as difficult processing, flammability and oil resistance, but also obtain elastic materials with excellent comprehensive properties such as aging resistance, acid and alkali resistance, and easy bonding.
但EPDM和CR两种橡胶的结构差异大,EPDM为主链饱和的非极性橡胶,CR为含有大量双键的极性橡胶。在相同的条件下,CR的硫化速率会明显的高于EPDM的硫化速率,并且硫化剂在CR中的溶解度要远远高于在EPDM中的溶解度。传统的硫磺硫化工艺制备出的EPDM/CR橡胶中,往往CR相硫化得较为完全,而EPDM相欠硫,甚至不硫,性能差,限制了EPDM/CR材料的应用。However, the structures of EPDM and CR are quite different. EPDM is a non-polar rubber with a saturated main chain, and CR is a polar rubber with a large number of double bonds. Under the same conditions, the vulcanization rate of CR is significantly higher than that of EPDM, and the solubility of the vulcanizing agent in CR is much higher than that in EPDM. In the EPDM/CR rubber prepared by the traditional sulfur vulcanization process, the CR phase is often vulcanized relatively completely, while the EPDM phase is short of sulfur, or even has no sulfur, and its performance is poor, which limits the application of EPDM/CR materials.
发明内容Contents of the invention
有鉴于此,本申请提供一种三元乙丙橡胶与氯丁橡胶共硫化材料及其制备方法,本发明提供的三元乙丙橡胶与氯丁橡胶共硫化材料共硫化效果好,具有优良的力学性能。In view of this, the application provides a kind of EPDM and neoprene co-vulcanization material and preparation method thereof, the co-vulcanization effect of EPDM and neoprene co-vulcanization material provided by the invention is good, has excellent mechanical properties.
本发明提供一种三元乙丙橡胶与氯丁橡胶共硫化材料,由混合物料依次经混炼和硫化制成;以质量份数计,所述混合物料包括:The invention provides a co-vulcanization material of EPDM rubber and chloroprene rubber, which is made of mixed materials through mixing and vulcanization in sequence; in parts by mass, the mixed materials include:
60~100份的三元乙丙橡胶;60-100 parts of EPDM rubber;
x份的氯丁橡胶;0<x<40;x parts of neoprene; 0<x<40;
5~10份的氧化锌;5-10 parts of zinc oxide;
3~4份的氧化镁;3-4 parts of magnesium oxide;
4~6份的硬脂酸;4-6 parts of stearic acid;
10~30份的炭黑;10-30 parts of carbon black;
1~5份的硅烷偶联剂Si69;1-5 parts of silane coupling agent Si69;
1~10份的马来酸酐;1 to 10 parts of maleic anhydride;
1~5份的甲基丙烯酸缩水甘油酯;1 to 5 parts of glycidyl methacrylate;
1~2份的硫磺;1-2 parts of sulfur;
4~8份的硫化促进剂。4 to 8 parts of vulcanization accelerator.
优选地,所述三元乙丙橡胶由包括乙烯、丙烯和乙叉降冰片烯的物料制成。Preferably, the EPDM rubber is made of materials including ethylene, propylene and ethylidene norbornene.
优选地,所述氯丁橡胶包括80wt%~90wt%的反式-1,4-聚氯丁二烯和1wt%~2wt%的1,2-聚氯丁二烯。Preferably, the neoprene rubber includes 80wt%-90wt% trans-1,4-polychloroprene and 1wt%-2wt% 1,2-polychloroprene.
优选地,所述硫化促进剂包括1~2份的硫脲类促进剂、1~2份的噻唑类促进剂和2~4份的秋兰姆类促进剂。Preferably, the vulcanization accelerator includes 1-2 parts of thiourea accelerator, 1-2 parts of thiazole accelerator and 2-4 parts of thiuram accelerator.
优选地,所述硫化促进剂包括1~2份的1,2-亚乙基硫脲、1~2份的二硫化二苯并噻唑和2~4份的二硫化双(硫羰基二甲胺)。Preferably, the vulcanization accelerator includes 1 to 2 parts of 1,2-ethylenethiourea, 1 to 2 parts of dibenzothiazole disulfide and 2 to 4 parts of bis(thiocarbonyldimethylamine disulfide ).
优选地,所述混合物料还包括1~2份的防老剂。Preferably, the mixed material further includes 1-2 parts of anti-aging agent.
优选地,所述混合物料还包括10~15份的防辐照剂和5~10份的防水剂。Preferably, the mixed material further includes 10-15 parts of anti-radiation agent and 5-10 parts of waterproofing agent.
本发明还提供一种上文所述的三元乙丙橡胶与氯丁橡胶共硫化材料的制备方法,包括以下步骤:The present invention also provides a kind of preparation method of above-mentioned EPDM rubber and neoprene co-vulcanization material, comprises the following steps:
A)将三元乙丙橡胶、硅烷偶联剂Si69、马来酸酐和甲基丙烯酸缩水甘油酯混炼,得到改性三元乙丙橡胶;A) mixing EPDM rubber, silane coupling agent Si69, maleic anhydride and glycidyl methacrylate to obtain modified EPDM rubber;
将所述改性三元乙丙橡胶、炭黑、1/2质量的硬脂酸和1/2质量的氧化锌混炼,得到三元乙丙橡胶母炼胶;Mixing the modified EPDM rubber, carbon black, 1/2 mass of stearic acid and 1/2 mass of zinc oxide to obtain an EPDM rubber masterbatch;
将氯丁橡胶、氧化镁和1/2质量的硬脂酸混炼,得到氯丁橡胶母炼胶;Mixing neoprene, magnesium oxide and 1/2 quality stearic acid to obtain a neoprene masterbatch;
B)将所述三元乙丙橡胶母炼胶、所述氯丁橡胶母炼胶、硫磺、硫化促进剂和1/2质量的氧化锌混炼,得到胶料;B) mixing the EPDM masterbatch, the chloroprene rubber masterbatch, sulfur, vulcanization accelerator and zinc oxide of 1/2 quality to obtain a rubber compound;
C)将所述胶料硫化,得到三元乙丙橡胶与氯丁橡胶共硫化材料。C) Vulcanizing the rubber material to obtain a co-vulcanized material of EPDM rubber and chloroprene rubber.
优选地,所述步骤A)中,将三元乙丙橡胶、硅烷偶联剂Si69、马来酸酐和甲基丙烯酸缩水甘油酯混炼的温度为110℃~120℃。Preferably, in the step A), the temperature for kneading EPDM rubber, silane coupling agent Si69, maleic anhydride and glycidyl methacrylate is 110°C-120°C.
优选地,所述步骤B)具体为:Preferably, the step B) is specifically:
将所述三元乙丙橡胶母炼胶与1/2质量的硫磺预硫化,得到预硫化三元乙丙橡胶;Prevulcanizing the EPDM masterbatch with 1/2 mass of sulfur to obtain prevulcanized EPDM;
将所述预硫化三元乙丙橡胶、所述氯丁橡胶母炼胶、硫化促进剂、1/2质量的硫磺和1/2质量的氧化锌混炼,得到胶料。The pre-vulcanized EPDM rubber, the chloroprene rubber masterbatch, the vulcanization accelerator, 1/2 mass of sulfur and 1/2 mass of zinc oxide are mixed to obtain a rubber compound.
与现有技术相比,本发明主要采用包括三元乙丙橡胶、氯丁橡胶、氧化锌、氧化镁、硬脂酸、炭黑、硅烷偶联剂Si69、马来酸酐、甲基丙烯酸缩水甘油酯、硫磺和硫化促进剂的混合物料,依次经混炼和硫化,制备得到三元乙丙橡胶与氯丁橡胶共硫化材料。本发明的特点主要在于,采用硅烷偶联剂Si69、马来酸酐和甲基丙烯酸缩水甘油酯来处理三元乙丙橡胶(EPDM),提高EPDM与硫磺的结合能力,提高EPDM相的硫化速率,从而改善三元乙丙橡胶与氯丁橡胶(CR)共硫化的效果,使EPDM/CR共硫化橡胶具有优异的力学性能等特点。Compared with the prior art, the present invention mainly adopts EPDM rubber, chloroprene rubber, zinc oxide, magnesium oxide, stearic acid, carbon black, silane coupling agent Si69, maleic anhydride, glycidyl methacrylate The mixed material of ester, sulfur and vulcanization accelerator is sequentially mixed and vulcanized to prepare the co-vulcanized material of EPDM rubber and chloroprene rubber. Characteristic of the present invention mainly is, adopts silane coupling agent Si69, maleic anhydride and glycidyl methacrylate to process EPDM (EPDM), improve the bonding ability of EPDM and sulfur, improve the vulcanization rate of EPDM phase, Thereby improving the effect of co-vulcanization of EPDM rubber and chloroprene rubber (CR), so that EPDM/CR co-vulcanized rubber has excellent mechanical properties and other characteristics.
具体实施方式detailed description
下面对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following clearly and completely describes the technical solutions in the embodiments of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明提供了一种三元乙丙橡胶与氯丁橡胶共硫化材料,由混合物料依次经混炼和硫化制成;以质量份数计,所述混合物料包括:The invention provides a co-vulcanization material of EPDM rubber and chloroprene rubber, which is made by mixing and vulcanizing the mixed materials in sequence; in parts by mass, the mixed materials include:
60~100份的三元乙丙橡胶;60-100 parts of EPDM rubber;
x份的氯丁橡胶;0<x<40;x parts of neoprene; 0<x<40;
5~10份的氧化锌;5-10 parts of zinc oxide;
3~4份的氧化镁;3-4 parts of magnesium oxide;
4~6份的硬脂酸;4-6 parts of stearic acid;
10~30份的炭黑;10-30 parts of carbon black;
1~5份的硅烷偶联剂Si69;1-5 parts of silane coupling agent Si69;
1~10份的马来酸酐;1 to 10 parts of maleic anhydride;
1~5份的甲基丙烯酸缩水甘油酯;1 to 5 parts of glycidyl methacrylate;
1~2份的硫磺;1-2 parts of sulfur;
4~8份的硫化促进剂。4 to 8 parts of vulcanization accelerator.
本发明提供的三元乙丙橡胶与氯丁橡胶共硫化材料为EPDM/CR复合橡胶、EPDM/CR共硫化橡胶,具有优良的力学性能等特点。The co-vulcanized materials of EPDM rubber and chloroprene rubber provided by the invention are EPDM/CR composite rubber and EPDM/CR co-vulcanized rubber, which have excellent mechanical properties and the like.
本发明提供的三元乙丙橡胶与氯丁橡胶共硫化材料由混合物料依次经混炼和硫化制得;以质量份数计,所述混合物料包括60~100份的三元乙丙橡胶,优选包括70~80份的三元乙丙橡胶。在本发明的实施例中,所使用的三元乙丙橡胶(EPDM)为一种非极性、无结晶的橡胶。作为优选,EPDM的第三单体为乙叉降冰片烯(ENB),即所述三元乙丙橡胶由包括乙烯、丙烯和乙叉降冰片烯的物料制成。本发明对所述三元乙丙橡胶的来源没有特殊限制,可采用市售产品,如日本合成橡胶公司生产的三元乙丙橡胶EP 35。The co-vulcanization material of EPDM rubber and chloroprene rubber provided by the present invention is obtained by mixing and vulcanizing the mixed materials in sequence; in parts by mass, the mixed materials include 60-100 parts of EPDM rubber, It preferably includes 70-80 parts of EPDM rubber. In the embodiment of the present invention, the used ethylene propylene diene rubber (EPDM) is a non-polar, non-crystalline rubber. Preferably, the third monomer of EPDM is ethylidene norbornene (ENB), that is, the EPDM rubber is made of materials including ethylene, propylene and ethylidene norbornene. The present invention has no special limitation on the source of the EPDM rubber, and commercially available products, such as EP35 produced by Japan Synthetic Rubber Company, can be used.
以质量份数计,所述共硫化材料的混合物料包括x份的氯丁橡胶,0<x<40,优选包括20~30份的氯丁橡胶。氯丁橡胶又名氯丁二烯橡胶,是以氯丁二烯为主要原料进行α-聚合而成的合成橡胶。本发明采用氯丁橡胶(CR)与EPDM共混制备EPDM/CR复合橡胶,使其具有较好的阻燃性、耐低温性、耐热、耐臭氧和耐天候老化等优良性能。在本发明的实施例中,所使用的氯丁橡胶为硫磺调节型橡胶。作为优选,所述氯丁橡胶包括80wt%~90wt%的反式-1,4-聚氯丁二烯和1wt%~2wt%的1,2-聚氯丁二烯。在本发明的一个优选实施例中,所述氯丁橡胶包括85wt%的反式-1,4-聚氯丁二烯和1.5wt%的1,2-聚氯丁二烯。本发明对所述氯丁橡胶的来源没有特殊限制,可采用市售产品,如德国朗盛集团生产的氯丁橡胶CR126。In parts by mass, the mixture of co-vulcanized materials includes x parts of chloroprene rubber, where 0<x<40, preferably 20-30 parts of chloroprene rubber. Neoprene rubber, also known as chloroprene rubber, is a synthetic rubber made of chloroprene as the main raw material for α-polymerization. The invention adopts the blending of chloroprene rubber (CR) and EPDM to prepare EPDM/CR composite rubber, so that it has excellent properties such as flame retardancy, low temperature resistance, heat resistance, ozone resistance and weather aging resistance. In an embodiment of the invention, the neoprene used is a sulfur regulated rubber. Preferably, the chloroprene rubber includes 80wt%-90wt% trans-1,4-polychloroprene and 1wt%-2wt% 1,2-polychloroprene. In a preferred embodiment of the present invention, the neoprene rubber includes 85wt% trans-1,4-polychloroprene and 1.5wt% 1,2-polychloroprene. The present invention has no special limitation on the source of the neoprene, and commercially available products can be used, such as neoprene CR126 produced by the German Lanxess Group.
以质量份数计,所述混合物料包括1~5份的硅烷偶联剂Si69,优选包括3~5份的硅烷偶联剂Si69。所述混合物料包括1~10份的马来酸酐(MAH),优选包括5~10份的马来酸酐。所述混合物料包括1~5份的甲基丙烯酸缩水甘油酯(GMA),优选包括4~5份的甲基丙烯酸缩水甘油酯。本发明主要在EPDM中加入硅烷偶联剂Si69、马来酸酐和甲基丙烯酸缩水甘油酯,提高EPDM与硫磺的结合能力,提高EPDM相的硫化速率,从而改善三元乙丙橡胶与氯丁橡胶(CR)共硫化的效果,使EPDM/CR共硫化橡胶具有优异的力学性能等特点。本发明从增加EPDM硫化性能的角度解决传统EPDM/CR复合橡胶硫化不均匀的问题;在本发明中,EPDM/CR共硫化橡胶中两相的交联程度均较为完善,并且两相的界面结合强,具有优异的性能。In parts by mass, the mixed material includes 1-5 parts of silane coupling agent Si69, preferably 3-5 parts of silane coupling agent Si69. The mixed material includes 1-10 parts of maleic anhydride (MAH), preferably 5-10 parts of maleic anhydride. The mixed material includes 1-5 parts of glycidyl methacrylate (GMA), preferably 4-5 parts of glycidyl methacrylate. The present invention mainly adds silane coupling agent Si69, maleic anhydride and glycidyl methacrylate in EPDM, improves the binding ability of EPDM and sulfur, improves the vulcanization rate of EPDM phase, thereby improves EPDM rubber and chloroprene rubber (CR) co-vulcanization effect, so that EPDM/CR co-vulcanized rubber has excellent mechanical properties and other characteristics. The present invention solves the problem of uneven vulcanization of traditional EPDM/CR composite rubber from the perspective of increasing the vulcanization performance of EPDM; in the present invention, the crosslinking degree of the two phases in the EPDM/CR co-vulcanized rubber is relatively perfect, and the interfacial bonding of the two phases is strong , with excellent performance.
以质量份数计,所述混合物料包括5~10份的氧化锌、3~4份的氧化镁和4~6份的硬脂酸。在本发明的一个实施例中,所述混合物料包括10份的氧化锌、4份的氧化镁和6份的硬脂酸。在本发明中,所述氧化锌、氧化镁和硬脂酸形成橡胶硫化的活性剂体系,可使硫化更充分,也能起到保证流动性和抗氧能力的作用,还能增加橡胶的拉伸强度和抗冲击力;所述氧化锌、氧化镁和硬脂酸采用本领域常用的产品即可。所述混合物料包括10~30份的炭黑,优选包括15~20份的炭黑。所述炭黑为本领域常用的橡胶补强剂,本发明对其没有特殊限制。In parts by mass, the mixed material includes 5-10 parts of zinc oxide, 3-4 parts of magnesium oxide and 4-6 parts of stearic acid. In one embodiment of the present invention, the mixed material includes 10 parts of zinc oxide, 4 parts of magnesium oxide and 6 parts of stearic acid. In the present invention, the zinc oxide, magnesium oxide and stearic acid form an active agent system for rubber vulcanization, which can make the vulcanization more complete, and can also play a role in ensuring fluidity and oxygen resistance, and can also increase the tensile strength of rubber. Tensile strength and impact resistance; Described zinc oxide, magnesium oxide and stearic acid adopt the product commonly used in this field and get final product. The mixed material includes 10-30 parts of carbon black, preferably 15-20 parts of carbon black. The carbon black is a commonly used rubber reinforcing agent in the field, and the present invention has no special limitation on it.
以质量份数计,所述混合物料包括1~2份的硫磺,优选包括1.4~1.9份的硫磺。所述硫磺为本领域常用的橡胶硫化剂,本发明对其没有特殊限制。相应地,所述混合物料包括4~8份的硫化促进剂(简称为促进剂),与硫磺组成硫化体系。所述硫化促进剂是在橡胶硫化过程中与硫化剂并用,可缩短硫化时间,降低硫化温度,减少硫化剂用量并提高橡胶的物理机械性能等的一类橡胶助剂,其按化学结构可分为:二硫代氨基甲酸盐类、胍类、硫脲类、噻唑类和秋兰姆类等。In terms of parts by mass, the mixed material includes 1-2 parts of sulfur, preferably 1.4-1.9 parts of sulfur. The sulfur is a commonly used rubber vulcanizing agent in the field, and the present invention has no special limitation on it. Correspondingly, the mixed material includes 4-8 parts of a vulcanization accelerator (abbreviated as accelerator), which forms a vulcanization system with sulfur. The vulcanization accelerator is used together with a vulcanizing agent in the rubber vulcanization process, which can shorten the vulcanization time, reduce the vulcanization temperature, reduce the amount of vulcanization agent and improve the physical and mechanical properties of rubber. It can be divided into For: dithiocarbamates, guanidines, thioureas, thiazoles and thiurams, etc.
在本发明中,所述硫化促进剂优选包括1~2份的硫脲类促进剂、1~2份的噻唑类促进剂和2~4份的秋兰姆类促进剂如硫化促进剂TMTD。本发明可混合使用各类硫化促进剂,促进效果更好。其中,所述硫脲类促进剂如硫化促进剂NA-22或促进剂ETU;所述噻唑类促进剂如硫化促进剂M或促进剂DM。在本发明的优选实施例中,所述硫化促进剂包括1~2份的1,2-亚乙基硫脲、1~2份的二硫化二苯并噻唑和2~4份的二硫化双(硫羰基二甲胺)。本发明对所述硫化促进剂的来源没有特殊限制,一般采用市售产品;其中,1,2-亚乙基硫脲为市售的促进剂ETU,二硫化二苯并噻唑为市售的促进剂DM,二硫化双(硫羰基二甲胺)为市售的促进剂TMTD。在本发明的一个实施例中,所述硫化促进剂包括1份的促进剂ETU、1.2份的促进剂DM和4份的促进剂TMTD。此外,在本发明的一个实施例中,并用氧化锌和促进剂ETU(NA-22),可降低CR中双键对硫磺的消耗。In the present invention, the vulcanization accelerator preferably includes 1-2 parts of thiourea accelerator, 1-2 parts of thiazole accelerator and 2-4 parts of thiuram accelerator such as vulcanization accelerator TMTD. Various types of vulcanization accelerators can be mixed and used in the present invention, and the acceleration effect is better. Wherein, the thiourea accelerator such as vulcanization accelerator NA-22 or accelerator ETU; the thiazole accelerator such as vulcanization accelerator M or accelerator DM. In a preferred embodiment of the present invention, the vulcanization accelerator includes 1 to 2 parts of 1,2-ethylenethiourea, 1 to 2 parts of dibenzothiazole disulfide and 2 to 4 parts of disulfide disulfide (thiocarbonyldimethylamine). The present invention has no special restrictions on the source of the vulcanization accelerator, and generally adopts commercially available products; wherein, 1,2-ethylenethiourea is a commercially available accelerator ETU, and dibenzothiazole disulfide is a commercially available accelerator Agent DM, bis(thiocarbonyl dimethylamine) disulfide is a commercially available accelerator TMTD. In one embodiment of the present invention, the vulcanization accelerator includes 1 part of accelerator ETU, 1.2 parts of accelerator DM and 4 parts of accelerator TMTD. In addition, in one embodiment of the present invention, zinc oxide and accelerator ETU (NA-22) are used together to reduce the consumption of sulfur by double bonds in CR.
以质量份数计,所述混合物料优选还包括1~2份的防老剂,更优选还包括1~1.4份的防老剂。所述防老剂指能防止或抑制诸如氧、热、光、臭氧和机械应力等因素破坏制品性能、延长制品储存和使用寿命的配合剂,包括胺类和酚类等种类。本发明优选采用胺类防老剂,更优选采用防老剂4010NA(N-异丙基-N’-苯基对苯二胺)。In parts by mass, the mixed material preferably further includes 1-2 parts of anti-aging agent, more preferably further includes 1-1.4 parts of anti-aging agent. The anti-aging agent refers to a compounding agent that can prevent or inhibit factors such as oxygen, heat, light, ozone and mechanical stress from destroying the performance of the product and prolong the storage and service life of the product, including amines and phenols. The present invention preferably adopts amine anti-aging agent, more preferably adopts anti-aging agent 4010NA (N-isopropyl-N'-phenyl-p-phenylenediamine).
以质量份数计,所述混合物料优选还包括10~15份的防辐射剂,更优选还包括10~12份的防辐射剂(也称防辐照剂),可提高橡胶的防辐射稳定性。所述混合物料优选还包括5~10份的防水剂,更优选还包括8~10份的防水剂。在本发明的一些实施例中,所述混合物料还包括10~15份的防辐射剂和5~10份的防水剂。在本发明的另一些实施例中,所述混合物料还包括1~2份的防老剂、10~15份的防辐射剂和5~10份的防水剂。In terms of parts by mass, the mixed material preferably also includes 10 to 15 parts of anti-radiation agent, more preferably 10 to 12 parts of anti-radiation agent (also known as anti-radiation agent), which can improve the radiation protection stability of rubber sex. The mixed material preferably further includes 5-10 parts of waterproofing agent, more preferably 8-10 parts of waterproofing agent. In some embodiments of the present invention, the mixed material further includes 10-15 parts of anti-radiation agent and 5-10 parts of waterproofing agent. In other embodiments of the present invention, the mixed material further includes 1-2 parts of anti-aging agent, 10-15 parts of anti-radiation agent and 5-10 parts of waterproofing agent.
本发明所述三元乙丙橡胶与氯丁橡胶共硫化材料可通过混炼、硫化工艺来制备,其两相的交联程度均较为完善,两相的界面结合强,力学性能好。The co-vulcanized material of EPDM rubber and chloroprene rubber in the present invention can be prepared by mixing and vulcanizing processes, and the cross-linking degree of the two phases is relatively perfect, the interface of the two phases is strongly bonded, and the mechanical properties are good.
相应地,本发明实施例还提供了一种上文所述的三元乙丙橡胶与氯丁橡胶共硫化材料的制备方法,包括以下步骤:Correspondingly, the embodiment of the present invention also provides a method for preparing the co-vulcanized material of EPDM rubber and chloroprene rubber as described above, comprising the following steps:
A)将三元乙丙橡胶、硅烷偶联剂Si69、马来酸酐和甲基丙烯酸缩水甘油酯混炼,得到改性三元乙丙橡胶;A) mixing EPDM rubber, silane coupling agent Si69, maleic anhydride and glycidyl methacrylate to obtain modified EPDM rubber;
将所述改性三元乙丙橡胶、炭黑、1/2质量的硬脂酸和1/2质量的氧化锌混炼,得到三元乙丙橡胶母炼胶;Mixing the modified EPDM rubber, carbon black, 1/2 mass of stearic acid and 1/2 mass of zinc oxide to obtain an EPDM rubber masterbatch;
将氯丁橡胶、氧化镁和1/2质量的硬脂酸混炼,得到氯丁橡胶母炼胶;Mixing neoprene, magnesium oxide and 1/2 quality stearic acid to obtain a neoprene masterbatch;
B)将所述三元乙丙橡胶母炼胶、所述氯丁橡胶母炼胶、硫磺、硫化促进剂和1/2质量的氧化锌混炼,得到胶料;B) mixing the EPDM masterbatch, the chloroprene rubber masterbatch, sulfur, vulcanization accelerator and zinc oxide of 1/2 quality to obtain a rubber compound;
C)将所述胶料硫化,得到三元乙丙橡胶与氯丁橡胶共硫化材料。C) Vulcanizing the rubber material to obtain a co-vulcanized material of EPDM rubber and chloroprene rubber.
本发明实施例在制备三元乙丙橡胶与氯丁橡胶共硫化材料的过程中,用硅烷偶联剂Si69、马来酸酐和甲基丙烯酸缩水甘油酯来处理三元乙丙橡胶(EPDM),提高其与硫磺的结合能力,使制得的EPDM/CR共硫化橡胶的力学性能好。In the embodiment of the present invention, in the process of preparing EPDM and neoprene co-vulcanized materials, EPDM (EPDM) is processed with silane coupling agent Si69, maleic anhydride and glycidyl methacrylate, Improve its ability to combine with sulfur, so that the mechanical properties of the prepared EPDM/CR co-vulcanized rubber are good.
在密闭式炼胶机中,本发明实施例采用三元乙丙橡胶、硅烷偶联剂Si69、马来酸酐和甲基丙烯酸缩水甘油酯混炼,对EPDM进行改性,混炼均匀后,得到改性EPDM。各物料的内容如前文所述,在此不再赘述。在密闭式炼胶机中混炼时,本发明对物料的加料顺序没有特殊限制。作为优选,将三元乙丙橡胶、硅烷偶联剂Si69、马来酸酐和甲基丙烯酸缩水甘油酯混炼的温度为110℃~120℃,更优选为120℃。所述混炼的时间优选为5min~10min,更优选为6min~8min。In the closed rubber mixing machine, the embodiment of the present invention uses EPDM rubber, silane coupling agent Si69, maleic anhydride and glycidyl methacrylate to mix, and EPDM is modified. After mixing evenly, the obtained Modified EPDM. The content of each material is as described above, and will not be repeated here. When mixing in a closed rubber mixer, the present invention has no special restrictions on the order of adding materials. Preferably, the temperature for kneading EPDM rubber, silane coupling agent Si69, maleic anhydride and glycidyl methacrylate is 110°C to 120°C, more preferably 120°C. The kneading time is preferably 5 min to 10 min, more preferably 6 min to 8 min.
本发明实施例利用得到的改性三元乙丙橡胶制备三元乙丙橡胶母炼胶,即,将所述改性三元乙丙橡胶、炭黑、1/2质量的硬脂酸和1/2质量的氧化锌混炼,得到三元乙丙橡胶母炼胶。各物料的内容如前文所述,在此不再赘述。在本发明的一些实施例中,制备三元乙丙橡胶母炼胶的加料顺序为:改性EPDM→1/2份硬脂酸→1/2份氧化锌→炭黑→防老剂→促进剂,更具体为:改性EPDM→1/2份硬脂酸→1/2份氧化锌→炭黑N330→防老剂4010NA→促进剂DM。作为优选,将所述改性三元乙丙橡胶、炭黑、1/2质量的硬脂酸和1/2质量的氧化锌混炼的温度≤90℃,更优选为80℃~88℃。所述混炼的时间优选为5min~10min,更优选为6min~8min。The embodiment of the present invention utilizes the obtained modified EPDM rubber to prepare EPDM masterbatch, that is, the modified EPDM rubber, carbon black, 1/2 mass of stearic acid and 1 /2 mass of zinc oxide mixed to obtain EPDM masterbatch. The content of each material is as described above, and will not be repeated here. In some embodiments of the present invention, the order of feeding the EPDM masterbatch is: modified EPDM→1/2 part of stearic acid→1/2 part of zinc oxide→carbon black→anti-aging agent→accelerator , more specifically: modified EPDM → 1/2 part of stearic acid → 1/2 part of zinc oxide → carbon black N330 → antiaging agent 4010NA → accelerator DM. Preferably, the temperature for kneading the modified EPDM rubber, carbon black, 1/2 mass of stearic acid and 1/2 mass of zinc oxide is ≤90°C, more preferably 80°C-88°C. The kneading time is preferably 5 min to 10 min, more preferably 6 min to 8 min.
在密闭式炼胶机中,本发明实施例采用氯丁橡胶、氧化镁和1/2质量的硬脂酸混炼,制备得到氯丁橡胶母炼胶。各物料的内容如前文所述,在此不再赘述。在本发明的一个实施例中,制备氯丁橡胶母炼胶的加料顺序为:CR→氧化镁→1/2份硬脂酸。其中,箭头前的物料先加,箭头后的物料后加,依此类推。作为优选,将氯丁橡胶、氧化镁和1/2质量的硬脂酸混炼的温度≤70℃,更优选为60℃~68℃。所述混炼的时间优选为5min~10min,更优选为6min~8min。In the closed rubber mixing machine, neoprene rubber, magnesium oxide and 1/2 mass of stearic acid were mixed in the embodiment of the present invention to prepare a neoprene rubber masterbatch. The content of each material is as described above, and will not be repeated here. In one embodiment of the present invention, the feeding sequence for preparing the chloroprene rubber masterbatch is: CR → magnesium oxide → 1/2 part of stearic acid. Among them, the material before the arrow is added first, the material after the arrow is added last, and so on. Preferably, the temperature for kneading chloroprene rubber, magnesium oxide and 1/2 mass of stearic acid is ≤70°C, more preferably 60°C-68°C. The kneading time is preferably 5 min to 10 min, more preferably 6 min to 8 min.
得到三元乙丙橡胶母炼胶和氯丁橡胶母炼胶后,本发明实施例在开放式炼胶机上制备EPDM/CR混炼胶。本发明实施例将所述三元乙丙橡胶母炼胶、所述氯丁橡胶母炼胶、硫磺、硫化促进剂和1/2质量的氧化锌混炼,得到胶料。具体的,本发明实施例将所述三元乙丙橡胶母炼胶与1/2质量的硫磺预硫化,得到预硫化三元乙丙橡胶;将所述预硫化三元乙丙橡胶、所述氯丁橡胶母炼胶、硫化促进剂、1/2质量的硫磺和1/2质量的氧化锌混炼,得到胶料。各物料的内容如前文所述,在此不再赘述。After obtaining the EPDM rubber masterbatch and the chloroprene rubber masterbatch, the embodiment of the present invention prepares EPDM/CR mixed rubber on an open rubber mixer. In the embodiment of the present invention, the EPDM masterbatch, the neoprene masterbatch, sulfur, a vulcanization accelerator and 1/2 mass of zinc oxide were mixed to obtain a rubber compound. Specifically, in the embodiment of the present invention, the EPDM masterbatch and 1/2 mass of sulfur are pre-vulcanized to obtain pre-vulcanized EPDM rubber; the pre-vulcanized EPDM rubber, the Neoprene rubber masterbatch, vulcanization accelerator, 1/2 mass of sulfur and 1/2 mass of zinc oxide are mixed to obtain rubber compound. The content of each material is as described above, and will not be repeated here.
本发明实施例在开放式炼胶机上,把1/2质量的硫磺加入到制备的改性EPDM中,放在平板硫化机上预硫化成型,得到预硫化EPDM。所述预硫化的温度优选为100℃~120℃,更优选为105℃~115℃。所述预硫化的压力优选为10MPa~12MPa;所述预硫化的时间优选为10min~12min。In the embodiment of the present invention, 1/2 mass of sulfur is added to the prepared modified EPDM on an open rubber mixing machine, and placed on a flat vulcanizer for pre-vulcanization molding to obtain pre-vulcanized EPDM. The temperature of the pre-vulcanization is preferably 100°C to 120°C, more preferably 105°C to 115°C. The pressure of the pre-vulcanization is preferably 10 MPa-12 MPa; the time of the pre-vulcanization is preferably 10 min-12 min.
在开放式炼胶机上,本发明实施例将所述预硫化三元乙丙橡胶、所述氯丁橡胶母炼胶、硫化促进剂、1/2质量的硫磺和1/2质量的氧化锌,以及其他的橡胶助剂如防辐射剂和/或防水剂,进行混炼,得到胶料。On the open rubber mixer, the embodiment of the present invention mixes the prevulcanized EPDM rubber, the chloroprene rubber masterbatch, the vulcanization accelerator, the sulfur of 1/2 quality and the zinc oxide of 1/2 quality, And other rubber additives such as anti-radiation agent and/or waterproofing agent, carry out mixing to obtain rubber compound.
在本发明的一些实施例中,制备EPDM/CR混炼胶的加料顺序为:预硫化EPDM、CR母炼胶→防辐照剂→防水剂→1/2份氧化锌→1/2硫磺→促进剂,更具体为:预硫化EPDM、CR母炼胶→防辐照剂→防水剂→1/2份氧化锌→1/2硫磺→促进剂ETU→促进剂DM→促进剂TMTD。作为优选,将所述预硫化三元乙丙橡胶、所述氯丁橡胶母炼胶、硫化促进剂、1/2质量的硫磺和1/2质量的氧化锌混炼的温度≤70℃,更优选为60℃~70℃。所述混炼的时间优选为5min~10min,更优选为6min~8min。另外,本发明实施例可在最后薄通6次。In some embodiments of the present invention, the order of adding materials to prepare EPDM/CR compound rubber is: pre-vulcanized EPDM, CR masterbatch → anti-radiation agent → waterproofing agent → 1/2 part of zinc oxide → 1/2 part of sulfur → Accelerator, more specifically: pre-vulcanized EPDM, CR masterbatch → radiation protection agent → waterproofing agent → 1/2 part of zinc oxide → 1/2 sulfur → accelerator ETU → accelerator DM → accelerator TMTD. Preferably, the temperature for mixing the prevulcanized EPDM rubber, the chloroprene rubber masterbatch, the vulcanization accelerator, 1/2 mass of sulfur and 1/2 mass of zinc oxide is ≤70°C, more preferably Preferably it is 60°C to 70°C. The kneading time is preferably 5 min to 10 min, more preferably 6 min to 8 min. In addition, the embodiment of the present invention can pass 6 times at the end.
得到胶料后,本发明实施例将胶料出片、停放。在本发明实施例中,所述胶料薄通后出片,厚度可为0.8cm~1cm。然后,本发明实施例在质量为5kg的重物下常温停放8小时以上;要求停放的环境为无阳光直晒、湿度适中、无尘、通风条件良好。After obtaining the sizing material, the embodiment of the present invention takes the sizing material out and parks it. In the embodiment of the present invention, the rubber material is thinly passed and released, and the thickness may be 0.8cm-1cm. Then, the embodiment of the present invention is parked at room temperature for more than 8 hours under a weight of 5 kg; the parking environment is required to be no direct sunlight, moderate humidity, dust-free, and good ventilation conditions.
本发明实施例将上一步得到的胶料或粒料在平板硫化机上进行硫化,经成型,得到三元乙丙橡胶与氯丁橡胶共硫化材料。In the embodiment of the present invention, the rubber material or pellets obtained in the previous step are vulcanized on a flat vulcanizer, and molded to obtain a co-vulcanized material of EPDM rubber and chloroprene rubber.
在本发明中,所述硫化的温度优选为170℃~190℃,更优选为175℃~185℃。所述硫化的压力优选为10MPa~12MPa;所述硫化的时间优选为10min~15min。硫化结束后,本发明实施例在室温(25℃)下冷却15min~20min定形,制成最终产品。In the present invention, the vulcanization temperature is preferably 170°C to 190°C, more preferably 175°C to 185°C. The pressure of the vulcanization is preferably 10 MPa-12 MPa; the time of the vulcanization is preferably 10 min-15 min. After the vulcanization is completed, the embodiment of the present invention is cooled at room temperature (25° C.) for 15 minutes to 20 minutes to form a final product.
得到三元乙丙橡胶与氯丁橡胶共硫化材料后,本发明对其进行性能测试。本发明按照ISO 37:2005《硫化或热塑性橡胶拉伸应力应变特性的测定》进行拉伸实验测试,测试设备为深圳市新三思材料检验有限公司的CMT6104微机控制电子万能实验机。After obtaining the co-vulcanized material of EPDM rubber and chloroprene rubber, the present invention performs a performance test on it. The present invention carries out the tensile test according to ISO 37:2005 "Determination of Tensile Stress-Strain Characteristics of Vulcanized or Thermoplastic Rubber". The test equipment is the CMT6104 microcomputer-controlled electronic universal testing machine of Shenzhen Xinsansi Material Inspection Co., Ltd.
本发明按照ISO 34-1:2004《硫化或热塑性橡胶撕裂强度的测定第1部分》进行撕裂实验测试,测试设备为深圳市新三思材料检验有限公司的CMT6104微机控制电子万能实验机。The present invention carries out the tear test according to ISO 34-1:2004 "Determination of the Tear Strength of Vulcanized or Thermoplastic Rubber Part 1", and the test equipment is the CMT6104 microcomputer-controlled electronic universal testing machine of Shenzhen Xinsansi Material Inspection Co., Ltd.
本发明按照ASTM D 7028-2007《动态机械分析(DMA)法测定聚合物基复合材料玻璃化转变温度(DMA Tg)的标准试验方法》进行动态力学性能实验测试,测试设备为METTLER公司的DMA/SDTA861动态热机械分析仪。The present invention carries out the dynamic mechanical performance experimental test according to ASTM D 7028-2007 "Dynamic Mechanical Analysis (DMA) Method for Measuring the Glass Transition Temperature (DMA Tg) of Polymer-Matrix Composite Material" SDTA861 Dynamic Thermomechanical Analyzer.
结果表明,基于上述成型方法,本发明制得的三元乙丙橡胶与氯丁橡胶共硫化材料由三元乙丙橡胶、氯丁橡胶、氧化锌、氧化镁、硬脂酸、硅烷偶联剂Si69、马来酸酐、甲基丙烯酸缩水甘油酯、炭黑和硫化体系组成,具有优异的力学性能。所述共硫化材料的市场具有较大的开发潜能,具有良好的工业化前景,可广泛用于制造汽车车窗密封条、防御卷材、胶管、传送带等制品。Result shows, based on above-mentioned molding method, the EPDM that the present invention makes and chloroprene co-vulcanized material are made of EPDM, chloroprene, zinc oxide, magnesium oxide, stearic acid, silane coupling agent Composed of Si69, maleic anhydride, glycidyl methacrylate, carbon black and vulcanization system, it has excellent mechanical properties. The market of the co-vulcanized material has great development potential and good industrialization prospects, and can be widely used in the manufacture of automobile window sealing strips, defense coils, rubber hoses, conveyor belts and other products.
此外,本发明所述共硫化材料的制备工艺简单。In addition, the preparation process of the co-vulcanized material in the present invention is simple.
为了进一步理解本申请,下面结合实施例对本申请提供的三元乙丙橡胶与氯丁橡胶共硫化材料及其制备方法进行具体地描述。In order to further understand the present application, the co-vulcanized material of EPDM rubber and chloroprene rubber provided by the present application and its preparation method are specifically described below in conjunction with examples.
以下实施例中,各物料份数均为质量份数。以下实施例和比较例中,所用的EPDM为日本合成橡胶公司生产的三元乙丙橡胶EP 35;氯丁橡胶为德国朗盛基团生产的氯丁橡胶CR 126;炭黑购自山西富立桦化工有限公司;防辐照剂为上海安辉化工有限公司提供的防辐照剂UV-531;防水剂为济南大作兴化工有限公司提供的防水剂甲基硅酸钾。In the following examples, the parts of each material are parts by mass. In the following examples and comparative examples, the EPDM used is the EPDM EP35 produced by Japan Synthetic Rubber Company; the neoprene rubber is the neoprene CR 126 produced by the German Lanxess Group; the carbon black is purchased from Shanxi Fuli Hua Chemical Co., Ltd.; anti-radiation agent UV-531 provided by Shanghai Anhui Chemical Co., Ltd.; waterproof agent potassium methyl silicate provided by Jinan Dazuoxing Chemical Co., Ltd.
实施例1Example 1
物料配方:EPDM 80份,CR 20份,氧化锌10份,氧化镁4份,硬脂酸6份,炭黑N330 20份,硅烷偶联剂Si69 3份、MAH 5份,GMA 4份,防老剂4010NA 1份,防辐照剂10份,防水剂10份,硫磺1.4份,促进剂ETU 1份,促进剂DM 1.2份,促进剂TMTD 4份。Material formula: 80 parts of EPDM, 20 parts of CR, 10 parts of zinc oxide, 4 parts of magnesium oxide, 6 parts of stearic acid, 20 parts of carbon black N330, 3 parts of silane coupling agent Si69, 5 parts of MAH, 4 parts of GMA, anti-aging 1 part of agent 4010NA, 10 parts of anti-radiation agent, 10 parts of waterproofing agent, 1.4 parts of sulfur, 1 part of accelerator ETU, 1.2 parts of accelerator DM, and 4 parts of accelerator TMTD.
具体制备方法为:The specific preparation method is:
(1)在密闭式炼胶机中,对EPDM改性。把硅烷偶联剂Si69、MAH、GMA和EPDM在密闭式炼胶机中混炼至均匀,得到改性EPDM。温度:120℃。混炼时间:8min。(1) In the closed rubber mixing machine, modify EPDM. The silane coupling agent Si69, MAH, GMA and EPDM were mixed in a closed rubber mixer until uniform to obtain modified EPDM. Temperature: 120°C. Mixing time: 8min.
(2)在密闭式炼胶机中,制备三元乙丙橡胶母炼胶。加料顺序为:改性EPDM→1/2份硬脂酸→1/2份氧化锌→炭黑N330→防老剂4010NA→促进剂DM。温度:80℃。混炼时间:8min。(2) In a closed rubber mixer, prepare EPDM rubber masterbatch. The feeding order is: modified EPDM → 1/2 part of stearic acid → 1/2 part of zinc oxide → carbon black N330 → antiaging agent 4010NA → accelerator DM. Temperature: 80°C. Mixing time: 8min.
(3)在密闭式炼胶机中,制备氯丁橡胶母炼胶。加料顺序为:CR→氧化镁→1/2份硬脂酸。温度:60℃。混炼时间:8min。(3) In a closed rubber mixer, prepare a chloroprene rubber masterbatch. The order of addition is: CR → magnesium oxide → 1/2 part of stearic acid. Temperature: 60°C. Mixing time: 8min.
(4)在开放式炼胶机上,把1/2的硫磺加入到(2)中制备的EPDM母炼胶中,放在平板硫化机上预硫化成型,得到预硫化EPDM。温度为110±5℃,压力为10MPa,时间为10min。(4) Add 1/2 of the sulfur to the EPDM masterbatch prepared in (2) on the open rubber mixing machine, and place it on a flat vulcanizer for pre-vulcanization molding to obtain pre-vulcanized EPDM. The temperature is 110±5°C, the pressure is 10MPa, and the time is 10min.
(5)在开放式炼胶机上,制备EPDM/CR混炼胶。加料顺序为:预硫化EPDM、CR母炼胶→防辐照剂→防水剂→1/2份氧化锌→1/2硫磺→促进剂ETU→促进剂TMTD。温度:60℃。混炼时间:8min。最后薄通6次。(5) Prepare EPDM/CR compound rubber on an open rubber mixer. The order of feeding is: pre-vulcanized EPDM, CR masterbatch → anti-radiation agent → waterproofing agent → 1/2 part of zinc oxide → 1/2 part of sulfur → accelerator ETU → accelerator TMTD. Temperature: 60°C. Mixing time: 8min. Finally, thin pass 6 times.
(6)胶料薄通后出片,厚度为0.8~1.0cm。在质量为5kg的重物下常温停放12小时;要求停放的环境为无阳光直晒、湿度适中、无尘、通风条件良好。(6) After the rubber material is thinned, the sheet is released, with a thickness of 0.8-1.0cm. Park at room temperature for 12 hours under a weight of 5kg; the required parking environment is no direct sunlight, moderate humidity, no dust, and good ventilation.
(7)将上一步得到的粒料在平板硫化机上硫化成型,其条件为:温度为180±5℃,压力为10MPa,时间为10min。然后在室温(25℃)下冷却20min定形,制成最终产品。(7) The pellets obtained in the previous step are vulcanized and molded on a flat vulcanizing machine under the following conditions: the temperature is 180±5°C, the pressure is 10MPa, and the time is 10min. Then it was cooled at room temperature (25° C.) for 20 minutes to form a final product.
实施例2Example 2
物料配方:EPDM 70份,CR 30份,氧化锌10份,氧化镁4份,硬脂酸6份,炭黑N330 20份,硅烷偶联剂Si69 3份、MAH 5份,GMA 4份,防老剂4010NA 1份,防辐照剂10份,防水剂10份,硫磺1.4份,促进剂ETU 1份,促进剂DM 1.2份,促进剂TMTD 4份。Material formula: 70 parts of EPDM, 30 parts of CR, 10 parts of zinc oxide, 4 parts of magnesium oxide, 6 parts of stearic acid, 20 parts of carbon black N330, 3 parts of silane coupling agent Si69, 5 parts of MAH, 4 parts of GMA, anti-aging 1 part of agent 4010NA, 10 parts of anti-radiation agent, 10 parts of waterproofing agent, 1.4 parts of sulfur, 1 part of accelerator ETU, 1.2 parts of accelerator DM, and 4 parts of accelerator TMTD.
具体制备方法与上述实施例1的制备方法相同。The specific preparation method is the same as that of the above-mentioned Example 1.
实施例3Example 3
物料配方:EPDM 70份,CR 30份,氧化锌10份,氧化镁4份,硬脂酸6份,炭黑N330 20份,硅烷偶联剂Si69 5份、MAH 10份,GMA 5份,防老剂4010NA 1份,防辐照剂10份,防水剂10份,硫磺1.4份,促进剂ETU1份,促进剂DM 1.2份,促进剂TMTD 4份。Material formula: 70 parts of EPDM, 30 parts of CR, 10 parts of zinc oxide, 4 parts of magnesium oxide, 6 parts of stearic acid, 20 parts of carbon black N330, 5 parts of silane coupling agent Si69, 10 parts of MAH, 5 parts of GMA, anti-aging 1 part of agent 4010NA, 10 parts of anti-radiation agent, 10 parts of waterproofing agent, 1.4 parts of sulfur, 1 part of accelerator ETU, 1.2 parts of accelerator DM, and 4 parts of accelerator TMTD.
具体制备方法与上述实施例1的制备方法相同。The specific preparation method is the same as that of the above-mentioned Example 1.
按照上文所述的方法,对实施例1~3所得EPDM/CR共硫化材料的性能进行测试。性能结果见表1所示,表1为实施例1~3所得EPDM/CR共硫化材料的性能测试结果。According to the method described above, the properties of the EPDM/CR co-vulcanized materials obtained in Examples 1-3 were tested. The performance results are shown in Table 1, and Table 1 is the performance test results of the EPDM/CR co-vulcanized materials obtained in Examples 1-3.
表1 实施例1~3所得EPDM/CR共硫化材料的性能测试结果Table 1 Performance test results of EPDM/CR co-vulcanized materials obtained in Examples 1-3
比较例1Comparative example 1
物料配方:EPDM 70份,CR 30份,氧化锌10份,氧化镁4份,硬脂酸6份,炭黑N330 20份,防老剂4010NA 1份,防辐照剂10份,防水剂10份,硫磺1.4份,促进剂ETU 1份,促进剂DM1.2份,促进剂TMTD 4份。Material formula: 70 parts of EPDM, 30 parts of CR, 10 parts of zinc oxide, 4 parts of magnesium oxide, 6 parts of stearic acid, 20 parts of carbon black N330, 1 part of anti-aging agent 4010NA, 10 parts of anti-radiation agent, 10 parts of waterproofing agent , 1.4 parts of sulfur, 1 part of accelerator ETU, 1.2 parts of accelerator DM, 4 parts of accelerator TMTD.
具体制备方法与上述实施例1中步骤(2)~(7)的加料顺序和混炼条件等相同,没有添加硅烷偶联剂Si69、MAH和GMA,制得EPDM/CR硫化橡胶。The specific preparation method is the same as the addition sequence and mixing conditions of steps (2) to (7) in the above Example 1, without adding silane coupling agents Si69, MAH and GMA, to prepare EPDM/CR vulcanized rubber.
比较例2Comparative example 2
物料配方:EPDM 70份,CR 30份,氧化锌10份,氧化镁4份,硬脂酸6份,炭黑N330 20份,氯化聚乙烯CPE(氯含量:35.0±2wt%)4份,防老剂4010NA 1份,防辐照剂10份,防水剂10份,硫磺1.4份,促进剂ETU1份,促进剂DM 1.2份,促进剂TMTD 4份。Material formula: 70 parts of EPDM, 30 parts of CR, 10 parts of zinc oxide, 4 parts of magnesium oxide, 6 parts of stearic acid, 20 parts of carbon black N330, 4 parts of chlorinated polyethylene CPE (chlorine content: 35.0±2wt%), 1 part of anti-aging agent 4010NA, 10 parts of anti-radiation agent, 10 parts of waterproofing agent, 1.4 parts of sulfur, 1 part of accelerator ETU, 1.2 parts of accelerator DM, 4 parts of accelerator TMTD.
具体制备方法与上述实施例1的制备方法相同,仅加入了CPE,制得EPDM/CR硫化橡胶。The specific preparation method is the same as the preparation method of the above-mentioned Example 1, only CPE is added to obtain EPDM/CR vulcanized rubber.
比较例3Comparative example 3
物料配方:EPDM 70份,CR 30份,氧化锌10份,氧化镁4份,硬脂酸6份,炭黑N330 20份,MAH 10份,防老剂4010NA 1份,防辐照剂10份,防水剂10份,硫磺1.4份,促进剂DM 1.2份,促进剂TMTD 4份。Material formula: 70 parts of EPDM, 30 parts of CR, 10 parts of zinc oxide, 4 parts of magnesium oxide, 6 parts of stearic acid, 20 parts of carbon black N330, 10 parts of MAH, 1 part of anti-aging agent 4010NA, 10 parts of anti-radiation agent, 10 parts of waterproofing agent, 1.4 parts of sulfur, 1.2 parts of accelerator DM, and 4 parts of accelerator TMTD.
具体制备方法与上述实施例1的制备方法相同,仅加入了MAH,制得EPDM/CR硫化橡胶。The specific preparation method is the same as the preparation method of the above-mentioned Example 1, only MAH is added to obtain EPDM/CR vulcanized rubber.
比较例4Comparative example 4
物料配方:EPDM 70份,CR 30份,氧化锌10份,氧化镁4份,硬脂酸6份,炭黑N330 20份,GMA 4份,防老剂4010NA 1份,防辐照剂10份,防水剂10份,硫磺1.4份,促进剂DM 1.2份,促进剂TMTD 4份。Material formula: 70 parts of EPDM, 30 parts of CR, 10 parts of zinc oxide, 4 parts of magnesium oxide, 6 parts of stearic acid, 20 parts of carbon black N330, 4 parts of GMA, 1 part of anti-aging agent 4010NA, 10 parts of anti-radiation agent, 10 parts of waterproofing agent, 1.4 parts of sulfur, 1.2 parts of accelerator DM, and 4 parts of accelerator TMTD.
具体制备方法与上述实施例1的制备方法相同,仅加入了GMA,制得EPDM/CR硫化橡胶。The specific preparation method is the same as the preparation method of the above-mentioned Example 1, only GMA is added to obtain EPDM/CR vulcanized rubber.
比较例5Comparative Example 5
物料配方:EPDM 70份,CR 30份,氧化锌10份,氧化镁4份,硬脂酸6份,炭黑N330 20份,硅烷偶联剂Si69 10份,防老剂4010NA 1份,防辐照剂10份,防水剂10份,硫磺1.4份,促进剂DM 1.2份,促进剂TMTD 4份。Material formula: 70 parts of EPDM, 30 parts of CR, 10 parts of zinc oxide, 4 parts of magnesium oxide, 6 parts of stearic acid, 20 parts of carbon black N330, 10 parts of silane coupling agent Si69, 1 part of anti-aging agent 4010NA, radiation protection 10 parts of water repellent, 10 parts of waterproofing agent, 1.4 parts of sulfur, 1.2 parts of accelerator DM, and 4 parts of accelerator TMTD.
具体制备方法与上述实施例1的制备方法相同,仅加入了硅烷偶联剂Si69,制得EPDM/CR硫化橡胶。The specific preparation method is the same as the preparation method of the above-mentioned Example 1, only silane coupling agent Si69 is added to obtain EPDM/CR vulcanized rubber.
比较例6Comparative Example 6
物料配方:EPDM 70份,CR 30份,氧化锌10份,氧化镁4份,硬脂酸6份,炭黑N330 20份,硅烷偶联剂Si69 5份,GMA 4份,防老剂4010NA 1份,防辐照剂10份,防水剂10份,硫磺1.4份,促进剂DM 1.2份,促进剂TMTD 4份。Material formula: 70 parts of EPDM, 30 parts of CR, 10 parts of zinc oxide, 4 parts of magnesium oxide, 6 parts of stearic acid, 20 parts of carbon black N330, 5 parts of silane coupling agent Si69, 4 parts of GMA, 1 part of antioxidant 4010NA , 10 parts of anti-radiation agent, 10 parts of waterproofing agent, 1.4 parts of sulfur, 1.2 parts of accelerator DM, and 4 parts of accelerator TMTD.
具体制备方法与上述实施例1的制备方法相同,仅加入了硅烷偶联剂Si69和GMA,制得EPDM/CR硫化橡胶。The specific preparation method is the same as the preparation method of the above-mentioned Example 1, only the silane coupling agent Si69 and GMA are added to prepare EPDM/CR vulcanized rubber.
按照上文所述的方法,对比较例1~6所得硫化橡胶的性能进行测试。性能结果见表2所示,表2为比较例1~6所得硫化橡胶的性能测试结果。According to the method described above, the properties of the vulcanized rubber obtained in Comparative Examples 1-6 were tested. The performance results are shown in Table 2, and Table 2 is the performance test results of the vulcanized rubber obtained in Comparative Examples 1-6.
表2 比较例1~6所得硫化橡胶的性能测试结果Table 2 Performance test results of vulcanized rubber obtained in Comparative Examples 1 to 6
通过上述实施例和比较例的比较,可以看出,其他方法制备的EPDM/CR硫化材料的表观性能明显比本发明材料的性能要差。并且,通过动态力学性能测试,测出来本发明材料的EPDM相和CR相的玻璃化转变温度(Tg)明显的相互靠近,其中实施例3出现了单峰,说明本发明非常好地实现了EPDM/CR的共硫化。综上所述,本发明能够打破非极性的EPDM橡胶和极性橡胶的CR橡胶难以共硫化的难题,制备得到了性能优良如力学性能好的EPDM/CR共硫化橡胶,利于应用。Through the comparison of the above examples and comparative examples, it can be seen that the apparent properties of EPDM/CR vulcanized materials prepared by other methods are obviously worse than those of the materials of the present invention. And, through the dynamic mechanical property test, measure the glass transition temperature (Tg) of the EPDM phase of the material of the present invention and CR phase obviously close to each other, and wherein embodiment 3 has single peak, illustrates that the present invention has realized EPDM very well. /CR co-vulcanization. In summary, the present invention can break the difficult problem of co-vulcanization of non-polar EPDM rubber and polar CR rubber, and prepare EPDM/CR co-vulcanized rubber with excellent properties such as good mechanical properties, which is beneficial for application.
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